Henchman 2 HSM - IMER USA.

R
IMER U.S.A. inc.
Model 1106080
HENCHMAN 2 HSM
MANUAL INSTRUCTION
and
PARTS LIST
Manual Part. number 3225399 - 2005
Machine serial N°
Write in the serial n° of yuor machine here

IMER U.S.A. Inc.
HENCHMAN 2 HSM
Thank-you for purchasing a Henchman 2HSM from an Imer U.S.A. dealwidther. Your decision
is an intelligent one.
There is no other mortar mixer in the world which delivers the benefits and features of the
Henchman 2 HSM.
- Extremely rigid, mig welded bar steel frame.
.
- 8 H.P. Honda with low oil alert.
- Full width fenders.
- Torsion Bar suspension.
- Advance paddle design, excellent mixing and discharge action.
At Imer U.S.A. we continually search for ways to better serve our customers. Should you have
an idea or thought to share with us regarding this product we would appreciate hearing from
you. Our motto is "Tools and Services for the 21st Century" . We look forward to delivering
the goods.
Thank you again for your purchase.
Mace T. Coleman, Jr.
President, Imer U.S.A., Inc.
IMER WEST
207 Lawrence Avenue
So. San Francisco, CA 94080
Tel 650 - 872 - 2200
Fax 650 - 873 - 6482
IMER EAST
221 Westhampton Place
Capitol Heights, MD 20743
Tel 301 - 336 - 3700
Fax 301 - 336 - 6687
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
Table of Contents
IMER U.S.A., INC.
HENCHMAN 2HSM
INSTRUCTION MANUAL
NOTE: Please read this manual before beginning to
assemble or operate this piece of equipment.
ASSEMBLY ........................................................................................ 5
IMPORTANT NOTES AND ADVICE .................................................. 6
OPERATING INSTRUCTIONS ........................................................... 8
MAINTENANCE.................................................................................. 9
BASIC TROUBLE SHOOTING - TECHNICAL SPECIFICATIONS ... 11
SPARE PARTS........................................................................................12
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
8
5
7
6
4
2
A
A
1
3
9
FIG.1
1) MESCOLATORE AD ASSE ORIZZONTALE
2) GRIGLIA DI CARICO
3) DUMP WHEEL
4) SCOCCA PORTANTE SU RUOTE
5) SICUREZZA GRIGLIA MESCOLATORE
6) MOTORE DIESEL
7) SERBATOIO CARBURANTE
8) SERBATOIO OLIO
9) TIMONE
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
ASSEMBLY
+
TOWING
Essentially the Henchman 2hsm is f ully assembled and ready to operate when it leaves the assembly
facility here at Imer U.S.A. However, there are a couple items which should always be checked before
towing the Henchman 2HSM
1. Make sure each tire is inflated to 62 PSI (cold), and check the oil level of the Honda motor.
2. Make certain that the tow bar is properly anchored and its tow chain is in place. It is also important
to loop the tow chain around the tow bar several times before connecting it to a vehicle.
3. Make sure the engine canopy door is latched shut.
4. Make certain that the hitch system on your car or truck is compatible to the tow bar tongue.
5. Finally, local laws and ordinances vary from state to state regarding the registration of towable
construction equipment, check and see if a license plate is required. Call your local Department of
Motor Vehicles for the proper procedure to follow.
NOTE
State law may also require a tail light assembly.
Check with your local Department of Motor Vehicles for the proper procedure to follow.
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
IMPORTANT NOTES AND ADVICE
Do's and Don'ts on the Safe Use
of the Henchman 2HSM
In the interest of safety, whoever uses the Henchman 2HSM should first read this manual and become
familiar with all of the important safety notes. Failure to follow this advice may result in injury to
yourself and others.
WHAT TO DO !
- Carefully read and understand these instructions before operating the mixer.Read the Honda manual too.
- Always turn off the engine and disconnect the spark plug wire before cleaning or maintaining the mixer.
Mixers powered by electric motors should be unplugged from their power source before servicing is
performed.
- Make sure the safety guards are always in place.
