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From Mind To Market - Boehringer Ingelheim

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Value through Innovation<br />

<strong>From</strong> <strong>Mind</strong> <strong>To</strong> <strong>Market</strong>


2<br />

Value through Innovation<br />

Many of the world’s leading research-oriented<br />

biopharmaceutical companies and top ranking<br />

pharmaceutical organizations have discovered<br />

the value of partnership with <strong>Boehringer</strong><br />

<strong>Ingelheim</strong>. We have proved time and time again<br />

that we have the experience and the capability to<br />

convert promising product ideas into commer cial<br />

reality on a global scale. Throughout our history,<br />

our expertise in development and manufacturing,<br />

worldwide registration and marketing has achieved<br />

significant patient benefit.<br />

The Corporate Division Biopharmaceuticals at<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong>, is a process oriented<br />

group. <strong>To</strong>gether with its biotechnology units in<br />

Vienna and Biberach it provides state-of-the-art<br />

technology for developing and manufacturing<br />

biopharmaceuticals. Bold, dynamic, and trustworthy,<br />

our company provides the ideal conditions<br />

for joint ventures to succeed. As a pioneer<br />

in biopharmaceuticals, we can demonstrate<br />

profound understanding of this exciting and<br />

fast-moving field.<br />

The <strong>Boehringer</strong> <strong>Ingelheim</strong> approach is reflected<br />

in our mission statement: “Value through<br />

Innovation”. This is more than simply sharing<br />

financial risk. Our partners can rely on our<br />

creativity to find cost-effective solutions to their<br />

process development needs. They can accelerate<br />

time to clinic and market, bring early return on<br />

Prof. Dr. Dr. h.c. Rolf G. Werner<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />

Corporate Division Biopharmaceuticals<br />

investment and maximize patent life span, while<br />

focusing on high quality and product safety. We<br />

also recognize the importance of flexible, fully<br />

integrated teamwork, and the need to tailor our<br />

services and processes to the individual needs<br />

of each company we partner. We can help at any<br />

or every stage of the process, providing solutions<br />

that may range from early development to largescale<br />

manufacturing and worldwide marketing<br />

agreements.<br />

Our strategic partnerships are based on a team<br />

approach. Working with our partners we can<br />

provide the most efficient process development,<br />

deliver goods at competitive prices, gain regulatory<br />

approval worldwide and achieve global<br />

market supply. As a fully integrated pharmaceutical<br />

company we are also offering creative<br />

solutions for joint product development through<br />

clinical phases and worldwide marketing & sales<br />

options. Being responsible for the strategic<br />

orientation and the worldwide bio business at<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong>, I invite the biopharmaceutical<br />

community to work with us and discover<br />

that development and manufacturing don’t have<br />

to be obstacles for new therapies on their way<br />

“<strong>From</strong> <strong>Mind</strong> <strong>To</strong> <strong>Market</strong>.”


Company profile<br />

The <strong>Boehringer</strong> <strong>Ingelheim</strong> group is one of the<br />

world’s 20 leading pharmaceutical companies.<br />

Headquartered in <strong>Ingelheim</strong>, Germany, it operates<br />

globally with 137 affiliates in 47 countries<br />

and nearly 38,500 employees. Since it was<br />

founded in 1885, the family-owned company<br />

has been committed to researching, developing,<br />

manufacturing and marketing novel products of<br />

high therapeutic value for human and veterinary<br />

medicine.<br />

We invest a large portion of our revenues in<br />

research and development (R&D) and clinical<br />

trials in the search for therapies that fulfil unmet<br />

medical needs for humankind and animals. Our<br />

basic research institutes meanwhile probe scientific<br />

frontiers in search of answers to fundamental<br />

questions about diseases and possible<br />

treatments. Our key therapeutic areas are respiratory,<br />

cardiovascular, metabolism, virology, central<br />

nervous system (CNS), urology, immunology,<br />

and oncology. In all these indication areas we<br />

conduct R&D and clinical studies.<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong>: Our Group of Companies<br />

The company’s R&D activities as well as the<br />

production and distribution centres are spread<br />

across the entire globe.<br />

3


4<br />

Value through Innovation


Biotechnology pioneers<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> began using bacteria for<br />

the production of lactic acid in commercial<br />

quan tities as early as 1895. This was the world’s<br />

first successful use of microorganisms for large<br />

scale product manufacture. By the mid-1930s,<br />

the company had developed a process for large<br />

scale product manufacture citric acid by fermentation<br />

with fungi and deployed it for commercial<br />

production.<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> first extracted alkaloids<br />

from plants in 1905. We were able to increase<br />

production considerably from the 1960s onwards<br />

by developing innovative techniques for culturing<br />

and crop cultivation. This led to the commercial<br />

introduction of products such as morphine<br />

and codeine, and later, atropine, theobromine<br />

and ergot alkaloids, all of which remain clinically<br />

impor tant agents. Patents for biotechnical<br />

manufacturing processes were issued, enabling<br />

the replacement of natural processes.<br />

In 1973, <strong>Boehringer</strong> <strong>Ingelheim</strong> began to work on<br />

