From Mind To Market - Boehringer Ingelheim
From Mind To Market - Boehringer Ingelheim
From Mind To Market - Boehringer Ingelheim
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Value through Innovation<br />
<strong>From</strong> <strong>Mind</strong> <strong>To</strong> <strong>Market</strong>
2<br />
Value through Innovation<br />
Many of the world’s leading research-oriented<br />
biopharmaceutical companies and top ranking<br />
pharmaceutical organizations have discovered<br />
the value of partnership with <strong>Boehringer</strong><br />
<strong>Ingelheim</strong>. We have proved time and time again<br />
that we have the experience and the capability to<br />
convert promising product ideas into commer cial<br />
reality on a global scale. Throughout our history,<br />
our expertise in development and manufacturing,<br />
worldwide registration and marketing has achieved<br />
significant patient benefit.<br />
The Corporate Division Biopharmaceuticals at<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong>, is a process oriented<br />
group. <strong>To</strong>gether with its biotechnology units in<br />
Vienna and Biberach it provides state-of-the-art<br />
technology for developing and manufacturing<br />
biopharmaceuticals. Bold, dynamic, and trustworthy,<br />
our company provides the ideal conditions<br />
for joint ventures to succeed. As a pioneer<br />
in biopharmaceuticals, we can demonstrate<br />
profound understanding of this exciting and<br />
fast-moving field.<br />
The <strong>Boehringer</strong> <strong>Ingelheim</strong> approach is reflected<br />
in our mission statement: “Value through<br />
Innovation”. This is more than simply sharing<br />
financial risk. Our partners can rely on our<br />
creativity to find cost-effective solutions to their<br />
process development needs. They can accelerate<br />
time to clinic and market, bring early return on<br />
Prof. Dr. Dr. h.c. Rolf G. Werner<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />
Corporate Division Biopharmaceuticals<br />
investment and maximize patent life span, while<br />
focusing on high quality and product safety. We<br />
also recognize the importance of flexible, fully<br />
integrated teamwork, and the need to tailor our<br />
services and processes to the individual needs<br />
of each company we partner. We can help at any<br />
or every stage of the process, providing solutions<br />
that may range from early development to largescale<br />
manufacturing and worldwide marketing<br />
agreements.<br />
Our strategic partnerships are based on a team<br />
approach. Working with our partners we can<br />
provide the most efficient process development,<br />
deliver goods at competitive prices, gain regulatory<br />
approval worldwide and achieve global<br />
market supply. As a fully integrated pharmaceutical<br />
company we are also offering creative<br />
solutions for joint product development through<br />
clinical phases and worldwide marketing & sales<br />
options. Being responsible for the strategic<br />
orientation and the worldwide bio business at<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong>, I invite the biopharmaceutical<br />
community to work with us and discover<br />
that development and manufacturing don’t have<br />
to be obstacles for new therapies on their way<br />
“<strong>From</strong> <strong>Mind</strong> <strong>To</strong> <strong>Market</strong>.”
Company profile<br />
The <strong>Boehringer</strong> <strong>Ingelheim</strong> group is one of the<br />
world’s 20 leading pharmaceutical companies.<br />
Headquartered in <strong>Ingelheim</strong>, Germany, it operates<br />
globally with 137 affiliates in 47 countries<br />
and nearly 38,500 employees. Since it was<br />
founded in 1885, the family-owned company<br />
has been committed to researching, developing,<br />
manufacturing and marketing novel products of<br />
high therapeutic value for human and veterinary<br />
medicine.<br />
We invest a large portion of our revenues in<br />
research and development (R&D) and clinical<br />
trials in the search for therapies that fulfil unmet<br />
medical needs for humankind and animals. Our<br />
basic research institutes meanwhile probe scientific<br />
frontiers in search of answers to fundamental<br />
questions about diseases and possible<br />
treatments. Our key therapeutic areas are respiratory,<br />
cardiovascular, metabolism, virology, central<br />
nervous system (CNS), urology, immunology,<br />
and oncology. In all these indication areas we<br />
conduct R&D and clinical studies.<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong>: Our Group of Companies<br />
The company’s R&D activities as well as the<br />
production and distribution centres are spread<br />
across the entire globe.<br />
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4<br />
Value through Innovation
Biotechnology pioneers<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> began using bacteria for<br />
the production of lactic acid in commercial<br />
quan tities as early as 1895. This was the world’s<br />
first successful use of microorganisms for large<br />
scale product manufacture. By the mid-1930s,<br />
the company had developed a process for large<br />
scale product manufacture citric acid by fermentation<br />
with fungi and deployed it for commercial<br />
production.<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> first extracted alkaloids<br />
from plants in 1905. We were able to increase<br />
production considerably from the 1960s onwards<br />
by developing innovative techniques for culturing<br />
and crop cultivation. This led to the commercial<br />
introduction of products such as morphine<br />
and codeine, and later, atropine, theobromine<br />
and ergot alkaloids, all of which remain clinically<br />
impor tant agents. Patents for biotechnical<br />
manufacturing processes were issued, enabling<br />
the replacement of natural processes.<br />
In 1973, <strong>Boehringer</strong> <strong>Ingelheim</strong> began to work on<br />
