Field Trial of Optical Fibre Cable-TV System Optical Fibre System for ...
Field Trial of Optical Fibre Cable-TV System Optical Fibre System for ...
Field Trial of Optical Fibre Cable-TV System Optical Fibre System for ...
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ERICSSON<br />
REVIEW<br />
4 1985<br />
<strong>Field</strong> <strong>Trial</strong> <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong> <strong>System</strong><br />
<strong>Optical</strong> <strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital <strong>Cable</strong>-<strong>TV</strong> Transmission, ZAV 280/4<br />
Wavelength Division Multiplexing <strong>for</strong> <strong>Fibre</strong>-Optic Subscriber Lines<br />
Modems Series 7<br />
Computer Aided Production <strong>of</strong> Plastic Details<br />
Rectifier <strong>for</strong> Mobile Telephone <strong>System</strong>s<br />
The Renewal <strong>of</strong> the London Underground Telecommunications Network<br />
Reliability <strong>of</strong> Transmission Equipment
ERICSSON REVIEW<br />
Number 4 1985 Volume 62<br />
Responsible publisher Gösta Lindberg<br />
Editor Gösta Neovius<br />
Editorial staff Martti Viitaniemi<br />
Address S-126 25 Stockholm, Sweden<br />
Subscription one year $ 16<br />
Published in Swedish, English, French and Spanish with four issues per year<br />
Copyright Telefonaktiebolaget LM Ericsson<br />
Contents<br />
154 • <strong>Field</strong> <strong>Trial</strong> <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong> <strong>System</strong><br />
161 • <strong>Optical</strong> <strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital <strong>Cable</strong>-<strong>TV</strong> Transmission, ZAV 280/4<br />
170 • Wavelength Division Multiplexing <strong>for</strong> <strong>Fibre</strong>-Optic Subscriber Lines<br />
175 • Moders Series7<br />
180 • Computer Aided Production <strong>of</strong> Plastic Details<br />
184 • Rectifier <strong>for</strong> Mobile Telephone <strong>System</strong>s<br />
192 • The Renewal <strong>of</strong> the London Underground Telecommunications<br />
Network<br />
203 • Reliability <strong>of</strong> Transmission Equipment<br />
Cover<br />
Computer aid (CAD/CAM) is widely used in Ericsson's<br />
factories, now also in the manufacture <strong>of</strong><br />
plastic details. See the article on page 180
<strong>Trial</strong> <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong><br />
<strong>System</strong><br />
Kurt Bergsten and Gerhard Gobi<br />
The Swedish Telecommunications Administration and Ericsson are jointly<br />
carrying out a field trial with optical fibre cable-<strong>TV</strong>. Ericsson has developed and<br />
supplied the digital transmission system used between the main centre and<br />
subcentres as well as the equipment <strong>for</strong> the analog subscriber lines. The optical<br />
fibre cable used in the trial was also made by Ericsson.<br />
The authors describe the objectives and scope <strong>of</strong> the field trial and consider the<br />
future development in this engineering field.<br />
UDC 535.394:621.397.74.001.55<br />
optical links<br />
testing<br />
digital communication systems<br />
cable television<br />
isdn<br />
frequency division multiplexing<br />
Fig. 1<br />
Broadband video, audio, data and text<br />
communication network<br />
HC<br />
UC<br />
Head end<br />
Subcentre<br />
Modern telecommunication networks<br />
are heading towards service integration,<br />
with the conversion into digital networks<br />
with transmission over glass fibre<br />
being a major step in this direction. Television<br />
programs will also be transmitted<br />
over such networks in future. The Swedish<br />
Telecommunications Administration<br />
and Ericsson decided to test digital<br />
transmission <strong>of</strong> picture and sound over<br />
optical fibres by carrying out a field trial<br />
<strong>of</strong> a newly developed digital, optical<br />
fibre transmission system within the<br />
framework <strong>of</strong> a cable-<strong>TV</strong> project <strong>for</strong><br />
Skarpnäck, a new suburb near Stockholm.<br />
The Telecommunications Administration's<br />
activities in the field <strong>of</strong> cable television<br />
<strong>for</strong>m part <strong>of</strong> its long-term work to<br />
establish service-integrated broadband<br />
local networks. Such networks, unlike<br />
present-day cable-<strong>TV</strong> networks, will be<br />
based on optical fibre technology and<br />
have a star-shaped structure in order to<br />
facilitate integration with other services,<br />
such as narrowband ISDN, videotelephony,<br />
television conferences and<br />
data transmission. These networks will<br />
also facilitate the introduction <strong>of</strong> interactive<br />
video services such as teleshopping,<br />
telebanking and access to video<br />
libraries via home terminals. It may<br />
there<strong>for</strong>e be <strong>for</strong>eseen that coaxial cables<br />
will gradually be superseded by<br />
fibre cables, starting at the higher levels<br />
<strong>of</strong> cable-<strong>TV</strong> networks, i.e. in trunk and<br />
primary networks. As costs go down<br />
fibre cables will be used increasingly at<br />
lower levels-and in the nineties it is likely<br />
that the fibre cable and digital techniques<br />
will be used right up to the subscriber's<br />
termination unit in the home.<br />
In 1982 the Swedish Telecommunications<br />
Administration and Ericsson started<br />
a joint development project <strong>for</strong> the<br />
implementation <strong>of</strong> the field trial. The<br />
project was aimed at field tests with optical<br />
fibre cable between a head end at the<br />
Farsta automatic exchange and a sub-
155<br />
KURT BERGSTEN<br />
Networks Department<br />
Central Administration <strong>of</strong> Swedish<br />
Telecommunications<br />
GERHARD GOBL<br />
Public Telecommunications Division<br />
Telefonaktiebolaget LM Ericsson<br />
Conventional cable-<strong>TV</strong><br />
Coaxial cable and broadband amplifiers are<br />
used <strong>for</strong> conventional cable-<strong>TV</strong> systems. The<br />
networks have almost exclusively a tree and<br />
branch structure, which has proved to be very<br />
economical <strong>for</strong> the distribution <strong>of</strong> television<br />
and sound radio programs from a head end to<br />
the households.<br />
A conventional cable-<strong>TV</strong> network has the following<br />
levels:<br />
Trunk network, which is the network between<br />
head ends if several such head ends are linked<br />
together. The link between the satellite ground<br />
! station and a head end is also a part <strong>of</strong> the trunk<br />
i network.<br />
/l Primary and secondary network, comprising<br />
J the networks between the head end and the<br />
i points where the signals are delivered to the<br />
I distribution networks.<br />
I<br />
Distribution network, which is constructed in a<br />
residential area or premises. The distribution<br />
centre in a residential area at Skarpnäck<br />
about 10 km from the centre <strong>of</strong> Stockholm.<br />
The 3 km long cable is used to<br />
transmit the <strong>TV</strong> and sound radio programs<br />
which are fed in at the head end<br />
to a subcentre at Skarpnäck. The transmission<br />
is digital. In the subcentre the<br />
signals are converted back to analog<br />
<strong>for</strong>m <strong>for</strong> further distribution over a conventional<br />
cable-<strong>TV</strong> system to the households<br />
in the area. The field trial has since<br />
been extended by an additional fibreoptic<br />
cable to <strong>of</strong>fer the same programs<br />
as at Skarpnäck to a residential area at<br />
Enskededalen, about 4.5 km from the<br />
main centre at Farsta. Fig. 1 shows the<br />
fibre-optic network serving Skarpnäck<br />
and Enskededalen. The network may be<br />
seen as a first stage in the construction<br />
<strong>of</strong> a future broadband video, audio, data<br />
and text communication network. The<br />
figure also shows a planned extension<br />
whereby a satellite antenna on the Kaknäs<br />
Tower is connected to the Skarpnäck<br />
network. Programs received via<br />
INTELSAT and other satellites may then<br />
be distributed over the cable-<strong>TV</strong> network.<br />
Objectives<br />
The introduction <strong>of</strong> new products, e.g.<br />
transmission systems, in telecommunication<br />
networks is nearly always preceded<br />
by more or less extensive field<br />
trials aimed at detecting any weaknesses<br />
in the system in good time so that<br />
networks correspond generally to today's central<br />
antenna networks.<br />
Base network, is a common name <strong>for</strong> trunk,<br />
primary and secondary networks.<br />
The Swedish Telecommunications Administration<br />
is today constructing cable-<strong>TV</strong> networks at<br />
all these levels. The main emphasis is on base<br />
networks while distribution networks will be<br />
constructed principally in new residential<br />
areas.<br />
Broadband networks<br />
In a future service-integrated broadband network<br />
optical fibres will be used also <strong>for</strong> the<br />
subscriber lines. The networks will have a starshaped<br />
structure and every subscriber will be<br />
connected to a central point in the network<br />
where there is switching equipment <strong>for</strong> different<br />
services such as telephony, television<br />
and sound radio programs. In such a network<br />
only the programs selected by the subscriber at<br />
a particular time will be transmitted.<br />
they can be put right be<strong>for</strong>e the system<br />
is introduced on a wider scale. A field<br />
trial also provides valuable experience<br />
and ideas <strong>for</strong> future improvements. The<br />
aim<strong>of</strong> the field trial is to gain experience<br />
<strong>of</strong><br />
- digitization <strong>of</strong> television and sound<br />
radio signals, comprising methods<br />
<strong>for</strong> digitization, encoding and reduction<br />
<strong>of</strong> redundancy in <strong>TV</strong> pictures<br />
- transmission engineering, comprising,<br />
modulation methods, the capacity<br />
and quality <strong>of</strong> the link, cost optimization,<br />
circuitry and choice <strong>of</strong> components<br />
- installation techniques, comprising<br />
the handling <strong>of</strong> fibre cables in base<br />
networks at branches, termination,<br />
splicing, fault tracing and repair<br />
- system engineering with network topology,<br />
integrated services, mix <strong>of</strong><br />
distributive and interactive services,<br />
control and supervision as well as<br />
economy<br />
- operation and maintenance <strong>of</strong> fibreoptic<br />
cable-<strong>TV</strong> systems, comprising<br />
the collection, transmission and presentation<br />
<strong>of</strong> alarms.<br />
Selection <strong>of</strong> the route<br />
A residential area in Skarpnäck was<br />
chosen <strong>for</strong> the trial. In this area some<br />
4000 flats are being built during the<br />
period 1983-1987, and also about 150<br />
small houses. South <strong>of</strong> the area some<br />
light industries will be located. The<br />
Farsta automatic exchange about 3 km<br />
from Skarpnäck has been selected as<br />
the head end. Along the entire route between<br />
the Farsta exchange and Skarpnäck<br />
there are ducts to be shared by<br />
metallic telephony and fibre cables, resulting<br />
in major cost reductions.<br />
Along the route there are also other residential<br />
areas, e.g. Norra Sköndal and<br />
Södra Sköndal, which hence<strong>for</strong>th may<br />
receive <strong>TV</strong> and sound radio signals from<br />
the main centre by optical tapping <strong>of</strong> the<br />
fibre-optic cable.<br />
In 1984 an existing residential area in<br />
Enskededalen with some 2000 flats was<br />
included in the trial area.<br />
<strong>System</strong> structure<br />
Digital transmission<br />
The block diagram <strong>of</strong> the trial plant is<br />
shown in fig. 2. Two optical cables, each
Head end (HC]<br />
280 Mbit/s<br />
Farsta automatic exchange<br />
Enskede<br />
Subcentre (UC)<br />
Skarpnäck<br />
Fig. 2<br />
Block diagram <strong>of</strong> the digital trial plant between<br />
Farsta and Skarpnäck<br />
Fig. 3<br />
A branching point on the optical fibre cable<br />
between Farsta and Skarpnäck<br />
containing 12 fibres, have been laid between<br />
the Farsta automatic exchange<br />
and the subcentre at Skarpnäck. The cables<br />
are <strong>of</strong> standard size. The large number<br />
<strong>of</strong> fibres was selected with future<br />
experiments in mind.<br />
The fibre-optic cable has been provided<br />
with optical taps so that other residential<br />
areas along the route can be supplied<br />
with <strong>TV</strong> and sound radio programs<br />
from the main centre. There are three<br />
optical taps in tandem, see fig. 2. A<br />
branching point is shown in fig. 3.<br />
To gain experience <strong>of</strong> the effect <strong>of</strong> different<br />
branching methods on the transmission<br />
characteristics two different<br />
types <strong>of</strong> coupler have been installed,<br />
one mode-selective (fused type) and one<br />
non-mode-selective (lens and mirror).<br />
The digital fibre-optic transmission system<br />
ZAV280/4, which is described separately,<br />
is used <strong>for</strong> the transmission.<br />
ZAV280/4 transmits 4 television channels<br />
and 16 mono sound channels over<br />
each fibre. Each video signal requires<br />
67.2 Mbit/s and each sound channel<br />
480 kbit/s. The gross bit rate on each<br />
fibre is 280 Mbit/s. In the subcentre at<br />
Skarpnäck the digital <strong>TV</strong> and sound radio<br />
signals are converted to analog signals<br />
and placed in their respective frequency<br />
positions in the 47-400 MHz<br />
band which is transmitted to the households<br />
on coaxial cable.<br />
The fibres are <strong>of</strong> standard multimode<br />
graded index type with the dimensions<br />
50/125 /u.m. The bandwidth-length product<br />
is >500 MHzx km. The transmission<br />
wavelength is 850 nm.<br />
The trial plant was put into operation in<br />
October 1984 with transmission <strong>of</strong> 4 <strong>TV</strong><br />
channels from the head end at Farsta to<br />
Skarpnäck.<br />
In February 1985 the capacity on the<br />
route was increased to comprise three<br />
280 Mbit/s line systems and six <strong>TV</strong> encoders/decoders<br />
<strong>for</strong> 70 Mbit/s. A couple<br />
<strong>of</strong> encoders/decoders <strong>for</strong> 140 Mbit/s<br />
have also been acquired <strong>for</strong> reference<br />
purposes.<br />
In March 1985 a 280 Mbit/s line system<br />
and four <strong>TV</strong> encoders/decoders <strong>for</strong><br />
70 Mbit/s were installed on the route between<br />
the Farsta and Enskede automatic<br />
exchanges.<br />
The fibre-optic trunk line built up <strong>of</strong><br />
modules comprising four television<br />
channels perfibre, which means that the<br />
plant can easily be extended <strong>for</strong> transmission<br />
<strong>of</strong> the 32 <strong>TV</strong> channels and 2*<br />
stereophonic sound channels <strong>for</strong> which<br />
the conventional cable-<strong>TV</strong> plant at<br />
Skarpnäck is designed.<br />
In the summer <strong>of</strong> 1985 the transmission<br />
capacity on the Farsta-Skarpnäck anc<br />
Farsta-Enskede routes amounted to<br />
digital <strong>TV</strong> channels and 12 digital sterec<br />
channels.<br />
Interiors from the main centre and subcentre<br />
are shown in fig. 4 and 5.
Fig. 4<br />
The head end at Farsta<br />
Fig. 5<br />
The subcentre at Skarpnäck<br />
Fig. 6<br />
The receiving antenna at the head end Farsta<br />
Program inputs<br />
Program inputs at the main centre are<br />
obtained from a receiving station at the<br />
Farsta automatic exchange. The station<br />
which is equipped with a 5-metre parabolic<br />
antenna receives broadcasts from<br />
the European Communications Satellite<br />
ECS on 12 GHz.<br />
Fig. 6 shows the receiving antennas at<br />
the main centre.<br />
The following programs are at present<br />
received from ECS and transmitted to<br />
the trial areas:<br />
- Sky Channel from UK<br />
- Music Box from the UK<br />
- <strong>TV</strong>5 from France.<br />
\«SC»*jÄiääii.<br />
There is also a smaller parabolic antenna<br />
on the ro<strong>of</strong> <strong>of</strong> the automatic exchange<br />
<strong>for</strong> reception <strong>of</strong> television transmissions<br />
from the Russian <strong>TV</strong> satellite<br />
Ghorizont. The Russian program is also<br />
transmitted to the trial areas.<br />
Be<strong>for</strong>e the French and Russian <strong>TV</strong> programs<br />
are transmitted to the households<br />
they must first be converted from<br />
SECAM to PAL, as France and the Soviet<br />
Union use a different <strong>TV</strong> standard. This<br />
conversion is done at the head end.<br />
A local television channel is also available<br />
<strong>for</strong> clubs and other associations.<br />
This channel also provides text in<strong>for</strong>mation<br />
about the programs to be transmitted<br />
on the various channels.<br />
The Swedish programs <strong>TV</strong>1 och<strong>TV</strong>2,the<br />
sound radio programs P1-P5 and a<br />
community radio program are received<br />
at the subcentre at Skarpnäck and<br />
modulated into the 47-400 MHz band<br />
which is transmitted to the households<br />
on the conventional cable-<strong>TV</strong> network.<br />
Subscriber equipment<br />
In a future service-integrated fibre-optic<br />
broadband network fibre cables will<br />
also be used <strong>for</strong> subscriber terminations.<br />
The networks will have a starshaped<br />
structure and different services,<br />
such as "narrow-band ISDN", highspeed<br />
data, videotelephony, videoconference,<br />
will be transmitted over one
158<br />
Switching equipment<br />
Fig. 7<br />
Future service-integrated broadband network<br />
Individual optical fibres are run to each flat from<br />
centrally situated switching equipment <strong>for</strong> video,<br />
audio, data and text transmission. The subscriber<br />
can himself select via the switching unit what he<br />
wishes to see and pay <strong>for</strong> <strong>of</strong> the <strong>TV</strong> programs<br />
<strong>of</strong>fered<br />
Fig. 9<br />
The demonstration room at Skarpnäck<br />
and the same fibre in addition to television<br />
and stereo radio programs. Digital<br />
techniques will be adopted both <strong>for</strong><br />
transmission and switching (fig. 7).<br />
To give an idea <strong>of</strong> the <strong>for</strong>m that a future<br />
subscriber network may take, a demonstration<br />
plant <strong>for</strong> integrated fibre-optic<br />
subscriber termination has been built<br />
up at Skarpnäck. The subscriber termination<br />
comprises a video conference<br />
room and a demonstration room arranged<br />
on the same premises at<br />
Skarpnäck. The premises are connected<br />
via optical fibres to the<br />
Skarpnäck subcentre, fig. 1.<br />
The demonstration room is designed as<br />
the living-room <strong>of</strong> the future. It contains<br />
a television set, stereo set, telephone,<br />
Datavision, video disc, compact disc<br />
player, large-screen <strong>TV</strong>, home computer<br />
equipment, etc. The room will later be<br />
furnished with equipment <strong>for</strong> still more<br />
futuristic services such as videotelephony,<br />
video library, and <strong>for</strong> shopping<br />
and banking via a home terminal.<br />
The block diagram <strong>of</strong> the demonstration<br />
plant, is shown in fig. 8. The equipment<br />
is described in greater detail in another<br />
article in this issue <strong>of</strong> Ericsson Review 2 .<br />
The demonstration room, fig. 9, is connected<br />
via optical fibres to video and<br />
audio switching equipment in the subcentre.<br />
In the demonstration room a<br />
small remote control unit (infrared<br />
transmitter) is used to select the desired<br />
<strong>TV</strong> and stereo program. A control signal<br />
is transmitted digitally over the fibre-optic<br />
subscriber line to the microprocessor<br />
in the switching equipment, which<br />
sets up the connection. Wavelength<br />
multiplexors enable a <strong>TV</strong> and a stereo<br />
program to be transmitted simultaneously<br />
over the subscriber fibre, which is<br />
also used <strong>for</strong> the transmission <strong>of</strong> control<br />
signals in the opposite direction. The<br />
video and audio signals are transmitted<br />
over the subscriber line using analog<br />
pulse frequency modulated systems.<br />
In the demonstration room there is also<br />
a telephone set connected via an optica<br />
fibre to the Farsta telephone exchange<br />
The video conference room, fig- 1 ° l!<br />
connected via two optical fibres to<br />
video switching unit at Farsta. The u r
<strong>TV</strong>T/HC<br />
Farsta<br />
p<br />
F<br />
M<br />
ii<br />
P<br />
F<br />
M<br />
Farsta<br />
automatic<br />
exchange<br />
Conference switch<br />
ET<br />
ET<br />
PfM<br />
\ /JV /J^adio<br />
UC<br />
Skarpnäck<br />
PFM<br />
© ®<br />
Demonstration<br />
room<br />
Skarpnäck<br />
Video conference room<br />
Fig. 8<br />
Block diagram showing how the video conference<br />
and demonstration rooms are connected over<br />
optical fibres to the audio and video switching<br />
equipment at the subcentre<br />
<strong>for</strong>ms part <strong>of</strong> a video network, working<br />
with analog circuits, that has been constructed<br />
in Stockholm. On fibre is used<br />
<strong>for</strong> the transmission <strong>of</strong> video and audio<br />
signals to the video conference room,<br />
the other <strong>for</strong> the transmission <strong>of</strong> the<br />
camera signal and sound in the opposite<br />
direction. For these signals, too, analog<br />
transmission with pulse frequency modulated<br />
systems is used.<br />
From the video conference room conferences<br />
can be held with every other<br />
video conference room connected to<br />
the Swedish Administration's video network<br />
or with any <strong>of</strong> the more than 20<br />
public video conference rooms that the<br />
Swedish Administration has in operation<br />
in Sweden.<br />
The Skarpnäck <strong>TV</strong> switching unit has a<br />
capacity <strong>of</strong> 30 incoming <strong>TV</strong> and as many<br />
stereo signals. There are ten outgoing<br />
lines available, so some other locations<br />
can be connected to the switching<br />
equipment, e.g. some <strong>of</strong> the schools in<br />
the area and the library.<br />
Experience gained and<br />
further development<br />
Picture coding<br />
The selected encoding method, adaptive<br />
differential PCM (ADPCM), provides<br />
an excellent picture quality. This was<br />
confirmed in a test made by the Swedish<br />
Telecommunications Administration<br />
and Swedish Television. A subjective<br />
quality assessment was made with six<br />
program sections using the method <strong>of</strong><br />
comparing pairs <strong>of</strong> pictures with small<br />
differences in quality. The test subjects<br />
were divided into two groups, one consisting<br />
<strong>of</strong> eight video experts and the<br />
other <strong>of</strong> 16 "ordinary" <strong>TV</strong> viewers. The<br />
expert group recorded a certain deterioration<br />
<strong>of</strong> the picture, whereas the viewer<br />
group could see no significant deterioration.<br />
The opinion was that 70 Mbit/s<br />
ADPCM encoders can very well be used<br />
<strong>for</strong> the distribution <strong>of</strong> PAL video signals.<br />
The encoder also transmits teletext signals<br />
satisfactorily.<br />
This ADPCM encoder is intended <strong>for</strong><br />
transmission over a medium with low bit<br />
error rate (BER), e.g. optical fibre circuits,<br />
and functions well down to a BER<br />
value <strong>of</strong> c. 10~ 7 .<br />
Passive branching<br />
The installation <strong>of</strong> the passive fibre couplers<br />
was done using the same routines<br />
as employed <strong>for</strong> other cable installations.<br />
The couplers were placed in their<br />
own splicing box, furnished with stub<br />
cables, which were then spliced to the<br />
fibre cables. The difference between<br />
mode-selective and non-mode-selective
160<br />
Fig. 10<br />
The teleconference room at Skarpnäck<br />
couplers could be observed, especially<br />
on the first coupler which is only a few<br />
tens <strong>of</strong> metres from the transmitter. The<br />
mode-selective (fused) coupler exhibited<br />
a lower effective coupling factor<br />
measured at the end <strong>of</strong> the cable owing<br />
to the fact that mainly higher modes are<br />
coupled into the secondary fibre and<br />
these are then subjected to higher attenuation.<br />
With the non-mode-selective<br />
coupler (lens/mirror) such phenomena<br />
are avoided.<br />
Evaluation <strong>of</strong> the couplers is continuing<br />
in the field trial in order to produce reliable<br />
data <strong>for</strong> the planning <strong>of</strong> networks<br />
with passive branching.<br />
Transmission distance<br />
The transmission <strong>of</strong> 280 Mbit/s over a<br />
multimode fibre is limited mainly by the<br />
mode dispersion <strong>of</strong> the fibre, but material<br />
dispersion cannot be entirely disregarded.<br />
With wideband fibers (more<br />
than 800 MHzxkm) a repeater spacing<br />
<strong>of</strong> 7-8 km is normally attained. This is<br />
sufficient <strong>for</strong> the primary network and in<br />
most cases also <strong>for</strong> the trunk network.<br />
Most administrations today install mainly<br />
single-mode fibres in their fibre-optic<br />
networks and a single-mode version <strong>of</strong><br />
ZAV 280/4 is also available. The dispersion<br />
limitation is thereby eliminated and<br />
the range <strong>of</strong> the system will depend almost<br />
entirely on the attenuation <strong>of</strong> the<br />
route. The single-mode version <strong>of</strong><br />
ZAV 280/4 operates at 1300 nm and will<br />
permit repeater spacings <strong>of</strong> at least 25-<br />
30 km.<br />
In the long distance network video<br />
transmission will take place mainly on<br />
565 Mbit/s line systems with 8 <strong>TV</strong> channels<br />
per fibre.<br />
Operation and maintenance <strong>of</strong> the<br />
hybrid network<br />
An important task <strong>for</strong> the field trial is to<br />
evaluate the methods <strong>for</strong> operation and<br />
maintenance <strong>of</strong> cable-<strong>TV</strong> networks. At<br />
Skarpnäck alarm collection is done by<br />
an alarm collection network which<br />
transmits the alarm signals to the Swedish<br />
Administration's supervisory centre,<br />
from which the necessary measures are<br />
ordered.<br />
Referenses<br />
1. Gobi, G. and Jacobson, S.: Optics!<br />
<strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital <strong>Cable</strong>- iv<br />
Transmission, ZAV280/4. Ericsson<br />
Rev. 62 (1985):3, pp. 161-169.<br />
2. Hansson, A.-K. and Jacobson, »••<br />
Wavelength Division Multiplexing w<br />
<strong>Fibre</strong>-Optic Subscriber lines. Encsso<br />
Rev. 62(1985):3, pp. 170-174.