antimicrobial agents by chemically modifying<br />

macrolide and beta lactam antibiotics to increase<br />

potency, broaden spectrum of activity and overcome<br />

resistance. Side-directed mutagenesis led<br />

to new indolmycin derivatives. At the same time<br />

we engaged in a screening programme to find<br />

new lead compounds from streptomyces strains.<br />

Our fermentation processes gave rise to several<br />

new antibiotics, including amiclenomycin,<br />

epidermin, gallidermin and gunacin.<br />

The modern era of biotechnology, supported by<br />

genetic engineering, began at the end of the<br />

1970s with the manufacture of therapeutically<br />

active proteins by genetic engineering. Again,<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> took a pioneering role,<br />

producing interferon beta, interferon omega and<br />

Namalwa interferon from mammalian cell culture<br />

and interferon alpha, interferon gamma and<br />

manganese superoxide dismutase from microbial<br />

sources. <strong>Boehringer</strong> <strong>Ingelheim</strong>’s growing reputation<br />

in this emergent field led us into a number<br />

of collaborations with well-known companies,<br />

for example Amgen, Inc./Wyeth; Avidia, Inc.;<br />

Genentech, Inc.; InterMune, Inc.; MedImmune,<br />

Inc.; Merck KGaA; Schering AG; and others. We<br />

have used recombinant DNA techniques since<br />

1978, and to date have commercially manufactured<br />

such clinically valuable proteins as rt-PA<br />

(actilyse®), TNK-tPA (metalyse®), interferon<br />

gamma (imukin®) and TNF alpha (beromun®)<br />

for <strong>Boehringer</strong> <strong>Ingelheim</strong>’s markets.<br />

5


6<br />

Biopharmaceutical organization<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG<br />

Vienna, Austria<br />

Biopharmaceuticals: Microorganisms<br />

Ben Venue Laboratories, Inc.<br />

Bedford, Ohio, USA<br />

Fill & Finish<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />

Board of Managing Directors<br />

Corporate Division Biopharmaceuticals<br />

<strong>Ingelheim</strong>, Germany<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH & Co. KG<br />

Biberach, Germany<br />

Biopharmaceuticals: Cell Culture, Fill & Finish<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> Vetmedica, Inc.<br />

St. Joseph, Missouri, USA<br />

Veterinary Vaccines


The key to success<br />

For any biopharmaceutical company, negotiating<br />

the path from mind to market is a demanding<br />

process. Very often, the burden of investment and<br />

the complexity in developing and manufacturing<br />

can be prohibitive, especially considering the risk<br />

of failure at the clinical trial stage. Which is why,<br />

companies are increasingly seeking to pool their<br />

economic and intellectual resources by forming<br />

strategic alliances.<br />

We know every step of the way. We have the<br />

resources. The scale of our operation, both in<br />

terms of manufacturing capability and global<br />

presence, befits our status as one of the world’s<br />

leading 20 pharmaceutical companies. We have<br />

the technology. Working in partnership with<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> brings access to a state-ofthe-art<br />

biopharmaceutical environment and a<br />

wealth of accumulated knowledge and specialist<br />

expertise. We have the expertise in process<br />

and analytical sciences for the development of<br />

economical processes with regulatory acceptance.<br />

We have the track record. Many of the<br />

world’s finest biotechnology companies have<br />

achieved success in collaboration with <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> and we can point to a long list<br />

of innovative products already on the market or<br />

in the pipeline due to our expertise.<br />

7


8<br />

We know every step of the way<br />

Genetic engineering<br />

- Proprietary expression plasmids<br />

- Efficient regulatory sequences<br />

- High amplification<br />

- Short cloning times<br />

- Stable host vector system<br />

There is no substitute for experience. At <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> we have been directly involved with<br />

commercial biotechnology for over one hundred<br />

years. In every decade of our history we have<br />

demonstrated an understanding of current technology,<br />

the ability to recognize its new opportunities<br />

and the corporate capacity to exploit them.<br />

Very often we have lead the way developing new<br />

techniques and manufacturing processes.<br />

Cell-line development<br />

- Suspension adapted host cell-line<br />

- Adaptation to protein-free media<br />

- Autocrine cell-lines<br />

- Short generation times<br />

- Cell banking (MCB/WCB)<br />

Fermentation<br />

- Media design<br />

- Feeding strategy<br />

- Process optimization<br />

- Facilitated scale-up<br />

- Large-scale cGMP<br />

Downstream processing<br />

- Refolding procedures<br />

- Expanded bed chromatography<br />

- Chromatography<br />

- Ultrafiltration / diafiltration<br />

- Microwave virus inactivation


Best fit for your strategic plan<br />

All of the elements required for outsourcing bio-<br />

pharmaceutical development and manufacture,<br />

from high expression system to fill & finish,<br />

can be found within the corporate capabilities<br />

of <strong>Boehringer</strong> <strong>Ingelheim</strong>. We take a very flexible<br />