antimicrobial agents by chemically modifying<br />
macrolide and beta lactam antibiotics to increase<br />
potency, broaden spectrum of activity and overcome<br />
resistance. Side-directed mutagenesis led<br />
to new indolmycin derivatives. At the same time<br />
we engaged in a screening programme to find<br />
new lead compounds from streptomyces strains.<br />
Our fermentation processes gave rise to several<br />
new antibiotics, including amiclenomycin,<br />
epidermin, gallidermin and gunacin.<br />
The modern era of biotechnology, supported by<br />
genetic engineering, began at the end of the<br />
1970s with the manufacture of therapeutically<br />
active proteins by genetic engineering. Again,<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> took a pioneering role,<br />
producing interferon beta, interferon omega and<br />
Namalwa interferon from mammalian cell culture<br />
and interferon alpha, interferon gamma and<br />
manganese superoxide dismutase from microbial<br />
sources. <strong>Boehringer</strong> <strong>Ingelheim</strong>’s growing reputation<br />
in this emergent field led us into a number<br />
of collaborations with well-known companies,<br />
for example Amgen, Inc./Wyeth; Avidia, Inc.;<br />
Genentech, Inc.; InterMune, Inc.; MedImmune,<br />
Inc.; Merck KGaA; Schering AG; and others. We<br />
have used recombinant DNA techniques since<br />
1978, and to date have commercially manufactured<br />
such clinically valuable proteins as rt-PA<br />
(actilyse®), TNK-tPA (metalyse®), interferon<br />
gamma (imukin®) and TNF alpha (beromun®)<br />
for <strong>Boehringer</strong> <strong>Ingelheim</strong>’s markets.<br />
5
6<br />
Biopharmaceutical organization<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG<br />
Vienna, Austria<br />
Biopharmaceuticals: Microorganisms<br />
Ben Venue Laboratories, Inc.<br />
Bedford, Ohio, USA<br />
Fill & Finish<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />
Board of Managing Directors<br />
Corporate Division Biopharmaceuticals<br />
<strong>Ingelheim</strong>, Germany<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH & Co. KG<br />
Biberach, Germany<br />
Biopharmaceuticals: Cell Culture, Fill & Finish<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> Vetmedica, Inc.<br />
St. Joseph, Missouri, USA<br />
Veterinary Vaccines
The key to success<br />
For any biopharmaceutical company, negotiating<br />
the path from mind to market is a demanding<br />
process. Very often, the burden of investment and<br />
the complexity in developing and manufacturing<br />
can be prohibitive, especially considering the risk<br />
of failure at the clinical trial stage. Which is why,<br />
companies are increasingly seeking to pool their<br />
economic and intellectual resources by forming<br />
strategic alliances.<br />
We know every step of the way. We have the<br />
resources. The scale of our operation, both in<br />
terms of manufacturing capability and global<br />
presence, befits our status as one of the world’s<br />
leading 20 pharmaceutical companies. We have<br />
the technology. Working in partnership with<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> brings access to a state-ofthe-art<br />
biopharmaceutical environment and a<br />
wealth of accumulated knowledge and specialist<br />
expertise. We have the expertise in process<br />
and analytical sciences for the development of<br />
economical processes with regulatory acceptance.<br />
We have the track record. Many of the<br />
world’s finest biotechnology companies have<br />
achieved success in collaboration with <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> and we can point to a long list<br />
of innovative products already on the market or<br />
in the pipeline due to our expertise.<br />
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8<br />
We know every step of the way<br />
Genetic engineering<br />
- Proprietary expression plasmids<br />
- Efficient regulatory sequences<br />
- High amplification<br />
- Short cloning times<br />
- Stable host vector system<br />
There is no substitute for experience. At <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> we have been directly involved with<br />
commercial biotechnology for over one hundred<br />
years. In every decade of our history we have<br />
demonstrated an understanding of current technology,<br />
the ability to recognize its new opportunities<br />
and the corporate capacity to exploit them.<br />
Very often we have lead the way developing new<br />
techniques and manufacturing processes.<br />
Cell-line development<br />
- Suspension adapted host cell-line<br />
- Adaptation to protein-free media<br />
- Autocrine cell-lines<br />
- Short generation times<br />
- Cell banking (MCB/WCB)<br />
Fermentation<br />
- Media design<br />
- Feeding strategy<br />
- Process optimization<br />
- Facilitated scale-up<br />
- Large-scale cGMP<br />
Downstream processing<br />
- Refolding procedures<br />
- Expanded bed chromatography<br />
- Chromatography<br />
- Ultrafiltration / diafiltration<br />
- Microwave virus inactivation
Best fit for your strategic plan<br />
All of the elements required for outsourcing bio-<br />
pharmaceutical development and manufacture,<br />
from high expression system to fill & finish,<br />
can be found within the corporate capabilities<br />
of <strong>Boehringer</strong> <strong>Ingelheim</strong>. We take a very flexible<br />
approach in matching our strengths to our part-<br />
ners’ needs. We can be your partner for all phases<br />
of the development and production process, or<br />
Formulation / fill & finish<br />
- Protein-free formulations<br />
- Aseptic filling<br />
(vials, pre-filled syringes)<br />
- Lyophilization<br />
- Inhalative dosage forms<br />
- Labelling and packaging<br />
Quality control / assurance<br />
- Structure elucidation<br />
- Host cell proteins<br />
- DNA contaminants<br />
- Quality control assays<br />
- cGMP compliance system<br />
