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02–2012<br />

www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com<br />

<strong>gas</strong><strong>for</strong><strong>energy</strong><br />

ISSN 2192-158X<br />

Magazine <strong>for</strong> Smart <strong>Gas</strong> Technologies,<br />

Infrastructure and Utilisation<br />

Oldenbourg Industrieverlag<br />

Preliminary<br />

Report<br />

WGC 2012<br />

Reciprocating pis<strong>to</strong>n compressor<br />

■ oil-less operation<br />

■ <strong>gas</strong>-tight (TA-Luft zero-emission compliant)<br />

■ tailor-made or standard design<br />

HAUG compressors are well qualifi ed <strong>for</strong> oil-free<br />

compression of many <strong>gas</strong>es as natural <strong>gas</strong>, bio<strong>gas</strong>,<br />

hydrogen, oxygen, carbon dioxide, synthesis <strong>gas</strong><br />

KOMPRESSOREN<br />

www.haug.ch<br />

inquiries: sales@haug.ch<br />

Visit us at the ACHEMA hall 8.0 booth D12<br />

We are glad <strong>to</strong> show you a natural <strong>gas</strong> recovery<br />

compressor 85 bar as the picture above.


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OF THE INTERNATIONAL<br />

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This new magazine <strong>for</strong> smart <strong>gas</strong> technologies, infrastructure<br />

and utilisation features technical reports<br />

on the European natural <strong>gas</strong> industry as well as results<br />

of research programmes and innovative technologies.<br />

Find out more about markets, enterprises, associations<br />

and products of device manufacturers.<br />

Each edition is completed by interviews with major<br />

company leaders and interesting portraits of key<br />

players in the European business.<br />

READ MORE ABOUT<br />

<strong>Gas</strong> applications<br />

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Bio<strong>gas</strong> injection<br />

Grid infrastructure<br />

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Measurement<br />

Regulation<br />

Smart metering<br />

KNOWLEDGE<br />

<strong>for</strong> the<br />

FUTURE<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> is published by Oldenbourg Industrieverlag GmbH, Rosenheimer Str. 145, 81671 Munich, Germany<br />

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Edi<strong>to</strong>rial<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> – a publication<br />

International <strong>Gas</strong> Industry<br />

tailor-made <strong>for</strong> the international<br />

<strong>gas</strong> industry<br />

Dear Readers, Cus<strong>to</strong>mers and Business Partners,<br />

What you are looking at now is the second issue of our new<br />

English-language magazine specifically aimed at the European<br />

and international <strong>gas</strong> industry: <strong>gas</strong> <strong>for</strong> <strong>energy</strong> – Magazine <strong>for</strong><br />

Smart <strong>Gas</strong> Technologies, Infrastructure and Utilization.<br />

As a partner <strong>for</strong> those involved in the <strong>gas</strong> industry, industrial<br />

associations and research, we provide our readers with precisely<br />

the sort of up-<strong>to</strong>-date, conveniently structured in<strong>for</strong>mation<br />

that is needed when making entrepreneurial decisions.<br />

Our reporting also provides detailed coverage of state-of-theart<br />

developments, as well as highlighting innovative trends in<br />

the field of <strong>gas</strong> technologies. As publishers, we are committed<br />

<strong>to</strong> ensuring that the content of all articles is subject <strong>to</strong> careful<br />

and critical examination in order <strong>to</strong> achieve the highest possible<br />

standards and reliability. In addition, our aim is <strong>to</strong> present<br />

our painstakingly researched data within a multimedia context,<br />

while ensuring that it is available <strong>to</strong> our readers in a modern,<br />

easy-<strong>to</strong>-read <strong>for</strong>m.<br />

In tandem with the launch of our new journal, the g4e Internet<br />

site has also been restyled and modernized. From <strong>to</strong>day,<br />

www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com ensures that you have 24/7 access<br />

<strong>to</strong> the latest industry news, along with details of upcoming<br />

events and, of course, the contents of the latest edition of g4e.<br />

We also intend <strong>to</strong> pursue new paths via our electronic journal:<br />

from now on, readers can obtain g4e not only as a printed<br />

journal, but if they prefer, can also access it in e-journal <strong>for</strong>m.<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> – A Publication Tailor-Made <strong>for</strong> the<br />

Dear Readers, Cus<strong>to</strong>mers and Business Partners,<br />

What you are looking at now is the second issue of our new English-language magazine specifically<br />

aimed at the European and international <strong>gas</strong> industry: <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Magazine <strong>for</strong> Smart <strong>Gas</strong><br />

Technologies, Infrastructure and Utilization.<br />

As a partner <strong>for</strong> those involved in the <strong>gas</strong> industry, industrial associations and research, we provide<br />

our readers with precisely the sort of up-<strong>to</strong>-date, conveniently structured in<strong>for</strong>mation that is needed<br />

when making entrepreneurial decisions. Our reporting also provides detailed coverage of state-of-theart<br />

developments, as well as highlighting innovative trends in the field of <strong>gas</strong> technologies. As<br />

publishers, we are committed <strong>to</strong> ensuring that the content of all articles is subject <strong>to</strong> careful and critical<br />

examination in order <strong>to</strong> achieve the highest possible standards and reliability. In addition, our aim is <strong>to</strong><br />

present our painstakingly researched data within a multimedia context, while ensuring that it is<br />

available <strong>to</strong> our readers in a modern, easy-<strong>to</strong>-read <strong>for</strong>m.<br />

This means that g4e now offers its readers not only a new and<br />

sophisticated print product, but also <strong>to</strong>tally new perspectives<br />

with respect <strong>to</strong> browsing comprehensive databanks on a 24/7<br />

basis. Also, advertisers can now access their target groups with<br />

a high degree of accuracy by means of our integrated communication<br />

and advertising facilities. In short: from this edition<br />

onward, g4e offers a high-power combination of both print<br />

and digital communication!<br />

In tandem with the launch of our new journal, the g4e Internet site has also been restyled and<br />

modernized. From <strong>to</strong>day, www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com ensures that you have 24/7 access <strong>to</strong> the latest<br />

industry news, along with details of upcoming events and, of course, the contents of the latest edition<br />

of g4e. In<strong>for</strong>mation about a broad range of related book titles, along with comprehensive search and<br />

archive functions, are further useful additions <strong>to</strong> our new Internet facility, which now guarantees<br />

maximum depth of coverage. We also intend <strong>to</strong> pursue new paths via our electronic journal: from now<br />

on, readers can obtain g4e not only as a printed journal, but if they prefer, can also access it in e-<br />

journal <strong>for</strong>m. Furthermore, our on-line archive feature means that it is possible <strong>to</strong> consult and<br />

systematically research all back issues.<br />

This means that g4e now offers its readers not only a new and sophisticated print product, but also<br />

<strong>to</strong>tally new perspectives with respect <strong>to</strong> browsing comprehensive databanks on a 24/7 basis. Also,<br />

advertisers can now access their target groups with a high degree of accuracy by means of our<br />

integrated communication and advertising facilities. In short: from this edition onward, g4e offers a<br />

high-power combination of both print and digital communication!<br />

May I take this opportunity <strong>to</strong> invite you personally <strong>to</strong> visit us on our new website. I hope that you find<br />

plenty <strong>to</strong> interest you in this issue and that much of what you read will provide you with helpful<br />

impulses <strong>for</strong> your professional work.<br />

May I take this opportunity <strong>to</strong> invite you personally <strong>to</strong> visit us<br />

on our new website. I hope that you find plenty <strong>to</strong> interest you<br />

in this issue and that much of what you read will provide you<br />

with helpful impulses <strong>for</strong> your professional work.<br />

Stephan Schalm<br />

Head of Edi<strong>to</strong>rial Department<br />

Stephan Schalm<br />

Head of Edi<strong>to</strong>rial Department<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong><br />

Stay in<strong>for</strong>med and follow us on Twitter


oiv website<br />

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Oldenbourg Industrieverlag


Table of Contents 2 – 2012<br />

6 Hot Shot<br />

Natural <strong>gas</strong> liquefaction project<br />

8 Trade & Industry<br />

Ro<strong>to</strong>r of a SGT6-8000H <strong>gas</strong> turbine<br />

20 Interview<br />

Marc Hall<br />

Reports<br />

<strong>gas</strong> quality<br />

28 <strong>Power</strong> <strong>to</strong> <strong>Gas</strong>, <strong>gas</strong> quality and the GERG hydrogen project<br />

by Dave Pinchbeck an d Klaus Altfeld<br />

<strong>gas</strong> pipelines<br />

32 Case study – constructing a <strong>gas</strong> pipeline <strong>to</strong> the Dead Sea<br />

"the deepest point on earth"<br />

by Haim Mosckovich<br />

<strong>Gas</strong> pipelines<br />

38 Development of a new <strong>to</strong>ol <strong>to</strong> avoid unnecessary excavation<br />

of buried <strong>gas</strong> pipelines: MobiZEN<br />

by Yves Van Ingelgem, Daan De Wilde, Leen Lauwers, Raf Claessens and Annick Hubin<br />

<strong>gas</strong> pipelines<br />

42 Soil friction along HDD’s – the influence of a refined model<br />

on expansion<br />

by Frigco Kwaaitaal<br />

Columns<br />

1 Edi<strong>to</strong>rial 6 Hot Shot<br />

2 OIV Website 51 Diary<br />

4 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


orizontal direction. Finally we found a solution<br />

ags filled with sand mixed with cement and<br />

e in order <strong>to</strong> allow him <strong>to</strong> move in the horizontal<br />

ulty in access of heavy equipment <strong>for</strong>ced the<br />

ork manually.<br />

2 – 2012 Table of Contents<br />

32 R e p o r t<br />

<strong>Gas</strong> pipelines<br />

52 R e p o r t<br />

Energy supply<br />

Unbenannt-2 1<br />

72 Products & Services<br />

Diehl Metering<br />

gic fracture<br />

lng<br />

48 New opportunities <strong>for</strong> <strong>gas</strong> through small scale LNG<br />

by Dr. W.P. Groenendijk<br />

Energy supply<br />

52 The grid as the basis <strong>for</strong> the <strong>energy</strong> turnaround<br />

by Stephan Kamphues<br />

asset management<br />

56 Asset management demands in regulated markets<br />

by Jens Focke<br />

natural <strong>gas</strong> vehicles<br />

60 Influence of compressor oil from natural <strong>gas</strong> filling<br />

stations on the operation of CNG vehicles<br />

by Hans-Jürgen Schollmeyer and Manfred Hoppe<br />

compressor mix<br />

67 Compressor operating at underground <strong>gas</strong> s<strong>to</strong>rages<br />

by Jan Steinhausen<br />

News<br />

8 Trade & Industry<br />

14 Personal & Events<br />

16 7 th Pipeline Technology Conference<br />

70 Associations<br />

72 Products & Services<br />

Interview<br />

20 “<strong>gas</strong> <strong>for</strong> <strong>energy</strong>” has<br />

interviewed Marc Hall,<br />

chairman of the IGU<br />

Marketing Committee in<br />

the Special of WGC 2012<br />

visit us at our website:<br />

www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 5


Hot Shot<br />

Natural <strong>gas</strong> liquefaction project<br />

Natural <strong>gas</strong> liquefaction project<br />

Sakhalin II, Russia’s first commercial<br />

natural <strong>gas</strong> liquefaction project, with<br />

a proprietary natural <strong>gas</strong> liquefaction<br />

process.<br />

Source: gazprom.


Trade & Industry<br />

The picture shows the ro<strong>to</strong>r of a<br />

SGT6-8000H <strong>gas</strong> turbine in the Berlin<br />

<strong>gas</strong> turbine manufacturing plant.<br />

Siemens receives third order <strong>for</strong> state-of-the-art power<br />

plant technology from South Korea<br />

iemens receives a third order <strong>for</strong> its state-of-the-art<br />

S power plant technology from South Korea. For the<br />

Andong combined cycle power plant (CCPP) Siemens is<br />

supplying the turnkey power plant in cooperation with its<br />

partner GS E&C comprising one H-class <strong>gas</strong> turbine, one<br />

steam turbine, one genera<strong>to</strong>r and one heat recovery<br />

steam genera<strong>to</strong>r as well as the Balance of Plant (BoP), and<br />

I&C technology in a single shaft configuration. This third<br />

order <strong>for</strong> the H-class technology from South Korea fol-<br />

lows orders <strong>for</strong> the Bugok III and Ansan CCPPs. Purchaser<br />

is the power utility Korea Southern <strong>Power</strong> Co. Ltd. The<br />

natural-<strong>gas</strong>-fired plant will have a gross installed electrical<br />

capacity of 416 megawatts (MW) and a gross efficiency of<br />

over 61 percent. The new power plant is designed <strong>for</strong> 250<br />

starts per year, and will need only 30 minutes <strong>for</strong> a hot<br />

start. It will there<strong>for</strong>e feature a high degree of operational<br />

flexibility. Start of commercial operation is scheduled <strong>for</strong><br />

April 2014 after only 25 months of construction.<br />

WINGAS hives off s<strong>to</strong>rage activities in<strong>to</strong><br />

independent company<br />

he natural <strong>gas</strong> supply company WINGAS is hiving off<br />

T its s<strong>to</strong>rage activities in<strong>to</strong> an independent company.<br />

In future, the s<strong>to</strong>rage division of WINGAS, which was<br />

already unbundled within the company in 2006, will<br />

trade under the name of as<strong>to</strong>ra GmbH & Co. KG.<br />

8 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Trade & Industry<br />

GE aeroderivative <strong>gas</strong> turbine <strong>to</strong> power new<br />

district heating project in Italy<br />

Ge announced that it will provide an LM6000-PF<br />

Sprint aeroderivative <strong>gas</strong> turbine and related services<br />

<strong>to</strong> Enipower S.p.A. (Eni) <strong>for</strong> its Bolgiano district heating<br />

plant in San Dona<strong>to</strong> Milanese, near Milan, Italy. The<br />

Bolgiano cogeneration plant (CHP) produces thermal<br />

<strong>energy</strong> both <strong>for</strong> district heating and cooling <strong>for</strong> Eni headquarters,<br />

municipal buildings and residential users. The<br />

Bolgiano CHP currently produces more than 267,000 MW<br />

hours of thermal <strong>energy</strong> per year using four GE <strong>gas</strong> turbines.<br />

The network extends <strong>for</strong> about 56 km and is providing<br />

heat and hot water <strong>for</strong> 20,000 Italian families. Due<br />

<strong>to</strong> the IPPC (Integrated Pollution Prevention and Control)<br />

prescriptions and the age of the plant, Eni is taking the<br />

opportunity <strong>to</strong> upgrade the CHP by installing a new aeroderivative<br />

<strong>gas</strong> turbine and other new equipment <strong>to</strong><br />

increase plant flexibility and efficiency. Energy savings <strong>for</strong><br />

the new Bolgiano district heating plant are estimated at<br />

181,000 MW hours of thermal <strong>energy</strong> per year, equal <strong>to</strong><br />

approximately 15,600 TOE (<strong>to</strong>nne of oil equivalent) per<br />

year. When completed, the plant anticipates an 84%<br />

reduction of NOx emissions and a 20% reduction of CO 2<br />

emissions.<br />

GL Noble Den<strong>to</strong>n wins Pipeline<br />

Industries Guild Award<br />

GL Noble Den<strong>to</strong>n has won the coveted Utilities category<br />

of the 2012 Pipeline Industries Guild Awards.<br />

The award honours an innovative Beam Drilling System,<br />

which is used by UK <strong>gas</strong> network opera<strong>to</strong>rs <strong>to</strong> secure<br />

drilling equipment on<strong>to</strong> <strong>gas</strong> pipelines more safely and<br />

efficiently.<br />

The Beam Drilling System initiative was developed<br />

jointly with National Grid, one of GL Noble Den<strong>to</strong>n's largest<br />

clients, and <strong>gas</strong> network maintenance specialist ALH<br />

Systems Ltd. It challenges more than three decades of<br />

traditional pipeline drilling practice and saves time and<br />

resources by removing the need <strong>to</strong> dig large holes in the<br />

ground <strong>to</strong> secure drilling equipment on<strong>to</strong> <strong>gas</strong> pipelines.<br />

The System uses specially-designed beams, which<br />

allow operatives <strong>to</strong> undertake a wide range of drilling<br />

tasks without having <strong>to</strong> enter the excavation they are<br />

working on. It was specifically recognised by the Pipeline<br />

Industries Guild <strong>for</strong> the role that it plays in improving the<br />

safety of working practices, reducing the environmental<br />

impact of pipeline drilling, delivering significant cost savings<br />

<strong>to</strong> opera<strong>to</strong>rs and reducing road traffic disruption.<br />

The Pipeline Industries Guild Utilities Award is the<br />

second accolade GL Noble Den<strong>to</strong>n, National Grid and<br />

Les Dawson, president of the Pipeline Industries Guild (left),<br />

and Richard Price, chairman of the Pipeline Industries Guild,<br />

present the 2012 Utilities award <strong>to</strong> GL Noble Den<strong>to</strong>n senior<br />

engineer Dave Gregory (centre) <strong>for</strong> the development of the<br />

Beam Drilling System.<br />

ALH Systems have won jointly <strong>for</strong> the Beam Drilling System.<br />

In May 2011, industry trade association (SBGI) and<br />

the Institute of <strong>Gas</strong> Engineers and Managers (IGEM)<br />

awarded the Beam Drilling System their Innovation of the<br />

Year award at the UK <strong>Gas</strong> Industry Awards in London.<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 9


Trade & Industry<br />

Siemens is European<br />

patent champion<br />

iemens is again the uncontested leader in patent<br />

S applications in Europe. According <strong>to</strong> the 2011 Patent<br />

Applicant Ranking of the European Patent Office (EPO),<br />

the company submitted 2,235 patent applications<br />

(excluding Osram: 1,994) <strong>to</strong> the EPO in calendar year<br />

2011 <strong>to</strong> capture first place in the European patent statistics.<br />