approach in matching our strengths to our part-<br />

ners’ needs. We can be your partner for all phases<br />

of the development and production process, or<br />

Formulation / fill & finish<br />

- Protein-free formulations<br />

- Aseptic filling<br />

(vials, pre-filled syringes)<br />

- Lyophilization<br />

- Inhalative dosage forms<br />

- Labelling and packaging<br />

Quality control / assurance<br />

- Structure elucidation<br />

- Host cell proteins<br />

- DNA contaminants<br />

- Quality control assays<br />

- cGMP compliance system<br />

we have the ability to work with you at specific<br />

stages, whether early or late phase. Whatever<br />

your development and manufacturing objectives<br />

are, <strong>Boehringer</strong> <strong>Ingelheim</strong> can provide precisely<br />

what your strategic plan demands. Our skilled<br />

staff with experience in process science and<br />

cGMP is highly motivated to make your product<br />

a success.<br />

Worldwide registration<br />

- Present in 47 nations<br />

- Track record for more than<br />

20 INDs/CTAs<br />

- More than 10 BLAs/MAAs approved<br />

- Contact to regulatory authorities<br />

- Contribution to ICH guidelines<br />

Option of marketing<br />

- Global market research<br />

- Worldwide distribution network<br />

- Worldwide sales forces<br />

- Local presence<br />

- Reimport and pricing strategy<br />

9


10<br />

We have the resources<br />

In biopharmaceutical manufacture, <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> is acknowledged and respected for<br />

its expertise. Our commitment to excellence is<br />

demonstrated by the high technical standard<br />

of the development and manufacturing plants at<br />

our disposal and, most important, by the quality<br />

of our employees. They receive a high standard<br />

of training and are committed to growing our<br />

business. The production sites in Biberach<br />

and Vienna doubled their biopharmaceutical<br />

manufacturing capacity in the year 2003 and<br />

2005 respectively, which reflects the growth<br />

of our business.<br />

Specialist expertise<br />

<strong>From</strong> molecule to market, biopharmaceutical<br />

manufacturing demands mastery of many<br />

scientific disciplines and engineering skills.<br />

At <strong>Boehringer</strong> <strong>Ingelheim</strong> you will find people<br />

equipped to deal with every aspect of biotechnical<br />

and biopharma processes, with a wealth<br />

of accumulated experience and know-how to<br />

draw on. Our expertise encompasses products<br />

derived from mammalian cell cultures and from<br />

microorganisms, as well as aseptic pharmaceutical<br />

development and manufacture of formulated<br />

bulk, labelling and individual packaging of<br />

finished product.


Centers of Excellence<br />

The global interests of <strong>Boehringer</strong> <strong>Ingelheim</strong> are<br />

managed from our corporate headquarters in<br />

<strong>Ingelheim</strong>, Germany, close to Frankfurt/Main Airport.<br />

The Corporate Division Biopharmaceuticals,<br />

which reports directly to the Board Member<br />

Operations, is responsible for the worldwide<br />

biobusiness. This Corporate Division develops<br />

and maintains the global strategic concept for<br />

our biopharmaceutical Centers of Excellence.<br />

The activities of our state-of-the-art<br />

biopharmaceutical centers:<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG,<br />

Vienna, produces therapeutically active proteins<br />

from microorganisms and yeasts. Other areas<br />

of production include microbial vaccines, plasmid<br />

DNA for gene therapy, protein scaffolds and<br />

antibody fragments. The site received the Frost<br />

& Sullivan Technology Leadership Award and<br />

the Customer Value Award 2004 for its provision<br />

of superior contract manufacturing services to<br />

customers across the globe.<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH & Co.<br />

KG, Biberach, Germany, has Europe’s largest<br />

biopharmaceutical plant for the development<br />

and manufacture of therapeutic proteins from<br />

mammalian cell cultures. This site is also a major<br />

fill & finish site for biopharmaceuticals. Several<br />

of the world’s best-selling biotechnology products<br />

are today produced at this site. The plant received<br />

the “Industrial Excellence Award 2000 – Best<br />

Factory” from the INSEAD Management Institute<br />

in France and Germany’s WHU-Otto Beisheim<br />

School of Management. Furthermore, it received,<br />

together with <strong>Boehringer</strong> <strong>Ingelheim</strong> Austria, the<br />

Frost & Sullivan 2004 Customer Value Award.<br />

Ben Venue Laboratories, Inc., Bedford, Ohio,<br />

USA, provides additional contract manufacturing<br />

opportunities for aseptic filling and lyophilization<br />

of biopharmaceuticals. Though its location<br />

has obvious advantages for our US-based partners,<br />

Ben Venue can supply markets around the<br />

world.<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> Vetmedica, Inc., St. Joseph,<br />