<strong>Optical</strong> <strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital<br />
<strong>Cable</strong>-<strong>TV</strong> Transmission, ZAV 280/4<br />
Gerhard Gobi and Sten Jacobson<br />
ZAV 280/4 is a system <strong>for</strong> digital transmission <strong>of</strong> television and stereo sound<br />
programs over optical fibre. It has been designed <strong>for</strong> use in large cable-<strong>TV</strong><br />
distribution networks, at the upper network levels. The digital transmission<br />
ensures high picture and sound quality regardless <strong>of</strong> the size <strong>of</strong> the network.<br />
ZAV 280/4 was developed by Ericsson in collaboration with the Swedish<br />
Telecommunications Administration and the first field trial took place in a suburb<br />
<strong>of</strong> Stockholm (Skarpnäck).<br />
The authors describe the design and function <strong>of</strong> the system and also discuss the<br />
network structure.<br />
UDC 535.394:621.397.74<br />
cable television<br />
optical links<br />
digital communication systems<br />
<strong>System</strong> ZAV 280/4 has been developed<br />
to provide high-quality transmission <strong>of</strong><br />
picture and audio signals in large and<br />
medium-sized cable-<strong>TV</strong> networks. The<br />
high quality is ensured by means <strong>of</strong> digital<br />
transmission over optical fibre.<br />
In a cable-<strong>TV</strong> network, fig. 1, ZAV 280/4<br />
is used at the trunk and primary network<br />
levels, while conventional analog coaxial<br />
cable systems are used at the secondary<br />
and on premises network levels.<br />
Such a network structure is sometimes<br />
called a hybrid network because different<br />
transmission systems are used in<br />
different parts <strong>of</strong> the network. As can be<br />
seen from the system designation,<br />
ZAV 280/4, the system data rate is<br />
280 Mbit/s, which permits the transmission<br />
<strong>of</strong> four digital video signals and 16<br />
audio channels, corresponding to four<br />
television programs and four to six<br />
stereo audio programs (depending on<br />
whether the television programs have<br />
stereo or mono sound). The system also<br />
has a data transmission capacity <strong>of</strong><br />
2x640 kbit/s.<br />
ZAV 280/4 has a modular structure<br />
based on the standard transmission rate<br />
<strong>of</strong> 139.264 Mbit/s, both as regards the<br />
electrical and the mechanical construction.<br />
ZAV 280/4 can there<strong>for</strong>e be<br />
used as encoding equipment with either<br />
140 or 565 Mbit/s line systems. The system<br />
is then equipped with CMI adapters<br />
instead <strong>of</strong> optical transmitters and receivers<br />
in order to provide a standard<br />
CCITT D4 interface.<br />
The system <strong>of</strong>fers optical transmission<br />
over multi-mode fibres at a wavelength<br />
<strong>of</strong> 850 nm or over single-mode fibres at<br />
1300 nm, with a repeater span <strong>of</strong><br />
5-7 km (with a fibre bandwidth <strong>of</strong> 500-<br />
800 MHz km) or 25-30 km respectively.<br />
Active (electrical) and passive (optical)<br />
branching equipment and regenerators<br />
are also available to ensure flexibility as<br />
regards network configuration.<br />
The basic version <strong>of</strong> ZAV 280/4 comprises<br />
two 19" magazines having a<br />
Hepeater and<br />
active branching<br />
Trunk network-^<br />
Primary network<br />
Base^p<br />
band<br />
^7<br />
Local<br />
centre<br />
Repeater<br />
Trunk<br />
line<br />
wn<br />
GERHARD GOBL<br />
Public Telecommunications Division<br />
Telefonaktiebolaget LM Ericsson<br />
STEN JACOBSON<br />
Ericsson Fiber Optics AB<br />
Fig. 3<br />
Block diagram <strong>of</strong> the digital optical fibre cable-<strong>TV</strong><br />
transmission system ZAV 280/4<br />
height<strong>of</strong> six building modules (244 mm)<br />
at both the send and receive sides, fig. 2.<br />
<strong>System</strong> ZAV 280/4 has been developed<br />
in collaboration with the Swedish Telecommunications<br />
Administration.<br />
Equipment<br />
ZAV 280/4 is made up <strong>of</strong> a number <strong>of</strong><br />
function blocks as in fig. 3. The equipment<br />
is accommodated in 19" magazines<br />
<strong>for</strong> rack mounting.<br />
The encoder (ZFV 495012/101 or 102)<br />
contains video encoders, audio encoders,<br />
data transmitter and multiplexer.<br />
The output is a 139.264 Mbit/s data<br />
stream (CMI or binary coded) which<br />
contains two video signals, eight audio<br />
signals, a 640 kbit/s data signal and synchronizing<br />
in<strong>for</strong>mation.<br />
The encoder can also be furnished with<br />
a 280 Mbit/s optical transmitter which<br />
multiplexes data from two encoder<br />
blocks and transmits it over an optical<br />
fibre. It is then called a transmitter<br />
(ZFV 495011).<br />
The branching unit (ZFV 49505 or<br />
ZFV 49506) is a function block containing<br />
optical receivers, optical transmitters<br />
and adapter functions in various<br />
combinations. A branching unit enables<br />
the signal to be branched into at mosl<br />
six optical and one electrical output.<br />
The decoder (ZFV 495021/102 or 103)<br />
contains frame synchronization and demultiplexing<br />
<strong>for</strong> 139.264 Mbit/s in addition<br />
to a video decoder, audio decoder<br />
and data receiver.<br />
The decoder may also be furnished with<br />
a 280 Mbit/s optical receiver which demultiplexes<br />
the received signal and supplies<br />
two decoders with a 140 Mbit/s<br />
data stream each. It is then called a receiver<br />
(ZFV 495021/101).<br />
Picture<br />
encoder<br />
Picture<br />
decoder<br />
Sound<br />
encoder<br />
Data<br />
transmitter<br />
140 Mbit/s encoder<br />
Frame<br />
multiplexer<br />
D1<br />
D2<br />
<strong>Optical</strong><br />
transmitter<br />
5 bits<br />
ADPCM<br />
8 bits<br />
'Linear" PCM<br />
Analog<br />
video signal<br />
1<br />
Reconstruction<br />
^ Fine Next<br />
" ^ Coarse state<br />
O<br />
+<br />
Out<br />
Control<br />
logic<br />
i<br />
Line<br />
memory<br />
3T<br />
delay<br />
Factor<br />
Fig. 5, above left<br />
Two-channel A/D video converter<br />
Fig. 6, above centre<br />
Two-channel ADPCM video encoder<br />
Fig. 8, above right<br />
Audio decoder <strong>for</strong> four channels<br />
ent sample with 32-level resolution (corresponding<br />
to five bits). The quantizer<br />
has two modes and is switched between<br />
them on the basis <strong>of</strong> in<strong>for</strong>mation from<br />
earlier values on the same line and also<br />
values from the preceding line (two-dimensional<br />
prediction).<br />
The encoder is adaptive, which means<br />
that it switches between the two quantizing<br />
ranges, fine and coarse, depending<br />
on the picture content. Control ol<br />
the adaptivity is optimized <strong>for</strong> maximal<br />
subjective quality, i.e. is determined by<br />
how the eye perceives the picture.<br />
Fig. 7a<br />
Block diagram <strong>of</strong> PCM audio encoder<br />
Analog<br />
audio signal<br />
14 bits<br />
Linear PCM<br />
Serial<br />
audio dala<br />
In 1 (H)O-j—<br />
14<br />
-f-<br />
15<br />
I 7 MSB<br />
Generation<br />
<strong>of</strong><br />
parity bit<br />
PISO<br />
-I*- Out<br />
i 7 MSB<br />
Generation<br />
<strong>of</strong><br />
parity bit<br />
In 2(V) o -U^<br />
X)<br />
14<br />
Data clock<br />
Sampling clocks<br />
f = 960 kHz<br />
f« = 32 kHz<br />
Fig. 7b<br />
Block diagram <strong>of</strong> PCM audio decoder<br />
Serial<br />
audio data<br />
n O I • SIPO<br />
Data clock<br />
11 /ISB<br />
7ti rfSB<br />
15<br />
Parity<br />
check<br />
Parity<br />
check<br />
t<br />
15<br />
t m<br />
1<br />
1<br />
Buffer<br />
Buffer<br />
14 bits<br />
Linear PCM<br />
1<br />
k<br />
D /<br />
A<br />
/<br />
Sampling clocks<br />
I<br />
/ H<br />
i<br />
Sin x<br />
X<br />
Sin x<br />
X<br />
oo<br />
oo<br />
Analog<br />
audio signal<br />
H<br />
|<br />
1<br />
I 1<br />
i<br />
j<br />
I<br />
1<br />
|<br />
i — ^<br />
I<br />
1<br />
„ Out 11<br />
Out 2 •<br />
f = 960 kHz<br />
t = 32 kHz
Fig. 9a<br />
Frame structure <strong>for</strong> the multiplexer<br />
Frame sync.<br />
12<br />
Row 1<br />
120<br />
4<br />
2<br />
120<br />
4<br />
(4352 bits)<br />
35<br />
120<br />
4<br />
Bit r<br />
Video field Bit 120<br />
Bit 124<br />
Fig. 9b<br />
The arrangement <strong>of</strong> the video field in the frame<br />
Bit<br />
o<br />
Video channel<br />
Word<br />
1212 12 12 12 1212 12 12 12 12 12 12 12 12<br />
12<br />
Column<br />
Row 1<br />
7<br />
14<br />
21<br />
1 2 3<br />
i<br />
Audio<br />
Data<br />
Audio<br />
Data<br />
Audio<br />
Data<br />
Audio<br />
4<br />
The Swedish Telecommunications Administration,<br />
together with Swedish<br />
Television, has evaluated the encoder in<br />
a subjective test. The subjective picture<br />
quality <strong>of</strong> the encoder was judged to lie<br />
in the interval 4.5-4.7 (on a 5-degree<br />
scale <strong>for</strong> subjective quality), which implies<br />
insignificant degradation <strong>of</strong> the<br />
picture quality.<br />
The complexity <strong>of</strong> the encoder will be<br />
seen from figs. 5 and 6, which show the<br />
A/D converter and ADPCM encoder <strong>for</strong><br />
two channels on two printed circuit<br />
boards <strong>of</strong> type ROF (82x60 modules <strong>of</strong><br />
2.54 mm). The decoder <strong>for</strong> two channels,<br />
on the other hand, is accommodated<br />
on a single board.<br />
Audio codec<br />
The chief system parameters <strong>of</strong> the audio<br />
codec comply with the international<br />
standard <strong>for</strong> digital audio transmission,<br />
figs. 7a and b.<br />
bit-interleaved and shifted out to the<br />
multiplexor in the <strong>for</strong>m <strong>of</strong> a 960 kbit/s<br />
(480 kbit/s <strong>for</strong> each channel) serial data<br />
stream.<br />
The decoder's filter contains a (sine x)/x<br />
correction to produce a flat frequency<br />
characteristic in the pass band. On the<br />
decoder side the circuits can be made<br />
more compact than on the encoder side,<br />
fig. 8. This has meant that the modularity<br />
is four channels per printed circuit<br />
board on the decoder side and two per<br />
board on the encoder side.<br />
Multiplexing<br />
Frame structure<br />
The multiplexor in ZAV 280/4 combines<br />
two video signals, eight audio signals<br />
and two data signals into a serial stream<br />
with the data rate <strong>of</strong> 139.264 Mbit/s. This<br />
is done using the frame structure shown<br />
in fig. 9.<br />
28<br />
35<br />
Data<br />
Audio<br />
Data<br />
Fig. 9c<br />
The arrangement <strong>of</strong> the audio/data field in the<br />
frame<br />
Fig. 9d<br />
The structure <strong>of</strong> the frame alignment word<br />
Word 1 1 1 1 1 0 1 0 0 0 0 0<br />
Pulse shapei<br />
U~l<br />
The sampling frequency <strong>of</strong> 32 kHz at<br />
15 kHz audio bandwidth was chosen <strong>for</strong><br />
ZAV 280/4 in accordance with CCITT<br />
Recommendation 606. This imposes exacting<br />
demands on the filtering. In<br />
ZAV 280/4 this problem is solved with a<br />
phase-linear active filter <strong>of</strong> the eleventh<br />
order developed by RIFA. The audio encoder<br />
also uses 14-bit linear PCM and a<br />
simple error protection function, a parity<br />
bit <strong>for</strong> the seven most significant bits,<br />
the preceding sample being repeated if<br />
an error has occurred in the transmission.<br />
This method provides good protection<br />
up to a bit error rate <strong>of</strong> approximately<br />
10~ 5 and has the desired effect that the<br />
sound quality is fully satisfactory even if<br />
the picture, <strong>for</strong> example due to a fault in<br />
the transmission equipment, is heavily<br />
disturbed.<br />
The audio encoder's data consist <strong>of</strong> 15-<br />
bit words from two channels, which are<br />
The frame frequency is 32 kHz and a<br />
frame contains 4 352 bits, which gives<br />
the data rate <strong>of</strong> 139.264 Mbit/s.<br />
The frame consists <strong>of</strong> a 12-bit frame<br />
alignment word, fig. 9d, and 35 lines <strong>of</strong><br />
124 bitseach,fig.9a. Each line in its turn<br />
consists <strong>of</strong> 120 bits <strong>for</strong> video and four<br />
bits <strong>for</strong> audio or data.<br />
The video field, fig. 9. is organized as 12<br />
packages <strong>of</strong> 10 bits, the 10 bits corresponding<br />
to a video sample <strong>of</strong> five bits<br />
<strong>for</strong> each <strong>of</strong> the two video channels in a<br />
frame. In a 10-bit video package video<br />
data are rearranged so that they lie alternately<br />
with one bit from channel 1 and<br />
the next from channel 2.<br />
The audio/data field consists <strong>of</strong> the last<br />
four bits in each line, <strong>for</strong>ming a field <strong>of</strong><br />
35x4 = 140 bits, fig. 9c. Each <strong>of</strong> the four<br />
columns contains 30 audio bits corresponding<br />
to two sound samples from an<br />
audio encoder board and five data bits.
Digital<br />
input signals<br />
Digital<br />
output signals<br />
Picture<br />
Sync word<br />
Channellselection<br />
H<br />
Sync<br />
algorithm<br />
Picture<br />
Data<br />
Data<br />
Clock<br />
Transmission<br />
equipment<br />
Data<br />
Clock<br />
Signal<br />
converter<br />
_^<br />
Dalj<br />
Souna<br />
'Sync<br />
Control<br />
Frame multiplexer<br />
Frame handler<br />
Frame<br />
demultiplexer<br />
Fig. 10<br />
Frame multiplexer and frame demultiplexer tor<br />
ZAV 280/4<br />
Fig. 11<br />
State diagram <strong>for</strong> the sync algorithm used in the<br />
frame demultiplexers<br />
Wrong sync word<br />
Right sync word<br />
Sync word found<br />
Audio and data are evenly distributed in<br />
the columns, so that throughout there<br />
are six audio bits and 1 data bit vertically.<br />
Frame handling<br />
On the receiver side <strong>of</strong> the system, synchronization<br />
<strong>of</strong> the data stream and<br />
identification <strong>of</strong> the frame structure<br />
must be effected to permit demultiplexing.<br />
All <strong>of</strong> this is done in the frame handler,<br />
fig. 10.<br />
Frame synchronization is done with an<br />
algorithm <strong>of</strong> the same type as the one<br />
used in line systems and as recommended<br />
by CCITT, fig. 11. The algorithm<br />
implies that the synchronized basic<br />
state is not released until an error in the<br />
frame alignment word has occurred four<br />
times. Only then is the synchronization<br />
released and a search is started <strong>for</strong> a<br />
new frame alignment word in the data<br />
stream. If one is found, the stream is<br />
locked again but a return to the synchronized<br />
basic state is not made until it<br />
has been confirmed twice again that the<br />
frame alignment word is the correct one.<br />
An algorithm <strong>of</strong> this type ensures very<br />
stable synchronization. In practice it<br />
means that, apart from the start-up procedure<br />
when the equipment is switched<br />
on, the system never loses its synchronization<br />
as long as the equipment functions.<br />
The frame handler generates al<br />
the control signals which identify the<br />
frame structure and indicate the timing<br />
to the decoder units and demultiplexoi<br />
The frame handler also controls the<br />
channel selection in the optical receiver<br />
so that the receiver changes channel<br />
(see section Receiver) if frame synchronization<br />
has not been obtained withina<br />
given time.<br />
Finally the data stream is descrambleo<br />
with a reset scrambler to recreate the<br />
correct data stream as it was be<strong>for</strong>e the<br />
corresponding scrambling in the multiplexer.<br />
No scrambling takes placeon<br />
the frame alignment word (12 bits).<br />
The object <strong>of</strong> the scrambling together<br />
with the rearrangement <strong>of</strong> bits in the<br />
frame structure is to ensure a balanced<br />
data stream without long sequences <strong>of</strong><br />
ones or zeroes.<br />
The frame handler consists <strong>of</strong> a fou'<br />
layer printed circuit board and is equipped<br />
with high-speed logic <strong>of</strong> ECLtype<br />
MUX/DEMUX<br />
The multiplexer and demultiplexer, respectively,<br />
combine and separate the<br />
video/audio channels and data.<br />
The multiplexer assembles the fra" 16<br />
structure from data and timing in<strong>for</strong>mation<br />
and scrambles the serial #<br />
stream except the frame alignme ṟ<br />
word, in a reset scrambler.<br />
To take up time differences which a f)<br />
when video data are placed in the f^in<br />
bursts (it takes time to insert a"»';<br />
data and frame alignment bits) '<br />
(First In First Out) buffers are usedthe<br />
inputs to the multiplexer.
280 Mbit/s<br />
optical<br />
interface<br />
280 Mbit/s<br />
electrical<br />
interface<br />
140 Mbit/s<br />
electrical<br />
interface<br />
BIAS =<br />
•
Power<br />
ZAV 280/4 has individual power supply<br />
to each magazine. This ensures full<br />
modularity at the magazine (evel anda<br />
reasonable size <strong>of</strong> the knock-out unit in<br />
the system. The maximum unit thuscorresponds<br />
to four <strong>TV</strong>-channels.<br />
The primary system voltage is -48Vd.c.<br />
If this voltage is not available, rectifiers<br />
are used which convert 220 V or 110V<br />
a.c. to -48 V d.c. Uninterruptible power<br />
can be arranged at -48 V if needed, but<br />
consists <strong>of</strong> equipment separate from the<br />
ZAV 280/4 system.<br />
Fig. 14<br />
ZAV 280/4 magazines in the Swedish Telecommunications<br />
Administration's 19" cabinet. The<br />
magazines are seen at the rear<br />
Fig. 15<br />
T/BYB rack <strong>for</strong> digital transmission equipment<br />
JllUlliilllllllliilllllli<br />
lllllllllllllllllllllllllH<br />
lllllllllllllllllllllllllll<br />
lllllllllllllllllllllllllll<br />
lllllllllllllllllllllllllll<br />
[miilHiumiUöUiH<br />
IiuiiBilliUUlÄ<br />
streams. If, on the other hand, the receiver<br />
is in the wrong channel position<br />
both output signals will be inverted, one<br />
due to inversion on the send side and<br />
the other one due to inversion on the<br />
receiver side, so that the frame handler<br />
cannot find any frame alignment word.<br />
The controlling frame handler then<br />
gives a change channel signal (CS) to<br />
the receiver, which changes channel by<br />
shifting the data by one bit slot in relation<br />
to the clock.<br />
In the short wave case the receiver preamplifier<br />
consists <strong>of</strong> an avalanche photo<br />
diode (APD) followed by an AGC-amplifier<br />
(Automatic Gain Control) and equalizer.<br />
The reverse voltage across the<br />
APD, the gain and equalization are regulated<br />
dynamically <strong>for</strong> optimal reception.<br />
Timing recovery is done with a phaselocked<br />
circuit containing, among other<br />
items, a voltage controlled oscillator<br />
(VCO). On start-up <strong>of</strong> the receiver it<br />
sweeps the VCO frequency to phaselock<br />
the receiver on the incoming timing<br />
in<strong>for</strong>mation from the received optical<br />
signal. The timing circuit then controls<br />
the sampling <strong>of</strong> incoming data.<br />
After sampling, the regenerated<br />
280 Mbit/s bit stream is demultiplexed<br />
by clocking alternate bits to channels 1<br />
and 2 respectively. If necessary, channel<br />
switching is initiated as described<br />
above.<br />
The secondary system voltages are<br />
±5 Vand ±15 V. These are generated by<br />
d.c./d.c. converters in the magazines<br />
Each magazine contains a d.c./d.c. converter<br />
<strong>for</strong> ±5V (2x35 W) and one <strong>for</strong><br />
±15 V(2x15 W).<br />
Construction practice<br />
ZAV 280/4 is built in Ericsson's standard<br />
construction practice BYB101. The<br />
magazine are <strong>of</strong> type BFD 329 and are<br />
19" wide, so that, with brackets, they can<br />
be mounted in any standard 19" rack<br />
system (fig. 14).<br />
When the system is delivered with racks<br />
from Ericsson, the new construction<br />
practice <strong>for</strong> transmission equipment<br />
T/BYB is used. T/BYB is a cost-optimized<br />
further development <strong>of</strong> the MS<br />
BYB construction practice.<br />
Alarms<br />
Each magazine in ZAV 280/4 contains an<br />
alarm board. This printed board assembly<br />
collects all alarms in the magazine<br />
concentrates them into A and B alarms<br />
and adapts the outputs to an external<br />
standardized alarm interface using transistor<br />
contacts.<br />
The board is equipped with LEDsonthe<br />
front which indicate A, B and P alarms<br />
and there is also an outlet <strong>for</strong> system<br />
alarm (SA). The system alarm can b'<br />
connected to a separate LED module<br />
which then identifies the faulty magazine.