Siemens also increased its lead over its next-ranked<br />

rivals. Siemens President and CEO Peter Löscher confirmed<br />

that Siemens will continue <strong>to</strong> invest in research<br />

and development at the current high level. In fiscal<br />

2011, the company channeled nearly €4 billion in<strong>to</strong><br />

research and development, of which over €1 billion<br />

went <strong>to</strong> develop green technologies.<br />

Increased interest in the<br />

trading plat<strong>for</strong>m s<strong>to</strong>re-x<br />

he s<strong>to</strong>re-x S<strong>to</strong>rage Capacity Exchange GmbH presented<br />

itself at the beginning of 2012 as an attrac-<br />

T<br />

tive market place <strong>for</strong> many acknowledged s<strong>to</strong>rage<br />

opera<strong>to</strong>rs. In February, a <strong>to</strong>tal capacity of 927.74 million<br />

m³ was placed. The participants used the following<br />

types of procedures: Multi-auction Procedure, Keyed<br />

and Search Procedure. The enhanced interest in s<strong>to</strong>re-x<br />

has also been taken from the increase of the user registrations<br />

since the beginning of the year. The trade-fair<br />

appearance at the E-world 2012 and the positive<br />

response from national and international visi<strong>to</strong>rs played<br />

an important role <strong>for</strong> the further improvement of the<br />

market positioning of the trading plat<strong>for</strong>m s<strong>to</strong>re-x.<br />

Petrochemical feeds<strong>to</strong>ck supply in the middle east<br />

affected by natural <strong>gas</strong> scarcity<br />

ecuring natural <strong>gas</strong> feeds<strong>to</strong>ck in the Middle East has<br />

S become increasingly difficult in the last few years,<br />

threatening the region’s dominance as the most economical<br />

petrochemicals producer, according <strong>to</strong> a new<br />

report by business intelligence company GlobalData.<br />

The new report* found that the Middle East is now<br />

facing a natural <strong>gas</strong> scarcity due <strong>to</strong> increasing demand<br />

and inefficient utilization of subsidized natural <strong>gas</strong> by the<br />

<strong>energy</strong> intensive industries, which has led <strong>to</strong> the restriction<br />

of supplies and posed a subsequent threat <strong>to</strong> the<br />

global petrochemical market.<br />

Huge natural <strong>gas</strong> resources and cheaper feeds<strong>to</strong>ck<br />

availability turned the Middle East in<strong>to</strong> the hub of the<br />

global petrochemical industry over the last decade by<br />

making the region the most competitive in the world.<br />

Middle Eastern petrochemical producers use natural <strong>gas</strong><br />

as a key feeds<strong>to</strong>ck due <strong>to</strong> the availability of subsidies. This<br />

means that natural <strong>gas</strong> in Middle Eastern countries can be<br />

as much as 60-70% cheaper than natural <strong>gas</strong> found in<br />

Europe and North America.<br />

However, the subsidies on natural <strong>gas</strong> production<br />

offered by countries such as Saudi Arabia, Iran and Qatar<br />

has led <strong>to</strong> the inefficient utilization of the available<br />

resources, leading <strong>to</strong> a decline in the supply of ethane<br />

feeds<strong>to</strong>ck. Feeds<strong>to</strong>ck costs determine the success of petrochemical<br />

producers, as they represent the majority of<br />

production costs. As natural <strong>gas</strong> is the primary feeds<strong>to</strong>ck<br />

used in the Middle East, its scarcity will affect the petrochemical<br />

producers significantly.<br />

In addition, the Organization of Petroleum Exporting<br />

Countries (OPEC) quota limits crude oil production,<br />

thereby also limiting associated natural <strong>gas</strong> production.<br />

Despite all Gulf countries producing more than their<br />

allotted quota, production is insufficient <strong>to</strong> meet burgeoning<br />

demand from the power, transportation and<br />

petrochemical sec<strong>to</strong>rs.<br />

Saudi Aramco, the sole supplier of ethane in Saudi<br />

Arabia, s<strong>to</strong>pped allocating ethane <strong>to</strong> new petrochemical<br />

projects in 2006, and pre-existing supply agreements<br />

have not received their allocated limits since 2009. Lack of<br />

development of Iranian non-associated <strong>gas</strong> reserves has<br />

also led <strong>to</strong> the scarcity in ethane supplies, and Qatar have<br />

imposed a mora<strong>to</strong>rium upon further development of <strong>gas</strong><br />

reserves, in order <strong>to</strong> assess sustainable rates of <strong>gas</strong> production,<br />

halting allocation of the country’s <strong>gas</strong> <strong>for</strong> industrial<br />

projects until 2014.<br />

10 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Trade & Industry<br />

South Stream project documents ready <strong>for</strong> Southern<br />

Corridor Phase 1 construction<br />

azprom completed preparation of the project documents<br />

<strong>for</strong> Phase 1 of the Southern Corridor <strong>gas</strong><br />

G<br />

transmission system (GTS). The documents were submitted<br />

<strong>to</strong> the State Expert Review Board (Glavgosekspertiza)<br />

<strong>for</strong> consideration.<br />

The Southern Corridor will convey <strong>gas</strong>, inter alia, in<strong>to</strong><br />

South Stream planned <strong>for</strong> construction ahead of schedule<br />

– in December 2012 as assigned by Vladimir Putin,<br />

Prime Minister of the Russian Federation. Timely submission<br />

of the documents <strong>to</strong> Russian Glavgosekspertiza is a<br />

miles<strong>to</strong>ne in Gazprom's stagewise activities aimed at<br />

synchronized construction of the two interrelated <strong>gas</strong><br />

transmission systems. According <strong>to</strong> the schedule, Phase 1<br />

of the Southern Corridor GTS will start as early as in<br />

December 2012 <strong>to</strong> be accomplished in 2015 in parallel<br />

with the launch of the South Stream first stage.<br />

Phase 1 of the Southern Corridor project stipulates<br />

building a 834 km linepipe between the Pisarevka compressor<br />

station (CS) in the Voronezh Oblast and the Russkaya<br />

CS in the Krasnodar Krai including construction of<br />

four CSs (Shakhtinskaya, Korenovskaya, Kazachya and<br />

Russkaya). A 57 km interconnec<strong>to</strong>r from the Kubanskaya<br />

CS <strong>to</strong> the Korenovskaya CS will also be constructed within<br />

Phase 1. Besides, the existing corridor connecting Petrovsk<br />

with Pisarevka will be retrofitted.<br />

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Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 11


Trade & Industry<br />

NetConnect Germany increases transparency in the<br />

control <strong>energy</strong> market<br />

CG will extend the previously existing indication<br />

N <strong>for</strong> the external control <strong>energy</strong> demand on its<br />

website by adding a quantified flow rate <strong>for</strong> needed<br />

control <strong>energy</strong>. Thereby, buy- and sell-demands <strong>for</strong><br />

external control <strong>energy</strong> will be differentiated in<strong>to</strong> quality-specific<br />

and global demands on a “Within-Day” and<br />

“Day-Ahead” basis and accordingly displayed. It can be<br />

expected that the actual procurement of control<br />

<strong>energy</strong> will be conducted shortly after publishing specific<br />

demands. Cus<strong>to</strong>mers also have the opportunity <strong>to</strong><br />

get in<strong>for</strong>med au<strong>to</strong>matically about emerging demands<br />

via a cost-free e-Mail push-service. This allows market<br />

participants <strong>to</strong> react faster and <strong>to</strong> improve the management<br />

of their offers.<br />

Start-up of production of offshore Greater Bongkot<br />

South field<br />

otal and the partners of the Bongkot<br />

T Joint Venture announce the start of the<br />

production from the Greater Bongkot<br />

South (GBS) <strong>gas</strong> and condensate field in the<br />

Gulf of Thailand. The Joint Venture is operated<br />

by PTTEP (44.45%), alongside partners<br />

Total (33.33%) and BG Group (22.22%).<br />

The offshore GBS field is located in the<br />

Gulf of Thailand’s blocks B16 and B17, approximately<br />

200 kilometres East of Songkhla. This<br />

new standalone development consists of a<br />

central processing plat<strong>for</strong>m, a living quarter<br />

plat<strong>for</strong>m and 13 wellhead plat<strong>for</strong>ms.<br />

The processing plat<strong>for</strong>m has a capacity of<br />

350 million cubic feet of <strong>gas</strong> per day and<br />

15,000 barrels of condensate per day. <strong>Gas</strong> is<br />

exported via a new build spur line <strong>to</strong> the PTT<br />

grid while condensate is exported <strong>to</strong> the<br />

existing Floating, S<strong>to</strong>rage and Offloading<br />

(FSO) vessel at the Greater Bongkot North<br />

field, which is located 80 kilometres <strong>to</strong> the<br />

north.<br />

The Greater Bongkot North field (33.33%)<br />

is Total’s only E&P asset in Thailand. In 2011,<br />

this field contributed 41,000 barrels of oil<br />

equivalent per day <strong>to</strong> the Group’s production.<br />

Total is also active in power in Thailand<br />

and holds a 28% interest in Eastern <strong>Power</strong><br />

and Electric Company Ltd (EPEC). Since 2003,<br />

EPEC has been operating the combined<br />

cycle <strong>gas</strong> power plant of Bang Bo, with a<br />

capacity of 350 Mega Watts.<br />

12 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Trade & Industry<br />

Eni starts production at Marulk field<br />

offshore Norway<br />

Eni has started production from the Marulk field in the<br />

Norwegian offshore located about 80 km from the<br />

coast. The Marulk field is the first field that Eni has directly<br />

operated in Norway and is part of the PL122 license held<br />

by Eni (20%) with Sta<strong>to</strong>il (50%) and DONG (30%). Marulk is<br />

a <strong>gas</strong> and condensate field, with estimated reserves of<br />

74.7 mio. barrels of oil equivalent, and produces 20,000<br />

boe/d, 4,000 of which belong <strong>to</strong> Eni. The field, whose<br />

Plan <strong>for</strong> Development and Operation (PDO) has been<br />

approved by the Ministry of Oil and Energy in July 2010,<br />

has been developed through a “fast-track” development<br />

project in less than two years. Eni has been present in<br />

Norway since 1965 where it now produces about 135,000<br />

barrels of oil equivalent per day.<br />

Knight Oil Tools acquires Cool Group Ltd.<br />

night Oil Tools <strong>to</strong>day the acquisition of Cool Group<br />

K Ltd., headquartered in Aberdeen, Scotland. Terms of<br />

the deal were not disclosed. Cool Group Ltd. is the<br />

holding company that owns Global Rentals, a provider<br />

of downhole drilling <strong>to</strong>ols such as the Mega<strong>to</strong>n drilling<br />

jars, fishing jars, energizers, shock <strong>to</strong>ols, bumper<br />

subs, drilling safety joints and under reamers and<br />

Pedem, the <strong>to</strong>ol design and manufacturing unit <strong>for</strong> the<br />

company’s products. Global Rentals’ main operations<br />

are based in Stavanger, Norway. The company has a<br />

rental and service facility in the Netherlands that covers<br />

most of Europe and part of Africa and a sales office in<br />

Dubai. Pedem’s design and manufacturing facilities are<br />

located in Aberdeen, Scotland and Rotherham, England.<br />

Knight Oil Tools has been the exclusive licensee of the<br />

Mega<strong>to</strong>n drilling and fishing jars in the U.S. since 2010 and<br />

manufactures Mega<strong>to</strong>n drilling jars at its Broussard, LA<br />

manufacturing facility.Focused on providing “zero-failure”<br />

equipment and service <strong>for</strong> 40 years, Knight Oil Tools<br />

has grown <strong>to</strong> be the largest privately held rental and fishing<br />

<strong>to</strong>ols business in the oil and <strong>gas</strong> industry.<br />

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Tel.: + 49 (0) 78 21- 32 80 100 . www.schuetz-messtechnik.de<br />

SCH_Anzeige_GM3000_Engl.indd 1 29.03.11 13:03<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 13


Personal & Events<br />

20 th EBC&E “Bio<strong>gas</strong> goes Europe”<br />

The special event of the 20 th EBC&E on “Bio<strong>gas</strong> goes<br />

Europe” (18.-22.6.2012, Milano Convention Centre,<br />

Italy) addresses the main challenges <strong>for</strong> further bio<strong>gas</strong><br />

development in Europe. High-level speakers from politics<br />

and policies, industry and research sec<strong>to</strong>rs present the<br />

latest trends. Key-stakeholders contribute in a panel discussion<br />

<strong>to</strong> the debate about how <strong>to</strong> boost industrial<br />

bio<strong>gas</strong> developments in emerging European bio<strong>gas</strong> markets.<br />

The production and use of bio<strong>gas</strong> is increasingly contributing<br />

<strong>to</strong> the sustainability of the current <strong>energy</strong> mix in<br />

many European countries. Considerable developments<br />

<strong>for</strong> the installation of agricultural bio<strong>gas</strong> plants were<br />

achieved e. g. in Germany, Italy, Austria, The Netherlands,<br />

Czech Republic, Denmark. The potential <strong>for</strong> bio<strong>gas</strong> production<br />

in Europe is high. However, the European market<br />

<strong>for</strong> bio<strong>gas</strong> plants is still characterised by very different<br />

developments in the European countries, ranging from<br />

very few installations up <strong>to</strong> several thousands. This mirrors<br />

that bio<strong>gas</strong> production is hence highly dependent<br />

on suitable framework conditions which are set-up by<br />

national policy makers.<br />

Programme Outline<br />

Session 1: Overview on bio<strong>gas</strong> developments in Europe<br />

■ Key technology trends in agricultural bio<strong>gas</strong> plants?<br />

■ Bio<strong>gas</strong> in Italy: What is the current status? The future<br />

perspectives<br />

Session 2: New industrial applications <strong>for</strong> agricultural<br />

bio<strong>gas</strong> plants<br />

■ Different European markets – different stakeholders?<br />

■ New <strong>energy</strong> crops <strong>for</strong> Europe<br />

■ Improvement of the feeds<strong>to</strong>ck efficiency<br />

■ Large or “scale down“ size of bio<strong>gas</strong> plants<br />

■ Cost competitive solutions <strong>for</strong> small scale bio<strong>gas</strong> plants<br />

(50-150 kWel)<br />

■ Bio<strong>gas</strong> integration in smart grids<br />

■ Intelligent technical solutions <strong>for</strong> excess heat use<br />

■ Biomethane as transport fuel – A car manufacturer’s<br />

perspective<br />

Panel Discussion: Bio<strong>gas</strong> goes Europe<br />

■ How <strong>to</strong> develop new European bio<strong>gas</strong> markets?<br />

■ Needed amendments on European legislation<br />

■ Contribution of bio<strong>gas</strong> in future <strong>energy</strong> supply<br />

■ European bio<strong>gas</strong> policies<br />

■ Overview on European bio<strong>gas</strong> markets<br />

■ New market opportunities in Europe<br />

In<strong>for</strong>mation:<br />

WIP-Renewable Energies, Dominik Rutz,<br />

E-Mail: dominik.rutz@wip-munich.de<br />

European Forum <strong>Gas</strong> 2012<br />

At the European Forum <strong>Gas</strong> - EFG 2012 – organized on<br />

June 20th, 2012 in the heart of Dresden - organized<br />

by marcogaz and GERG, hosted by DVGW - company<br />

managers, the EU Commission, <strong>gas</strong> experts and associations<br />

involved in standardisation will verify that standardisation<br />

and <strong>gas</strong> technical harmonisation has indeed a high<br />

value <strong>for</strong> industries and also <strong>for</strong> the involved experts and<br />

companies.<br />

Standards provide a basis <strong>for</strong> safe and reliable products<br />

and systems (e.g. <strong>gas</strong> infrastructure) but they offer<br />

also a basis <strong>for</strong> market participation and financial advantages<br />

<strong>to</strong> the dedicated industries. Collaboration in standardisation<br />

provides knowledge and experience exchange<br />

among European experts and facilitates the implementation<br />

of the future standards in daily practice in involved<br />

companies. But there are<br />

many more reasons <strong>to</strong> be a<br />

part of the standardisation<br />

world.<br />

EFG 2012 aims <strong>to</strong> provide<br />

you with the rationale-<br />

in your function as company manager or as <strong>gas</strong><br />

expert in person - <strong>for</strong> your involvement in standardisation<br />

but it also gives you a plat<strong>for</strong>m <strong>for</strong> constructive criticism<br />

and all your questions.<br />

The programme: Two key note speeches reflect on<br />

the use of standardisation as a strategic <strong>to</strong>ol and its benefits<br />

<strong>to</strong> the economy. On the basis of these openers a<br />

round table gives representatives of companies the floor<br />

<strong>to</strong> argue on the benefits and drawbacks of standardisa-<br />

14 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Personal & Events<br />

tion <strong>for</strong> companies. A further session considers the optimum<br />

route <strong>to</strong> standardisation in future. The EU Commission<br />

questioned the current situation of European standardisation<br />

and drafted an EU regulation. What are the<br />

new challenges? What are the consequences <strong>for</strong> <strong>gas</strong><br />

standardisation and what will be the future role of purely<br />

national standards?<br />

“Standardisation – is it essential <strong>for</strong> innovation?” is the<br />

focus of the 3rd session of the Forum. Starting with the<br />

description of the general interaction of innovation,<br />

standardisation and regulation, further presentations give<br />

examples of how early standardisation activities can<br />

ensure the acceptance and sustainability of new technologies.<br />

Topics covered will include CCS, LNG and <strong>gas</strong> quality<br />

and more.<br />

On June 19th, 2012 (departure 14.00), participants of<br />

the conference have the opportunity <strong>to</strong> visit the accident<br />

and incident demonstration facilities at the <strong>gas</strong> technical<br />

institute, DBI <strong>Gas</strong>- und Umwelttechnik GmbH in Freiberg.<br />

This facility serves especially <strong>for</strong> the training of fire brigades,<br />

the police and emergency services <strong>to</strong> learn how <strong>to</strong><br />

evaluate incidents and <strong>to</strong> manage emergencies with natural<br />

<strong>gas</strong>. In the evening participants are invited <strong>to</strong> join the<br />

celebration of 200 years <strong>gas</strong> light in Germany.<br />

GSE re-elects Jean-Marc Leroy GSE President and<br />

further boosts its transparency initiative<br />

Today the GSE Plenary meeting of members has reelected<br />

Jean-Marc Leroy, CEO of S<strong>to</strong>rengy, GSE President.<br />

Jean-Marc Leroy has been fulfilling this function<br />

since March 2008. The re-election of Jean-Marc Leroy, has<br />

coincided with further improvement of the GSE transparency<br />

plat<strong>for</strong>m “Aggregated S<strong>to</strong>ck Inven<strong>to</strong>ry” (AGSI). The<br />

AGSI plat<strong>for</strong>m features country-wise disaggregated data<br />

<strong>for</strong> the Central European countries : Austria, Czech Republic,<br />