Missouri, USA, manufactures and markets biotechnical<br />

produced veterinary vaccines for the<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> market. Technologies and<br />

processes have been developed at <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> Pharma GmbH & Co. KG, Germany<br />

and are also applicable for manufacturing human<br />

vaccines.<br />

11


12<br />

We have the technology<br />

As a partner in biopharmaceutical process science<br />

and manufacture, we offer the world-class exper-<br />

tise you would expect from a company which pioneered<br />

the field. Also, the scale of operations<br />

at our key biotechnical and pharmaceutical<br />

plants, in terms of manpower and manufacturing<br />

volume, allows us to meet ambitious production<br />

requirements.<br />

Continuous investment in our facilities allows<br />

us to retain a strategic capacity for assignment<br />

to contract manufacturing initiatives as well as<br />

development programmes and attractive product<br />

licensing arrangements. This provides flexible and<br />

economic access to the manufacturing process<br />

and helps accelerate entry to the market.<br />

We offer all the security of an established company.<br />

Our partners know they can rely on us to<br />

respond to their needs by creating flexible and<br />

integrated biopharmaceutical solutions, which<br />

minimize their initial investment risk.


Microbial fermentation technology<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG<br />

pioneered the microbial fermentation and<br />

purification of therapeutic proteins from E.coli<br />

since 1982. Over the last decades the company’s<br />

expertise and experience broadened to the development<br />

and manufacture of gene therapeutics,<br />

antibody fragments and protein scaffolds using<br />

E.coli and yeast high expression technologies.<br />

More than 500 skilled people of the Vienna plant<br />

are dedicated to biopharmaceutical production<br />

using microbial systems. The Process Science<br />

Team has built high value Intellectual Property<br />

for efficient and robust processes and is experienced<br />

in process transfer and optimization. Business<br />

process excellence guarantees continuously<br />

innovative technologies improving process economy,<br />

robustness, product safety and quality.<br />

<strong>To</strong> secure an outstanding combination of scientific<br />

know-how with state-of-the-art technology,<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> Austria operates three<br />

independent fermentation plants for E.coli and<br />

yeast technologies: one medium-scale facility<br />

with 300 litres and two large scale facilities with<br />

6,000 litres. Both, batch and fed-batch fermentations<br />

are performed. The new facilities allow<br />

maximum flexibility and are designed for high<br />

cell density processes requiring high oxygen<br />

demand and high heat exchange. All plants are<br />

operated by a validated process control system.<br />

For downstream processing the purification plant<br />

provides nine separate purification suites, varying<br />

in size from 42 m2 to 280m2 where the processes<br />

can be performed at room temperature<br />

or 2 to 8 °C. Tanks up to 5,000 litres allow the<br />

handling of large volumes during downstream<br />

processing.<br />

Furthermore, explosion-proof areas are in place<br />

to allow steps requiring the use of organic solvents<br />

or large scale high performance liquid<br />

chromatography. Columns range up to 1.6 meter<br />

diameter and techniques such as affinity chromatography,<br />

size exclusion, hydrophobic interaction,<br />

ion exchange, or reversed phase HPLC are<br />

employed.<br />

The plants are approved “multi-product” facilities<br />

for the manufacture of products registered<br />

with the Austrian Health Authorities, the EMEA,<br />

MHLW and the FDA. Products are produced<br />

under cGMP compliance for clinical trials and for<br />

worldwide market supply.<br />

13


14<br />

We have the technology<br />

Setting the standard for pDNA production<br />

Gene therapy and gene vaccines have been<br />

moving out of the research laboratory and into<br />

the clinic. These techniques promise to revolutionize<br />

the treatment of a wide variety of<br />

diseases. In order to meet the growing need for<br />

pharmaceutical grade plasmid DNA (pDNA),<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG has<br />

developed a production process for pDNA utilizing<br />

state-of-the-art technology. This process<br />

employs high cell density fermentation, followed<br />

by gentle cell lysis and a powerful downstream<br />

process to produce pDNA of greater than 99 per<br />

cent purity with very low levels of endotoxin and<br />

genomic DNA. In addition, a host-vector system<br />

is available which enables antibiotic-free selection<br />

of small plasmid vectors devoid of antibiotic<br />

resistance genes. By using this industrial pDNA<br />

manufacturing technology no toxic organic solvents,<br />

animal-derived enzymes or antibiotics are<br />

necessary. <strong>To</strong> ensure the safety and functionality<br />

of the product analytical methods have been<br />

developed for both in-process control and final<br />

product release that can detect all forms of DNA<br />

and potential impurities.<br />

The outstanding performance of this new process<br />

allows upscaling of the fermentation and<br />

purification process to large volumes under full<br />

cGMP. The highly competitive process, which was<br />

awarded with the Frost and Sullivan Technology<br />

Leadership Award, is proprietary to <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> and applied royalty-free for pDNA<br />

production for our worldwide clients.