we have the ability to work with you at specific<br />
stages, whether early or late phase. Whatever<br />
your development and manufacturing objectives<br />
are, <strong>Boehringer</strong> <strong>Ingelheim</strong> can provide precisely<br />
what your strategic plan demands. Our skilled<br />
staff with experience in process science and<br />
cGMP is highly motivated to make your product<br />
a success.<br />
Worldwide registration<br />
- Present in 47 nations<br />
- Track record for more than<br />
20 INDs/CTAs<br />
- More than 10 BLAs/MAAs approved<br />
- Contact to regulatory authorities<br />
- Contribution to ICH guidelines<br />
Option of marketing<br />
- Global market research<br />
- Worldwide distribution network<br />
- Worldwide sales forces<br />
- Local presence<br />
- Reimport and pricing strategy<br />
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10<br />
We have the resources<br />
In biopharmaceutical manufacture, <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> is acknowledged and respected for<br />
its expertise. Our commitment to excellence is<br />
demonstrated by the high technical standard<br />
of the development and manufacturing plants at<br />
our disposal and, most important, by the quality<br />
of our employees. They receive a high standard<br />
of training and are committed to growing our<br />
business. The production sites in Biberach<br />
and Vienna doubled their biopharmaceutical<br />
manufacturing capacity in the year 2003 and<br />
2005 respectively, which reflects the growth<br />
of our business.<br />
Specialist expertise<br />
<strong>From</strong> molecule to market, biopharmaceutical<br />
manufacturing demands mastery of many<br />
scientific disciplines and engineering skills.<br />
At <strong>Boehringer</strong> <strong>Ingelheim</strong> you will find people<br />
equipped to deal with every aspect of biotechnical<br />
and biopharma processes, with a wealth<br />
of accumulated experience and know-how to<br />
draw on. Our expertise encompasses products<br />
derived from mammalian cell cultures and from<br />
microorganisms, as well as aseptic pharmaceutical<br />
development and manufacture of formulated<br />
bulk, labelling and individual packaging of<br />
finished product.
Centers of Excellence<br />
The global interests of <strong>Boehringer</strong> <strong>Ingelheim</strong> are<br />
managed from our corporate headquarters in<br />
<strong>Ingelheim</strong>, Germany, close to Frankfurt/Main Airport.<br />
The Corporate Division Biopharmaceuticals,<br />
which reports directly to the Board Member<br />
Operations, is responsible for the worldwide<br />
biobusiness. This Corporate Division develops<br />
and maintains the global strategic concept for<br />
our biopharmaceutical Centers of Excellence.<br />
The activities of our state-of-the-art<br />
biopharmaceutical centers:<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG,<br />
Vienna, produces therapeutically active proteins<br />
from microorganisms and yeasts. Other areas<br />
of production include microbial vaccines, plasmid<br />
DNA for gene therapy, protein scaffolds and<br />
antibody fragments. The site received the Frost<br />
& Sullivan Technology Leadership Award and<br />
the Customer Value Award 2004 for its provision<br />
of superior contract manufacturing services to<br />
customers across the globe.<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH & Co.<br />
KG, Biberach, Germany, has Europe’s largest<br />
biopharmaceutical plant for the development<br />
and manufacture of therapeutic proteins from<br />
mammalian cell cultures. This site is also a major<br />
fill & finish site for biopharmaceuticals. Several<br />
of the world’s best-selling biotechnology products<br />
are today produced at this site. The plant received<br />
the “Industrial Excellence Award 2000 – Best<br />
Factory” from the INSEAD Management Institute<br />
in France and Germany’s WHU-Otto Beisheim<br />
School of Management. Furthermore, it received,<br />
together with <strong>Boehringer</strong> <strong>Ingelheim</strong> Austria, the<br />
Frost & Sullivan 2004 Customer Value Award.<br />
Ben Venue Laboratories, Inc., Bedford, Ohio,<br />
USA, provides additional contract manufacturing<br />
opportunities for aseptic filling and lyophilization<br />
of biopharmaceuticals. Though its location<br />
has obvious advantages for our US-based partners,<br />
Ben Venue can supply markets around the<br />
world.<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> Vetmedica, Inc., St. Joseph,<br />
Missouri, USA, manufactures and markets biotechnical<br />
produced veterinary vaccines for the<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> market. Technologies and<br />
processes have been developed at <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> Pharma GmbH & Co. KG, Germany<br />
and are also applicable for manufacturing human<br />
vaccines.<br />
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12<br />
We have the technology<br />
As a partner in biopharmaceutical process science<br />
and manufacture, we offer the world-class exper-<br />
tise you would expect from a company which pioneered<br />
the field. Also, the scale of operations<br />
at our key biotechnical and pharmaceutical<br />
plants, in terms of manpower and manufacturing<br />
volume, allows us to meet ambitious production<br />
requirements.<br />
Continuous investment in our facilities allows<br />
us to retain a strategic capacity for assignment<br />
to contract manufacturing initiatives as well as<br />
development programmes and attractive product<br />
licensing arrangements. This provides flexible and<br />
economic access to the manufacturing process<br />
and helps accelerate entry to the market.<br />
We offer all the security of an established company.<br />
Our partners know they can rely on us to<br />
respond to their needs by creating flexible and<br />
integrated biopharmaceutical solutions, which<br />
minimize their initial investment risk.