Hungary, Poland and Slovak Republic. The aggregated<br />

data <strong>for</strong> these countries continues <strong>to</strong> be also available<br />

under the Baumgarten hub.<br />

Henning Voscherau elected as Chairman of<br />

South Stream Transport AG Board of Direc<strong>to</strong>rs<br />

The Gazprom headquarters hosted the first meeting of<br />

South Stream Transport AG Board of Direc<strong>to</strong>rs. Alexey<br />

Miller, Chairman of Gazprom Management Committee,<br />

Alexander Medvedev, Deputy Chairman of Gazprom<br />

Management Committee, Paolo Scaroni, Chief Executive<br />

Officer of Eni, Henri Proglio, Chairman and CEO of EDF,<br />

Harald Schwager, Member of the Board of Executive<br />

Direc<strong>to</strong>rs of BASF and Henning Voscherau entered the<br />

Board. Henning Voscherau was unanimously elected as<br />

Chairman South Stream Transport AG Board of Direc<strong>to</strong>rs.<br />

The Board members discussed the key issues of cooperation<br />

among the South Stream project participants, in<br />

particular the budget of the project vehicle, as well as the<br />

action plan required <strong>for</strong> making the final investment<br />

decision this November.<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 15


7 th pipeline technology Conference<br />

Delegations from 30 nations participating at<br />

Pipeline Technology Conference 2012<br />

More than 300 participants attended ptc 2012.<br />

Yukon Bay Opening: Dr. Klaus Ritter (President EITEP) and<br />

Detlev Schroeder (Sales Manager, ROSEN.) are opening the<br />

dinner at Hannover Zoo.<br />

How <strong>to</strong> learn from European/German solutions in<br />

pipeline safety<br />

Europeans leading Pipeline Technology Conference <strong>to</strong>ok<br />

place <strong>for</strong> the 7th time this year. For the first time it was not<br />

within the framework of Hannover Messe. Dr. Klaus Ritter,<br />

Chairman of the ptc Advisory Committee justifies this step<br />

with the increasing number of participants and in addition<br />

<strong>to</strong> that the growing internationality. “The new venue, the<br />

Hannover Congress Centrum, gives this event a more familiar<br />

character and its own exhibition hall and conference<br />

hotel”, he says.<br />

Dr. Ritter opened the conference by welcoming the participants<br />

from 30 different nations worldwide. He stressed,<br />

that with delegations from not only European countries, but<br />

also from South and North America, Asia and Africa this<br />

conference truly deserves the name ‘international’.<br />

The solutions <strong>for</strong> general and specific tasks and issues,<br />

which were presented in the plenary, in technical sessions<br />

and in the exhibition were highly relevant and were<br />

especially noticed with a great deal of attention by the<br />

representatives of the 28 mostly <strong>for</strong>eign opera<strong>to</strong>rs. This<br />

led Mr Watzka (Open Grid Europe and ptc Advisory Committee<br />

Co-Chair) <strong>to</strong> say that “the opera<strong>to</strong>rs from South<br />

America, Asia, Africa and Eastern Europe were hoping <strong>to</strong><br />

find the solutions <strong>for</strong> their issues in Germany/at the ptc.”<br />

The relevance of the discussed <strong>to</strong>pics became apparent<br />

in the in-depth discussions after the sessions, as well<br />

as at the coffee and lunch breaks, which <strong>to</strong>ok place<br />

within the exhibition area.<br />

The ptc 2012 again gave the opportunity <strong>to</strong> share<br />

experiences, establish new contacts or strengthen existing<br />

contacts. Especially the evening program - a get<br />

<strong>to</strong>gether in the exhibition hall at the 1st evening and a<br />

dinner invitation at Hanover Zoo at the 2nd evening of<br />

ptc - were used by the participants <strong>for</strong> additional networking<br />

with other pipeline professionals.<br />

This year’s conference larger than ever be<strong>for</strong>e<br />

It was already the 7th time, the international pipeline community<br />

met in Hannover from March 28th - 30th 2012 <strong>to</strong><br />

discuss recent developments and technologies from the<br />

viewpoint of safety in the fields of planning, construction,<br />

operation and maintenance of pipeline systems. The Pipeline<br />

Technology Conference 2012 has been larger than ever<br />

be<strong>for</strong>e. 309 participants, with more than 50% coming from<br />

abroad, 64 speakers, 28 pipeline opera<strong>to</strong>rs and 27 compa-<br />

16 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


7 th pipeline technology Conference<br />

nies that presented innovative solutions in the accompanying<br />

exhibition participated at this year’s conference.<br />

The most discussed <strong>to</strong>pics were the German <strong>energy</strong><br />

turnaround, the s<strong>to</strong>rage of renewable <strong>energy</strong> with the<br />

method power <strong>to</strong> <strong>gas</strong> and the public perception of infrastructure<br />

projects. Even if these issues are more current<br />

<strong>for</strong> Europe and Germany, they led <strong>to</strong> lively discussions<br />

between the participants. The conference was supported<br />

and advised by an advisory committee, which is made up<br />

of international experts.<br />

EITEP is already planning next ptc<br />

After this year’s success the EITEP has already started the<br />

planning of next year’s conference. It will take place from<br />

March 18th - 20th 2013 at Hannover Congress Centrum.<br />

The first sponsors have already confirmed their participation.<br />

As well as this year the ptc will be supported by an<br />

international high-ranking advisory committee (www.<br />

pipeline-conference.com), which decided <strong>to</strong> put “Components<br />

and Materials” in the focus of next year’s meeting<br />

– in addition <strong>to</strong> traditional <strong>to</strong>pics like the integrity and<br />

safety of pipeline systems.<br />

The new concept of company workshops as part of<br />

ptc like the Siemens Workshop “De-risking Solutions <strong>for</strong><br />

Pipelines” or the KROHNE Post-conference Workshop on<br />

Exhibition booth of Platinum Sponsor Siemens.<br />

“Pipeline leak Detection” was met with a very good<br />

response by the attendees and will be further extended<br />

<strong>for</strong> the 2013 event.<br />

ptc Advisory Committee<br />

Chairmen Dr. Klaus Ritter<br />

(President EITEP) and Heinz<br />

Watzka (Open Grid Europe).<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 17


This year’s conference larger than ever be<strong>for</strong>e<br />

It was already the 7 th time, the international pipeline community met in Hannover from March 28 th - 30 th<br />

2012 <strong>to</strong> discuss recent developments and technologies from the viewpoint of safety in the fields of<br />

planning, construction,<br />

7 th operation and maintenance of pipeline systems. The Pipeline Technology<br />

pipeline technology Conference<br />

Conference 2012 has been larger than ever be<strong>for</strong>e. 309 participants, with more than 50% coming from<br />

abroad, 64 speakers, 28 pipeline opera<strong>to</strong>rs and 27 companies that presented innovative solutions in<br />

the accompanying exhibition participated at this year’s conference.<br />

The most discussed <strong>to</strong>pics were the German <strong>energy</strong> turnaround, the s<strong>to</strong>rage of renewable <strong>energy</strong> with<br />

the method power <strong>to</strong> <strong>gas</strong> and the public perception of infrastructure projects. Even if these issues are<br />

more current <strong>for</strong> Europe and Germany, they led <strong>to</strong> lively discussions between the participants. The<br />

conference was supported and advised by an advisory committee, which is made up of international<br />

experts.<br />

Statements on ptc 2012<br />

The Pipeline Technology Conference is always accompanied with an exhibition. This year 27 international exhibi<strong>to</strong>rs<br />

presented their new and innovative technologies and solutions <strong>to</strong> the ptc visi<strong>to</strong>rs. According <strong>to</strong> a survey the exhibi<strong>to</strong>rs were<br />

very satisfied with the conference and the new and useful business contacts they made. The table below shows an extract<br />

Statements on ptc 2012<br />

The Pipeline of the technology Technology highlights Conference and statements is always accompanied presented at with the ptc. an exhibition. This year 27<br />

international exhibi<strong>to</strong>rs presented their new and innovative technologies and solutions <strong>to</strong> the ptc<br />

visi<strong>to</strong>rs. According <strong>to</strong> a survey the exhibi<strong>to</strong>rs were very satisfied with the conference and the new and<br />

useful business contacts they made. The table below shows an extract of the technology highlights<br />

and statements presented at the ptc.<br />

“The “The TÜV NORD TÜV NORD Systems Systems has been has involved been involved many in international many international pipeline projects. The ptc gives us<br />

pipeline projects. The ptc gives us the best possibility <strong>to</strong> speak <strong>to</strong> experts<br />

the best possibility <strong>to</strong> speak <strong>to</strong> experts and <strong>to</strong> present the special services we offer, like the support<br />

and <strong>to</strong> present the special services we offer, like the support with<br />

with authorization procedures, thermo-fluid dynamic dynamic calculation, as as well well as as the the analysis of pigging<br />

data analysis and the of development pigging data of and concepts the development <strong>to</strong> ensure integrity. of concepts <strong>to</strong> ensure<br />

On the integrity. basis of international pipeline projects, which were interrupted due <strong>to</strong> public resistance my<br />

On the basis of international pipeline projects, which were interrupted due<br />

colleague <strong>to</strong> public Ms resistance Dr. Babette my Fahlbruch, colleague TÜV Ms NORD Dr. Babette Systems, Fahlbruch, presented TÜV solutions NORD how <strong>to</strong> deal with this<br />

resistance.” Systems, presented solutions how <strong>to</strong> deal with this resistance.”<br />

Maik Bäumer, Head of Strategic Business Segment Infrastructure, TÜV<br />

Maik Bäumer, “At<br />

NORD “At this<br />

Systems this Head year’s year’s of Strategic ptc ptc we we Business presented presented Segment our new our Infrastructure, Thermoflex new Thermoflex TÜV pipes, NORD which pipes, Systems can which be can be<br />

used used <strong>for</strong> <strong>for</strong> downstream downstream (LPG) (LPG) and and upstream upstream applications: applications: flow lines, flow lines,<br />

gathering<br />

“At “At this year’s gathering lines,<br />

ptc we presented lines, water water injection<br />

our our new new Thermoflex injection lines,<br />

Thermoflex pipes, lines, downhole<br />

which pipes, downhole tubing<br />

can which be can tubing and steel<br />

be used and pipeline<br />

<strong>for</strong> downstream steel pipeline (LPG)<br />

used <strong>for</strong> rehabilitation. downstream (LPG) and upstream applications: flow lines,<br />

and gathering upstream rehabilitation.<br />

The<br />

lines, applications: The<br />

main<br />

water injection flow main<br />

advantages<br />

lines, lines, downhole gathering advantages<br />

of this<br />

tubing and lines, steel water of<br />

Thermoflex<br />

this<br />

pipeline injection Thermoflex<br />

pipe are<br />

lines, downhole pipe are<br />

· Corrosion resistance<br />

tubing and<br />

steel rehabilitation. pipeline · The rehabilitation. Corrosion main advantages The resistance<br />

of this Thermoflex pipe are<br />

· Corrosion<br />

· Rapid,<br />

resistance<br />

easy, low-cost main advantages installation of this Thermoflex pipe are<br />

· Rapid, easy, low-cost installation<br />

■ · Corrosion Rapid, · resistance easy, High low-cost per<strong>for</strong>mance installation 100°C – 100bar<br />

· High · per<strong>for</strong>mance High 100°C per<strong>for</strong>mance – 100bar 100°C – 100bar<br />

■ Rapid, · easy, low-cost No use installation of Polyethylene! We use a Fortron/Nylon inner liner resistant<br />

· No · use of Polyethylene! We use a Fortron/Nylon inner liner resistant<br />

■ High <strong>to</strong> per<strong>for</strong>mance H 2 S and <strong>to</strong><br />

No<br />

CO H<br />

use of Polyethylene! We use a Fortron/Nylon inner liner resistant<br />

2 S 100°C and – CO 100bar 2<br />

· Efficient coupling method/No welding/No electrofusion<br />

■ No use · of Polyethylene! Efficient <strong>to</strong> H 2 S coupling and CO<br />

We use a method/No 2<br />

Fortron/Nylon welding/No inner liner resistant electrofusion <strong>to</strong> H<br />

· Lower pressure drop vs. steel pipe”<br />

2 S and CO 2<br />

·· Lower Efficient pressure coupling drop vs. method/No steel pipe” welding/No electrofusion<br />

■ Efficient · coupling Lower method/No pressure welding/No drop vs. electrofusion steel pipe”<br />

François Meersseman, Managing Direc<strong>to</strong>r, TCI-Environment<br />

■ Lower pressure drop vs. steel pipe”<br />

International François N.V. Meersseman, Managing Direc<strong>to</strong>r, TCI-Environment<br />

“As an<br />

International<br />

EPC-contrac<strong>to</strong>r François Meersseman, <strong>for</strong><br />

N.V.<br />

oil, <strong>gas</strong>, water and Managing pipelines <strong>for</strong> chemical Direc<strong>to</strong>r, TCI-Environment<br />

products, we carry out all services from planning and construction <strong>to</strong><br />

François commissioning “As International Meersseman, and EPC-contrac<strong>to</strong>r maintenance. Managing N.V. STREICHER’s Direc<strong>to</strong>r, <strong>for</strong> oil, <strong>gas</strong>, TCI-Environment service water portfolio and also pipelines International <strong>for</strong> chemical<br />

N.V.<br />

covers products, complex “As an river EPC-contrac<strong>to</strong>r we crossings, carry installation out services <strong>for</strong> of leak oil, detection <strong>gas</strong>, from systems, planning water and and pipelines construction <strong>for</strong> chemical <strong>to</strong><br />

assembly fittings, underground <strong>gas</strong> s<strong>to</strong>rage and <strong>gas</strong> drying systems.<br />

“As Important EPC-contrac<strong>to</strong>r commissioning products,<br />

reference projects<br />

we <strong>for</strong> and oil, carry<br />

in pipeline <strong>gas</strong>, maintenance. out water construction<br />

all and services pipelines STREICHER’s<br />

are <strong>for</strong> example<br />

from <strong>for</strong> chemical planning service<br />

the products, and portfolio we construction carry also out all services <strong>to</strong><br />

North European covers commissioning complex <strong>Gas</strong> Pipeline river (NEL) and crossings, and maintenance. the Baltic installation Sea Pipeline STREICHER’s Link of leak detection service systems,<br />

from planning and construction <strong>to</strong> commissioning and maintenance. STREICHER’s portfolio service portfolio also<br />

(OPAL).” assembly covers complex fittings, underground river crossings, <strong>gas</strong> s<strong>to</strong>rage installation and <strong>gas</strong> of leak drying detection systems. systems,<br />

also covers complex river crossings, installation of leak detection systems, assembly fittings, underground<br />

North <strong>gas</strong> s<strong>to</strong>rage<br />

Maximilian<br />

Important assembly Hofmann,<br />

reference<br />

CEO, fittings, MAX STREICHER<br />

projects underground in<br />

GmbH<br />

pipeline<br />

& <strong>gas</strong> Co.<br />

construction<br />

KG s<strong>to</strong>rage aA and are <strong>gas</strong> <strong>for</strong> drying example systems. the<br />

Important European and <strong>gas</strong><br />

reference <strong>Gas</strong> drying Pipeline systems.<br />

projects (NEL) Important<br />

in pipeline and the reference Baltic projects<br />

construction Sea Pipeline in pipeline<br />

are <strong>for</strong> Link construction are<br />

example the<br />

<strong>for</strong> “The example new (OPAL).” GLD202, the North is European ultrasonic detection <strong>Gas</strong> Pipeline pig with (NEL) a 128 and channel the Baltic multi Sea Pipeline Link (OPAL).”<br />

spectral<br />

North<br />

analysis<br />

European<br />

system that allows<br />

<strong>Gas</strong><br />

the opera<strong>to</strong>r<br />

Pipeline<br />

not only<br />

(NEL)<br />

<strong>to</strong> detect<br />

and<br />

leaks<br />

the Baltic Sea Pipeline Link<br />

but also (OPAL).”<br />

<strong>to</strong> make some statements about the condition of the pipe. These<br />

Maximilian <strong>for</strong> example Maximilian Hofmann, can be about Hofmann, CEO, the MAX tightness CEO, STREICHER of valves MAX or GmbH disposals STREICHER & Co. along KG the aA GmbH & Co. KG aA<br />

pipeline.<br />

Also the Maximilian reliability and the Hofmann, user-optimized CEO, software MAX are points STREICHER that make the GmbH & Co. KG aA<br />

whole system “The interesting new GLD202, <strong>for</strong> buyers. is That an ultrasonic means, it must detection not necessarily pig be with a 128 channel multi<br />

“The new GLD202, is an ultrasonic detection pig with a 128 channel multi spectral analysis system that<br />

used as spectral a service analysis product, like system most other that leak allows detection the pigs opera<strong>to</strong>r do.” not only <strong>to</strong> detect leaks<br />

allows the “The opera<strong>to</strong>r new not GLD202, only <strong>to</strong> detect is an leaks ultrasonic but also <strong>to</strong> detection make some statements pig with a about 128 the channel condition multi of<br />

but also <strong>to</strong> make some statements about the condition of the pipe. These<br />

Wolf Böckler,<br />

spectral<br />

Head of<br />

analysis<br />

R&D, GOTTSBERG<br />

system<br />

Leak<br />

that<br />

Detection<br />

allows<br />

GmbH<br />

the pipe. <strong>for</strong> These example <strong>for</strong> example can be can about be about the tightness the tightness of<br />

the of valves valves opera<strong>to</strong>r<br />

or or disposals not only along along<br />

<strong>to</strong> the the<br />

detect pipeline. leaks<br />

Also the pipeline. but reliability also and <strong>to</strong> make the user-optimized some statements software are about points the that condition make the whole of the system pipe. interesting These<br />

“In 2010, <strong>for</strong> Weather<strong>for</strong>d example Pipeline can be Specialty about Services the tightness (P&SS)<br />

<strong>for</strong> valves or disposals along the<br />

commissioned buyers. Also That the<br />

its means, new<br />

reliability<br />

generation it must and<br />

fleet not the<br />

of necessarily ultrasonic<br />

user-optimized<br />

wall be measurement used as software a service and<br />

are product, points like that most make other the leak<br />

detection crack detection whole pipeline. pigs system do.” <strong>to</strong>ols. interesting <strong>for</strong> buyers. That means, it must not necessarily be<br />

The Weather<strong>for</strong>d<br />

used Also as the paper<br />

a service reliability at the 7product, th Pipeline and Technology the like user-optimized most<br />

Conference<br />

other leak<br />

in<br />

detection software pigs are do.” points that make the<br />

Hannover focused on reviewing the latest design improvements <strong>for</strong> our new<br />

whole system interesting <strong>for</strong> buyers. That means, it must not necessarily be<br />

Wolf generation Böckler, <strong>to</strong>ols Head and of presented R&D, GOTTSBERG a case study on Leak a recent Detection survey conducted GmbH<br />

on the Wolf Adria-Wien used Böckler, as Pipeline a service Head (AWP). of product, R&D, GOTTSBERG like most other Leak leak Detection detection GmbH pigs do.”<br />