Mammalian cell culture technology<br />

The 1 st multiproduct mammalian cell culture<br />

facility at <strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH<br />

& Co. KG in Biberach was built in 1985 for the<br />

commercial production of recombinant DNAderived<br />

tissue plasminogen activator (rt-PA),<br />

actilyse®. The story of the building is in itself an<br />

example of our corporate will to succeed. The<br />

entire project, from the empty site to the first<br />

production of rt-PA, took only 18 months.<br />

The pilot plant has a scale-up capacity of up to<br />

2,000 litres fermentation volume and is used<br />

for process development and for manufacture<br />

of pre-clinical and clinical material. All relevant<br />

disciplines for the establishment of a process are<br />

integrated in our process science department,<br />

facilitating technical transfer and making it as<br />

economical as possible.<br />

<strong>To</strong> ensure consistency in product quality during<br />

up-scaling and clinical development, the fermentation<br />

technology and the geometry of the<br />

bioreactors are kept identical in the pilot and the<br />

commercial multiproduct manufacturing plant.<br />

Therapeutic proteins for advanced clinical trials<br />

and for market supply are produced in the manufacturing<br />

buildings under cGMP compliance.<br />

Here the scale-up capacity ranges from 80 to<br />

15,000 litres per fermentation train. With six<br />

fermentation trains installed, the total volume<br />

amounts to 90,000 litres downstream processing<br />

is matched to the scale of fermentation.<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH & Co. KG<br />

in Biberach, Germany, expanded its cell culture<br />

capacity with additional six fermenters of 15,000<br />

litres volume each and corresponding downstream<br />

capacity. The construction was completed<br />

in 2003 and received regulatory approval in 2004.<br />

The fill & finish operations were adjusted to the<br />

enlarged manufacturing capabilities.<br />

The total working volume of the mammalian cell<br />

culture facility is now 180,000 litres.<br />

At the plant there are today 1,600 skilled operators<br />

promoting the biopharmaceutical business.<br />

Specialists include biotechnologists, biochemists,<br />

biologists, chemists, engineers, pharmacists and<br />

others.<br />

15


16<br />

We have the technology<br />

Aseptic filling, lyophilization, labelling and packaging<br />

With its two sites for aseptic processing, the<br />

corporation has developed efficient methods<br />

of aseptic filling, lyophilization, labelling<br />

and packaging. <strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma<br />

GmbH & Co. KG in Germany has one of the<br />

most modern and one of the largest facilities<br />

for New Biological Entities (NBEs) in the world.<br />

In addition to our recognition as a world leader<br />

in this field, Ben Venue Laboratories facility<br />

in Bedford, Ohio, USA, has received an uninter-<br />

rupted series of development and manufacturing<br />

contracts from 1967 up to date. Our experience<br />

assures fast product and technology transfers,<br />

enabling a smooth transition from the clinical<br />

to the commercial phase.<br />

<strong>To</strong>day, <strong>Boehringer</strong> <strong>Ingelheim</strong> has more than<br />

twenty lyophilizers, with capacities ranging from<br />

0.6 to 33 m2 of shelf area, making it one of the<br />

largest facilities of its kind. All the lyophilizers are<br />

computer controlled and optimized to enhance<br />

drying rates and shorten cycles.<br />

All plants are equipped and staffed to perform<br />

full service under proven compliance.<br />

Developmental capabilities include technology<br />

platforms for therapeutic proteins, monoclonal<br />

antibodies and nonviral vector systems for gene<br />

therapy as vials, pre-filled syringes, and inhalative<br />

devices.


18<br />

We have the expertise<br />

Value and quality through innovation<br />

Process sciences<br />

Process sciences covers the <strong>Boehringer</strong> <strong>Ingelheim</strong><br />

biotechnical development and pharmaceutical<br />

development chain. Moreover, it guarantees<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> a constant supply of innovative<br />

technologies improving process economy,<br />

robustness, product safety and quality.<br />

Drug substance development<br />

The starting point of the biotechnical development<br />

chain is the host cell expression system<br />

development based on <strong>Boehringer</strong> <strong>Ingelheim</strong>’s<br />

high expression vectors and high-throughput<br />

clone selection to obtain robust high-producing<br />

cells in shortest time. Based on the cultivation<br />

of these cells, further activities in media design,<br />

process and purification optimization lead to<br />

an economic and robust basic manufacturing<br />

process ready for scale-up.<br />

With this integrated concept titres for monoclonal<br />

antibodies of more than 4 g/litre have<br />

been achieved. In the pilot facility optimization<br />

of technical parameters and cGMP production<br />

of clinical materials is conducted. For perfor-<br />

mance of registration batches and production of<br />

marketed material the processes are transferred<br />

to the large-scale manufacturing facilities.<br />

Drug product development<br />

In the pharmaceutical development chain we<br />

have the expertise and the technical possibilities<br />

for the development and production of<br />

clinical supplies of different dosage forms for<br />

biopharma ceuticals.<br />

For parenteral applications we can supply liquid<br />

spray dried or lyophilized preparations in vials,<br />

and ready-to-use syringes.<br />

With two inhalation devices, respimat® and handihaler®,<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> has pro prietary<br />