Microbial fermentation technology<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG<br />
pioneered the microbial fermentation and<br />
purification of therapeutic proteins from E.coli<br />
since 1982. Over the last decades the company’s<br />
expertise and experience broadened to the development<br />
and manufacture of gene therapeutics,<br />
antibody fragments and protein scaffolds using<br />
E.coli and yeast high expression technologies.<br />
More than 500 skilled people of the Vienna plant<br />
are dedicated to biopharmaceutical production<br />
using microbial systems. The Process Science<br />
Team has built high value Intellectual Property<br />
for efficient and robust processes and is experienced<br />
in process transfer and optimization. Business<br />
process excellence guarantees continuously<br />
innovative technologies improving process economy,<br />
robustness, product safety and quality.<br />
<strong>To</strong> secure an outstanding combination of scientific<br />
know-how with state-of-the-art technology,<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> Austria operates three<br />
independent fermentation plants for E.coli and<br />
yeast technologies: one medium-scale facility<br />
with 300 litres and two large scale facilities with<br />
6,000 litres. Both, batch and fed-batch fermentations<br />
are performed. The new facilities allow<br />
maximum flexibility and are designed for high<br />
cell density processes requiring high oxygen<br />
demand and high heat exchange. All plants are<br />
operated by a validated process control system.<br />
For downstream processing the purification plant<br />
provides nine separate purification suites, varying<br />
in size from 42 m2 to 280m2 where the processes<br />
can be performed at room temperature<br />
or 2 to 8 °C. Tanks up to 5,000 litres allow the<br />
handling of large volumes during downstream<br />
processing.<br />
Furthermore, explosion-proof areas are in place<br />
to allow steps requiring the use of organic solvents<br />
or large scale high performance liquid<br />
chromatography. Columns range up to 1.6 meter<br />
diameter and techniques such as affinity chromatography,<br />
size exclusion, hydrophobic interaction,<br />
ion exchange, or reversed phase HPLC are<br />
employed.<br />
The plants are approved “multi-product” facilities<br />
for the manufacture of products registered<br />
with the Austrian Health Authorities, the EMEA,<br />
MHLW and the FDA. Products are produced<br />
under cGMP compliance for clinical trials and for<br />
worldwide market supply.<br />
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We have the technology<br />
Setting the standard for pDNA production<br />
Gene therapy and gene vaccines have been<br />
moving out of the research laboratory and into<br />
the clinic. These techniques promise to revolutionize<br />
the treatment of a wide variety of<br />
diseases. In order to meet the growing need for<br />
pharmaceutical grade plasmid DNA (pDNA),<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> RCV GmbH & Co KG has<br />
developed a production process for pDNA utilizing<br />
state-of-the-art technology. This process<br />
employs high cell density fermentation, followed<br />
by gentle cell lysis and a powerful downstream<br />
process to produce pDNA of greater than 99 per<br />
cent purity with very low levels of endotoxin and<br />
genomic DNA. In addition, a host-vector system<br />
is available which enables antibiotic-free selection<br />
of small plasmid vectors devoid of antibiotic<br />
resistance genes. By using this industrial pDNA<br />
manufacturing technology no toxic organic solvents,<br />
animal-derived enzymes or antibiotics are<br />
necessary. <strong>To</strong> ensure the safety and functionality<br />
of the product analytical methods have been<br />
developed for both in-process control and final<br />
product release that can detect all forms of DNA<br />
and potential impurities.<br />
The outstanding performance of this new process<br />
allows upscaling of the fermentation and<br />
purification process to large volumes under full<br />
cGMP. The highly competitive process, which was<br />
awarded with the Frost and Sullivan Technology<br />
Leadership Award, is proprietary to <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> and applied royalty-free for pDNA<br />
production for our worldwide clients.