The projects preparation and planning, <strong>to</strong>ol technology, and positive clientvendor<br />

collaboration contributed <strong>to</strong> a successful project. In accordance<br />

with the Wolf vendor’s Böckler, internal project Head management of R&D, per<strong>for</strong>mance GOTTSBERG indica<strong>to</strong>rs the Leak Detection GmbH<br />

scope “In was 2010, delivered Weather<strong>for</strong>d on time, within budget Pipeline <strong>for</strong>ecast and and Specialty <strong>to</strong> the client’s Services (P&SS)<br />

satisfaction. Also, from the vendor’s perspective, this was a very successful<br />

commissioned its new generation fleet of ultrasonic wall measurement and<br />

and important project, successfully introducing the newest generation<br />

ultrasonic crack “In crack 2010, detection Weather<strong>for</strong>d <strong>to</strong>ol <strong>to</strong>ols.<br />

European Pipeline market.” and Specialty Services (P&SS)<br />

18<br />

The<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue Mark 2/2012 commissioned Weather<strong>for</strong>d paper its new at generation the 7 th Pipeline fleet Technology of ultrasonic Conference wall measurement in and<br />

J. Slaughter, Global Product Line Manager – ILI, Weather<strong>for</strong>d<br />

Hannover<br />

Pipeline crack & Specialty detection focused<br />

Services <strong>to</strong>ols. on reviewing the latest design improvements <strong>for</strong> our new<br />

generation<br />

The Weather<strong>for</strong>d<br />

<strong>to</strong>ols and<br />

paper<br />

presented<br />

at the<br />

a case<br />

7 th Pipeline<br />

study on<br />

Technology<br />

a recent survey<br />

Conference<br />

conducted<br />

in


<strong>for</strong> example can be about the tightness of valves or disposals along the<br />

pipeline.<br />

Also the reliability and the user-optimized software are points that make the<br />

whole system interesting <strong>for</strong> buyers. That means, it must not necessarily be<br />

used as a service product, like most other leak detection pigs do.”<br />

7 th pipeline technology Conference<br />

Wolf Böckler, Head of R&D, GOTTSBERG Leak Detection GmbH<br />

“In 2010, Weather<strong>for</strong>d Pipeline and Specialty Services (P&SS)<br />

“In 2010,<br />

commissioned<br />

Weather<strong>for</strong>d Pipeline<br />

its new<br />

and<br />

generation<br />

Specialty Services<br />

fleet<br />

(P&SS)<br />

of ultrasonic<br />

commissioned<br />

wall<br />

its<br />

measurement<br />

new generation<br />

and<br />

fleet of<br />

ultrasonic crack wall detection measurement <strong>to</strong>ols. and crack detection <strong>to</strong>ols.<br />

The Weather<strong>for</strong>d The Weather<strong>for</strong>d paper the paper 7th Pipeline at the Technology 7 th Pipeline Conference Technology in Hannover Conference focused on in reviewing<br />

the latest Hannover design improvements focused on <strong>for</strong> reviewing our new generation the latest <strong>to</strong>ols design and presented improvements a case study <strong>for</strong> on our a recent new<br />

survey generation conducted on <strong>to</strong>ols the Adria-Wien and presented Pipeline (AWP). a case study on a recent survey conducted<br />

The projects on the preparation Adria-Wien and planning, Pipeline <strong>to</strong>ol (AWP). technology, and positive client-vendor collaboration<br />

contributed The projects <strong>to</strong> a successful preparation project. In and accordance planning, with the <strong>to</strong>ol vendor’s technology, internal and project positive management clientvendor<br />

indica<strong>to</strong>rs collaboration the scope was contributed delivered on <strong>to</strong> time, a successful within budget project. <strong>for</strong>ecast and In accordance<br />

<strong>to</strong> the client’s satis-<br />

per<strong>for</strong>mancfaction.<br />

with Also, the from vendor’s the vendor’s internal perspective, project this management was a very successful per<strong>for</strong>mance and important indica<strong>to</strong>rs project, successfully<br />

introducing scope was the delivered newest generation time, ultrasonic within crack budget detection <strong>for</strong>ecast <strong>to</strong>ol <strong>to</strong> and the <strong>to</strong> European the client’s market.”<br />

the<br />

satisfaction. Also, from the vendor’s perspective, this was a very successful<br />

Mark J. and Slaughter, important Global project, Product Line successfully Manager – ILI, introducing Weather<strong>for</strong>d the Pipeline newest & Specialty generation Services<br />

ultrasonic crack detection <strong>to</strong>ol <strong>to</strong> the European market.”<br />

“In the area of of large large transport transport pipelines pipelines or ship loading or ship plants loading the sudden plants the sudden change of flow velocities<br />

change Mark of flow velocities J. Slaughter, caused by emergency Global Product shutdowns or Line operational Manager – ILI, Weather<strong>for</strong>d<br />

caused failures may by emergency occasion excessive shutdowns pressure or rises. operational failures may occasion excessive pressure rises.<br />

Pipeline & Specialty Services<br />

The pressure relief valve UV 6.2P, that I<br />

presented “In the<br />

pilot-operated<br />

area at the of large ptc, self-actingly transport<br />

MANKENBERG<br />

pipelines relieves or<br />

pressure<br />

pressure ship loading<br />

relief<br />

peaks plants<br />

valve<br />

within the<br />

UV<br />

the sudden<br />

6.2P, that I presented at the ptc, self-actingly<br />

pipeline change relieves via of a flow bypass, pressure velocities <strong>for</strong> peaks example caused within by draining emergency the pipeline in<strong>to</strong> shutdowns a slop via tank. a or The bypass, operational valve <strong>for</strong> is example by draining in<strong>to</strong> a slop tank.<br />

self-acting failures may and, occasion there<strong>for</strong>e, excessive does not pressure need any rises. auxiliary <strong>energy</strong>.<br />

The<br />

Owing The valve pilot-operated is self-acting<br />

<strong>to</strong> the control MANKENBERG and, there<strong>for</strong>e,<br />

the accuracy pressure does<br />

of a small relief pilot valve not need<br />

valve UV combines 6.2P, any that auxiliary<br />

with I <strong>energy</strong>.<br />

Owing the presented high <strong>to</strong> flow-rate the the pilot of ptc, the control self-actingly big pipeline the relieves valve. accuracy The pressure inlet of a pressure small peaks pilot within <strong>for</strong>ce valve the combines with the high flow-rate of the<br />

(operating pipeline via pressure a bypass, of the <strong>for</strong> pipeline example system) by draining acts on in<strong>to</strong> the a slop pilot tank. valve. The It then valve is<br />

big “In<br />

controls self-acting<br />

the pipeline area of<br />

the main and,<br />

large valve. there<strong>for</strong>e,<br />

transport<br />

valve The in such inlet does<br />

pipelines<br />

a way not pressure need<br />

or ship<br />

that – any with <strong>for</strong>ce loading<br />

auxiliary the (operating plants<br />

inlet <strong>energy</strong>.<br />

the sudden<br />

pressure pressure rising of the pipeline system) acts on the<br />

change<br />

pilot above Owing<br />

of<br />

valve. the <strong>to</strong><br />

flow<br />

nominal the pilot<br />

velocities<br />

It then value control<br />

caused<br />

controls (response the accuracy<br />

by emergency<br />

the pressure of a<br />

main valve of small<br />

shutdowns<br />

the pilot<br />

in such valve) or operational<br />

combines<br />

a way - the pilot with<br />

failures may occasion excessive pressure rises.<br />

that – with the inlet pressure rising above the<br />

valve the high opens flow-rate the main of valve. the big If pipeline the inlet valve. pressure The drops inlet pressure below the <strong>for</strong>ce nominal<br />

The pilot-operated MANKENBERG pressure relief valve UV 6.2P, that I<br />

nominal value, (operating the value pilot pressure valve (response closes of the the pipeline pressure main system) valve.” of the acts pilot on the valve) pilot valve. – the It pilot then valve opens the main valve. If the inlet<br />

presented at the ptc, self-actingly relieves pressure peaks within the<br />

controls the main valve in such a way that – with the inlet pressure rising<br />

pressure pipeline via drops a bypass, below <strong>for</strong> example the nominal by draining value, in<strong>to</strong> the a slop pilot tank. valve The valve closes is the main valve.”<br />

Sven above Kretzschmar-Hagelstein, the nominal value (response Regional pressure Sales Manager, of the pilot Mankenberg<br />

valve) - the pilot<br />

self-acting and, there<strong>for</strong>e, does not need any auxiliary <strong>energy</strong>.<br />

GmbH valve opens the main valve. If the inlet pressure drops below the nominal<br />

Owing <strong>to</strong> the pilot control the accuracy of a small pilot valve combines with<br />

“To value, optimize the pilot and valve improve closes the the efficiency main valve.”<br />

the high flow-rate of the big pipeline valve.<br />

of<br />

The<br />

a pipeline<br />

inlet pressure<br />

system is<br />

<strong>for</strong>ce<br />

nowadays a<br />

(operating<br />

key issue <strong>for</strong><br />

pressure<br />

the success<br />

of the<br />

of<br />

pipeline<br />

a project.<br />

system)<br />

The structured<br />

acts on the<br />

approach<br />

pilot valve.<br />

during<br />

It then<br />

the<br />

Engineering Sven Kretzschmar-Hagelstein, Phase of a project as Regional well as the Sales opportunities Manager, within Mankenberg<br />

controls the main valve in such a way that – with the inlet pressure<br />

SCADA<br />

rising<br />

Revamp GmbH<br />

above the<br />

projects<br />

nominal<br />

have<br />

value<br />

been<br />

(response<br />

presented<br />

pressure<br />

by my<br />

of<br />

colleague<br />

the pilot valve)<br />

Jochen<br />

-<br />

Frings<br />

the pilot<br />

and<br />

valve<br />

myself “To<br />

opens<br />

optimize within<br />

the<br />

two and<br />

main<br />

different improve<br />

valve.<br />

very<br />

If<br />

the<br />

the<br />

interesting efficiency<br />

inlet pressure<br />

technical of a pipeline<br />

drops<br />

papers<br />

below<br />

system about<br />

the<br />

is<br />

nominal<br />

„SCADA nowadays a<br />

value,<br />

Revamp: key issue<br />

the<br />

The<br />

pilot<br />

<strong>for</strong> Opportunity the<br />

valve<br />

success<br />

closes<br />

<strong>to</strong> of<br />

the<br />

Improve a<br />

main<br />

project.<br />

valve.”<br />

Efficiency, The structured Safety and approach Legal during the<br />

Compliance” Engineering and Phase „Value of a Engineering project as well Approach as the <strong>to</strong> opportunities Increase Cost within Efficiency” SCADA<br />

Sven<br />

<strong>to</strong> Revamp the<br />

Kretzschmar-Hagelstein,<br />

ptc participants. projects have The been vital presented Regional<br />

discussions<br />

Sales by with my Manager, colleague the audience<br />

Mankenberg<br />

Jochen after Frings these and<br />

GmbH<br />

presentations myself within underlined two different the very increasing interesting demand technical <strong>to</strong> utilize papers a structured about „SCADA<br />

engineering approach in order <strong>to</strong> identify / classify all potential opportunities<br />

“To Revamp: optimize The and Opportunity improve the <strong>to</strong> efficiency Improve Efficiency, of a pipeline Safety system and is Legal nowadays a<br />

and <strong>to</strong> select the most appropriate ones <strong>for</strong> project.”<br />

key Compliance” issue <strong>for</strong> the and success „Value of Engineering a project. The Approach structured <strong>to</strong> Increase approach Cost during Efficiency” the<br />

Engineering <strong>to</strong> the ptc participants. Phase of a project The vital as discussions well as the opportunities with the audience within after SCADA these<br />

Tobias Walk, Direc<strong>to</strong>r <strong>for</strong> Instrumentation, Au<strong>to</strong>mation and Telecom/IT-<br />

Revamp presentations projects underlined have been the presented increasing by demand my colleague utilize Jochen a structured Frings and<br />

Systems, ILF Consulting Engineers<br />

myself engineering within two approach different very order interesting <strong>to</strong> identify technical / classify papers all potential about opportunities<br />

„SCADA<br />

Revamp:<br />

“We and are <strong>to</strong> select a<br />

The<br />

Canadian<br />

Opportunity the most company appropriate <strong>to</strong> Improve<br />

offering ones Efficiency,<br />

best-in-class <strong>for</strong> a project.” Safety<br />

aerial<br />

and<br />

leak<br />

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detection<br />

services.<br />

Compliance”<br />

At this<br />

and<br />

year’s<br />

„Value<br />

ptc<br />

Engineering<br />

I gave a presentation<br />

Approach <strong>to</strong><br />

highlighting<br />

Increase Cost<br />

our enhanced<br />

ability <strong>to</strong> image <strong>gas</strong> plumes utilizing the proprietary realSens TM Efficiency”<br />

<strong>to</strong> Tobias the ptc Walk, participants. Direc<strong>to</strong>r The <strong>for</strong> vital Instrumentation, discussions with Au<strong>to</strong>mation the audience and Telecom/IT- technology.<br />

Using <strong>Gas</strong> Filter Correlation Radiometry, the realSens TM after these<br />

presentations Systems, ILF underlined Consulting the Engineers increasing demand <strong>to</strong> utilize<br />

technology<br />

a structured<br />

was<br />

compared<br />

engineering “We against a approach Canadian older<br />

in company ground<br />

order <strong>to</strong><br />

deployed offering identify / best-in-class solutions<br />

classify all<br />

(Flame<br />

potential aerial Ionization leak opportunities detection<br />

Detec<strong>to</strong>rs,<br />

and services. <strong>to</strong> select<br />

Tuneable At the this most year’s Diode<br />

appropriate ptc Lasers, I gave ones a Optical presentation <strong>for</strong><br />

Methane<br />

a project.” highlighting Detec<strong>to</strong>rs) our and enhanced aerial<br />

Engineers<br />

based ability attempts <strong>to</strong> image (Forward <strong>gas</strong> plumes Looking utilizing Infrared the proprietary Cameras, LIDAR, realSens etc.). TM technology. The<br />

highly<br />

Tobias Using increased<br />

Walk, <strong>Gas</strong> Filter Direc<strong>to</strong>r<br />

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of finding Radiometry, <strong>gas</strong> anomalies<br />

Au<strong>to</strong>mation the realSens with<br />

and<br />

realSens TM Telecom/IT- technology TM was was a<br />

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ILF against Consulting older <strong>to</strong> those ground Engineers<br />

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<strong>gas</strong><br />

based<br />

companies<br />

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in<br />

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the current<br />

Looking<br />

market<br />

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situation,<br />

Cameras,<br />

and as such<br />

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the<br />

services. At this year’s ptc I gave a presentation highlighting our etc.). enhanced The<br />

presentation<br />

highly increased<br />

was very<br />

reliability<br />

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ability <strong>to</strong> image <strong>gas</strong> plumes utilizing of finding the <strong>gas</strong> proprietary anomalies realSens with realSens TM technology.<br />

TM was a<br />

Using welcome <strong>Gas</strong> development Filter Correlation <strong>to</strong> those Radiometry, attending the the realSens presentation. TM technology Increasing was the<br />

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public<br />

Banica,<br />

safety against and<br />

President<br />

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& CEO,<br />

deployed<br />

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Inc.<br />

are <strong>to</strong>p (Flame of mind Ionization <strong>for</strong> many oil &<br />

Detec<strong>to</strong>rs, <strong>gas</strong> companies Tuneable in the Diode current Lasers, market Optical situation, Methane and Detec<strong>to</strong>rs) as such the and aerial<br />

EITEP is already planning<br />

based presentation<br />

next ptc<br />

attempts was (Forward very well Looking received.” Infrared Cameras, LIDAR, etc.). The<br />

After this year’s success the<br />

highly<br />

EITEP has already started the planning of next year’s conference. It will<br />

take place from March 18 th increased<br />

- 20 th reliability of finding <strong>gas</strong> anomalies with realSens TM was a<br />

welcome<br />

2013 at Hannover Congress Centrum. The first sponsors have<br />

Adrian Banica, development President <strong>to</strong> those & CEO, attending Synodon the presentation. Inc. Increasing the<br />

already confirmed their participation.<br />

public safety<br />

As<br />

and<br />

well<br />

environmental<br />

as this year the<br />

concerns<br />

ptc will<br />

are<br />

be<br />

<strong>to</strong>p<br />

supported<br />

of mind<br />

by<br />

<strong>for</strong><br />

an<br />

many<br />

international<br />

oil &<br />

high-ranking advisory committee (www.pipeline-conference.com), which decided <strong>to</strong> put “Components<br />

EITEP is already planning <strong>gas</strong> next companies ptc in the current market situation, and as such the<br />

and Materials” in the focus of next year’s meeting – in addition <strong>to</strong> traditional <strong>to</strong>pics like the integrity and<br />

After this year’s success presentation the EITEP has was already very well started received.” the planning of next year’s conference. It will<br />

safety of pipeline systems.<br />

take place from March 18 th - 20 th 2013 at Hannover Congress Centrum. The first sponsors have<br />

The new concept of company workshops part of ptc like the Siemens Workshop “De-risking<br />

already confirmed their participation. presentation Adrian Banica, As President well was as very this & well CEO, year received.”<br />

the Synodon ptc will Inc. be supported by an international<br />

Solutions <strong>for</strong> Pipelines” or the KROHNE Post-conference Workshop on “Pipeline leak Detection” was<br />

met<br />

high-ranking<br />

with a very<br />

advisory<br />

good response<br />

committee<br />

by the<br />

(www.pipeline-conference.com),<br />

attendees and will be further extended<br />

which decided<br />

<strong>for</strong> the 2013<br />

<strong>to</strong> put<br />

event.<br />

“Components<br />

EITEP and Materials” is already in planning the focus next of next ptc year’s meeting – in addition <strong>to</strong> traditional <strong>to</strong>pics like the integrity and<br />

After safety this of year’s pipeline success systems. the Adrian EITEP Banica, has already President started & the CEO, planning Synodon of next Inc. year’s conference. It will<br />

take The place new concept from March of company 18 th - 20 th workshops 2013 at Hannover as part of Congress ptc like Centrum. the Siemens The Workshop first sponsors “De-risking have<br />

already<br />

Bildunterschriften<br />

Solutions confirmed <strong>for</strong> Pipelines” their participation. or the KROHNE As well Post-conference as this year the Workshop ptc will be on supported “Pipeline by leak an Detection” international was<br />

high-ranking met with a very advisory good committee response by (www.pipeline-conference.com), the attendees and will be further which extended decided <strong>for</strong> <strong>to</strong> the put 2013 “Components event.<br />

and Materials” in the focus of next year’s meeting – in addition <strong>to</strong> traditional <strong>to</strong>pics like the integrity and<br />

safety of pipeline systems.<br />

The new concept of company workshops as part of ptc like the Siemens Workshop “De-risking<br />

