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ERICSSON<br />

REVIEW<br />

4 1985<br />

<strong>Field</strong> <strong>Trial</strong> <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong> <strong>System</strong><br />

<strong>Optical</strong> <strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital <strong>Cable</strong>-<strong>TV</strong> Transmission, ZAV 280/4<br />

Wavelength Division Multiplexing <strong>for</strong> <strong>Fibre</strong>-Optic Subscriber Lines<br />

Modems Series 7<br />

Computer Aided Production <strong>of</strong> Plastic Details<br />

Rectifier <strong>for</strong> Mobile Telephone <strong>System</strong>s<br />

The Renewal <strong>of</strong> the London Underground Telecommunications Network<br />

Reliability <strong>of</strong> Transmission Equipment


ERICSSON REVIEW<br />

Number 4 1985 Volume 62<br />

Responsible publisher Gösta Lindberg<br />

Editor Gösta Neovius<br />

Editorial staff Martti Viitaniemi<br />

Address S-126 25 Stockholm, Sweden<br />

Subscription one year $ 16<br />

Published in Swedish, English, French and Spanish with four issues per year<br />

Copyright Telefonaktiebolaget LM Ericsson<br />

Contents<br />

154 • <strong>Field</strong> <strong>Trial</strong> <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong> <strong>System</strong><br />

161 • <strong>Optical</strong> <strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital <strong>Cable</strong>-<strong>TV</strong> Transmission, ZAV 280/4<br />

170 • Wavelength Division Multiplexing <strong>for</strong> <strong>Fibre</strong>-Optic Subscriber Lines<br />

175 • Moders Series7<br />

180 • Computer Aided Production <strong>of</strong> Plastic Details<br />

184 • Rectifier <strong>for</strong> Mobile Telephone <strong>System</strong>s<br />

192 • The Renewal <strong>of</strong> the London Underground Telecommunications<br />

Network<br />

203 • Reliability <strong>of</strong> Transmission Equipment<br />

Cover<br />

Computer aid (CAD/CAM) is widely used in Ericsson's<br />

factories, now also in the manufacture <strong>of</strong><br />

plastic details. See the article on page 180


<strong>Trial</strong> <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong><br />

<strong>System</strong><br />

Kurt Bergsten and Gerhard Gobi<br />

The Swedish Telecommunications Administration and Ericsson are jointly<br />

carrying out a field trial with optical fibre cable-<strong>TV</strong>. Ericsson has developed and<br />

supplied the digital transmission system used between the main centre and<br />

subcentres as well as the equipment <strong>for</strong> the analog subscriber lines. The optical<br />

fibre cable used in the trial was also made by Ericsson.<br />

The authors describe the objectives and scope <strong>of</strong> the field trial and consider the<br />

future development in this engineering field.<br />

UDC 535.394:621.397.74.001.55<br />

optical links<br />

testing<br />

digital communication systems<br />

cable television<br />

isdn<br />

frequency division multiplexing<br />

Fig. 1<br />

Broadband video, audio, data and text<br />

communication network<br />

HC<br />

UC<br />

Head end<br />

Subcentre<br />

Modern telecommunication networks<br />

are heading towards service integration,<br />

with the conversion into digital networks<br />

with transmission over glass fibre<br />

being a major step in this direction. Television<br />

programs will also be transmitted<br />

over such networks in future. The Swedish<br />

Telecommunications Administration<br />

and Ericsson decided to test digital<br />

transmission <strong>of</strong> picture and sound over<br />

optical fibres by carrying out a field trial<br />

<strong>of</strong> a newly developed digital, optical<br />

fibre transmission system within the<br />

framework <strong>of</strong> a cable-<strong>TV</strong> project <strong>for</strong><br />

Skarpnäck, a new suburb near Stockholm.<br />

The Telecommunications Administration's<br />

activities in the field <strong>of</strong> cable television<br />

<strong>for</strong>m part <strong>of</strong> its long-term work to<br />

establish service-integrated broadband<br />

local networks. Such networks, unlike<br />

present-day cable-<strong>TV</strong> networks, will be<br />

based on optical fibre technology and<br />

have a star-shaped structure in order to<br />

facilitate integration with other services,<br />

such as narrowband ISDN, videotelephony,<br />

television conferences and<br />

data transmission. These networks will<br />

also facilitate the introduction <strong>of</strong> interactive<br />

video services such as teleshopping,<br />

telebanking and access to video<br />

libraries via home terminals. It may<br />

there<strong>for</strong>e be <strong>for</strong>eseen that coaxial cables<br />

will gradually be superseded by<br />

fibre cables, starting at the higher levels<br />

<strong>of</strong> cable-<strong>TV</strong> networks, i.e. in trunk and<br />

primary networks. As costs go down<br />

fibre cables will be used increasingly at<br />

lower levels-and in the nineties it is likely<br />

that the fibre cable and digital techniques<br />

will be used right up to the subscriber's<br />

termination unit in the home.<br />

In 1982 the Swedish Telecommunications<br />

Administration and Ericsson started<br />

a joint development project <strong>for</strong> the<br />

implementation <strong>of</strong> the field trial. The<br />

project was aimed at field tests with optical<br />

fibre cable between a head end at the<br />

Farsta automatic exchange and a sub-


155<br />

KURT BERGSTEN<br />

Networks Department<br />

Central Administration <strong>of</strong> Swedish<br />

Telecommunications<br />

GERHARD GOBL<br />

Public Telecommunications Division<br />

Telefonaktiebolaget LM Ericsson<br />

Conventional cable-<strong>TV</strong><br />

Coaxial cable and broadband amplifiers are<br />

used <strong>for</strong> conventional cable-<strong>TV</strong> systems. The<br />

networks have almost exclusively a tree and<br />

branch structure, which has proved to be very<br />

economical <strong>for</strong> the distribution <strong>of</strong> television<br />

and sound radio programs from a head end to<br />

the households.<br />

A conventional cable-<strong>TV</strong> network has the following<br />

levels:<br />

Trunk network, which is the network between<br />

head ends if several such head ends are linked<br />

together. The link between the satellite ground<br />

! station and a head end is also a part <strong>of</strong> the trunk<br />

i network.<br />

/l Primary and secondary network, comprising<br />

J the networks between the head end and the<br />

i points where the signals are delivered to the<br />

I distribution networks.<br />

I<br />

Distribution network, which is constructed in a<br />

residential area or premises. The distribution<br />

centre in a residential area at Skarpnäck<br />

about 10 km from the centre <strong>of</strong> Stockholm.<br />

The 3 km long cable is used to<br />

transmit the <strong>TV</strong> and sound radio programs<br />

which are fed in at the head end<br />

to a subcentre at Skarpnäck. The transmission<br />

is digital. In the subcentre the<br />

signals are converted back to analog<br />

<strong>for</strong>m <strong>for</strong> further distribution over a conventional<br />

cable-<strong>TV</strong> system to the households<br />

in the area. The field trial has since<br />

been extended by an additional fibreoptic<br />

cable to <strong>of</strong>fer the same programs<br />

as at Skarpnäck to a residential area at<br />

Enskededalen, about 4.5 km from the<br />

main centre at Farsta. Fig. 1 shows the<br />

fibre-optic network serving Skarpnäck<br />

and Enskededalen. The network may be<br />

seen as a first stage in the construction<br />

<strong>of</strong> a future broadband video, audio, data<br />

and text communication network. The<br />

figure also shows a planned extension<br />

whereby a satellite antenna on the Kaknäs<br />

Tower is connected to the Skarpnäck<br />

network. Programs received via<br />

INTELSAT and other satellites may then<br />

be distributed over the cable-<strong>TV</strong> network.<br />

Objectives<br />

The introduction <strong>of</strong> new products, e.g.<br />

transmission systems, in telecommunication<br />

networks is nearly always preceded<br />

by more or less extensive field<br />

trials aimed at detecting any weaknesses<br />

in the system in good time so that<br />

networks correspond generally to today's central<br />

antenna networks.<br />

Base network, is a common name <strong>for</strong> trunk,<br />

primary and secondary networks.<br />

The Swedish Telecommunications Administration<br />

is today constructing cable-<strong>TV</strong> networks at<br />

all these levels. The main emphasis is on base<br />

networks while distribution networks will be<br />

constructed principally in new residential<br />

areas.<br />

Broadband networks<br />

In a future service-integrated broadband network<br />

optical fibres will be used also <strong>for</strong> the<br />

subscriber lines. The networks will have a starshaped<br />

structure and every subscriber will be<br />

connected to a central point in the network<br />

where there is switching equipment <strong>for</strong> different<br />

services such as telephony, television<br />

and sound radio programs. In such a network<br />

only the programs selected by the subscriber at<br />

a particular time will be transmitted.<br />

they can be put right be<strong>for</strong>e the system<br />

is introduced on a wider scale. A field<br />

trial also provides valuable experience<br />

and ideas <strong>for</strong> future improvements. The<br />

aim<strong>of</strong> the field trial is to gain experience<br />

<strong>of</strong><br />

- digitization <strong>of</strong> television and sound<br />

radio signals, comprising methods<br />

<strong>for</strong> digitization, encoding and reduction<br />

<strong>of</strong> redundancy in <strong>TV</strong> pictures<br />

- transmission engineering, comprising,<br />

modulation methods, the capacity<br />

and quality <strong>of</strong> the link, cost optimization,<br />

circuitry and choice <strong>of</strong> components<br />

- installation techniques, comprising<br />

the handling <strong>of</strong> fibre cables in base<br />

networks at branches, termination,<br />

splicing, fault tracing and repair<br />

- system engineering with network topology,<br />

integrated services, mix <strong>of</strong><br />

distributive and interactive services,<br />

control and supervision as well as<br />

economy<br />

- operation and maintenance <strong>of</strong> fibreoptic<br />

cable-<strong>TV</strong> systems, comprising<br />

the collection, transmission and presentation<br />

<strong>of</strong> alarms.<br />

Selection <strong>of</strong> the route<br />

A residential area in Skarpnäck was<br />

chosen <strong>for</strong> the trial. In this area some<br />

4000 flats are being built during the<br />

period 1983-1987, and also about 150<br />

small houses. South <strong>of</strong> the area some<br />

light industries will be located. The<br />

Farsta automatic exchange about 3 km<br />

from Skarpnäck has been selected as<br />

the head end. Along the entire route between<br />

the Farsta exchange and Skarpnäck<br />

there are ducts to be shared by<br />

metallic telephony and fibre cables, resulting<br />

in major cost reductions.<br />

Along the route there are also other residential<br />

areas, e.g. Norra Sköndal and<br />

Södra Sköndal, which hence<strong>for</strong>th may<br />

receive <strong>TV</strong> and sound radio signals from<br />

the main centre by optical tapping <strong>of</strong> the<br />

fibre-optic cable.<br />

In 1984 an existing residential area in<br />

Enskededalen with some 2000 flats was<br />

included in the trial area.<br />

<strong>System</strong> structure<br />

Digital transmission<br />

The block diagram <strong>of</strong> the trial plant is<br />

shown in fig. 2. Two optical cables, each


Head end (HC]<br />

280 Mbit/s<br />

Farsta automatic exchange<br />

Enskede<br />

Subcentre (UC)<br />

Skarpnäck<br />

Fig. 2<br />

Block diagram <strong>of</strong> the digital trial plant between<br />

Farsta and Skarpnäck<br />

Fig. 3<br />

A branching point on the optical fibre cable<br />

between Farsta and Skarpnäck<br />

containing 12 fibres, have been laid between<br />

the Farsta automatic exchange<br />

and the subcentre at Skarpnäck. The cables<br />

are <strong>of</strong> standard size. The large number<br />

<strong>of</strong> fibres was selected with future<br />

experiments in mind.<br />

The fibre-optic cable has been provided<br />

with optical taps so that other residential<br />

areas along the route can be supplied<br />

with <strong>TV</strong> and sound radio programs<br />

from the main centre. There are three<br />

optical taps in tandem, see fig. 2. A<br />

branching point is shown in fig. 3.<br />

To gain experience <strong>of</strong> the effect <strong>of</strong> different<br />

branching methods on the transmission<br />

characteristics two different<br />

types <strong>of</strong> coupler have been installed,<br />

one mode-selective (fused type) and one<br />

non-mode-selective (lens and mirror).<br />

The digital fibre-optic transmission system<br />

ZAV280/4, which is described separately,<br />

is used <strong>for</strong> the transmission.<br />

ZAV280/4 transmits 4 television channels<br />

and 16 mono sound channels over<br />

each fibre. Each video signal requires<br />

67.2 Mbit/s and each sound channel<br />

480 kbit/s. The gross bit rate on each<br />

fibre is 280 Mbit/s. In the subcentre at<br />

Skarpnäck the digital <strong>TV</strong> and sound radio<br />

signals are converted to analog signals<br />

and placed in their respective frequency<br />

positions in the 47-400 MHz<br />

band which is transmitted to the households<br />

on coaxial cable.<br />

The fibres are <strong>of</strong> standard multimode<br />

graded index type with the dimensions<br />

50/125 /u.m. The bandwidth-length product<br />

is >500 MHzx km. The transmission<br />

wavelength is 850 nm.<br />

The trial plant was put into operation in<br />

October 1984 with transmission <strong>of</strong> 4 <strong>TV</strong><br />

channels from the head end at Farsta to<br />

Skarpnäck.<br />

In February 1985 the capacity on the<br />

route was increased to comprise three<br />

280 Mbit/s line systems and six <strong>TV</strong> encoders/decoders<br />

<strong>for</strong> 70 Mbit/s. A couple<br />

<strong>of</strong> encoders/decoders <strong>for</strong> 140 Mbit/s<br />

have also been acquired <strong>for</strong> reference<br />

purposes.<br />

In March 1985 a 280 Mbit/s line system<br />

and four <strong>TV</strong> encoders/decoders <strong>for</strong><br />

70 Mbit/s were installed on the route between<br />

the Farsta and Enskede automatic<br />

exchanges.<br />

The fibre-optic trunk line built up <strong>of</strong><br />

modules comprising four television<br />

channels perfibre, which means that the<br />

plant can easily be extended <strong>for</strong> transmission<br />

<strong>of</strong> the 32 <strong>TV</strong> channels and 2*<br />

stereophonic sound channels <strong>for</strong> which<br />

the conventional cable-<strong>TV</strong> plant at<br />

Skarpnäck is designed.<br />

In the summer <strong>of</strong> 1985 the transmission<br />

capacity on the Farsta-Skarpnäck anc<br />

Farsta-Enskede routes amounted to<br />

digital <strong>TV</strong> channels and 12 digital sterec<br />

channels.<br />

Interiors from the main centre and subcentre<br />

are shown in fig. 4 and 5.


Fig. 4<br />

The head end at Farsta<br />

Fig. 5<br />

The subcentre at Skarpnäck<br />

Fig. 6<br />

The receiving antenna at the head end Farsta<br />

Program inputs<br />

Program inputs at the main centre are<br />

obtained from a receiving station at the<br />

Farsta automatic exchange. The station<br />

which is equipped with a 5-metre parabolic<br />

antenna receives broadcasts from<br />

the European Communications Satellite<br />

ECS on 12 GHz.<br />

Fig. 6 shows the receiving antennas at<br />

the main centre.<br />

The following programs are at present<br />

received from ECS and transmitted to<br />

the trial areas:<br />

- Sky Channel from UK<br />

- Music Box from the UK<br />

- <strong>TV</strong>5 from France.<br />

\«SC»*jÄiääii.<br />

There is also a smaller parabolic antenna<br />

on the ro<strong>of</strong> <strong>of</strong> the automatic exchange<br />

<strong>for</strong> reception <strong>of</strong> television transmissions<br />

from the Russian <strong>TV</strong> satellite<br />

Ghorizont. The Russian program is also<br />

transmitted to the trial areas.<br />

Be<strong>for</strong>e the French and Russian <strong>TV</strong> programs<br />

are transmitted to the households<br />

they must first be converted from<br />

SECAM to PAL, as France and the Soviet<br />

Union use a different <strong>TV</strong> standard. This<br />

conversion is done at the head end.<br />

A local television channel is also available<br />

<strong>for</strong> clubs and other associations.<br />

This channel also provides text in<strong>for</strong>mation<br />

about the programs to be transmitted<br />

on the various channels.<br />

The Swedish programs <strong>TV</strong>1 och<strong>TV</strong>2,the<br />

sound radio programs P1-P5 and a<br />

community radio program are received<br />

at the subcentre at Skarpnäck and<br />

modulated into the 47-400 MHz band<br />

which is transmitted to the households<br />

on the conventional cable-<strong>TV</strong> network.<br />

Subscriber equipment<br />

In a future service-integrated fibre-optic<br />

broadband network fibre cables will<br />

also be used <strong>for</strong> subscriber terminations.<br />

The networks will have a starshaped<br />

structure and different services,<br />

such as "narrow-band ISDN", highspeed<br />

data, videotelephony, videoconference,<br />

will be transmitted over one


158<br />

Switching equipment<br />

Fig. 7<br />

Future service-integrated broadband network<br />

Individual optical fibres are run to each flat from<br />

centrally situated switching equipment <strong>for</strong> video,<br />

audio, data and text transmission. The subscriber<br />

can himself select via the switching unit what he<br />

wishes to see and pay <strong>for</strong> <strong>of</strong> the <strong>TV</strong> programs<br />

<strong>of</strong>fered<br />

Fig. 9<br />

The demonstration room at Skarpnäck<br />

and the same fibre in addition to television<br />

and stereo radio programs. Digital<br />

techniques will be adopted both <strong>for</strong><br />

transmission and switching (fig. 7).<br />

To give an idea <strong>of</strong> the <strong>for</strong>m that a future<br />

subscriber network may take, a demonstration<br />

plant <strong>for</strong> integrated fibre-optic<br />

subscriber termination has been built<br />

up at Skarpnäck. The subscriber termination<br />

comprises a video conference<br />

room and a demonstration room arranged<br />

on the same premises at<br />

Skarpnäck. The premises are connected<br />

via optical fibres to the<br />

Skarpnäck subcentre, fig. 1.<br />

The demonstration room is designed as<br />

the living-room <strong>of</strong> the future. It contains<br />

a television set, stereo set, telephone,<br />

Datavision, video disc, compact disc<br />

player, large-screen <strong>TV</strong>, home computer<br />

equipment, etc. The room will later be<br />

furnished with equipment <strong>for</strong> still more<br />

futuristic services such as videotelephony,<br />

video library, and <strong>for</strong> shopping<br />

and banking via a home terminal.<br />

The block diagram <strong>of</strong> the demonstration<br />

plant, is shown in fig. 8. The equipment<br />

is described in greater detail in another<br />

article in this issue <strong>of</strong> Ericsson Review 2 .<br />

The demonstration room, fig. 9, is connected<br />

via optical fibres to video and<br />

audio switching equipment in the subcentre.<br />

In the demonstration room a<br />

small remote control unit (infrared<br />

transmitter) is used to select the desired<br />

<strong>TV</strong> and stereo program. A control signal<br />

is transmitted digitally over the fibre-optic<br />

subscriber line to the microprocessor<br />

in the switching equipment, which<br />

sets up the connection. Wavelength<br />

multiplexors enable a <strong>TV</strong> and a stereo<br />

program to be transmitted simultaneously<br />

over the subscriber fibre, which is<br />

also used <strong>for</strong> the transmission <strong>of</strong> control<br />

signals in the opposite direction. The<br />

video and audio signals are transmitted<br />

over the subscriber line using analog<br />

pulse frequency modulated systems.<br />

In the demonstration room there is also<br />

a telephone set connected via an optica<br />

fibre to the Farsta telephone exchange<br />

The video conference room, fig- 1 ° l!<br />

connected via two optical fibres to<br />

video switching unit at Farsta. The u r


<strong>TV</strong>T/HC<br />

Farsta<br />

p<br />

F<br />

M<br />

ii<br />

P<br />

F<br />

M<br />

Farsta<br />

automatic<br />

exchange<br />

Conference switch<br />

ET<br />

ET<br />

PfM<br />

\ /JV /J^adio<br />

UC<br />

Skarpnäck<br />

PFM<br />

© ®<br />

Demonstration<br />

room<br />

Skarpnäck<br />

Video conference room<br />

Fig. 8<br />

Block diagram showing how the video conference<br />

and demonstration rooms are connected over<br />

optical fibres to the audio and video switching<br />

equipment at the subcentre<br />

<strong>for</strong>ms part <strong>of</strong> a video network, working<br />

with analog circuits, that has been constructed<br />

in Stockholm. On fibre is used<br />

<strong>for</strong> the transmission <strong>of</strong> video and audio<br />

signals to the video conference room,<br />

the other <strong>for</strong> the transmission <strong>of</strong> the<br />

camera signal and sound in the opposite<br />

direction. For these signals, too, analog<br />

transmission with pulse frequency modulated<br />

systems is used.<br />

From the video conference room conferences<br />

can be held with every other<br />

video conference room connected to<br />

the Swedish Administration's video network<br />

or with any <strong>of</strong> the more than 20<br />

public video conference rooms that the<br />

Swedish Administration has in operation<br />

in Sweden.<br />

The Skarpnäck <strong>TV</strong> switching unit has a<br />

capacity <strong>of</strong> 30 incoming <strong>TV</strong> and as many<br />

stereo signals. There are ten outgoing<br />

lines available, so some other locations<br />

can be connected to the switching<br />

equipment, e.g. some <strong>of</strong> the schools in<br />

the area and the library.<br />

Experience gained and<br />

further development<br />

Picture coding<br />

The selected encoding method, adaptive<br />

differential PCM (ADPCM), provides<br />

an excellent picture quality. This was<br />

confirmed in a test made by the Swedish<br />

Telecommunications Administration<br />

and Swedish Television. A subjective<br />

quality assessment was made with six<br />

program sections using the method <strong>of</strong><br />

comparing pairs <strong>of</strong> pictures with small<br />

differences in quality. The test subjects<br />

were divided into two groups, one consisting<br />

<strong>of</strong> eight video experts and the<br />

other <strong>of</strong> 16 "ordinary" <strong>TV</strong> viewers. The<br />

expert group recorded a certain deterioration<br />

<strong>of</strong> the picture, whereas the viewer<br />

group could see no significant deterioration.<br />

The opinion was that 70 Mbit/s<br />

ADPCM encoders can very well be used<br />

<strong>for</strong> the distribution <strong>of</strong> PAL video signals.<br />

The encoder also transmits teletext signals<br />

satisfactorily.<br />

This ADPCM encoder is intended <strong>for</strong><br />

transmission over a medium with low bit<br />

error rate (BER), e.g. optical fibre circuits,<br />

and functions well down to a BER<br />

value <strong>of</strong> c. 10~ 7 .<br />

Passive branching<br />

The installation <strong>of</strong> the passive fibre couplers<br />

was done using the same routines<br />

as employed <strong>for</strong> other cable installations.<br />

The couplers were placed in their<br />

own splicing box, furnished with stub<br />

cables, which were then spliced to the<br />

fibre cables. The difference between<br />

mode-selective and non-mode-selective


160<br />

Fig. 10<br />

The teleconference room at Skarpnäck<br />

couplers could be observed, especially<br />

on the first coupler which is only a few<br />

tens <strong>of</strong> metres from the transmitter. The<br />

mode-selective (fused) coupler exhibited<br />

a lower effective coupling factor<br />

measured at the end <strong>of</strong> the cable owing<br />

to the fact that mainly higher modes are<br />

coupled into the secondary fibre and<br />

these are then subjected to higher attenuation.<br />

With the non-mode-selective<br />

coupler (lens/mirror) such phenomena<br />

are avoided.<br />

Evaluation <strong>of</strong> the couplers is continuing<br />

in the field trial in order to produce reliable<br />

data <strong>for</strong> the planning <strong>of</strong> networks<br />

with passive branching.<br />

Transmission distance<br />

The transmission <strong>of</strong> 280 Mbit/s over a<br />

multimode fibre is limited mainly by the<br />

mode dispersion <strong>of</strong> the fibre, but material<br />

dispersion cannot be entirely disregarded.<br />

With wideband fibers (more<br />

than 800 MHzxkm) a repeater spacing<br />

<strong>of</strong> 7-8 km is normally attained. This is<br />

sufficient <strong>for</strong> the primary network and in<br />

most cases also <strong>for</strong> the trunk network.<br />

Most administrations today install mainly<br />

single-mode fibres in their fibre-optic<br />

networks and a single-mode version <strong>of</strong><br />

ZAV 280/4 is also available. The dispersion<br />

limitation is thereby eliminated and<br />

the range <strong>of</strong> the system will depend almost<br />

entirely on the attenuation <strong>of</strong> the<br />

route. The single-mode version <strong>of</strong><br />

ZAV 280/4 operates at 1300 nm and will<br />

permit repeater spacings <strong>of</strong> at least 25-<br />

30 km.<br />

In the long distance network video<br />

transmission will take place mainly on<br />

565 Mbit/s line systems with 8 <strong>TV</strong> channels<br />

per fibre.<br />

Operation and maintenance <strong>of</strong> the<br />

hybrid network<br />

An important task <strong>for</strong> the field trial is to<br />

evaluate the methods <strong>for</strong> operation and<br />

maintenance <strong>of</strong> cable-<strong>TV</strong> networks. At<br />

Skarpnäck alarm collection is done by<br />

an alarm collection network which<br />

transmits the alarm signals to the Swedish<br />

Administration's supervisory centre,<br />

from which the necessary measures are<br />

ordered.<br />

Referenses<br />

1. Gobi, G. and Jacobson, S.: Optics!<br />

<strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital <strong>Cable</strong>- iv<br />

Transmission, ZAV280/4. Ericsson<br />

Rev. 62 (1985):3, pp. 161-169.<br />

2. Hansson, A.-K. and Jacobson, »••<br />

Wavelength Division Multiplexing w<br />

<strong>Fibre</strong>-Optic Subscriber lines. Encsso<br />

Rev. 62(1985):3, pp. 170-174.