Technical data <strong>for</strong><br />
<strong>TV</strong> channels<br />
ZAV 280/4<br />
4<br />
16<br />
Audio channels<br />
Data channels <strong>for</strong> 640 kbit/s 2<br />
Transmission<br />
<strong>Fibre</strong><br />
Transmission rate, Mbit/s<br />
Wavelength, nm<br />
Repeater spacing, km<br />
Picture coding<br />
Number <strong>of</strong> bits<br />
Video bandwidth, Mbit/s<br />
Audio coding<br />
Number <strong>of</strong> bits<br />
Audio bandwidth, kbit/s<br />
Input/output<br />
Baseband, kHz<br />
Signal-to-noise ratio, dB<br />
Differential gain, %<br />
Differential phase shift, degrees<br />
Group delay, ns<br />
Non-linear distortion, %<br />
Dynamic range, dB<br />
Crosstalk, dB<br />
Multi- Singlemode<br />
mode<br />
280 280<br />
850 1300<br />
5-8 >25<br />
ADPCM<br />
5<br />
67.2<br />
PCM<br />
14+1<br />
480<br />
Video Audio<br />
5300 15<br />
>52 >75<br />
Wavelength Division Multiplexing <strong>for</strong><br />
<strong>Fibre</strong>-Optic Subscriber Lines<br />
Anna-Karin Hansson and Sten Jacobson<br />
As a part <strong>of</strong> the field trial with cable-<strong>TV</strong> transmission over optical fibre at<br />
Skarpnäck near Stockholm, a demonstration equipment <strong>for</strong> subscriber line using<br />
this medium has been developed by Ericsson. The equipment demonstrates only<br />
one <strong>of</strong> several possible solutions <strong>for</strong> subscriber connections in future interactive<br />
networks. The subscriber lines are arranged in a star-shaped structure around a<br />
central program exchange and the technical solution demonstrated in the trial<br />
employs optical wavelength division multiplex, WDM, to provide a complete<br />
multi-service subscriber connection using only one optical fibre.<br />
The authors describe the design <strong>of</strong> the system with emphasis on the WDM<br />
system specially developed <strong>for</strong> this field trial.<br />
The installation handles 30 <strong>TV</strong> channels<br />
and 20 stereo sound channels and may<br />
be expanded to a maximum <strong>of</strong> 10 subscribers.<br />
None <strong>of</strong> these limitations are<strong>of</strong><br />
a theoretical nature, however, but only a<br />
practical limitation <strong>of</strong> the hardware used<br />
in the field trial.<br />
<strong>System</strong> design<br />
The technical solution chosen <strong>for</strong> the<br />
system is based on pulse-frequency<br />
modulated (PFM) optical links, threechannel<br />
two-way WDM and a data channel<br />
<strong>for</strong> remote control <strong>of</strong> the exchange.<br />
UDC 535.394:621.395.4.001.55<br />
frequency division multiplexing<br />
optical links<br />
cable television<br />
testing<br />
Fig. 1<br />
The demonstration installation <strong>for</strong> a fibre-optic<br />
subscriber line at Skarpnäck.<br />
The WDM system connects the two subscribers in<br />
the living room and the <strong>TV</strong> conference room to<br />
the sub-centre, where an exchange <strong>for</strong> <strong>TV</strong> and<br />
stereo programs is located. The exchange is at<br />
the centre <strong>of</strong> the star-shaped subscriber network<br />
The purpose <strong>of</strong> the first trial at<br />
Skarpnäck nearStockholm is notonlyto<br />
provide practical experience, but also to<br />
demonstrate the possibilities <strong>of</strong>fered by<br />
fibre-optics in subscriber lines <strong>for</strong> cable-<br />
<strong>TV</strong>, and in a broader perspective, in the<br />
interactive broadband network <strong>of</strong> the future.<br />
In order to provide the greatest possible<br />
technical experience the solution<br />
should include optical single-fibre<br />
transmission, a star-shaped network<br />
and a central program exchange, remotely<br />
controlled by the subscribers.<br />
The task <strong>of</strong> the system in the field trial,<br />
fig. 1, is to connect two subscribers in<br />
the building <strong>of</strong> the Telecommunications<br />
Administration to a sub-centre ca. 1 km<br />
away.<br />
PFM links <strong>for</strong> <strong>TV</strong> and stereo<br />
channels<br />
In the field trial both <strong>TV</strong> and stereo signals are<br />
transmitted by means <strong>of</strong> a modified standard<br />
product. ZAV 103.<br />
ZAV 103 transmits a video signal, together with<br />
its accompanying audio signal, via an optical<br />
fibre. In its basic version the link uses a spectrally<br />
filtered LED with 890 nm wavelength as<br />
the transmitter and an APD receiver.<br />
The transmission distance, which is limited by<br />
material dispersion, is 6 km with a maximum<br />
fibre attenuation <strong>of</strong> 3 dB/km and a fibre bandwidth<br />
<strong>of</strong> 500 MHzkm.<br />
At maximum transmission distance the link has<br />
the following per<strong>for</strong>mance data:<br />
Video<br />
Weighted S/N ratio<br />
Differential gain<br />
Differential phase<br />
IN/OUT impedance<br />
Video signal level peak-to-peak<br />
>48dB<br />
171<br />
ANNA-KARIN HANSSON<br />
Public Telecommunications Division<br />
Telefonaktiebolaget LM Ericsson<br />
STEN JACOBSON<br />
Ericsson Fiber Optics AB<br />
Fig. 3a, top<br />
The subscriber unit.<br />
The channels selected <strong>for</strong> <strong>TV</strong> and stereo programs<br />
are indicated on the front panel. It also<br />
contains a window that allows the built-in IR<br />
receiver to receive the signal from the subscriber's<br />
remote control unit<br />
Fig. 3b, above<br />
The subscriber unit<br />
The unit contains the WDM couplers and their<br />
fibre connections (upper right), the optical receivers<br />
and demodulators <strong>for</strong> the <strong>TV</strong> and stereo<br />
programs, the control unit <strong>for</strong> remote control and<br />
exchange control and also an optical transmitter<br />
<strong>for</strong> the data channel<br />
Fig. 2 shows the block diagram <strong>of</strong> the<br />
demonstration set-up.<br />
The pulse-frequency modulated optical<br />
links used are modified versions <strong>of</strong> the<br />
Ericsson standard product ZAV103,<br />
which is an optical video links <strong>for</strong> the<br />
transmission <strong>of</strong> <strong>TV</strong>-signals (video and<br />
audio) via an optical fibre. See the adjacent<br />
box <strong>for</strong> data on PFM links <strong>for</strong> <strong>TV</strong><br />
and stereo channels.<br />
The data channel serves to transmit control<br />
data from the subscriber's remote<br />
control unit to the internal control data<br />
bus in the exchange. The control data<br />
from the remote control unit, which has<br />
a symbol rate <strong>of</strong> 300 baud, is converted<br />
in several stages to a data stream <strong>of</strong> approximately<br />
300 kbit/s in the optical link,<br />
and is subsequently converted into exchange<br />
data via a built-in RS 232 port in<br />
the exchange.<br />
The <strong>TV</strong> and stereo programs are transmitted<br />
to the subscriber by means <strong>of</strong> two<br />
optical channels in the <strong>for</strong>ward direction<br />
<strong>of</strong> the WDM system, and the control<br />
data channel is transmitted to the subcentre<br />
in a third optical channel in the<br />
backward direction <strong>of</strong> the WDM system.<br />
The WDM system is described in greater<br />
detail below. Fig. 3 shows the completed<br />
subscriber unit.<br />
The WDM system<br />
Fig. 4 shows the optical three-channel<br />
WDM system developed <strong>for</strong> the field trial.<br />
In order to demonstrate that WDM can<br />
be a technically and economically viable<br />
alternative, care has been taken to use<br />
components which allow the per<strong>for</strong>mance<br />
requirements <strong>of</strong> the completed<br />
system to be met at the lowest possible<br />
cost.<br />
The light sources chosen are three commercially<br />
available LEDs, all working at<br />
wavelengths below 940 nm, i.e. the "first<br />
window". The detectors used are one<br />
PIN diode and two APDs, also commercially<br />
available.<br />
The method chosen <strong>for</strong> the WDM couplers<br />
requires fewer components and is<br />
more suitable <strong>for</strong> serial production than<br />
most other types <strong>of</strong> coupler. It should<br />
there<strong>for</strong>e also be more economic in<br />
large-scale production.<br />
The system permits transmission distances<br />
<strong>of</strong> up to 1.5km with a fibre attenuation<br />
<strong>of</strong> 3 dB/km and a maximum<br />
coupler loss <strong>of</strong> 12dB (corresponding to<br />
3 dB per coupler in the system as shown<br />
in fig. 4). The main limiting factor is the<br />
output power <strong>of</strong> the LEDs. In the field<br />
trial the transmission distance is ca.<br />
1 km while the coupler losses are well<br />
below 3dB per channel, leaving plenty<br />
<strong>of</strong> margin <strong>for</strong> the output power <strong>of</strong> the<br />
light emitting diodes.<br />
A more critical parameter, however, is<br />
the crosstalk between the channels,<br />
since the LEDs have a fairly wide spectrum<br />
and their centre wavelenghts are<br />
relatively close to each other. The sys-<br />
Fig. 2<br />
Block diagram <strong>of</strong> the demonstration installation.<br />
Wavelength division multiplex and pulse-frequency<br />
modulated links are the main building blocks<br />
In the system. Only one optical fibre is needed<br />
per subscriber<br />
Video conference room<br />
<strong>Cable</strong> <strong>TV</strong> subscriber
172<br />
Subscriber side<br />
BP-890<br />
Controll lå <strong>TV</strong> and<br />
data , | [stereo<br />
lit; programs<br />
730 87o 890 ' en9th<br />
X1 \2 \3<br />
730 810 890<br />
\1 \2 \3<br />
, Wavelength<br />
1 km<br />
Fig. 4<br />
Three-channel WDM system <strong>for</strong> fibre-optic subscriber<br />
tines.<br />
The three channels are obtained by cascading<br />
two two-channel WDM couplers with different<br />
characteristics. <strong>Optical</strong> bandpass filters are used<br />
to improve the channel separation in the system<br />
Control]<br />
data 1<br />
\1<br />
PIN<br />
Stereo |<br />
I<br />
:-:•!<br />
\2<br />
LED-810 nm<br />
Exchange side<br />
I BP-890<br />
\3<br />
LED-890 nm<br />
tern requires at least 20dB optical<br />
crosstalk attenuation, which together<br />
with the attenuation requirements puts<br />
stringent demands on the optical filters<br />
used in the system.<br />
For the data channel which uses the<br />
770 nm wavelength, the receiver can be<br />
made extremely sensitive (in practice<br />
-70dBm), which means that the output<br />
power <strong>of</strong> the 730-nm LED can be reduced<br />
from the maximum <strong>of</strong> 30u. to 2\i<br />
without any problems. Thereby, the<br />
crosstalk from the data channel into the<br />
<strong>TV</strong> and stereo channels at 890 and<br />
810nm is considerably reduced.<br />
The principle <strong>of</strong> the WDM coupler is<br />
shown in fig. 6. The figure shows the demultiplexing<br />
function, but the basic<br />
principle is the same also <strong>for</strong> the multiplexing<br />
and duplex signalling functions.<br />
Two optical signals <strong>of</strong> different wavelength<br />
arrive at the coupler on one and<br />
the same fibre. The GRIN lens (GRaded<br />
INdex lens) acts as a collimator, i.e. the<br />
rays from the fibre <strong>for</strong>m a point on one <strong>of</strong><br />
the end surfaces <strong>of</strong> the lens and are converted<br />
to a parallel beam at the other<br />
end.<br />
The interference filter between the<br />
lenses is chosen so that one wavelength<br />
is transmitted and the other is reflected<br />
Each one <strong>of</strong> the two signals is then<br />
focused separately into point sources<br />
and sent out on the appropriate fibre.<br />
100 -<br />
Fig. 5<br />
<strong>Optical</strong> spectra <strong>for</strong> the three LEDs.<br />
The LEDs have wide spectra and the channels are<br />
also very close together, which means that optical<br />
bandpass filters must be used, see fig. 4<br />
•^HB 730 nm<br />
IH^BI<br />
610 nm<br />
^ H M 890 nm<br />
700 750 800 850 900
GRIN lenses<br />
\l, \o<br />
Fig. 6<br />
The basic principle 01 the two-channel WDM<br />
couplers as used in the demonstration equipment.<br />
Cylindrical GRIN lenses and an interference filter<br />
are used to transmit or reflect the light, depending<br />
on the wavelength. In this way, an optical<br />
wavelength-dependent multiplexing and demultiplexing<br />
function is achieved<br />
Interferencefilter<br />
The three-channel multiplexing desired<br />
<strong>for</strong> the field trial is achieved by connecting<br />
two <strong>of</strong> these couplers in series<br />
and using filters <strong>for</strong> different wavelenghts.<br />
The most critical component in the coupler<br />
is the interference filter. This filter<br />
consists <strong>of</strong> a thin glass sheet onto which<br />
several layers <strong>of</strong> coating have been applied<br />
by means <strong>of</strong> vapour deposition in<br />
order to achieve the desired characteristics.<br />
The per<strong>for</strong>mance <strong>of</strong> the coupler is<br />
highly dependent upon the quality <strong>of</strong> the<br />
filter and its matching the wavelengths<br />
<strong>of</strong> the light sources. The LEDs used in<br />
the system have a relatively wide spectrum.<br />
The half-value width is 35-50 mm<br />
and the distance between the wavelength<br />
peaks is only 80 mm. Consideration<br />
must also be given to the fact that<br />
the wavelength peaks <strong>of</strong> the LEDs<br />
change by 0.3 nm/°C which gives a variation<br />
<strong>of</strong> 13.5 nm over the temperature<br />
range <strong>of</strong> 0-45°C. Because <strong>of</strong> this, the<br />
coupler filters are not sufficient to separate<br />
the two signals, and they must<br />
there<strong>for</strong>e be optically bandpass-filtered<br />
in order to reduce the spectral width in<br />
the channels.<br />
The transmission characteristics <strong>of</strong> the<br />
filters used in the couplers are shown in<br />
fig. 7. As can be seen in the figure, almost<br />
all signals at the higher wavelength<br />
are reflected, while at the lower<br />
wavelength, only 90% are transmitted.<br />
The remaining 10% will be reflected into<br />
the wrong channel and cause crosstalk.<br />
The reflected signal must there<strong>for</strong>e be<br />
bandpass-filtered at the detector.<br />
Fig. 6 also shows that the LEDs with the<br />
two highest wavelengths have very wide<br />
spectra, so that in fact their spectra<br />
overlap each other considerably. It is<br />
there<strong>for</strong>e necessary to bandpass-filter<br />
the signals directly after the LEDs, using<br />
bandpass filters <strong>of</strong> the same type as in<br />
the detector above, fig. 8.<br />
In both cases the bandpass filters are<br />
placed in the LED housing between the<br />
LED and the fibre connector, fig. 9.<br />
When manufacturing the couplers, the<br />
only operation requiring high mechanical<br />
precision is the attaching <strong>of</strong> the<br />
fibres to the end surfaces <strong>of</strong> the GRIN<br />
lenses. This is done using motor-driven<br />
high-precision positioners to optimize<br />
the positions <strong>of</strong> the fibres. The precision<br />
<strong>of</strong> this adjustment and the characteristics<br />
<strong>of</strong> the filter are the major factors<br />
determining the per<strong>for</strong>mance <strong>of</strong> the<br />
coupler. The remaining assembly operations<br />
may there<strong>for</strong>e be carried out with<br />
the aid <strong>of</strong> simple fixtures. The parts are<br />
assembled using carefully chosen glues<br />
which are transparent at the wavelengths<br />
concerned and the couplers are<br />
embedded in polyurethane <strong>for</strong> protection<br />
against mechanical stress.<br />
Fig. 10 shows the finished WDM coupler<br />
together with a coupler be<strong>for</strong>e the polyurethane<br />
is filled in.<br />
100 -<br />
Fig. 7<br />
Transmission characteristics <strong>of</strong> the two types <strong>of</strong><br />
interference filter used in the WDM couples.<br />
Filter type 1 transmits only the 730-nm channel<br />
and reflects the 820- and 890-nm channels. Type 2<br />
transmits the 730- and 820-nm channels and<br />
reflects the 890-nm channel<br />
Fig. 8<br />
Transmission characteristics <strong>of</strong> the bandpass<br />
filters used in the system.<br />
The filtering improves the crosstalk attenuation<br />
between the channels in the system, but also<br />
introduces extra losses which requires increased<br />
output power from the LEDs<br />
100-<br />
%<br />
BP-820<br />
50<br />
BP-890<br />
700 750 800 850 900<br />
\(nm)<br />
When measuring the per<strong>for</strong>mance <strong>of</strong> the<br />
couplers in the laboratory, it was found<br />
that the attenuation values <strong>for</strong> the individual<br />
couplers were 0.5-1,0 dB <strong>for</strong> the<br />
reflected channel and 1.0-1.5 dB <strong>for</strong> the<br />
transmitted channel. The measurements<br />
were made under steady-state<br />
conditions using monochromatic light.<br />
The crosstalk attenuation is better than<br />
25 dB <strong>for</strong> the transmitted channel, while<br />
the reflected channel only gives about<br />
10 dB isolation. This is a consequence <strong>of</strong><br />
the above-mentioned filter characteristics<br />
and is remedied by optical bandpass<br />
filtering at the detector.<br />
Fig. 9<br />
Bandpass-filtered LED and APD in their housing.<br />
In the housing (drilled open) the optical bandpass<br />
filter can be seen as a thin disc between the<br />
active component and the sleeve <strong>of</strong> the optical<br />
fibre connector<br />
Fig. 10<br />
The finished WDM coupler is shown at the top <strong>of</strong><br />
the picture. The lower part <strong>of</strong> the picture shows<br />
the coupler be<strong>for</strong>e the polyurethane is injected.<br />
The interference filter in the middle is clearly seen<br />
surrounded by the two GRIN lenses. The red<br />
tubes protect the fibres, which are glued to the<br />
end surfaces <strong>of</strong> the GRIN lenses<br />
During temperature cycling within the<br />
temperature range 0-45°C, no noticeable<br />
changes in the attenuation values<br />
<strong>of</strong> the couplers have been measured. A<br />
complete three-channel WDM system is<br />
obtained by connecting the couplers together<br />
two by two as shown in fig. 4.<br />
In the field trial installation at Skarpnäck<br />
it has been demonstrated that WDM systems<br />
<strong>for</strong> subscriber connections over<br />
optical fibre is a promising technique<br />
from a technical as well as an economical<br />
point <strong>of</strong> view. This technique is also<br />
very suitable <strong>for</strong> mass production. <strong>Optical</strong><br />
wavelength multiplexing should<br />
there<strong>for</strong>e be one <strong>of</strong> the major alternatives<br />
when designing the fibre-optic<br />
subscriber network <strong>of</strong> the future, and it<br />
will compete successfully with other<br />
<strong>for</strong>ms <strong>of</strong> time and space multiplexing <strong>for</strong><br />
equivalent grades <strong>of</strong> service.<br />
References<br />
1. Bergsten, K. and Gobi, G: <strong>Field</strong> <strong>Trial</strong><br />
<strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong> Systern.<br />
Ericsson Rev. 62 (1985):4, pp. W<br />
160. . ,<br />
2. Gobi, G. and Jacobson, S.: 0P" c JJ<br />
<strong>Fibre</strong> <strong>System</strong>s <strong>for</strong> Digital <strong>Cable</strong>-1*<br />
Transmission, ZAV 280/4. Ericsson<br />
Rev. 62(1985):4, pp. 161-169.
Modems Series 7<br />
Christer Erlandson<br />
Ericsson has developed a new generation <strong>of</strong> data modems designated Series 7.<br />
The modem units have a new interchangeable modular structure. Different desktop<br />
cases are available. Alternatively the modem can be installed in a magazine,<br />
which is to be mounted in a 19" cabinet. There are several different power supply<br />
alternatives. The modular structure simplifies the stocking <strong>of</strong> spares <strong>for</strong> the<br />
modems and also the operation and maintenance <strong>of</strong> the data circuits.<br />
The author explains why a special modular structure was chosen <strong>for</strong> Ericsson's<br />
new modems, describes briefly the construction and the units in Series 7 and<br />
concludes with a more detailed description <strong>of</strong> the modem <strong>for</strong> 2400bit/s duplex<br />
transmission.<br />
UDC 681.327.8.001.6<br />
modems<br />
design engineering<br />
Ericsson has been developing and<br />
manufacturing modems <strong>for</strong> data transmission<br />
since the middle <strong>of</strong> the 1960s<br />
and has also participated actively in the<br />
international standardization work carried<br />
out by CCITT. Ericsson has concentrated<br />
on modems meeting the requirements<br />
<strong>of</strong> CCITT series V recommendations,<br />
and has there<strong>for</strong>e become one <strong>of</strong><br />
the major suppliers to telecommunications<br />
administrations.<br />
Hitherto Ericsson's modems have been<br />
designed as single units, standing on<br />
tables or shelves, but the Series 7 modems<br />
can also be installed in magazines<br />
<strong>for</strong> rack mounting in standard cabinets.<br />
The main reasons <strong>for</strong> abandoning the<br />
standard Ericsson construction practice<br />
BYB used <strong>for</strong> the previous modem<br />
generation are that two modems with<br />
horizontal BYB printed board assemblies<br />
would not fit into the 19" cabinets<br />
used in most computer centres, and that<br />
CHRISTER ERLANDSON<br />
Ericsson In<strong>for</strong>mation <strong>System</strong>s AB<br />
the circuit board area is too small to hold<br />
a complete modem.<br />
The Series 7 modems have been developed<br />
to meet the demands from telecommunications<br />
administrations as<br />
well as from large and medium size end<br />
users in all countries where Ericsson is<br />
active.<br />
The new modular structure was developed<br />
<strong>for</strong> data transmission products,<br />
<strong>of</strong>ten mounted in 19" cabinets, which is<br />
flexible and very useful also <strong>for</strong> other<br />
products with similar mechanical requirements.<br />
The modular structure<br />
Requirements<br />
Data modems are usually supplied as<br />
single units to be placed on a table. They<br />
have a mains lead and a telephone cord<br />
<strong>for</strong> connection to a wall socket.<br />
In computer centres equipped with<br />
many modems these are <strong>of</strong>ten installed<br />
in cabinets with doors. The modem is<br />
then placed on a shelf, the mains is connected<br />
to a power distribution panel and<br />
the telephone cord to a telephone socket<br />
panel. The long cables are left dangling<br />
at the rear <strong>of</strong> the cabinet.<br />
Fig. 1<br />
The Series 7 products consist <strong>of</strong> functional units<br />
that can be mounted in different cases
Most computer cabinets are 19" wide<br />
and the height is divided into a number<br />
<strong>of</strong> standard modules. For efficient utilization<br />
<strong>of</strong> the cabinet the modems<br />
should have a width equal to the whole<br />
or half <strong>of</strong> the cabinet width, and a height<br />
equal to a number <strong>of</strong> standard modules.<br />
The size <strong>of</strong> the printed boards in the BYB<br />
structure does not meet these requirements<br />
and Ericsson has there<strong>for</strong>e developed<br />
the Series7 modular structure.<br />
Objective<br />
The objective is to obtain a flexible<br />
structure that facilitates both installation<br />
and operation <strong>of</strong> data communication<br />
equipment, fig. 1.<br />
The different parts <strong>of</strong> the modem, the<br />
modulator, demodulator, control circuits<br />
and line interface circuits are assembled<br />
into a functional unit, figs. 2-3.<br />
This unit can be installed in different<br />
cases as required.<br />
Special cases are available <strong>for</strong> the modems<br />
when they are to be placed on a<br />
table or mounted in a cabinet. There are<br />
two types <strong>of</strong> the desk-top cases, a small<br />
one that holds one, horizontal functional<br />
unit, and a larger one with room<br />
<strong>for</strong> three units placed upright. If many<br />
modems have to be accommodated in a<br />
small space, a magazine should be<br />
used. It holds eight upright units and is<br />
mounted in a 19" rack or cabinet.<br />
Advantages<br />
The uni<strong>for</strong>m mechanical structure simplifies<br />
the stocking <strong>of</strong> spares. The same<br />
type <strong>of</strong> case is used <strong>for</strong> several different<br />
modems. The functional unit used <strong>for</strong><br />
one type <strong>of</strong> modem is the same whether<br />
mounted in a desk-top case or in a magazine.<br />
The uni<strong>for</strong>m appearance makes <strong>for</strong> an<br />
aesthetically attractive product family.<br />
The fact that all functional units can be<br />
mounted in magazines saves valuable<br />
space in computer centres. The prewiring<br />
<strong>of</strong> power supply and telephone lines<br />
also avoids a tangle <strong>of</strong> loose cables in<br />
the cabinets.<br />
The different modems have the same<br />
type <strong>of</strong> connection to the back plane and<br />
can there<strong>for</strong>e be mixed arbitrarily in the<br />
magazine. This means that the operator<br />
can very quickly exchange the type <strong>of</strong><br />
modem when so required.<br />
All modems have operator controls on<br />
the front, <strong>for</strong> example <strong>for</strong> changing data<br />
rate and <strong>for</strong> fault location using a test<br />
pattern and different loop settings.<br />
Mechanical construction<br />
Printed board assembly<br />
The functional unit consists <strong>of</strong> a printed<br />
board assembly with an area <strong>of</strong> approx.<br />
200x300 mm and a total height <strong>of</strong><br />
43 mm. When necessary, a daughter<br />
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Fig. 4<br />
Magazine <strong>for</strong> 8 modem units, rear view<br />
Mechanical dimensions, mm<br />
Width Depth Height<br />
Small desk-top case 212 420/450 60<br />
Large desk-top case 130 390 250<br />
Magazine 483 358 222<br />
Advantages <strong>of</strong> the modular structure<br />
- Reduced cost ol spare parts<br />
- Small space requirements<br />
- Uni<strong>for</strong>m appearance<br />
- Easy fault location<br />
- Easy exchange <strong>of</strong> transmission rate<br />
board can also be added within this<br />
space. The functional unit is connected<br />
by means <strong>of</strong> one or two euroconnectors<br />
at the rear.<br />
The board width is in accordance with<br />
the IEC297-3 recommendation, whereas<br />
the length is determined by market<br />
requirements.<br />
If necessary, the functional units can be<br />
reduced to half the total height.<br />
Desk-top case<br />
There are two types <strong>of</strong> the desk-top<br />
case, with different numbers <strong>of</strong> functional<br />
units and different power units.<br />
The two types contain a back plane <strong>for</strong><br />
power distribution and connection <strong>of</strong>,<br />
<strong>for</strong> example, data terminals and telephone<br />
lines. The modems can also be<br />
equipped with overvoltage protection.<br />
The small unit can be equipped with a<br />
5W or 10 W power supply <strong>for</strong> 220/110 V<br />
or 240/120 V. A battery powered 48 V DC/<br />
DC converter is also provided.<br />
The power supply <strong>for</strong> the large desk-top<br />
unit provides 18W and is powered by<br />
220/110 V or 240/120 V.<br />
Magazine<br />
The magazine in the Series7 modular<br />
structure has a height <strong>of</strong> 5 modules,<br />
each <strong>of</strong> 44.45 mm. Power distribution<br />
and the connection <strong>of</strong> terminals and<br />
telephone lines is located on the back<br />
plane. This means that a functional unit<br />
can always be changed from the front<br />
without the terminal connector at the<br />
rear having to be adjusted. If overvoltage<br />
protection is required <strong>for</strong> the telephone<br />
lines the protectors are also located<br />
on the back plane, fig. 4.<br />
The power supply can be arranged in<br />
different ways. The modem AC power<br />
unit can be switched between 115 V and<br />
220/240VAC. With DC supply, the<br />
modem is equipped with a power unit<br />
<strong>for</strong> 24 V or 48V. The magazine can also<br />
be connected directly to +5V, +12V<br />
and -12V DC.<br />
Cabinet<br />
The cabinet is 19" wide, 1 835 mm high<br />
and has a smoke-glass door. When used<br />
<strong>for</strong> desk-top modems the cabinet is<br />
equipped with shelves and two distribution<br />
frames at the rear, <strong>for</strong> the power<br />
supply and connection <strong>of</strong> telephone<br />
lines.<br />
When the cabinet is equipped with modems<br />
in magazines it needs no extra internal<br />
parts since the power and telephone<br />
lines are wired direct to the magazines.<br />
Products<br />
The Series7 modems can be divided<br />
into product families which have similar<br />
applications and characteristics.<br />
Modems <strong>for</strong> leased lines<br />
This product family comprises modems<br />
<strong>for</strong> telephone channels and baseband<br />
modems, fig. 5.<br />
A combination modem <strong>for</strong> 0-300bit/s<br />
duplex and 0-1200bit/s half-duplex<br />
transmission is available <strong>for</strong> telephone<br />
channels, as well as modems <strong>for</strong> 2400<br />
and 4800bit/s. A four-channel multiplexer<br />
is also available as an option <strong>for</strong><br />
the 9600 bit/s product.<br />
For physical circuits a baseband modem<br />
is provided which can be switched from<br />
600 to 19 200 bit/s.<br />
All modems have built-in functions <strong>for</strong><br />
fault location on the data circuit. Faults<br />
are located by the transmission and reception<br />
<strong>of</strong> data patterns and loop settings<br />
on the local as well as the remote<br />
modem. These functions are accessible<br />
from the modem front to facilitate fault<br />
location. The loop settings may also be<br />
controlled via the terminal interface.