devices for pulmonary administration<br />

of biopharmaceuticals in liquid as well as in<br />

solid preparations. The respimat® is a highly<br />

innovative pocket size device, which produces<br />

a slow-moving cloud and achieves high lung<br />

deposition. The powder inhaler handihaler®,<br />

likewise pocket size, can deliver up to 50 mg of


powder. This system is suitable in particular for<br />

high doses or drug substances not sufficiently<br />

stable in solution.<br />

The technology portfolio of <strong>Boehringer</strong> <strong>Ingelheim</strong><br />

biopharmaceuticals also contains non-viral<br />

gene vectors for in vivo application of genes. We<br />

develop special DNA cationic lipid complexes<br />

and DNA entrapped in resomer® particles. The<br />

particle size and composition are optimized<br />

to transfer genes efficiently without toxic sideeffects.<br />

Analytical development and<br />

quality control<br />

Protein analytical chemistry is constantly evolving.<br />

Improvements are continuously being made<br />

with respect to the sensitivity and selectivity of<br />

analytical assays. The most advanced analytical<br />

tools are applied to ensure the concept of “well<br />

characterized biopharmaceuticals”. The selection<br />

of appropriate methods at each stage of development,<br />

from early development to registration, is<br />

essential for success.<br />

Using protein analytical chemistry, we character-<br />

ize the primary structure of complex proteins<br />

and monitor the potential impact of process<br />

optimization and scale-up on the product quality<br />

in accordance with worldwide regulatory guide-<br />

lines.<br />

Thereby we ensure the equivalence of biopharma-<br />

ceuticals, thus reducing the need for lengthy<br />

and expensive clinical investigations.<br />

EMEA/FDA approval and more<br />

The multiproduct manufacturing facilities at<br />

Biberach and Vienna are inspected by the Euro-<br />

pean Medicines Evaluation Agency (EMEA),<br />

the FDA, and Health Canada. They hold the license<br />

for a number of products. All plants meet the<br />

requirements of the World Health Organization<br />

(WHO) and the Pharmaceutical Inspection<br />

Convention (PIC). Additionally, the facilities<br />

are subject to regular scrutiny by the health<br />

authorities, consultants and quality assurance<br />

units of our partners. The company’s policy is<br />

to maintain a high level of compliance.<br />

19


20<br />

We have the track record<br />

Ongoing cooperations<br />

Australia:<br />

Sydney<br />

Austria:<br />

Vienna<br />

Belgium:<br />

Ghent<br />

Germany:<br />

Aachen<br />

Berlin<br />

Bielefeld<br />

Cologne<br />

Darmstadt<br />

Dortmund<br />

Düsseldorf<br />

Erlangen<br />

Freiburg<br />

Giessen<br />

Greifswald<br />

Halle<br />

Heidelberg<br />

Hilden<br />

Laupheim<br />

Marburg<br />

Munich<br />

Regensburg<br />

Stuttgart<br />

Tübingen<br />

India:<br />

Bangalore<br />

Ireland:<br />

Galway<br />

Japan:<br />

Katata<br />

Kyoto<br />

Osaka<br />

<strong>To</strong>kyo<br />

Malaysia:<br />

Nilai<br />

Sweden:<br />

Stockholm<br />

Switzerland:<br />

Zürich<br />

Taiwan:<br />

Taipei<br />

Thailand:<br />

Chiang Mai<br />

We have the capacity<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> has established global<br />

strategic alliances with dedicated process<br />

development and manufacturing companies.<br />

This concept ensures high flexibility, short<br />

timelines and available capacity resulting in<br />

a great benefit for our customers. <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> provides commercial scale production<br />

and early market supply with <strong>Market</strong>ing and Sales<br />

(M & S) option through <strong>Boehringer</strong> <strong>Ingelheim</strong>’s<br />

global M & S organisation.<br />

UK:<br />

Glasgow<br />

Oxford<br />

USA:<br />

Boston, MA<br />

Bothell, WA<br />

Brisbane, CA<br />

Cambridge, MA<br />

Emeryville, CA<br />

Framingham, MA<br />

Gaithersburg, MD<br />

Los Angeles, CA<br />

Minneapolis, MN<br />

New Jersey<br />

New York, NY<br />

Palo Alto, CA<br />

Philadelphia, PA<br />

Princeton, NY<br />

Richmond, CA<br />

Salt Lake City, UT<br />

San Diego, CA<br />

San Francisco, CA<br />

Seattle, WA<br />

Syracuse, NY<br />

Worldwide presence<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> has established its reputation<br />

with the successful market introduction of<br />

13 DNA-derived biopharmaceutical products.<br />

Four of these products are among the top 20 of<br />

the worldwide selling list. As our new products<br />

show, we are continuing to move ahead, advancing<br />

with the benefit of our own research, through<br />

collaboration with research-oriented companies<br />

and our commercial partners, and working with<br />

leading academic networks.