<strong>Optical</strong> <strong>Fibre</strong> <strong>System</strong> <strong>for</strong> Digital<br />

<strong>Cable</strong>-<strong>TV</strong> Transmission, ZAV 280/4<br />

Gerhard Gobi and Sten Jacobson<br />

ZAV 280/4 is a system <strong>for</strong> digital transmission <strong>of</strong> television and stereo sound<br />

programs over optical fibre. It has been designed <strong>for</strong> use in large cable-<strong>TV</strong><br />

distribution networks, at the upper network levels. The digital transmission<br />

ensures high picture and sound quality regardless <strong>of</strong> the size <strong>of</strong> the network.<br />

ZAV 280/4 was developed by Ericsson in collaboration with the Swedish<br />

Telecommunications Administration and the first field trial took place in a suburb<br />

<strong>of</strong> Stockholm (Skarpnäck).<br />

The authors describe the design and function <strong>of</strong> the system and also discuss the<br />

network structure.<br />

UDC 535.394:621.397.74<br />

cable television<br />

optical links<br />

digital communication systems<br />

<strong>System</strong> ZAV 280/4 has been developed<br />

to provide high-quality transmission <strong>of</strong><br />

picture and audio signals in large and<br />

medium-sized cable-<strong>TV</strong> networks. The<br />

high quality is ensured by means <strong>of</strong> digital<br />

transmission over optical fibre.<br />

In a cable-<strong>TV</strong> network, fig. 1, ZAV 280/4<br />

is used at the trunk and primary network<br />

levels, while conventional analog coaxial<br />

cable systems are used at the secondary<br />

and on premises network levels.<br />

Such a network structure is sometimes<br />

called a hybrid network because different<br />

transmission systems are used in<br />

different parts <strong>of</strong> the network. As can be<br />

seen from the system designation,<br />

ZAV 280/4, the system data rate is<br />

280 Mbit/s, which permits the transmission<br />

<strong>of</strong> four digital video signals and 16<br />

audio channels, corresponding to four<br />

television programs and four to six<br />

stereo audio programs (depending on<br />

whether the television programs have<br />

stereo or mono sound). The system also<br />

has a data transmission capacity <strong>of</strong><br />

2x640 kbit/s.<br />

ZAV 280/4 has a modular structure<br />

based on the standard transmission rate<br />

<strong>of</strong> 139.264 Mbit/s, both as regards the<br />

electrical and the mechanical construction.<br />

ZAV 280/4 can there<strong>for</strong>e be<br />

used as encoding equipment with either<br />

140 or 565 Mbit/s line systems. The system<br />

is then equipped with CMI adapters<br />

instead <strong>of</strong> optical transmitters and receivers<br />

in order to provide a standard<br />

CCITT D4 interface.<br />

The system <strong>of</strong>fers optical transmission<br />

over multi-mode fibres at a wavelength<br />

<strong>of</strong> 850 nm or over single-mode fibres at<br />

1300 nm, with a repeater span <strong>of</strong><br />

5-7 km (with a fibre bandwidth <strong>of</strong> 500-<br />

800 MHz km) or 25-30 km respectively.<br />

Active (electrical) and passive (optical)<br />

branching equipment and regenerators<br />

are also available to ensure flexibility as<br />

regards network configuration.<br />

The basic version <strong>of</strong> ZAV 280/4 comprises<br />

two 19" magazines having a<br />

Hepeater and<br />

active branching<br />

Trunk network-^<br />

Primary network<br />

Base^p<br />

band<br />

^7<br />

Local<br />

centre<br />

Repeater<br />

Trunk<br />

line<br />

wn<br />


GERHARD GOBL<br />

Public Telecommunications Division<br />

Telefonaktiebolaget LM Ericsson<br />

STEN JACOBSON<br />

Ericsson Fiber Optics AB<br />

Fig. 3<br />

Block diagram <strong>of</strong> the digital optical fibre cable-<strong>TV</strong><br />

transmission system ZAV 280/4<br />

height<strong>of</strong> six building modules (244 mm)<br />

at both the send and receive sides, fig. 2.<br />

<strong>System</strong> ZAV 280/4 has been developed<br />

in collaboration with the Swedish Telecommunications<br />

Administration.<br />

Equipment<br />

ZAV 280/4 is made up <strong>of</strong> a number <strong>of</strong><br />

function blocks as in fig. 3. The equipment<br />

is accommodated in 19" magazines<br />

<strong>for</strong> rack mounting.<br />

The encoder (ZFV 495012/101 or 102)<br />

contains video encoders, audio encoders,<br />

data transmitter and multiplexer.<br />

The output is a 139.264 Mbit/s data<br />

stream (CMI or binary coded) which<br />

contains two video signals, eight audio<br />

signals, a 640 kbit/s data signal and synchronizing<br />

in<strong>for</strong>mation.<br />

The encoder can also be furnished with<br />

a 280 Mbit/s optical transmitter which<br />

multiplexes data from two encoder<br />

blocks and transmits it over an optical<br />

fibre. It is then called a transmitter<br />

(ZFV 495011).<br />

The branching unit (ZFV 49505 or<br />

ZFV 49506) is a function block containing<br />

optical receivers, optical transmitters<br />

and adapter functions in various<br />

combinations. A branching unit enables<br />

the signal to be branched into at mosl<br />

six optical and one electrical output.<br />

The decoder (ZFV 495021/102 or 103)<br />

contains frame synchronization and demultiplexing<br />

<strong>for</strong> 139.264 Mbit/s in addition<br />

to a video decoder, audio decoder<br />

and data receiver.<br />

The decoder may also be furnished with<br />

a 280 Mbit/s optical receiver which demultiplexes<br />

the received signal and supplies<br />

two decoders with a 140 Mbit/s<br />

data stream each. It is then called a receiver<br />

(ZFV 495021/101).<br />

Picture<br />

encoder<br />

Picture<br />

decoder<br />

Sound<br />

encoder<br />

Data<br />

transmitter<br />

140 Mbit/s encoder<br />

Frame<br />

multiplexer<br />

D1<br />

D2<br />

<strong>Optical</strong><br />

transmitter<br />


5 bits<br />

ADPCM<br />

8 bits<br />

'Linear" PCM<br />

Analog<br />

video signal<br />

1<br />

Reconstruction<br />

^ Fine Next<br />

" ^ Coarse state<br />

O<br />

+<br />

Out<br />

Control<br />

logic<br />

i<br />

Line<br />

memory<br />

3T<br />

delay<br />

Factor<br />


Fig. 5, above left<br />

Two-channel A/D video converter<br />

Fig. 6, above centre<br />

Two-channel ADPCM video encoder<br />

Fig. 8, above right<br />

Audio decoder <strong>for</strong> four channels<br />

ent sample with 32-level resolution (corresponding<br />

to five bits). The quantizer<br />

has two modes and is switched between<br />

them on the basis <strong>of</strong> in<strong>for</strong>mation from<br />

earlier values on the same line and also<br />

values from the preceding line (two-dimensional<br />

prediction).<br />

The encoder is adaptive, which means<br />

that it switches between the two quantizing<br />

ranges, fine and coarse, depending<br />

on the picture content. Control ol<br />

the adaptivity is optimized <strong>for</strong> maximal<br />

subjective quality, i.e. is determined by<br />

how the eye perceives the picture.<br />

Fig. 7a<br />

Block diagram <strong>of</strong> PCM audio encoder<br />

Analog<br />

audio signal<br />

14 bits<br />

Linear PCM<br />

Serial<br />

audio dala<br />

In 1 (H)O-j—<br />

14<br />

-f-<br />

15<br />

I 7 MSB<br />

Generation<br />

<strong>of</strong><br />

parity bit<br />

PISO<br />

-I*- Out<br />

i 7 MSB<br />

Generation<br />

<strong>of</strong><br />

parity bit<br />

In 2(V) o -U^<br />

X)<br />

14<br />

Data clock<br />

Sampling clocks<br />

f = 960 kHz<br />

f« = 32 kHz<br />

Fig. 7b<br />

Block diagram <strong>of</strong> PCM audio decoder<br />

Serial<br />

audio data<br />

n O I • SIPO<br />

Data clock<br />

11 /ISB<br />

7ti rfSB<br />

15<br />

Parity<br />

check<br />

Parity<br />

check<br />

t<br />

15<br />

t m<br />

1<br />

1<br />

Buffer<br />

Buffer<br />

14 bits<br />

Linear PCM<br />

1<br />

k<br />

D /<br />

A<br />

/<br />

Sampling clocks<br />

I<br />

/ H<br />

i<br />

Sin x<br />

X<br />

Sin x<br />

X<br />

oo<br />

oo<br />

Analog<br />

audio signal<br />

H<br />

|<br />

1<br />

I 1<br />

i<br />

j<br />

I<br />

1<br />

|<br />

i — ^<br />

I<br />

1<br />

„ Out 11<br />

Out 2 •<br />

f = 960 kHz<br />

t = 32 kHz


Fig. 9a<br />

Frame structure <strong>for</strong> the multiplexer<br />

Frame sync.<br />

12<br />

Row 1<br />

120<br />

4<br />

2<br />

120<br />

4<br />

(4352 bits)<br />

35<br />

120<br />

4<br />

Bit r<br />

Video field Bit 120<br />

Bit 124<br />

Fig. 9b<br />

The arrangement <strong>of</strong> the video field in the frame<br />

Bit<br />

o<br />

Video channel<br />

Word<br />

1212 12 12 12 1212 12 12 12 12 12 12 12 12<br />

12<br />

Column<br />

Row 1<br />

7<br />

14<br />

21<br />

1 2 3<br />

i<br />

Audio<br />

Data<br />

Audio<br />

Data<br />

Audio<br />

Data<br />

Audio<br />

4<br />

The Swedish Telecommunications Administration,<br />

together with Swedish<br />

Television, has evaluated the encoder in<br />

a subjective test. The subjective picture<br />

quality <strong>of</strong> the encoder was judged to lie<br />

in the interval 4.5-4.7 (on a 5-degree<br />

scale <strong>for</strong> subjective quality), which implies<br />

insignificant degradation <strong>of</strong> the<br />

picture quality.<br />

The complexity <strong>of</strong> the encoder will be<br />

seen from figs. 5 and 6, which show the<br />

A/D converter and ADPCM encoder <strong>for</strong><br />

two channels on two printed circuit<br />

boards <strong>of</strong> type ROF (82x60 modules <strong>of</strong><br />

2.54 mm). The decoder <strong>for</strong> two channels,<br />

on the other hand, is accommodated<br />

on a single board.<br />

Audio codec<br />

The chief system parameters <strong>of</strong> the audio<br />

codec comply with the international<br />

standard <strong>for</strong> digital audio transmission,<br />

figs. 7a and b.<br />

bit-interleaved and shifted out to the<br />

multiplexor in the <strong>for</strong>m <strong>of</strong> a 960 kbit/s<br />

(480 kbit/s <strong>for</strong> each channel) serial data<br />

stream.<br />

The decoder's filter contains a (sine x)/x<br />

correction to produce a flat frequency<br />

characteristic in the pass band. On the<br />

decoder side the circuits can be made<br />

more compact than on the encoder side,<br />

fig. 8. This has meant that the modularity<br />

is four channels per printed circuit<br />

board on the decoder side and two per<br />

board on the encoder side.<br />

Multiplexing<br />

Frame structure<br />

The multiplexor in ZAV 280/4 combines<br />

two video signals, eight audio signals<br />

and two data signals into a serial stream<br />

with the data rate <strong>of</strong> 139.264 Mbit/s. This<br />

is done using the frame structure shown<br />

in fig. 9.<br />

28<br />

35<br />

Data<br />

Audio<br />

Data<br />

Fig. 9c<br />

The arrangement <strong>of</strong> the audio/data field in the<br />

frame<br />

Fig. 9d<br />

The structure <strong>of</strong> the frame alignment word<br />

Word 1 1 1 1 1 0 1 0 0 0 0 0<br />

Pulse shapei<br />

U~l<br />

The sampling frequency <strong>of</strong> 32 kHz at<br />

15 kHz audio bandwidth was chosen <strong>for</strong><br />

ZAV 280/4 in accordance with CCITT<br />

Recommendation 606. This imposes exacting<br />

demands on the filtering. In<br />

ZAV 280/4 this problem is solved with a<br />

phase-linear active filter <strong>of</strong> the eleventh<br />

order developed by RIFA. The audio encoder<br />

also uses 14-bit linear PCM and a<br />

simple error protection function, a parity<br />

bit <strong>for</strong> the seven most significant bits,<br />

the preceding sample being repeated if<br />

an error has occurred in the transmission.<br />

This method provides good protection<br />

up to a bit error rate <strong>of</strong> approximately<br />

10~ 5 and has the desired effect that the<br />

sound quality is fully satisfactory even if<br />

the picture, <strong>for</strong> example due to a fault in<br />

the transmission equipment, is heavily<br />

disturbed.<br />

The audio encoder's data consist <strong>of</strong> 15-<br />

bit words from two channels, which are<br />

The frame frequency is 32 kHz and a<br />

frame contains 4 352 bits, which gives<br />

the data rate <strong>of</strong> 139.264 Mbit/s.<br />

The frame consists <strong>of</strong> a 12-bit frame<br />

alignment word, fig. 9d, and 35 lines <strong>of</strong><br />

124 bitseach,fig.9a. Each line in its turn<br />

consists <strong>of</strong> 120 bits <strong>for</strong> video and four<br />

bits <strong>for</strong> audio or data.<br />

The video field, fig. 9. is organized as 12<br />

packages <strong>of</strong> 10 bits, the 10 bits corresponding<br />

to a video sample <strong>of</strong> five bits<br />

<strong>for</strong> each <strong>of</strong> the two video channels in a<br />

frame. In a 10-bit video package video<br />

data are rearranged so that they lie alternately<br />

with one bit from channel 1 and<br />

the next from channel 2.<br />

The audio/data field consists <strong>of</strong> the last<br />

four bits in each line, <strong>for</strong>ming a field <strong>of</strong><br />

35x4 = 140 bits, fig. 9c. Each <strong>of</strong> the four<br />

columns contains 30 audio bits corresponding<br />

to two sound samples from an<br />

audio encoder board and five data bits.


Digital<br />

input signals<br />

Digital<br />

output signals<br />

Picture<br />

Sync word<br />

Channellselection<br />

H<br />

Sync<br />

algorithm<br />

Picture<br />

Data<br />

Data<br />

Clock<br />

Transmission<br />

equipment<br />

Data<br />

Clock<br />

Signal<br />

converter<br />

_^<br />

Dalj<br />

Souna<br />

'Sync<br />

Control<br />

Frame multiplexer<br />

Frame handler<br />

Frame<br />

demultiplexer<br />

Fig. 10<br />

Frame multiplexer and frame demultiplexer tor<br />

ZAV 280/4<br />

Fig. 11<br />

State diagram <strong>for</strong> the sync algorithm used in the<br />

frame demultiplexers<br />

Wrong sync word<br />

Right sync word<br />

Sync word found<br />

Audio and data are evenly distributed in<br />

the columns, so that throughout there<br />

are six audio bits and 1 data bit vertically.<br />

Frame handling<br />

On the receiver side <strong>of</strong> the system, synchronization<br />

<strong>of</strong> the data stream and<br />

identification <strong>of</strong> the frame structure<br />

must be effected to permit demultiplexing.<br />

All <strong>of</strong> this is done in the frame handler,<br />

fig. 10.<br />

Frame synchronization is done with an<br />

algorithm <strong>of</strong> the same type as the one<br />

used in line systems and as recommended<br />

by CCITT, fig. 11. The algorithm<br />

implies that the synchronized basic<br />

state is not released until an error in the<br />

frame alignment word has occurred four<br />

times. Only then is the synchronization<br />

released and a search is started <strong>for</strong> a<br />

new frame alignment word in the data<br />

stream. If one is found, the stream is<br />

locked again but a return to the synchronized<br />

basic state is not made until it<br />

has been confirmed twice again that the<br />

frame alignment word is the correct one.<br />

An algorithm <strong>of</strong> this type ensures very<br />

stable synchronization. In practice it<br />

means that, apart from the start-up procedure<br />

when the equipment is switched<br />

on, the system never loses its synchronization<br />

as long as the equipment functions.<br />

The frame handler generates al<br />

the control signals which identify the<br />

frame structure and indicate the timing<br />

to the decoder units and demultiplexoi<br />

The frame handler also controls the<br />

channel selection in the optical receiver<br />

so that the receiver changes channel<br />

(see section Receiver) if frame synchronization<br />

has not been obtained withina<br />

given time.<br />

Finally the data stream is descrambleo<br />

with a reset scrambler to recreate the<br />

correct data stream as it was be<strong>for</strong>e the<br />

corresponding scrambling in the multiplexer.<br />

No scrambling takes placeon<br />

the frame alignment word (12 bits).<br />

The object <strong>of</strong> the scrambling together<br />

with the rearrangement <strong>of</strong> bits in the<br />

frame structure is to ensure a balanced<br />

data stream without long sequences <strong>of</strong><br />

ones or zeroes.<br />

The frame handler consists <strong>of</strong> a fou'<br />

layer printed circuit board and is equipped<br />

with high-speed logic <strong>of</strong> ECLtype<br />

MUX/DEMUX<br />

The multiplexer and demultiplexer, respectively,<br />

combine and separate the<br />

video/audio channels and data.<br />

The multiplexer assembles the fra" 16<br />

structure from data and timing in<strong>for</strong>mation<br />

and scrambles the serial #<br />

stream except the frame alignme ṟ<br />

word, in a reset scrambler.<br />

To take up time differences which a f)<br />

when video data are placed in the f^in<br />

bursts (it takes time to insert a"»';<br />

data and frame alignment bits) '<br />

(First In First Out) buffers are usedthe<br />

inputs to the multiplexer.


280 Mbit/s<br />

optical<br />

interface<br />

280 Mbit/s<br />

electrical<br />

interface<br />

140 Mbit/s<br />

electrical<br />

interface<br />

BIAS =<br />


Power<br />

ZAV 280/4 has individual power supply<br />

to each magazine. This ensures full<br />

modularity at the magazine (evel anda<br />

reasonable size <strong>of</strong> the knock-out unit in<br />

the system. The maximum unit thuscorresponds<br />

to four <strong>TV</strong>-channels.<br />

The primary system voltage is -48Vd.c.<br />

If this voltage is not available, rectifiers<br />

are used which convert 220 V or 110V<br />

a.c. to -48 V d.c. Uninterruptible power<br />

can be arranged at -48 V if needed, but<br />

consists <strong>of</strong> equipment separate from the<br />

ZAV 280/4 system.<br />

Fig. 14<br />

ZAV 280/4 magazines in the Swedish Telecommunications<br />

Administration's 19" cabinet. The<br />

magazines are seen at the rear<br />

Fig. 15<br />

T/BYB rack <strong>for</strong> digital transmission equipment<br />

JllUlliilllllllliilllllli<br />

lllllllllllllllllllllllllH<br />

lllllllllllllllllllllllllll<br />

lllllllllllllllllllllllllll<br />

lllllllllllllllllllllllllll<br />

[miilHiumiUöUiH<br />

IiuiiBilliUUlÄ<br />

streams. If, on the other hand, the receiver<br />

is in the wrong channel position<br />

both output signals will be inverted, one<br />

due to inversion on the send side and<br />

the other one due to inversion on the<br />

receiver side, so that the frame handler<br />

cannot find any frame alignment word.<br />

The controlling frame handler then<br />

gives a change channel signal (CS) to<br />

the receiver, which changes channel by<br />

shifting the data by one bit slot in relation<br />

to the clock.<br />

In the short wave case the receiver preamplifier<br />

consists <strong>of</strong> an avalanche photo<br />

diode (APD) followed by an AGC-amplifier<br />

(Automatic Gain Control) and equalizer.<br />

The reverse voltage across the<br />

APD, the gain and equalization are regulated<br />

dynamically <strong>for</strong> optimal reception.<br />

Timing recovery is done with a phaselocked<br />

circuit containing, among other<br />

items, a voltage controlled oscillator<br />

(VCO). On start-up <strong>of</strong> the receiver it<br />

sweeps the VCO frequency to phaselock<br />

the receiver on the incoming timing<br />

in<strong>for</strong>mation from the received optical<br />

signal. The timing circuit then controls<br />

the sampling <strong>of</strong> incoming data.<br />

After sampling, the regenerated<br />

280 Mbit/s bit stream is demultiplexed<br />

by clocking alternate bits to channels 1<br />

and 2 respectively. If necessary, channel<br />

switching is initiated as described<br />

above.<br />

The secondary system voltages are<br />

±5 Vand ±15 V. These are generated by<br />

d.c./d.c. converters in the magazines<br />

Each magazine contains a d.c./d.c. converter<br />

<strong>for</strong> ±5V (2x35 W) and one <strong>for</strong><br />

±15 V(2x15 W).<br />

Construction practice<br />

ZAV 280/4 is built in Ericsson's standard<br />

construction practice BYB101. The<br />

magazine are <strong>of</strong> type BFD 329 and are<br />

19" wide, so that, with brackets, they can<br />

be mounted in any standard 19" rack<br />

system (fig. 14).<br />

When the system is delivered with racks<br />

from Ericsson, the new construction<br />

practice <strong>for</strong> transmission equipment<br />

T/BYB is used. T/BYB is a cost-optimized<br />

further development <strong>of</strong> the MS<br />

BYB construction practice.<br />

Alarms<br />

Each magazine in ZAV 280/4 contains an<br />

alarm board. This printed board assembly<br />

collects all alarms in the magazine<br />

concentrates them into A and B alarms<br />

and adapts the outputs to an external<br />

standardized alarm interface using transistor<br />

contacts.<br />

The board is equipped with LEDsonthe<br />

front which indicate A, B and P alarms<br />

and there is also an outlet <strong>for</strong> system<br />

alarm (SA). The system alarm can b'<br />

connected to a separate LED module<br />

which then identifies the faulty magazine.