Mammalian cell culture technology<br />
The 1 st multiproduct mammalian cell culture<br />
facility at <strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH<br />
& Co. KG in Biberach was built in 1985 for the<br />
commercial production of recombinant DNAderived<br />
tissue plasminogen activator (rt-PA),<br />
actilyse®. The story of the building is in itself an<br />
example of our corporate will to succeed. The<br />
entire project, from the empty site to the first<br />
production of rt-PA, took only 18 months.<br />
The pilot plant has a scale-up capacity of up to<br />
2,000 litres fermentation volume and is used<br />
for process development and for manufacture<br />
of pre-clinical and clinical material. All relevant<br />
disciplines for the establishment of a process are<br />
integrated in our process science department,<br />
facilitating technical transfer and making it as<br />
economical as possible.<br />
<strong>To</strong> ensure consistency in product quality during<br />
up-scaling and clinical development, the fermentation<br />
technology and the geometry of the<br />
bioreactors are kept identical in the pilot and the<br />
commercial multiproduct manufacturing plant.<br />
Therapeutic proteins for advanced clinical trials<br />
and for market supply are produced in the manufacturing<br />
buildings under cGMP compliance.<br />
Here the scale-up capacity ranges from 80 to<br />
15,000 litres per fermentation train. With six<br />
fermentation trains installed, the total volume<br />
amounts to 90,000 litres downstream processing<br />
is matched to the scale of fermentation.<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma GmbH & Co. KG<br />
in Biberach, Germany, expanded its cell culture<br />
capacity with additional six fermenters of 15,000<br />
litres volume each and corresponding downstream<br />
capacity. The construction was completed<br />
in 2003 and received regulatory approval in 2004.<br />
The fill & finish operations were adjusted to the<br />
enlarged manufacturing capabilities.<br />
The total working volume of the mammalian cell<br />
culture facility is now 180,000 litres.<br />
At the plant there are today 1,600 skilled operators<br />
promoting the biopharmaceutical business.<br />
Specialists include biotechnologists, biochemists,<br />
biologists, chemists, engineers, pharmacists and<br />
others.<br />
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We have the technology<br />
Aseptic filling, lyophilization, labelling and packaging<br />
With its two sites for aseptic processing, the<br />
corporation has developed efficient methods<br />
of aseptic filling, lyophilization, labelling<br />
and packaging. <strong>Boehringer</strong> <strong>Ingelheim</strong> Pharma<br />
GmbH & Co. KG in Germany has one of the<br />
most modern and one of the largest facilities<br />
for New Biological Entities (NBEs) in the world.<br />
In addition to our recognition as a world leader<br />
in this field, Ben Venue Laboratories facility<br />
in Bedford, Ohio, USA, has received an uninter-<br />
rupted series of development and manufacturing<br />
contracts from 1967 up to date. Our experience<br />
assures fast product and technology transfers,<br />
enabling a smooth transition from the clinical<br />
to the commercial phase.<br />
<strong>To</strong>day, <strong>Boehringer</strong> <strong>Ingelheim</strong> has more than<br />
twenty lyophilizers, with capacities ranging from<br />
0.6 to 33 m2 of shelf area, making it one of the<br />
largest facilities of its kind. All the lyophilizers are<br />
computer controlled and optimized to enhance<br />
drying rates and shorten cycles.<br />
All plants are equipped and staffed to perform<br />
full service under proven compliance.<br />
Developmental capabilities include technology<br />
platforms for therapeutic proteins, monoclonal<br />
antibodies and nonviral vector systems for gene<br />
therapy as vials, pre-filled syringes, and inhalative<br />
devices.
18<br />
We have the expertise<br />
Value and quality through innovation<br />
Process sciences<br />
Process sciences covers the <strong>Boehringer</strong> <strong>Ingelheim</strong><br />
biotechnical development and pharmaceutical<br />
development chain. Moreover, it guarantees<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> a constant supply of innovative<br />
technologies improving process economy,<br />
robustness, product safety and quality.<br />
Drug substance development<br />
The starting point of the biotechnical development<br />
chain is the host cell expression system<br />
development based on <strong>Boehringer</strong> <strong>Ingelheim</strong>’s<br />
high expression vectors and high-throughput<br />
clone selection to obtain robust high-producing<br />
cells in shortest time. Based on the cultivation<br />
of these cells, further activities in media design,<br />
process and purification optimization lead to<br />
an economic and robust basic manufacturing<br />
process ready for scale-up.<br />
With this integrated concept titres for monoclonal<br />
antibodies of more than 4 g/litre have<br />
been achieved. In the pilot facility optimization<br />
of technical parameters and cGMP production<br />
of clinical materials is conducted. For perfor-<br />
mance of registration batches and production of<br />
marketed material the processes are transferred<br />
to the large-scale manufacturing facilities.<br />