178<br />
Fig. 5<br />
Modems in Series 7<br />
Modems <strong>for</strong> switched lines<br />
The modem <strong>for</strong> 4800bit/s is a combination<br />
modem intended <strong>for</strong> both leased<br />
and switched lines. Parameters, such as<br />
transmit level and receive level ranges,<br />
can be preset separately <strong>for</strong> the two applications.<br />
If a fault should occur on the<br />
leased line, the modem can easily be<br />
switched <strong>for</strong> operation over an alternative<br />
line through the public switched<br />
network. There is a switch on the<br />
modem front panel <strong>for</strong> this purpose.<br />
The duplex modem <strong>for</strong> 2 400 bit/s has an<br />
alternative rate <strong>of</strong> 1200 bit/s. It can<br />
transmit data in two directions simultaneously<br />
over a two-wire circuit. The<br />
modem is equipped with automatic calling<br />
and answer. This modem is described<br />
in greater detail below.<br />
Modem <strong>for</strong> 2 400 bit's duplex<br />
transmission<br />
The modem is designed in accordance<br />
with CCITT Recommendation V.22bis,<br />
which means that it can send and receive<br />
data simultaneously over a twowire<br />
circuit. This is particularly important<br />
on switched lines, where with<br />
2 400 bit/s it has hitherto only been possible<br />
to transmit data in the half-duplex<br />
mode. Since the most common protocols<br />
are half-duplex the main advantage<br />
<strong>of</strong> a duplex modem will in practice<br />
be shorter turn-around times. The terminal<br />
and computer determine the turnaround<br />
time in this case.<br />
The duplex circuit is obtained by dividing<br />
the telephone channel into two frequency<br />
bands with a centre frequency <strong>of</strong><br />
1.2 kHz and 2.4 kHz respectively. When<br />
the circuit has been set up, the handshaking<br />
procedure, with which each<br />
data transmission starts, is arranged so<br />
that the calling modem sends data over<br />
the lower channel and the answering<br />
modem over the higher channel.<br />
The modem can interwork with modems<br />
<strong>for</strong> 1 200 bit/s in accordance with CCITT<br />
Recommendation V.22. In such cases<br />
the modem is automatically switched<br />
over to 1 200 bit/s by the handshaking<br />
procedure.<br />
Automatic calling and answer are two<br />
essential functions in a modem <strong>for</strong><br />
switched lines. The modem meets the<br />
new CCITT Recommendation V.25bis,<br />
which permits a call to be set up from a<br />
terminal and controlled via the normal<br />
terminal interface. The control wires can<br />
be operated in a different way from normal<br />
data transmission in order to allow<br />
the wires <strong>for</strong> the transmit and receive<br />
data to transmit commands and telephone<br />
numbers between the terminal<br />
and the modem.<br />
t|! .
179<br />
Products<br />
Designation<br />
ZAT 1200-7<br />
ZAT 2400-7<br />
ZAT 2400/2400-7<br />
ZAT 4800-7<br />
ZAT 9600-7<br />
ZAT 6-192-7<br />
CCITT recommendation<br />
V.21, V.23<br />
V.26<br />
V.22, V.22bis<br />
V.27 bis/ter<br />
V.29<br />
none<br />
The number to be called can either be<br />
transmitted from the terminal when the<br />
call is to be made or be selected from<br />
several numbers that have been previously<br />
stored in the modem.<br />
The modem then makes the call, using<br />
pulse or tone signalling, and the called<br />
number is displayed on the front. In<br />
order to be able to make calls via a PBX<br />
the modem waits <strong>for</strong> the dialling tone<br />
from the public network. If the connection<br />
cannot be set up the modem will<br />
in<strong>for</strong>m the terminal <strong>of</strong> the reason. This<br />
in<strong>for</strong>mation will also be displayed as text<br />
on the modem front panel.<br />
board can be used, since ASCII characters<br />
are used <strong>for</strong> the communication between<br />
the terminal and the modem.<br />
Summary<br />
The data modems in the Series 7 generation<br />
have been developed and designed<br />
using a uni<strong>for</strong>m modular structure. It<br />
comprises desk-top units as well as<br />
units mounted in magazines <strong>for</strong> installation<br />
in 19" racks or cabinets.<br />
Several power supply alternatives are<br />
available <strong>for</strong> all versions.<br />
Other special functions essential to the<br />
user can also be controlled from the terminal.<br />
The control from a terminal is simplified<br />
by a communication program <strong>for</strong><br />
V.25 bis. This is not a prerequisite,<br />
however, and an ordinary asynchronous<br />
terminal controlled direct from the key-<br />
The uni<strong>for</strong>m construction simplifies the<br />
stocking <strong>of</strong> spares. Different types <strong>of</strong><br />
modems can be mixed in one magazine<br />
which saves space in computer centres<br />
and enables the operator to quickly exchange<br />
the modem type when a customer<br />
so requires. If a fault should occur on<br />
the transmission link it can quickly be<br />
located with the built-in test functions.<br />
References<br />
1. Recommendations, series V, CCITT<br />
Yellow Book 1981, Vol. VIII and Red<br />
Book 1985, Vol. VIII.
Computer Aided Production <strong>of</strong><br />
Plastic Details<br />
Per Germundsjö and Anders Valentinsson<br />
Ericsson's factories have used computer aids (CAD/CAM) <strong>for</strong> many years in the<br />
production <strong>of</strong> electronic equipment. These aids are now also being used to an<br />
increasing extent in the manufacture <strong>of</strong> mechanical equipment. A good example<br />
is the computer aid <strong>for</strong> the production <strong>of</strong> plastic details at the factory in<br />
Kristianstad, south Sweden.<br />
The authors describe the methods, equipment and s<strong>of</strong>tware <strong>for</strong> the tool design,<br />
tool making and injection moulding.<br />
UDC 681.3:678.06.002.5<br />
cad<br />
polymers<br />
machine tools<br />
Traditionally the production <strong>of</strong> plastic<br />
details <strong>for</strong> a telephone set, <strong>for</strong> example,<br />
is carried out with the aid <strong>of</strong> models,<br />
drawings and other production documents.<br />
The basic data must comprise all<br />
in<strong>for</strong>mation needed <strong>for</strong> the tool design,<br />
tool making and production. The mod-<br />
Design<br />
els must be made with allowance <strong>for</strong><br />
shrinkage and draught, and it is both<br />
time-consuming and expensive to prepare<br />
the models. More efficient methods<br />
were needed, and in 1979 an investigation<br />
into computer-aided methods was<br />
started at the Kristianstad factory. During<br />
the period 1980-82 a few individual<br />
projects were completed using computer<br />
aid in the manufacture<strong>of</strong> mechanical<br />
details. By now the CAD/CAM techniques<br />
<strong>for</strong> the documentation and manufacture<br />
<strong>of</strong> mechanical details are used<br />
throughout the factory.<br />
In<strong>for</strong>mation flow<br />
In<strong>for</strong>mation concerning the following<br />
stages<strong>of</strong> the design and manufacture<strong>of</strong><br />
any item made <strong>of</strong> plastic is stored in the<br />
computer;<br />
- Design<br />
- Product engineering<br />
-Tool design<br />
-Tool making<br />
- Injection moulding.<br />
Product<br />
engineering<br />
Model,<br />
prototype<br />
pieces<br />
The design and product engineering<br />
work is usually carried out by other units<br />
within Ericsson, The description below<br />
will there<strong>for</strong>e deal mainly with the other<br />
three stages, fig. 1.<br />
Fig. 1<br />
In<strong>for</strong>mation flow in the development and production<br />
<strong>of</strong> plastic details<br />
Product<br />
in<strong>for</strong>mation<br />
A<br />
Tool design<br />
Preparation<br />
/ / / / Numerically<br />
/ / controlled<br />
/ machines<br />
/<br />
It is essential that in<strong>for</strong>mation can be<br />
obtained from one stage and transferred<br />
to the next. The transfer is no problem if<br />
all stages have the same CAD/CAM system.<br />
The Kristianstad factory has several different<br />
clients within the Group and a<br />
number <strong>of</strong> external customers. Un<strong>for</strong>tunately<br />
all do not have the same CAD/<br />
CAM system. The exchange <strong>of</strong> product<br />
in<strong>for</strong>mation between different systems<br />
has been facilitated by the use <strong>of</strong> the<br />
Initial Graphics Exchange <strong>System</strong>.<br />
IGES, developed in the US. In additions<br />
translation module has been used which<br />
has been developed by CAD Stockholm<br />
AB. The exchange <strong>of</strong> simple data is<br />
no problem nowadays, but the transfer<br />
<strong>of</strong> data <strong>for</strong> curved surfaces, <strong>for</strong> example<br />
still requires a certain amount <strong>of</strong> manual<br />
work. These problems will aslo be<br />
solved eventually.<br />
When the designers do not supply'^<br />
product in<strong>for</strong>mation in a <strong>for</strong>m suitable<br />
<strong>for</strong> automatic transfer, the data from ft
181<br />
drawings must at present be fed into the<br />
local system in the Kristianstad factory<br />
manually <strong>for</strong> further processing, fig. 2.<br />
Tool design using computer<br />
aid<br />
A moulding tool is built up <strong>of</strong> standard<br />
components. They are modified by<br />
means <strong>of</strong> different processes to suit the<br />
application in question. The parts that<br />
shape the plastic detail are usually loose<br />
steel inserts that are fitted into the<br />
moulding tool. The parts that determine<br />
the geometry <strong>of</strong> the plastic detail have to<br />
be modified because <strong>of</strong> the shrinkage <strong>of</strong><br />
the plastic material, which means a conversion<br />
<strong>of</strong> the measurements <strong>of</strong> the plastic<br />
detail.<br />
With computer aid this design work is an<br />
interactive process. The relevant standard<br />
components, which are stored in a<br />
data base, are retrieved and built up into<br />
a mould. Mould inserts are designed on<br />
the basis <strong>of</strong> the product geometry built<br />
up by the designer, with compensation<br />
<strong>for</strong> the shrinkage <strong>of</strong> the plastic material.<br />
Drawings are produced to the extent required<br />
<strong>for</strong> each individual design. The<br />
system has standard <strong>for</strong>ms <strong>for</strong> this purpose<br />
which are displayed on the screen.<br />
This is laso an interactive process, as are<br />
the defining <strong>of</strong> positions and generation<br />
<strong>of</strong> a parts list.<br />
Component library<br />
The standard components required <strong>for</strong><br />
the tool design are stored in a data base,<br />
which has been provided by one <strong>of</strong> our<br />
suppliers. It contains 25 000 items, <strong>for</strong><br />
example screws, guide pins, ejectors<br />
and mould plates. The graphic display is<br />
two-dimensional. An order list is created<br />
automatically when components are selected.<br />
Calculations<br />
Strength calculations<br />
Strength calculations are <strong>of</strong>ten necessary<br />
in order to be able to judge whether<br />
the tool can function satisfactorily. Injection<br />
moulding pressure in the order<br />
<strong>of</strong> 1000bar/cm 2 can easily cause displacements<br />
in the tool. With tolerances<br />
<strong>of</strong> a few hundredths <strong>of</strong> a millimetre the<br />
tool must be self-supporting and be de<strong>for</strong>med<br />
by a maximum <strong>of</strong> a few thousandths<br />
<strong>of</strong> a mm. The CAD/CAM method,<br />
together with the finite element<br />
method, has meant that the mechanical<br />
function <strong>of</strong> the moulding tool can be<br />
assessed more easily and earlier, during<br />
the design stage.<br />
The finite element method (FEM) is a<br />
general means <strong>of</strong> approximating differential<br />
equations in connection with<br />
strength calculations, The method is<br />
based on a grind, whereby the object to<br />
be investigated is divided into a number
Fig. 4<br />
Product geometry displayed on a screen and<br />
used to generate programs <strong>for</strong> numerical control<br />
Fig.3<br />
Manufacturing a model tor verification<br />
<strong>of</strong> finite elements. The calcualtion is<br />
then carried out <strong>for</strong> each individual element,<br />
<strong>for</strong> which differential equations<br />
can be set up and solved. The separate<br />
solutions are combined into an approximation<br />
<strong>for</strong> the whole object.<br />
Temperature calculations<br />
In order to obtain a product that is the<br />
optimum with respect to technology and<br />
economy it is necesary to devote great<br />
care to the tempering system <strong>of</strong> the tool.<br />
During the interrupt stage the heat from<br />
the plastic melt must be dispersed by a<br />
tempering medium consisting <strong>of</strong> water<br />
or oil. The positions <strong>of</strong> the channels are<br />
extremely important in order to obtain<br />
the optimum result. FEM permits advanced<br />
analysis, but this is a laborious<br />
task. Instead the Kristianstad factory<br />
usesaprogram, MOLD TEMP, which dimensions<br />
and positions the channels<br />
efficiently. However, the calculations require<br />
great simplification <strong>of</strong> the shape <strong>of</strong><br />
the mould space.<br />
Mould fill calculation<br />
The position <strong>of</strong> the intake, suitable material<br />
thickness, and suitable product<br />
design are obtained by means <strong>of</strong> mould<br />
fill simulation, <strong>for</strong> examle by means ol<br />
the program MOLS FILL. The piece is<br />
divided into sections, which in their turn<br />
are divided into elements. The calculation<br />
provides in<strong>for</strong>mation regarding<br />
pressure drop and gives temperature<br />
and speed pr<strong>of</strong>iles. The results <strong>of</strong> the<br />
calculation provide a good idea <strong>of</strong> what<br />
product quality can be expected.<br />
Fig. 5<br />
Manufacture <strong>of</strong> a graphite spark tooling electrode<br />
using numerical control based on the geometry<br />
shown in fig. 4<br />
Fig. 6<br />
The finished product, an intercom ERICOM Direct<br />
DEE 401 01
Product<br />
in<strong>for</strong>mation<br />
Q<br />
CAD/CAM<br />
computer<br />
183<br />
Graphic<br />
work stations<br />
Local computer<br />
Miller<br />
Multioperation<br />
machine<br />
Wire spark<br />
machine<br />
Miller<br />
Spark<br />
sinker<br />
Spark<br />
sinker<br />
Injection moulding<br />
machines<br />
tooling are in two and a half and three<br />
dimensions. The tooling <strong>of</strong> standard<br />
components such as mould plates comprises<br />
mostly drilling and milling, which<br />
is programmed in two and a half dimensions.<br />
The tooling <strong>of</strong> shaping parts <strong>for</strong><br />
the models as well as <strong>for</strong> tools and electrodes<br />
<strong>for</strong> spark sinkers usually requires<br />
three dimensions, figs. 4 and 5. The latter<br />
type <strong>of</strong> programming is normally<br />
complicated and results in large volumes<br />
<strong>of</strong> data and long programs <strong>for</strong> numerical<br />
control.<br />
Exchange <strong>of</strong> production<br />
in<strong>for</strong>mation<br />
Fig. 7<br />
<strong>System</strong> structure<br />
In practice this simulation facility has<br />
proved extremely valuable in the production<br />
<strong>of</strong> complicated pieces, since the<br />
trimming <strong>of</strong> the moulding tool is minimized<br />
and in certain cases even eliminated.<br />
The program has been developed<br />
at the Kristianstad factory.<br />
Preparation <strong>for</strong> manufacture<br />
With the CAD/CAM method the preparation<br />
<strong>for</strong> manufacture at the Kristianstad<br />
factory consists mainly <strong>of</strong> preparing the<br />
basic data <strong>for</strong> numerical control <strong>of</strong> different<br />
tooling machines. The machines<br />
available <strong>for</strong> numerical control are milling<br />
machines, spark tooling machines<br />
and a measuring machine.<br />
An important part <strong>of</strong> the preparation <strong>for</strong><br />
manufacture is the production <strong>of</strong> models<br />
<strong>for</strong> verifying the mould. The models<br />
are usually made in an easily worked<br />
material, fig.3. Another stage <strong>of</strong> the<br />
preparation process might be to make<br />
prototype tools in, <strong>for</strong> example, aluminium<br />
be<strong>for</strong>e the mould <strong>for</strong> the production<br />
tool is completed. The programs <strong>for</strong><br />
When the production in<strong>for</strong>mation has<br />
been generated it is transferred to a local<br />
computer <strong>for</strong> temporary storage,<br />
fig. 7. The computer system is built up<br />
around the Digital Computer PDP-11<br />
and the user s<strong>of</strong>tware CAL11501/1 <strong>for</strong><br />
numerical control. The s<strong>of</strong>tware comprises<br />
functions <strong>for</strong> the administration<br />
<strong>of</strong> archives and <strong>for</strong> the output <strong>of</strong> production<br />
in<strong>for</strong>mation as required. Be<strong>for</strong>e the<br />
in<strong>for</strong>mation is transferred to a machine<br />
with numerical control it may have to go<br />
through a process that adapts it to the<br />
relevant type <strong>of</strong> machine. Any drawings<br />
that are required are produced with the<br />
aid <strong>of</strong> a plotter. Programs developed by<br />
Ericsson are used <strong>for</strong> the transfer.<br />
The in<strong>for</strong>mation received from the product<br />
designers is also stored in the local<br />
computer. As regards the measuring<br />
machine the local computer is only used<br />
<strong>for</strong> data storage at present. Development<br />
work is in progress to enable the<br />
local computer to be used to store the<br />
process data <strong>for</strong> the injection moulding<br />
machines. Plans have been made to use<br />
the local computer also <strong>for</strong> supervision<br />
and reporting, but this will require further<br />
development work.
Rectifier <strong>for</strong> Mobile Telephone <strong>System</strong>s<br />
Folke Ekelund and Per-Uno Sandström<br />
Ericsson Power <strong>System</strong>s has developed a power supply system, BZA20106, <strong>for</strong><br />
base radio stations in the mobile telephone networks marketed by Ericsson<br />
Radio <strong>System</strong>s AB. The main part <strong>of</strong> the system is a rectifier. BMJ401001. based<br />
on high-frequency rectification without any previous trans<strong>for</strong>mation <strong>of</strong> the mains<br />
voltage.<br />
The authors describe the basic principle, structure and per<strong>for</strong>mance <strong>of</strong> the<br />
rectifier.<br />
UDC 621.396<br />
cellular radio<br />
rectifiers<br />
power supplies to apparatus<br />
The mobile telephone systems 12 from<br />
Ericsson Radio <strong>System</strong>s AB contain<br />
base radio stations that <strong>for</strong>m part <strong>of</strong> cellular<br />
radio networks. Each cell contains<br />
a base station. Ericsson Power <strong>System</strong>s<br />
has developed a system, BZA20108,<br />
which ensures uninterrupted power<br />
supply <strong>for</strong> such stations. The system<br />
comprises rectifiers, batteries, fuse unit<br />
<strong>for</strong> batteries, distribution units with automatic<br />
circuit breakers and supervision<br />
circuits.<br />
BZA201 08 can be extended in modules<br />
as required, by connecting units in parallel.<br />
In the standard version a system<br />
rack is equipped with two rectifiers<br />
BMJ401 001, a battery connection unit<br />
and a distribution unit, fig. 1. Rectifier<br />
BMJ401001 has a nominal current <strong>of</strong><br />
100 A and a continuous output power <strong>of</strong><br />
2.7 kW. If the battery requires a higher<br />
charging voltage after having been discharged,<br />
the regulation level in the rectifier<br />
can be changed over, either by<br />
means <strong>of</strong> an electric signal or manually,<br />
to the required charging voltage, e.g.<br />
30 V (<strong>for</strong> a battery <strong>of</strong> 12 cells with the<br />
rectifier providing a float charge <strong>of</strong><br />
27 V). Only one voltage level is used, <strong>for</strong><br />
Fig. 1<br />
A power supply system BZA201 08 consisting <strong>of</strong><br />
three racks. The left-hand rack, with the doors<br />
open, is equipped with, from below, a battery<br />
connection unit, two rectifiers BMJ 401 001 and a<br />
distribution unit
185<br />
FOLKE EKELUND<br />
PER-UNO SANDSTRÖM<br />
Ericsson Power <strong>System</strong>s<br />
RIFA AB<br />
Fig. 2<br />
Block diagram <strong>of</strong> the high-frequency rectifier with<br />
sinusoidal preregulator<br />
SMPS<br />
MDB<br />
PR<br />
DC<br />
PhaseQ.<br />
Switch Mode Power Supply<br />
Mains fed diode bridge<br />
Preregulator<br />
DC/DC converter<br />
SMPS<br />
example 27 V <strong>for</strong> a battery <strong>of</strong> 12 cells, if<br />
the system has battery cells with equalization<br />
charge units, BMP 160001, from<br />
Ericsson Power <strong>System</strong>s.<br />
Rectifier BMJ 401 001, the central unit <strong>of</strong><br />
power supply system BZA20108, has<br />
been designed so as to:<br />
- provide stable d.c. voltage, which can<br />
easily be adjusted within the range<br />
22-30 V (25-31 V in charging mode)<br />
- allow rectifiers to be connected in<br />
parallel as required, with automatic<br />
current distribution between the rectifiers,<br />
regardless <strong>of</strong> their number<br />
- take up little floor space, because <strong>of</strong><br />
its compact construction<br />
- have easy-to-handle modular units<br />
ensuring simple installation<br />
- be tested and ready <strong>for</strong> operation<br />
when delivered<br />
- have a low noise level on the d.c. voltage<br />
side, in accordance with the demands<br />
made by the powered system<br />
- provide filtering <strong>of</strong> conducted radio<br />
interference and screening against<br />
radiated interference, in accordance<br />
with set requirements, e.g. FCC. and<br />
C.I.S.P.R.<br />
- have a higher power factor <strong>for</strong> the rectifier<br />
input power (cos cp= 1) and draw<br />
sine wave current from the public a.c.<br />
mains (rectifiers with heavily distorted,<br />
non-sinusoidal mains current<br />
cause extra losses in the power network)<br />
- constitute a resistive load on the a.c.<br />
voltage supply. When the supply is a<br />
diesel-electric plant it can be dimensioned<br />
<strong>for</strong> the real power used by the<br />
rectifier. (Rectifiers that take heavily<br />
distorted input current must be fed<br />
from an overdimensioned plant in<br />
order to ensure stable operation.)<br />
-O +<br />
Rectifier design, a new<br />
principle used<br />
The rectifier design is based on highfrequency<br />
rectification. The mains supply<br />
is rectified without any previous<br />
trans<strong>for</strong>mation. This method has the following<br />
advantages:<br />
- small dimensions<br />
- low weight<br />
- noiseless operation<br />
- fast, stable regulation <strong>of</strong> the output<br />
voltage.<br />
The mains fed power units with highfrequency<br />
rectification that have hitherto<br />
been produced in any quantities first<br />
rectify the mains voltage using a diode<br />
bridge that charges an electrolyte capacitor.<br />
This circuit design means that<br />
the unit draws current from the mains<br />
during a very small part <strong>of</strong> each mains<br />
period (typically about 3 ms per half<br />
period when fed from a 50 Hz mains network<br />
having a period <strong>of</strong> 20 ms). This<br />
method, called peak rectification, gives<br />
an unfavourable ratio between the peak<br />
and mean values. The current has a<br />
large harmonics content, and this leads<br />
to a low power factor (typically 0.6) The<br />
rectified voltage varies in direct proportion<br />
to the voltage <strong>of</strong> the mains supply.<br />
This variation makes it more difficult to<br />
dimension the following circuit <strong>for</strong> highfrequency<br />
conversion and trans<strong>for</strong>mation<br />
correctly.<br />
A new basic principle using a rectifier<br />
withasinusoidal preregulator,fig. 2, has<br />
been introduced. The preregulator, a<br />
chopper circuit that increases the voltage,<br />
is controlled in such a way that the<br />
rectifier receives a sinusoidal input current<br />
(when fed with a sinusoidal voltage).<br />
At the same time the output voltage<br />
from the preregulator is regulated to<br />
a constant value. This value is set to suit<br />
the voltage requirements <strong>of</strong> the transistors<br />
in the following inverter circuit. An<br />
advantage <strong>of</strong> this method, in addition to<br />
providing a sinusoidal input current, is<br />
that the rectifier output voltage is not<br />
affected by variations <strong>of</strong> the input voltage<br />
variations within the operating<br />
range (184-264 V).<br />
Zero<br />
Fig. 3 shows a simplified rectifier diagram,<br />
giving the constituent function<br />
blocks.