Technical data <strong>for</strong><br />

<strong>TV</strong> channels<br />

ZAV 280/4<br />

4<br />

16<br />

Audio channels<br />

Data channels <strong>for</strong> 640 kbit/s 2<br />

Transmission<br />

<strong>Fibre</strong><br />

Transmission rate, Mbit/s<br />

Wavelength, nm<br />

Repeater spacing, km<br />

Picture coding<br />

Number <strong>of</strong> bits<br />

Video bandwidth, Mbit/s<br />

Audio coding<br />

Number <strong>of</strong> bits<br />

Audio bandwidth, kbit/s<br />

Input/output<br />

Baseband, kHz<br />

Signal-to-noise ratio, dB<br />

Differential gain, %<br />

Differential phase shift, degrees<br />

Group delay, ns<br />

Non-linear distortion, %<br />

Dynamic range, dB<br />

Crosstalk, dB<br />

Multi- Singlemode<br />

mode<br />

280 280<br />

850 1300<br />

5-8 >25<br />

ADPCM<br />

5<br />

67.2<br />

PCM<br />

14+1<br />

480<br />

Video Audio<br />

5300 15<br />

>52 >75<br />


Wavelength Division Multiplexing <strong>for</strong><br />

<strong>Fibre</strong>-Optic Subscriber Lines<br />

Anna-Karin Hansson and Sten Jacobson<br />

As a part <strong>of</strong> the field trial with cable-<strong>TV</strong> transmission over optical fibre at<br />

Skarpnäck near Stockholm, a demonstration equipment <strong>for</strong> subscriber line using<br />

this medium has been developed by Ericsson. The equipment demonstrates only<br />

one <strong>of</strong> several possible solutions <strong>for</strong> subscriber connections in future interactive<br />

networks. The subscriber lines are arranged in a star-shaped structure around a<br />

central program exchange and the technical solution demonstrated in the trial<br />

employs optical wavelength division multiplex, WDM, to provide a complete<br />

multi-service subscriber connection using only one optical fibre.<br />

The authors describe the design <strong>of</strong> the system with emphasis on the WDM<br />

system specially developed <strong>for</strong> this field trial.<br />

The installation handles 30 <strong>TV</strong> channels<br />

and 20 stereo sound channels and may<br />

be expanded to a maximum <strong>of</strong> 10 subscribers.<br />

None <strong>of</strong> these limitations are<strong>of</strong><br />

a theoretical nature, however, but only a<br />

practical limitation <strong>of</strong> the hardware used<br />

in the field trial.<br />

<strong>System</strong> design<br />

The technical solution chosen <strong>for</strong> the<br />

system is based on pulse-frequency<br />

modulated (PFM) optical links, threechannel<br />

two-way WDM and a data channel<br />

<strong>for</strong> remote control <strong>of</strong> the exchange.<br />

UDC 535.394:621.395.4.001.55<br />

frequency division multiplexing<br />

optical links<br />

cable television<br />

testing<br />

Fig. 1<br />

The demonstration installation <strong>for</strong> a fibre-optic<br />

subscriber line at Skarpnäck.<br />

The WDM system connects the two subscribers in<br />

the living room and the <strong>TV</strong> conference room to<br />

the sub-centre, where an exchange <strong>for</strong> <strong>TV</strong> and<br />

stereo programs is located. The exchange is at<br />

the centre <strong>of</strong> the star-shaped subscriber network<br />

The purpose <strong>of</strong> the first trial at<br />

Skarpnäck nearStockholm is notonlyto<br />

provide practical experience, but also to<br />

demonstrate the possibilities <strong>of</strong>fered by<br />

fibre-optics in subscriber lines <strong>for</strong> cable-<br />

<strong>TV</strong>, and in a broader perspective, in the<br />

interactive broadband network <strong>of</strong> the future.<br />

In order to provide the greatest possible<br />

technical experience the solution<br />

should include optical single-fibre<br />

transmission, a star-shaped network<br />

and a central program exchange, remotely<br />

controlled by the subscribers.<br />

The task <strong>of</strong> the system in the field trial,<br />

fig. 1, is to connect two subscribers in<br />

the building <strong>of</strong> the Telecommunications<br />

Administration to a sub-centre ca. 1 km<br />

away.<br />

PFM links <strong>for</strong> <strong>TV</strong> and stereo<br />

channels<br />

In the field trial both <strong>TV</strong> and stereo signals are<br />

transmitted by means <strong>of</strong> a modified standard<br />

product. ZAV 103.<br />

ZAV 103 transmits a video signal, together with<br />

its accompanying audio signal, via an optical<br />

fibre. In its basic version the link uses a spectrally<br />

filtered LED with 890 nm wavelength as<br />

the transmitter and an APD receiver.<br />

The transmission distance, which is limited by<br />

material dispersion, is 6 km with a maximum<br />

fibre attenuation <strong>of</strong> 3 dB/km and a fibre bandwidth<br />

<strong>of</strong> 500 MHzkm.<br />

At maximum transmission distance the link has<br />

the following per<strong>for</strong>mance data:<br />

Video<br />

Weighted S/N ratio<br />

Differential gain<br />

Differential phase<br />

IN/OUT impedance<br />

Video signal level peak-to-peak<br />

>48dB<br />


171<br />

ANNA-KARIN HANSSON<br />

Public Telecommunications Division<br />

Telefonaktiebolaget LM Ericsson<br />

STEN JACOBSON<br />

Ericsson Fiber Optics AB<br />

Fig. 3a, top<br />

The subscriber unit.<br />

The channels selected <strong>for</strong> <strong>TV</strong> and stereo programs<br />

are indicated on the front panel. It also<br />

contains a window that allows the built-in IR<br />

receiver to receive the signal from the subscriber's<br />

remote control unit<br />

Fig. 3b, above<br />

The subscriber unit<br />

The unit contains the WDM couplers and their<br />

fibre connections (upper right), the optical receivers<br />

and demodulators <strong>for</strong> the <strong>TV</strong> and stereo<br />

programs, the control unit <strong>for</strong> remote control and<br />

exchange control and also an optical transmitter<br />

<strong>for</strong> the data channel<br />

Fig. 2 shows the block diagram <strong>of</strong> the<br />

demonstration set-up.<br />

The pulse-frequency modulated optical<br />

links used are modified versions <strong>of</strong> the<br />

Ericsson standard product ZAV103,<br />

which is an optical video links <strong>for</strong> the<br />

transmission <strong>of</strong> <strong>TV</strong>-signals (video and<br />

audio) via an optical fibre. See the adjacent<br />

box <strong>for</strong> data on PFM links <strong>for</strong> <strong>TV</strong><br />

and stereo channels.<br />

The data channel serves to transmit control<br />

data from the subscriber's remote<br />

control unit to the internal control data<br />

bus in the exchange. The control data<br />

from the remote control unit, which has<br />

a symbol rate <strong>of</strong> 300 baud, is converted<br />

in several stages to a data stream <strong>of</strong> approximately<br />

300 kbit/s in the optical link,<br />

and is subsequently converted into exchange<br />

data via a built-in RS 232 port in<br />

the exchange.<br />

The <strong>TV</strong> and stereo programs are transmitted<br />

to the subscriber by means <strong>of</strong> two<br />

optical channels in the <strong>for</strong>ward direction<br />

<strong>of</strong> the WDM system, and the control<br />

data channel is transmitted to the subcentre<br />

in a third optical channel in the<br />

backward direction <strong>of</strong> the WDM system.<br />

The WDM system is described in greater<br />

detail below. Fig. 3 shows the completed<br />

subscriber unit.<br />

The WDM system<br />

Fig. 4 shows the optical three-channel<br />

WDM system developed <strong>for</strong> the field trial.<br />

In order to demonstrate that WDM can<br />

be a technically and economically viable<br />

alternative, care has been taken to use<br />

components which allow the per<strong>for</strong>mance<br />

requirements <strong>of</strong> the completed<br />

system to be met at the lowest possible<br />

cost.<br />

The light sources chosen are three commercially<br />

available LEDs, all working at<br />

wavelengths below 940 nm, i.e. the "first<br />

window". The detectors used are one<br />

PIN diode and two APDs, also commercially<br />

available.<br />

The method chosen <strong>for</strong> the WDM couplers<br />

requires fewer components and is<br />

more suitable <strong>for</strong> serial production than<br />

most other types <strong>of</strong> coupler. It should<br />

there<strong>for</strong>e also be more economic in<br />

large-scale production.<br />

The system permits transmission distances<br />

<strong>of</strong> up to 1.5km with a fibre attenuation<br />

<strong>of</strong> 3 dB/km and a maximum<br />

coupler loss <strong>of</strong> 12dB (corresponding to<br />

3 dB per coupler in the system as shown<br />

in fig. 4). The main limiting factor is the<br />

output power <strong>of</strong> the LEDs. In the field<br />

trial the transmission distance is ca.<br />

1 km while the coupler losses are well<br />

below 3dB per channel, leaving plenty<br />

<strong>of</strong> margin <strong>for</strong> the output power <strong>of</strong> the<br />

light emitting diodes.<br />

A more critical parameter, however, is<br />

the crosstalk between the channels,<br />

since the LEDs have a fairly wide spectrum<br />

and their centre wavelenghts are<br />

relatively close to each other. The sys-<br />

Fig. 2<br />

Block diagram <strong>of</strong> the demonstration installation.<br />

Wavelength division multiplex and pulse-frequency<br />

modulated links are the main building blocks<br />

In the system. Only one optical fibre is needed<br />

per subscriber<br />

Video conference room<br />

<strong>Cable</strong> <strong>TV</strong> subscriber


172<br />

Subscriber side<br />

BP-890<br />

Controll lå <strong>TV</strong> and<br />

data , | [stereo<br />

lit; programs<br />

730 87o 890 ' en9th<br />

X1 \2 \3<br />

730 810 890<br />

\1 \2 \3<br />

, Wavelength<br />

1 km<br />

Fig. 4<br />

Three-channel WDM system <strong>for</strong> fibre-optic subscriber<br />

tines.<br />

The three channels are obtained by cascading<br />

two two-channel WDM couplers with different<br />

characteristics. <strong>Optical</strong> bandpass filters are used<br />

to improve the channel separation in the system<br />

Control]<br />

data 1<br />

\1<br />

PIN<br />

Stereo |<br />

I<br />

:-:•!<br />

\2<br />

LED-810 nm<br />

Exchange side<br />

I BP-890<br />

\3<br />

LED-890 nm<br />

tern requires at least 20dB optical<br />

crosstalk attenuation, which together<br />

with the attenuation requirements puts<br />

stringent demands on the optical filters<br />

used in the system.<br />

For the data channel which uses the<br />

770 nm wavelength, the receiver can be<br />

made extremely sensitive (in practice<br />

-70dBm), which means that the output<br />

power <strong>of</strong> the 730-nm LED can be reduced<br />

from the maximum <strong>of</strong> 30u. to 2\i<br />

without any problems. Thereby, the<br />

crosstalk from the data channel into the<br />

<strong>TV</strong> and stereo channels at 890 and<br />

810nm is considerably reduced.<br />

The principle <strong>of</strong> the WDM coupler is<br />

shown in fig. 6. The figure shows the demultiplexing<br />

function, but the basic<br />

principle is the same also <strong>for</strong> the multiplexing<br />

and duplex signalling functions.<br />

Two optical signals <strong>of</strong> different wavelength<br />

arrive at the coupler on one and<br />

the same fibre. The GRIN lens (GRaded<br />

INdex lens) acts as a collimator, i.e. the<br />

rays from the fibre <strong>for</strong>m a point on one <strong>of</strong><br />

the end surfaces <strong>of</strong> the lens and are converted<br />

to a parallel beam at the other<br />

end.<br />

The interference filter between the<br />

lenses is chosen so that one wavelength<br />

is transmitted and the other is reflected<br />

Each one <strong>of</strong> the two signals is then<br />

focused separately into point sources<br />

and sent out on the appropriate fibre.<br />

100 -<br />

Fig. 5<br />

<strong>Optical</strong> spectra <strong>for</strong> the three LEDs.<br />

The LEDs have wide spectra and the channels are<br />

also very close together, which means that optical<br />

bandpass filters must be used, see fig. 4<br />

•^HB 730 nm<br />

IH^BI<br />

610 nm<br />

^ H M 890 nm<br />

700 750 800 850 900


GRIN lenses<br />

\l, \o<br />

Fig. 6<br />

The basic principle 01 the two-channel WDM<br />

couplers as used in the demonstration equipment.<br />

Cylindrical GRIN lenses and an interference filter<br />

are used to transmit or reflect the light, depending<br />

on the wavelength. In this way, an optical<br />

wavelength-dependent multiplexing and demultiplexing<br />

function is achieved<br />

Interferencefilter<br />

The three-channel multiplexing desired<br />

<strong>for</strong> the field trial is achieved by connecting<br />

two <strong>of</strong> these couplers in series<br />

and using filters <strong>for</strong> different wavelenghts.<br />

The most critical component in the coupler<br />

is the interference filter. This filter<br />

consists <strong>of</strong> a thin glass sheet onto which<br />

several layers <strong>of</strong> coating have been applied<br />

by means <strong>of</strong> vapour deposition in<br />

order to achieve the desired characteristics.<br />

The per<strong>for</strong>mance <strong>of</strong> the coupler is<br />

highly dependent upon the quality <strong>of</strong> the<br />

filter and its matching the wavelengths<br />

<strong>of</strong> the light sources. The LEDs used in<br />

the system have a relatively wide spectrum.<br />

The half-value width is 35-50 mm<br />

and the distance between the wavelength<br />

peaks is only 80 mm. Consideration<br />

must also be given to the fact that<br />

the wavelength peaks <strong>of</strong> the LEDs<br />

change by 0.3 nm/°C which gives a variation<br />

<strong>of</strong> 13.5 nm over the temperature<br />

range <strong>of</strong> 0-45°C. Because <strong>of</strong> this, the<br />

coupler filters are not sufficient to separate<br />

the two signals, and they must<br />

there<strong>for</strong>e be optically bandpass-filtered<br />

in order to reduce the spectral width in<br />

the channels.<br />

The transmission characteristics <strong>of</strong> the<br />

filters used in the couplers are shown in<br />

fig. 7. As can be seen in the figure, almost<br />

all signals at the higher wavelength<br />

are reflected, while at the lower<br />

wavelength, only 90% are transmitted.<br />

The remaining 10% will be reflected into<br />

the wrong channel and cause crosstalk.<br />

The reflected signal must there<strong>for</strong>e be<br />

bandpass-filtered at the detector.<br />

Fig. 6 also shows that the LEDs with the<br />

two highest wavelengths have very wide<br />

spectra, so that in fact their spectra<br />

overlap each other considerably. It is<br />

there<strong>for</strong>e necessary to bandpass-filter<br />

the signals directly after the LEDs, using<br />

bandpass filters <strong>of</strong> the same type as in<br />

the detector above, fig. 8.<br />

In both cases the bandpass filters are<br />

placed in the LED housing between the<br />

LED and the fibre connector, fig. 9.<br />

When manufacturing the couplers, the<br />

only operation requiring high mechanical<br />

precision is the attaching <strong>of</strong> the<br />

fibres to the end surfaces <strong>of</strong> the GRIN<br />

lenses. This is done using motor-driven<br />

high-precision positioners to optimize<br />

the positions <strong>of</strong> the fibres. The precision<br />

<strong>of</strong> this adjustment and the characteristics<br />

<strong>of</strong> the filter are the major factors<br />

determining the per<strong>for</strong>mance <strong>of</strong> the<br />

coupler. The remaining assembly operations<br />

may there<strong>for</strong>e be carried out with<br />

the aid <strong>of</strong> simple fixtures. The parts are<br />

assembled using carefully chosen glues<br />

which are transparent at the wavelengths<br />

concerned and the couplers are<br />

embedded in polyurethane <strong>for</strong> protection<br />

against mechanical stress.<br />

Fig. 10 shows the finished WDM coupler<br />

together with a coupler be<strong>for</strong>e the polyurethane<br />

is filled in.<br />

100 -<br />

Fig. 7<br />

Transmission characteristics <strong>of</strong> the two types <strong>of</strong><br />

interference filter used in the WDM couples.<br />

Filter type 1 transmits only the 730-nm channel<br />

and reflects the 820- and 890-nm channels. Type 2<br />

transmits the 730- and 820-nm channels and<br />

reflects the 890-nm channel<br />


Fig. 8<br />

Transmission characteristics <strong>of</strong> the bandpass<br />

filters used in the system.<br />

The filtering improves the crosstalk attenuation<br />

between the channels in the system, but also<br />

introduces extra losses which requires increased<br />

output power from the LEDs<br />

100-<br />

%<br />

BP-820<br />

50<br />

BP-890<br />

700 750 800 850 900<br />

\(nm)<br />

When measuring the per<strong>for</strong>mance <strong>of</strong> the<br />

couplers in the laboratory, it was found<br />

that the attenuation values <strong>for</strong> the individual<br />

couplers were 0.5-1,0 dB <strong>for</strong> the<br />

reflected channel and 1.0-1.5 dB <strong>for</strong> the<br />

transmitted channel. The measurements<br />

were made under steady-state<br />

conditions using monochromatic light.<br />

The crosstalk attenuation is better than<br />

25 dB <strong>for</strong> the transmitted channel, while<br />

the reflected channel only gives about<br />

10 dB isolation. This is a consequence <strong>of</strong><br />

the above-mentioned filter characteristics<br />

and is remedied by optical bandpass<br />

filtering at the detector.<br />

Fig. 9<br />

Bandpass-filtered LED and APD in their housing.<br />

In the housing (drilled open) the optical bandpass<br />

filter can be seen as a thin disc between the<br />

active component and the sleeve <strong>of</strong> the optical<br />

fibre connector<br />

Fig. 10<br />

The finished WDM coupler is shown at the top <strong>of</strong><br />

the picture. The lower part <strong>of</strong> the picture shows<br />

the coupler be<strong>for</strong>e the polyurethane is injected.<br />

The interference filter in the middle is clearly seen<br />

surrounded by the two GRIN lenses. The red<br />

tubes protect the fibres, which are glued to the<br />

end surfaces <strong>of</strong> the GRIN lenses<br />

During temperature cycling within the<br />

temperature range 0-45°C, no noticeable<br />

changes in the attenuation values<br />

<strong>of</strong> the couplers have been measured. A<br />

complete three-channel WDM system is<br />

obtained by connecting the couplers together<br />

two by two as shown in fig. 4.<br />

In the field trial installation at Skarpnäck<br />

it has been demonstrated that WDM systems<br />

<strong>for</strong> subscriber connections over<br />

optical fibre is a promising technique<br />

from a technical as well as an economical<br />

point <strong>of</strong> view. This technique is also<br />

very suitable <strong>for</strong> mass production. <strong>Optical</strong><br />

wavelength multiplexing should<br />

there<strong>for</strong>e be one <strong>of</strong> the major alternatives<br />

when designing the fibre-optic<br />

subscriber network <strong>of</strong> the future, and it<br />

will compete successfully with other<br />

<strong>for</strong>ms <strong>of</strong> time and space multiplexing <strong>for</strong><br />

equivalent grades <strong>of</strong> service.<br />

References<br />

1. Bergsten, K. and Gobi, G: <strong>Field</strong> <strong>Trial</strong><br />

<strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong> <strong>Cable</strong>-<strong>TV</strong> Systern.<br />

Ericsson Rev. 62 (1985):4, pp. W<br />

160. . ,<br />

2. Gobi, G. and Jacobson, S.: 0P" c JJ<br />

<strong>Fibre</strong> <strong>System</strong>s <strong>for</strong> Digital <strong>Cable</strong>-1*<br />

Transmission, ZAV 280/4. Ericsson<br />

Rev. 62(1985):4, pp. 161-169.


Modems Series 7<br />

Christer Erlandson<br />

Ericsson has developed a new generation <strong>of</strong> data modems designated Series 7.<br />

The modem units have a new interchangeable modular structure. Different desktop<br />

cases are available. Alternatively the modem can be installed in a magazine,<br />

which is to be mounted in a 19" cabinet. There are several different power supply<br />

alternatives. The modular structure simplifies the stocking <strong>of</strong> spares <strong>for</strong> the<br />

modems and also the operation and maintenance <strong>of</strong> the data circuits.<br />

The author explains why a special modular structure was chosen <strong>for</strong> Ericsson's<br />

new modems, describes briefly the construction and the units in Series 7 and<br />

concludes with a more detailed description <strong>of</strong> the modem <strong>for</strong> 2400bit/s duplex<br />

transmission.<br />

UDC 681.327.8.001.6<br />

modems<br />

design engineering<br />

Ericsson has been developing and<br />

manufacturing modems <strong>for</strong> data transmission<br />

since the middle <strong>of</strong> the 1960s<br />

and has also participated actively in the<br />

international standardization work carried<br />

out by CCITT. Ericsson has concentrated<br />

on modems meeting the requirements<br />

<strong>of</strong> CCITT series V recommendations,<br />

and has there<strong>for</strong>e become one <strong>of</strong><br />

the major suppliers to telecommunications<br />

administrations.<br />

Hitherto Ericsson's modems have been<br />

designed as single units, standing on<br />

tables or shelves, but the Series 7 modems<br />

can also be installed in magazines<br />

<strong>for</strong> rack mounting in standard cabinets.<br />

The main reasons <strong>for</strong> abandoning the<br />

standard Ericsson construction practice<br />

BYB used <strong>for</strong> the previous modem<br />

generation are that two modems with<br />

horizontal BYB printed board assemblies<br />

would not fit into the 19" cabinets<br />

used in most computer centres, and that<br />

CHRISTER ERLANDSON<br />

Ericsson In<strong>for</strong>mation <strong>System</strong>s AB<br />

the circuit board area is too small to hold<br />

a complete modem.<br />

The Series 7 modems have been developed<br />

to meet the demands from telecommunications<br />

administrations as<br />

well as from large and medium size end<br />

users in all countries where Ericsson is<br />

active.<br />

The new modular structure was developed<br />

<strong>for</strong> data transmission products,<br />

<strong>of</strong>ten mounted in 19" cabinets, which is<br />

flexible and very useful also <strong>for</strong> other<br />

products with similar mechanical requirements.<br />

The modular structure<br />

Requirements<br />

Data modems are usually supplied as<br />

single units to be placed on a table. They<br />

have a mains lead and a telephone cord<br />

<strong>for</strong> connection to a wall socket.<br />

In computer centres equipped with<br />

many modems these are <strong>of</strong>ten installed<br />

in cabinets with doors. The modem is<br />

then placed on a shelf, the mains is connected<br />

to a power distribution panel and<br />

the telephone cord to a telephone socket<br />

panel. The long cables are left dangling<br />

at the rear <strong>of</strong> the cabinet.<br />

Fig. 1<br />

The Series 7 products consist <strong>of</strong> functional units<br />

that can be mounted in different cases


Most computer cabinets are 19" wide<br />

and the height is divided into a number<br />

<strong>of</strong> standard modules. For efficient utilization<br />

<strong>of</strong> the cabinet the modems<br />

should have a width equal to the whole<br />

or half <strong>of</strong> the cabinet width, and a height<br />

equal to a number <strong>of</strong> standard modules.<br />

The size <strong>of</strong> the printed boards in the BYB<br />

structure does not meet these requirements<br />

and Ericsson has there<strong>for</strong>e developed<br />

the Series7 modular structure.<br />

Objective<br />

The objective is to obtain a flexible<br />

structure that facilitates both installation<br />

and operation <strong>of</strong> data communication<br />

equipment, fig. 1.<br />

The different parts <strong>of</strong> the modem, the<br />

modulator, demodulator, control circuits<br />

and line interface circuits are assembled<br />

into a functional unit, figs. 2-3.<br />

This unit can be installed in different<br />

cases as required.<br />

Special cases are available <strong>for</strong> the modems<br />

when they are to be placed on a<br />

table or mounted in a cabinet. There are<br />

two types <strong>of</strong> the desk-top cases, a small<br />

one that holds one, horizontal functional<br />

unit, and a larger one with room<br />

<strong>for</strong> three units placed upright. If many<br />

modems have to be accommodated in a<br />

small space, a magazine should be<br />

used. It holds eight upright units and is<br />

mounted in a 19" rack or cabinet.<br />

Advantages<br />

The uni<strong>for</strong>m mechanical structure simplifies<br />

the stocking <strong>of</strong> spares. The same<br />

type <strong>of</strong> case is used <strong>for</strong> several different<br />

modems. The functional unit used <strong>for</strong><br />

one type <strong>of</strong> modem is the same whether<br />

mounted in a desk-top case or in a magazine.<br />

The uni<strong>for</strong>m appearance makes <strong>for</strong> an<br />

aesthetically attractive product family.<br />

The fact that all functional units can be<br />

mounted in magazines saves valuable<br />

space in computer centres. The prewiring<br />

<strong>of</strong> power supply and telephone lines<br />

also avoids a tangle <strong>of</strong> loose cables in<br />

the cabinets.<br />

The different modems have the same<br />

type <strong>of</strong> connection to the back plane and<br />

can there<strong>for</strong>e be mixed arbitrarily in the<br />

magazine. This means that the operator<br />

can very quickly exchange the type <strong>of</strong><br />

modem when so required.<br />

All modems have operator controls on<br />

the front, <strong>for</strong> example <strong>for</strong> changing data<br />

rate and <strong>for</strong> fault location using a test<br />

pattern and different loop settings.<br />

Mechanical construction<br />

Printed board assembly<br />

The functional unit consists <strong>of</strong> a printed<br />

board assembly with an area <strong>of</strong> approx.<br />

200x300 mm and a total height <strong>of</strong><br />

43 mm. When necessary, a daughter<br />

if^^^^^^^<br />

ti^^^^. jg»^ i \yjk<br />

•^"^^^^H<br />

•<br />

5f i&f^lZ-ZM*<br />

^^^^^^^^/ tr '**^ ma^EZ<br />

^^^^^^^^^^' ' .^^ i^B<br />

•'** "&*'•*}*' !<br />

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£**WM<br />

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Fig. 4<br />

Magazine <strong>for</strong> 8 modem units, rear view<br />

Mechanical dimensions, mm<br />

Width Depth Height<br />

Small desk-top case 212 420/450 60<br />

Large desk-top case 130 390 250<br />

Magazine 483 358 222<br />

Advantages <strong>of</strong> the modular structure<br />

- Reduced cost ol spare parts<br />

- Small space requirements<br />

- Uni<strong>for</strong>m appearance<br />

- Easy fault location<br />

- Easy exchange <strong>of</strong> transmission rate<br />

board can also be added within this<br />

space. The functional unit is connected<br />

by means <strong>of</strong> one or two euroconnectors<br />

at the rear.<br />

The board width is in accordance with<br />

the IEC297-3 recommendation, whereas<br />

the length is determined by market<br />

requirements.<br />

If necessary, the functional units can be<br />

reduced to half the total height.<br />

Desk-top case<br />

There are two types <strong>of</strong> the desk-top<br />

case, with different numbers <strong>of</strong> functional<br />

units and different power units.<br />

The two types contain a back plane <strong>for</strong><br />

power distribution and connection <strong>of</strong>,<br />

<strong>for</strong> example, data terminals and telephone<br />

lines. The modems can also be<br />

equipped with overvoltage protection.<br />

The small unit can be equipped with a<br />

5W or 10 W power supply <strong>for</strong> 220/110 V<br />

or 240/120 V. A battery powered 48 V DC/<br />

DC converter is also provided.<br />

The power supply <strong>for</strong> the large desk-top<br />

unit provides 18W and is powered by<br />

220/110 V or 240/120 V.<br />

Magazine<br />

The magazine in the Series7 modular<br />

structure has a height <strong>of</strong> 5 modules,<br />

each <strong>of</strong> 44.45 mm. Power distribution<br />

and the connection <strong>of</strong> terminals and<br />

telephone lines is located on the back<br />

plane. This means that a functional unit<br />

can always be changed from the front<br />

without the terminal connector at the<br />

rear having to be adjusted. If overvoltage<br />

protection is required <strong>for</strong> the telephone<br />

lines the protectors are also located<br />

on the back plane, fig. 4.<br />

The power supply can be arranged in<br />

different ways. The modem AC power<br />

unit can be switched between 115 V and<br />

220/240VAC. With DC supply, the<br />

modem is equipped with a power unit<br />

<strong>for</strong> 24 V or 48V. The magazine can also<br />

be connected directly to +5V, +12V<br />

and -12V DC.<br />

Cabinet<br />

The cabinet is 19" wide, 1 835 mm high<br />

and has a smoke-glass door. When used<br />

<strong>for</strong> desk-top modems the cabinet is<br />

equipped with shelves and two distribution<br />

frames at the rear, <strong>for</strong> the power<br />

supply and connection <strong>of</strong> telephone<br />

lines.<br />

When the cabinet is equipped with modems<br />

in magazines it needs no extra internal<br />

parts since the power and telephone<br />

lines are wired direct to the magazines.<br />

Products<br />

The Series7 modems can be divided<br />

into product families which have similar<br />

applications and characteristics.<br />

Modems <strong>for</strong> leased lines<br />

This product family comprises modems<br />

<strong>for</strong> telephone channels and baseband<br />

modems, fig. 5.<br />

A combination modem <strong>for</strong> 0-300bit/s<br />

duplex and 0-1200bit/s half-duplex<br />

transmission is available <strong>for</strong> telephone<br />

channels, as well as modems <strong>for</strong> 2400<br />

and 4800bit/s. A four-channel multiplexer<br />

is also available as an option <strong>for</strong><br />

the 9600 bit/s product.<br />

For physical circuits a baseband modem<br />

is provided which can be switched from<br />

600 to 19 200 bit/s.<br />

All modems have built-in functions <strong>for</strong><br />

fault location on the data circuit. Faults<br />

are located by the transmission and reception<br />

<strong>of</strong> data patterns and loop settings<br />

on the local as well as the remote<br />

modem. These functions are accessible<br />

from the modem front to facilitate fault<br />

location. The loop settings may also be<br />

controlled via the terminal interface.