Solutions Bildunterschriften <strong>for</strong> Pipelines” or the KROHNE Post-conference Workshop on “Pipeline leak Detection” was<br />

met with a very good response by the attendees and will be further extended <strong>for</strong> the 2013 event.<br />

Bildunterschriften<br />

Sven Kretzschmar-Hagelstein, Regional Sales Manager, Mankenberg GmbH<br />

“To optimize and improve the efficiency of a pipeline system is nowadays a key issue <strong>for</strong> the success of<br />

a project. The structured approach during the Engineering Phase of a project as well as the opportunities<br />

within SCADA Revamp projects have been presented by my colleague Jochen Frings and myself<br />

within two different very interesting technical papers about „SCADA Revamp: The Opportunity <strong>to</strong><br />

Improve Efficiency, Safety and Legal Compliance” and „Value Engineering Approach <strong>to</strong> Increase Cost<br />

Efficiency” <strong>to</strong> the ptc participants. The vital discussions with the audience after these presentations<br />

underlined the increasing demand <strong>to</strong> utilize a structured engineering approach in order <strong>to</strong> identify /<br />

classify all potential opportunities and <strong>to</strong> select the most appropriate ones <strong>for</strong> a project.”<br />

Tobias Walk, Direc<strong>to</strong>r <strong>for</strong> Instrumentation, Au<strong>to</strong>mation and Telecom/IT-Systems, ILF Consulting<br />

“We are a Canadian company offering best-in-class aerial leak detection services. At this year’s ptc I<br />

gave a presentation highlighting our enhanced ability <strong>to</strong> image <strong>gas</strong> plumes utilizing the proprietary<br />

realSensTM technology. Using <strong>Gas</strong> Filter Correlation Radiometry, the realSensTM technology was<br />

compared against older ground deployed solutions (Flame Ionization Detec<strong>to</strong>rs, Tuneable Diode<br />

Lasers, Optical Methane Detec<strong>to</strong>rs) and aerial based attempts (Forward Looking Infrared Cameras,<br />

LIDAR, etc.). The highly increased reliability of finding <strong>gas</strong> anomalies with realSensTM was a welcome<br />

development <strong>to</strong> those attending the presentation. Increasing the public safety and environmental<br />

concerns are <strong>to</strong>p of mind <strong>for</strong> many oil & <strong>gas</strong> companies in the current market situation, and as such the<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 19


Interview<br />

Marc Hall<br />

“Natural <strong>gas</strong> itself is a renewable<br />

<strong>energy</strong> source and even<br />

better in the combination with<br />

other renewable”<br />

„<strong>gas</strong> <strong>for</strong> <strong>energy</strong>“ has interviewed Marc Hall, chairman of the<br />

IGU Marketing Committee.<br />

Mr. Hall, the image of natural <strong>gas</strong> has<br />

changed over the past years. Is it the fuel of<br />

choice now?<br />

Hall: Natural <strong>gas</strong> is one <strong>energy</strong> source among<br />

others. It has many technological and environmental<br />

advantages. But it cannot substitute all<br />

the others.<br />

Climate change has become a <strong>to</strong>p political<br />

issue, increased use of natural <strong>gas</strong> could<br />

help reducing greenhouse <strong>gas</strong>es. Do you see<br />

a commitment <strong>to</strong> <strong>gas</strong>?<br />

Hall: Substituting all coal and oil by natural <strong>gas</strong><br />

would s<strong>to</strong>p any man-made climate change<br />

immediately, but that’s a solution we cannot<br />

build on.<br />

How would you estimate the security of <strong>gas</strong><br />

supply, which kind of supply chains will we<br />

see in the near future?<br />

Hall: <strong>Gas</strong> supplies have an excellent proven<br />

track record. Unlocking the Caspian and Middle<br />

East resources <strong>for</strong> global markets should be<br />

a priority.<br />

What is the outlook <strong>for</strong> natural <strong>gas</strong> in combination<br />

with renewable energies, e.g. the<br />

possibility of s<strong>to</strong>rage renewable power via<br />

“<strong>Power</strong>-<strong>to</strong>-<strong>Gas</strong>” technologies in the <strong>gas</strong><br />

grid?<br />

Hall: Natural <strong>gas</strong> itself is a renewable <strong>energy</strong><br />

source and even better in the combination<br />

with other renewable. Natural <strong>gas</strong> has also<br />

advantages as a secondary <strong>energy</strong> source <strong>for</strong><br />

transportation and s<strong>to</strong>rage.<br />

The upcoming World <strong>Gas</strong> conference will<br />

take place in June in Kuala Lumpur. What are<br />

your expectations?<br />

Hall: I expect high level discussions and per<strong>for</strong>mances<br />

<strong>to</strong> show that natural <strong>gas</strong> or methane<br />

will support both the development <strong>to</strong> and<br />

taking a position in a post-fossil world.<br />

Finally, a glance in the crystal<br />

ball: are we entering a<br />

golden age of <strong>gas</strong>?<br />

Hall: Definitely not! We<br />

are at the beginning<br />

of systematic and<br />

technological struggles<br />

<strong>for</strong> a better<br />

<strong>energy</strong> world; perfectly<br />

and irrevocable<br />

with natural <strong>gas</strong>.<br />

<br />

Mr. Hall,<br />

thank you very<br />

much <strong>for</strong> talking <strong>to</strong><br />

us.<br />

20 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


words of welcome<br />

IGU – Serving the global <strong>gas</strong> industry<br />

<strong>for</strong> more than 80-years<br />

The International <strong>Gas</strong> Union (IGU) was founded in 1931. It<br />

is a worldwide non-profit organisation registered in<br />

Vevey, Switzerland with the Secretariat currently located<br />

in Oslo, Norway.<br />

The mission of IGU is <strong>to</strong> advocate <strong>for</strong> <strong>gas</strong> as an integral<br />

part of a sustainable global <strong>energy</strong> system, and <strong>to</strong> promote<br />

the political, technical and economic progress of<br />

the <strong>gas</strong> industry. IGU now has 116 members from 77<br />

countries on all continents. The members are associations<br />

and corporations of the <strong>gas</strong> industry representing<br />

over 95% of the global <strong>gas</strong> market.<br />

The working organisation of IGU covers the complete<br />

value chain of <strong>gas</strong> from exploration and production,<br />

transmission via pipelines and liquefied natural <strong>gas</strong> (LNG)<br />

as well as distribution and combustion of the <strong>gas</strong> at the<br />

point of use. Separate task <strong>for</strong>ces are established <strong>to</strong><br />

address issues of special relevance. Every triennium the<br />

members provide experts <strong>to</strong> the professional committees<br />

which normally meet twice a year <strong>to</strong> discuss the<br />

study programme <strong>to</strong> be developed and presented at the<br />

World <strong>Gas</strong> Conferences.<br />

IGU encourages international trade in <strong>gas</strong> by supporting<br />

non-discrimina<strong>to</strong>ry policies and sound contracting<br />

principles and practices, promoting development of<br />

technologies which add <strong>to</strong> the environmental benefits of<br />

<strong>gas</strong> and further enhance safe production, transmission,<br />

distribution and utilisation of <strong>gas</strong>.<br />

IGU has the vision of being the most influential, effective<br />

and independent non-profit organisation, serving as<br />

the spokesperson <strong>for</strong> the <strong>gas</strong> industry worldwide.<br />

IGU has become a more active contribu<strong>to</strong>r <strong>to</strong> policy<br />

<strong>for</strong>mulation with increased focus on political and strategic<br />

challenges in the recent years. Current priorities<br />

include the promotion of the long term role of <strong>gas</strong> in a<br />

less carbon intensive <strong>energy</strong> future, and continuous<br />

improvement of corporate per<strong>for</strong>mance <strong>to</strong>wards a sustainable<br />

development.<br />

IGU has extensive cooperation with other international<br />

organisations such as the United Nations, the International<br />

Energy Agency, the Word Bank, the International<br />

Energy Forum, Worldwatch Institute, among many others.<br />

In addition <strong>to</strong> the World <strong>Gas</strong> Conference, IGU also<br />

organises the LNG 17 conference taking place in Hous<strong>to</strong>n<br />

16-19 April 2013, and the IGU Research Conference in<br />

Copenhagen, 17-19 September 2014.<br />

The World <strong>Gas</strong> Conference is, however, the most<br />

important of the world <strong>gas</strong> events under the IGU<br />

umbrella. Every three years the industry meets at this<br />

renowned conference, organised by one of the IGU Charter<br />

members. Several thousand industrial<br />

and political leaders, <strong>gas</strong> executives, specialists<br />

in many fields, and exhibi<strong>to</strong>rs will meet at<br />

the 25th World <strong>Gas</strong> Conference taking place<br />

in Kuala Lumpur, Malaysia 4-8 June 2012.<br />

The stakeholders of the <strong>gas</strong> industry will<br />

gather there <strong>to</strong> discuss and share ideas on<br />

how <strong>to</strong> meet the many global challenges<br />

facing the industry and the world <strong>to</strong>day,<br />

including:<br />

Torstein Indrebø<br />

■ The role of natural <strong>gas</strong> in the mitigation of<br />

climate change and a low carbon <strong>energy</strong><br />

future<br />

■ Advocacy of natural <strong>gas</strong> <strong>to</strong>wards policy-makers and the<br />

public in general<br />

■ The impact of unconventional <strong>gas</strong> and large-scale LNG<br />

projects on global <strong>gas</strong> markets<br />

■ The link between global security of supply and security<br />

of demand<br />

■ Measures <strong>to</strong> improve <strong>energy</strong> efficiency<br />

■ Safety and environmentally responsible operations<br />

■ Ensure continued research and development<br />

■ The industry’s contribution <strong>to</strong> job creation and sustainable<br />

economic development.<br />

The number of exhibi<strong>to</strong>rs is large and most of the exhibition<br />

area is taken. We expect more than 5000 <strong>energy</strong><br />

interested delegates <strong>to</strong> join us in Kuala Lumpur.<br />

At the conference IGU will launch the new report<br />

“Global Vision <strong>for</strong> <strong>Gas</strong>; The Pathway <strong>to</strong>wards a Sustainable<br />

Energy Future” which will demonstrate how the United<br />

Nation’s goals <strong>for</strong> reduction of greenhouse <strong>gas</strong>es can be<br />

reached by enhanced use of <strong>gas</strong>. Furthermore, IGU will<br />

launch its new IGU logo, which will replace the current<br />

logo which has been in use <strong>for</strong> more than <strong>for</strong>ty years.<br />

I can assure you that the 25th World <strong>Gas</strong> Conference in<br />

2012 will be a fascinating event which will enrich you professionally,<br />

socially and culturally.<br />

See you in Kuala Lumpur!<br />

Torstein Indrebø<br />

Secretary General of IGU<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 21


technical Programme WGC 2012<br />

Technical programme overview<br />

Ho Sook Wah<br />

The Malaysian Presidency began at a time<br />

when the <strong>gas</strong> industry was at important<br />

crossroads. The world was recovering from<br />

one of the worst global economic and financial<br />

crises since the Great Depression. Energy<br />

demand was growing, particularly in Asia,<br />

and there was a heightened concern over<br />

climate change and the need <strong>for</strong> clean and<br />

efficient <strong>energy</strong>. Although natural <strong>gas</strong> possesses<br />

the necessary credentials <strong>to</strong> play a<br />

vital role in meeting the world’s expanding<br />

<strong>energy</strong> needs, the perception did not match the reality.<br />

Renewable <strong>energy</strong> was placed at the <strong>for</strong>efront of <strong>energy</strong><br />

debates and policy documents, often overlooking the<br />

economic and technical imperatives <strong>for</strong> renewable<br />

<strong>energy</strong> sources <strong>to</strong> work with a reliable, flexible and environmentally<br />

benign partner. At the same time, a quiet<br />

revolution was taking place with huge shale <strong>gas</strong> production<br />

in the United States, providing renewed interest in<br />

unconventional <strong>gas</strong> throughout the world. The dynamics<br />

of the geopolitical and economic developments also<br />

pose both a challenge and a responsibility <strong>to</strong> enable<br />

natural <strong>gas</strong> <strong>to</strong> make the optimum contribution in the<br />

future global <strong>energy</strong> mix.<br />

Against this backdrop, IGU initiated a worldwide<br />

ef<strong>for</strong>t on <strong>gas</strong> advocacy, building a strong case <strong>for</strong> natural<br />

<strong>gas</strong> and providing a <strong>to</strong>olkit <strong>for</strong> its members <strong>to</strong> engage<br />

with the relevant stakeholders. The ef<strong>for</strong>t spurred similar<br />

ef<strong>for</strong>ts in the US and Europe among industry players as<br />

policy makers developed new <strong>energy</strong> roadmaps and<br />

longer term policy documents.<br />

Building on the theme “<strong>Gas</strong>: Sustaining Future Global<br />

Growth”, the Coordination Committee has put <strong>to</strong>gether<br />

an ambitious work programme consisting of 32 studies,<br />

including 3 Special Studies undertaken by Task Forces set<br />

up by the Presidency. The special studies were based on<br />

two major concerns; firstly, the human resource challenge<br />

and secondly, the influence of geopolitics in the<br />

evolution of the <strong>gas</strong> industry. The remaining studies<br />

covered a broad range of subjects impacting the <strong>gas</strong><br />

industry such as those covering the <strong>gas</strong> value chain from<br />

exploration & production, s<strong>to</strong>rage, transmission, distribution<br />

<strong>to</strong> final utilisation as well as other strategic aspects<br />

such as sustainability, strategy, <strong>gas</strong> markets, LNG and<br />

marketing. The studies have attracted strong interest<br />

among IGU members across the globe and we were <strong>for</strong>tunate<br />

<strong>to</strong> have more than 850 professionals, experts and<br />

business executives participating in the five Programme<br />

Committees, five Working Committees and three Task<br />

Forces during the course of the triennium. During the<br />

studies, the members dealt with complex issues and<br />

concerns that led <strong>to</strong> the development of important findings,<br />

recommendations and conclusions. In addition,<br />

workshops, roundtable <strong>for</strong>ums and engagement sessions<br />

were held with different experts and organisations<br />

<strong>to</strong> have an intellectual discourse, build consensus and<br />

seek resolution <strong>to</strong> issues. Articles and publications were<br />

also produced <strong>to</strong> share knowledge and build shared<br />

understanding.<br />

The results of all the studies will be presented during<br />

the 25th World <strong>Gas</strong> Conference in Kuala Lumpur. Each<br />

Study Report will be presented during the Committee<br />

Sessions by the Study Group Leader with participation<br />

from industry professionals. Expert Forums on selected<br />

<strong>to</strong>pics will also be organised by the Committees, with<br />

invited speakers competent in the subject matter.<br />

The technical programme of the WGC has been<br />

structured along different themes <strong>for</strong> each day. Beginning<br />

with the theme “Foundation <strong>for</strong> Growth”, the conference<br />

progresses with “Securing <strong>Gas</strong> Supply”, then<br />

“Enhancing <strong>Gas</strong> Demand” and builds up <strong>to</strong> “A Sustainable<br />

Future” on the final day. A brief explanation of these<br />

themes is provided in the ensuing pages. The keynote<br />

speakers and strategic panels have been selected <strong>for</strong><br />

their relevance <strong>to</strong> each theme of the day. Keynote speakers<br />

comprise of the <strong>to</strong>p CEOs and captains of industry<br />

associations, IOCs and NOCs. These highly respected<br />

individuals from different parts of the world, are at the<br />

helm of global organisations and represent a cross-section<br />

of the industry from upstream, midstream <strong>to</strong> downstream.<br />

Luncheon speakers are equally high profile, from<br />

multilateral and multinational organisations with significant<br />

<strong>gas</strong> interest.<br />

The strategic panels represent <strong>to</strong>pics of strategic and<br />

current significance <strong>to</strong> the <strong>gas</strong> industry. Besides the three<br />

special study <strong>to</strong>pics, we have included key <strong>to</strong>pics such as<br />

unconventional <strong>gas</strong>, <strong>gas</strong> advocacy, LNG, natural <strong>gas</strong> <strong>for</strong><br />

transport, innovation and research and last but not least,<br />

renewable <strong>energy</strong>. Special consideration has been made<br />

<strong>to</strong> ensure that the timing of the strategic panels is not in<br />

conflict with the committee sessions <strong>to</strong> ensure maximum<br />

participation of delegates. In <strong>to</strong>tal, the technical<br />

programme <strong>for</strong> the World <strong>Gas</strong> Conference consists of the<br />

following:<br />

■ 14 Keynote Addresses<br />

■ 4 Luncheon Addresses<br />

■ 10 Strategic Panels<br />

■ 1 Special Session by the IGU’s incoming French Presidency<br />

on the 2012-2015 Technical Work Programme<br />

■ 31 Technical Committee Sessions<br />

■ 18 Expert Fora<br />

22 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


A separate poster session has also been planned featuring<br />

technical papers by selected authors who will present<br />

their papers at specific times during the conference.<br />

A unique feature of the 25th World <strong>Gas</strong> Conference is<br />

the inclusion of a Youth Programme <strong>for</strong> the first time in<br />

the his<strong>to</strong>ry of WGC. This is a separate programme that<br />

runs concurrently with the main WGC event. The programme<br />

includes a Youth Carnival, a Youth Forum, Science<br />

Centre <strong>Gas</strong> Carnival and other youth activities.<br />

Conference delegates are welcome <strong>to</strong> participate in the<br />

Youth Programme events.<br />

We are committed <strong>to</strong> promoting a constructive intellectual<br />

discourse in addressing the issues affecting the<br />

<strong>gas</strong> industry <strong>to</strong>day, <strong>to</strong> providing reference <strong>to</strong>ols <strong>for</strong> decision<br />

makers, strengthening relationships through invaluable<br />

networking opportunities and adding value <strong>to</strong> all<br />

IGU fraternity and participants of World <strong>Gas</strong> Conference<br />

2012. An interesting programme awaits you. I encourage<br />

you <strong>to</strong> regularly visit the 25th World <strong>Gas</strong> Conference<br />

website <strong>to</strong> check <strong>for</strong> updates at www.wgc2012.com.<br />