- When using the machine always wear safety boots with reinforced toe-caps, safety glasses, gloves,
hard hat, and clothing with the appropriate fit. Loose clothing can cause injury should it become entangled
with the mixer.
- Practice starting and stopping the machine.
- Keep the mixer clean and free of debris build-up.
- Periodically inspect your mixer for abnormal wear or damage.
- Always stop the engine before adding fuel.
- Do not operate the mixer while under the influence of drugs or alcohol.
- Always operate the mixer on a level surface.
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
IMPORTANT NOTES AND ADVICE
WHAT NOT TO DO !
DO NOT
Place your hands or any other object inside the mixer drum while it is running.
DO NOT
Operate the mixer on a surface that is UNEVEN.... if the Henchman is placed on an incline, it can fall
over or roll away.
DO NOT
Clean, assemble or work on the mixer while it is plugged in !
DO NOT
Operate the mixer with the guard lifter disconnected or the guard removed.
DO NOT
Operate the mixer in or around water puddles !
DO NOT
Leave the mixer unattended !
DO NOT
Allow other persons around the mixer while it is operating
DO NOT
Operate the Henchman 2HSM if you are uncertain as to how to run the machine.... Contact your local
Imer Distributor or call Imer U.S.A. at 800 - 275 - 5463
DO NOT
Operate the mixer while under the influence of drugs or alcohol !
WE WANT SAFE AND EFFICIENT
PRODUCTION/OPERATION
FOR ALL OUR CUSTOMERS !
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
OPERATING INSTRUCTIONS
1. Before starting the engine read the Honda manual provided and become familiar with the GX240
powerplant. Especially important is to check the oil level daily and change it monthly. Additionally,
cleaning the air filter weekly ensures consistently good performance.
2. Operate the the Henchman 2HSM on a level surface.
LOADING POSITION
DUMPING POSITION
3. To put the drum in the loading position rotate the dump wheel until the desired drum position is
achieved.
4. Start the engine and set the throttle at 3/4 to full on.
FIG.2
5. Now add 1/2 of the water which will be required, add half aggregates, the total cement or lime, and
then the balance of the sand and water. Mix for the proper lenght of time untill an homogeneous
mix is obtained.
BE CAREFUL ! Always wear splash goggles when operating the mixer. Failure
to do so will allow foreign particles to enter the eyes.
BE CAREFUL ! Do not operate the mixer with the guard lifter disconnected or
the guard removed. Do Not put your shovel or your hands inside the drum !
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
6. To put the drum in the discharge position rotate the dump wheel untill the desired drum position is
achieved.
7. During the loading, mixing, and discharge cycle it is important to keep the mixer running at all times.
8. Always prepare your work site to have a level ground surface, the Mixer must be stable as you load and
discharge the drum.
9. If no more mortar mixer is to be mixed in the next hours, the mixer should be cleaned inside and outside.
To clean the mixer shut the engine off, keep drum guard with guard lifter connected, spray mixer with water untill
it is cleaned, discharge the debris. Do not beat on the drum with a showel, hammer or other device to break up
accumulations of dried mix, s this will dent and damage the drum and void the warranty.
Lubrication
MAINTENANCE
1. All the components on the mixer which engage or move back and forth should be lubricated with grease
on a weekly basis (fig3). Grease on a daily basis using any Grade #1 lithium base grease, the drum
shaft seals.
LUBRICATE ON A
WEEKLY BASIS
FIG.3
2. Essentially the gearbox is sealed for life.The quality of the gears and the lubricant are such that changing
the oil is not necessary. If you want to change the oil,see your dealer or call IMER U.S.A directly for
instruction.
3. One a year remove the cast cap from the top half of the dump gear assembly and grease it up good.
(Part 4 page 16)
Belt Tension
1. The mixer has two belts in the canopy. The belts are properly adjusted before leaving our factory,
however, it is a good idea to check their tension before operating the mixer. Then, when one belt
becomes loose, tighten it back to this original condition.