178<br />

Fig. 5<br />

Modems in Series 7<br />

Modems <strong>for</strong> switched lines<br />

The modem <strong>for</strong> 4800bit/s is a combination<br />

modem intended <strong>for</strong> both leased<br />

and switched lines. Parameters, such as<br />

transmit level and receive level ranges,<br />

can be preset separately <strong>for</strong> the two applications.<br />

If a fault should occur on the<br />

leased line, the modem can easily be<br />

switched <strong>for</strong> operation over an alternative<br />

line through the public switched<br />

network. There is a switch on the<br />

modem front panel <strong>for</strong> this purpose.<br />

The duplex modem <strong>for</strong> 2 400 bit/s has an<br />

alternative rate <strong>of</strong> 1200 bit/s. It can<br />

transmit data in two directions simultaneously<br />

over a two-wire circuit. The<br />

modem is equipped with automatic calling<br />

and answer. This modem is described<br />

in greater detail below.<br />

Modem <strong>for</strong> 2 400 bit's duplex<br />

transmission<br />

The modem is designed in accordance<br />

with CCITT Recommendation V.22bis,<br />

which means that it can send and receive<br />

data simultaneously over a twowire<br />

circuit. This is particularly important<br />

on switched lines, where with<br />

2 400 bit/s it has hitherto only been possible<br />

to transmit data in the half-duplex<br />

mode. Since the most common protocols<br />

are half-duplex the main advantage<br />

<strong>of</strong> a duplex modem will in practice<br />

be shorter turn-around times. The terminal<br />

and computer determine the turnaround<br />

time in this case.<br />

The duplex circuit is obtained by dividing<br />

the telephone channel into two frequency<br />

bands with a centre frequency <strong>of</strong><br />

1.2 kHz and 2.4 kHz respectively. When<br />

the circuit has been set up, the handshaking<br />

procedure, with which each<br />

data transmission starts, is arranged so<br />

that the calling modem sends data over<br />

the lower channel and the answering<br />

modem over the higher channel.<br />

The modem can interwork with modems<br />

<strong>for</strong> 1 200 bit/s in accordance with CCITT<br />

Recommendation V.22. In such cases<br />

the modem is automatically switched<br />

over to 1 200 bit/s by the handshaking<br />

procedure.<br />

Automatic calling and answer are two<br />

essential functions in a modem <strong>for</strong><br />

switched lines. The modem meets the<br />

new CCITT Recommendation V.25bis,<br />

which permits a call to be set up from a<br />

terminal and controlled via the normal<br />

terminal interface. The control wires can<br />

be operated in a different way from normal<br />

data transmission in order to allow<br />

the wires <strong>for</strong> the transmit and receive<br />

data to transmit commands and telephone<br />

numbers between the terminal<br />

and the modem.<br />

t|! .


179<br />

Products<br />

Designation<br />

ZAT 1200-7<br />

ZAT 2400-7<br />

ZAT 2400/2400-7<br />

ZAT 4800-7<br />

ZAT 9600-7<br />

ZAT 6-192-7<br />

CCITT recommendation<br />

V.21, V.23<br />

V.26<br />

V.22, V.22bis<br />

V.27 bis/ter<br />

V.29<br />

none<br />

The number to be called can either be<br />

transmitted from the terminal when the<br />

call is to be made or be selected from<br />

several numbers that have been previously<br />

stored in the modem.<br />

The modem then makes the call, using<br />

pulse or tone signalling, and the called<br />

number is displayed on the front. In<br />

order to be able to make calls via a PBX<br />

the modem waits <strong>for</strong> the dialling tone<br />

from the public network. If the connection<br />

cannot be set up the modem will<br />

in<strong>for</strong>m the terminal <strong>of</strong> the reason. This<br />

in<strong>for</strong>mation will also be displayed as text<br />

on the modem front panel.<br />

board can be used, since ASCII characters<br />

are used <strong>for</strong> the communication between<br />

the terminal and the modem.<br />

Summary<br />

The data modems in the Series 7 generation<br />

have been developed and designed<br />

using a uni<strong>for</strong>m modular structure. It<br />

comprises desk-top units as well as<br />

units mounted in magazines <strong>for</strong> installation<br />

in 19" racks or cabinets.<br />

Several power supply alternatives are<br />

available <strong>for</strong> all versions.<br />

Other special functions essential to the<br />

user can also be controlled from the terminal.<br />

The control from a terminal is simplified<br />

by a communication program <strong>for</strong><br />

V.25 bis. This is not a prerequisite,<br />

however, and an ordinary asynchronous<br />

terminal controlled direct from the key-<br />

The uni<strong>for</strong>m construction simplifies the<br />

stocking <strong>of</strong> spares. Different types <strong>of</strong><br />

modems can be mixed in one magazine<br />

which saves space in computer centres<br />

and enables the operator to quickly exchange<br />

the modem type when a customer<br />

so requires. If a fault should occur on<br />

the transmission link it can quickly be<br />

located with the built-in test functions.<br />

References<br />

1. Recommendations, series V, CCITT<br />

Yellow Book 1981, Vol. VIII and Red<br />

Book 1985, Vol. VIII.


Computer Aided Production <strong>of</strong><br />

Plastic Details<br />

Per Germundsjö and Anders Valentinsson<br />

Ericsson's factories have used computer aids (CAD/CAM) <strong>for</strong> many years in the<br />

production <strong>of</strong> electronic equipment. These aids are now also being used to an<br />

increasing extent in the manufacture <strong>of</strong> mechanical equipment. A good example<br />

is the computer aid <strong>for</strong> the production <strong>of</strong> plastic details at the factory in<br />

Kristianstad, south Sweden.<br />

The authors describe the methods, equipment and s<strong>of</strong>tware <strong>for</strong> the tool design,<br />

tool making and injection moulding.<br />

UDC 681.3:678.06.002.5<br />

cad<br />

polymers<br />

machine tools<br />

Traditionally the production <strong>of</strong> plastic<br />

details <strong>for</strong> a telephone set, <strong>for</strong> example,<br />

is carried out with the aid <strong>of</strong> models,<br />

drawings and other production documents.<br />

The basic data must comprise all<br />

in<strong>for</strong>mation needed <strong>for</strong> the tool design,<br />

tool making and production. The mod-<br />

Design<br />

els must be made with allowance <strong>for</strong><br />

shrinkage and draught, and it is both<br />

time-consuming and expensive to prepare<br />

the models. More efficient methods<br />

were needed, and in 1979 an investigation<br />

into computer-aided methods was<br />

started at the Kristianstad factory. During<br />

the period 1980-82 a few individual<br />

projects were completed using computer<br />

aid in the manufacture<strong>of</strong> mechanical<br />

details. By now the CAD/CAM techniques<br />

<strong>for</strong> the documentation and manufacture<br />

<strong>of</strong> mechanical details are used<br />

throughout the factory.<br />

In<strong>for</strong>mation flow<br />

In<strong>for</strong>mation concerning the following<br />

stages<strong>of</strong> the design and manufacture<strong>of</strong><br />

any item made <strong>of</strong> plastic is stored in the<br />

computer;<br />

- Design<br />

- Product engineering<br />

-Tool design<br />

-Tool making<br />

- Injection moulding.<br />

Product<br />

engineering<br />

Model,<br />

prototype<br />

pieces<br />

The design and product engineering<br />

work is usually carried out by other units<br />

within Ericsson, The description below<br />

will there<strong>for</strong>e deal mainly with the other<br />

three stages, fig. 1.<br />

Fig. 1<br />

In<strong>for</strong>mation flow in the development and production<br />

<strong>of</strong> plastic details<br />

Product<br />

in<strong>for</strong>mation<br />

A<br />

Tool design<br />

Preparation<br />

/ / / / Numerically<br />

/ / controlled<br />

/ machines<br />

/<br />

It is essential that in<strong>for</strong>mation can be<br />

obtained from one stage and transferred<br />

to the next. The transfer is no problem if<br />

all stages have the same CAD/CAM system.<br />

The Kristianstad factory has several different<br />

clients within the Group and a<br />

number <strong>of</strong> external customers. Un<strong>for</strong>tunately<br />

all do not have the same CAD/<br />

CAM system. The exchange <strong>of</strong> product<br />

in<strong>for</strong>mation between different systems<br />

has been facilitated by the use <strong>of</strong> the<br />

Initial Graphics Exchange <strong>System</strong>.<br />

IGES, developed in the US. In additions<br />

translation module has been used which<br />

has been developed by CAD Stockholm<br />

AB. The exchange <strong>of</strong> simple data is<br />

no problem nowadays, but the transfer<br />

<strong>of</strong> data <strong>for</strong> curved surfaces, <strong>for</strong> example<br />

still requires a certain amount <strong>of</strong> manual<br />

work. These problems will aslo be<br />

solved eventually.<br />

When the designers do not supply'^<br />

product in<strong>for</strong>mation in a <strong>for</strong>m suitable<br />

<strong>for</strong> automatic transfer, the data from ft


181<br />

drawings must at present be fed into the<br />

local system in the Kristianstad factory<br />

manually <strong>for</strong> further processing, fig. 2.<br />

Tool design using computer<br />

aid<br />

A moulding tool is built up <strong>of</strong> standard<br />

components. They are modified by<br />

means <strong>of</strong> different processes to suit the<br />

application in question. The parts that<br />

shape the plastic detail are usually loose<br />

steel inserts that are fitted into the<br />

moulding tool. The parts that determine<br />

the geometry <strong>of</strong> the plastic detail have to<br />

be modified because <strong>of</strong> the shrinkage <strong>of</strong><br />

the plastic material, which means a conversion<br />

<strong>of</strong> the measurements <strong>of</strong> the plastic<br />

detail.<br />

With computer aid this design work is an<br />

interactive process. The relevant standard<br />

components, which are stored in a<br />

data base, are retrieved and built up into<br />

a mould. Mould inserts are designed on<br />

the basis <strong>of</strong> the product geometry built<br />

up by the designer, with compensation<br />

<strong>for</strong> the shrinkage <strong>of</strong> the plastic material.<br />

Drawings are produced to the extent required<br />

<strong>for</strong> each individual design. The<br />

system has standard <strong>for</strong>ms <strong>for</strong> this purpose<br />

which are displayed on the screen.<br />

This is laso an interactive process, as are<br />

the defining <strong>of</strong> positions and generation<br />

<strong>of</strong> a parts list.<br />

Component library<br />

The standard components required <strong>for</strong><br />

the tool design are stored in a data base,<br />

which has been provided by one <strong>of</strong> our<br />

suppliers. It contains 25 000 items, <strong>for</strong><br />

example screws, guide pins, ejectors<br />

and mould plates. The graphic display is<br />

two-dimensional. An order list is created<br />

automatically when components are selected.<br />

Calculations<br />

Strength calculations<br />

Strength calculations are <strong>of</strong>ten necessary<br />

in order to be able to judge whether<br />

the tool can function satisfactorily. Injection<br />

moulding pressure in the order<br />

<strong>of</strong> 1000bar/cm 2 can easily cause displacements<br />

in the tool. With tolerances<br />

<strong>of</strong> a few hundredths <strong>of</strong> a millimetre the<br />

tool must be self-supporting and be de<strong>for</strong>med<br />

by a maximum <strong>of</strong> a few thousandths<br />

<strong>of</strong> a mm. The CAD/CAM method,<br />

together with the finite element<br />

method, has meant that the mechanical<br />

function <strong>of</strong> the moulding tool can be<br />

assessed more easily and earlier, during<br />

the design stage.<br />

The finite element method (FEM) is a<br />

general means <strong>of</strong> approximating differential<br />

equations in connection with<br />

strength calculations, The method is<br />

based on a grind, whereby the object to<br />

be investigated is divided into a number


Fig. 4<br />

Product geometry displayed on a screen and<br />

used to generate programs <strong>for</strong> numerical control<br />

Fig.3<br />

Manufacturing a model tor verification<br />

<strong>of</strong> finite elements. The calcualtion is<br />

then carried out <strong>for</strong> each individual element,<br />

<strong>for</strong> which differential equations<br />

can be set up and solved. The separate<br />

solutions are combined into an approximation<br />

<strong>for</strong> the whole object.<br />

Temperature calculations<br />

In order to obtain a product that is the<br />

optimum with respect to technology and<br />

economy it is necesary to devote great<br />

care to the tempering system <strong>of</strong> the tool.<br />

During the interrupt stage the heat from<br />

the plastic melt must be dispersed by a<br />

tempering medium consisting <strong>of</strong> water<br />

or oil. The positions <strong>of</strong> the channels are<br />

extremely important in order to obtain<br />

the optimum result. FEM permits advanced<br />

analysis, but this is a laborious<br />

task. Instead the Kristianstad factory<br />

usesaprogram, MOLD TEMP, which dimensions<br />

and positions the channels<br />

efficiently. However, the calculations require<br />

great simplification <strong>of</strong> the shape <strong>of</strong><br />

the mould space.<br />

Mould fill calculation<br />

The position <strong>of</strong> the intake, suitable material<br />

thickness, and suitable product<br />

design are obtained by means <strong>of</strong> mould<br />

fill simulation, <strong>for</strong> examle by means ol<br />

the program MOLS FILL. The piece is<br />

divided into sections, which in their turn<br />

are divided into elements. The calculation<br />

provides in<strong>for</strong>mation regarding<br />

pressure drop and gives temperature<br />

and speed pr<strong>of</strong>iles. The results <strong>of</strong> the<br />

calculation provide a good idea <strong>of</strong> what<br />

product quality can be expected.<br />

Fig. 5<br />

Manufacture <strong>of</strong> a graphite spark tooling electrode<br />

using numerical control based on the geometry<br />

shown in fig. 4<br />

Fig. 6<br />

The finished product, an intercom ERICOM Direct<br />

DEE 401 01


Product<br />

in<strong>for</strong>mation<br />

Q<br />

CAD/CAM<br />

computer<br />

183<br />

Graphic<br />

work stations<br />

Local computer<br />

Miller<br />

Multioperation<br />

machine<br />

Wire spark<br />

machine<br />

Miller<br />

Spark<br />

sinker<br />

Spark<br />

sinker<br />

Injection moulding<br />

machines<br />

tooling are in two and a half and three<br />

dimensions. The tooling <strong>of</strong> standard<br />

components such as mould plates comprises<br />

mostly drilling and milling, which<br />

is programmed in two and a half dimensions.<br />

The tooling <strong>of</strong> shaping parts <strong>for</strong><br />

the models as well as <strong>for</strong> tools and electrodes<br />

<strong>for</strong> spark sinkers usually requires<br />

three dimensions, figs. 4 and 5. The latter<br />

type <strong>of</strong> programming is normally<br />

complicated and results in large volumes<br />

<strong>of</strong> data and long programs <strong>for</strong> numerical<br />

control.<br />

Exchange <strong>of</strong> production<br />

in<strong>for</strong>mation<br />

Fig. 7<br />

<strong>System</strong> structure<br />

In practice this simulation facility has<br />

proved extremely valuable in the production<br />

<strong>of</strong> complicated pieces, since the<br />

trimming <strong>of</strong> the moulding tool is minimized<br />

and in certain cases even eliminated.<br />

The program has been developed<br />

at the Kristianstad factory.<br />

Preparation <strong>for</strong> manufacture<br />

With the CAD/CAM method the preparation<br />

<strong>for</strong> manufacture at the Kristianstad<br />

factory consists mainly <strong>of</strong> preparing the<br />

basic data <strong>for</strong> numerical control <strong>of</strong> different<br />

tooling machines. The machines<br />

available <strong>for</strong> numerical control are milling<br />

machines, spark tooling machines<br />

and a measuring machine.<br />

An important part <strong>of</strong> the preparation <strong>for</strong><br />

manufacture is the production <strong>of</strong> models<br />

<strong>for</strong> verifying the mould. The models<br />

are usually made in an easily worked<br />

material, fig.3. Another stage <strong>of</strong> the<br />

preparation process might be to make<br />

prototype tools in, <strong>for</strong> example, aluminium<br />

be<strong>for</strong>e the mould <strong>for</strong> the production<br />

tool is completed. The programs <strong>for</strong><br />

When the production in<strong>for</strong>mation has<br />

been generated it is transferred to a local<br />

computer <strong>for</strong> temporary storage,<br />

fig. 7. The computer system is built up<br />

around the Digital Computer PDP-11<br />

and the user s<strong>of</strong>tware CAL11501/1 <strong>for</strong><br />

numerical control. The s<strong>of</strong>tware comprises<br />

functions <strong>for</strong> the administration<br />

<strong>of</strong> archives and <strong>for</strong> the output <strong>of</strong> production<br />

in<strong>for</strong>mation as required. Be<strong>for</strong>e the<br />

in<strong>for</strong>mation is transferred to a machine<br />

with numerical control it may have to go<br />

through a process that adapts it to the<br />

relevant type <strong>of</strong> machine. Any drawings<br />

that are required are produced with the<br />

aid <strong>of</strong> a plotter. Programs developed by<br />

Ericsson are used <strong>for</strong> the transfer.<br />

The in<strong>for</strong>mation received from the product<br />

designers is also stored in the local<br />

computer. As regards the measuring<br />

machine the local computer is only used<br />

<strong>for</strong> data storage at present. Development<br />

work is in progress to enable the<br />

local computer to be used to store the<br />

process data <strong>for</strong> the injection moulding<br />

machines. Plans have been made to use<br />

the local computer also <strong>for</strong> supervision<br />

and reporting, but this will require further<br />

development work.


Rectifier <strong>for</strong> Mobile Telephone <strong>System</strong>s<br />

Folke Ekelund and Per-Uno Sandström<br />

Ericsson Power <strong>System</strong>s has developed a power supply system, BZA20106, <strong>for</strong><br />

base radio stations in the mobile telephone networks marketed by Ericsson<br />

Radio <strong>System</strong>s AB. The main part <strong>of</strong> the system is a rectifier. BMJ401001. based<br />

on high-frequency rectification without any previous trans<strong>for</strong>mation <strong>of</strong> the mains<br />

voltage.<br />

The authors describe the basic principle, structure and per<strong>for</strong>mance <strong>of</strong> the<br />

rectifier.<br />

UDC 621.396<br />

cellular radio<br />

rectifiers<br />

power supplies to apparatus<br />

The mobile telephone systems 12 from<br />

Ericsson Radio <strong>System</strong>s AB contain<br />

base radio stations that <strong>for</strong>m part <strong>of</strong> cellular<br />

radio networks. Each cell contains<br />

a base station. Ericsson Power <strong>System</strong>s<br />

has developed a system, BZA20108,<br />

which ensures uninterrupted power<br />

supply <strong>for</strong> such stations. The system<br />

comprises rectifiers, batteries, fuse unit<br />

<strong>for</strong> batteries, distribution units with automatic<br />

circuit breakers and supervision<br />

circuits.<br />

BZA201 08 can be extended in modules<br />

as required, by connecting units in parallel.<br />

In the standard version a system<br />

rack is equipped with two rectifiers<br />

BMJ401 001, a battery connection unit<br />

and a distribution unit, fig. 1. Rectifier<br />

BMJ401001 has a nominal current <strong>of</strong><br />

100 A and a continuous output power <strong>of</strong><br />

2.7 kW. If the battery requires a higher<br />

charging voltage after having been discharged,<br />

the regulation level in the rectifier<br />

can be changed over, either by<br />

means <strong>of</strong> an electric signal or manually,<br />

to the required charging voltage, e.g.<br />

30 V (<strong>for</strong> a battery <strong>of</strong> 12 cells with the<br />

rectifier providing a float charge <strong>of</strong><br />

27 V). Only one voltage level is used, <strong>for</strong><br />

Fig. 1<br />

A power supply system BZA201 08 consisting <strong>of</strong><br />

three racks. The left-hand rack, with the doors<br />

open, is equipped with, from below, a battery<br />

connection unit, two rectifiers BMJ 401 001 and a<br />

distribution unit


185<br />

FOLKE EKELUND<br />

PER-UNO SANDSTRÖM<br />

Ericsson Power <strong>System</strong>s<br />

RIFA AB<br />

Fig. 2<br />

Block diagram <strong>of</strong> the high-frequency rectifier with<br />

sinusoidal preregulator<br />

SMPS<br />

MDB<br />

PR<br />

DC<br />

PhaseQ.<br />

Switch Mode Power Supply<br />

Mains fed diode bridge<br />

Preregulator<br />

DC/DC converter<br />

SMPS<br />

example 27 V <strong>for</strong> a battery <strong>of</strong> 12 cells, if<br />

the system has battery cells with equalization<br />

charge units, BMP 160001, from<br />

Ericsson Power <strong>System</strong>s.<br />

Rectifier BMJ 401 001, the central unit <strong>of</strong><br />

power supply system BZA20108, has<br />

been designed so as to:<br />

- provide stable d.c. voltage, which can<br />

easily be adjusted within the range<br />

22-30 V (25-31 V in charging mode)<br />

- allow rectifiers to be connected in<br />

parallel as required, with automatic<br />

current distribution between the rectifiers,<br />

regardless <strong>of</strong> their number<br />

- take up little floor space, because <strong>of</strong><br />

its compact construction<br />

- have easy-to-handle modular units<br />

ensuring simple installation<br />

- be tested and ready <strong>for</strong> operation<br />

when delivered<br />

- have a low noise level on the d.c. voltage<br />

side, in accordance with the demands<br />

made by the powered system<br />

- provide filtering <strong>of</strong> conducted radio<br />

interference and screening against<br />

radiated interference, in accordance<br />

with set requirements, e.g. FCC. and<br />

C.I.S.P.R.<br />

- have a higher power factor <strong>for</strong> the rectifier<br />

input power (cos cp= 1) and draw<br />

sine wave current from the public a.c.<br />

mains (rectifiers with heavily distorted,<br />

non-sinusoidal mains current<br />

cause extra losses in the power network)<br />

- constitute a resistive load on the a.c.<br />

voltage supply. When the supply is a<br />

diesel-electric plant it can be dimensioned<br />

<strong>for</strong> the real power used by the<br />

rectifier. (Rectifiers that take heavily<br />

distorted input current must be fed<br />

from an overdimensioned plant in<br />

order to ensure stable operation.)<br />

-O +<br />

Rectifier design, a new<br />

principle used<br />

The rectifier design is based on highfrequency<br />

rectification. The mains supply<br />

is rectified without any previous<br />

trans<strong>for</strong>mation. This method has the following<br />

advantages:<br />

- small dimensions<br />

- low weight<br />

- noiseless operation<br />

- fast, stable regulation <strong>of</strong> the output<br />

voltage.<br />

The mains fed power units with highfrequency<br />

rectification that have hitherto<br />

been produced in any quantities first<br />

rectify the mains voltage using a diode<br />

bridge that charges an electrolyte capacitor.<br />

This circuit design means that<br />

the unit draws current from the mains<br />

during a very small part <strong>of</strong> each mains<br />

period (typically about 3 ms per half<br />

period when fed from a 50 Hz mains network<br />

having a period <strong>of</strong> 20 ms). This<br />

method, called peak rectification, gives<br />

an unfavourable ratio between the peak<br />

and mean values. The current has a<br />

large harmonics content, and this leads<br />

to a low power factor (typically 0.6) The<br />

rectified voltage varies in direct proportion<br />

to the voltage <strong>of</strong> the mains supply.<br />

This variation makes it more difficult to<br />

dimension the following circuit <strong>for</strong> highfrequency<br />

conversion and trans<strong>for</strong>mation<br />

correctly.<br />

A new basic principle using a rectifier<br />

withasinusoidal preregulator,fig. 2, has<br />

been introduced. The preregulator, a<br />

chopper circuit that increases the voltage,<br />

is controlled in such a way that the<br />

rectifier receives a sinusoidal input current<br />

(when fed with a sinusoidal voltage).<br />

At the same time the output voltage<br />

from the preregulator is regulated to<br />

a constant value. This value is set to suit<br />

the voltage requirements <strong>of</strong> the transistors<br />

in the following inverter circuit. An<br />

advantage <strong>of</strong> this method, in addition to<br />

providing a sinusoidal input current, is<br />

that the rectifier output voltage is not<br />

affected by variations <strong>of</strong> the input voltage<br />

variations within the operating<br />

range (184-264 V).<br />

Zero<br />

Fig. 3 shows a simplified rectifier diagram,<br />

giving the constituent function<br />

blocks.