I OR | OFU OS<br />
I<br />
CMUP<br />
HlsHi<br />
W±±±h<br />
Ref<br />
VII<br />
I<br />
CMUB<br />
^=n.lLJ3UL<br />
u gi3<br />
lUg12 a "Ug-| J gi4<br />
U0 Output<br />
24 V<br />
! L<br />
IU<br />
1 27,0 |<br />
V S A<br />
1<br />
Fig. 3<br />
Circuit diagram <strong>of</strong> the rectifier<br />
IFU<br />
RFI<br />
DB<br />
PR<br />
IB<br />
TR<br />
ORB<br />
OFI<br />
IU<br />
OFU<br />
OS<br />
SH1<br />
SH2<br />
CMUP<br />
CMUB<br />
CUTH<br />
V<br />
Input fuse - automatic circuit breaker with<br />
operating handle <strong>for</strong> breaking and restoring the<br />
supply<br />
Filter that attenuates conducted radio interference<br />
Diode bridge<br />
Preregulator (controlled by pulse width modulation)<br />
Inverter bridge (controlled by pulse width modulation)<br />
Trans<strong>for</strong>mer (fed with 40 kHz voltage)<br />
Output rectifier<br />
Output filter<br />
Instrument unit<br />
Output fuse<br />
Output switch<br />
Shunt <strong>for</strong> measuring the current In the preregulator<br />
Shunt tor measuring the output current<br />
Control and monitor unit <strong>for</strong> the preregulator<br />
Control and monitor unit <strong>for</strong> the Inverter bridge<br />
Unit <strong>for</strong> triggering the thyristors in the mains<br />
bridge<br />
Varlstor<br />
The preregulator (PR) works with a<br />
25 kHzchopperfrequency and the pulse<br />
width (the time intervals when the transistor<br />
is conducting) is modulated by<br />
100 Hz synchronously with the rectified<br />
pulsating voltage at the output <strong>of</strong> the<br />
diode bridge (DB).<br />
The pulse width is also affected by the<br />
d.c. voltage value (U,) across the preregulator<br />
output. Control unit CMUP<br />
sets the mean pulse width that gives the<br />
desired d.c. voltage (U,).<br />
The d.c. voltage (LI,) generated by the<br />
preregulator is chopped, inverted, by<br />
the transistor bridge (IB), which is controlled<br />
by means <strong>of</strong> pulse width modulation.<br />
The operating frequency is 40 kHz.<br />
Control unit CMUB measures and regulates<br />
the rectifier output voltage and<br />
also the current to the output circuit (l 2 ).<br />
The current regulation is carried out by a<br />
fast regulating circuit, i.e. without any<br />
appreciable delay. The output voltage is<br />
regulated by a slightly slower circuit (response<br />
time in the order <strong>of</strong> a millisecond).<br />
The voltage regulator provides a<br />
reference level <strong>for</strong> the fast current regulator<br />
that is dependent on the output<br />
voltage. This method <strong>of</strong> operation <strong>of</strong> the<br />
regulation circuits makes <strong>for</strong> fast and<br />
stable regulation. The method ensures<br />
high accuracy in static and dynamic regulation<br />
with current limiting, and is also<br />
short-circuit pro<strong>of</strong>.<br />
Components<br />
The power transistors in both the preregulator<br />
and the inverter bridge are <strong>of</strong><br />
the FET type. The transistors have very<br />
short turn-on and turn-<strong>of</strong>f times (in the<br />
order <strong>of</strong> 100 ns) and the delay between<br />
the control pulse and the main current is<br />
negligible. FETs are also very suitable<br />
<strong>for</strong> parallel connection.<br />
The diodes in the main circuit have been<br />
chosen to ensure the least possible loss<br />
and interference, i.e. they have short recovery<br />
time and smooth recovery.<br />
The electrolyte capacitors are RIFA's<br />
type PEH 169, with long life and the ability<br />
to withstand high temperatures.<br />
Protective circuits<br />
When the rectifier is started up, by the<br />
operation <strong>of</strong> the input breaker, the ca-<br />
CMUP<br />
Fig. 4<br />
Block diagram <strong>of</strong> CMUP, the control and monitor<br />
unit <strong>for</strong> the preregulator, PR<br />
U, Output voltage from the preregulator. fig. 2<br />
U0 Reference wave<strong>for</strong>m<br />
li Input current to the preregulator<br />
MAC Measurement amplifier, current<br />
MAV Measurement amplifier, voltage<br />
M Multiplier<br />
EA Error amplifier<br />
COMP Comparator<br />
AND AND gate<br />
OSC Oscillator. 25 kHz<br />
PA Pulse amplifier
CMUB<br />
PA<br />
— u q11<br />
PA<br />
~ U Q13<br />
PA<br />
— U g12<br />
Oi<br />
V^<br />
> position 3<br />
04I • position 2<br />
^» position 1<br />
SWI<br />
SSC<br />
i<br />
MC<br />
AL4<br />
AL3<br />
AL2<br />
AL1<br />
PA — Ug 14<br />
Fig. 5<br />
Block diagram <strong>of</strong> CMUB, control and monitor unit<br />
<strong>for</strong> the inverter bridge, IB<br />
SWI<br />
SSC<br />
UBEF<br />
MAV<br />
MAC<br />
CSM<br />
EA<br />
OSC<br />
COMP<br />
AND<br />
BM<br />
PA<br />
MC<br />
u 2<br />
CSPR<br />
U gii-Ug,4<br />
AL1<br />
AL2<br />
AL3<br />
AL4<br />
Switch pos. 1: OFF<br />
pos. 2: ON<br />
pos. 3: CHARGING<br />
Start circuit <strong>for</strong> slow start<br />
Stable reference voltage<br />
Measurement amplifier, voltage<br />
Measurement amplifier, current<br />
Current distributor (distributes the load cur<br />
rent equally between rectifiers working in<br />
parallel)<br />
Error amplifier<br />
Oscillator, 40 kHz<br />
Comparator<br />
AND gate<br />
Bistable flip-flop<br />
Pulse amplifier<br />
Supervision and alarm circuits<br />
Rectifier output voltage<br />
Signal proportional to the current fed into<br />
the output filter<br />
Current signal from rectifiers working in<br />
parallel<br />
Control pulses to transistors in the inverter<br />
bridge<br />
Alarm signal: Rectifier failure<br />
Alarm signal: Overvoltage<br />
Alarm signal: No load<br />
Alarm signal: Mains voltage too low<br />
pacitors (C,) are charged via a resistor,<br />
which determines the magnitude <strong>of</strong> the<br />
start-up current. It is a maximum <strong>of</strong> 10 A,<br />
i.e. less than the rated current (25 A) <strong>for</strong><br />
the input fuse, IFU. The voltage across<br />
the capacitors is monitored by a guard<br />
circuit. The guard lets the preregulator<br />
start working when the voltage has<br />
reached a certain value. The voltage is<br />
then further increased and regulated to<br />
a constant level. The control unit <strong>for</strong> the<br />
inverter bridge is then allowed to start<br />
up, i.e. to supply control pulses to the<br />
transistors in the bridge. During thestarting-up<br />
process and restarts (after control<br />
pulses have been blocked) the pulse<br />
width <strong>of</strong> the control pulses is slowly increased<br />
from zero to the value required<br />
in orderto obtain the normal output voltage.<br />
Voltage pulses are obtained across<br />
the windings in the main trans<strong>for</strong>mer<br />
(TR) when the inverter bridge starts operating.<br />
A turn on the trans<strong>for</strong>mer core<br />
feeds a circuit (CUTH) that triggers the<br />
thyristors in the mains rectifier bridge<br />
(DB). From then on the preregulator<br />
(PRU) is fed via this bridge.<br />
The supply voltage is supervised by a<br />
mains monitor which blocks the control<br />
unit in the preregulator (CMUP) in the<br />
case <strong>of</strong> unacceptably low mains voltage.<br />
After a mains break or an abnormal reduction<br />
<strong>of</strong> the supply voltage the mains<br />
monitor allows restart <strong>of</strong> control unit<br />
CMUP when the voltage has again risen<br />
to an acceptable value. The restart is<br />
carried out with slowly increasing pulse<br />
width.<br />
Control unit CMUB protects the inverter<br />
bridge against overload. If the current<br />
drawn tends to exceed the rated current<br />
(100 A), the control unit reduces the<br />
pulse width sufficiently to keep the rectifier<br />
output current constant (at approximately<br />
102 A). If the output is shortcircuited<br />
the current is also effectively<br />
limited to the same value.<br />
Alarm and supervision<br />
circuits<br />
A circuit supervises the function <strong>of</strong> the<br />
rectifier by checking that it generates<br />
voltage pulses in the main circuit. If no<br />
pulses are obtained in spite <strong>of</strong> the input<br />
fuse being operated an alarm signal,<br />
"Rectifier fault", is initiated.<br />
A load indicator circuit, which interacts<br />
with the above circuit, checks that the<br />
rectifier supplies current (takes load). If<br />
the rectifier does not take any load the<br />
load indicator, after a delay <strong>of</strong> about a<br />
minute, will give an alarm indication,<br />
"No load", by lighting an LED on the<br />
front <strong>of</strong> the unit.<br />
An overvoltage monitor checks the output<br />
voltage <strong>of</strong> the rectifier and prevents<br />
it from generating an unacceptably high<br />
voltage. The monitor is selective. This<br />
means that it blocks the control pulses<br />
to the transistors in the inverter bridge<br />
only if the rectifier has remained active<br />
in spite <strong>of</strong> the voltage across its output<br />
having risen above the operating threshold<br />
<strong>of</strong> the monitor.
188<br />
Fig. 6<br />
The rectifier with the outer steel cover removed. It<br />
contains, from the left, the printed board with<br />
control and supervision circuits, main trans<strong>for</strong>mer,<br />
the electrolyte capacitor in the input<br />
circuit, the inductor in the input circuit and the<br />
printed board with the preregulator control and<br />
supervision circuits. Behind these components is<br />
the large, wiring unit printed board with power<br />
transistors, their drive circuits and current supply<br />
circuits <strong>for</strong> the electronics. The angle brackets on<br />
which the power semiconductors are mounted<br />
can be seen behind the board. The brackets are<br />
screwed to the large heat sink, whose flanges can<br />
be seen at the top <strong>of</strong> the rear <strong>of</strong> the unit<br />
Theovervoltage monitor allows the control<br />
unit to make one restart attempt. If<br />
the rectifier gives too high a voltage<br />
once again within a certain time the control<br />
unit is blocked. Such blocking is<br />
followed by the alarm indications "Overvoltage"<br />
and "Rectifier failure".<br />
Indications on the front<br />
panel <strong>of</strong> the rectifier<br />
Light emitting diodes in different colours<br />
and with clear labelling indicate the<br />
following operating modes and alarm<br />
signals:<br />
Colour<br />
Red<br />
Red<br />
Red<br />
Red<br />
Yellow<br />
Yellow<br />
Green<br />
Label<br />
Rect. Failure<br />
Overvoltage<br />
No Load<br />
Mains Failure<br />
Current Limit<br />
Charge<br />
On<br />
The operation <strong>of</strong> the rectifier can be<br />
controlled manually by means <strong>of</strong> a toggle<br />
switch on the front panel:<br />
Position<br />
On<br />
Significance<br />
The control unit circuits are<br />
working if the input fuse is<br />
operated<br />
Off/Reset The control unit curcuits are<br />
blocked, i.e. the rectifier does<br />
not generate any voltage<br />
across its output (even if the<br />
input and output fuses are<br />
operated). In the case <strong>of</strong><br />
blocking by the overvoltage<br />
monitor the switch must be<br />
briefly switched from "On" to<br />
"Off/Reset" in order to reset<br />
the monitor (break the blocking<br />
state).<br />
Charge<br />
Instrument<br />
In this position the rectifier<br />
voltage level is raised. (In certain<br />
cases this function is removed,<br />
namely in systems<br />
containing battery cells<br />
equipped with circuits <strong>for</strong><br />
equalization charging.)<br />
The front panel contains a liquid crystal<br />
digit indicator. It can be switched to<br />
show either the output voltage or the<br />
output current <strong>of</strong> the rectifier.<br />
Special dimensioning<br />
problem<br />
The demands <strong>for</strong> compact structure,<br />
large variation range <strong>for</strong> the supply voltage,<br />
little interference and the ability to<br />
withstand transients, both on the input<br />
and the output, have greatly influenced<br />
the dimensioning and the mechanical<br />
construction.<br />
Great attention has been paid to the mechanical<br />
construction in ordertoensure<br />
efficient cooling <strong>of</strong> the semiconductors<br />
in the main circuit. This has resulted in a<br />
rectifier with a high heat exchange capacity<br />
at a low temperature difference,<br />
and good electrical insulation between<br />
live parts and the large heat sink that<br />
transfers the heat to the cooling air.<br />
The cooling flanges have been designed<br />
to give the best possible heat transfer<br />
with self-circulation <strong>of</strong> the cooling air<br />
through the rack.<br />
The ability to withstand transients from<br />
the mains supply is obtained by means<br />
<strong>of</strong> a combination <strong>of</strong> interference suppression<br />
filters, metal oxide varistors<br />
and electrolyte capacitors that can store<br />
a large amount <strong>of</strong> energy.<br />
The requirements specification defines<br />
what type <strong>of</strong> overvoltage transients the<br />
rectifier must be able to withstand. This<br />
property <strong>of</strong> the rectifier was tested using<br />
a transient generator with carefully defined<br />
characteristics (Schaffner type<br />
NSG223).<br />
The output filter protects the rectifier<br />
against transients on the output side.<br />
Polypropylene capacitors, placed adjoining<br />
the connector, have low impedance<br />
in order to be able to cope with<br />
any rapid voltage changes. The electrolyte<br />
capacitor in the output filter can<br />
absorb the energy from any transients.<br />
Electrical safety<br />
The rectifier has been designed to meet<br />
the electrical safety standards<strong>of</strong> IEC435<br />
and BT, Technical Guide No. 25. This<br />
means, <strong>for</strong> example, that an insulating<br />
barrier has been arranged between<br />
components connected to the mams<br />
and components in the output circuit on<br />
the low voltage side.
189<br />
The remainder <strong>of</strong> the components and<br />
materials have been chosen in accordance<br />
with the requirements set by Underwriters<br />
Laboratories in the US.<br />
Mechanical construction<br />
<strong>System</strong><br />
A 19" rack has been designed <strong>for</strong> system<br />
BZA201 08. The rack is 1800 mm high,<br />
585 mm wide and 365 mm deep. The<br />
rack has a built-in rail system <strong>for</strong> the<br />
connection <strong>of</strong> a battery fuse unit, distribution<br />
unit and rectifier. If the plant<br />
comprises several racks they are interconnected<br />
by means <strong>of</strong> horizontal copper<br />
bars.<br />
Rectifier<br />
The rectifier is constructed <strong>for</strong> installation<br />
in a 19" rack and designed <strong>for</strong> natural<br />
cooling (self-convection), fig. 6. The<br />
rear plate <strong>of</strong> the unit is a large heat sink.<br />
When the rectifier is mounted in the rack<br />
the cooling flanges are automatically inserted<br />
in the cooling channel <strong>of</strong> the<br />
rack. In order to obtain sufficient creepage<br />
distance between the power semiconductors<br />
and the heat sink, the semiconductors<br />
are mounted on aluminium<br />
brackets that are pressed against the<br />
heat sink but insulated from it by a sheet<br />
<strong>of</strong> capton foil, fig. 7. This means that the<br />
heat sink does not have to be protected<br />
against human contact. The semiconductors<br />
are connected to two printed<br />
board assemblies, which are mounted in<br />
parallel with the heat sink. The transistors<br />
are mounted on the foil side <strong>of</strong> the<br />
upper board with their drive circuits<br />
close by on the same board. The two<br />
control units are plugged into this<br />
printed board, as are the capacitors and<br />
the primary side <strong>of</strong> the trans<strong>for</strong>mer. The<br />
primary and secondary bridges and the<br />
output filter are connected to the lower<br />
board.<br />
The rectifier is connected to the mains<br />
by means <strong>of</strong> plugs and to the current<br />
bus-bars <strong>of</strong> the system via the output<br />
switch. This means that there is not need<br />
to call in an authorized electrical contractor<br />
if a rectifier has to be changed.<br />
The rectifier cover is made <strong>of</strong> per<strong>for</strong>ated<br />
steel and screens radiated interference.<br />
Fig. 7<br />
An angle bracket with power transistors fixed to<br />
the large heat sink (see also fig. 6). An insulating<br />
foil with good heat transfer properties is placed<br />
between the bracket and the heat sink
Fig. 9<br />
Rectifier BMJ A01 001 with the front panel open,<br />
showing the inner front panel, which provides<br />
screening. A simplified circuit diagram is printed<br />
on this panel, and the measuring instrument and<br />
LEDs are mounted in the top left-hand corner. The<br />
operating handle <strong>for</strong> the output switch is placed<br />
in the bottom left-hand corner.<br />
Fig. 8<br />
Rectifier BMJ 401 001 with the outer front panel<br />
closed. The cut-out in the panel gives access to<br />
the electronic measuring instrument <strong>for</strong> voltage<br />
and current, the light emitting diodes that indicate<br />
operating states and the control switch (<strong>for</strong><br />
selecting the operating mades ON, OFF/RESET or<br />
CHARGE). The output switch is placed on the left<br />
side <strong>of</strong> the unit. It connects the rectifier output<br />
circuit to bars in the rack<br />
The components on the mains side are<br />
installed in screened compartments in<br />
order to minimize the conducted interference<br />
to the mains. Heavy components,<br />
such as chokes, trans<strong>for</strong>mers and<br />
the large electrolyte capacitors, are<br />
mounted in the per<strong>for</strong>ations in the unit<br />
frame. The plug-in printed board assemblies<br />
are held by guide rails in the case.<br />
The unit has an inner and an outerfront<br />
panel. All control devices and instruments<br />
are mounted on the inner panel.<br />
Only items needed <strong>for</strong> normal operation<br />
are accessible through the outer panel,<br />
fig. 8.<br />
HMIMMI<br />
Installation<br />
The system construction ensures easy<br />
installation and rapid putting into operation.<br />
Each rack in BZA20108 is delivered<br />
on site as a fully tested unit equipped<br />
with a distribution unit, battery fuse<br />
unit and rectifier. When the equipment<br />
in installed it is only necessary to check<br />
that there is no transport damage. The<br />
installation work consists merely <strong>of</strong> setting<br />
up the racks and connecting mams<br />
cables and distribution cables.<br />
The rectifier is designed <strong>for</strong> high personal<br />
safety. All live parts are inaccessible<br />
even when the outer front panel is
Technical data <strong>for</strong> BMJ401 001<br />
191<br />
Input data<br />
Mains voltage, single phase<br />
nominally<br />
input voltage range<br />
permissible variations<br />
Permissible frequency variation<br />
Input impedance<br />
(with an output current <strong>of</strong><br />
10-100 A)<br />
Input current wave<strong>for</strong>m<br />
(with sine-wave voltage)<br />
Power factor<br />
with full load<br />
with >20% load<br />
Efficiency with nominal input voltage<br />
with full load<br />
with 25-100% load<br />
Radio interference<br />
meeting CISPR standards<br />
mains side (0.15-30 MHz)<br />
load side (0.5-30 MHz)<br />
Output data<br />
<strong>System</strong> voltage<br />
Voltage at the rated power, 2.7 kW<br />
Adjustment range<br />
Adjustment range in<br />
charging mode<br />
Output current, rated value<br />
Adjustable value, when working<br />
with current limiting<br />
Active current division, with<br />
rectifiers working in parallel<br />
Static regulation<br />
Static (0-100A)<br />
Temperature dependence<br />
(-20° C to +35° C)<br />
Dynamic regulation<br />
voltage deviation with a 25 A<br />
change in the load<br />
response time, with resistive<br />
load change, 25 A<br />
Noise voltage<br />
psophometric value<br />
r.m.s.value (10Hz- 450kHz)<br />
V<br />
V<br />
V<br />
Hz<br />
V<br />
V<br />
V<br />
V<br />
A<br />
General data<br />
Permissible ambient temperature °C<br />
(with one or two rectifiers in the same<br />
rack)<br />
Sound level, measured at a distance<br />
<strong>of</strong> 1 m<br />
Reliability<br />
MTBF<br />
Dimensions<br />
width<br />
depth<br />
height<br />
Weight<br />
A<br />
mV<br />
mV<br />
V<br />
ms<br />
mV<br />
mV<br />
dBA<br />
years<br />
mm<br />
mm<br />
mm<br />
kg<br />
230<br />
208-240<br />
184-264<br />
47-63<br />
resistive<br />
sinusoidal<br />
0.99<br />
>0.95<br />
>0.87<br />
>0.85<br />
The Renewal <strong>of</strong> the London Underground<br />
Telecommunications Network<br />
Roger Linton<br />
The London Underground railway covers 668 miles <strong>of</strong> surface and tube track,<br />
served by 272 stations, and carries over 2 million passengers every working day.<br />
In 1979 this busy undertaking decided to replace its telephone system, which is<br />
vital to the efficient operation <strong>of</strong> the railway and administrative organisation. The<br />
old one was a Strowger system <strong>of</strong> the 40s.<br />
The author gives the background <strong>of</strong> the project and describes the various parts<br />
<strong>of</strong> the provision <strong>of</strong> MD110 exchanges, optical fibre transmission systems, the<br />
cut-over and the organisation required to complete the task.<br />
<strong>of</strong>fice wiring changes was also a new<br />
feature. However, there were a number<br />
<strong>of</strong> disadvantages when applied to railway<br />
use since:<br />
- it was not a fully solid state switch,<br />
relays were used as an interface on<br />
exchange and tie line boards.<br />
- it consumed a large amount <strong>of</strong> power:<br />
10 kVA <strong>for</strong> a 248-line exchange.<br />
- it had no battery backup.<br />
UDC 621.395.2<br />
535.394<br />
private telephone exchanges<br />
telephone networks<br />
optical links<br />
railways<br />
installation<br />
In 1974 the major part <strong>of</strong> London Transport's<br />
Strowger PABX had been in service<br />
<strong>for</strong> 35 years, and preliminary planning<br />
commenced to replace it, fig. 1.<br />
Generally, Strowger equipment was expected<br />
to have a service life <strong>of</strong> between<br />
25 and 30 years but with the development<br />
<strong>of</strong> crossbar, followed by reed electronic<br />
exchanges in the late 1960s, it<br />
seemed prudent to wait <strong>for</strong> a fully electronic<br />
exchange to appear.<br />
IBM manufactured their 3750 Stored<br />
Programme Controlled (SPC) analogue<br />
exchange, and London Transport purchased<br />
one <strong>for</strong> evaluation in 1975. It<br />
proved very popular with users, especially<br />
the facilities; and the ability to<br />
change numbers from the maintenance<br />
terminal which did not normally involve<br />
The IBM 3750 was marketed at a time<br />
which caught the UK Telecommunication<br />
Industry without an equivalent<br />
product, but by the late 1970s other<br />
SPC exchanges became available and<br />
with battery backup.<br />
In 1975 we commissioned our first 30-<br />
channel PCM system to Hounslow West<br />
exchange <strong>for</strong> the extension <strong>of</strong> the Piccadilly<br />
Line to Heathrow Central. Other<br />
PCM systems were quickly incorporated<br />
into the network to improve overall<br />
transmission quality, and having<br />
adopted time division multiplexing <strong>for</strong><br />
junctions it became clearthere would be<br />
considerable advantages to do likewise<br />
with the new exchanges.<br />
Traffic studies <strong>of</strong> current and future<br />
growth led to a requirement <strong>for</strong> 18 telephone<br />
exchanges to cover the London<br />
East Finchley<br />
41XX<br />
Finsbury Park<br />
6XXX<br />
Barking<br />
29XX<br />
Fig. 1<br />
The old Strowger telephone system<br />
Tandem exchange<br />
Hounslow<br />
West<br />
22XX<br />
^P<br />
Main exchange<br />
Stockwell<br />
42XX
193<br />
ROGER LINTON<br />
Communications Engineer (Signalling)<br />
London Underground Limited<br />
Transport area <strong>of</strong> operation, fig. 2. To<br />
provide the desired degree <strong>of</strong> security<br />
against route and central exchange<br />
failure two transit switching centres<br />
(TSC) were planned, interconnected by<br />
high capacity links and each having its<br />
own independent junction route to each<br />
<strong>of</strong> the 18 exchanges.<br />
A project team <strong>of</strong> 10 people was established<br />
and specifications were prepared<br />
and issued in 1978 <strong>for</strong> replacement exchanges<br />
and transmission systems, all<br />
to be <strong>of</strong> solid state equipment. After detailed<br />
assessment <strong>of</strong> competing combinations<br />
<strong>of</strong> exchange and transmission<br />
networks, an integrated digital exchange<br />
and PCM transmission system<br />
was selected which complied with the<br />
specification and gave the best value <strong>for</strong><br />
money. A contract was placed with<br />
Thorn Ericsson Telecommunications in<br />
September 1979 to supply, install and<br />
commission a 10000-line digital PABX<br />
(later known as MD110) configured to<br />
London Transport network requirements,<br />
with a Ready <strong>for</strong> Service date <strong>of</strong><br />
September 1984. 2 " 4<br />
This project involved the work <strong>of</strong> a number<br />
<strong>of</strong> London Transport internal departments,<br />
as well as contractors. Sites<br />
had to be found <strong>for</strong> new exchange buildings<br />
and it was imperative that critical<br />
path analysis techniques were applied<br />
to this project. This was done by the<br />
projectteam and it proved invaluable <strong>for</strong><br />
the coordination <strong>of</strong> work and in making<br />
certain changes as the project progressed.<br />
Exchange buildings and<br />
equipment<br />
Eleven <strong>of</strong> the new exchanges are flatro<strong>of</strong>ed<br />
single-storey brick buildings,<br />
fig. 3, and <strong>of</strong> three standard sizes, the<br />
remaining eight exchanges are accommodated<br />
in existing <strong>of</strong>fice buildings or<br />
stations. Buildings are divided into separate<br />
rooms <strong>for</strong> switching equipment,<br />
battery and rectifier, MDF and Technicians<br />