<strong>Boehringer</strong> <strong>Ingelheim</strong> around the globe<br />

Europe<br />

Austria<br />

Belarus<br />

Belgium<br />

Bosnia and<br />

Herzegovina<br />

Bulgaria<br />

Croatia<br />

Cyprus<br />

Czech Republic<br />

Denmark<br />

Estonia<br />

Finland<br />

France<br />

Germany<br />

Greece<br />

Hungary<br />

Ireland<br />

Italy<br />

Latvia<br />

Lithuania<br />

Macedonia<br />

Malta<br />

Montenegro<br />

Norway<br />

Poland<br />

Portugal<br />

Romania<br />

Russia<br />

Serbia<br />

Slovakia<br />

Slovenia<br />

Spain<br />

Sweden<br />

Switzerland<br />

The Netherlands<br />

Ukraine<br />

United Kingdom<br />

Americas<br />

Argentina<br />

Brazil<br />

Canada<br />

Chile<br />

Colombia<br />

Ecuador<br />

Mexico<br />

Peru<br />

Uruguay<br />

USA<br />

Venezuela<br />

Africa, Asia,<br />

Australasia<br />

Australia<br />

Bahrain<br />

China<br />

Egypt<br />

Ethiopia<br />

Hong Kong<br />

India<br />

Indonesia<br />

Iran<br />

Iraq<br />

Japan<br />

Jordan<br />

Kazakhstan<br />

Kenya<br />

Kuwait<br />

Lebanon<br />

Libya<br />

Malawi<br />

Malaysia<br />

Mauritius<br />

New Zealand<br />

Nigeria<br />

Oman<br />

Pakistan<br />

Palestine<br />

Qatar<br />

Saudi Arabia<br />

Seychelles<br />

Singapore<br />

Somalia<br />

South Africa<br />

South Korea<br />

Sudan<br />

Syria<br />

Taiwan<br />

Tanzania<br />

Thailand<br />

The Philippines<br />

Turkey<br />

Uganda<br />

United Arab<br />

Emirates<br />

Vietnam<br />

Yemen<br />

21


22<br />

We have the track record<br />

Many organizations have achieved success by<br />

partnering with <strong>Boehringer</strong> <strong>Ingelheim</strong>. The list<br />

ranges from small research-based operations to<br />

large multinational pharmaceutical companies.<br />

Our most well-known biotechnology alliance is<br />

perhaps with Genentech, Inc., San Francisco,<br />

with which we have worked closely since 1983.<br />

<strong>To</strong>gether we developed the recombinant DNAderived<br />

tissue plasminogen activator (rt-PA),<br />

a thrombolytic agent used in the treatment of<br />

myocardial infarction, pulmonary embolism and<br />

stroke. rt-PA was marketed in North America<br />

by Genentech as activase®, and by <strong>Boehringer</strong><br />

<strong>Ingelheim</strong> in over 50 countries under the trade<br />

name actilyse®. It is the most successful biopharmaceutical<br />

manufactured and marketed by<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong>. The two companies have<br />

worked together on the next generation of tissue<br />

plasminogen activator which as TNKase® in the<br />

USA, and as metalyse® in Europe has helped<br />

an increasing number of AMI (Acute Myocardial<br />

Infarction) and stroke patients since 2001.<br />

Other products jointly developed in collaboration<br />

with Genentech are imukin® (interferon gamma),<br />

which is approved for chronic granulomatosis,<br />

and tumor necrosis factor (TNF) alpha, for the<br />

treatment of soft tissue sarcoma, under the<br />

brand name beromun®.<br />

In order to maintain and improve our competitive<br />

edge in a constantly evolving field, we maintain<br />

strong links with a number of universities<br />

and industrial partners in the area of new technologies,<br />

such as expression systems, optimized<br />

host cells, media and process optimization,<br />

expanded bed absorption, affinity chromatography,<br />

virus inactivation, on-line analysis, refolding<br />

and new application forms.<br />

Own biopharmaceuticals brought to market:<br />

Generic name Brand name Therapeutic area<br />

Tissue plasminogen actilyse® Myocardial infarction,<br />

activator (rt-PA) pulmonary embolism,<br />

stroke<br />

Second generation metalyse® Myocardial infarction<br />

tissue plasminogen<br />

activator (TNK-tPA)<br />

Interferon gamma imukin® Chronic granulomatosis<br />

Tumor necrosis beromun® Soft tissue sarcoma<br />

factor alpha<br />

For customers <strong>Boehringer</strong> <strong>Ingelheim</strong> so far introduced<br />

9 DNA-derived biopharmaceutical products<br />

to the market.


R &D at <strong>Boehringer</strong> <strong>Ingelheim</strong><br />

As a research-driven pharmaceutical company,<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> is committed to the goal<br />

of discovering and developing products which<br />

represent high therapeutic value for patients,<br />

physicians and health care providers.<br />

R&D Centers are located in Biberach, Ger-<br />

many, Ridgefield, USA; Vienna, Austria; Laval,<br />

Canada; and Kawanishi, Japan. Our R&D activities<br />

embrace the therapeutic areas of respiratory,<br />

cardiovascular, metabolism, virology, central nervous<br />

system, urology, immunology and oncology.<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong>’s R&D focuses on identifying<br />