I OR | OFU OS<br />

I<br />

CMUP<br />

HlsHi<br />

W±±±h<br />

Ref<br />

VII<br />

I<br />

CMUB<br />

^=n.lLJ3UL<br />

u gi3<br />

lUg12 a "Ug-| J gi4<br />

U0 Output<br />

24 V<br />

! L<br />

IU<br />

1 27,0 |<br />

V S A<br />

1<br />

Fig. 3<br />

Circuit diagram <strong>of</strong> the rectifier<br />

IFU<br />

RFI<br />

DB<br />

PR<br />

IB<br />

TR<br />

ORB<br />

OFI<br />

IU<br />

OFU<br />

OS<br />

SH1<br />

SH2<br />

CMUP<br />

CMUB<br />

CUTH<br />

V<br />

Input fuse - automatic circuit breaker with<br />

operating handle <strong>for</strong> breaking and restoring the<br />

supply<br />

Filter that attenuates conducted radio interference<br />

Diode bridge<br />

Preregulator (controlled by pulse width modulation)<br />

Inverter bridge (controlled by pulse width modulation)<br />

Trans<strong>for</strong>mer (fed with 40 kHz voltage)<br />

Output rectifier<br />

Output filter<br />

Instrument unit<br />

Output fuse<br />

Output switch<br />

Shunt <strong>for</strong> measuring the current In the preregulator<br />

Shunt tor measuring the output current<br />

Control and monitor unit <strong>for</strong> the preregulator<br />

Control and monitor unit <strong>for</strong> the Inverter bridge<br />

Unit <strong>for</strong> triggering the thyristors in the mains<br />

bridge<br />

Varlstor<br />

The preregulator (PR) works with a<br />

25 kHzchopperfrequency and the pulse<br />

width (the time intervals when the transistor<br />

is conducting) is modulated by<br />

100 Hz synchronously with the rectified<br />

pulsating voltage at the output <strong>of</strong> the<br />

diode bridge (DB).<br />

The pulse width is also affected by the<br />

d.c. voltage value (U,) across the preregulator<br />

output. Control unit CMUP<br />

sets the mean pulse width that gives the<br />

desired d.c. voltage (U,).<br />

The d.c. voltage (LI,) generated by the<br />

preregulator is chopped, inverted, by<br />

the transistor bridge (IB), which is controlled<br />

by means <strong>of</strong> pulse width modulation.<br />

The operating frequency is 40 kHz.<br />

Control unit CMUB measures and regulates<br />

the rectifier output voltage and<br />

also the current to the output circuit (l 2 ).<br />

The current regulation is carried out by a<br />

fast regulating circuit, i.e. without any<br />

appreciable delay. The output voltage is<br />

regulated by a slightly slower circuit (response<br />

time in the order <strong>of</strong> a millisecond).<br />

The voltage regulator provides a<br />

reference level <strong>for</strong> the fast current regulator<br />

that is dependent on the output<br />

voltage. This method <strong>of</strong> operation <strong>of</strong> the<br />

regulation circuits makes <strong>for</strong> fast and<br />

stable regulation. The method ensures<br />

high accuracy in static and dynamic regulation<br />

with current limiting, and is also<br />

short-circuit pro<strong>of</strong>.<br />

Components<br />

The power transistors in both the preregulator<br />

and the inverter bridge are <strong>of</strong><br />

the FET type. The transistors have very<br />

short turn-on and turn-<strong>of</strong>f times (in the<br />

order <strong>of</strong> 100 ns) and the delay between<br />

the control pulse and the main current is<br />

negligible. FETs are also very suitable<br />

<strong>for</strong> parallel connection.<br />

The diodes in the main circuit have been<br />

chosen to ensure the least possible loss<br />

and interference, i.e. they have short recovery<br />

time and smooth recovery.<br />

The electrolyte capacitors are RIFA's<br />

type PEH 169, with long life and the ability<br />

to withstand high temperatures.<br />

Protective circuits<br />

When the rectifier is started up, by the<br />

operation <strong>of</strong> the input breaker, the ca-<br />

CMUP<br />

Fig. 4<br />

Block diagram <strong>of</strong> CMUP, the control and monitor<br />

unit <strong>for</strong> the preregulator, PR<br />

U, Output voltage from the preregulator. fig. 2<br />

U0 Reference wave<strong>for</strong>m<br />

li Input current to the preregulator<br />

MAC Measurement amplifier, current<br />

MAV Measurement amplifier, voltage<br />

M Multiplier<br />

EA Error amplifier<br />

COMP Comparator<br />

AND AND gate<br />

OSC Oscillator. 25 kHz<br />

PA Pulse amplifier


CMUB<br />

PA<br />

— u q11<br />

PA<br />

~ U Q13<br />

PA<br />

— U g12<br />

Oi<br />

V^<br />

> position 3<br />

04I • position 2<br />

^» position 1<br />

SWI<br />

SSC<br />

i<br />

MC<br />

AL4<br />

AL3<br />

AL2<br />

AL1<br />

PA — Ug 14<br />

Fig. 5<br />

Block diagram <strong>of</strong> CMUB, control and monitor unit<br />

<strong>for</strong> the inverter bridge, IB<br />

SWI<br />

SSC<br />

UBEF<br />

MAV<br />

MAC<br />

CSM<br />

EA<br />

OSC<br />

COMP<br />

AND<br />

BM<br />

PA<br />

MC<br />

u 2<br />

CSPR<br />

U gii-Ug,4<br />

AL1<br />

AL2<br />

AL3<br />

AL4<br />

Switch pos. 1: OFF<br />

pos. 2: ON<br />

pos. 3: CHARGING<br />

Start circuit <strong>for</strong> slow start<br />

Stable reference voltage<br />

Measurement amplifier, voltage<br />

Measurement amplifier, current<br />

Current distributor (distributes the load cur<br />

rent equally between rectifiers working in<br />

parallel)<br />

Error amplifier<br />

Oscillator, 40 kHz<br />

Comparator<br />

AND gate<br />

Bistable flip-flop<br />

Pulse amplifier<br />

Supervision and alarm circuits<br />

Rectifier output voltage<br />

Signal proportional to the current fed into<br />

the output filter<br />

Current signal from rectifiers working in<br />

parallel<br />

Control pulses to transistors in the inverter<br />

bridge<br />

Alarm signal: Rectifier failure<br />

Alarm signal: Overvoltage<br />

Alarm signal: No load<br />

Alarm signal: Mains voltage too low<br />

pacitors (C,) are charged via a resistor,<br />

which determines the magnitude <strong>of</strong> the<br />

start-up current. It is a maximum <strong>of</strong> 10 A,<br />

i.e. less than the rated current (25 A) <strong>for</strong><br />

the input fuse, IFU. The voltage across<br />

the capacitors is monitored by a guard<br />

circuit. The guard lets the preregulator<br />

start working when the voltage has<br />

reached a certain value. The voltage is<br />

then further increased and regulated to<br />

a constant level. The control unit <strong>for</strong> the<br />

inverter bridge is then allowed to start<br />

up, i.e. to supply control pulses to the<br />

transistors in the bridge. During thestarting-up<br />

process and restarts (after control<br />

pulses have been blocked) the pulse<br />

width <strong>of</strong> the control pulses is slowly increased<br />

from zero to the value required<br />

in orderto obtain the normal output voltage.<br />

Voltage pulses are obtained across<br />

the windings in the main trans<strong>for</strong>mer<br />

(TR) when the inverter bridge starts operating.<br />

A turn on the trans<strong>for</strong>mer core<br />

feeds a circuit (CUTH) that triggers the<br />

thyristors in the mains rectifier bridge<br />

(DB). From then on the preregulator<br />

(PRU) is fed via this bridge.<br />

The supply voltage is supervised by a<br />

mains monitor which blocks the control<br />

unit in the preregulator (CMUP) in the<br />

case <strong>of</strong> unacceptably low mains voltage.<br />

After a mains break or an abnormal reduction<br />

<strong>of</strong> the supply voltage the mains<br />

monitor allows restart <strong>of</strong> control unit<br />

CMUP when the voltage has again risen<br />

to an acceptable value. The restart is<br />

carried out with slowly increasing pulse<br />

width.<br />

Control unit CMUB protects the inverter<br />

bridge against overload. If the current<br />

drawn tends to exceed the rated current<br />

(100 A), the control unit reduces the<br />

pulse width sufficiently to keep the rectifier<br />

output current constant (at approximately<br />

102 A). If the output is shortcircuited<br />

the current is also effectively<br />

limited to the same value.<br />

Alarm and supervision<br />

circuits<br />

A circuit supervises the function <strong>of</strong> the<br />

rectifier by checking that it generates<br />

voltage pulses in the main circuit. If no<br />

pulses are obtained in spite <strong>of</strong> the input<br />

fuse being operated an alarm signal,<br />

"Rectifier fault", is initiated.<br />

A load indicator circuit, which interacts<br />

with the above circuit, checks that the<br />

rectifier supplies current (takes load). If<br />

the rectifier does not take any load the<br />

load indicator, after a delay <strong>of</strong> about a<br />

minute, will give an alarm indication,<br />

"No load", by lighting an LED on the<br />

front <strong>of</strong> the unit.<br />

An overvoltage monitor checks the output<br />

voltage <strong>of</strong> the rectifier and prevents<br />

it from generating an unacceptably high<br />

voltage. The monitor is selective. This<br />

means that it blocks the control pulses<br />

to the transistors in the inverter bridge<br />

only if the rectifier has remained active<br />

in spite <strong>of</strong> the voltage across its output<br />

having risen above the operating threshold<br />

<strong>of</strong> the monitor.


188<br />

Fig. 6<br />

The rectifier with the outer steel cover removed. It<br />

contains, from the left, the printed board with<br />

control and supervision circuits, main trans<strong>for</strong>mer,<br />

the electrolyte capacitor in the input<br />

circuit, the inductor in the input circuit and the<br />

printed board with the preregulator control and<br />

supervision circuits. Behind these components is<br />

the large, wiring unit printed board with power<br />

transistors, their drive circuits and current supply<br />

circuits <strong>for</strong> the electronics. The angle brackets on<br />

which the power semiconductors are mounted<br />

can be seen behind the board. The brackets are<br />

screwed to the large heat sink, whose flanges can<br />

be seen at the top <strong>of</strong> the rear <strong>of</strong> the unit<br />

Theovervoltage monitor allows the control<br />

unit to make one restart attempt. If<br />

the rectifier gives too high a voltage<br />

once again within a certain time the control<br />

unit is blocked. Such blocking is<br />

followed by the alarm indications "Overvoltage"<br />

and "Rectifier failure".<br />

Indications on the front<br />

panel <strong>of</strong> the rectifier<br />

Light emitting diodes in different colours<br />

and with clear labelling indicate the<br />

following operating modes and alarm<br />

signals:<br />

Colour<br />

Red<br />

Red<br />

Red<br />

Red<br />

Yellow<br />

Yellow<br />

Green<br />

Label<br />

Rect. Failure<br />

Overvoltage<br />

No Load<br />

Mains Failure<br />

Current Limit<br />

Charge<br />

On<br />

The operation <strong>of</strong> the rectifier can be<br />

controlled manually by means <strong>of</strong> a toggle<br />

switch on the front panel:<br />

Position<br />

On<br />

Significance<br />

The control unit circuits are<br />

working if the input fuse is<br />

operated<br />

Off/Reset The control unit curcuits are<br />

blocked, i.e. the rectifier does<br />

not generate any voltage<br />

across its output (even if the<br />

input and output fuses are<br />

operated). In the case <strong>of</strong><br />

blocking by the overvoltage<br />

monitor the switch must be<br />

briefly switched from "On" to<br />

"Off/Reset" in order to reset<br />

the monitor (break the blocking<br />

state).<br />

Charge<br />

Instrument<br />

In this position the rectifier<br />

voltage level is raised. (In certain<br />

cases this function is removed,<br />

namely in systems<br />

containing battery cells<br />

equipped with circuits <strong>for</strong><br />

equalization charging.)<br />

The front panel contains a liquid crystal<br />

digit indicator. It can be switched to<br />

show either the output voltage or the<br />

output current <strong>of</strong> the rectifier.<br />

Special dimensioning<br />

problem<br />

The demands <strong>for</strong> compact structure,<br />

large variation range <strong>for</strong> the supply voltage,<br />

little interference and the ability to<br />

withstand transients, both on the input<br />

and the output, have greatly influenced<br />

the dimensioning and the mechanical<br />

construction.<br />

Great attention has been paid to the mechanical<br />

construction in ordertoensure<br />

efficient cooling <strong>of</strong> the semiconductors<br />

in the main circuit. This has resulted in a<br />

rectifier with a high heat exchange capacity<br />

at a low temperature difference,<br />

and good electrical insulation between<br />

live parts and the large heat sink that<br />

transfers the heat to the cooling air.<br />

The cooling flanges have been designed<br />

to give the best possible heat transfer<br />

with self-circulation <strong>of</strong> the cooling air<br />

through the rack.<br />

The ability to withstand transients from<br />

the mains supply is obtained by means<br />

<strong>of</strong> a combination <strong>of</strong> interference suppression<br />

filters, metal oxide varistors<br />

and electrolyte capacitors that can store<br />

a large amount <strong>of</strong> energy.<br />

The requirements specification defines<br />

what type <strong>of</strong> overvoltage transients the<br />

rectifier must be able to withstand. This<br />

property <strong>of</strong> the rectifier was tested using<br />

a transient generator with carefully defined<br />

characteristics (Schaffner type<br />

NSG223).<br />

The output filter protects the rectifier<br />

against transients on the output side.<br />

Polypropylene capacitors, placed adjoining<br />

the connector, have low impedance<br />

in order to be able to cope with<br />

any rapid voltage changes. The electrolyte<br />

capacitor in the output filter can<br />

absorb the energy from any transients.<br />

Electrical safety<br />

The rectifier has been designed to meet<br />

the electrical safety standards<strong>of</strong> IEC435<br />

and BT, Technical Guide No. 25. This<br />

means, <strong>for</strong> example, that an insulating<br />

barrier has been arranged between<br />

components connected to the mams<br />

and components in the output circuit on<br />

the low voltage side.


189<br />

The remainder <strong>of</strong> the components and<br />

materials have been chosen in accordance<br />

with the requirements set by Underwriters<br />

Laboratories in the US.<br />

Mechanical construction<br />

<strong>System</strong><br />

A 19" rack has been designed <strong>for</strong> system<br />

BZA201 08. The rack is 1800 mm high,<br />

585 mm wide and 365 mm deep. The<br />

rack has a built-in rail system <strong>for</strong> the<br />

connection <strong>of</strong> a battery fuse unit, distribution<br />

unit and rectifier. If the plant<br />

comprises several racks they are interconnected<br />

by means <strong>of</strong> horizontal copper<br />

bars.<br />

Rectifier<br />

The rectifier is constructed <strong>for</strong> installation<br />

in a 19" rack and designed <strong>for</strong> natural<br />

cooling (self-convection), fig. 6. The<br />

rear plate <strong>of</strong> the unit is a large heat sink.<br />

When the rectifier is mounted in the rack<br />

the cooling flanges are automatically inserted<br />

in the cooling channel <strong>of</strong> the<br />

rack. In order to obtain sufficient creepage<br />

distance between the power semiconductors<br />

and the heat sink, the semiconductors<br />

are mounted on aluminium<br />

brackets that are pressed against the<br />

heat sink but insulated from it by a sheet<br />

<strong>of</strong> capton foil, fig. 7. This means that the<br />

heat sink does not have to be protected<br />

against human contact. The semiconductors<br />

are connected to two printed<br />

board assemblies, which are mounted in<br />

parallel with the heat sink. The transistors<br />

are mounted on the foil side <strong>of</strong> the<br />

upper board with their drive circuits<br />

close by on the same board. The two<br />

control units are plugged into this<br />

printed board, as are the capacitors and<br />

the primary side <strong>of</strong> the trans<strong>for</strong>mer. The<br />

primary and secondary bridges and the<br />

output filter are connected to the lower<br />

board.<br />

The rectifier is connected to the mains<br />

by means <strong>of</strong> plugs and to the current<br />

bus-bars <strong>of</strong> the system via the output<br />

switch. This means that there is not need<br />

to call in an authorized electrical contractor<br />

if a rectifier has to be changed.<br />

The rectifier cover is made <strong>of</strong> per<strong>for</strong>ated<br />

steel and screens radiated interference.<br />

Fig. 7<br />

An angle bracket with power transistors fixed to<br />

the large heat sink (see also fig. 6). An insulating<br />

foil with good heat transfer properties is placed<br />

between the bracket and the heat sink


Fig. 9<br />

Rectifier BMJ A01 001 with the front panel open,<br />

showing the inner front panel, which provides<br />

screening. A simplified circuit diagram is printed<br />

on this panel, and the measuring instrument and<br />

LEDs are mounted in the top left-hand corner. The<br />

operating handle <strong>for</strong> the output switch is placed<br />

in the bottom left-hand corner.<br />

Fig. 8<br />

Rectifier BMJ 401 001 with the outer front panel<br />

closed. The cut-out in the panel gives access to<br />

the electronic measuring instrument <strong>for</strong> voltage<br />

and current, the light emitting diodes that indicate<br />

operating states and the control switch (<strong>for</strong><br />

selecting the operating mades ON, OFF/RESET or<br />

CHARGE). The output switch is placed on the left<br />

side <strong>of</strong> the unit. It connects the rectifier output<br />

circuit to bars in the rack<br />

The components on the mains side are<br />

installed in screened compartments in<br />

order to minimize the conducted interference<br />

to the mains. Heavy components,<br />

such as chokes, trans<strong>for</strong>mers and<br />

the large electrolyte capacitors, are<br />

mounted in the per<strong>for</strong>ations in the unit<br />

frame. The plug-in printed board assemblies<br />

are held by guide rails in the case.<br />

The unit has an inner and an outerfront<br />

panel. All control devices and instruments<br />

are mounted on the inner panel.<br />

Only items needed <strong>for</strong> normal operation<br />

are accessible through the outer panel,<br />

fig. 8.<br />

HMIMMI<br />

Installation<br />

The system construction ensures easy<br />

installation and rapid putting into operation.<br />

Each rack in BZA20108 is delivered<br />

on site as a fully tested unit equipped<br />

with a distribution unit, battery fuse<br />

unit and rectifier. When the equipment<br />

in installed it is only necessary to check<br />

that there is no transport damage. The<br />

installation work consists merely <strong>of</strong> setting<br />

up the racks and connecting mams<br />

cables and distribution cables.<br />

The rectifier is designed <strong>for</strong> high personal<br />

safety. All live parts are inaccessible<br />

even when the outer front panel is


Technical data <strong>for</strong> BMJ401 001<br />

191<br />

Input data<br />

Mains voltage, single phase<br />

nominally<br />

input voltage range<br />

permissible variations<br />

Permissible frequency variation<br />

Input impedance<br />

(with an output current <strong>of</strong><br />

10-100 A)<br />

Input current wave<strong>for</strong>m<br />

(with sine-wave voltage)<br />

Power factor<br />

with full load<br />

with >20% load<br />

Efficiency with nominal input voltage<br />

with full load<br />

with 25-100% load<br />

Radio interference<br />

meeting CISPR standards<br />

mains side (0.15-30 MHz)<br />

load side (0.5-30 MHz)<br />

Output data<br />

<strong>System</strong> voltage<br />

Voltage at the rated power, 2.7 kW<br />

Adjustment range<br />

Adjustment range in<br />

charging mode<br />

Output current, rated value<br />

Adjustable value, when working<br />

with current limiting<br />

Active current division, with<br />

rectifiers working in parallel<br />

Static regulation<br />

Static (0-100A)<br />

Temperature dependence<br />

(-20° C to +35° C)<br />

Dynamic regulation<br />

voltage deviation with a 25 A<br />

change in the load<br />

response time, with resistive<br />

load change, 25 A<br />

Noise voltage<br />

psophometric value<br />

r.m.s.value (10Hz- 450kHz)<br />

V<br />

V<br />

V<br />

Hz<br />

V<br />

V<br />

V<br />

V<br />

A<br />

General data<br />

Permissible ambient temperature °C<br />

(with one or two rectifiers in the same<br />

rack)<br />

Sound level, measured at a distance<br />

<strong>of</strong> 1 m<br />

Reliability<br />

MTBF<br />

Dimensions<br />

width<br />

depth<br />

height<br />

Weight<br />

A<br />

mV<br />

mV<br />

V<br />

ms<br />

mV<br />

mV<br />

dBA<br />

years<br />

mm<br />

mm<br />

mm<br />

kg<br />

230<br />

208-240<br />

184-264<br />

47-63<br />

resistive<br />

sinusoidal<br />

0.99<br />

>0.95<br />

>0.87<br />

>0.85<br />


The Renewal <strong>of</strong> the London Underground<br />

Telecommunications Network<br />

Roger Linton<br />

The London Underground railway covers 668 miles <strong>of</strong> surface and tube track,<br />

served by 272 stations, and carries over 2 million passengers every working day.<br />

In 1979 this busy undertaking decided to replace its telephone system, which is<br />

vital to the efficient operation <strong>of</strong> the railway and administrative organisation. The<br />

old one was a Strowger system <strong>of</strong> the 40s.<br />

The author gives the background <strong>of</strong> the project and describes the various parts<br />

<strong>of</strong> the provision <strong>of</strong> MD110 exchanges, optical fibre transmission systems, the<br />

cut-over and the organisation required to complete the task.<br />

<strong>of</strong>fice wiring changes was also a new<br />

feature. However, there were a number<br />

<strong>of</strong> disadvantages when applied to railway<br />

use since:<br />

- it was not a fully solid state switch,<br />

relays were used as an interface on<br />

exchange and tie line boards.<br />

- it consumed a large amount <strong>of</strong> power:<br />

10 kVA <strong>for</strong> a 248-line exchange.<br />

- it had no battery backup.<br />

UDC 621.395.2<br />

535.394<br />

private telephone exchanges<br />

telephone networks<br />

optical links<br />

railways<br />

installation<br />

In 1974 the major part <strong>of</strong> London Transport's<br />

Strowger PABX had been in service<br />

<strong>for</strong> 35 years, and preliminary planning<br />

commenced to replace it, fig. 1.<br />

Generally, Strowger equipment was expected<br />

to have a service life <strong>of</strong> between<br />

25 and 30 years but with the development<br />

<strong>of</strong> crossbar, followed by reed electronic<br />

exchanges in the late 1960s, it<br />

seemed prudent to wait <strong>for</strong> a fully electronic<br />

exchange to appear.<br />

IBM manufactured their 3750 Stored<br />

Programme Controlled (SPC) analogue<br />

exchange, and London Transport purchased<br />

one <strong>for</strong> evaluation in 1975. It<br />

proved very popular with users, especially<br />

the facilities; and the ability to<br />

change numbers from the maintenance<br />

terminal which did not normally involve<br />

The IBM 3750 was marketed at a time<br />

which caught the UK Telecommunication<br />

Industry without an equivalent<br />

product, but by the late 1970s other<br />

SPC exchanges became available and<br />

with battery backup.<br />

In 1975 we commissioned our first 30-<br />

channel PCM system to Hounslow West<br />

exchange <strong>for</strong> the extension <strong>of</strong> the Piccadilly<br />