store, fig. 4. The equipment room<br />
has a computer type floor and is air conditioned.<br />
The battery room has a solid<br />
floor, and an extraction unit is provided<br />
<strong>for</strong> the two batteries.<br />
The old network consisted <strong>of</strong> 15 exchanges,<br />
and as some exchange areas<br />
had been stretched beyond normal line<br />
limits the opportunity was taken to correct<br />
this situation by providing three additional<br />
exchanges. Harrow-on-the-Hill<br />
has been replaced by the three exchanges<br />
Neasden, Ruislip and<br />
Loughton<br />
Rickmansworth<br />
nault<br />
Fig. 2<br />
The new MD110 exchange network with transit<br />
exchanges at Baker Street and Embankment has<br />
an initial capacity <strong>for</strong> 10000 extension lines<br />
A<br />
MD 110 transit exchange, TSC<br />
MD110<br />
Hounslc<br />
West<br />
Acton<br />
Lillie<br />
Br 'dge<br />
Head<br />
<strong>of</strong>fice<br />
Stockwell<br />
Becontree<br />
stepney<br />
breen
194<br />
Rickmansworth, and the Loughton area<br />
has been cut in half by the provision <strong>of</strong><br />
an exchange at Hainauit. Also Leicester<br />
Square area has been divided between<br />
Baker Street and a new exchange at Embankment.<br />
The switching equipment consists <strong>of</strong><br />
circuit boards which plug in a shelf<br />
called a magazine; the magazines are<br />
housed in a lockable cabinet. Each<br />
equipped cabinet is known as a Line Interface<br />
Module (LIM) and contains control<br />
equipment, digital switching equipment,<br />
processor and telephone line interface<br />
boards.<br />
If an exchange has more than two LIMs<br />
(i.e. approx. 400 analogue telephones)<br />
then a Group Switch Module (GSM) is<br />
provided to route calls between LIMs.<br />
The common equipment, such as Group<br />
Junction Units (GJUs), Tone Receivers,<br />
Tone Senders and Multi-Party Conference<br />
Units have assigned positions in<br />
the magazines due to the large number<br />
<strong>of</strong> time slots that these boards require.<br />
All remaining board positions are interchangeable<br />
as each <strong>of</strong> these units only<br />
requires a maximum <strong>of</strong> eight time slots.<br />
Extra GJUs may be added to cope with<br />
high levels <strong>of</strong> LIM-to-LIM traffic. The<br />
control equipment in a LIM has the capacity<br />
to handle all traffic originating<br />
and terminating within the LIM. In the<br />
event <strong>of</strong> a fault on a PCM link, the LIM<br />
will recognise the problem and continue<br />
to process internal callsand routeexternal<br />
calls via Baker Street/Embankmeni<br />
TSC as appropriate.<br />
A main distribution frame (MDF) is<br />
provided with fused connections and<br />
test jacks on the line side <strong>for</strong> the termination<br />
<strong>of</strong> trackside cables, and with gas<br />
discharge tubes <strong>for</strong> high voltage protection<br />
on the exchange side. All cable terminations<br />
are wire wrapped. Flexiblecables<br />
with connectors are run from the<br />
exchange side <strong>of</strong> the MDF to the LIM and<br />
plug directly into telephone line interface<br />
boards.<br />
Two lead acid batteries to give a six busy<br />
hour reserve capacity are provided in<br />
each exchange and are arranged in a<br />
divided floating system. Normally one<br />
battery is charged from a Trans<strong>for</strong>mer/<br />
Rectifier set connected to the local authority<br />
supply and the other is connected<br />
to the London Transport generated<br />
supply. This power supply and battery<br />
arrangement provides maximum<br />
flexibility so that either battery can be<br />
easily isolated from the exchange <strong>for</strong><br />
maintenance and, under mains failure,<br />
either rectifier is available to charge<br />
both batteries.<br />
Transmission system<br />
Each exchange has a number <strong>of</strong> PCM<br />
routes to both Baker Street and<br />
Embankment TSCs. 2Mbit/s primary<br />
PCM multiplexers are not required as a<br />
Fig. 3<br />
One <strong>of</strong> the eleven brick buildings that were<br />
erected <strong>for</strong> the new exchanges
195<br />
Fig. 4<br />
Layout <strong>of</strong> a typical MD110 exchange<br />
MDF<br />
LEB<br />
LRT<br />
Main Distribution Frame<br />
London Electricity Board<br />
London Regional Transport<br />
LIM directly interfaces with a 2Mbit/s<br />
PCM digital stream. Originally it was intended<br />
to use 2Mbit/s PCM routes<br />
throughout the network, but this would<br />
have required many regenerators <strong>for</strong> a<br />
reliable system and would not be cost<br />
effective. It was there<strong>for</strong>e proposed to<br />
work at 8 Mbit/s between the TSCs and<br />
the major exchanges, and then revert<br />
back to 2 Mbit/s to serve outlying sites.<br />
The 8 Mbit/s PCM systems required a<br />
specially designed screened group cable<br />
in order to achieve the necessary<br />
attenuation and crosstalk per<strong>for</strong>mance.<br />
On investigating the market in 1980 no<br />
such cable was available in the UK, and<br />
we found that British Telecom were interested<br />
to develop such a cable <strong>for</strong> their<br />
use. We commenced development <strong>of</strong> a<br />
screened group cable, and sample<br />
lengths were manufactured and installed<br />
on the railway. It soon became<br />
evident that the size <strong>of</strong> the cable was<br />
becoming very large in order to achieve<br />
the required crosstalk characteristics,<br />
and the jointing <strong>of</strong> this cable was very<br />
specialised, particularly in maintaining<br />
the structure <strong>of</strong> the group screen within<br />
the joint. From this situation consideration<br />
was given to an alternative method<br />
<strong>of</strong> transmission.<br />
<strong>Optical</strong> fibre trial<br />
During 1978, when the new telephone<br />
system was being designed, it was evident<br />
that optical fibre transmission<br />
techniques <strong>of</strong>fered attractive advantages<br />
in the environment <strong>of</strong> an electrified<br />
underground railway. London<br />
Transport there<strong>for</strong>e decided to install a<br />
field trial linking the existing Earls Court<br />
and Acton exchanges. This was a route<br />
where added capacity was required, and<br />
the practical experience <strong>of</strong> handling an<br />
optical cable in tube tunnels as well as<br />
on open sections <strong>of</strong> t he rail way would be<br />
invaluable. All installation <strong>of</strong> cable and<br />
terminal equipment was carried out by<br />
London Transport communications<br />
staff with the cable spliced by contractors.<br />
This 7 km link carries four 2 Mbit/s PCM<br />
systems which are multiplexed to give<br />
one 8 Mbit/s PCM stream without any
196<br />
Fig. 5<br />
<strong>Optical</strong> fibre cable routes<br />
4(2) 4 tlbres on route, (2) indicates number <strong>of</strong> fibres<br />
spare to Initial requirements<br />
KT»<br />
Copper conductor cabling<br />
<strong>Optical</strong> repeater<br />
(~\ Rickmansworth<br />
r\<br />
\ i<br />
-f i Neasden<br />
intermediate regeneration. After a testing<br />
period the trial link was placed into<br />
full traffic service in July 1979. It is believed<br />
that this was the first operational<br />
railway optical fibre link, and certainly<br />
the first to be placed in live traffic service<br />
in UK.<br />
Following the trial a study was implemented<br />
to see if optical fibres could be<br />
incorporated in the new exchange<br />
transmission network. The principal advantages<br />
to London Transport would<br />
be:<br />
- Vast reduction in weight and diameter<br />
as compared with the proposed<br />
8 Mbit/s screened copper cable, leading<br />
to reduced installation costs (no<br />
cable trains reguired as optical cable<br />
can be run from a trolley) and saving<br />
much reconstruction <strong>of</strong> cable runs.<br />
This saving alone more than cancelled<br />
out the higher capital cost <strong>of</strong><br />
the optical fibre system.<br />
- Elimination <strong>of</strong> repeaters from most<br />
routes which would greatly reduce<br />
Golders<br />
Green<br />
East<br />
Finchley<br />
fault liability. The larger toleranceson<br />
distance between remaining repeaters<br />
allowed them to be situated at stations<br />
with easy access.<br />
- The intrinsic immunity <strong>of</strong> optical<br />
fibres from electromagnetic interference<br />
allowed better error rates to<br />
be achieved on the PCM which was<br />
noticeably going to become apparent<br />
in the quality <strong>of</strong> transmission.<br />
It was found that the optimum rate <strong>for</strong><br />
digital transmission <strong>for</strong> the size and geography<br />
<strong>of</strong> the London Transport network<br />
was 34 Mbit/s. It was not economic<br />
to extend the optical fibres to the outlying<br />
exchanges so a portion <strong>of</strong> these<br />
2 Mbit/s systems remains on copper cables.<br />
Two 140 Mbit/s links between Embankment<br />
and Baker Street TSCs were<br />
also reconfigured from coaxial to optical<br />
cable. The net result would be a total<br />
<strong>of</strong> 120 route km <strong>of</strong> optical fibre cables<br />
against 224 route km on copper cable,<br />
fig. 5. The study proved it would be viable<br />
to alter our plans at this stage <strong>of</strong> the<br />
Ruislip [^<br />
^ ^<br />
(~\ Loughton<br />
s "Q Hainau "<br />
j<br />
Hounslow<br />
West<br />
/ /<br />
/ /<br />
/ I - 4(2 ><br />
Becontree<br />
4(2) Lillie 6(2) Head<br />
Bridge<br />
Office<br />
Embankment<br />
-i I<br />
4(2) Stepney<br />
Green<br />
I<br />
Qj<br />
i<br />
Stockwell
197<br />
Fig. 6<br />
Splicing case with coiled up spare cable<br />
Table 1<br />
Actual measured loss <strong>for</strong> the 34 Mbit/s route<br />
Embankment - Stepney Green<br />
<strong>Fibre</strong> No.<br />
1<br />
2<br />
3<br />
4<br />
Route Loss<br />
(dB)<br />
19.8<br />
18.0<br />
18.2<br />
19.9<br />
Actual Safety<br />
Margin<br />
(dB)<br />
29.2<br />
31.0<br />
30.8<br />
29.1<br />
project to incorporate optical fibres. A<br />
contract was placed to supply, install<br />
(except trackside cables) and commission<br />
the optical network.<br />
<strong>Cable</strong> construction/splicing<br />
The cable construction was carefully developed<br />
to meet railway environmental<br />
needs. The cable consists <strong>of</strong> a steel strip<br />
laminate <strong>for</strong>med into a tube with a<br />
covering <strong>of</strong> polythene bonded to it. This<br />
is protected by a single layer <strong>of</strong> steel<br />
wire armouring and a PVC oversheath<br />
<strong>for</strong> use in the open sections <strong>of</strong> the railway.<br />
In tube tunnels more stringent precautions<br />
have been taken with the oversheath<br />
material to reduce toxic smoke<br />
emission and combustion.<br />
Contained within the cable are up to 8<br />
graded-index fibres, having a maximum<br />
attenuation <strong>of</strong> 3.5dB/km and a bandwidth<br />
<strong>of</strong> 400MHzkm. On the Stepney<br />
Green to Becontree route, where it was<br />
desirable not to have repeaters, high<br />
grade fibres with an attenuation <strong>of</strong><br />
only 2.5dB/km and a bandwidth <strong>of</strong><br />
600MHzkm were used.<br />
The cable was ordered in defined interstation<br />
lengths so that all splicing could<br />
be carried out in station locations. A<br />
stainless steel weatherpro<strong>of</strong> splicing<br />
case was selected to allow easy access<br />
<strong>for</strong> maintenance compared with the normal<br />
cable jointing enclosures. In order<br />
to allow <strong>for</strong> future diversions to be made<br />
without cutting and jointing, up to 10<br />
metres <strong>of</strong> spare cable has been left<br />
coiled up on either side <strong>of</strong> the case,<br />
fig. 6. If a cable is damaged this arrangement<br />
should allow a repair to be done<br />
with only one joint where two would normally<br />
be required. A socket is provided<br />
<strong>for</strong> a point-to-point telephone connection<br />
between splicing sites and on to the<br />
exchange. One wire is connected to the<br />
steel wire armouring and the other to the<br />
inner metal tube <strong>of</strong> the fibre cable.<br />
Within each splicing case sufficient<br />
spare fibre has been coiled up in a cassette<br />
to allow a splice to be re-made several<br />
times. Splicing was carried out<br />
using electric arc fusion welding technique.<br />
Each fibre splice is enclosed in a<br />
heat shrink sleeve which has a stainless<br />
steel strengthening member. A similar<br />
arrangement was used in the exchange<br />
transmission bays to house the splices<br />
<strong>of</strong> the incoming optical cables to the<br />
flexible optical tails which plug into the<br />
optical transmit/receive boards.<br />
<strong>Optical</strong> transmitters<br />
Lasers were chosen as transmitting devices<br />
in preference to light-emitting diodes<br />
even though they require changing<br />
on a more regular basis. This choice was<br />
made so that, in the main, repeaters<br />
would not have to be provided and a<br />
lower grade <strong>of</strong> fibre could be used. Repeaters<br />
were expensive if power supply<br />
security commensurate with the rest <strong>of</strong><br />
the telephone exchange system was<br />
provided.<br />
Typical route design data<br />
Each route loss value was estimated so<br />
that a satisfactory safety margin could<br />
be established in addition to the optical<br />
requirements. This margin is required to<br />
allow <strong>for</strong> possible increase in attenuation<br />
on a route caused by additional<br />
splicing, route diversion, or falling output<br />
<strong>of</strong> the laser. The basic data used<br />
was:<br />
Laser output<br />
-2dBm<br />
Receiver sensitivity -51 dBm<br />
Splicing loss<br />
0.3dB<br />
Connector loss 2dB<br />
For example: Embankment - Stepney<br />
Green 34 Mbit/s route<br />
Length<br />
7.14 km<br />
<strong>Fibre</strong> loss<br />
3.5dB/km<br />
Joints 5<br />
Calculated loss<br />
(7.14 x 3.5) + (5 x 0.3) + 2 = 28.5 dB<br />
Safety margin<br />
49.0-28.5 = 20.5dB<br />
Actual measured loss <strong>for</strong> the route is<br />
shown in table 1.<br />
The 2 Mbit/s PCM links from individual<br />
LIMs and destined to one TSC are multiplexed<br />
together in groups <strong>of</strong> four to<br />
provide an 8Mbit/s tributary. Sixteen<br />
2 Mbit/s links multiplexed in this way will<br />
produce four 8 Mbit/s tributaries which,<br />
when multiplexed together, produce a<br />
34 Mbit/s signal. This is connected to the<br />
optical transmit board and is launched<br />
into the fibre. At the receive end the reverse<br />
process is carried out to retrieve<br />
the 16 original 2 Mbit/s PCM links.
198<br />
In planning the optical fibre network,<br />
spare fibres have been allowed to cater<br />
<strong>for</strong> future growth <strong>of</strong> the telephone and<br />
data transmission systems or <strong>for</strong> other<br />
communication systems such as the<br />
new London Underground Ticketing<br />
Communications network.<br />
Preparation and testing <strong>for</strong><br />
cut-over<br />
The new digital system could not work<br />
directly into the old Strowger exchanges<br />
unless expensive interface<br />
equipment was designed. With such<br />
equipment it would have allowed the<br />
new exchanges to be commissioned individually,<br />
but with a period <strong>of</strong> a mixture<br />
<strong>of</strong> 4- and 5-digit telephone numbers<br />
which was considered unacceptable. It<br />
was there<strong>for</strong>e decided to cut over in one<br />
operation, and careful planning was<br />
needed to ensure a successful introduction<br />
<strong>of</strong> the new system. Each <strong>of</strong> the 6000<br />
telephones was wired to its new exchange<br />
and temporarily back to the old,<br />
fig. 7. This involved a number <strong>of</strong> miles <strong>of</strong><br />
extra tie cabling being added to some<br />
telephone lines, thus causing an increased<br />
fault liability and reducing<br />
speech quality in the months prior to<br />
cut-over. In the old exchanges cross<br />
connections were made in order to route<br />
telephones to the new exchange, and<br />
connections were then arranged to be<br />
isolated in both old and new by means <strong>of</strong><br />
break jacks on the MDFs. The cut-over<br />
wiring where an exchange area was not<br />
to be altered was fairly straight <strong>for</strong>ward<br />
but where a large existing area was<br />
being divided up, complex teeing had to<br />
be made at trackside location boxes.<br />
In February 1984 exchange co-ordinators<br />
were appointed <strong>for</strong> every exchange<br />
to ensure that the cut-over connections<br />
were correctly installed and to coordinate<br />
all other work within their exchange<br />
prior to cut-over. This included<br />
both exchange and transmission equipment<br />
and alarm panel. Regular meetings<br />
were held with all exchange co-ordinators<br />
and the project team to enable<br />
overall progress <strong>of</strong> the project to be<br />
monitored.<br />
Once the cut-over MDF connections<br />
were completed, each line in turn was<br />
disconnected from the old exchange<br />
equipment by placing wedges in the<br />
break jacks. The associated connection<br />
was then made in the new exchange and<br />
the line was tested. The user was requested<br />
to dial a test number and finally<br />
the line was restored back to the old<br />
exchange.<br />
During one Sunday prior to the main<br />
cut-over all telephone users connected<br />
to Loughton old exchange were temporarily<br />
transferred to Loughton new<br />
exchange enabling the users at the east<br />
end <strong>of</strong> the Central Line to try out the new<br />
system. This provided the project team<br />
with valuable feedback in<strong>for</strong>mation<br />
both technically and operationally.<br />
A flood test <strong>of</strong> telephone calls was also<br />
undertaken in January 1985 between<br />
Acton Head Office, Lillie Bridge and<br />
MDF <strong>for</strong><br />
new<br />
exchange<br />
F<br />
i IT<br />
MD110<br />
Fig. 7<br />
Exchange cutover jumpering<br />
F<br />
G<br />
A<br />
B<br />
E<br />
P<br />
T<br />
Fuse mounting<br />
Gas discharge tube<br />
Arrester<br />
Tag block<br />
Existing jumpering<br />
Permanent jumpering<br />
Temporary jumpering
199<br />
Telstar House new exchanges. Twenty<br />
lines were connected at each exchange.<br />
Then between 10.30 hours and 12.30<br />
hours the twenty users at each exchange<br />
had a schedule <strong>of</strong> numbers they<br />
were required to call on other exchanges.<br />
The results indicated that exchanges<br />
per<strong>for</strong>med reasonably satisfactorily<br />
under load, and the excellent<br />
speech quality was noted <strong>for</strong> the first<br />
time.<br />
The cut-over night<br />
A control centre was established in the<br />
Communications Design <strong>of</strong>fice at Paddington<br />
from where the cut-over was coordinated.<br />
The network was split into three areas,<br />
each consisting <strong>of</strong> approximately five<br />
old and five new exchanges, and each<br />
area was allocated a telephone number<br />
to report to when the cut-over <strong>of</strong> exchanges<br />
were completed.<br />
The cut-over took place during the night<br />
<strong>of</strong> Friday/Saturday 8/9 February 1985.<br />
Work commenced at 21.30 hours to<br />
transfer telephones at four large <strong>of</strong>fice<br />
buildings with the exception <strong>of</strong> certain<br />
operational lines such as the Police and<br />
Head Controller which could not be<br />
changed until 02.30 hours the following<br />
morning.<br />
The main cut-over was successfully<br />
completed between 02.30 hours and<br />
02.45 hours on Saturday 9 February<br />
1985. After lines were transferred, an exchange<br />
co-ordinator first reported completion<br />
to the control centre and then<br />
rang the Communications Maintenance<br />
Centre to <strong>of</strong>ficially hand the new exchange<br />
over to the maintenance staff at<br />
Baker Street. Between the hours 03.00<br />
and 07.00, telephones were tested until<br />
the second shift reported <strong>for</strong> duty to<br />
continue the process alongside contractor's<br />
staff. During the rest <strong>of</strong> the<br />
weekend installation staff commenced<br />
replacing rotary dial telephones with<br />
new multifrequency instruments.<br />
The weather during the cut-over night<br />
was terrible as heavy snow fell throughout<br />
the night. At the start <strong>of</strong> traffic on<br />
the Saturday morning trains were found<br />
frozen to the depot rails. The new telephone<br />
system was quickly put through<br />
its paces as Railway Operating staff telephoned<br />
throughout the railway in order<br />
to get a train service running. The only<br />
minor error with the cut-over was that<br />
three police lines were found to be left<br />
connected to the old telephone system.<br />
This was noticed by staff in an old exchange<br />
who heard equipment functioning.<br />
The matter was then quickly rectified.<br />
Post cut-over problems<br />
Below are some <strong>of</strong> the problems that<br />
have been experienced with the new<br />
system:<br />
- At Ruislip the exchange was repeatedly<br />
failing and then restarted itself<br />
automatically; the failures were due<br />
to some telephone lines indicating<br />
lost signalling. These lines were subsequently<br />
blocked on the terminal<br />
and manuallywedgedoutonthemain<br />
distribution frame, but no significant<br />
line fault appeared to exist.<br />
Stepney Green exchange also experienced<br />
troubles similar to those at<br />
Ruislip. Upon investigation it was<br />
found that only one line was indicating<br />
lost signalling due to an earth<br />
fault.<br />
- Lost signalling was also causing<br />
other exchange LIMs to crash, and<br />
the <strong>of</strong>fending line faults ranged from<br />
unbalanced cable pairs to disturbances<br />
through small induced voltages.<br />
The MD110 system was highly sensitive<br />
to line characteristics; lost signalling<br />
indications were stored in a<br />
counter file (maximum 100) and,<br />
when an unacceptable level was<br />
reached, the respective LIM crashed.<br />
Once the LIM failed, the counter file<br />
was wiped clean, the LIM restarted<br />
and the whole sequence was repeated.<br />
The London Underground system<br />
was the first ti me the MD110 had been<br />
subjected to the majority <strong>of</strong> telephone<br />
lines being routed in external cabling<br />
running alongside an electrified railway.<br />
These cables obviously have<br />
other characteristics than the normal<br />
short internal cabling <strong>of</strong> a PABX in an<br />
<strong>of</strong>fice building. It was interesting to
Fig. 9<br />
The digital telephone DIAVOX Courier 700 with 36<br />
or 12 burtons<br />
note that these lines had worked fairly<br />
satisfactorily on the old electromechanical<br />
exchanges. To eradicate<br />
this problem, the contractor's<br />
engineers produced a successful<br />
s<strong>of</strong>tware system patch, to only log lost<br />
signalling and not to crash the LIM.<br />
- Attheend <strong>of</strong> July acompletefailure<strong>of</strong><br />
Embankment transit and local exchanges<br />
was experienced. Due to a<br />
defective cooling unit in the apparatus<br />
room, the temperature rose to<br />
over 45°C <strong>for</strong> a prolonged period. A<br />
temporary cooling unit was installed<br />
and both exchanges were reloaded,<br />
but only the local exchange came<br />
back successfully. The transit exchange<br />
was isolated from the rest <strong>of</strong><br />
the system, so all inter-exchange calls<br />
were routed via Baker Street transit<br />
exchange without any loss <strong>of</strong> service.<br />
On investigation it was found that<br />
most <strong>of</strong> the controlling boards on<br />
LIMs 1 and 10, the Group Switch,<br />
Transmission Bay and both tapes<br />
from the tape unit were defective due<br />
to thermal breakdown. These boards<br />
were replaced and the transit exchange<br />
was finally tested and put<br />
back into service; all this took place<br />
over a weekend, and it was reassuring<br />
that it was not necessary to call out<br />
contractors <strong>for</strong> assistance asourown<br />
maintenance staff managed adequately.<br />
- Every week many lines are initiated or<br />
facilities changed in the customer<br />
data; this in<strong>for</strong>mation is inserted directly<br />
to the memory boards from the<br />
exchange terminal and is stored<br />
"s<strong>of</strong>t". If a data reload takes place,<br />
then s<strong>of</strong>t in<strong>for</strong>mation is lost; there<strong>for</strong>e<br />
the "s<strong>of</strong>t" in<strong>for</strong>mation is regularly<br />
dumped onto the tapes to provide a<br />
"hard" copy. For security reasons<br />
each exchange has three copies <strong>of</strong><br />
the tape: one copy remains on site <strong>for</strong><br />
backup purposes, and an identical<br />
copy and a reference copy <strong>of</strong> the previous<br />
issue are retained at Baker<br />
Street Maintenance Centre.<br />
Overall the new system has settled down<br />
very well, with only minor problems,<br />
which the maintenance staff are becoming<br />
competent to handle.<br />
Telephone instruments<br />
As the MD110 supports either rotary<br />
dial, Dual Tone Multi Frequency (DTMF)<br />
key phones or digital instruments this<br />
enabled the cut-over to be carried out<br />
without the need to change the existing<br />
loop disconnect telephones. Standard<br />
telephones with DTMF signalling and<br />
the digital telephone DIAVOX Courier/00<br />
have been selected to cover the<br />
needs <strong>of</strong> London Transport telephone<br />
users.<br />
Digital telephone<br />
The digital telephone known as the<br />
DIAVOX Courier700, fig.8, is currently<br />
being installed as a replacement <strong>for</strong><br />
existing Manager/Secretary arrangements,<br />
which were dial type instruments,<br />
and required multiple wiring between<br />
the manager's and secretary s instruments.<br />
A mains power supply was<br />
required to run this arrangement. In addition<br />
a further unit was needed to<br />
provide facilities like "stored numbers<br />
and "loudspeaker".