Ho Sook Wah<br />

Chairman<br />

Coordination Committee


technical Programme WGC 2012<br />

Technical Programme WGC 2012<br />

5-8 June 2012, Kuala Lumpur, Malaysia<br />

Tuesday, 5 June 2012 – Foundation <strong>for</strong> growth<br />

08:35 – 08:55 Keynote Address 1 Peter Voser, CEO, Royal Dutch Shell<br />

08:55 – 09:15 Keynote Address 2 Rex W Tillerson, Chairman & CEO,<br />

Exxon Mobil Corporation<br />

09:15 – 09:45 Coffee Break<br />

09:45 – 11:45 Committee Session 1.1 WOC1: Natural <strong>gas</strong><br />

exploration & production<br />

Committee Session 4.1 WOC4: <strong>Gas</strong> distribution<br />

safety management systems<br />

Expert Forum 5.A WOC5: How <strong>to</strong> integrate<br />

renewable power in the natural <strong>gas</strong> grid<br />

Committee Session 7.1 PGCB: World <strong>gas</strong> supply,<br />

demand and trade<br />

Committee Session 8.2 PGCC: Natural <strong>gas</strong> markets<br />

in North America: what’s next?<br />

Committee Session 9.1 PGCD: Enhance LNG<br />

facilities compatibility<br />

Task Force Session TF1: Building strategic human<br />

capital<br />

Committee Session 6.2 PGCA: Greenhouse <strong>gas</strong><br />

(GHG) emissione reduction e orts<br />

12:00 – 13:30 Luncheon Address Maria van der Hoeven,<br />

Executive Direc<strong>to</strong>r, International Energy Agency<br />

13:50 – 14:10 Keynote Address 3 Alexey Miller, Deputy Chairman<br />

of the Board of Direc<strong>to</strong>rs & Chairman of the<br />

Management Committee, OAO Gazprom<br />

14:10 – 14:30 Keynote Address 4 Paul van Gelder, Chairman of the<br />

Executive Board & CEO, <strong>Gas</strong>unie<br />

14:30 – 16:00 Strategic Panel 1 The future of natural <strong>gas</strong>: winning<br />

the race <strong>for</strong> talent<br />

Strategic Panel 2 Youth roundtable <strong>for</strong>um: the magic<br />

in the young generation<br />

16:00 – 16:30 Coffee Break<br />

16:30 – 18:30 Committee Session 2.1 WOC2: Underground <strong>Gas</strong><br />

S<strong>to</strong>rage (UGS) projects <strong>for</strong> new <strong>gas</strong> markets<br />

Committee Session 3.1 WOC3: Strategic <strong>gas</strong><br />

transmission infrastructure projects<br />

Expert Forum 4.A WOC4: Safety management,<br />

smart metering & unaccounted <strong>for</strong> <strong>gas</strong>: a technical<br />

perspective<br />

Committee Session 5.1 WOC5: Industrial utilisation:<br />

technologies <strong>for</strong> efficiently stimulating <strong>gas</strong><br />

demand<br />

Expert Forum 6.A PGCA: The role of natural <strong>gas</strong> in<br />

the design of a hydricity model<br />

Committee Session 7.2 PGCB: Wholesale <strong>gas</strong> price<br />

<strong>for</strong>mation<br />

Committee Session 8.1 PGCC: Asia: <strong>gas</strong> market no.1?<br />

Task Force Session TF2: Nurturing the future<br />

generations<br />

Wednesday, 6 June 2012 – Securing <strong>gas</strong> supply<br />

08:35 – 08:55 Keynote Address 5 George Kirkland, Vice Chairman &<br />

Executive Vice President, Global Upstream & <strong>Gas</strong>,<br />

Chevron Corporation<br />

08:55 – 09:15 Keynote Address 6 Hamad Rashid Al Mohannadi,<br />

Managing Direc<strong>to</strong>r, Ras<strong>Gas</strong> Company Limited<br />

09:15 – 09:45 Coffee Break<br />

09:45 – 11:45 Committee Session 2.2 WOC2: Optimising UGS<br />

capacities: challenges <strong>for</strong> opera<strong>to</strong>rs & clients<br />

Expert Forum 3.A WOC3: Construction of pipelines<br />

in extreme conditions – challenges & solutions<br />

Committee Session 4.2 WOC4: Smart metering<br />

systems: characteristics, technologies, costs<br />

Committee Session 5.3 WOC5: Natural <strong>gas</strong> vehicles<br />

(NGV): the solution <strong>for</strong> a low carbon society<br />

Committee Session 7.3 PGCB: Corporate strategy &<br />

regulation<br />

Committee Session 8.3 PGCC: European natural <strong>gas</strong><br />

at a crossroads: where <strong>to</strong> go from here?<br />

Committee Session 10.1 PGCE: Energising the<br />

image of <strong>gas</strong><br />

Expert Forum 9.A PGCD: LNG operational challenges<br />

12:00 – 13:30 Luncheon Address Dr Fereidun Fesharaki,<br />

Chairman, FACTS Global Energy<br />

13:50 – 14:10 Keynote Address 7 Karen Agustiawan, President<br />

Direc<strong>to</strong>r & CEO, PT Pertamina (PERSERO)<br />

14:10 – 14:30 Keynote Address 8 Helge Lund, President & CEO,<br />

Sta<strong>to</strong>il ASA<br />

14:30 – 16:00 Strategic Panel 3 Impact of geopolitics on natural<br />

<strong>gas</strong> market development<br />

Strategic Panel 4 Unconventional <strong>gas</strong>: a game<br />

changer or a global bubble?<br />

Strategic Panel 5 The future of LNG<br />

16:00 – 16:30 Coffee Break<br />

16:30 – 18:30 Committee Session 2.3 WOC2: Competencies &<br />

innovative technologies <strong>for</strong> efficient UGS<br />

Committee Session 3.3 WOC3: Securing sufficient<br />

expertise <strong>to</strong> operate <strong>gas</strong> transmission systems<br />

safely & adequately<br />

Expert Forum 4.B WOC4: Safety management,<br />

smart metering & unaccounted <strong>for</strong> <strong>gas</strong>: a management<br />

perspective<br />

Committee Session 6.1 PGCA: Integrating renewable<br />

<strong>gas</strong>es in<strong>to</strong> the natural <strong>gas</strong> industry<br />

Expert Forum 7.A PGCB: Regula<strong>to</strong>ry issues &<br />

business cases<br />

Expert Forum 8.A PGCC: Open markets, security of<br />

supply & security of demand<br />

Expert Forum 1.A WOC1 Exploration & production<br />

challenges: finding the “Big Elephants” vs. e ective<br />

development<br />

24 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


technical Programme Wgc 2012<br />

Thursday, 7 June 2012 – Enhancing <strong>gas</strong><br />

demands<br />

08:35 – 08:55 Keynote Address 9 Mitsunori Torihara, Chairman,<br />

The Japan <strong>Gas</strong> Association<br />

Committee Session 1 0.2 PGCE: New ways in marketing<br />

strategies – best practices leading <strong>to</strong> success<br />

Expert Forum 7.B PGCB: Prospects & challenges <strong>for</strong><br />

<strong>gas</strong> trade<br />

08:55 – 09:15 Keynote Address 10 B C Tripathi, Chairman &<br />

Managing Direc<strong>to</strong>r, GAIL (India) Limited<br />

09:15 – 09:45 Coffee Break<br />

09:45 – 11:45 Committee Session 1.2 WOC1: Current & future<br />

exploration & production <strong>gas</strong> developments<br />

Committee Session 3.2 WOC3: Integrity of <strong>gas</strong><br />

transmission systems & environmental footprint<br />

reduction<br />

Committee Session 4.3 WOC4: Unaccounted <strong>for</strong> <strong>gas</strong>:<br />

identification, measurement, calculation &<br />

management<br />

Expert Forum 5.B WOC5: <strong>Gas</strong> quality changes,<br />

impact & remedies<br />

Committee Session 9.3 PGCD: Enhance efficiency in<br />

the LNG value chain<br />

Expert Forum 10.A PGCE: Renew your energies!<br />

Task Force Session TF3: Geopolitics & natural <strong>gas</strong><br />

Friday, 8 June 2012 – A suistanable future<br />

08:30 – 09:15 Keynote Address 13 Chris<strong>to</strong>phe de Margerie,<br />

Chairman & CEO, TOTAL<br />

Keynote Address 14 Gérard Mestrallet, CEO,<br />

GDF SUEZ<br />

09:15 – 09:45 Coffee Break<br />

09:45 – 11:45 Strategic Panel 9 <strong>Gas</strong> & renewables partnership<br />

Strategic Panel 10 Special panel from the World<br />

Petroleum Council (WPC)<br />

12:00 – 13:30 Luncheon Address Dr Daniel Yergin, Chairman, IHS<br />

Cambridge Energy Research Associates (IHS CERA)<br />

14:30 – 16:00 Special Session, Triennial Work Programme<br />

2012 – 2015<br />

16:00 – 16:30 Coffee Break<br />

12:00 – 13:30 Luncheon Address Speaker <strong>to</strong> be determined<br />

13:50 – 14:10 Keynote Address 11 Zhou Jiping, President, CNPC &<br />

Vice Chairman & President, PetroChina)<br />

14:10 – 14:30 Keynote Address 12 Lawrence Borgard, Chairman,<br />

American <strong>Gas</strong> Association & President & COO,<br />

Utilities, Integrys Energy Group<br />

14:30 – 16:00 Strategic Panel 6 The case <strong>for</strong> natural <strong>gas</strong><br />

Strategic Panel 7 Natural <strong>gas</strong> vehicles – sustainability<br />

& opportunity<br />

Strategic Panel 8 Innovation & new technology: the<br />

key <strong>to</strong> increase the <strong>gas</strong> business<br />

16:00 – 16:30 Coffee Break<br />

16:30 – 18:30 Expert Forum 1.B WOC1: De-risking & de-stranding<br />

<strong>gas</strong> resources<br />

Expert Forum 3.B WOC3: Pipeline integrity & the<br />

human challenge<br />

Committee Session 5.2 WOC5: Domestic & commercial<br />

utilisation: <strong>gas</strong> innovation roadmap <strong>for</strong> the<br />

new sustainable market demand<br />

Expert Forum 6.B/2.A PGCA/: CO 2 capture,<br />

transport & sequestration: technologies involved<br />

WOC2 & project developments <strong>to</strong> increase <strong>gas</strong><br />

industry sustainability<br />

Expert Forum 8.B PGCC: Perspectives <strong>for</strong> regional<br />

<strong>gas</strong> market development<br />

Expert Forum 9.B PGCD: New LNG market<br />

developments<br />

visit us at our website:<br />

www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 25


WGC 2012<br />

<strong>Gas</strong> must recruit hundreds of thousands<br />

of technical professionals<br />

With an average industry age profile of 45 years and above,<br />

the <strong>gas</strong> industry is ageing, particularly in Europe and North<br />

America. As a result, many of the existing skilled workers<br />

will soon face retirement and the industry must address<br />

the challenge of competing <strong>for</strong> a limited pool of experienced<br />

professionals <strong>to</strong> secure the future of the industry.<br />

According <strong>to</strong> the International <strong>Gas</strong> Union, the industry<br />

lacks both young profiles in the distribution segment as<br />

well as experienced mid career profiles in the whole value<br />

chain. Hundreds of thousands of technical professionals,<br />

particularly in non-OECD (Organisation <strong>for</strong> Economic Cooperation<br />

and Development) markets are needed <strong>to</strong> provide<br />

human resources <strong>to</strong> meet increasing global <strong>gas</strong><br />

demand. The most required technical skills being in Engineering,<br />

Construction, Projects and Operations.<br />

In response <strong>to</strong> these issues, the IGU Malaysian Triennium<br />

<strong>for</strong> the World <strong>Gas</strong> Conference 2012 (WGC2012), created<br />

Task Force 1 (TF1), "Building Strategic Human Capital,"<br />

<strong>to</strong> deliver a comprehensive analysis of the key human<br />

talent issues impacting the <strong>gas</strong> industry and address its<br />

future. What can the industry do <strong>to</strong> attract and retain talent<br />

and what is the role of governments and educational<br />

institutions?<br />

In order <strong>to</strong> deliver its objectives, TF1 put a comprehensive<br />

programme of surveys and interviews in place with<br />

<strong>energy</strong> industry experts and young professionals. Additionally,<br />

TF1 initiated a collection of case studies on best practices<br />

and regional workshops with participation of companies<br />

from Asia, Europe, Middle East and Latin America.<br />

The findings of TF1<br />

will be presented at<br />

World <strong>Gas</strong> Conference<br />

2012 (WGC2012), 4-8<br />

June in Kuala Lumpur.<br />

Recommendations are<br />

derived from interviews<br />

with 18 <strong>energy</strong><br />

experts and 13 young<br />

professionals and graduates,<br />

providing a qualitative<br />

overview of the<br />

future of the <strong>gas</strong> industry,<br />

the <strong>energy</strong> mix of<br />

the future and key selling points <strong>to</strong> attract talent in the<br />

face of competition from other industries.<br />

One of the surveys, which was carried out with 80<br />

companies, looks specifically at demographics of the <strong>gas</strong><br />

industry, gender diversity, retirement, supply and demand<br />

of key staff, recruitment challenges, competency development,<br />

career management practices, regional issues<br />

and talent attraction.<br />

WGC2012 will feature speakers who will address some<br />

of these related <strong>to</strong>pics and who will engage in a constructive<br />

debate with the audience. Key <strong>to</strong>pics will<br />

include: diversity & inclusion policies, regional talent<br />

pools, nationalisation of the work <strong>for</strong>ce and developing<br />

talent <strong>for</strong> the <strong>gas</strong> industry of the future.<br />

www.wgc2012.com<br />

Geopolitics of <strong>gas</strong> in the new world of <strong>energy</strong><br />

The geopolitics of <strong>energy</strong> – competition <strong>for</strong>, control of, and<br />

securing reliable access <strong>to</strong> those supplies – has been a driving<br />

fac<strong>to</strong>r in global prosperity and security. The term geopolitics<br />

reflects the interplay between power and interests,<br />

strategic decision-making, and geographic space. While<br />

<strong>for</strong> much of the 20th century it was oil that <strong>to</strong>ok centre<br />

stage in the high-stakes game of geopolitical power play,<br />

the growing prominence of natural <strong>gas</strong> has seen this commodity<br />

rapidly gaining in geopolitical importance.<br />

In the past three years, this IGU Task Force has engaged<br />

with the industry, academia, political and key global<br />

organizations <strong>to</strong> solicit input on the key regional geopolitical<br />

issues in the areas of Asia-Pacific, Middle East &<br />

North Africa (MENA), South America and Europe-CIS.<br />

With this, the IGU commissioned a study <strong>to</strong> examine<br />

the highly complex interplay between economic and<br />

political fac<strong>to</strong>rs in the development of natural <strong>gas</strong><br />

resources, and <strong>to</strong> analyse the main political challenges<br />

and trends that may shape the future in a natural <strong>gas</strong>intensive<br />

world. “This should enable us <strong>to</strong> grasp how<br />

political challenges impede or stimulate the expansion of<br />

the international <strong>gas</strong> sec<strong>to</strong>r,” says Ydreos.<br />

Recommendations from this study will be presented<br />

at the 25th World <strong>Gas</strong> Conference in Kuala Lumpur, 4 <strong>to</strong> 8<br />

June 2012. It will be aimed at improved co-operation<br />

between the relevant policy makers, institutions, and the<br />

<strong>gas</strong> industry, and <strong>to</strong>wards mitigation of geopolitical risks<br />

in the context of global <strong>energy</strong> security in each region.<br />

26 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Wgc 2012<br />

<strong>Gas</strong> majors <strong>to</strong> address<br />

World <strong>Gas</strong> Conference 2012<br />

Some of the world’s most influential <strong>gas</strong> producers, including<br />

Shell, Exxon Mobil, Chevron, Ras<strong>Gas</strong> and Qatar<strong>gas</strong> will<br />

participate as keynote speakers, sharing rare and insightful<br />

views on the sustainability and future growth of natural <strong>gas</strong>,<br />

at the 25th World <strong>Gas</strong> Conference (WGC2012) in Kuala<br />

Lumpur, Malaysia, held 4 - 8 June, 2012. Utilising WGC2012 as<br />

a plat<strong>for</strong>m <strong>to</strong> generate discussion and debate on some of the<br />

most pressing issues within the natural <strong>gas</strong> industry <strong>to</strong>day,<br />

these <strong>gas</strong> captains will also share prospects and challenges<br />

on the future of the industry. “The conference, themed ‘<strong>Gas</strong>:<br />

Sustaining Future Growth’, has drawn a huge following, with<br />

a record of 712 abstracts from International <strong>Gas</strong> Union (IGU)<br />

members. From this, we’ve selected 352 papers from 46<br />

countries,” said Datuk Dr Rahim Hashim, IGU President, 2009-<br />

2012 Triennium. Day One will begin with a strong line up of<br />

speakers addressing its theme around ‘Foundation <strong>for</strong><br />

Growth.’ Chaired by Datuk Anuar Ahmad, Executive Vice<br />

President, <strong>Gas</strong> & <strong>Power</strong> Business, PETRONAS, the first keynote<br />

address will be presented by Peter Voser, CEO, Royal Dutch<br />

Shell on, “Natural <strong>Gas</strong> <strong>for</strong> Sustainable Global Growth,” followed<br />

by a keynote presentation on “A New Outlook <strong>for</strong><br />

Natural <strong>Gas</strong>,” by Rex W Tillerson, Chairman & CEO, Exxon<br />

Mobil Corporation. On the same day, with demonstrated<br />

leadership on <strong>energy</strong> policy at a national, regional and global<br />

level, Maria van der Hoeven, Executive Direc<strong>to</strong>r, International<br />

Energy Agency, will deliver a luncheon address on “The<br />

Energy Challenge & the Role of Natural <strong>Gas</strong>.” The theme <strong>for</strong><br />

Day Two is ‘Securing <strong>Gas</strong> Supply’, with morning keynote<br />

addresses presented by George Kirkland, Vice Chairman &<br />

Executive Vice President, Global Upstream & <strong>Gas</strong>, Chevron<br />

Corporation on “Securing Future <strong>Gas</strong> Supplies,” and Hamad<br />

Rashid Al Mohannadi, Managing Direc<strong>to</strong>r, Ras<strong>Gas</strong> Company<br />