Line to Heathrow Central. Other<br />

PCM systems were quickly incorporated<br />

into the network to improve overall<br />

transmission quality, and having<br />

adopted time division multiplexing <strong>for</strong><br />

junctions it became clearthere would be<br />

considerable advantages to do likewise<br />

with the new exchanges.<br />

Traffic studies <strong>of</strong> current and future<br />

growth led to a requirement <strong>for</strong> 18 telephone<br />

exchanges to cover the London<br />

East Finchley<br />

41XX<br />

Finsbury Park<br />

6XXX<br />

Barking<br />

29XX<br />

Fig. 1<br />

The old Strowger telephone system<br />

Tandem exchange<br />

Hounslow<br />

West<br />

22XX<br />

^P<br />

Main exchange<br />

Stockwell<br />

42XX


193<br />

ROGER LINTON<br />

Communications Engineer (Signalling)<br />

London Underground Limited<br />

Transport area <strong>of</strong> operation, fig. 2. To<br />

provide the desired degree <strong>of</strong> security<br />

against route and central exchange<br />

failure two transit switching centres<br />

(TSC) were planned, interconnected by<br />

high capacity links and each having its<br />

own independent junction route to each<br />

<strong>of</strong> the 18 exchanges.<br />

A project team <strong>of</strong> 10 people was established<br />

and specifications were prepared<br />

and issued in 1978 <strong>for</strong> replacement exchanges<br />

and transmission systems, all<br />

to be <strong>of</strong> solid state equipment. After detailed<br />

assessment <strong>of</strong> competing combinations<br />

<strong>of</strong> exchange and transmission<br />

networks, an integrated digital exchange<br />

and PCM transmission system<br />

was selected which complied with the<br />

specification and gave the best value <strong>for</strong><br />

money. A contract was placed with<br />

Thorn Ericsson Telecommunications in<br />

September 1979 to supply, install and<br />

commission a 10000-line digital PABX<br />

(later known as MD110) configured to<br />

London Transport network requirements,<br />

with a Ready <strong>for</strong> Service date <strong>of</strong><br />

September 1984. 2 " 4<br />

This project involved the work <strong>of</strong> a number<br />

<strong>of</strong> London Transport internal departments,<br />

as well as contractors. Sites<br />

had to be found <strong>for</strong> new exchange buildings<br />

and it was imperative that critical<br />

path analysis techniques were applied<br />

to this project. This was done by the<br />

projectteam and it proved invaluable <strong>for</strong><br />

the coordination <strong>of</strong> work and in making<br />

certain changes as the project progressed.<br />

Exchange buildings and<br />

equipment<br />

Eleven <strong>of</strong> the new exchanges are flatro<strong>of</strong>ed<br />

single-storey brick buildings,<br />

fig. 3, and <strong>of</strong> three standard sizes, the<br />

remaining eight exchanges are accommodated<br />

in existing <strong>of</strong>fice buildings or<br />

stations. Buildings are divided into separate<br />

rooms <strong>for</strong> switching equipment,<br />

battery and rectifier, MDF and Technicians<br />

store, fig. 4. The equipment room<br />

has a computer type floor and is air conditioned.<br />

The battery room has a solid<br />

floor, and an extraction unit is provided<br />

<strong>for</strong> the two batteries.<br />

The old network consisted <strong>of</strong> 15 exchanges,<br />

and as some exchange areas<br />

had been stretched beyond normal line<br />

limits the opportunity was taken to correct<br />

this situation by providing three additional<br />

exchanges. Harrow-on-the-Hill<br />

has been replaced by the three exchanges<br />

Neasden, Ruislip and<br />

Loughton<br />

Rickmansworth<br />

nault<br />

Fig. 2<br />

The new MD110 exchange network with transit<br />

exchanges at Baker Street and Embankment has<br />

an initial capacity <strong>for</strong> 10000 extension lines<br />

A<br />

MD 110 transit exchange, TSC<br />

MD110<br />

Hounslc<br />

West<br />

Acton<br />

Lillie<br />

Br 'dge<br />

Head<br />

<strong>of</strong>fice<br />

Stockwell<br />

Becontree<br />

stepney<br />

breen


194<br />

Rickmansworth, and the Loughton area<br />

has been cut in half by the provision <strong>of</strong><br />

an exchange at Hainauit. Also Leicester<br />

Square area has been divided between<br />

Baker Street and a new exchange at Embankment.<br />

The switching equipment consists <strong>of</strong><br />

circuit boards which plug in a shelf<br />

called a magazine; the magazines are<br />

housed in a lockable cabinet. Each<br />

equipped cabinet is known as a Line Interface<br />

Module (LIM) and contains control<br />

equipment, digital switching equipment,<br />

processor and telephone line interface<br />

boards.<br />

If an exchange has more than two LIMs<br />

(i.e. approx. 400 analogue telephones)<br />

then a Group Switch Module (GSM) is<br />

provided to route calls between LIMs.<br />

The common equipment, such as Group<br />

Junction Units (GJUs), Tone Receivers,<br />

Tone Senders and Multi-Party Conference<br />

Units have assigned positions in<br />

the magazines due to the large number<br />

<strong>of</strong> time slots that these boards require.<br />

All remaining board positions are interchangeable<br />

as each <strong>of</strong> these units only<br />

requires a maximum <strong>of</strong> eight time slots.<br />

Extra GJUs may be added to cope with<br />

high levels <strong>of</strong> LIM-to-LIM traffic. The<br />

control equipment in a LIM has the capacity<br />

to handle all traffic originating<br />

and terminating within the LIM. In the<br />

event <strong>of</strong> a fault on a PCM link, the LIM<br />

will recognise the problem and continue<br />

to process internal callsand routeexternal<br />

calls via Baker Street/Embankmeni<br />

TSC as appropriate.<br />

A main distribution frame (MDF) is<br />

provided with fused connections and<br />

test jacks on the line side <strong>for</strong> the termination<br />

<strong>of</strong> trackside cables, and with gas<br />

discharge tubes <strong>for</strong> high voltage protection<br />

on the exchange side. All cable terminations<br />

are wire wrapped. Flexiblecables<br />

with connectors are run from the<br />

exchange side <strong>of</strong> the MDF to the LIM and<br />

plug directly into telephone line interface<br />

boards.<br />

Two lead acid batteries to give a six busy<br />

hour reserve capacity are provided in<br />

each exchange and are arranged in a<br />

divided floating system. Normally one<br />

battery is charged from a Trans<strong>for</strong>mer/<br />

Rectifier set connected to the local authority<br />

supply and the other is connected<br />

to the London Transport generated<br />

supply. This power supply and battery<br />

arrangement provides maximum<br />

flexibility so that either battery can be<br />

easily isolated from the exchange <strong>for</strong><br />

maintenance and, under mains failure,<br />

either rectifier is available to charge<br />

both batteries.<br />

Transmission system<br />

Each exchange has a number <strong>of</strong> PCM<br />

routes to both Baker Street and<br />

Embankment TSCs. 2Mbit/s primary<br />

PCM multiplexers are not required as a<br />

Fig. 3<br />

One <strong>of</strong> the eleven brick buildings that were<br />

erected <strong>for</strong> the new exchanges


195<br />

Fig. 4<br />

Layout <strong>of</strong> a typical MD110 exchange<br />

MDF<br />

LEB<br />

LRT<br />

Main Distribution Frame<br />

London Electricity Board<br />

London Regional Transport<br />

LIM directly interfaces with a 2Mbit/s<br />

PCM digital stream. Originally it was intended<br />

to use 2Mbit/s PCM routes<br />

throughout the network, but this would<br />

have required many regenerators <strong>for</strong> a<br />

reliable system and would not be cost<br />

effective. It was there<strong>for</strong>e proposed to<br />

work at 8 Mbit/s between the TSCs and<br />

the major exchanges, and then revert<br />

back to 2 Mbit/s to serve outlying sites.<br />

The 8 Mbit/s PCM systems required a<br />

specially designed screened group cable<br />

in order to achieve the necessary<br />

attenuation and crosstalk per<strong>for</strong>mance.<br />

On investigating the market in 1980 no<br />

such cable was available in the UK, and<br />

we found that British Telecom were interested<br />

to develop such a cable <strong>for</strong> their<br />

use. We commenced development <strong>of</strong> a<br />

screened group cable, and sample<br />

lengths were manufactured and installed<br />

on the railway. It soon became<br />

evident that the size <strong>of</strong> the cable was<br />

becoming very large in order to achieve<br />

the required crosstalk characteristics,<br />

and the jointing <strong>of</strong> this cable was very<br />

specialised, particularly in maintaining<br />

the structure <strong>of</strong> the group screen within<br />

the joint. From this situation consideration<br />

was given to an alternative method<br />

<strong>of</strong> transmission.<br />

<strong>Optical</strong> fibre trial<br />

During 1978, when the new telephone<br />

system was being designed, it was evident<br />

that optical fibre transmission<br />

techniques <strong>of</strong>fered attractive advantages<br />

in the environment <strong>of</strong> an electrified<br />

underground railway. London<br />

Transport there<strong>for</strong>e decided to install a<br />

field trial linking the existing Earls Court<br />

and Acton exchanges. This was a route<br />

where added capacity was required, and<br />

the practical experience <strong>of</strong> handling an<br />

optical cable in tube tunnels as well as<br />

on open sections <strong>of</strong> t he rail way would be<br />

invaluable. All installation <strong>of</strong> cable and<br />

terminal equipment was carried out by<br />

London Transport communications<br />

staff with the cable spliced by contractors.<br />

This 7 km link carries four 2 Mbit/s PCM<br />

systems which are multiplexed to give<br />

one 8 Mbit/s PCM stream without any


196<br />

Fig. 5<br />

<strong>Optical</strong> fibre cable routes<br />

4(2) 4 tlbres on route, (2) indicates number <strong>of</strong> fibres<br />

spare to Initial requirements<br />

KT»<br />

Copper conductor cabling<br />

<strong>Optical</strong> repeater<br />

(~\ Rickmansworth<br />

r\<br />

\ i<br />

-f i Neasden<br />

intermediate regeneration. After a testing<br />

period the trial link was placed into<br />

full traffic service in July 1979. It is believed<br />

that this was the first operational<br />

railway optical fibre link, and certainly<br />

the first to be placed in live traffic service<br />

in UK.<br />

Following the trial a study was implemented<br />

to see if optical fibres could be<br />

incorporated in the new exchange<br />

transmission network. The principal advantages<br />

to London Transport would<br />

be:<br />

- Vast reduction in weight and diameter<br />

as compared with the proposed<br />

8 Mbit/s screened copper cable, leading<br />

to reduced installation costs (no<br />

cable trains reguired as optical cable<br />

can be run from a trolley) and saving<br />

much reconstruction <strong>of</strong> cable runs.<br />

This saving alone more than cancelled<br />

out the higher capital cost <strong>of</strong><br />

the optical fibre system.<br />

- Elimination <strong>of</strong> repeaters from most<br />

routes which would greatly reduce<br />

Golders<br />

Green<br />

East<br />

Finchley<br />

fault liability. The larger toleranceson<br />

distance between remaining repeaters<br />

allowed them to be situated at stations<br />

with easy access.<br />

- The intrinsic immunity <strong>of</strong> optical<br />

fibres from electromagnetic interference<br />

allowed better error rates to<br />

be achieved on the PCM which was<br />

noticeably going to become apparent<br />

in the quality <strong>of</strong> transmission.<br />

It was found that the optimum rate <strong>for</strong><br />

digital transmission <strong>for</strong> the size and geography<br />

<strong>of</strong> the London Transport network<br />

was 34 Mbit/s. It was not economic<br />

to extend the optical fibres to the outlying<br />

exchanges so a portion <strong>of</strong> these<br />

2 Mbit/s systems remains on copper cables.<br />

Two 140 Mbit/s links between Embankment<br />

and Baker Street TSCs were<br />

also reconfigured from coaxial to optical<br />

cable. The net result would be a total<br />

<strong>of</strong> 120 route km <strong>of</strong> optical fibre cables<br />

against 224 route km on copper cable,<br />

fig. 5. The study proved it would be viable<br />

to alter our plans at this stage <strong>of</strong> the<br />

Ruislip [^<br />

^ ^<br />

(~\ Loughton<br />

s "Q Hainau "<br />

j<br />

Hounslow<br />

West<br />

/ /<br />

/ /<br />

/ I - 4(2 ><br />

Becontree<br />

4(2) Lillie 6(2) Head<br />

Bridge<br />

Office<br />

Embankment<br />

-i I<br />

4(2) Stepney<br />

Green<br />

I<br />

Qj<br />

i<br />

Stockwell


197<br />

Fig. 6<br />

Splicing case with coiled up spare cable<br />

Table 1<br />

Actual measured loss <strong>for</strong> the 34 Mbit/s route<br />

Embankment - Stepney Green<br />

<strong>Fibre</strong> No.<br />

1<br />

2<br />

3<br />

4<br />

Route Loss<br />

(dB)<br />

19.8<br />

18.0<br />

18.2<br />

19.9<br />

Actual Safety<br />

Margin<br />

(dB)<br />

29.2<br />

31.0<br />

30.8<br />

29.1<br />

project to incorporate optical fibres. A<br />

contract was placed to supply, install<br />

(except trackside cables) and commission<br />

the optical network.<br />

<strong>Cable</strong> construction/splicing<br />

The cable construction was carefully developed<br />

to meet railway environmental<br />

needs. The cable consists <strong>of</strong> a steel strip<br />

laminate <strong>for</strong>med into a tube with a<br />

covering <strong>of</strong> polythene bonded to it. This<br />

is protected by a single layer <strong>of</strong> steel<br />

wire armouring and a PVC oversheath<br />

<strong>for</strong> use in the open sections <strong>of</strong> the railway.<br />

In tube tunnels more stringent precautions<br />

have been taken with the oversheath<br />

material to reduce toxic smoke<br />

emission and combustion.<br />

Contained within the cable are up to 8<br />

graded-index fibres, having a maximum<br />

attenuation <strong>of</strong> 3.5dB/km and a bandwidth<br />

<strong>of</strong> 400MHzkm. On the Stepney<br />

Green to Becontree route, where it was<br />

desirable not to have repeaters, high<br />

grade fibres with an attenuation <strong>of</strong><br />

only 2.5dB/km and a bandwidth <strong>of</strong><br />

600MHzkm were used.<br />

The cable was ordered in defined interstation<br />

lengths so that all splicing could<br />

be carried out in station locations. A<br />

stainless steel weatherpro<strong>of</strong> splicing<br />

case was selected to allow easy access<br />

<strong>for</strong> maintenance compared with the normal<br />

cable jointing enclosures. In order<br />

to allow <strong>for</strong> future diversions to be made<br />

without cutting and jointing, up to 10<br />

metres <strong>of</strong> spare cable has been left<br />

coiled up on either side <strong>of</strong> the case,<br />

fig. 6. If a cable is damaged this arrangement<br />

should allow a repair to be done<br />

with only one joint where two would normally<br />

be required. A socket is provided<br />

<strong>for</strong> a point-to-point telephone connection<br />

between splicing sites and on to the<br />

exchange. One wire is connected to the<br />

steel wire armouring and the other to the<br />

inner metal tube <strong>of</strong> the fibre cable.<br />

Within each splicing case sufficient<br />

spare fibre has been coiled up in a cassette<br />

to allow a splice to be re-made several<br />

times. Splicing was carried out<br />

using electric arc fusion welding technique.<br />

Each fibre splice is enclosed in a<br />

heat shrink sleeve which has a stainless<br />

steel strengthening member. A similar<br />

arrangement was used in the exchange<br />

transmission bays to house the splices<br />

<strong>of</strong> the incoming optical cables to the<br />

flexible optical tails which plug into the<br />

optical transmit/receive boards.<br />

<strong>Optical</strong> transmitters<br />

Lasers were chosen as transmitting devices<br />

in preference to light-emitting diodes<br />

even though they require changing<br />

on a more regular basis. This choice was<br />

made so that, in the main, repeaters<br />

would not have to be provided and a<br />

lower grade <strong>of</strong> fibre could be used. Repeaters<br />

were expensive if power supply<br />

security commensurate with the rest <strong>of</strong><br />

the telephone exchange system was<br />

provided.<br />

Typical route design data<br />

Each route loss value was estimated so<br />

that a satisfactory safety margin could<br />

be established in addition to the optical<br />

requirements. This margin is required to<br />

allow <strong>for</strong> possible increase in attenuation<br />

on a route caused by additional<br />

splicing, route diversion, or falling output<br />

<strong>of</strong> the laser. The basic data used<br />

was:<br />

Laser output<br />

-2dBm<br />

Receiver sensitivity -51 dBm<br />

Splicing loss<br />

0.3dB<br />

Connector loss 2dB<br />

For example: Embankment - Stepney<br />

Green 34 Mbit/s route<br />

Length<br />

7.14 km<br />

<strong>Fibre</strong> loss<br />

3.5dB/km<br />

Joints 5<br />

Calculated loss<br />

(7.14 x 3.5) + (5 x 0.3) + 2 = 28.5 dB<br />

Safety margin<br />

49.0-28.5 = 20.5dB<br />

Actual measured loss <strong>for</strong> the route is<br />

shown in table 1.<br />

The 2 Mbit/s PCM links from individual<br />

LIMs and destined to one TSC are multiplexed<br />

together in groups <strong>of</strong> four to<br />

provide an 8Mbit/s tributary. Sixteen<br />

2 Mbit/s links multiplexed in this way will<br />

produce four 8 Mbit/s tributaries which,<br />

when multiplexed together, produce a<br />

34 Mbit/s signal. This is connected to the<br />

optical transmit board and is launched<br />

into the fibre. At the receive end the reverse<br />

process is carried out to retrieve<br />

the 16 original 2 Mbit/s PCM links.


198<br />

In planning the optical fibre network,<br />

spare fibres have been allowed to cater<br />

<strong>for</strong> future growth <strong>of</strong> the telephone and<br />

data transmission systems or <strong>for</strong> other<br />

communication systems such as the<br />

new London Underground Ticketing<br />

Communications network.<br />

Preparation and testing <strong>for</strong><br />

cut-over<br />

The new digital system could not work<br />

directly into the old Strowger exchanges<br />

unless expensive interface<br />

equipment was designed. With such<br />

equipment it would have allowed the<br />

new exchanges to be commissioned individually,<br />

but with a period <strong>of</strong> a mixture<br />

<strong>of</strong> 4- and 5-digit telephone numbers<br />

which was considered unacceptable. It<br />

was there<strong>for</strong>e decided to cut over in one<br />

operation, and careful planning was<br />

needed to ensure a successful introduction<br />

<strong>of</strong> the new system. Each <strong>of</strong> the 6000<br />

telephones was wired to its new exchange<br />

and temporarily back to the old,<br />

fig. 7. This involved a number <strong>of</strong> miles <strong>of</strong><br />

extra tie cabling being added to some<br />

telephone lines, thus causing an increased<br />

fault liability and reducing<br />

speech quality in the months prior to<br />

cut-over. In the old exchanges cross<br />

connections were made in order to route<br />

telephones to the new exchange, and<br />

connections were then arranged to be<br />

isolated in both old and new by means <strong>of</strong><br />

break jacks on the MDFs. The cut-over<br />

wiring where an exchange area was not<br />

to be altered was fairly straight <strong>for</strong>ward<br />

but where a large existing area was<br />

being divided up, complex teeing had to<br />

be made at trackside location boxes.<br />

In February 1984 exchange co-ordinators<br />

were appointed <strong>for</strong> every exchange<br />

to ensure that the cut-over connections<br />

were correctly installed and to coordinate<br />

all other work within their exchange<br />

prior to cut-over. This included<br />

both exchange and transmission equipment<br />

and alarm panel. Regular meetings<br />

were held with all exchange co-ordinators<br />

and the project team to enable<br />

overall progress <strong>of</strong> the project to be<br />

monitored.<br />

Once the cut-over MDF connections<br />

were completed, each line in turn was<br />

disconnected from the old exchange<br />

equipment by placing wedges in the<br />

break jacks. The associated connection<br />

was then made in the new exchange and<br />

the line was tested. The user was requested<br />

to dial a test number and finally<br />

the line was restored back to the old<br />

exchange.<br />

During one Sunday prior to the main<br />

cut-over all telephone users connected<br />

to Loughton old exchange were temporarily<br />

transferred to Loughton new<br />

exchange enabling the users at the east<br />

end <strong>of</strong> the Central Line to try out the new<br />

system. This provided the project team<br />

with valuable feedback in<strong>for</strong>mation<br />

both technically and operationally.<br />

A flood test <strong>of</strong> telephone calls was also<br />

undertaken in January 1985 between<br />

Acton Head Office, Lillie Bridge and<br />

MDF <strong>for</strong><br />

new<br />

exchange<br />

F<br />

i IT<br />

MD110<br />

Fig. 7<br />

Exchange cutover jumpering<br />

F<br />

G<br />

A<br />

B<br />

E<br />

P<br />

T<br />

Fuse mounting<br />

Gas discharge tube<br />

Arrester<br />

Tag block<br />

Existing jumpering<br />

Permanent jumpering<br />

Temporary jumpering


199<br />

Telstar House new exchanges. Twenty<br />

lines were connected at each exchange.<br />

Then between 10.30 hours and 12.30<br />

hours the twenty users at each exchange<br />

had a schedule <strong>of</strong> numbers they<br />

were required to call on other exchanges.<br />

The results indicated that exchanges<br />

per<strong>for</strong>med reasonably satisfactorily<br />

under load, and the excellent<br />

speech quality was noted <strong>for</strong> the first<br />

time.<br />

The cut-over night<br />

A control centre was established in the<br />

Communications Design <strong>of</strong>fice at Paddington<br />

from where the cut-over was coordinated.<br />

The network was split into three areas,<br />

each consisting <strong>of</strong> approximately five<br />

old and five new exchanges, and each<br />

area was allocated a telephone number<br />

to report to when the cut-over <strong>of</strong> exchanges<br />

were completed.<br />

The cut-over took place during the night<br />

<strong>of</strong> Friday/Saturday 8/9 February 1985.<br />

Work commenced at 21.30 hours to<br />

transfer telephones at four large <strong>of</strong>fice<br />

buildings with the exception <strong>of</strong> certain<br />

operational lines such as the Police and<br />

Head Controller which could not be<br />

changed until 02.30 hours the following<br />

morning.<br />

The main cut-over was successfully<br />

completed between 02.30 hours and<br />

02.45 hours on Saturday 9 February<br />

1985. After lines were transferred, an exchange<br />

co-ordinator first reported completion<br />

to the control centre and then<br />

rang the Communications Maintenance<br />

Centre to <strong>of</strong>ficially hand the new exchange<br />

over to the maintenance staff at<br />

Baker Street. Between the hours 03.00<br />

and 07.00, telephones were tested until<br />

the second shift reported <strong>for</strong> duty to<br />

continue the process alongside contractor's<br />

staff. During the rest <strong>of</strong> the<br />

weekend installation staff commenced<br />

replacing rotary dial telephones with<br />

new multifrequency instruments.<br />

The weather during the cut-over night<br />

was terrible as heavy snow fell throughout<br />

the night. At the start <strong>of</strong> traffic on<br />

the Saturday morning trains were found<br />

frozen to the depot rails. The new telephone<br />

system was quickly put through<br />

its paces as Railway Operating staff telephoned<br />

throughout the railway in order<br />

to get a train service running. The only<br />

minor error with the cut-over was that<br />

three police lines were found to be left<br />

connected to the old telephone system.<br />

This was noticed by staff in an old exchange<br />

who heard equipment functioning.<br />

The matter was then quickly rectified.<br />

Post cut-over problems<br />

Below are some <strong>of</strong> the problems that<br />

have been experienced with the new<br />

system:<br />

- At Ruislip the exchange was repeatedly<br />

failing and then restarted itself<br />

automatically; the failures were due<br />

to some telephone lines indicating<br />

lost signalling. These lines were subsequently<br />

blocked on the terminal<br />

and manuallywedgedoutonthemain<br />

distribution frame, but no significant<br />

line fault appeared to exist.<br />

Stepney Green exchange also experienced<br />

troubles similar to those at<br />

Ruislip. Upon investigation it was<br />

found that only one line was indicating<br />

lost signalling due to an earth<br />

fault.<br />

- Lost signalling was also causing<br />

other exchange LIMs to crash, and<br />

the <strong>of</strong>fending line faults ranged from<br />

unbalanced cable pairs to disturbances<br />

through small induced voltages.<br />

The MD110 system was highly sensitive<br />

to line characteristics; lost signalling<br />

indications were stored in a<br />

counter file (maximum 100) and,<br />

when an unacceptable level was<br />

reached, the respective LIM crashed.<br />

Once the LIM failed, the counter file<br />

was wiped clean, the LIM restarted<br />

and the whole sequence was repeated.<br />

The London Underground system<br />

was the first ti me the MD110 had been<br />

subjected to the majority <strong>of</strong> telephone<br />

lines being routed in external cabling<br />

running alongside an electrified railway.<br />

These cables obviously have<br />

other characteristics than the normal<br />

short internal cabling <strong>of</strong> a PABX in an<br />

<strong>of</strong>fice building. It was interesting to


Fig. 9<br />

The digital telephone DIAVOX Courier 700 with 36<br />

or 12 burtons<br />

note that these lines had worked fairly<br />

satisfactorily on the old electromechanical<br />

exchanges. To eradicate<br />

this problem, the contractor's<br />

engineers produced a successful<br />

s<strong>of</strong>tware system patch, to only log lost<br />

signalling and not to crash the LIM.<br />

- Attheend <strong>of</strong> July acompletefailure<strong>of</strong><br />

Embankment transit and local exchanges<br />

was experienced. Due to a<br />

defective cooling unit in the apparatus<br />

room, the temperature rose to<br />

over 45°C <strong>for</strong> a prolonged period. A<br />

temporary cooling unit was installed<br />

and both exchanges were reloaded,<br />

but only the local exchange came<br />

back successfully. The transit exchange<br />

was isolated from the rest <strong>of</strong><br />

the system, so all inter-exchange calls<br />

were routed via Baker Street transit<br />

exchange without any loss <strong>of</strong> service.<br />

On investigation it was found that<br />

most <strong>of</strong> the controlling boards on<br />

LIMs 1 and 10, the Group Switch,<br />

Transmission Bay and both tapes<br />

from the tape unit were defective due<br />

to thermal breakdown. These boards<br />

were replaced and the transit exchange<br />

was finally tested and put<br />

back into service; all this took place<br />

over a weekend, and it was reassuring<br />

that it was not necessary to call out<br />

contractors <strong>for</strong> assistance asourown<br />

maintenance staff managed adequately.<br />

- Every week many lines are initiated or<br />

facilities changed in the customer<br />

data; this in<strong>for</strong>mation is inserted directly<br />

to the memory boards from the<br />

exchange terminal and is stored<br />

"s<strong>of</strong>t". If a data reload takes place,<br />

then s<strong>of</strong>t in<strong>for</strong>mation is lost; there<strong>for</strong>e<br />

the "s<strong>of</strong>t" in<strong>for</strong>mation is regularly<br />

dumped onto the tapes to provide a<br />

"hard" copy. For security reasons<br />

each exchange has three copies <strong>of</strong><br />

the tape: one copy remains on site <strong>for</strong><br />

backup purposes, and an identical<br />

copy and a reference copy <strong>of</strong> the previous<br />

issue are retained at Baker<br />

Street Maintenance Centre.<br />

Overall the new system has settled down<br />

very well, with only minor problems,<br />

which the maintenance staff are becoming<br />

competent to handle.<br />

Telephone instruments<br />

As the MD110 supports either rotary<br />

dial, Dual Tone Multi Frequency (DTMF)<br />

key phones or digital instruments this<br />

enabled the cut-over to be carried out<br />

without the need to change the existing<br />

loop disconnect telephones. Standard<br />

telephones with DTMF signalling and<br />

the digital telephone DIAVOX Courier/00<br />

have been selected to cover the<br />

needs <strong>of</strong> London Transport telephone<br />

users.<br />

Digital telephone<br />

The digital telephone known as the<br />

DIAVOX Courier700, fig.8, is currently<br />

being installed as a replacement <strong>for</strong><br />

existing Manager/Secretary arrangements,<br />

which were dial type instruments,<br />

and required multiple wiring between<br />

the manager's and secretary s instruments.<br />

A mains power supply was<br />

required to run this arrangement. In addition<br />

a further unit was needed to<br />

provide facilities like "stored numbers<br />

and "loudspeaker".