Drug product development<br />
In the pharmaceutical development chain we<br />
have the expertise and the technical possibilities<br />
for the development and production of<br />
clinical supplies of different dosage forms for<br />
biopharma ceuticals.<br />
For parenteral applications we can supply liquid<br />
spray dried or lyophilized preparations in vials,<br />
and ready-to-use syringes.<br />
With two inhalation devices, respimat® and handihaler®,<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> has pro prietary<br />
devices for pulmonary administration<br />
of biopharmaceuticals in liquid as well as in<br />
solid preparations. The respimat® is a highly<br />
innovative pocket size device, which produces<br />
a slow-moving cloud and achieves high lung<br />
deposition. The powder inhaler handihaler®,<br />
likewise pocket size, can deliver up to 50 mg of
powder. This system is suitable in particular for<br />
high doses or drug substances not sufficiently<br />
stable in solution.<br />
The technology portfolio of <strong>Boehringer</strong> <strong>Ingelheim</strong><br />
biopharmaceuticals also contains non-viral<br />
gene vectors for in vivo application of genes. We<br />
develop special DNA cationic lipid complexes<br />
and DNA entrapped in resomer® particles. The<br />
particle size and composition are optimized<br />
to transfer genes efficiently without toxic sideeffects.<br />
Analytical development and<br />
quality control<br />
Protein analytical chemistry is constantly evolving.<br />
Improvements are continuously being made<br />
with respect to the sensitivity and selectivity of<br />
analytical assays. The most advanced analytical<br />
tools are applied to ensure the concept of “well<br />
characterized biopharmaceuticals”. The selection<br />
of appropriate methods at each stage of development,<br />
from early development to registration, is<br />
essential for success.<br />
Using protein analytical chemistry, we character-<br />
ize the primary structure of complex proteins<br />
and monitor the potential impact of process<br />
optimization and scale-up on the product quality<br />
in accordance with worldwide regulatory guide-<br />
lines.<br />
Thereby we ensure the equivalence of biopharma-<br />
ceuticals, thus reducing the need for lengthy<br />
and expensive clinical investigations.<br />
EMEA/FDA approval and more<br />
The multiproduct manufacturing facilities at<br />
Biberach and Vienna are inspected by the Euro-<br />
pean Medicines Evaluation Agency (EMEA),<br />
the FDA, and Health Canada. They hold the license<br />
for a number of products. All plants meet the<br />
requirements of the World Health Organization<br />
(WHO) and the Pharmaceutical Inspection<br />
Convention (PIC). Additionally, the facilities<br />
are subject to regular scrutiny by the health<br />
authorities, consultants and quality assurance<br />
units of our partners. The company’s policy is<br />
to maintain a high level of compliance.<br />
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20<br />
We have the track record<br />
Ongoing cooperations<br />
Australia:<br />
Sydney<br />
Austria:<br />
Vienna<br />
Belgium:<br />
Ghent<br />
Germany:<br />
Aachen<br />
Berlin<br />
Bielefeld<br />
Cologne<br />
Darmstadt<br />
Dortmund<br />
Düsseldorf<br />
Erlangen<br />
Freiburg<br />
Giessen<br />
Greifswald<br />
Halle<br />
Heidelberg<br />
Hilden<br />
Laupheim<br />
Marburg<br />
Munich<br />
Regensburg<br />
Stuttgart<br />
Tübingen<br />
India:<br />
Bangalore<br />
Ireland:<br />
Galway<br />
Japan:<br />
Katata<br />
Kyoto<br />
Osaka<br />
<strong>To</strong>kyo<br />
Malaysia:<br />
Nilai<br />
Sweden:<br />
Stockholm<br />
Switzerland:<br />
Zürich<br />
Taiwan:<br />
Taipei<br />
Thailand:<br />
Chiang Mai<br />
We have the capacity<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> has established global<br />
strategic alliances with dedicated process<br />
development and manufacturing companies.<br />
This concept ensures high flexibility, short<br />
timelines and available capacity resulting in<br />
a great benefit for our customers. <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> provides commercial scale production<br />
and early market supply with <strong>Market</strong>ing and Sales<br />
(M & S) option through <strong>Boehringer</strong> <strong>Ingelheim</strong>’s<br />
global M & S organisation.<br />
UK:<br />
Glasgow<br />
Oxford<br />
USA:<br />
Boston, MA<br />
Bothell, WA<br />
Brisbane, CA<br />
Cambridge, MA<br />
Emeryville, CA<br />
Framingham, MA<br />
Gaithersburg, MD<br />
Los Angeles, CA<br />
Minneapolis, MN<br />
New Jersey<br />
New York, NY<br />
Palo Alto, CA<br />
Philadelphia, PA<br />
Princeton, NY<br />
Richmond, CA<br />
Salt Lake City, UT<br />
San Diego, CA<br />
San Francisco, CA<br />
Seattle, WA<br />
Syracuse, NY<br />
Worldwide presence<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> has established its reputation<br />
with the successful market introduction of<br />
13 DNA-derived biopharmaceutical products.<br />
Four of these products are among the top 20 of<br />
the worldwide selling list. As our new products<br />
show, we are continuing to move ahead, advancing<br />
with the benefit of our own research, through<br />
collaboration with research-oriented companies<br />
and our commercial partners, and working with<br />
leading academic networks.