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
NOTE
The belts will stretch the most during the first few hours of
operation .... check them frequently, and always kill the
motor and disconnect the spark plug wire before touching
the belts. Or, if your machine has an electric motor, unplug
it from the power source before adjusting the behs.
2.To tighten the belt inside the canopy loosen the bolts which anchor the motor mount plate to
the mixer frame. This allows the motor mount plate to slide down the frame, which in turn
tightens the belt.The belt should have 1/4" to 3/8" of play. Now re-tighten the bolts which
anchor the motor mount plate.
NOTE
It is very important to keep the engine pulley and the
drive pulley in line with one another. Failure to
maintain this alignment will cause the belt to twist and
then break.
MISC.
Every month check all the mixer's mounting hardware to
ensure all the nuts and bolts are properly tightened.
Wheel Bearings
1. The wheel bearings should be cleaned and repacked every 6 months to 1 year. The interval being
dependant upon the amount of time the machine is towed, and under what conditions. This
maintenance procedure is the same as that for automotive wheel bearings.
Engine
Read the Honda manual carefully ... and follow their instructions.
Changing the oil and cleaning the air filter frequently ensure a reliable and long lasting motor.
When you may need Honda Engine Service or Warranty Assistance, take the machine to your local Honda
power equipment dealer, they will honor the warranty throughout America.
NOTE
It is always a good idea to check the oil level in the
engine crankcase at the start of each working day.
Clean oil at the correct level makes for a engine that
will last and last.
Mixer’s drum disassembly and re-assembly
In case it’s necessary to remove the drum, to change the shaft seals, it’s necessary.
- to remove the canopy, the gear box, the drum paddles.
- to remove the drum from the frame.
- to remove the shaft supports.
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
TECHNICAL SPECIFICATIONS
HENCHMAN 2HSM
DRUM CAPACITY
8 CU. FT.
BATCH OUTPUT
6 CU. FT.
DRUM DIAMETER 24"
DISCHARGE OUTLET HEIGHT 28"
PNEUMATIC WHEELS
62PSI
POWER PLANTS 8 HP HONDA GX 240
OVERALL OPERATING DIMENSIONS
OVERALL STORAGE DIMENSIONS
WEIGHT
76"X49"X57"
76"X49"X57"
650 Lb
*Capacity based upon usable volume
Due to Imer U.S.A. 's commitment to
Reasearch and Development,
specifications are subject
to change without notice.
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
SPARE PARTS
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
GENERAL STRUCTURE
16
16
21
22
15
24
17
23
9
3
5
13
4
14
12
10
1
2
18
6
25
27
11
20
26
7
8
19
TAB 1
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T A B .3
IMER U.S.A. Inc.
HENCHMAN 2 HSM
M IX IN G T A N K
R if. C o d . D E S C R IP T IO N
1 3 2 2 5 4 2 8 F R O N T U P P E R C U T
2 3 2 2 5 9 8 6 F R A M E
3 3 2 0 6 6 3 3 R E A R TA N K S U P P O R T
4 3 2 0 9 0 0 9 F R O N T TA N K S U P P O R T
5 3 2 2 5 3 6 9 M IX IN G M A C H IN E TA N K
