MOTOREX COOL CONCENTRATE
MOTOREX COOL CONCENTRATE
MOTOREX COOL CONCENTRATE
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Technical Information<br />
<strong>MOTOREX</strong> <strong>COOL</strong> <strong>CONCENTRATE</strong><br />
Spindle coolant concentrate, water miscible<br />
Description<br />
<strong>COOL</strong> <strong>CONCENTRATE</strong> is a fully synthetic, watermiscible<br />
concentrated coolant. The substances it contains<br />
passivate the various materials and provide longterm<br />
protection against corrosion. When mixed with<br />
water <strong>COOL</strong>-<strong>CONCENTRATE</strong> produces a very efficient<br />
coolant, with thermal capacity of only approx. 2% below<br />
that of clear water.<br />
Advantages<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Very efficient heat dissipation<br />
Prevents electrochemical corrosion<br />
Provides effective protection against corrosion for<br />
aluminium, and ferrous and non-ferrous metals<br />
Galvanised components are not attacked<br />
Low maintenance<br />
Free of formaldehyde<br />
Inspected and confirmed to be compatible with all<br />
plastics and sealing materials in general use in the<br />
engineering industry.<br />
Maintenance<br />
Change <strong>COOL</strong> <strong>CONCENTRATE</strong> every year. We recommend<br />
regular checks of the pH value and concentration<br />
to ensure that optimum protection is provided..<br />
Application<br />
Mixture with 11% <strong>COOL</strong> <strong>CONCENTRATE</strong> preparing<br />
(e.g. for 100L tank: 11L <strong>COOL</strong> <strong>CONCENTRATE</strong> and 89L<br />
tap water). Only use clean containers for preparing the<br />
mixture. Pour the mixture into the prepared cooling system<br />
immediately.<br />
An average operating temperature of 20 - 25°C will provide<br />
very effective long-term protection for elastomers<br />
(e.g. PUR ether) that are sensitive to hydrolysis. These<br />
advantageous conditions can be obtained using a cooling<br />
unit.<br />
Storage<br />
Store <strong>MOTOREX</strong> <strong>COOL</strong> <strong>CONCENTRATE</strong> in a sealed<br />
original container at a temperature of 5 – 35°C.<br />
IMPORTANT INFORMATION<br />
The quality of the mixing water, the preparation of the<br />
mixture, the preparation (cleaning) of the circuit have a<br />
considerable effect on the stability and reliability of<br />
<strong>COOL</strong>-<strong>CONCENTRATE</strong>. It is essential to follow the instructions<br />
on how to work with this product.<br />
<strong>COOL</strong>-X ready for use is an alternative product. Guaranteed<br />
quality, independent of the local water quality.<br />
Technical data<br />
Properties Unit Test according to Values<br />
Colour DIN ISO 2049 green fluorescent<br />
Density at 20 °C g/ml ASTM D 4052 1.095<br />
Application concentration % 11<br />
pH-value mixed (<strong>COOL</strong>-X) DIN 51785 8.0 – 8.7<br />
pH-value concentrate (<strong>COOL</strong> <strong>CONCENTRATE</strong>) DIN 51785 9.5<br />
Pourpoint °C ASTM D 5950 -25<br />
Flash point °C DIN EN ISO 2592 not applicable<br />
Factor for handheld refractometer % Brix -1 2.2<br />
Water hazard class: WGK1<br />
Disposal code: EWC 120109<br />
The above information is subject to change without prior notice, although they are in accordance with current standards. Performance<br />
characteristics indicated are based on usual tolerances which occur during measuring and production using the latest technology. A<br />
safety data sheet is available.<br />
TI \TI neu Word \ 28.08.2012 \ pob<br />
<strong>MOTOREX</strong> AG LANGENTHAL<br />
Industrie-Schmiertechnik<br />
Postfach, CH-4901 Langenthal, Schweiz<br />
Tel. +41 (0) 62 919 74 74, Fax +41 (0) 62 919 76 96<br />
www.motorex.com
Important information on the use of <strong>COOL</strong> <strong>CONCENTRATE</strong><br />
1. Initial commissioning of the spindle cooling system<br />
Before a cooling system is brought into operation first time, it must be cleaned prior to remove solids<br />
and germs. Neglecting this procedure may result in damage of components in the system or may spoil the<br />
coolant.<br />
Flush the circuit thoroughly for approx. 2 hours using a mixture of <strong>COOL</strong> <strong>CONCENTRATE</strong> treated with<br />
3% CONTRAM CB-1.<br />
Drain the circuit completely.<br />
Fill the coolant tank with <strong>COOL</strong> <strong>CONCENTRATE</strong> following the instructions, or with <strong>COOL</strong>-X.<br />
2. Mixing of the coolant<br />
Attention! Water quality see note in Application on page 1.<br />
3. Regular maintenance<br />
<strong>COOL</strong> <strong>CONCENTRATE</strong> is a low-maintenance product providing corrosion protection. In order to constant quality<br />
of the coolant, we recommend regular checks of the following parameters:<br />
Appearance<br />
Odour<br />
Concentration<br />
pH value<br />
The relevant specified values can be found in the technical data sheet. If any of the parameters are not within<br />
the valid range, please contact a specialist.<br />
4. Changing coolant<br />
Interval between changes:<br />
With an optimum environment and deployment conditions the coolant can remain in use for a maximum of 4<br />
years.<br />
Procedure for a coolant change:<br />
1. Add 3 % CONTRAM CB-1 to the “old” coolant. Then continue to work at least 24 hours.<br />
2. Then drain the tank completely and clean well. Important: Follow the regulations for the disposal of fluid.<br />
3. Refill the tank according to point 2 Mixing of the coolant.<br />
5. Evaporation losses, refilling coolant<br />
Top up the tank with <strong>COOL</strong> <strong>CONCENTRATE</strong> (see Application on page 1) or <strong>COOL</strong>-X (see general information)<br />
to compensate for evaporation losses.<br />
6. Transport<br />
Below - 25°C <strong>COOL</strong> <strong>CONCENTRATE</strong> freezes. If it’s exposed to freezing temperatures during the transport, it<br />
can be thawed by temperatures above +5°C. After thawing shake the container well and make sure, that the<br />
product is completely thawed.<br />
7. General information<br />
<strong>COOL</strong>-<strong>CONCENTRATE</strong> is also available as ready for use product (<strong>COOL</strong>-X). Thanks to the premixed coolant<br />
fluid, most common coolant problems are eliminated. Consistently high quality of this product, no mixing, no<br />
risk of using impure water or using contaminated pans or containers.For security reasons we recommend if<br />
ever possible to use <strong>COOL</strong>-X. <strong>COOL</strong>-X is prepared with filtered and treated water.<br />
The guidelines listed above are in accordance with current knowledge and may be modified. <strong>MOTOREX</strong> AG<br />
does not accept any warranty for contaminated circuits, mechanical defects or similar, which can be attributed<br />
to poor upkeep, non-compliance with the guidelines or the use of non-recommended materials/substances.<br />
The General Terms of Sale and Delivery of <strong>MOTOREX</strong> AG LANGENTHAL apply.<br />
TI \TI neu Word \ 28.08.2012 \ pob<br />
<strong>MOTOREX</strong> AG LANGENTHAL<br />
Industrie-Schmiertechnik<br />
Postfach, CH-4901 Langenthal, Schweiz<br />
Tel. +41 (0) 62 919 74 74, Fax +41 (0) 62 919 76 96<br />
www.motorex.com