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MOTOREX COOL CONCENTRATE

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Technical Information<br />

<strong>MOTOREX</strong> <strong>COOL</strong> <strong>CONCENTRATE</strong><br />

Spindle coolant concentrate, water miscible<br />

Description<br />

<strong>COOL</strong> <strong>CONCENTRATE</strong> is a fully synthetic, watermiscible<br />

concentrated coolant. The substances it contains<br />

passivate the various materials and provide longterm<br />

protection against corrosion. When mixed with<br />

water <strong>COOL</strong>-<strong>CONCENTRATE</strong> produces a very efficient<br />

coolant, with thermal capacity of only approx. 2% below<br />

that of clear water.<br />

Advantages<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Very efficient heat dissipation<br />

Prevents electrochemical corrosion<br />

Provides effective protection against corrosion for<br />

aluminium, and ferrous and non-ferrous metals<br />

Galvanised components are not attacked<br />

Low maintenance<br />

Free of formaldehyde<br />

Inspected and confirmed to be compatible with all<br />

plastics and sealing materials in general use in the<br />

engineering industry.<br />

Maintenance<br />

Change <strong>COOL</strong> <strong>CONCENTRATE</strong> every year. We recommend<br />

regular checks of the pH value and concentration<br />

to ensure that optimum protection is provided..<br />

Application<br />

Mixture with 11% <strong>COOL</strong> <strong>CONCENTRATE</strong> preparing<br />

(e.g. for 100L tank: 11L <strong>COOL</strong> <strong>CONCENTRATE</strong> and 89L<br />

tap water). Only use clean containers for preparing the<br />

mixture. Pour the mixture into the prepared cooling system<br />

immediately.<br />

An average operating temperature of 20 - 25°C will provide<br />

very effective long-term protection for elastomers<br />

(e.g. PUR ether) that are sensitive to hydrolysis. These<br />

advantageous conditions can be obtained using a cooling<br />

unit.<br />

Storage<br />

Store <strong>MOTOREX</strong> <strong>COOL</strong> <strong>CONCENTRATE</strong> in a sealed<br />

original container at a temperature of 5 – 35°C.<br />

IMPORTANT INFORMATION<br />

The quality of the mixing water, the preparation of the<br />

mixture, the preparation (cleaning) of the circuit have a<br />

considerable effect on the stability and reliability of<br />

<strong>COOL</strong>-<strong>CONCENTRATE</strong>. It is essential to follow the instructions<br />

on how to work with this product.<br />

<strong>COOL</strong>-X ready for use is an alternative product. Guaranteed<br />

quality, independent of the local water quality.<br />

Technical data<br />

Properties Unit Test according to Values<br />

Colour DIN ISO 2049 green fluorescent<br />

Density at 20 °C g/ml ASTM D 4052 1.095<br />

Application concentration % 11<br />

pH-value mixed (<strong>COOL</strong>-X) DIN 51785 8.0 – 8.7<br />

pH-value concentrate (<strong>COOL</strong> <strong>CONCENTRATE</strong>) DIN 51785 9.5<br />

Pourpoint °C ASTM D 5950 -25<br />

Flash point °C DIN EN ISO 2592 not applicable<br />

Factor for handheld refractometer % Brix -1 2.2<br />

Water hazard class: WGK1<br />

Disposal code: EWC 120109<br />

The above information is subject to change without prior notice, although they are in accordance with current standards. Performance<br />

characteristics indicated are based on usual tolerances which occur during measuring and production using the latest technology. A<br />

safety data sheet is available.<br />

TI \TI neu Word \ 28.08.2012 \ pob<br />

<strong>MOTOREX</strong> AG LANGENTHAL<br />

Industrie-Schmiertechnik<br />

Postfach, CH-4901 Langenthal, Schweiz<br />

Tel. +41 (0) 62 919 74 74, Fax +41 (0) 62 919 76 96<br />

www.motorex.com


Important information on the use of <strong>COOL</strong> <strong>CONCENTRATE</strong><br />

1. Initial commissioning of the spindle cooling system<br />

Before a cooling system is brought into operation first time, it must be cleaned prior to remove solids<br />

and germs. Neglecting this procedure may result in damage of components in the system or may spoil the<br />

coolant.<br />

Flush the circuit thoroughly for approx. 2 hours using a mixture of <strong>COOL</strong> <strong>CONCENTRATE</strong> treated with<br />

3% CONTRAM CB-1.<br />

Drain the circuit completely.<br />

Fill the coolant tank with <strong>COOL</strong> <strong>CONCENTRATE</strong> following the instructions, or with <strong>COOL</strong>-X.<br />

2. Mixing of the coolant<br />

Attention! Water quality see note in Application on page 1.<br />

3. Regular maintenance<br />

<strong>COOL</strong> <strong>CONCENTRATE</strong> is a low-maintenance product providing corrosion protection. In order to constant quality<br />

of the coolant, we recommend regular checks of the following parameters:<br />

Appearance<br />

Odour<br />

Concentration<br />

pH value<br />

The relevant specified values can be found in the technical data sheet. If any of the parameters are not within<br />

the valid range, please contact a specialist.<br />

4. Changing coolant<br />

Interval between changes:<br />

With an optimum environment and deployment conditions the coolant can remain in use for a maximum of 4<br />

years.<br />

Procedure for a coolant change:<br />

1. Add 3 % CONTRAM CB-1 to the “old” coolant. Then continue to work at least 24 hours.<br />

2. Then drain the tank completely and clean well. Important: Follow the regulations for the disposal of fluid.<br />

3. Refill the tank according to point 2 Mixing of the coolant.<br />

5. Evaporation losses, refilling coolant<br />

Top up the tank with <strong>COOL</strong> <strong>CONCENTRATE</strong> (see Application on page 1) or <strong>COOL</strong>-X (see general information)<br />

to compensate for evaporation losses.<br />

6. Transport<br />

Below - 25°C <strong>COOL</strong> <strong>CONCENTRATE</strong> freezes. If it’s exposed to freezing temperatures during the transport, it<br />

can be thawed by temperatures above +5°C. After thawing shake the container well and make sure, that the<br />

product is completely thawed.<br />

7. General information<br />

<strong>COOL</strong>-<strong>CONCENTRATE</strong> is also available as ready for use product (<strong>COOL</strong>-X). Thanks to the premixed coolant<br />

fluid, most common coolant problems are eliminated. Consistently high quality of this product, no mixing, no<br />

risk of using impure water or using contaminated pans or containers.For security reasons we recommend if<br />

ever possible to use <strong>COOL</strong>-X. <strong>COOL</strong>-X is prepared with filtered and treated water.<br />

The guidelines listed above are in accordance with current knowledge and may be modified. <strong>MOTOREX</strong> AG<br />

does not accept any warranty for contaminated circuits, mechanical defects or similar, which can be attributed<br />

to poor upkeep, non-compliance with the guidelines or the use of non-recommended materials/substances.<br />

The General Terms of Sale and Delivery of <strong>MOTOREX</strong> AG LANGENTHAL apply.<br />

TI \TI neu Word \ 28.08.2012 \ pob<br />

<strong>MOTOREX</strong> AG LANGENTHAL<br />

Industrie-Schmiertechnik<br />

Postfach, CH-4901 Langenthal, Schweiz<br />

Tel. +41 (0) 62 919 74 74, Fax +41 (0) 62 919 76 96<br />

www.motorex.com

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