201<br />
The Courier telephone replaces all this<br />
complex wiring and still retains the manager's<br />
engaged lamp on the secretary's<br />
instrument which has been lost on most<br />
modern telephones. It is designed to allow<br />
the user easy operation <strong>of</strong> the wide<br />
variety <strong>of</strong> facilities available by pushing<br />
a button which is programmed to each<br />
user's requirements. A liquid crystal display<br />
indicates the telephone number <strong>of</strong><br />
an incoming call and on outgoing calls<br />
will change to indicate whether the<br />
called number is on diversion. With the<br />
loud speaking function <strong>of</strong> the Courier<br />
there is no need <strong>for</strong> a separate intercom<br />
system.<br />
In the future, by the addition <strong>of</strong> a "Terminal<br />
Access Unit" plugged to the rear <strong>of</strong><br />
the Courier, the telephone can function<br />
as a link between a data terminal and the<br />
telephone exchange. This will enable simultaneous<br />
voice and data transmission<br />
over the same extension line. The<br />
signalling between the exchange and<br />
telephone is in digital bursts. A digital<br />
extension line unit sends a 12-bit burst<br />
at a transmission rate <strong>of</strong> 256 kbit/s every<br />
125 us. The telephone is synchronised to<br />
this rate so that it sends its "burst" after<br />
receiving a "burst". The Courier is,<br />
however, restricted to approximately<br />
1000 metres from an exchange mainly<br />
due to signal attenuation and disturbances.<br />
Programming<br />
There are two types <strong>of</strong> programming involved<br />
when installing a digital telephone.<br />
The exchange programming involves<br />
the "Customer Data" which is<br />
done to suit individual requirements, although<br />
with most manager/secretary<br />
needs being similar, some <strong>for</strong>m <strong>of</strong> standard<br />
has been adopted. The customer<br />
data is entered via a data terminal connected<br />
to the input/output interface to<br />
the exchange. The customer data includes<br />
the initiation <strong>of</strong> function and facilities<br />
required <strong>for</strong> a particular Courier<br />
telephone and the keys that will control<br />
those facilities. This in<strong>for</strong>mation is finally<br />
"dumped" to achieve a "hard<br />
copy".<br />
The other programming involved is entered<br />
by the user directly into the Courier<br />
and includes the programming <strong>of</strong><br />
individual abbreviated numbers and<br />
ringing characteristics.<br />
Maintenance organisation<br />
Prior to the introduction <strong>of</strong> the new system<br />
the maintenance <strong>of</strong> the old<br />
Strowger system was carried out by a<br />
team <strong>of</strong> 23 technicians under one supervisor.<br />
These staff carried out fault rectification<br />
and preventive maintenance<br />
on all exchange, transmission and telephone<br />
instruments and similar equipment.<br />
Other staff dealt with the maintenance<br />
<strong>of</strong> the cable network. The maintenance<br />
<strong>of</strong> telephone instruments and associated<br />
equipment was the responsibility<br />
<strong>of</strong> a Technician 2. There were five<br />
staff in this grade working on a shift<br />
basis and operating from two depots.<br />
The shift roster provided <strong>for</strong> two men to<br />
be on duty between 07.00 and 23.00<br />
hours Monday to Saturday and between<br />
07.00 and 19.00 hours on Sunday. Of the<br />
staff at Technician 1 level, 15 operated<br />
on a shift basis and 3 were primarily on<br />
day duty covering special investigations.<br />
The shift staff operated from 3 depots<br />
and cover was provided 24 hours a<br />
day, all days <strong>of</strong> the year. During night<br />
shifts these staff undertook preventive<br />
maintenance or followed up fault investigations<br />
in a particular, designated exchange.<br />
Overall the Strowger system required a<br />
staffing level <strong>of</strong> one man per 220 exchange<br />
lines to undertake the necessary<br />
maintenance <strong>of</strong> the system and provide<br />
the quick response to faults required by<br />
the needs <strong>of</strong> the railway.<br />
With the introduction <strong>of</strong> the new telephone<br />
system a major reorganisation <strong>of</strong><br />
the maintenance section was undertaken<br />
with full co-operation from the<br />
trade unions concerned. The existing<br />
day supervisor's post was abolished and<br />
replaced by five supervisors operating<br />
on a full 24-hour shift basis. The number<br />
<strong>of</strong> technicians was reduced from 23 to<br />
17. This gives an initial manning level <strong>of</strong><br />
one man per 270 lines with potential <strong>for</strong><br />
considerable growth in installed exchange<br />
connections with only marginal<br />
increase <strong>of</strong> staff numbers.<br />
The reorganisation had little impact on<br />
the Technician 2 but major changes<br />
were required in the Technician 1. The<br />
shift roster cover <strong>for</strong> these Technicians<br />
was considerably reduced and the staff<br />
based at new locations better suited to<br />
the new system. In addition the new ex-
202<br />
Fig. 11<br />
Transmission equipment <strong>for</strong> 34 Mbits/ at Embankment<br />
changes require only a minimum <strong>of</strong> routine<br />
and preventive maintenance. A major<br />
change was to provide more staff on<br />
day duties and less on shift work. A new<br />
grade entitled Communications Equipment<br />
Technician has also been introduced<br />
to cater <strong>for</strong> the increased sophistication<br />
<strong>of</strong> the new network. The staff<br />
should provide better flexibility as they<br />
will be expected to deal with the more<br />
complex faults on all types <strong>of</strong> communication<br />
systems including train radio,<br />
closed circuit television, public address<br />
as well as the new telephone system.<br />
Training<br />
To achieve this reorganisation it has required<br />
extensive retraining <strong>of</strong> existing<br />
staff. Formal training was supplied by<br />
the contractor responsible <strong>for</strong> the new<br />
system supported by field training by attaching<br />
staff to his installation personnel.<br />
In practice, due to the diversion <strong>of</strong><br />
resources to the installation <strong>of</strong> the new<br />
system, it was not possible to train the<br />
staff to the degree <strong>of</strong> competence necessary<br />
to maintain the new system with<br />
100% confidence from day one. Assistance<br />
was there<strong>for</strong>e obtained from the<br />
contractor <strong>for</strong> the first six months <strong>of</strong> service<br />
in the <strong>for</strong>m <strong>of</strong> one man on permanent<br />
day attachment to London Underground.<br />
As previously mentioned our<br />
technicians quickly became pr<strong>of</strong>icient<br />
in dealing with defects, and the services<br />
<strong>of</strong> the contractor personnel on a regular<br />
basis have now been terminated.<br />
An important aspect <strong>of</strong> the new maintenance<br />
discipline has been the need to<br />
closely control spare boards and equipment.<br />
With the St rowger equipment only<br />
a small number <strong>of</strong> items were essential<br />
to the operation <strong>of</strong> the whole exchange<br />
and these could easily be controlled.<br />
Now it is vital to ensure that spare<br />
boards and parts are available at all<br />
times as the lack <strong>of</strong> a board could result<br />
in extensive downtimes with little room<br />
<strong>for</strong> alternative temporary repairs. To this<br />
end a computerised inventory system<br />
will soon be introduced to record and<br />
control all spare boards.<br />
The transition from electromechanical<br />
to an electronic system has caused<br />
many long established organisation<br />
procedures and methods to be reviewed,<br />
and many changes have now<br />
been implemented to create an<br />
organisation more suited to the electronic<br />
age.<br />
References<br />
1. Knipe.V.T.A.: The Use <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong><br />
<strong>Cable</strong>s in the Modernisation <strong>of</strong> the<br />
London Transport Automatic Telephone<br />
<strong>System</strong>. IRSE Conference 198*<br />
2. Mörlinger, R.: MD110 - a Digital SPC<br />
PABX. Ericsson Rev. 59 (1982):1,PP<br />
2 — 13.<br />
3. Reinius, J., Svensson, B. and Åkerlund.<br />
S.-O.: Digital Signal Processing in <strong>System</strong><br />
MD 110. Ericsson Rev. 59(1982) :i,<br />
4. Reinius, J. and Sandström, 0.: DIAVOX<br />
Courier 700. Digital <strong>System</strong> Telephone<br />
<strong>for</strong> MD 110. Ericsson Rev. 59 (1984'•<br />
pp. 58-66.<br />
5. Barnicoat, G., Boman, L. and Ulander<br />
O.: Dafa Communications m MO""-<br />
Ericsson Rev. 59 (1982):2, pp. 67-'=.<br />
6. Hedman, J.-O.: MD110 in the Auto^<br />
mated Office. Ericsson Rev.<br />
(1983):2, pp. 88-93.
Reliability <strong>of</strong><br />
Equipment<br />
Branko Tigerman<br />
Calculations <strong>of</strong> the reliability and availability per<strong>for</strong>mances <strong>of</strong> transmission<br />
systems and networks are based on data concerning the reliability <strong>of</strong> the<br />
equipment used. Ericsson s transmission equipment has high built-in reliability<br />
which affects system and network planning, <strong>for</strong> example by reducing the need<br />
<strong>for</strong> redundancy in the equipment.<br />
The author describes the prediction method used and its trustworthiness,<br />
together with the way <strong>of</strong> presenting reliability data <strong>for</strong> transmission equipment<br />
and systems. Ericsson's views on redundancy in connection with demands <strong>for</strong><br />
duplication <strong>of</strong> multiplexing and line equipment are also given. Finally some<br />
typical MTBF values <strong>for</strong> some <strong>of</strong> the most frequent function blocks are shown in<br />
order to give an idea <strong>of</strong> the reliability <strong>of</strong> Ericsson's transmission equipment.<br />
UDC 621.395.45<br />
telecommunication<br />
reliability<br />
transmission lines<br />
redundancy<br />
Reliability, which originated in the fields<br />
<strong>of</strong> defence and space research, is today<br />
an important parameter also <strong>for</strong> transmission<br />
equipment. It should there<strong>for</strong>e<br />
be specified together with other technical<br />
data <strong>of</strong> the system.<br />
Quantitative reliability data are required,<br />
together with other transmission<br />
engineering and economic factors,<br />
BRANKO TIGERMAN<br />
Public Telecommunications Division<br />
Telefonaktiebolaget LM Ericsson<br />
in order to be able to assess the efficiency<br />
<strong>of</strong> equipments and systems. Such<br />
quantitative data consist <strong>of</strong> reliability<br />
and availability values, which have<br />
there<strong>for</strong>e become important basic parameters<br />
<strong>for</strong> transmission equipment.<br />
In order to be able to calculate the real<br />
value <strong>of</strong> different reliability parameters<br />
the equipment must have been in operation<br />
<strong>for</strong> a certain length <strong>of</strong> time and a<br />
number <strong>of</strong> failures must have occurred.<br />
The more reliable the equipment, the<br />
longer the time required <strong>for</strong> a relevant<br />
number <strong>of</strong> failures and the smaller the<br />
practical possibilities <strong>of</strong> making an assessment<br />
based on observations.<br />
Predictions are there<strong>for</strong>e used during<br />
the development and design <strong>of</strong> new<br />
equipment; they are based either on experimental<br />
values or observations <strong>of</strong><br />
other, similar units.<br />
Fig. 1<br />
All integrated circuits are fully tested be<strong>for</strong>e<br />
assembly
204<br />
Fig. 2<br />
Automatic testing <strong>of</strong> multiplexing equipment after<br />
manufacture<br />
Reliability predictions <strong>of</strong> failure occurrence<br />
as a function <strong>of</strong> time provide in<strong>for</strong>mation<br />
regarding the future behaviour<br />
<strong>of</strong> the equipment and the system. The<br />
result is also used as a basis <strong>for</strong> the planning<br />
<strong>of</strong> maintenance and <strong>for</strong> calculating<br />
the operating costs during the life <strong>of</strong> the<br />
equipment, life cycle costs (LCC).<br />
The reliability <strong>of</strong> complex systems and<br />
networks depends on their design and<br />
construction. The calculations are<br />
based on the predicted reliability <strong>of</strong> the<br />
equipment used.<br />
The purpose <strong>of</strong> the telecommunication<br />
network is to <strong>of</strong>fer the customer good<br />
services. The service quality in the network<br />
is a function <strong>of</strong> such factors as the<br />
availability <strong>of</strong> the network.<br />
In order to meet technically and economically<br />
feasible availability requirements<br />
and to increase the probability <strong>of</strong><br />
transmission paths surviving catastrophes<br />
it is sometimes necessary to introduce<br />
redundancy at relevant points in<br />
the network. The views on the use <strong>of</strong><br />
redundancy expressed here are based<br />
on Ericsson's experience <strong>of</strong> the operation<br />
<strong>of</strong> equipment with high built-in reliability.<br />
They may be <strong>of</strong> assistance when<br />
deciding on the requirements and design<br />
<strong>of</strong> redundancy in systems, links or<br />
networks.<br />
Reliability is one <strong>of</strong> the basic design parameters<br />
in Ericsson's transmission<br />
equipments. High built-in reliability has<br />
been achieved by<br />
- using selected components <strong>of</strong> high<br />
quality 1<br />
- limiting the stress by reducing the<br />
power (derating)<br />
- reducing the power consumption in<br />
order to keep the temperature low<br />
- careful checking <strong>of</strong> components and<br />
manufacture<br />
- improving the design on the basis <strong>of</strong><br />
operational experience (follow-up).<br />
It is certainly economically justifiable to<br />
have high reliability built into the equipment<br />
right from the start. Loss <strong>of</strong> income<br />
and the cost <strong>of</strong> maintenance work and<br />
spares in connection with failures can<br />
warrant the expenditure <strong>of</strong> up to 40%<br />
more <strong>for</strong> equipment with higher built-in<br />
reliability 6 .<br />
If a decision-maker is to be able to assess<br />
and trust the data supplied by the<br />
manufacturer the prediction method<br />
must be known and its trustworthiness<br />
verified. Prediction results must be presented<br />
in a suitable <strong>for</strong>m and a clear<br />
manner and should be easily understandable<br />
even by non-specialists, i.e.<br />
anybody with a normal technical training.<br />
The panel "Terminology and Definitions"<br />
explains concepts and termsina<br />
somewhat simplified <strong>for</strong>m.<br />
It is a difficult task, and one <strong>of</strong> considerable<br />
responsibility, to express oneself<br />
in a simple and easily understandable<br />
way in a discipline that uses such complicated<br />
mathematical tools as those<br />
used <strong>for</strong> reliability calculations. The<br />
price that has to be paid <strong>for</strong> simplicity is<br />
reduced mathematical accuracy, limited<br />
terminology, simplified models and<br />
last but not least, some loss <strong>of</strong> the author's<br />
technical prestige.<br />
Reliability prediction and its<br />
trustworthiness<br />
Prediction method<br />
The prediction is carried out by mean<br />
<strong>of</strong> special computer programs, using<br />
the parts count method, i.e. the fa""
Terminology and Definitions<br />
The terminology and definitions used in the<br />
article are explained here. Some ot the terms<br />
are in general use, others are specific to the<br />
article. The definitions <strong>of</strong> reliability concepts<br />
are based on the terminology in the report <strong>of</strong> the<br />
Nordic Working Group 3 with certain<br />
simplifications made <strong>for</strong> the relevant<br />
application.<br />
Availability<br />
Instantaneous availability is the probability that<br />
a unit is functioning at a certain moment <strong>of</strong><br />
time.<br />
Complete failure<br />
A failure that means total loss <strong>of</strong> the required<br />
function.<br />
Constant failure rate period<br />
A period <strong>of</strong> time, between the early failure<br />
period and the wear-out failure period, when<br />
failures occur at an approximately uni<strong>for</strong>m rate.<br />
Degradation fa/lure<br />
A characteristic exceeds the given tolerance<br />
limits without constituting complete failure, but<br />
the process is so slow that the failure could<br />
have been anticipated by prior examination.<br />
Down time<br />
The time during which a unit should be working<br />
but is faulty or being repaired. The down time<br />
comprises fault detection time, administrative<br />
time, waiting time and repair time. Net down<br />
time includes only fault detection time and<br />
repair time.<br />
Early failure period<br />
Early period with a noticeable decrease in the<br />
failure rate.<br />
Failure<br />
Undesirable deviation <strong>of</strong> a certain characteristic.<br />
In practical applications failures should be<br />
defined in detail with respect to cause, consequences<br />
and extent.<br />
Failure rate<br />
Instantaneous failure rate, z(t), is the limit value<br />
<strong>of</strong> the ratio <strong>of</strong> the probability <strong>of</strong> failure during an<br />
interval <strong>of</strong> time to the length <strong>of</strong> the interval when<br />
the latter tends to zero.<br />
The mean failure rate, z, is the average value <strong>of</strong><br />
the failure rate during an interval <strong>of</strong> time, i.e. the<br />
ratio <strong>of</strong> the integrated instantaneous failure rate<br />
during the interval to the length <strong>of</strong> the interval<br />
and is given in 1/h.<br />
In the US the unit FIT = 10~ 9 failures/hour is<br />
used.<br />
Failure that prevents operation<br />
A failure which means that the unit does not<br />
function. However, the failure does not<br />
necessarily prevent transmission.<br />
Function block<br />
A part <strong>of</strong> the equipment with a specific function,<br />
<strong>of</strong>ten in the <strong>for</strong>m <strong>of</strong> a magazine or a shelf (e.g.<br />
60-channel multiplexer, 30-channel PCM, 565<br />
Mbit/s line terminal).<br />
Intermittent failure<br />
The function returns without any repair having<br />
been made. The failure can be recurrent.<br />
MTBF<br />
Mean time between failures, which is the mean<br />
value <strong>of</strong> the time intervals between failures.<br />
During the constant failure rate period MTBF =<br />
1/z.<br />
MTTR<br />
Mean repair time. In practical applications it<br />
should be specified whether the Mean Time To<br />
Repair is meant, i.e. net down time (fault<br />
location, net repair and function test time), or<br />
Mean Time To Restore, i.e. total down time<br />
(fault location, administrative, waiting and<br />
repair time). The mean time observed by<br />
different administrations is usually given as a<br />
ratio <strong>of</strong> the total duration <strong>of</strong> the failures to the<br />
number <strong>of</strong> times failures occur during a given<br />
period. In these cases the MTTR is the mean<br />
time to restoration <strong>of</strong> function after a failure and<br />
can be used direct in the calculation <strong>of</strong> the<br />
mean availability.<br />
Observed failure rate<br />
A quantitative observation result, which during<br />
the constant failure rate period (with an<br />
approximately constant failure rate) is obtained<br />
as the ratio <strong>of</strong> the number <strong>of</strong> occurring relevant<br />
failures to the observation time.<br />
Observed MTBF<br />
A quantitative observation result, which during<br />
the constant failure rate period is obtained as<br />
the ratio <strong>of</strong> the observation time to the number<br />
<strong>of</strong> relevant failures occurred.<br />
Operating time<br />
The time during which a unit is in operation.<br />
Permanent failure<br />
A failure that remains until it has been repaired.<br />
Predicted failure rate or MTBF<br />
Calculated failure rate or MTBF based on<br />
Component failures can affect the function<br />
<strong>of</strong> a unit in different ways. Conestimated<br />
values from experiments or<br />
observation <strong>of</strong> other or similar units.<br />
Primary failure<br />
Failure that is not caused by the failure <strong>of</strong><br />
another item.<br />
Probability <strong>of</strong> failure<br />
The probability that a failure will occur during a<br />
given interval <strong>of</strong> time undergiven operating and<br />
environmental conditions.<br />
Redundancy<br />
Redundancy means that a given function mode<br />
is maintained by more than one means (e.g.<br />
several parallel routes).<br />
Reliability<br />
The probability that a unit will work properly<br />
during a certain interval <strong>of</strong> time under given<br />
operating and environmental conditions.<br />
Repair time<br />
Time <strong>for</strong> fault location, fault correction and<br />
functional test.<br />
Shortage risk<br />
The probability that a spare unit is not available<br />
when needed.<br />
Sudden failure<br />
A failure that occurs so suddenly that it could<br />
not have been anticipated by prior examination.<br />
Telecommunication network<br />
All lines and equipment used to set up<br />
communication between a number <strong>of</strong> different<br />
places. A network contains nodes (exchanges)<br />
and links (transmission systems) between the<br />
nodes.<br />
Transmission equipment<br />
Equipment (hardware) in the <strong>for</strong>m <strong>of</strong> different<br />
function blocks that <strong>for</strong>m part <strong>of</strong> a system <strong>for</strong><br />
the transmission <strong>of</strong> in<strong>for</strong>mation.<br />
Transmission network<br />
A network <strong>of</strong> links between nodes, i.e.<br />
transmission systems between exchanges.<br />
Transmission system<br />
Various equipments or transmission media<br />
connected together in a configuration that<br />
makes it possible to transmit in<strong>for</strong>mation (e.g.<br />
multiplexer, lineequipment, cable, line system).<br />
Wear-out failure period<br />
Late period with a noticeable increase in the<br />
failure rate.<br />
rates <strong>for</strong> all components in the unit are<br />
added. This means that from the point <strong>of</strong><br />
view <strong>of</strong> reliability all components in the<br />
unit in question are considered as being<br />
series connected without any internal<br />
redundancy.<br />
Practical calculations are usually made<br />
<strong>for</strong> an operating temperature <strong>of</strong> +40° C<br />
(104° F) and standardized stress models.<br />
The operating temperature is considered<br />
to be the result <strong>of</strong> a room temperature<br />
<strong>of</strong> +25° C (77° F) with an addition <strong>of</strong><br />
15° C (27° F) caused by dissipated heat.<br />
However, both temperature and stress<br />
models can be varied within the limits <strong>of</strong><br />
the operating range if necessary.<br />
sequently, different failure modes with<br />
different failure rates arise, which can<br />
be related to different functions in a<br />
complex unit. Furthermore, each unit<br />
can affect the function block in different<br />
ways depending on its own failure<br />
modes, the structure <strong>of</strong> the block, the<br />
position <strong>of</strong> the unit in the magazine and<br />
other units in the block.<br />
For practical reasons certain assumptions,<br />
conditions and limitations are introduced<br />
when making predictions, resulting<br />
in the following model: A failure<br />
is considered to be primary (not caused<br />
by another failure), total, sudden and<br />
preventing function but not necessarily<br />
preventing transmission. It is permanent,<br />
and manual action is required to<br />
restore function, it has occurred under
206<br />
Relative<br />
occurrence <strong>for</strong> F<br />
Fig. 3<br />
Histogram where the factor F = observed/<br />
predicted failure rate <strong>for</strong> printed board<br />
assemblies<br />
•<br />
52% <strong>of</strong> the printed board assemblies better than<br />
predicted (F1)<br />
i<br />
r<br />
0,2 0,3 0,5 1<br />
normal operating conditions and affects<br />
the transmission function in different<br />
ways.<br />
The failure concept thus excludes the<br />
human factor and any external influences,<br />
such as mechanical and electrical<br />
damage or intermittent interference.<br />
Such factors are almost completely dependent<br />
on user and applications and<br />
are there<strong>for</strong>e beyond the control <strong>of</strong> the<br />
manufacturer.<br />
After a few months <strong>of</strong> operation (burn-in<br />
period) the equipment is in its "constant<br />
failure rate period", and the failure rate<br />
is considered to be constant with time.<br />
All data refer to this period.<br />
Trustworthiness <strong>of</strong> prediction<br />
The trustworthiness <strong>of</strong> the prediction is<br />
mainly dependent on the trustworthiness<br />
<strong>of</strong> the failure rates <strong>of</strong> the components<br />
used. The component failure rates<br />
are stored in a data base which is available<br />
to the whole Ericsson Group. These<br />
failure rates are based on operational<br />
experience and have been obtained by<br />
means <strong>of</strong> long-term follow-up and analysis<br />
<strong>of</strong> repair activities.<br />
Experience with newer components is<br />
insufficient, however, and the amount <strong>of</strong><br />
operational data is limited. In such cases<br />