201<br />

The Courier telephone replaces all this<br />

complex wiring and still retains the manager's<br />

engaged lamp on the secretary's<br />

instrument which has been lost on most<br />

modern telephones. It is designed to allow<br />

the user easy operation <strong>of</strong> the wide<br />

variety <strong>of</strong> facilities available by pushing<br />

a button which is programmed to each<br />

user's requirements. A liquid crystal display<br />

indicates the telephone number <strong>of</strong><br />

an incoming call and on outgoing calls<br />

will change to indicate whether the<br />

called number is on diversion. With the<br />

loud speaking function <strong>of</strong> the Courier<br />

there is no need <strong>for</strong> a separate intercom<br />

system.<br />

In the future, by the addition <strong>of</strong> a "Terminal<br />

Access Unit" plugged to the rear <strong>of</strong><br />

the Courier, the telephone can function<br />

as a link between a data terminal and the<br />

telephone exchange. This will enable simultaneous<br />

voice and data transmission<br />

over the same extension line. The<br />

signalling between the exchange and<br />

telephone is in digital bursts. A digital<br />

extension line unit sends a 12-bit burst<br />

at a transmission rate <strong>of</strong> 256 kbit/s every<br />

125 us. The telephone is synchronised to<br />

this rate so that it sends its "burst" after<br />

receiving a "burst". The Courier is,<br />

however, restricted to approximately<br />

1000 metres from an exchange mainly<br />

due to signal attenuation and disturbances.<br />

Programming<br />

There are two types <strong>of</strong> programming involved<br />

when installing a digital telephone.<br />

The exchange programming involves<br />

the "Customer Data" which is<br />

done to suit individual requirements, although<br />

with most manager/secretary<br />

needs being similar, some <strong>for</strong>m <strong>of</strong> standard<br />

has been adopted. The customer<br />

data is entered via a data terminal connected<br />

to the input/output interface to<br />

the exchange. The customer data includes<br />

the initiation <strong>of</strong> function and facilities<br />

required <strong>for</strong> a particular Courier<br />

telephone and the keys that will control<br />

those facilities. This in<strong>for</strong>mation is finally<br />

"dumped" to achieve a "hard<br />

copy".<br />

The other programming involved is entered<br />

by the user directly into the Courier<br />

and includes the programming <strong>of</strong><br />

individual abbreviated numbers and<br />

ringing characteristics.<br />

Maintenance organisation<br />

Prior to the introduction <strong>of</strong> the new system<br />

the maintenance <strong>of</strong> the old<br />

Strowger system was carried out by a<br />

team <strong>of</strong> 23 technicians under one supervisor.<br />

These staff carried out fault rectification<br />

and preventive maintenance<br />

on all exchange, transmission and telephone<br />

instruments and similar equipment.<br />

Other staff dealt with the maintenance<br />

<strong>of</strong> the cable network. The maintenance<br />

<strong>of</strong> telephone instruments and associated<br />

equipment was the responsibility<br />

<strong>of</strong> a Technician 2. There were five<br />

staff in this grade working on a shift<br />

basis and operating from two depots.<br />

The shift roster provided <strong>for</strong> two men to<br />

be on duty between 07.00 and 23.00<br />

hours Monday to Saturday and between<br />

07.00 and 19.00 hours on Sunday. Of the<br />

staff at Technician 1 level, 15 operated<br />

on a shift basis and 3 were primarily on<br />

day duty covering special investigations.<br />

The shift staff operated from 3 depots<br />

and cover was provided 24 hours a<br />

day, all days <strong>of</strong> the year. During night<br />

shifts these staff undertook preventive<br />

maintenance or followed up fault investigations<br />

in a particular, designated exchange.<br />

Overall the Strowger system required a<br />

staffing level <strong>of</strong> one man per 220 exchange<br />

lines to undertake the necessary<br />

maintenance <strong>of</strong> the system and provide<br />

the quick response to faults required by<br />

the needs <strong>of</strong> the railway.<br />

With the introduction <strong>of</strong> the new telephone<br />

system a major reorganisation <strong>of</strong><br />

the maintenance section was undertaken<br />

with full co-operation from the<br />

trade unions concerned. The existing<br />

day supervisor's post was abolished and<br />

replaced by five supervisors operating<br />

on a full 24-hour shift basis. The number<br />

<strong>of</strong> technicians was reduced from 23 to<br />

17. This gives an initial manning level <strong>of</strong><br />

one man per 270 lines with potential <strong>for</strong><br />

considerable growth in installed exchange<br />

connections with only marginal<br />

increase <strong>of</strong> staff numbers.<br />

The reorganisation had little impact on<br />

the Technician 2 but major changes<br />

were required in the Technician 1. The<br />

shift roster cover <strong>for</strong> these Technicians<br />

was considerably reduced and the staff<br />

based at new locations better suited to<br />

the new system. In addition the new ex-


202<br />

Fig. 11<br />

Transmission equipment <strong>for</strong> 34 Mbits/ at Embankment<br />

changes require only a minimum <strong>of</strong> routine<br />

and preventive maintenance. A major<br />

change was to provide more staff on<br />

day duties and less on shift work. A new<br />

grade entitled Communications Equipment<br />

Technician has also been introduced<br />

to cater <strong>for</strong> the increased sophistication<br />

<strong>of</strong> the new network. The staff<br />

should provide better flexibility as they<br />

will be expected to deal with the more<br />

complex faults on all types <strong>of</strong> communication<br />

systems including train radio,<br />

closed circuit television, public address<br />

as well as the new telephone system.<br />

Training<br />

To achieve this reorganisation it has required<br />

extensive retraining <strong>of</strong> existing<br />

staff. Formal training was supplied by<br />

the contractor responsible <strong>for</strong> the new<br />

system supported by field training by attaching<br />

staff to his installation personnel.<br />

In practice, due to the diversion <strong>of</strong><br />

resources to the installation <strong>of</strong> the new<br />

system, it was not possible to train the<br />

staff to the degree <strong>of</strong> competence necessary<br />

to maintain the new system with<br />

100% confidence from day one. Assistance<br />

was there<strong>for</strong>e obtained from the<br />

contractor <strong>for</strong> the first six months <strong>of</strong> service<br />

in the <strong>for</strong>m <strong>of</strong> one man on permanent<br />

day attachment to London Underground.<br />

As previously mentioned our<br />

technicians quickly became pr<strong>of</strong>icient<br />

in dealing with defects, and the services<br />

<strong>of</strong> the contractor personnel on a regular<br />

basis have now been terminated.<br />

An important aspect <strong>of</strong> the new maintenance<br />

discipline has been the need to<br />

closely control spare boards and equipment.<br />

With the St rowger equipment only<br />

a small number <strong>of</strong> items were essential<br />

to the operation <strong>of</strong> the whole exchange<br />

and these could easily be controlled.<br />

Now it is vital to ensure that spare<br />

boards and parts are available at all<br />

times as the lack <strong>of</strong> a board could result<br />

in extensive downtimes with little room<br />

<strong>for</strong> alternative temporary repairs. To this<br />

end a computerised inventory system<br />

will soon be introduced to record and<br />

control all spare boards.<br />

The transition from electromechanical<br />

to an electronic system has caused<br />

many long established organisation<br />

procedures and methods to be reviewed,<br />

and many changes have now<br />

been implemented to create an<br />

organisation more suited to the electronic<br />

age.<br />

References<br />

1. Knipe.V.T.A.: The Use <strong>of</strong> <strong>Optical</strong> <strong>Fibre</strong><br />

<strong>Cable</strong>s in the Modernisation <strong>of</strong> the<br />

London Transport Automatic Telephone<br />

<strong>System</strong>. IRSE Conference 198*<br />

2. Mörlinger, R.: MD110 - a Digital SPC<br />

PABX. Ericsson Rev. 59 (1982):1,PP<br />

2 — 13.<br />

3. Reinius, J., Svensson, B. and Åkerlund.<br />

S.-O.: Digital Signal Processing in <strong>System</strong><br />

MD 110. Ericsson Rev. 59(1982) :i,<br />

4. Reinius, J. and Sandström, 0.: DIAVOX<br />

Courier 700. Digital <strong>System</strong> Telephone<br />

<strong>for</strong> MD 110. Ericsson Rev. 59 (1984'•<br />

pp. 58-66.<br />

5. Barnicoat, G., Boman, L. and Ulander<br />

O.: Dafa Communications m MO""-<br />

Ericsson Rev. 59 (1982):2, pp. 67-'=.<br />

6. Hedman, J.-O.: MD110 in the Auto^<br />

mated Office. Ericsson Rev.<br />

(1983):2, pp. 88-93.


Reliability <strong>of</strong><br />

Equipment<br />

Branko Tigerman<br />

Calculations <strong>of</strong> the reliability and availability per<strong>for</strong>mances <strong>of</strong> transmission<br />

systems and networks are based on data concerning the reliability <strong>of</strong> the<br />

equipment used. Ericsson s transmission equipment has high built-in reliability<br />

which affects system and network planning, <strong>for</strong> example by reducing the need<br />

<strong>for</strong> redundancy in the equipment.<br />

The author describes the prediction method used and its trustworthiness,<br />

together with the way <strong>of</strong> presenting reliability data <strong>for</strong> transmission equipment<br />

and systems. Ericsson's views on redundancy in connection with demands <strong>for</strong><br />

duplication <strong>of</strong> multiplexing and line equipment are also given. Finally some<br />

typical MTBF values <strong>for</strong> some <strong>of</strong> the most frequent function blocks are shown in<br />

order to give an idea <strong>of</strong> the reliability <strong>of</strong> Ericsson's transmission equipment.<br />

UDC 621.395.45<br />

telecommunication<br />

reliability<br />

transmission lines<br />

redundancy<br />

Reliability, which originated in the fields<br />

<strong>of</strong> defence and space research, is today<br />

an important parameter also <strong>for</strong> transmission<br />

equipment. It should there<strong>for</strong>e<br />

be specified together with other technical<br />

data <strong>of</strong> the system.<br />

Quantitative reliability data are required,<br />

together with other transmission<br />

engineering and economic factors,<br />

BRANKO TIGERMAN<br />

Public Telecommunications Division<br />

Telefonaktiebolaget LM Ericsson<br />

in order to be able to assess the efficiency<br />

<strong>of</strong> equipments and systems. Such<br />

quantitative data consist <strong>of</strong> reliability<br />

and availability values, which have<br />

there<strong>for</strong>e become important basic parameters<br />

<strong>for</strong> transmission equipment.<br />

In order to be able to calculate the real<br />

value <strong>of</strong> different reliability parameters<br />

the equipment must have been in operation<br />

<strong>for</strong> a certain length <strong>of</strong> time and a<br />

number <strong>of</strong> failures must have occurred.<br />

The more reliable the equipment, the<br />

longer the time required <strong>for</strong> a relevant<br />

number <strong>of</strong> failures and the smaller the<br />

practical possibilities <strong>of</strong> making an assessment<br />

based on observations.<br />

Predictions are there<strong>for</strong>e used during<br />

the development and design <strong>of</strong> new<br />

equipment; they are based either on experimental<br />

values or observations <strong>of</strong><br />

other, similar units.<br />

Fig. 1<br />

All integrated circuits are fully tested be<strong>for</strong>e<br />

assembly


204<br />

Fig. 2<br />

Automatic testing <strong>of</strong> multiplexing equipment after<br />

manufacture<br />

Reliability predictions <strong>of</strong> failure occurrence<br />

as a function <strong>of</strong> time provide in<strong>for</strong>mation<br />

regarding the future behaviour<br />

<strong>of</strong> the equipment and the system. The<br />

result is also used as a basis <strong>for</strong> the planning<br />

<strong>of</strong> maintenance and <strong>for</strong> calculating<br />

the operating costs during the life <strong>of</strong> the<br />

equipment, life cycle costs (LCC).<br />

The reliability <strong>of</strong> complex systems and<br />

networks depends on their design and<br />

construction. The calculations are<br />

based on the predicted reliability <strong>of</strong> the<br />

equipment used.<br />

The purpose <strong>of</strong> the telecommunication<br />

network is to <strong>of</strong>fer the customer good<br />

services. The service quality in the network<br />

is a function <strong>of</strong> such factors as the<br />

availability <strong>of</strong> the network.<br />

In order to meet technically and economically<br />

feasible availability requirements<br />

and to increase the probability <strong>of</strong><br />

transmission paths surviving catastrophes<br />

it is sometimes necessary to introduce<br />

redundancy at relevant points in<br />

the network. The views on the use <strong>of</strong><br />

redundancy expressed here are based<br />

on Ericsson's experience <strong>of</strong> the operation<br />

<strong>of</strong> equipment with high built-in reliability.<br />

They may be <strong>of</strong> assistance when<br />

deciding on the requirements and design<br />

<strong>of</strong> redundancy in systems, links or<br />

networks.<br />

Reliability is one <strong>of</strong> the basic design parameters<br />

in Ericsson's transmission<br />

equipments. High built-in reliability has<br />

been achieved by<br />

- using selected components <strong>of</strong> high<br />

quality 1<br />

- limiting the stress by reducing the<br />

power (derating)<br />

- reducing the power consumption in<br />

order to keep the temperature low<br />

- careful checking <strong>of</strong> components and<br />

manufacture<br />

- improving the design on the basis <strong>of</strong><br />

operational experience (follow-up).<br />

It is certainly economically justifiable to<br />

have high reliability built into the equipment<br />

right from the start. Loss <strong>of</strong> income<br />

and the cost <strong>of</strong> maintenance work and<br />

spares in connection with failures can<br />

warrant the expenditure <strong>of</strong> up to 40%<br />

more <strong>for</strong> equipment with higher built-in<br />

reliability 6 .<br />

If a decision-maker is to be able to assess<br />

and trust the data supplied by the<br />

manufacturer the prediction method<br />

must be known and its trustworthiness<br />

verified. Prediction results must be presented<br />

in a suitable <strong>for</strong>m and a clear<br />

manner and should be easily understandable<br />

even by non-specialists, i.e.<br />

anybody with a normal technical training.<br />

The panel "Terminology and Definitions"<br />

explains concepts and termsina<br />

somewhat simplified <strong>for</strong>m.<br />

It is a difficult task, and one <strong>of</strong> considerable<br />

responsibility, to express oneself<br />

in a simple and easily understandable<br />

way in a discipline that uses such complicated<br />

mathematical tools as those<br />

used <strong>for</strong> reliability calculations. The<br />

price that has to be paid <strong>for</strong> simplicity is<br />

reduced mathematical accuracy, limited<br />

terminology, simplified models and<br />

last but not least, some loss <strong>of</strong> the author's<br />

technical prestige.<br />

Reliability prediction and its<br />

trustworthiness<br />

Prediction method<br />

The prediction is carried out by mean<br />

<strong>of</strong> special computer programs, using<br />

the parts count method, i.e. the fa""


Terminology and Definitions<br />

The terminology and definitions used in the<br />

article are explained here. Some ot the terms<br />

are in general use, others are specific to the<br />

article. The definitions <strong>of</strong> reliability concepts<br />

are based on the terminology in the report <strong>of</strong> the<br />

Nordic Working Group 3 with certain<br />

simplifications made <strong>for</strong> the relevant<br />

application.<br />

Availability<br />

Instantaneous availability is the probability that<br />

a unit is functioning at a certain moment <strong>of</strong><br />

time.<br />

Complete failure<br />

A failure that means total loss <strong>of</strong> the required<br />

function.<br />

Constant failure rate period<br />

A period <strong>of</strong> time, between the early failure<br />

period and the wear-out failure period, when<br />

failures occur at an approximately uni<strong>for</strong>m rate.<br />

Degradation fa/lure<br />

A characteristic exceeds the given tolerance<br />

limits without constituting complete failure, but<br />

the process is so slow that the failure could<br />

have been anticipated by prior examination.<br />

Down time<br />

The time during which a unit should be working<br />

but is faulty or being repaired. The down time<br />

comprises fault detection time, administrative<br />

time, waiting time and repair time. Net down<br />

time includes only fault detection time and<br />

repair time.<br />

Early failure period<br />

Early period with a noticeable decrease in the<br />

failure rate.<br />

Failure<br />

Undesirable deviation <strong>of</strong> a certain characteristic.<br />

In practical applications failures should be<br />

defined in detail with respect to cause, consequences<br />

and extent.<br />

Failure rate<br />

Instantaneous failure rate, z(t), is the limit value<br />

<strong>of</strong> the ratio <strong>of</strong> the probability <strong>of</strong> failure during an<br />

interval <strong>of</strong> time to the length <strong>of</strong> the interval when<br />

the latter tends to zero.<br />

The mean failure rate, z, is the average value <strong>of</strong><br />

the failure rate during an interval <strong>of</strong> time, i.e. the<br />

ratio <strong>of</strong> the integrated instantaneous failure rate<br />

during the interval to the length <strong>of</strong> the interval<br />

and is given in 1/h.<br />

In the US the unit FIT = 10~ 9 failures/hour is<br />

used.<br />

Failure that prevents operation<br />

A failure which means that the unit does not<br />

function. However, the failure does not<br />

necessarily prevent transmission.<br />

Function block<br />

A part <strong>of</strong> the equipment with a specific function,<br />

<strong>of</strong>ten in the <strong>for</strong>m <strong>of</strong> a magazine or a shelf (e.g.<br />

60-channel multiplexer, 30-channel PCM, 565<br />

Mbit/s line terminal).<br />

Intermittent failure<br />

The function returns without any repair having<br />

been made. The failure can be recurrent.<br />

MTBF<br />

Mean time between failures, which is the mean<br />

value <strong>of</strong> the time intervals between failures.<br />

During the constant failure rate period MTBF =<br />

1/z.<br />

MTTR<br />

Mean repair time. In practical applications it<br />

should be specified whether the Mean Time To<br />

Repair is meant, i.e. net down time (fault<br />

location, net repair and function test time), or<br />

Mean Time To Restore, i.e. total down time<br />

(fault location, administrative, waiting and<br />

repair time). The mean time observed by<br />

different administrations is usually given as a<br />

ratio <strong>of</strong> the total duration <strong>of</strong> the failures to the<br />

number <strong>of</strong> times failures occur during a given<br />

period. In these cases the MTTR is the mean<br />

time to restoration <strong>of</strong> function after a failure and<br />

can be used direct in the calculation <strong>of</strong> the<br />

mean availability.<br />

Observed failure rate<br />

A quantitative observation result, which during<br />

the constant failure rate period (with an<br />

approximately constant failure rate) is obtained<br />

as the ratio <strong>of</strong> the number <strong>of</strong> occurring relevant<br />

failures to the observation time.<br />

Observed MTBF<br />

A quantitative observation result, which during<br />

the constant failure rate period is obtained as<br />

the ratio <strong>of</strong> the observation time to the number<br />

<strong>of</strong> relevant failures occurred.<br />

Operating time<br />

The time during which a unit is in operation.<br />

Permanent failure<br />

A failure that remains until it has been repaired.<br />

Predicted failure rate or MTBF<br />

Calculated failure rate or MTBF based on<br />

Component failures can affect the function<br />

<strong>of</strong> a unit in different ways. Conestimated<br />

values from experiments or<br />

observation <strong>of</strong> other or similar units.<br />

Primary failure<br />

Failure that is not caused by the failure <strong>of</strong><br />

another item.<br />

Probability <strong>of</strong> failure<br />

The probability that a failure will occur during a<br />

given interval <strong>of</strong> time undergiven operating and<br />

environmental conditions.<br />

Redundancy<br />

Redundancy means that a given function mode<br />

is maintained by more than one means (e.g.<br />

several parallel routes).<br />

Reliability<br />

The probability that a unit will work properly<br />

during a certain interval <strong>of</strong> time under given<br />

operating and environmental conditions.<br />

Repair time<br />

Time <strong>for</strong> fault location, fault correction and<br />

functional test.<br />

Shortage risk<br />

The probability that a spare unit is not available<br />

when needed.<br />

Sudden failure<br />

A failure that occurs so suddenly that it could<br />

not have been anticipated by prior examination.<br />

Telecommunication network<br />

All lines and equipment used to set up<br />

communication between a number <strong>of</strong> different<br />

places. A network contains nodes (exchanges)<br />

and links (transmission systems) between the<br />

nodes.<br />

Transmission equipment<br />

Equipment (hardware) in the <strong>for</strong>m <strong>of</strong> different<br />

function blocks that <strong>for</strong>m part <strong>of</strong> a system <strong>for</strong><br />

the transmission <strong>of</strong> in<strong>for</strong>mation.<br />

Transmission network<br />

A network <strong>of</strong> links between nodes, i.e.<br />

transmission systems between exchanges.<br />

Transmission system<br />

Various equipments or transmission media<br />

connected together in a configuration that<br />

makes it possible to transmit in<strong>for</strong>mation (e.g.<br />

multiplexer, lineequipment, cable, line system).<br />

Wear-out failure period<br />

Late period with a noticeable increase in the<br />

failure rate.<br />

rates <strong>for</strong> all components in the unit are<br />

added. This means that from the point <strong>of</strong><br />

view <strong>of</strong> reliability all components in the<br />

unit in question are considered as being<br />

series connected without any internal<br />

redundancy.<br />

Practical calculations are usually made<br />

<strong>for</strong> an operating temperature <strong>of</strong> +40° C<br />

(104° F) and standardized stress models.<br />

The operating temperature is considered<br />

to be the result <strong>of</strong> a room temperature<br />

<strong>of</strong> +25° C (77° F) with an addition <strong>of</strong><br />

15° C (27° F) caused by dissipated heat.<br />

However, both temperature and stress<br />

models can be varied within the limits <strong>of</strong><br />

the operating range if necessary.<br />

sequently, different failure modes with<br />

different failure rates arise, which can<br />

be related to different functions in a<br />

complex unit. Furthermore, each unit<br />

can affect the function block in different<br />

ways depending on its own failure<br />

modes, the structure <strong>of</strong> the block, the<br />

position <strong>of</strong> the unit in the magazine and<br />

other units in the block.<br />

For practical reasons certain assumptions,<br />

conditions and limitations are introduced<br />

when making predictions, resulting<br />

in the following model: A failure<br />

is considered to be primary (not caused<br />

by another failure), total, sudden and<br />

preventing function but not necessarily<br />

preventing transmission. It is permanent,<br />

and manual action is required to<br />

restore function, it has occurred under


206<br />

Relative<br />

occurrence <strong>for</strong> F<br />

Fig. 3<br />

Histogram where the factor F = observed/<br />

predicted failure rate <strong>for</strong> printed board<br />

assemblies<br />

•<br />

52% <strong>of</strong> the printed board assemblies better than<br />

predicted (F1)<br />

i<br />

r<br />

0,2 0,3 0,5 1<br />

normal operating conditions and affects<br />

the transmission function in different<br />

ways.<br />

The failure concept thus excludes the<br />

human factor and any external influences,<br />

such as mechanical and electrical<br />

damage or intermittent interference.<br />

Such factors are almost completely dependent<br />

on user and applications and<br />

are there<strong>for</strong>e beyond the control <strong>of</strong> the<br />

manufacturer.<br />

After a few months <strong>of</strong> operation (burn-in<br />

period) the equipment is in its "constant<br />

failure rate period", and the failure rate<br />

is considered to be constant with time.<br />

All data refer to this period.<br />

Trustworthiness <strong>of</strong> prediction<br />

The trustworthiness <strong>of</strong> the prediction is<br />

mainly dependent on the trustworthiness<br />

<strong>of</strong> the failure rates <strong>of</strong> the components<br />

used. The component failure rates<br />

are stored in a data base which is available<br />

to the whole Ericsson Group. These<br />

failure rates are based on operational<br />

experience and have been obtained by<br />

means <strong>of</strong> long-term follow-up and analysis<br />

<strong>of</strong> repair activities.<br />

Experience with newer components is<br />

insufficient, however, and the amount <strong>of</strong><br />

operational data is limited. In such cases<br />

the new component must be compared<br />

with a similar, older component. If there<br />

is no such component available <strong>for</strong> comparison,<br />

the manufacturer's data are<br />

studied, tested and verified, and laboratory<br />

tests are made.<br />

The use <strong>of</strong> advanced technology with<br />

integrated circuits in modern system designs<br />

increases the reliability <strong>of</strong> the system.<br />

The follow-up <strong>of</strong> the behaviour <strong>of</strong> the<br />

equipment in operation has shown that<br />

there is good agreement between the<br />

predicted and the observed reliability <strong>of</strong><br />

equipment in construction practices M4<br />

and M5. This conclusion is based on<br />

analysis <strong>of</strong> the predicted and the observed<br />

failure rates <strong>for</strong> 138 types <strong>of</strong><br />

printed board assemblies from the 29<br />

most common function blocks.<br />

Fig. 3 shows the result <strong>of</strong> a comparison<br />

<strong>of</strong> 79 different types <strong>of</strong> printed board<br />

assemblies with more than four relevant<br />

failures. It can be seen that 51 % <strong>of</strong> the<br />

observed failure rates lie between "2<br />

times better" and "2 times worse" than<br />

the predicted value.<br />

The function blocks show even better<br />

correlation, fig. 4. As many as 62% <strong>of</strong> the<br />

analyzed function blocks have been better<br />

than predicted, 17% "considerably<br />

better", and no function block has<br />

proved to be "considerably worse" than<br />

predicted 2 .<br />

Table 1 shows a comparison between<br />

the predicted and observed reliability<br />

<strong>for</strong> some <strong>of</strong> the most frequent equipments.<br />