<strong>Boehringer</strong> <strong>Ingelheim</strong> around the globe<br />
Europe<br />
Austria<br />
Belarus<br />
Belgium<br />
Bosnia and<br />
Herzegovina<br />
Bulgaria<br />
Croatia<br />
Cyprus<br />
Czech Republic<br />
Denmark<br />
Estonia<br />
Finland<br />
France<br />
Germany<br />
Greece<br />
Hungary<br />
Ireland<br />
Italy<br />
Latvia<br />
Lithuania<br />
Macedonia<br />
Malta<br />
Montenegro<br />
Norway<br />
Poland<br />
Portugal<br />
Romania<br />
Russia<br />
Serbia<br />
Slovakia<br />
Slovenia<br />
Spain<br />
Sweden<br />
Switzerland<br />
The Netherlands<br />
Ukraine<br />
United Kingdom<br />
Americas<br />
Argentina<br />
Brazil<br />
Canada<br />
Chile<br />
Colombia<br />
Ecuador<br />
Mexico<br />
Peru<br />
Uruguay<br />
USA<br />
Venezuela<br />
Africa, Asia,<br />
Australasia<br />
Australia<br />
Bahrain<br />
China<br />
Egypt<br />
Ethiopia<br />
Hong Kong<br />
India<br />
Indonesia<br />
Iran<br />
Iraq<br />
Japan<br />
Jordan<br />
Kazakhstan<br />
Kenya<br />
Kuwait<br />
Lebanon<br />
Libya<br />
Malawi<br />
Malaysia<br />
Mauritius<br />
New Zealand<br />
Nigeria<br />
Oman<br />
Pakistan<br />
Palestine<br />
Qatar<br />
Saudi Arabia<br />
Seychelles<br />
Singapore<br />
Somalia<br />
South Africa<br />
South Korea<br />
Sudan<br />
Syria<br />
Taiwan<br />
Tanzania<br />
Thailand<br />
The Philippines<br />
Turkey<br />
Uganda<br />
United Arab<br />
Emirates<br />
Vietnam<br />
Yemen<br />
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22<br />
We have the track record<br />
Many organizations have achieved success by<br />
partnering with <strong>Boehringer</strong> <strong>Ingelheim</strong>. The list<br />
ranges from small research-based operations to<br />
large multinational pharmaceutical companies.<br />
Our most well-known biotechnology alliance is<br />
perhaps with Genentech, Inc., San Francisco,<br />
with which we have worked closely since 1983.<br />
<strong>To</strong>gether we developed the recombinant DNAderived<br />
tissue plasminogen activator (rt-PA),<br />
a thrombolytic agent used in the treatment of<br />
myocardial infarction, pulmonary embolism and<br />
stroke. rt-PA was marketed in North America<br />
by Genentech as activase®, and by <strong>Boehringer</strong><br />
<strong>Ingelheim</strong> in over 50 countries under the trade<br />
name actilyse®. It is the most successful biopharmaceutical<br />
manufactured and marketed by<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong>. The two companies have<br />
worked together on the next generation of tissue<br />
plasminogen activator which as TNKase® in the<br />
USA, and as metalyse® in Europe has helped<br />
an increasing number of AMI (Acute Myocardial<br />
Infarction) and stroke patients since 2001.<br />
Other products jointly developed in collaboration<br />
with Genentech are imukin® (interferon gamma),<br />
which is approved for chronic granulomatosis,<br />
and tumor necrosis factor (TNF) alpha, for the<br />
treatment of soft tissue sarcoma, under the<br />
brand name beromun®.<br />
In order to maintain and improve our competitive<br />
edge in a constantly evolving field, we maintain<br />
strong links with a number of universities<br />
and industrial partners in the area of new technologies,<br />
such as expression systems, optimized<br />
host cells, media and process optimization,<br />
expanded bed absorption, affinity chromatography,<br />
virus inactivation, on-line analysis, refolding<br />
and new application forms.<br />
Own biopharmaceuticals brought to market:<br />
Generic name Brand name Therapeutic area<br />
Tissue plasminogen actilyse® Myocardial infarction,<br />
activator (rt-PA) pulmonary embolism,<br />
stroke<br />
Second generation metalyse® Myocardial infarction<br />
tissue plasminogen<br />
activator (TNK-tPA)<br />
Interferon gamma imukin® Chronic granulomatosis<br />
Tumor necrosis beromun® Soft tissue sarcoma<br />
factor alpha<br />
For customers <strong>Boehringer</strong> <strong>Ingelheim</strong> so far introduced<br />
9 DNA-derived biopharmaceutical products<br />
to the market.