6 3 2 2 5 3 8 6 A X L E S U P P O R T
7 2 2 4 8 2 1 6 A X L E
8 2 2 11 4 0 7 W H E E L 4 .5 0 -1 0 4 F
9 3 2 2 5 3 4 7 TA N K R E D U C T O R U N IT
1 0 3 2 2 5 3 8 3 R H R E D U C T O R U N IT S U P P O R T
11 T ILT IN G R E D U C T IO N U N IT
1 2 3 2 2 5 4 5 9 E N G IN E S U P P O R T B R A C K E T
1 3 2 2 7 5 7 5 2 E N G IN E (H O N D A G X 2 4 0 K 1 S X Q 4 )
1 4 3 2 2 5 4 6 1 C L U T C H G X 2 4 0
1 5 3 2 2 5 3 7 6 R E A R D O O R
1 6 3 2 2 4 6 2 5 H IN G E
1 7 2 2 3 3 6 0 0 H IN G E
1 8 3 2 2 5 4 9 3 R H B R A C K E T M U D G U A R D S U P P O R T
1 9 3 2 2 4 9 9 5 H O S E D R A W B A R
2 0 3 2 0 6 0 11 M U D G U A R D
2 1 3 2 2 5 3 8 2 E N G IN E B E LT G U A R D
2 2 3 2 2 5 3 7 7 C A B D O O R
2 3 3 2 2 5 3 9 0 M IX IN G M A C H IN E G R IL L
2 4 3 2 2 5 3 9 1 TA N K D O O R O P E N IN G L E V E R
2 5 3 2 2 5 4 9 4 L H B R A C K E T M U D G U A R D S U P P O R T
2 6 3 2 2 5 3 9 5 D R A W B A R L O C K IN G P IN
2 7 2 2 2 6 7 0 0 S P L IT P IN (A M A 3 5 /7 2 )
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
1
10
3
16
7
15
6
3
2
9
3
8
4
3
2
13
5
11
12 14
Rif. Cod. DESCRIPTION
1 3225388 REDUCTION UNIT CARTER
2 3225387 REDUCTION UNIT FLANGE
3 2204550 BEARING 6205
4 2202871 PINION SHAFT
5 3225403 REDUCTION UNIT EXIT SHAFT
6 2202858 PINION Z11
7 2202526 GEAR Z 58
8 2202517 GEAR Z 53
9 2207301 OIL SEAL RING 42X25X7
10 3213282 BEARING 6208 SKF
11 3213899 BEARING 6209 SKF
12 3225352 OIL SEAL RING 75X45X10
13 2222006 SCREW TE M8X30 Z
14 3225404 BUSHING D=35mm
15 3225405 PULLEY D=304mm
16 2237256 SPACER M22
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
4
7
8
1
7
3
6
5
2
ID CODICE DESCRIZIONE Q.TA
TAB.3
DRUM REDUCTION UNIT
1
Rif.
2229300
Cod.
LINGUETTA 6x6 x20
DESCRIPTION
1
12 2227320 2229300 ANELLO 20 E TONGUE 6X6X20 1
23 2204560 2227320 CUSCINETTO 6204 RING 20 E
1
3 2204560 BEARING 6204
4
4 3209429
3209429
COPERCHIO RIBALTAMENTO
TILTING COVER
1
5 3208777 VOLANTE SALDATO STEERING-WHEEL 1
6 3206748 HANDWHEEL MCP 28X88
6 3206748 IMPUGN. MAN. GIREV. MCP 28X88
7 3208770 TILTING BUSH
1
87 3208770 3208773 BOCCOLA RIBALTAMENTO WHEEL Z=32 M3
1
2
8 3208773 RUOTA Z=32 M3 1
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IMER U.S.A. Inc.
HENCHMAN 2 HSM
11
13
14
15
10
4
13
12
5
7
9
6
7
6
15
8
2
8
7
1
6
6
4
MIXING MACHINE TANK
Rif. Cod. DESCRIPTION
1 3225369 MIXING MACHINE TANK
2 3225410 HINGE FOR GRILL
3 3225356 TITLING SIDE FLANGE
4 2230550 GREASER 1/8" GAS
5 3225357 GREASING BUSH 40X50X30
6 3224315 SEAL D43
7 3224311 SEAL FLANGE
8 3225361 TORRINGTON BUSHING 40X48X40
9 3225355 REDUCTION UNIT SIDE FLANGE
10 3225362 OIL SEAL RING 50X35X7
11 3225354 MIXING MACHINE TANK SHAFT
12 3225396 LH BLADE
13 3225397 CENTRAL LH BLADE
14 3225395 RH BLADE
15 3225398 CENTRAL RH BLADE
7
5
3
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This is a contact addendum to our manuals
Imer USA East
221 Westhampton Pl
Capitol Heights, MD 20743
Phone: 301-336-3700
Fax: 301-336-6687
Order Fax:301-336-5811
Imer USA West
3654 Enterprise Ave
Hayward, CA 94545
www.imerusa.com
800-275-5463