and developing new chemical entities and<br />

new biological entities, such as therapeutic proteins<br />

or gene therapies. Projects from the latter<br />

category draw particular advantage from our<br />

in-house biopharmaceutical manufacturing<br />

expertise.<br />

All R&D in <strong>Boehringer</strong> <strong>Ingelheim</strong>’s therapeutic<br />

areas are supported by in-licensing for early and<br />

late stage innovative pharmaceutical and biopharmaceutical<br />

products.<br />

In-licensing projects are evaluated in a short time<br />

period and licensing deals are tailored according<br />

to a partner’s individual needs. <strong>To</strong>gether with<br />

our capabilities in process science we can offer<br />

attractive solutions for our licensors.<br />

Therefore, for biopharmaceuticals, an integrated<br />

approach ranging from product development to<br />

marketing is highly attractive for the licensor.<br />

In collaboration with our strategic partners and<br />

from our own research efforts, we currently have<br />

a number of promising compounds at various<br />

stages of development.<br />

Our areas of in-licensing interest:<br />

- Respiratory - CNS<br />

- Cardiovascular - Urology<br />

- Metabolism - Immunology<br />

- Virology - Oncology<br />

23


24<br />

Work with us<br />

Companies choose contract development and<br />

manufacturing because it offers an attractive<br />

solution to bring a biopharmaceutical to market<br />

as efficiently as possible, without prohibitive<br />

financial risk. Companies choose to work with<br />

us in particular, because our experience and<br />

resources guarantee competitive manufacturing<br />

processes and timely market supply. They find that<br />

we are not only innovative in the technical sense,<br />

but that our team brings a creative approach to<br />

our partnerships.<br />

The team approach<br />

Inter-company teams run all our partnership<br />

projects. These experts agree on the timelines<br />

and interim objectives required in developing a<br />

manufacturing process with optimum efficiency,<br />

safety and cost-effectiveness. Designated project<br />

managers from each side coordinate the process,<br />

meeting regularly with team members and, when<br />

not meeting in person, keeping in touch by telephone<br />

and videoconferences. A project group<br />

will typically contain senior scientists from process<br />

science, fermentation and downstream<br />

processing, fill & finish, quality control and<br />

quality assurance.<br />

Naturally, everyone assigned to a project team<br />

at <strong>Boehringer</strong> <strong>Ingelheim</strong> has extensive experience<br />

in biopharmaceutical development, manufacturing,<br />

quality and regulatory issues. As a matter of<br />

company policy, our employees follow an intensive<br />

cGMP education programme. In addition,<br />

where new skills and techniques are involved,<br />

we provide project-specific training.


Finding the best-fit strategy for your product<br />

Projects, where the expectation of success in<br />

clinical trials is high, can be developed with a<br />

time to market strategy. In this approach, key<br />

phases are conducted in parallel, allowing<br />

the shortest possible timeline and the earliest<br />

possible return on investment.<br />

For highly innovative projects, carrying a certain<br />

development risk during pre-clinical and clinical<br />

evaluation, we are open to a step-by-step<br />

approach. However, this strategy necessarily<br />

requires a longer development phase for the<br />

manufacturing process and consequently delays<br />

entry to the market and return on investment.<br />

25


26<br />

Time to market<br />

Tailor-made service concept for our customer<br />

Product development 1 2 3 4<br />

Cell biology<br />

Feasibility study<br />

Small scale<br />

Pilot scale<br />

Commercial scale<br />

Pre-clinic<br />

<strong>To</strong>xicology<br />

Proof of concept I/IIa<br />

Phase IIb<br />

Phase III<br />

Registration package<br />

Registration<br />

<strong>Market</strong> supply


5 6 7 8 9 10 11 year<br />

The time to market approach provides the fasttrack<br />

process development to commercial scale<br />

and early market supply and thus an early return<br />

on investment. However, this may carry a high<br />

financial risk being dependent upon successful<br />

clinical results.<br />

The modular composition of our development<br />

programmes means that a partnership can be<br />

initiated at any phase in the process and tailored<br />

to individual requirements.<br />

27


Contact us<br />

This brochure is an introduction to the<br />

cooperative services we offer<br />

in biotechnical and biopharmaceutical manufacturing.<br />

For more information please contact:<br />

Prof. Dr. Dr. h.c. Rolf G. Werner<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />

Corporate Division Biopharmaceuticals<br />

Binger Strasse 173<br />

D-55216 <strong>Ingelheim</strong> am Rhein<br />

Germany<br />

e-mail: biopharma@bc.boehringer-ingelheim.com<br />

internet: www.boehringer-ingelheim.com/biopharm<br />

Issued by:<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />

Design and layout:<br />

Mackevision, 71065 Sindelfingen<br />

Overworked by:<br />

Knecht Digital- und Printmedien, 55437 Ockenheim<br />

Printed by:<br />

Süddeutsche Verlagsdruckerei, 89079 Ulm<br />

Copyright<br />

© <strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH, 2006<br />

All rights reserved. No part of this brochure may be<br />

reproduced or transmitted in any form or by any means, electronic or<br />

photocopy, without permission in writing from<br />

<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH.<br />

27936/02/09<br />

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