Limited on “The Next Phase <strong>for</strong> Global LNG.” Day Three will<br />

cover the theme ‘Enhancing <strong>Gas</strong> Demand’, with keynote<br />

speakers from KOGAS, The Japan <strong>Gas</strong> Association, CNPC and<br />

American <strong>Gas</strong> Association who <strong>to</strong>gether with others speakers,<br />

will discuss the strong appetite and demand <strong>for</strong> <strong>gas</strong> at a<br />

national and global level.<br />

On the final day, <strong>to</strong> wrap up the conference and<br />

address the critical goal of “A Sustainable Future,” Chris<strong>to</strong>phe<br />

de Margerie, Chairman & CEO, TOTAL will present a<br />

keynote address on “Challenges Along the <strong>Gas</strong> Chain,”<br />

and Gérard Mestrallet, CEO, GDF SUEZ will present on<br />

“The Natural Choice <strong>for</strong> a Sustainable Future.” Also providing<br />

invaluable insight will be Dr Daniel Yergin, Chairman,<br />

IHS Cambridge Energy Research Associates (IHS CERA), a<br />

highly respected authority on <strong>energy</strong>, international politics<br />

and economics, who will deliver a luncheon address<br />

on “The Paradox of <strong>Gas</strong>.”<br />

In addition <strong>to</strong> a powerful line up of 14 keynote speakers,<br />

WGC2012 hosted by PETRONAS, will also feature 10 Strategic<br />

Panels, four Luncheon Addresses, 42 Technical Sessions,<br />

135 Poster Sessions, 17 Expert Forums and Three Task Force<br />

Sessions. Designed <strong>to</strong> be fully integrated in<strong>to</strong> the conference<br />

facility and programme, the 10,800sqm exhibition<br />

floor at WGC2012 will also unite major players and suppliers<br />

featuring over 200 exhibi<strong>to</strong>rs. Further in<strong>for</strong>mation <strong>for</strong> the<br />

conference and exhibition:<br />

www.wgc2012.com.<br />

Myths versus facts on<br />

shale <strong>gas</strong> at WGC2012<br />

he shale <strong>gas</strong> revolution in the United States has been<br />

T described as a game changer, especially in the light of<br />

growing climate change concerns. These developments<br />

have sparked intense activity across the world, with many<br />

countries in Europe, Asia, Africa and South America starting<br />

<strong>to</strong> assess their own shale <strong>gas</strong> resources.<br />

However, despite predictions that shale <strong>gas</strong>, along<br />

with other unconventional <strong>gas</strong> resources, is trans<strong>for</strong>ming<br />

the world’s <strong>energy</strong> landscape, it is still widely misunders<strong>to</strong>od.<br />

Recent skepticism and misconceptions concerning<br />

the shale <strong>gas</strong> fracking process, in terms of water contamination<br />

and methane emissions have even led some<br />

countries such as France and South Africa, <strong>to</strong> impose a<br />

mora<strong>to</strong>rium on shale <strong>gas</strong> development.<br />

In response <strong>to</strong> these common misconceptions, the<br />

International <strong>Gas</strong> Union (IGU) has initiated a project <strong>to</strong><br />

publish a report on "Myths vs Facts on Shale <strong>Gas</strong>,” which<br />

will attempt <strong>to</strong> educate the industry about the production<br />

and distribution of this unconventional <strong>gas</strong> resource.<br />

The report will be presented at the 25th World <strong>Gas</strong><br />

Conference (WGC2012) in June and led by Michelle<br />

George, Union <strong>Gas</strong>’ Direc<strong>to</strong>r of Engineering Planning and<br />

Support. It receives the support of IGU members from<br />

across the globe, and aims <strong>to</strong> capture current facts, figures<br />

and regula<strong>to</strong>ry in<strong>for</strong>mation.<br />

The 25th World <strong>Gas</strong> Conference (WGC2012), <strong>to</strong> be held<br />

4-8 June, 2012, in Kuala Lumpur will bring <strong>to</strong>gether<br />

<strong>energy</strong> experts in a panel session <strong>to</strong> analyse the impact of<br />

unconventional <strong>gas</strong> development and how it is changing<br />

the competitive dynamics of the globalised <strong>gas</strong> market<br />

and international politics.<br />

Moderated by Torstein Indrebo, Secretary General of<br />

the IGU, the Strategic Panel on “Unconventional <strong>Gas</strong>: A<br />

Game Changer or a Global Bubble?” will also address barriers,<br />

risks and opportunities that will impact the future<br />

global <strong>gas</strong> market.<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 27


Reports<br />

<strong>Gas</strong> quality<br />

<strong>Power</strong> <strong>to</strong> <strong>Gas</strong>, <strong>gas</strong> quality and<br />

the GERG hydrogen project<br />

by Dave Pinchbeck and Klaus Altfeld<br />

Natural <strong>gas</strong> qualities in Europe will become increasingly diverse involving greater variations in combustion characteristics.<br />

Hydrogen produced from surplus renewable <strong>energy</strong> has a high level of purity and contributes <strong>to</strong> further<br />

reducing carbon dioxide emissions. Standardisation of <strong>gas</strong> quality specifications will help <strong>to</strong> ensure smooth<br />

natural <strong>gas</strong> trading across borders.<br />

1. Introduction<br />

With the fast pace in developments, in particular in the<br />

field of wind <strong>energy</strong>, the known problem of electricity<br />

s<strong>to</strong>rage has gained a new dimension. Pumped s<strong>to</strong>rage<br />

power stations have been used <strong>for</strong> decades <strong>to</strong> s<strong>to</strong>re electricity<br />

on a larger scale. But the number of power stations<br />

and their potential are limited in many countries. The concrete<br />

idea is there<strong>for</strong>e being pursued <strong>to</strong> use surplus electricity<br />

<strong>for</strong> the generation of hydrogen by electrolysis and <strong>to</strong><br />

inject the hydrogen generated directly in<strong>to</strong> the natural <strong>gas</strong><br />

network. This will cause natural <strong>gas</strong> and electricity networks<br />

<strong>to</strong> become even more interdependent (Figure 1).<br />

If hydrogen from surplus renewable electricity is<br />

injected in<strong>to</strong> the natural <strong>gas</strong> network, the enormous<br />

transportation capacity and the huge s<strong>to</strong>rage capacity of<br />

the existing natural <strong>gas</strong> infrastructure including underground<br />

s<strong>to</strong>rage facilities can be used directly (Germany<br />

as an example: approx. 500,000 km of pipelines and more<br />

than 20 billion m³ of working <strong>gas</strong> in s<strong>to</strong>rage facilities). This<br />

can make an important contribution <strong>to</strong> the transportation<br />

and s<strong>to</strong>rage of surplus or non-transportable renewable<br />

electricity and is particularly attractive if it helps <strong>to</strong><br />

avoid construction of a new electricity line.<br />

2. Hydrogen and <strong>Gas</strong> Quality<br />

The volume of hydrogen that may be added <strong>to</strong> natural <strong>gas</strong><br />

is limited. Studies [1] have shown that, with certain restrictions,<br />

admixture of approx. 10 – 15 mol% is not critical in<br />

most cases, except <strong>for</strong> three important applications:<br />

■ modern <strong>gas</strong> turbines with premixed burners (a great<br />

number of manufacturers currently specify a limit value<br />

of some 5%);<br />

■ steel s<strong>to</strong>rage tanks in NGVs and CNG fuelling stations<br />

(the current limit value is 2%; but activities <strong>to</strong> increase<br />

the value are under way);<br />

■ underground porous rock s<strong>to</strong>rage (studies have been<br />

initiated <strong>to</strong> determine a reliable limit value).<br />

Of course, hydrogen could also be used <strong>to</strong> produce<br />

methane, the main constituent of natural <strong>gas</strong>. But the<br />

process would involve further capital expenditure and<br />

<strong>energy</strong> losses. This option will there<strong>for</strong>e only be used <strong>to</strong> a<br />

limited extent <strong>for</strong> economic reasons.<br />

What does it mean <strong>to</strong> inject 10% of hydrogen in<strong>to</strong> the<br />

natural <strong>gas</strong> network? The two examples below illustrate<br />

the situation:<br />

■ in Germany almost 1,000 TWh of <strong>energy</strong> in the <strong>for</strong>m of<br />

natural <strong>gas</strong> are transported annually; this is almost<br />

twice as much as the electricity consumed. 10% of<br />

hydrogen admixed <strong>to</strong> natural <strong>gas</strong> would correspond <strong>to</strong><br />

an <strong>energy</strong> quantity of approx. 30 TWh. For comparison:<br />

the <strong>to</strong>tal capacity of the pumped s<strong>to</strong>rage power plants<br />

in Germany is 0.04 TWh per cycle (40,000 MWh).<br />

■ a medium-sized natural <strong>gas</strong> transportation pipeline has<br />

a capacity of, <strong>for</strong> example, 1 million m³/h. Injection of<br />

10% (100,000 m³/h) of hydrogen would require an electrical<br />

input of more than 400 MW <strong>for</strong> the electrolysis<br />

reaction, which corresponds <strong>to</strong> the maximum output<br />

of several large wind farms taken <strong>to</strong>gether.<br />

The examples make it clear that injection of a hydrogen<br />

volume in<strong>to</strong> the natural <strong>gas</strong> network seemingly as low as<br />

10% would significantly contribute <strong>to</strong> solving the problem<br />

of transporting and s<strong>to</strong>ring surplus electricity generated<br />

from renewable resources.<br />

28 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


<strong>Gas</strong> quality<br />

Reports<br />

3. The GERG Hydrogen project:<br />

"Admissible hydrogen concentrations<br />

in the natural <strong>gas</strong> system"<br />

Clearly, be<strong>for</strong>e the <strong>gas</strong> industry can contemplate adding<br />

hydrogen <strong>to</strong> the European natural <strong>gas</strong> system, there are<br />

several major obstacles <strong>to</strong> be overcome, as referred <strong>to</strong><br />

above. As a consequence, a GERG project has been<br />

established <strong>to</strong> consider in detail what these obstacles are<br />

and how <strong>to</strong> overcome them. The study will focus on gaps<br />

in knowledge related <strong>to</strong> addition of up <strong>to</strong> of 10% H 2 by<br />

volume <strong>to</strong> natural <strong>gas</strong> and will be an essential pre-cursor<br />

<strong>to</strong> a range of specific, targeted R&D projects. The project<br />

includes a large number of partners, drawn mainly from<br />

GERG, the European <strong>Gas</strong> Research Group, who will work<br />

in conjunction with a wide range of external organisations<br />

and companies that have a keen interest in the<br />

issue. In addition, a small group of experts has been contracted<br />

<strong>to</strong> do the majority of the specialist work and they<br />

will concentrate on collecting and collating already existing<br />

material as far as possible. However, it's very important<br />

<strong>to</strong> note that all of the participants will contribute <strong>to</strong><br />

the data search. The outcome will be an important reference<br />

work which will make a major contribution <strong>to</strong> enabling<br />

future, larger projects involving hydrogen addition<br />

<strong>to</strong> natural <strong>gas</strong>. The project will start in early summer and<br />

is open <strong>to</strong> additional participants. If you're interested,<br />

please contact one of the authors.<br />

4. Combustion characteristics<br />

ranges<br />

The most important combustion characteristics are Wobbe<br />

index, relative density, superior calorific value and methane<br />

number. Table 1 lists these characteristics <strong>for</strong> selected<br />

group-H <strong>gas</strong>es as used in Europe <strong>to</strong>day. Table 2 shows the<br />

combustion characteristics <strong>for</strong> the <strong>gas</strong>es listed in Table 1<br />

following admixture of 10% of hydrogen. The data were<br />

calculated with the <strong>Gas</strong>Calc program [2], the methane<br />

numbers in line with [3, 4] (25 °C / 0 °C reference temperatures<br />

<strong>for</strong> calorific value/volume).<br />

Figure 2 shows superior calorific value as a function of<br />

Wobbe index including the EASEE-<strong>gas</strong> recommendations<br />

[5] <strong>for</strong> the Wobbe index range (49/57 MJ/m³) (red lines). The<br />

blue symbols stand <strong>for</strong> the <strong>gas</strong>es with hydrogen admixture.<br />

Figure 2 confirms that, prior <strong>to</strong> hydrogen admixture,<br />

all <strong>gas</strong>es listed comply with the EASEE-<strong>gas</strong> recommendations.<br />

But the very high Wobbe indices of rich LNG (just<br />

under 57 MJ/m³) are not acceptable in most European<br />

countries <strong>for</strong> safety reasons. Biomethane without LPG<br />

(approx. 96% methane) is in the lower Wobbe index<br />

range. Admixture of 10% of hydrogen reduces the Wobbe<br />

index <strong>for</strong> all <strong>gas</strong>es. In the case of <strong>gas</strong>es with very high<br />

Figure 1. Converging electricity and <strong>gas</strong> infrastructures.<br />

- 6 -<br />

Superior calorific value in MJ/m³<br />

12,8 13,3 13,9 14,4 15,0 15,6 16,1 16,7<br />

48<br />

13,3<br />

46<br />

44<br />

42<br />

40<br />

38<br />

36<br />

Wobbe Index in kWh/m³<br />

34<br />

9,4<br />

46 48 50 52 54 56 58 60<br />

Wobbe Index in MJ/m³<br />

Natural <strong>Gas</strong> LNG Biomethane<br />

12,8<br />

12,2<br />

11,7<br />

11,1<br />

10,6<br />

10,0<br />

Superior calorific value in kWh/m³<br />

Natural <strong>Gas</strong>+10%H2 LNG+10%H2 Biomethane+10%H2<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 29<br />

Wobbe Index in kWh/m³<br />

Figure 2.<br />

Superior calorific<br />

value as a function<br />

of Wobbe index <strong>for</strong><br />

different <strong>gas</strong>es<br />

with or without<br />

10% hydrogen<br />

admixture<br />

(25 °C/0 °C).<br />

Fig. 2: Superior calorific value as a function of Wobbe index <strong>for</strong> differen<br />

<strong>gas</strong>es with or without 10% hydrogen admixture (25 °C/0 °C)<br />

12,8 13,3 13,9 14,4 15,0 15,6 16,1 16,7


S<br />

Reports<br />

Methane number<br />

34<br />

46 48 50 52 54 56 58 60<br />

<strong>Gas</strong> quality<br />

Wobbe Index in MJ/m³<br />

Natural <strong>Gas</strong> LNG Biomethane<br />

Natural <strong>Gas</strong>+10%H2 LNG+10%H2 Biomethane+10%H2<br />

100<br />

90<br />

80<br />

70<br />

Figure 3. Methane number as a function of Wobbe index <strong>for</strong><br />

different <strong>gas</strong>es with or without 10% hydrogen<br />

admixture (25 °C/0 °C).<br />

9,4<br />

Fig. 2: Superior calorific value as a function of Wobbe index <strong>for</strong> different<br />

methane content relative densities may be slightly lower<br />

than the minimum value recommended by EASEE-<strong>gas</strong><br />

(0.555) (see Table 2). But according <strong>to</strong> our experience and<br />

findings from [1] this is not problematic with respect <strong>to</strong><br />

combustion behaviour in residential <strong>gas</strong> appliances.<br />

Figure 3 shows methane number as a function of<br />

Wobbe index calculated on the basis of the AVL method<br />

[3] using a DGC program [4]; the accuracy is within<br />

approx. ±2 methane numbers. AVL is short <strong>for</strong> "Anstalt für<br />

Verbrennungsmo<strong>to</strong>ren Prof. List" in Graz, Austria which<br />

was responsible <strong>for</strong> developing, some 40 years ago, a<br />

procedure <strong>to</strong> determine methane number based on <strong>gas</strong><br />

composition. The wide range, with values from 103<br />

(biomethane without LPG) <strong>to</strong> 62 (rich LNG with 10% of<br />

hydrogen), is remarkable. But even without hydrogen<br />

admixture, some LNG qualities and pipeline <strong>gas</strong>es are in<br />

the range from 65 <strong>to</strong> 75. This must be taken in<strong>to</strong> account<br />

when designing <strong>gas</strong> engines <strong>for</strong> packaged cogeneration<br />

plants and vehicles. The design could be based on a<br />

methane number of 70 while methane numbers are<br />

usually higher in practical operations, but can also be as<br />

low as 65 in some cases.<br />

As using <strong>gas</strong> as a mo<strong>to</strong>r fuel has become increasingly<br />

important over the past few years, methane number as a<br />

fuel property should be included in international <strong>gas</strong><br />

quality specifications and will also be an important<br />

parameter in European <strong>gas</strong> quality standardisation.<br />

<strong>gas</strong>es with or without 10% hydrogen admixture (25 °C/0 °C)<br />

Wobbe Index in kWh/m³<br />

12,8 13,3 13,9 14,4 15,0 15,6 16,1 16,7<br />

110<br />

60<br />

46 48 50 52 54 56 58 60<br />

Wobbe Index in MJ/m³<br />

Natural <strong>Gas</strong> LNG Biomethane<br />

Natural <strong>Gas</strong>+10%H2 LNG+10%H2 Biomethane+10%H2<br />

Fig. 3: Methane number as a function of Wobbe index <strong>for</strong> different <strong>gas</strong>es<br />

with or without 10% hydrogen admixture (25 °C/0 °C)<br />

5. Conclusion and outlook<br />

The natural <strong>gas</strong> qualities in Europe will become increasingly<br />

diverse involving greater variations in combustion<br />

Table 1. <strong>Gas</strong> qualities of different natural <strong>gas</strong>es (pipeline), LNG and biomethane.<br />

Table 1: <strong>Gas</strong> qualities of different natural <strong>gas</strong>es (pipeline), LNG and biomethane<br />