R &D at <strong>Boehringer</strong> <strong>Ingelheim</strong><br />
As a research-driven pharmaceutical company,<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> is committed to the goal<br />
of discovering and developing products which<br />
represent high therapeutic value for patients,<br />
physicians and health care providers.<br />
R&D Centers are located in Biberach, Ger-<br />
many, Ridgefield, USA; Vienna, Austria; Laval,<br />
Canada; and Kawanishi, Japan. Our R&D activities<br />
embrace the therapeutic areas of respiratory,<br />
cardiovascular, metabolism, virology, central nervous<br />
system, urology, immunology and oncology.<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong>’s R&D focuses on identifying<br />
and developing new chemical entities and<br />
new biological entities, such as therapeutic proteins<br />
or gene therapies. Projects from the latter<br />
category draw particular advantage from our<br />
in-house biopharmaceutical manufacturing<br />
expertise.<br />
All R&D in <strong>Boehringer</strong> <strong>Ingelheim</strong>’s therapeutic<br />
areas are supported by in-licensing for early and<br />
late stage innovative pharmaceutical and biopharmaceutical<br />
products.<br />
In-licensing projects are evaluated in a short time<br />
period and licensing deals are tailored according<br />
to a partner’s individual needs. <strong>To</strong>gether with<br />
our capabilities in process science we can offer<br />
attractive solutions for our licensors.<br />
Therefore, for biopharmaceuticals, an integrated<br />
approach ranging from product development to<br />
marketing is highly attractive for the licensor.<br />
In collaboration with our strategic partners and<br />
from our own research efforts, we currently have<br />
a number of promising compounds at various<br />
stages of development.<br />
Our areas of in-licensing interest:<br />
- Respiratory - CNS<br />
- Cardiovascular - Urology<br />
- Metabolism - Immunology<br />
- Virology - Oncology<br />
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24<br />
Work with us<br />
Companies choose contract development and<br />
manufacturing because it offers an attractive<br />
solution to bring a biopharmaceutical to market<br />
as efficiently as possible, without prohibitive<br />
financial risk. Companies choose to work with<br />
us in particular, because our experience and<br />
resources guarantee competitive manufacturing<br />
processes and timely market supply. They find that<br />
we are not only innovative in the technical sense,<br />
but that our team brings a creative approach to<br />
our partnerships.<br />
The team approach<br />
Inter-company teams run all our partnership<br />
projects. These experts agree on the timelines<br />
and interim objectives required in developing a<br />
manufacturing process with optimum efficiency,<br />
safety and cost-effectiveness. Designated project<br />
managers from each side coordinate the process,<br />
meeting regularly with team members and, when<br />
not meeting in person, keeping in touch by telephone<br />
and videoconferences. A project group<br />
will typically contain senior scientists from process<br />
science, fermentation and downstream<br />
processing, fill & finish, quality control and<br />
quality assurance.<br />
Naturally, everyone assigned to a project team<br />
at <strong>Boehringer</strong> <strong>Ingelheim</strong> has extensive experience<br />
in biopharmaceutical development, manufacturing,<br />
quality and regulatory issues. As a matter of<br />
company policy, our employees follow an intensive<br />
cGMP education programme. In addition,<br />
where new skills and techniques are involved,<br />
we provide project-specific training.
Finding the best-fit strategy for your product<br />
Projects, where the expectation of success in<br />
clinical trials is high, can be developed with a<br />
time to market strategy. In this approach, key<br />
phases are conducted in parallel, allowing<br />
the shortest possible timeline and the earliest<br />
possible return on investment.<br />
For highly innovative projects, carrying a certain<br />
development risk during pre-clinical and clinical<br />
evaluation, we are open to a step-by-step<br />
approach. However, this strategy necessarily<br />
requires a longer development phase for the<br />
manufacturing process and consequently delays<br />
entry to the market and return on investment.<br />
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26<br />
Time to market<br />
Tailor-made service concept for our customer<br />
Product development 1 2 3 4<br />
Cell biology<br />
Feasibility study<br />
Small scale<br />
Pilot scale<br />
Commercial scale<br />
Pre-clinic<br />
<strong>To</strong>xicology<br />
Proof of concept I/IIa<br />
Phase IIb<br />
Phase III<br />
Registration package<br />
Registration<br />
<strong>Market</strong> supply
5 6 7 8 9 10 11 year<br />
The time to market approach provides the fasttrack<br />
process development to commercial scale<br />
and early market supply and thus an early return<br />
on investment. However, this may carry a high<br />
financial risk being dependent upon successful<br />
clinical results.<br />
The modular composition of our development<br />
programmes means that a partnership can be<br />
initiated at any phase in the process and tailored<br />
to individual requirements.<br />
27
Contact us<br />
This brochure is an introduction to the<br />
cooperative services we offer<br />
in biotechnical and biopharmaceutical manufacturing.<br />
For more information please contact:<br />
Prof. Dr. Dr. h.c. Rolf G. Werner<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH<br />
Corporate Division Biopharmaceuticals<br />
Binger Strasse 173<br />
D-55216 <strong>Ingelheim</strong> am Rhein<br />
Germany<br />
e-mail: biopharma@bc.boehringer-ingelheim.com<br />
internet: www.boehringer-ingelheim.com/biopharm<br />
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Copyright<br />
© <strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH, 2006<br />
All rights reserved. No part of this brochure may be<br />
reproduced or transmitted in any form or by any means, electronic or<br />
photocopy, without permission in writing from<br />
<strong>Boehringer</strong> <strong>Ingelheim</strong> GmbH.<br />
27936/02/09<br />
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