the new component must be compared<br />
with a similar, older component. If there<br />
is no such component available <strong>for</strong> comparison,<br />
the manufacturer's data are<br />
studied, tested and verified, and laboratory<br />
tests are made.<br />
The use <strong>of</strong> advanced technology with<br />
integrated circuits in modern system designs<br />
increases the reliability <strong>of</strong> the system.<br />
The follow-up <strong>of</strong> the behaviour <strong>of</strong> the<br />
equipment in operation has shown that<br />
there is good agreement between the<br />
predicted and the observed reliability <strong>of</strong><br />
equipment in construction practices M4<br />
and M5. This conclusion is based on<br />
analysis <strong>of</strong> the predicted and the observed<br />
failure rates <strong>for</strong> 138 types <strong>of</strong><br />
printed board assemblies from the 29<br />
most common function blocks.<br />
Fig. 3 shows the result <strong>of</strong> a comparison<br />
<strong>of</strong> 79 different types <strong>of</strong> printed board<br />
assemblies with more than four relevant<br />
failures. It can be seen that 51 % <strong>of</strong> the<br />
observed failure rates lie between "2<br />
times better" and "2 times worse" than<br />
the predicted value.<br />
The function blocks show even better<br />
correlation, fig. 4. As many as 62% <strong>of</strong> the<br />
analyzed function blocks have been better<br />
than predicted, 17% "considerably<br />
better", and no function block has<br />
proved to be "considerably worse" than<br />
predicted 2 .<br />
Table 1 shows a comparison between<br />
the predicted and observed reliability<br />
<strong>for</strong> some <strong>of</strong> the most frequent equipments.<br />
Presentation <strong>of</strong> reliability<br />
data<br />
Reliability parameters<br />
Reliability parameters describe quantitatively<br />
the reliability per<strong>for</strong>mance o<br />
the equipment. The parameters used a<br />
chosen with regard to the object ot
Table 1<br />
Comparison <strong>of</strong> predicted and observed MTBF <strong>for</strong><br />
some function blocks<br />
Equipment<br />
Channel/SG<br />
SG/MG<br />
MG/SMG<br />
SMG/LG (2700)<br />
30-channel PCM<br />
2 Mbit/s line system<br />
(2 terminals + 2 rep.)<br />
8 Mbit/s line system<br />
(2 terminals + 4 rep.)<br />
Older<br />
Predicted<br />
5.2<br />
27<br />
30<br />
36<br />
10<br />
-<br />
-<br />
Mean time between f; tilures, IV TBI- (years<br />
des gn (M4)<br />
New desig<br />
Observed Predicted<br />
11<br />
7.1<br />
27<br />
33<br />
31<br />
31<br />
27<br />
36<br />
11<br />
18<br />
-<br />
-<br />
26<br />
19<br />
i (MS)<br />
Observed<br />
10<br />
71<br />
28<br />
31<br />
18<br />
39<br />
29<br />
Fig. 4<br />
The correlation between predicted and observed<br />
failure rate <strong>for</strong> function blocks (magazine = shelf)<br />
x<br />
Different function blocks<br />
Observed value = Predicted value<br />
prediction and the use <strong>of</strong> the data in<br />
future calculations. Telecommunications<br />
administrations and manufacturers<br />
represent different viewpoints in<br />
practical applications.<br />
Telecommunications administrations<br />
and users <strong>of</strong> telecommunication services<br />
are mainly interested in the availability<br />
<strong>of</strong> the service and equipment.<br />
However, the availability is dependent<br />
on external application and maintenance<br />
factors as well as the built-in reliability<br />
<strong>of</strong> the equipment. The calculation<br />
model becomes complex because<br />
<strong>of</strong> factors that vary with time and space<br />
and also from one case to another.<br />
The manufacturer <strong>of</strong> transmission<br />
equipment, on the other hand, is only<br />
responsible <strong>for</strong> the built-in reliability.<br />
Application factors are beyond his control.<br />
Under given operating conditions<br />
the built-in reliability is only dependent<br />
on components and design parameters,<br />
and the calculation model is there<strong>for</strong>e<br />
relatively simple. It is also easy to compare<br />
equipment from different manufacturers.<br />
The reliability parameters <strong>of</strong> the<br />
equipment, i.e. the failure rate or mean<br />
time between failures, constitute the<br />
basic data <strong>for</strong> calculations concerning<br />
systems, links and networks.<br />
The following parameters have proved<br />
suitable <strong>for</strong> use in most practical cases:<br />
the failure rate z, the mean time between<br />
failures MTBF, reliability R, availability<br />
A, and down time DT. See the panel<br />
"Terminology and Definitions".<br />
Of the many possible ways <strong>of</strong> presenting<br />
reliability data two extreme cases may<br />
be mentioned. In the first case the whole<br />
equipment is regarded as a single item<br />
and all failures are counted without their<br />
effects being considered. In the other<br />
case a failure effect analysis is made, i.e.<br />
the effect the failure has on the transmission<br />
capacity <strong>of</strong> the equipment is<br />
considered and the failures are structured.<br />
The presentation method using structured<br />
failures is considered most suitable<br />
<strong>for</strong> transmission equipment 4 . A brief<br />
description is given below.<br />
Observed<br />
failure rate<br />
(failures/10 9 h)<br />
10 5<br />
Structured presentation<br />
Different types <strong>of</strong> failures in equipment<br />
can affect the transmission capacity in<br />
different ways. With respect to its transmission<br />
capacity the equipment can be<br />
in different (but well defined) states depending<br />
on which and how many functions<br />
are being affected by the failure.<br />
10 4<br />
10 3 -<br />
102<br />
102<br />
Worse than<br />
predicted: 38%<br />
x<br />
X<br />
X * /<br />
/<br />
X X X<br />
X/<br />
/<br />
/<br />
TT1—<br />
103<br />
w /<br />
*<br />
/<br />
/<br />
X<br />
X<br />
X<br />
Fig. 5<br />
<strong>Field</strong> testing <strong>of</strong> a 140 Mbit/s coaxial cable system<br />
taken into account by presenting the<br />
corresponding reliability parameter<br />
"cumulatively upwards", i.e. <strong>for</strong> equipment<br />
"at or above" the given capacity<br />
level.<br />
In practice, in<strong>for</strong>mation is sometimes required<br />
regarding the reliability <strong>of</strong> a certain<br />
channel, a frequency band or at bit<br />
stream. This is also provided by<br />
cumulatively upwards structured presentation.<br />
However, it is <strong>of</strong>ten sufficient to present<br />
just the values <strong>for</strong> "complete failure"<br />
and <strong>for</strong> "failures preventing transmission".<br />
A simplified presentation can, <strong>for</strong><br />
example, take the following <strong>for</strong>m:<br />
Complete failure: MTBF (45) = 61 years<br />
Failures preventing<br />
transmission: MTBF,, 5+) = 8.5 years<br />
The indices in brackets give the number<br />
<strong>of</strong> affected Mbit/s, and a plus means that<br />
it is cumulative upwards. MTBF n 5+, thus<br />
means that everything is considered<br />
that affects "1.5 and more Mbit/s", i.e. all<br />
equipment <strong>for</strong> 1.5, 6 and 45 Mbit/s.<br />
IfevenMTBF, 7.6 years is given, the<br />
value includes failures that affect "Oand<br />
more Mbit/s", i.e. all equipment failures.<br />
The in<strong>for</strong>mation is used in the planning<br />
<strong>of</strong> the life cycle costs (LCC).<br />
This presentation method has been applied<br />
<strong>for</strong> more than ten years in the tendering<br />
<strong>for</strong> transmission equipment. The<br />
extra work involved in obtaining the<br />
data and the slightly lengthy presentation<br />
are more than compensated by the<br />
detailed in<strong>for</strong>mation it provides regarding<br />
the reliability <strong>of</strong> the equipment with<br />
respect to its transmission capacity.<br />
Failure effect analysis and structured<br />
presentation also show the advantages<br />
<strong>of</strong> a well planned design with high maintainability.<br />
These advantages would<br />
otherwise remain hidden or even be interpreted<br />
as disadvantages. For example,<br />
sophisticated control and supervisory<br />
equipment, which does not have<br />
a direct effect on the transmission, can<br />
reduce repair times and increase the<br />
availability. However, in an unstructured<br />
presentation the supervisory equipment<br />
would give rise to a higher failure rate<br />
<strong>for</strong> the equipment as a whole than <strong>for</strong><br />
similar equipment without these supervision<br />
facilities.<br />
<strong>Optical</strong> fibre equipment, <strong>for</strong> example,<br />
can have the following failure rates:<br />
2(565) = 11^3 FIT MTBF l565l =103år<br />
Z (0 , = 992 FIT MTBF (01 = 115 år<br />
Z (0+) = 2105 FIT MTBF |0+l = 54 år<br />
Without structuring the MTBF would be<br />
given as MTBF = MTBF (0 ,, = 54 years.<br />
The value that is relevant to the transmission<br />
capacity is MTBF (565) = 103<br />
years, however. The fault detector and<br />
alarm unit contribute with 992 FITbutdo<br />
not affect the transmission capacity <strong>of</strong><br />
the equipment. An unstructured presentation<br />
would show a higher MTBF <strong>for</strong><br />
equipment without these units, and this<br />
equipment would then be seen as more<br />
reliable.<br />
Reliability data in tenders<br />
When tendering, reliability data can be<br />
presented asgeneral in<strong>for</strong>mation <strong>for</strong>th<br />
customer or in response to certain<br />
points in the specification. At the same<br />
time a list is supplied <strong>of</strong> units (print<br />
board assemblies) recommended a:<br />
spares <strong>for</strong> the equipment.
209<br />
If the customer does not have special<br />
requirements as regards the presentation<br />
<strong>of</strong> reliability data, Ericsson usually<br />
provides a separate report with data<br />
concerning:<br />
- failure rate and MTBF <strong>for</strong> individual<br />
function blocks (e.g. magazine or<br />
shelf)<br />
- failure rate, MTBF, trustworthiness<br />
reliability, availability and down time<br />
<strong>for</strong> a selected, worst case system or<br />
link combination<br />
- failure rate and MTBF <strong>for</strong> the whole<br />
equipment quoted <strong>for</strong><br />
- maximum number <strong>of</strong> failures <strong>for</strong><br />
equipment in accordance with the<br />
two previous items, which with a certain<br />
probability will not be exceeded<br />
during a given period <strong>of</strong> time<br />
- the prediction method and its trustworthiness<br />
These data are a best estimate, and in<br />
the case <strong>of</strong> a guarantee a higher confidence<br />
level is chosen. The amount <strong>of</strong><br />
equipment, operating conditions and<br />
verification methods must also be carefully<br />
specified.<br />
There are different methods and models<br />
<strong>for</strong> verifying that the equipment meets<br />
the guaranteed reliability. In all cases,<br />
however, the test plan must define:<br />
- the equipment to be tested<br />
- the beginning and end <strong>of</strong> the test<br />
period<br />
- operating conditions and failure concepts<br />
- statistical evaluation method.<br />
The text in the technical part <strong>of</strong> the guarantee<br />
should be clear, unambiguous<br />
and easy to understand, and only contain<br />
data that can easily be checked. It<br />
could be <strong>for</strong>mulated as follows:<br />
"An MTBF>6.7 years is guaranteed <strong>for</strong><br />
the specified equipment, i.e. a failure<br />
rate z
210<br />
Fig. 7<br />
The system down time as a function <strong>of</strong> the down<br />
time <strong>for</strong> the multiplexing equipment. <strong>System</strong> =<br />
multiplexer + line system<br />
a^H^i<br />
Coaxial system <strong>for</strong> 140 Mbit s including<br />
mechanical damage to the cable<br />
mmmm <strong>Optical</strong> fibre system. 140 Mbil s<br />
•• ••<br />
Down time<br />
<strong>for</strong> the system<br />
(minutes/year)<br />
1000 -<br />
100<br />
Coaxial system, 140 Mblt/s<br />
Coaxial system. 12 MHz<br />
<strong>Optical</strong> fibre system <strong>for</strong> 140 Mbitys with line<br />
system redundancy<br />
permits up to C = 30 failures. The guarantee<br />
is considered not to have been<br />
met if more than 30 failures occur during<br />
the period."<br />
In this calculation it has been assumed<br />
that both the producer's and the consumer's<br />
risk is 10%. For the manufacturer<br />
this means a risk (10%) that the<br />
equipment is rejected (C>30 failures) in<br />
spite <strong>of</strong> the fact that its real MTBF meets<br />
the requirements (i.e. MTBF>6.7 years).<br />
At the same time the customer runs a<br />
risk (10%) <strong>of</strong> accepting the equipment<br />
(C
211<br />
Transmission system Dow n time<br />
(100 miles = 160 km) l <strong>System</strong><br />
i ;min/year)<br />
Multiplexer<br />
(% <strong>of</strong> total)<br />
140 Mbit/s coaxial<br />
system (incl.<br />
mechanical damage to<br />
the cable)<br />
140 Mbit/s coaxial<br />
system (only<br />
equipment failures)<br />
12 MHz coaxial system<br />
(only equipment<br />
failures)<br />
140 Mbit/s optical fibre<br />
system (excl.<br />
mechanical cable<br />
damage)<br />
140 Mbit/s optical fibre<br />
system with<br />
redundancy (1 standby<br />
<strong>for</strong> every ten systems<br />
in operation)<br />
2170<br />
251<br />
49<br />
696<br />
19<br />
0.4<br />
2,5<br />
47<br />
1.3<br />
1.3<br />
Table 2<br />
Down time <strong>for</strong> different transmission systems<br />
over a line <strong>of</strong> 100 miles (160 km)<br />
ability <strong>of</strong> the system will not be improved<br />
significantly by redundancy in the multiplexing<br />
system if the availability <strong>of</strong> the<br />
line system is low.<br />
Instead <strong>of</strong> introducing redundancy in individual<br />
function blocks the availability<br />
requirements <strong>for</strong> the network can be<br />
met by means <strong>of</strong> distributed traffic, rerouting<br />
or standby equipment at the link<br />
or system level. Such measures are considered<br />
advantageous since they also<br />
increase the probability <strong>of</strong> the system<br />
surviving sabotage, catastrophes and<br />
war.<br />
One exception that should be mentioned<br />
is line systems <strong>for</strong> submarine cables.<br />
Long repair times and high costs<br />
justify redundancy <strong>for</strong> function blocks in<br />
the <strong>for</strong>m <strong>of</strong> standby equipment in repeater<br />
stations at the bottom <strong>of</strong> the sea.<br />
Some manufacturers apply the redundancy<br />
principle <strong>for</strong> equipment at the<br />
function block level as a general measure<br />
to improve availability. It results in<br />
increased volume and higher power<br />
consumption (higher temperature) and<br />
a larger number <strong>of</strong> failures overall.<br />
However, failures in the duplicated<br />
equipment do not prevent transmission,<br />
and as a consequence longer repair<br />
times can be accepted, which can have a<br />
positive effect on the maintenance routines.<br />
Operation and maintenance<br />
<strong>of</strong> transmission equipment<br />
The availability <strong>of</strong> the equipment and the<br />
system is affected by the maintenance.<br />
Modern transmission equipment requires<br />
only corrective maintenance.<br />
However, a certain amount <strong>of</strong> preventive<br />
maintenance is required <strong>for</strong> the laser diodes<br />
in optical fibre systems, in which<br />
failures can start as degradation <strong>of</strong> certain<br />
parameters. Continuous automatic<br />
monitoring with alarm means that a unit<br />
that has started to degrade can be exchanged<br />
at a suitable time, be<strong>for</strong>e a<br />
complete failure occurs.<br />
The telecommunication networks <strong>of</strong> today<br />
contain electronic equipment with<br />
similar components <strong>for</strong> transmission<br />
and switching. Technically (and financially)<br />
it is thus possible to integrate the<br />
operation and maintenance <strong>of</strong> these two<br />
types <strong>of</strong> equipment. Most administrations<br />
still have separate organizations<br />
<strong>for</strong> the maintenance <strong>of</strong> transmission and<br />
switching equipment, however.<br />
Supervisory equipment in computercontrolled<br />
exchanges makes it possible<br />
to indicate and locate faults also in the<br />
transmission system. The mean time to<br />
repair, MTTR, is dependent on the policy,<br />
organization and technical facilities<br />
<strong>of</strong> the administration, and also the geography<br />
and communication facilities <strong>of</strong><br />
the country. Adistinction should also be<br />
made between MTTR <strong>for</strong> failures in<br />
manned and unmanned exchanges and<br />
in equipment and cables.<br />
Thanks to a modular structure with<br />
plug-in units (printed board assemblies)<br />
the net repair time is very short and in<br />
practice is reduced to just replacing the<br />
faulty board. The down time is considerably<br />
longer, however, because <strong>of</strong> the<br />
various actions that are necessary during<br />
the time from when the fault occurs<br />
to when the equipment is back in operation,<br />
see "Terminology and Definitions".<br />
As a guide value <strong>for</strong> practical calculations<br />
it may be assumed that the mean<br />
times <strong>for</strong> restoration <strong>of</strong> function after a<br />
failure has occurred is two hours <strong>for</strong> a<br />
manned exchange, six hours <strong>for</strong> an unmanned<br />
exchange and repeaters in<br />
housings and twenty hours <strong>for</strong> cable<br />
damage. For the sake <strong>of</strong> simplicity an<br />
MTTR <strong>of</strong> four hours is <strong>of</strong>ten used in calculations<br />
<strong>for</strong> all electronic equipment.<br />
Repair in the <strong>for</strong>m <strong>of</strong> a replacement <strong>of</strong> a<br />
faulty printed board assembly requires<br />
good administration <strong>of</strong> spare parts, with<br />
a sufficient number <strong>of</strong> spares held at<br />
strategic points. Tenders there<strong>for</strong>e include<br />
a recommended list <strong>of</strong> spare<br />
parts.<br />
The calculation <strong>of</strong> the number <strong>of</strong> spares<br />
is based on the failure rate <strong>for</strong> the unit<br />
under the given environmental and operating<br />
conditions, the number <strong>of</strong> units<br />
in operation and their importance to the<br />
transmission, and also the time it takes<br />
to obtain replacements.<br />
The number <strong>of</strong> spare units is set so that a<br />
given shortage risk is not exceeded during<br />
the period until the next replenishing<br />
<strong>of</strong> the stock <strong>of</strong> spares 7 .
MTBF<br />
(years) Equipment<br />
2-5 Transmultiplexer 5x24/2x60<br />
Transmultiplexer 2x30/60<br />
Multiplexer E-D4, Mode 4 (6 Mbit/s)<br />
5-10 Exchange terminal circuit ETC 24/96<br />
<strong>Optical</strong> fibre terminal with 565 Mbit/s<br />
muldex<br />
Muldex 12x45/565 Mbit/s <strong>for</strong> optical<br />
fibre system<br />
Multiplexer 1/60<br />
Multiplexer E/D4, Modes 2 and 3<br />
(3 Mbit/s and 2x1.5 Mbit/s)<br />
Digital multiplexer M12 (1.5/45<br />
Mbit/s)<br />
10-20 <strong>Optical</strong> fibre terminal with 45/140<br />
Mbit/s multiplexer<br />
Multiplexer E-D4, Mode 1 (3 Mbit/s,<br />
48 channels) 15SG/SMG multiplexer<br />
Digital multiplexer 34/140 Mbit/s<br />
30-channel PCM (with and without<br />
signalling)<br />
Digital multiplexer 45/140 Mbit/s<br />
Digital multiplexer 8/34 Mbit/s<br />
Line terminal in 140 Mbit/s coaxial<br />
line system<br />
Digital multiplexer 2/8 Mbit/s<br />
20-50 SG/600G multiplexer<br />
140 Mbit/s optical fibre line terminal<br />
600G/2400G multiplexer<br />
Channel in loop-connected 2700-<br />
channel FDM terminal<br />
34 Mbit/s optical fibre line terminal<br />
140 Mbit/s optical fibre line repeater<br />
Basic Group in loop-connected<br />
2700-channel FDM terminal<br />
Supergroup in loop-connected 2700-<br />
channel FDM terminal<br />
SG/MG multiplexer<br />
Channel/BG multiplexer<br />
Carrier generation (channel,<br />
subgroup, group)<br />
MG/SMG multiplexer<br />
Digital multiplexer M12 (1.5/6 Mbit/s)<br />
50-100 34 Mbit/s optical fibre line terminal<br />
SMG/LG multiplexer<br />
Mastergroup in loop-connected<br />
2700-channel FDM terminal<br />
Line repeater in 140 Mbit/s coaxial<br />
line system<br />
ZAX 480 T line terminal with remote<br />
power feeding<br />
ZAX 120 T line terminal with remote<br />
power feeding<br />
100-200 BG/SG multiplexer<br />
565 Mbit/s optical fibre terminal<br />
repeater<br />
SMG in loop-connected 2700-<br />
channel FDM terminal<br />
Line terminal in 4 MHz coaxial line<br />
system<br />
Line terminal in 12 MHz coaxial line<br />
system<br />
200-500 Remote power supply <strong>for</strong> line<br />
system over coaxial cable<br />
Line repeater in 4 MHz coaxial line<br />
system<br />
Line repeater in 12 MHz coaxial line<br />
system<br />
LG in loop-connected 2700-channel<br />
FDM terminal<br />
Line repeater in line system<br />
ZAX 480 T<br />
Line repeater in line system<br />
ZAX 120 T<br />
Line repeater in 2 Mbit/s line system<br />
>70 000 Individual basic frequencies in<br />
centralized basic frequency<br />
generating equipment (duplicated)<br />
Table 3<br />
MTBF <strong>for</strong> transmission-preventing failures in<br />
multiplexer and line equipment.<br />
Reliability data <strong>for</strong> typical<br />
transmission equipments<br />
The range <strong>of</strong> transmission products<br />
comprises several types <strong>of</strong> equipment<br />
with many variants. It is impossible to<br />
present data <strong>for</strong> all these without also<br />
giving an extremely detailed specification<br />
<strong>of</strong> the design and construction.<br />
In order to give a general idea <strong>of</strong> the<br />
reliability <strong>of</strong> Ericsson's transmission<br />
equipments the order <strong>of</strong> magnitude <strong>of</strong><br />
the MTBF <strong>for</strong> some <strong>of</strong> the most frequent<br />
products in the transmission field is<br />
given in table 3.<br />
The values given comprise all equipment<br />
failures that prevent traffic. The<br />
MTBF <strong>for</strong> complete failure in multiplexing<br />
equipment is considerably higher<br />
(1.5-200 times), however, and is dependent<br />
on the design and construction <strong>of</strong><br />
the function block.<br />
Summary<br />
Reliability is one <strong>of</strong> the most important<br />
equipment characteristics and should<br />
be considered just as seriously as other<br />
parameters when evaluating transmission<br />
products. Most technical data can<br />
be assessed immediately in a deterministic<br />
process, but the evaluation <strong>of</strong><br />
quantitative reliability parameters is a<br />
probabilistic process that requires time.<br />
The better the product, the longer the<br />
test period required <strong>for</strong> verification.<br />
With only small amounts <strong>of</strong> equipment<br />
in operation it is practically impossible<br />
to verify quantitatively the guaranteed<br />
reliability. In such cases the reliability<br />
data are given weight and trustworthiness<br />
through well defined prediction<br />
methods and a sensible guarantee.<br />
High built-in reliability also affects system<br />
and network planning in that it reduces<br />
the need <strong>for</strong> redundancy in the<br />
equipment. Distributed traffic, rerouting<br />
<strong>of</strong> links and redundancy at the system<br />
level are better solutions than duplication<br />
<strong>of</strong> the multiplexing equipment.<br />
Such measures also increase the<br />
chances <strong>of</strong> survival <strong>of</strong> the system and<br />
network in cases <strong>of</strong> sabotage, catastrophes<br />
or war.<br />
Ericsson's policy <strong>of</strong> designing and manufacturing<br />
products with high built-in<br />
reliability has proved to be economically<br />
advantageous to the user. Many <strong>of</strong><br />
Ericsson's equipments have been in service<br />
<strong>for</strong> long periods and under widely<br />
varying operational och environmental<br />
conditions with different telecommunications<br />
administrations around<br />
the world. The world-wide experience<br />
thus obtained confirms that this is the<br />
right policy.<br />
References<br />
1. Harris, P. O.: No <strong>System</strong> is Stronger<br />
than its Weakest Component. LM<br />
Ericsson's Leaflet XF/YG 164219.<br />
2. Tigerman, B. and Ahlbom, 0.: Are Reliability<br />
Figures Actually Realized in<br />
Practice?LM Ericsson's Leaflet XF/YG<br />
164 218 and/or: Correlation Between<br />
Predicted and Observed Reliability tor<br />
Telecommunication Transmission<br />
Equipment. Proceedings, Relectronic'<br />
82, 5th Symposium on Reliability in<br />
Electronics, Budapest, Hungary, Oct.<br />
1982.<br />
3. SAKE-UHT (Nordic working group on<br />
reliability): (Evaluation <strong>of</strong> Reliability<br />
with Annex 1, Vocabulary).<br />
4. Tigerman, B.: Presentation <strong>of</strong> Reliability<br />
Data <strong>for</strong> Telecommunication<br />
Transmission <strong>System</strong>s. Proceedings,<br />
Relectronic -77, Symposium on Hi<br />
liability in Electronics, Budapest, Hungary,<br />
Oct. 1977.<br />
5. Tigerman, B.: Economy <strong>of</strong> Redundancy<br />
in Telecommunication <strong>System</strong>s^<br />
Proceedings, Annual Reliability a<br />
Maintainability Symposium, Philadelphia,<br />
USA, Jan. 1985.<br />
6. Johansson, P.: Improved Reliability »<br />
Telecom Equipment Could Justifyj<br />
40% Higher Price. LM Ericsson sLeai<br />
let XF/YG 164 220. ,.„.,<br />
7. Tigerman, B.: Method <strong>for</strong> Estimation °<br />
Spare Parts Requirement <strong>for</strong> Irani<br />
mission <strong>System</strong>s Ericsson Rev.<br />
(1971):4, pp. 141-152.
ERICSSON<br />
^<br />
ISSN 0014-0171 Telefonaktiebolaget LM Ericsson 02186 yung<strong>for</strong>etagen,