Presentation <strong>of</strong> reliability<br />

data<br />

Reliability parameters<br />

Reliability parameters describe quantitatively<br />

the reliability per<strong>for</strong>mance o<br />

the equipment. The parameters used a<br />

chosen with regard to the object ot


Table 1<br />

Comparison <strong>of</strong> predicted and observed MTBF <strong>for</strong><br />

some function blocks<br />

Equipment<br />

Channel/SG<br />

SG/MG<br />

MG/SMG<br />

SMG/LG (2700)<br />

30-channel PCM<br />

2 Mbit/s line system<br />

(2 terminals + 2 rep.)<br />

8 Mbit/s line system<br />

(2 terminals + 4 rep.)<br />

Older<br />

Predicted<br />

5.2<br />

27<br />

30<br />

36<br />

10<br />

-<br />

-<br />

Mean time between f; tilures, IV TBI- (years<br />

des gn (M4)<br />

New desig<br />

Observed Predicted<br />

11<br />

7.1<br />

27<br />

33<br />

31<br />

31<br />

27<br />

36<br />

11<br />

18<br />

-<br />

-<br />

26<br />

19<br />

i (MS)<br />

Observed<br />

10<br />

71<br />

28<br />

31<br />

18<br />

39<br />

29<br />

Fig. 4<br />

The correlation between predicted and observed<br />

failure rate <strong>for</strong> function blocks (magazine = shelf)<br />

x<br />

Different function blocks<br />

Observed value = Predicted value<br />

prediction and the use <strong>of</strong> the data in<br />

future calculations. Telecommunications<br />

administrations and manufacturers<br />

represent different viewpoints in<br />

practical applications.<br />

Telecommunications administrations<br />

and users <strong>of</strong> telecommunication services<br />

are mainly interested in the availability<br />

<strong>of</strong> the service and equipment.<br />

However, the availability is dependent<br />

on external application and maintenance<br />

factors as well as the built-in reliability<br />

<strong>of</strong> the equipment. The calculation<br />

model becomes complex because<br />

<strong>of</strong> factors that vary with time and space<br />

and also from one case to another.<br />

The manufacturer <strong>of</strong> transmission<br />

equipment, on the other hand, is only<br />

responsible <strong>for</strong> the built-in reliability.<br />

Application factors are beyond his control.<br />

Under given operating conditions<br />

the built-in reliability is only dependent<br />

on components and design parameters,<br />

and the calculation model is there<strong>for</strong>e<br />

relatively simple. It is also easy to compare<br />

equipment from different manufacturers.<br />

The reliability parameters <strong>of</strong> the<br />

equipment, i.e. the failure rate or mean<br />

time between failures, constitute the<br />

basic data <strong>for</strong> calculations concerning<br />

systems, links and networks.<br />

The following parameters have proved<br />

suitable <strong>for</strong> use in most practical cases:<br />

the failure rate z, the mean time between<br />

failures MTBF, reliability R, availability<br />

A, and down time DT. See the panel<br />

"Terminology and Definitions".<br />

Of the many possible ways <strong>of</strong> presenting<br />

reliability data two extreme cases may<br />

be mentioned. In the first case the whole<br />

equipment is regarded as a single item<br />

and all failures are counted without their<br />

effects being considered. In the other<br />

case a failure effect analysis is made, i.e.<br />

the effect the failure has on the transmission<br />

capacity <strong>of</strong> the equipment is<br />

considered and the failures are structured.<br />

The presentation method using structured<br />

failures is considered most suitable<br />

<strong>for</strong> transmission equipment 4 . A brief<br />

description is given below.<br />

Observed<br />

failure rate<br />

(failures/10 9 h)<br />

10 5<br />

Structured presentation<br />

Different types <strong>of</strong> failures in equipment<br />

can affect the transmission capacity in<br />

different ways. With respect to its transmission<br />

capacity the equipment can be<br />

in different (but well defined) states depending<br />

on which and how many functions<br />

are being affected by the failure.<br />

10 4<br />

10 3 -<br />

102<br />

102<br />

Worse than<br />

predicted: 38%<br />

x<br />

X<br />

X * /<br />

/<br />

X X X<br />

X/<br />

/<br />

/<br />

TT1—<br />

103<br />

w /<br />

*<br />

/<br />

/<br />

X<br />

X<br />

X<br />


Fig. 5<br />

<strong>Field</strong> testing <strong>of</strong> a 140 Mbit/s coaxial cable system<br />

taken into account by presenting the<br />

corresponding reliability parameter<br />

"cumulatively upwards", i.e. <strong>for</strong> equipment<br />

"at or above" the given capacity<br />

level.<br />

In practice, in<strong>for</strong>mation is sometimes required<br />

regarding the reliability <strong>of</strong> a certain<br />

channel, a frequency band or at bit<br />

stream. This is also provided by<br />

cumulatively upwards structured presentation.<br />

However, it is <strong>of</strong>ten sufficient to present<br />

just the values <strong>for</strong> "complete failure"<br />

and <strong>for</strong> "failures preventing transmission".<br />

A simplified presentation can, <strong>for</strong><br />

example, take the following <strong>for</strong>m:<br />

Complete failure: MTBF (45) = 61 years<br />

Failures preventing<br />

transmission: MTBF,, 5+) = 8.5 years<br />

The indices in brackets give the number<br />

<strong>of</strong> affected Mbit/s, and a plus means that<br />

it is cumulative upwards. MTBF n 5+, thus<br />

means that everything is considered<br />

that affects "1.5 and more Mbit/s", i.e. all<br />

equipment <strong>for</strong> 1.5, 6 and 45 Mbit/s.<br />

IfevenMTBF, 7.6 years is given, the<br />

value includes failures that affect "Oand<br />

more Mbit/s", i.e. all equipment failures.<br />

The in<strong>for</strong>mation is used in the planning<br />

<strong>of</strong> the life cycle costs (LCC).<br />

This presentation method has been applied<br />

<strong>for</strong> more than ten years in the tendering<br />

<strong>for</strong> transmission equipment. The<br />

extra work involved in obtaining the<br />

data and the slightly lengthy presentation<br />

are more than compensated by the<br />

detailed in<strong>for</strong>mation it provides regarding<br />

the reliability <strong>of</strong> the equipment with<br />

respect to its transmission capacity.<br />

Failure effect analysis and structured<br />

presentation also show the advantages<br />

<strong>of</strong> a well planned design with high maintainability.<br />

These advantages would<br />

otherwise remain hidden or even be interpreted<br />

as disadvantages. For example,<br />

sophisticated control and supervisory<br />

equipment, which does not have<br />

a direct effect on the transmission, can<br />

reduce repair times and increase the<br />

availability. However, in an unstructured<br />

presentation the supervisory equipment<br />

would give rise to a higher failure rate<br />

<strong>for</strong> the equipment as a whole than <strong>for</strong><br />

similar equipment without these supervision<br />

facilities.<br />

<strong>Optical</strong> fibre equipment, <strong>for</strong> example,<br />

can have the following failure rates:<br />

2(565) = 11^3 FIT MTBF l565l =103år<br />

Z (0 , = 992 FIT MTBF (01 = 115 år<br />

Z (0+) = 2105 FIT MTBF |0+l = 54 år<br />

Without structuring the MTBF would be<br />

given as MTBF = MTBF (0 ,, = 54 years.<br />

The value that is relevant to the transmission<br />

capacity is MTBF (565) = 103<br />

years, however. The fault detector and<br />

alarm unit contribute with 992 FITbutdo<br />

not affect the transmission capacity <strong>of</strong><br />

the equipment. An unstructured presentation<br />

would show a higher MTBF <strong>for</strong><br />

equipment without these units, and this<br />

equipment would then be seen as more<br />

reliable.<br />

Reliability data in tenders<br />

When tendering, reliability data can be<br />

presented asgeneral in<strong>for</strong>mation <strong>for</strong>th<br />

customer or in response to certain<br />

points in the specification. At the same<br />

time a list is supplied <strong>of</strong> units (print<br />

board assemblies) recommended a:<br />

spares <strong>for</strong> the equipment.


209<br />

If the customer does not have special<br />

requirements as regards the presentation<br />

<strong>of</strong> reliability data, Ericsson usually<br />

provides a separate report with data<br />

concerning:<br />

- failure rate and MTBF <strong>for</strong> individual<br />

function blocks (e.g. magazine or<br />

shelf)<br />

- failure rate, MTBF, trustworthiness<br />

reliability, availability and down time<br />

<strong>for</strong> a selected, worst case system or<br />

link combination<br />

- failure rate and MTBF <strong>for</strong> the whole<br />

equipment quoted <strong>for</strong><br />

- maximum number <strong>of</strong> failures <strong>for</strong><br />

equipment in accordance with the<br />

two previous items, which with a certain<br />

probability will not be exceeded<br />

during a given period <strong>of</strong> time<br />

- the prediction method and its trustworthiness<br />

These data are a best estimate, and in<br />

the case <strong>of</strong> a guarantee a higher confidence<br />

level is chosen. The amount <strong>of</strong><br />

equipment, operating conditions and<br />

verification methods must also be carefully<br />

specified.<br />

There are different methods and models<br />

<strong>for</strong> verifying that the equipment meets<br />

the guaranteed reliability. In all cases,<br />

however, the test plan must define:<br />

- the equipment to be tested<br />

- the beginning and end <strong>of</strong> the test<br />

period<br />

- operating conditions and failure concepts<br />

- statistical evaluation method.<br />

The text in the technical part <strong>of</strong> the guarantee<br />

should be clear, unambiguous<br />

and easy to understand, and only contain<br />

data that can easily be checked. It<br />

could be <strong>for</strong>mulated as follows:<br />

"An MTBF>6.7 years is guaranteed <strong>for</strong><br />

the specified equipment, i.e. a failure<br />

rate z


210<br />

Fig. 7<br />

The system down time as a function <strong>of</strong> the down<br />

time <strong>for</strong> the multiplexing equipment. <strong>System</strong> =<br />

multiplexer + line system<br />

a^H^i<br />

Coaxial system <strong>for</strong> 140 Mbit s including<br />

mechanical damage to the cable<br />

mmmm <strong>Optical</strong> fibre system. 140 Mbil s<br />

•• ••<br />

Down time<br />

<strong>for</strong> the system<br />

(minutes/year)<br />

1000 -<br />

100<br />

Coaxial system, 140 Mblt/s<br />

Coaxial system. 12 MHz<br />

<strong>Optical</strong> fibre system <strong>for</strong> 140 Mbitys with line<br />

system redundancy<br />

permits up to C = 30 failures. The guarantee<br />

is considered not to have been<br />

met if more than 30 failures occur during<br />

the period."<br />

In this calculation it has been assumed<br />

that both the producer's and the consumer's<br />

risk is 10%. For the manufacturer<br />

this means a risk (10%) that the<br />

equipment is rejected (C>30 failures) in<br />

spite <strong>of</strong> the fact that its real MTBF meets<br />

the requirements (i.e. MTBF>6.7 years).<br />

At the same time the customer runs a<br />

risk (10%) <strong>of</strong> accepting the equipment<br />

(C


211<br />

Transmission system Dow n time<br />

(100 miles = 160 km) l <strong>System</strong><br />

i ;min/year)<br />

Multiplexer<br />

(% <strong>of</strong> total)<br />

140 Mbit/s coaxial<br />

system (incl.<br />

mechanical damage to<br />

the cable)<br />

140 Mbit/s coaxial<br />

system (only<br />

equipment failures)<br />

12 MHz coaxial system<br />

(only equipment<br />

failures)<br />

140 Mbit/s optical fibre<br />

system (excl.<br />

mechanical cable<br />

damage)<br />

140 Mbit/s optical fibre<br />

system with<br />

redundancy (1 standby<br />

<strong>for</strong> every ten systems<br />

in operation)<br />

2170<br />

251<br />

49<br />

696<br />

19<br />

0.4<br />

2,5<br />

47<br />

1.3<br />

1.3<br />

Table 2<br />

Down time <strong>for</strong> different transmission systems<br />

over a line <strong>of</strong> 100 miles (160 km)<br />

ability <strong>of</strong> the system will not be improved<br />

significantly by redundancy in the multiplexing<br />

system if the availability <strong>of</strong> the<br />

line system is low.<br />

Instead <strong>of</strong> introducing redundancy in individual<br />

function blocks the availability<br />

requirements <strong>for</strong> the network can be<br />

met by means <strong>of</strong> distributed traffic, rerouting<br />

or standby equipment at the link<br />

or system level. Such measures are considered<br />

advantageous since they also<br />

increase the probability <strong>of</strong> the system<br />

surviving sabotage, catastrophes and<br />

war.<br />

One exception that should be mentioned<br />

is line systems <strong>for</strong> submarine cables.<br />

Long repair times and high costs<br />

justify redundancy <strong>for</strong> function blocks in<br />

the <strong>for</strong>m <strong>of</strong> standby equipment in repeater<br />

stations at the bottom <strong>of</strong> the sea.<br />

Some manufacturers apply the redundancy<br />

principle <strong>for</strong> equipment at the<br />

function block level as a general measure<br />

to improve availability. It results in<br />

increased volume and higher power<br />

consumption (higher temperature) and<br />

a larger number <strong>of</strong> failures overall.<br />

However, failures in the duplicated<br />

equipment do not prevent transmission,<br />

and as a consequence longer repair<br />

times can be accepted, which can have a<br />

positive effect on the maintenance routines.<br />

Operation and maintenance<br />

<strong>of</strong> transmission equipment<br />

The availability <strong>of</strong> the equipment and the<br />

system is affected by the maintenance.<br />

Modern transmission equipment requires<br />

only corrective maintenance.<br />

However, a certain amount <strong>of</strong> preventive<br />

maintenance is required <strong>for</strong> the laser diodes<br />

in optical fibre systems, in which<br />

failures can start as degradation <strong>of</strong> certain<br />

parameters. Continuous automatic<br />

monitoring with alarm means that a unit<br />

that has started to degrade can be exchanged<br />

at a suitable time, be<strong>for</strong>e a<br />

complete failure occurs.<br />

The telecommunication networks <strong>of</strong> today<br />

contain electronic equipment with<br />

similar components <strong>for</strong> transmission<br />

and switching. Technically (and financially)<br />

it is thus possible to integrate the<br />

operation and maintenance <strong>of</strong> these two<br />

types <strong>of</strong> equipment. Most administrations<br />

still have separate organizations<br />

<strong>for</strong> the maintenance <strong>of</strong> transmission and<br />

switching equipment, however.<br />

Supervisory equipment in computercontrolled<br />

exchanges makes it possible<br />

to indicate and locate faults also in the<br />

transmission system. The mean time to<br />

repair, MTTR, is dependent on the policy,<br />

organization and technical facilities<br />

<strong>of</strong> the administration, and also the geography<br />

and communication facilities <strong>of</strong><br />

the country. Adistinction should also be<br />

made between MTTR <strong>for</strong> failures in<br />

manned and unmanned exchanges and<br />

in equipment and cables.<br />

Thanks to a modular structure with<br />

plug-in units (printed board assemblies)<br />

the net repair time is very short and in<br />

practice is reduced to just replacing the<br />

faulty board. The down time is considerably<br />

longer, however, because <strong>of</strong> the<br />

various actions that are necessary during<br />

the time from when the fault occurs<br />

to when the equipment is back in operation,<br />

see "Terminology and Definitions".<br />

As a guide value <strong>for</strong> practical calculations<br />

it may be assumed that the mean<br />

times <strong>for</strong> restoration <strong>of</strong> function after a<br />

failure has occurred is two hours <strong>for</strong> a<br />

manned exchange, six hours <strong>for</strong> an unmanned<br />

exchange and repeaters in<br />

housings and twenty hours <strong>for</strong> cable<br />

damage. For the sake <strong>of</strong> simplicity an<br />

MTTR <strong>of</strong> four hours is <strong>of</strong>ten used in calculations<br />

<strong>for</strong> all electronic equipment.<br />

Repair in the <strong>for</strong>m <strong>of</strong> a replacement <strong>of</strong> a<br />

faulty printed board assembly requires<br />

good administration <strong>of</strong> spare parts, with<br />

a sufficient number <strong>of</strong> spares held at<br />

strategic points. Tenders there<strong>for</strong>e include<br />

a recommended list <strong>of</strong> spare<br />

parts.<br />

The calculation <strong>of</strong> the number <strong>of</strong> spares<br />

is based on the failure rate <strong>for</strong> the unit<br />

under the given environmental and operating<br />

conditions, the number <strong>of</strong> units<br />

in operation and their importance to the<br />

transmission, and also the time it takes<br />

to obtain replacements.<br />

The number <strong>of</strong> spare units is set so that a<br />

given shortage risk is not exceeded during<br />

the period until the next replenishing<br />

<strong>of</strong> the stock <strong>of</strong> spares 7 .


MTBF<br />

(years) Equipment<br />

2-5 Transmultiplexer 5x24/2x60<br />

Transmultiplexer 2x30/60<br />

Multiplexer E-D4, Mode 4 (6 Mbit/s)<br />

5-10 Exchange terminal circuit ETC 24/96<br />

<strong>Optical</strong> fibre terminal with 565 Mbit/s<br />

muldex<br />

Muldex 12x45/565 Mbit/s <strong>for</strong> optical<br />

fibre system<br />

Multiplexer 1/60<br />

Multiplexer E/D4, Modes 2 and 3<br />

(3 Mbit/s and 2x1.5 Mbit/s)<br />

Digital multiplexer M12 (1.5/45<br />

Mbit/s)<br />

10-20 <strong>Optical</strong> fibre terminal with 45/140<br />

Mbit/s multiplexer<br />

Multiplexer E-D4, Mode 1 (3 Mbit/s,<br />

48 channels) 15SG/SMG multiplexer<br />

Digital multiplexer 34/140 Mbit/s<br />

30-channel PCM (with and without<br />

signalling)<br />

Digital multiplexer 45/140 Mbit/s<br />

Digital multiplexer 8/34 Mbit/s<br />

Line terminal in 140 Mbit/s coaxial<br />

line system<br />

Digital multiplexer 2/8 Mbit/s<br />

20-50 SG/600G multiplexer<br />

140 Mbit/s optical fibre line terminal<br />

600G/2400G multiplexer<br />

Channel in loop-connected 2700-<br />

channel FDM terminal<br />

34 Mbit/s optical fibre line terminal<br />

140 Mbit/s optical fibre line repeater<br />

Basic Group in loop-connected<br />

2700-channel FDM terminal<br />

Supergroup in loop-connected 2700-<br />

channel FDM terminal<br />

SG/MG multiplexer<br />

Channel/BG multiplexer<br />

Carrier generation (channel,<br />

subgroup, group)<br />

MG/SMG multiplexer<br />

Digital multiplexer M12 (1.5/6 Mbit/s)<br />

50-100 34 Mbit/s optical fibre line terminal<br />

SMG/LG multiplexer<br />

Mastergroup in loop-connected<br />

2700-channel FDM terminal<br />

Line repeater in 140 Mbit/s coaxial<br />

line system<br />

ZAX 480 T line terminal with remote<br />

power feeding<br />

ZAX 120 T line terminal with remote<br />

power feeding<br />

100-200 BG/SG multiplexer<br />

565 Mbit/s optical fibre terminal<br />

repeater<br />

SMG in loop-connected 2700-<br />

channel FDM terminal<br />

Line terminal in 4 MHz coaxial line<br />

system<br />

Line terminal in 12 MHz coaxial line<br />

system<br />

200-500 Remote power supply <strong>for</strong> line<br />

system over coaxial cable<br />

Line repeater in 4 MHz coaxial line<br />

system<br />

Line repeater in 12 MHz coaxial line<br />

system<br />

LG in loop-connected 2700-channel<br />

FDM terminal<br />

Line repeater in line system<br />

ZAX 480 T<br />

Line repeater in line system<br />

ZAX 120 T<br />

Line repeater in 2 Mbit/s line system<br />

>70 000 Individual basic frequencies in<br />

centralized basic frequency<br />

generating equipment (duplicated)<br />

Table 3<br />

MTBF <strong>for</strong> transmission-preventing failures in<br />

multiplexer and line equipment.<br />

Reliability data <strong>for</strong> typical<br />

transmission equipments<br />

The range <strong>of</strong> transmission products<br />

comprises several types <strong>of</strong> equipment<br />

with many variants. It is impossible to<br />

present data <strong>for</strong> all these without also<br />

giving an extremely detailed specification<br />

<strong>of</strong> the design and construction.<br />

In order to give a general idea <strong>of</strong> the<br />

reliability <strong>of</strong> Ericsson's transmission<br />

equipments the order <strong>of</strong> magnitude <strong>of</strong><br />

the MTBF <strong>for</strong> some <strong>of</strong> the most frequent<br />

products in the transmission field is<br />

given in table 3.<br />

The values given comprise all equipment<br />

failures that prevent traffic. The<br />

MTBF <strong>for</strong> complete failure in multiplexing<br />

equipment is considerably higher<br />

(1.5-200 times), however, and is dependent<br />

on the design and construction <strong>of</strong><br />

the function block.<br />

Summary<br />

Reliability is one <strong>of</strong> the most important<br />

equipment characteristics and should<br />

be considered just as seriously as other<br />

parameters when evaluating transmission<br />

products. Most technical data can<br />

be assessed immediately in a deterministic<br />

process, but the evaluation <strong>of</strong><br />

quantitative reliability parameters is a<br />

probabilistic process that requires time.<br />

The better the product, the longer the<br />

test period required <strong>for</strong> verification.<br />

With only small amounts <strong>of</strong> equipment<br />

in operation it is practically impossible<br />

to verify quantitatively the guaranteed<br />

reliability. In such cases the reliability<br />

data are given weight and trustworthiness<br />

through well defined prediction<br />

methods and a sensible guarantee.<br />

High built-in reliability also affects system<br />

and network planning in that it reduces<br />

the need <strong>for</strong> redundancy in the<br />

equipment. Distributed traffic, rerouting<br />

<strong>of</strong> links and redundancy at the system<br />

level are better solutions than duplication<br />

<strong>of</strong> the multiplexing equipment.<br />

Such measures also increase the<br />

chances <strong>of</strong> survival <strong>of</strong> the system and<br />

network in cases <strong>of</strong> sabotage, catastrophes<br />

or war.<br />

Ericsson's policy <strong>of</strong> designing and manufacturing<br />

products with high built-in<br />

reliability has proved to be economically<br />

advantageous to the user. Many <strong>of</strong><br />

Ericsson's equipments have been in service<br />

<strong>for</strong> long periods and under widely<br />

varying operational och environmental<br />

conditions with different telecommunications<br />

administrations around<br />

the world. The world-wide experience<br />

thus obtained confirms that this is the<br />

right policy.<br />

References<br />

1. Harris, P. O.: No <strong>System</strong> is Stronger<br />

than its Weakest Component. LM<br />

Ericsson's Leaflet XF/YG 164219.<br />

2. Tigerman, B. and Ahlbom, 0.: Are Reliability<br />

Figures Actually Realized in<br />

Practice?LM Ericsson's Leaflet XF/YG<br />

164 218 and/or: Correlation Between<br />

Predicted and Observed Reliability tor<br />

Telecommunication Transmission<br />

Equipment. Proceedings, Relectronic'<br />

82, 5th Symposium on Reliability in<br />

Electronics, Budapest, Hungary, Oct.<br />

1982.<br />

3. SAKE-UHT (Nordic working group on<br />

reliability): (Evaluation <strong>of</strong> Reliability<br />

with Annex 1, Vocabulary).<br />

4. Tigerman, B.: Presentation <strong>of</strong> Reliability<br />

Data <strong>for</strong> Telecommunication<br />

Transmission <strong>System</strong>s. Proceedings,<br />

Relectronic -77, Symposium on Hi<br />

liability in Electronics, Budapest, Hungary,<br />

Oct. 1977.<br />

5. Tigerman, B.: Economy <strong>of</strong> Redundancy<br />

in Telecommunication <strong>System</strong>s^<br />

Proceedings, Annual Reliability a<br />

Maintainability Symposium, Philadelphia,<br />

USA, Jan. 1985.<br />

6. Johansson, P.: Improved Reliability »<br />

Telecom Equipment Could Justifyj<br />

40% Higher Price. LM Ericsson sLeai<br />

let XF/YG 164 220. ,.„.,<br />

7. Tigerman, B.: Method <strong>for</strong> Estimation °<br />

Spare Parts Requirement <strong>for</strong> Irani<br />

mission <strong>System</strong>s Ericsson Rev.<br />

(1971):4, pp. 141-152.


ERICSSON<br />

^<br />

ISSN 0014-0171 Telefonaktiebolaget LM Ericsson 02186 yung<strong>for</strong>etagen,

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