<strong>Gas</strong> Composition Symbol Unit<br />

Russian<br />

Group H<br />

North Sea<br />

Group H<br />

Danish<br />

Group H<br />

Libya<br />

LNG (rich)<br />

Nigeria<br />

LNG (mean)<br />

Egypt<br />

LNG (lean)<br />

Biomethane<br />

Biomethane<br />

+LPG<br />

methane CH4 mol% 96,96 88,71 90,07 81,57 91,28 97,70 96,15 90,94<br />

nitrogen N2 mol% 0,86 0,82 0,28 0,69 0,08 0,08 0,75 0,69<br />

carbon dioxide CO2 mol% 0,18 1,94 0,60 2,90 2,68<br />

ethane C2H6 mol% 1,37 6,93 5,68 13,38 4,62 1,80<br />

propane C3H8 mol% 0,45 1,25 2,19 3,67 2,62 0,22 5,00<br />

n-butane n-C4H10 mol% 0,15 0,28 0,90 0,69 1,40 0,20 0,50<br />

n-pentane n-C5H12 mol% 0,02 0,05 0,22<br />

n-hexane n-C6H14 mol% 0,01 0,02 0,06<br />

hydrogen H2 mol%<br />

oxygen O2 mol% 0,20 0,19<br />

sum mol% 100 100 100 100 100 100 100 100<br />

superior calorific value H sv MJ/m³ 40,3 41,9 43,7 46,4 44,0 40,7 38,3 41,9<br />

superior calorific value H sv kWh/m³ 11,2 11,6 12,1 12,9 12,2 11,3 10,6 11,6<br />

relative density d - 0,574 0,629 0,630 0,669 0,624 0,569 0,587 0,641<br />

wobbe index W s MJ/m³ 53,1 52,9 55,0 56,7 55,7 53,9 50,0 52,3<br />

wobbe index W s kWh/m³ 14,8 14,7 15,3 15,8 15,5 15,0 13,9 14,5<br />

methane number MZ - 92 79 73 65 71 82 103 77<br />

30 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


<strong>Gas</strong> quality<br />

Reports<br />

characteristics (Wobbe index, methane number). Except<br />

<strong>for</strong> rich LNG qualities, natural <strong>gas</strong>es expected <strong>to</strong> come <strong>to</strong><br />

the market and biomethane will not pose any utilisation<br />

problems in most European countries as their Wobbe<br />

indices are in a range from 49 MJ/m³ (13.6 kWh/m³) <strong>to</strong> just<br />

under 56 MJ/m³ (15.5 kWh/m³). With certain restrictions<br />

this also applies where up <strong>to</strong> 10% of hydrogen is admixed<br />

except <strong>for</strong> three important applications (CNG tanks, <strong>gas</strong><br />

turbines, underground s<strong>to</strong>rage facilities). These areas still<br />

require R&D input.<br />

Hydrogen produced from surplus renewable <strong>energy</strong><br />

has a high level of purity and, similar <strong>to</strong> biomethane, contributes<br />

<strong>to</strong> further reducing carbon dioxide emissions.<br />

This will make natural <strong>gas</strong> an even more climate-protecting<br />

fuel compared with other fossil fuels. Standardisation<br />

(harmonization) of <strong>gas</strong> quality specifications will help <strong>to</strong><br />

ensure smooth natural <strong>gas</strong> trading across borders.<br />

It is very important <strong>to</strong> be aware of potential problems<br />

that may arise from adding hydrogen <strong>to</strong> the European<br />

natural <strong>gas</strong> network; the GERG Hydrogen project on<br />

"Admissible hydrogen concentrations in the natural <strong>gas</strong><br />

system" is essential <strong>to</strong> that process.<br />

references:<br />

[1] Florisson, O. et al.: NaturalHy – Preparing <strong>for</strong> the hydrogen<br />

economy by using the existing natural <strong>gas</strong> system<br />

as a catalyst; An integrated project, Final Publishable<br />

Activity Report: http://www.naturalhy.net/docs/project_reports/Final_Publishable_Activity_Report.pdf<br />

[2] www.<strong>gas</strong>calc.de<br />

[3] Chris<strong>to</strong>ph, K.; Cartellieri, W.; Pfeiffer, U.: Bewertung der<br />

Klopffestigkeit von Kraft<strong>gas</strong>en mittels der Methanzahl<br />

und deren praktische Anwendung bei <strong>Gas</strong>mo<strong>to</strong>ren.<br />

MTZ 33, (1972) No 10, pp. 389-429<br />

[4] DGC – Danish <strong>Gas</strong> Technology Centre. Methane number<br />

calculation of natural <strong>gas</strong> mixtures. Software Version 1.0.<br />

[5] EASEE-<strong>gas</strong> Common Business Practice Nr. 2005-001/02,<br />

(harmonisation of <strong>gas</strong> quality) EASEE-<strong>gas</strong> European Association<br />

<strong>for</strong> the Streamlining of Energy Exchange – <strong>gas</strong>.<br />

Authors<br />

Dipl. -Ing. Klaus Altfeld<br />

Head of <strong>Gas</strong> Quality<br />

E.ON Ruhr<strong>gas</strong> AG<br />

Essen | Germany<br />

Phone: +49 201 184-8385<br />

E-mail: klaus.altfeld@eon-ruhr<strong>gas</strong>.com<br />

Dave Pinchbeck<br />

Secretary General<br />

GERG Group<br />

Brussels | Belgien<br />

Phone: +32 2 230 80 17<br />

E-mail: davepinchbeck@gerg.eu<br />

- 8 -<br />

Table 2. <strong>Gas</strong> qualities of different natural <strong>gas</strong>es (pipeline), LNG and and biomethane with admixtures of 10 mol% of hydrogen.<br />

Table 2: <strong>Gas</strong> qualities of different natural <strong>gas</strong>es (pipeline), LNG and and biomethane with admixtures of 10 mol% of hydrogen<br />

<strong>Gas</strong> Composition Symbol Unit<br />

Russian<br />

Group H<br />

North Sea<br />

Group H<br />

Danish<br />

Group H<br />

Libya<br />

LNG (rich)<br />

Nigeria<br />

LNG (mean)<br />

Egypt<br />

LNG (lean)<br />

Biomethane<br />

Biomethane<br />

+LPG<br />

methane CH4 mol% 87,26 79,84 81,06 73,41 82,15 87,93 86,54 81,85<br />

nitrogen N2 mol% 0,77 0,74 0,25 0,62 0,07 0,07 0,67 0,62<br />

carbon dioxide CO2 mol% 0,16 1,75 0,54 2,61 2,41<br />

ethane C2H6 mol% 1,23 6,24 5,11 12,04 4,16 1,62<br />

propane C3H8 mol% 0,41 1,13 1,97 3,30 2,36 0,20 4,50<br />

n-butane n-C4H10 mol% 0,14 0,25 0,81 0,62 1,26 0,18 0,45<br />

n-pentane n-C5H12 mol% 0,02 0,05 0,20<br />

n-hexane n-C6H14 mol% 0,01 0,02 0,05<br />

hydrogen H2 mol% 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00<br />

oxygen O2 mol% 0,18 0,17<br />

sum mol% 100 100 100 100 100 100 100 100<br />

superior calorific value H sv MJ/m³ 37,5 39,0 40,6 43,0 40,9 37,8 35,7 38,9<br />

superior calorific value H sv kWh/m³ 10,4 10,8 11,3 12,0 11,4 10,5 9,9 10,8<br />

relative density d - 0,523 0,573 0,574 0,609 0,568 0,519 0,535 0,583<br />

wobbe index W s MJ/m³ 51,8 51,5 53,5 55,1 54,2 52,5 48,8 51,0<br />

wobbe index W s kWh/m³ 14,4 14,3 14,9 15,3 15,1 14,6 13,6 14,2<br />

methane number MZ - 83 74 68 62 67 76 97 71<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 31


Reports<br />

<strong>Gas</strong> pipelines<br />

Case study – constructing a <strong>gas</strong><br />

pipeline <strong>to</strong> the Dead Sea "the<br />

deepest point on earth"<br />

by Haim Mosckovich<br />

The Israeli <strong>Gas</strong> transmission system is young not more than eight years old. It was born when the government of<br />

the State of Israel had decided in the year 2004 <strong>to</strong> start with the design and construction of the Natural <strong>Gas</strong><br />

Transmission system. This includes three phases located in the centre, south and the north of Israel. All three<br />

phases <strong>to</strong>gether were 350 km most of it 24" and the rest 30" and 18".<br />

This section, which is the subject of discussion is 20 km long and it's part of the second phase whose goal was <strong>to</strong><br />

connect the Dead sea phosphates fac<strong>to</strong>ries <strong>to</strong> the transmission system and supply them natural <strong>gas</strong>.<br />

The design and the construction of this section meet some engineering and environmental problems:<br />

■ Steep slopes -. The difference in Level was 770 m from + 400 m <strong>to</strong> - -370 m sea level.<br />

■ Corrosive soil and atmosphere – the first two kilometres and the three kilometres at the end of the pipe route,<br />

passes-by evaporative pools that contain water with phosphates. The vapours coming of that water creates<br />

corrosive atmosphere that damage the uncoated edges of the pipe.<br />

■ Crossing a geologic fracture – All of the pipe terrain passes a geologic fracture that the Dead Sea is part of it.<br />

■ Working inside a nature reserve – The Israeli Natural reserve authority restrictions <strong>to</strong> the width of the right of<br />

way were limited in some places <strong>to</strong> 7 m.<br />

■ Rehabilitate the desert land – In addition the reinstatement had <strong>to</strong> follow very strict requirements that are suitable<br />

<strong>to</strong> desert area.<br />

Eventually, on June 2008, after six month of construction meeting all the difficulties mention above, the 18 Km<br />

pipeline was ready <strong>for</strong> use after cold commissioning.<br />

1. The ISRAELI <strong>Gas</strong> System<br />

Israel natural <strong>gas</strong> lines (INGL) is 100% government owned<br />

and operates under a 30 year license granted by the Minister<br />

of National Infrastructures in 2004. Her mission: To<br />

construct and operate the national high pressure natural<br />

<strong>gas</strong> transmission system (Figure 1).<br />

The design and construct of the Israeli <strong>gas</strong> system starts<br />

at the beginning of 2005. The system contains three main<br />

phases located at the center, south and the north of Israel.<br />

The main lines are in <strong>to</strong>tal of 340 km long and in diameter<br />

of 30", 24" and 18". This main lines feeds 15 PRMS's.<br />

2. The last section of the southern<br />

phase<br />

The southern phase holds 157 Km in a diameter of 24"<br />

and 18". The pipeline terrain crosses numerous kinds of<br />

areas like: agricultural fields, military firing zones and<br />

mainly desert area up <strong>to</strong> the Dead Sea. The last section of<br />

the phase is an 18 km of 18" pipeline (Figure 2).<br />

This section starts in a desert hilly region with an elevation<br />

of 370 m' above sea level. The first seven kilometer<br />

crosses s<strong>to</strong>ny areas without any significant elevation<br />

changes. The pipeline terrain crosses dry and not deep<br />

32 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


1. The ISRAELI <strong>Gas</strong> System<br />

wadies. The soil condition is a mixture of silt and s<strong>to</strong>nes in<br />

a size of a fist. The second part is six kilometer long and it<br />

is characterized with a significant drop in elevation. The<br />

soil condition changed <strong>to</strong> soft rock. In this part of the section<br />

the pipeline route crosses the boundary of a geological<br />

fault called the Great Rift Valley.<br />

The last five kilometer of this section the pipeline<br />

route crosses a flat area and the surface are grooved with<br />

shallow wadies. The soil condition is marls<strong>to</strong>ne with contents<br />

of minerals like potassium. Additionally, beside the<br />

pipeline route there were several evaporation reservoirs<br />

that create corrosive atmosphere which influence the<br />

working processes. The line ends near <strong>to</strong> the Dead Sea<br />

supplying natural <strong>gas</strong> <strong>to</strong> the Dead Sea Fac<strong>to</strong>ries. The<br />

absolute elevation is 400 meter below sea level (Figure 3).<br />

<strong>Gas</strong> pipelines<br />

Reports<br />

Israel natural <strong>gas</strong> lines (INGL) is 100% government owned and operate<br />

year license granted by the Minister of National Infrastructures in 2004.<br />

To construct and operate the national high pressure natural <strong>gas</strong> transm<br />

The design and construct of the Israeli <strong>gas</strong> system starts at the beginni<br />

The system contains three main phases located at the center, south an<br />

Israel. The main lines are in <strong>to</strong>tal of 340 km long and in diameter of<br />

30",24"and18".this main lines feeds 15 PRMS's.<br />

3. The design and the construction<br />

The design and later on the construction of the mention<br />

section of the pipeline face some engineering problems<br />

that parts of them were due <strong>to</strong> the <strong>to</strong>pography crossed by<br />

the pipeline terrain, or the geological characteristic in part<br />

of the route. Additionally part of the problems were derived<br />

from the environment itself. In the following paragraphs I<br />

would like expand the discussion some of the issues raised<br />

in connection with the design and the construction that<br />

most of them were unique <strong>to</strong> the present section.<br />

3.1 Difference in absolute height between the<br />

upstream and downstream - Steep slopes<br />

Figure 1. Israel natural<br />

<strong>gas</strong> transmission<br />

system.<br />

2. The last section of the southern phase.<br />

Fig 1.1:Israelnatural <strong>gas</strong> transmission system<br />

As mentioned previously the route of the pipeline passes<br />

<strong>to</strong>pography causes a difference of approximately 800 m<br />

between the ends of the pipe. Additionally it should be<br />

noted that some of the massive differences in the elevation<br />

concentrated over a relatively short segment of the<br />

route. The problem mentioned above has caused serious<br />

problems during construction. We had <strong>to</strong> split the pressure<br />

test in <strong>to</strong> five sub-sections in order <strong>to</strong> neutralize the<br />

effect of level differences on the water pressure inside the<br />

pipe. In certain sub-sections the Contrac<strong>to</strong>r per<strong>for</strong>med<br />

terraces <strong>to</strong> create work surfaces <strong>for</strong> the excavation equipment.<br />

In some places it was impossible <strong>to</strong> disperse the<br />

pipes and weld them <strong>to</strong> each other at the <strong>to</strong>p of the<br />

trench so he uses the single pipe Laing method. After<br />

excavating short section of the trench the pipe was<br />

placed inside the trench and then <strong>to</strong>ok another pipe weld<br />

them <strong>to</strong>gether, and only after completing the welding<br />

another section of the trench was excavated and another<br />

pipe lowered inside the trench. The steep slopes <strong>for</strong>ce us<br />

<strong>to</strong> make changes in the equipment in order <strong>to</strong> fit them <strong>to</strong><br />

per<strong>for</strong>m the required activity (Figure 4a and 4b).<br />

Figure 2. The southern phase – last section.<br />

Fig 2.1: The southern phase – last section<br />

The southern phase holds 157 Km in a diameter of 24" and 18". The pipeline terrain<br />

crosses numerous kinds of areas like: agricultural fields, military firing zones and<br />

<br />

mainly desert area up <strong>to</strong> the Dead Sea. The last section of the phase is an 18 km of<br />

<br />

18"pipeline.<br />

This section starts in a desert hilly region with an elevation of 370 m' above sea level.<br />

The first seven kilometer crosses s<strong>to</strong>ny areas without any significant elevation<br />

changes. The pipeline terrain crosses dry and not deep wadies. The soil condition is<br />

a mixture of silt and s<strong>to</strong>nes in a size of a fist. The second part is six kilometer long<br />

and it is characterized with a significant drop in elevation. The soil condition changed<br />

<strong>to</strong> soft rock. In this part of the section the pipeline route crosses theboundary of a<br />

geological fault called the Great Rift Valley.<br />

Figure 2.2: NASA 3. NASA satellite satellite pho<strong>to</strong> and pho<strong>to</strong> a map showing and a map the northern showing part of the Syrian northern – African<br />

part of rift. the The Syrian Sinai Peninsula, – African Dead rift. Sea, Jordan The Sinai Valley Peninsula,<br />

The last five kilometer Dead Sea, of this Jordan section Valley. the pipeline route crosses a flat area and the<br />

surface are grooved withshallow wadies. The soil condition it is marls<strong>to</strong>ne with<br />

contents of minerals like potassium. Additionally, beside the pipeline route there were<br />

several evaporation reservoirs that create corrosive atmosphere which influence the<br />

working processes. The line ends near <strong>to</strong> the Dead Sea supplying natural <strong>gas</strong> <strong>to</strong> the<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 33<br />

Dead Sea Fac<strong>to</strong>ries. The absolute elevation is 400 meter below sea level.<br />

3. The design and the construction.


es the single pipe Laing method. After excavating short section of the trench<br />

es<br />

was<br />

the<br />

placed<br />

single<br />

inside<br />

pipe Laing<br />

the trench<br />

method.<br />

and<br />

After<br />

then<br />

excavating<br />

<strong>to</strong>ok another<br />

short<br />

pipe<br />

section<br />

weld them<br />

of the<br />

<strong>to</strong>gether,<br />

trench<br />

was placed inside the trench and then <strong>to</strong>ok another pipe weld them <strong>to</strong>gether,<br />

after completing the welding another section of the trench was excavated<br />

ther<br />

after<br />

pipe<br />

completing the welding another section of the trench was excavated<br />

her pipe<br />

Reports lowered inside<br />

lowered inside<br />

<strong>Gas</strong> the trench.<br />

the trench.<br />

pipelines Thesteep slopes <strong>for</strong>ce us <strong>to</strong> make<br />

Thesteep slopes <strong>for</strong>ce us <strong>to</strong> make<br />

in the equipment in order <strong>to</strong> fit them <strong>to</strong> per<strong>for</strong>m therequired activity.<br />

in the equipment in order <strong>to</strong> fit them <strong>to</strong> per<strong>for</strong>m therequired activity.<br />

3.2 Crossing a geologic fracture<br />

Figure 4a. Working in steep slope.<br />

Fig 3.1.1- working in steep slope<br />

Fig 3.1.1- working in steep slope<br />

3.2. Crossing a geologic fracture<br />

In addition <strong>to</strong> the problem created by the steep slopes that demanded<br />

implementation of a stiff supports <strong>for</strong> the pipe in the trench now created another<br />

problem derives in part from a geological fault line. During the planning it was found<br />

that the route of the pipeline crosses the western boundary of the Great Rift Valley-<br />

Syrian – African rift. Great Rift Valley is the result of displacement of two geological<br />

plates. the Arab plate against the African plate. The movement has cause a valley<br />

that its bot<strong>to</strong>m is in the Dead Sea and further north the Sea of Galilee. Crossing the<br />

fault line on the one hand and laying pipe steep slope demanded from us <strong>to</strong> find a<br />

solution, on the one hand will make a stiff supports <strong>for</strong> the pipe in the trench <strong>to</strong><br />

prevent vertical displacement that can caused vertical ef<strong>for</strong>ts that can cut the pipe<br />

and on the other hand allow the pipe <strong>to</strong> shifts horizontally <strong>to</strong> avoid development of<br />

ef<strong>for</strong>ts as a result of shifts on the horizontal direction. Finally we found a solution<br />

when the pipe was placed on the bags filled with sand mixed with cement and<br />

without any weight on <strong>to</strong>p of the pipe in order <strong>to</strong> allow him <strong>to</strong> move in the horizontal<br />

direction. Needless <strong>to</strong> say, the difficulty in access of heavy equipment <strong>for</strong>ced the<br />

contrac<strong>to</strong>r Figure <strong>to</strong> 4b. per<strong>for</strong>m Working much in of steep the work slope. manually.<br />

Fig 3.1.2- working in steep slope<br />

Fig 3.1.2- working in steep slope<br />

Figure 5. Crossing the geologic fracture.<br />

In addition <strong>to</strong> the problem created by the steep slopes<br />

that demanded implementation of a stiff supports <strong>for</strong> the<br />

pipe in the trench now created another problem derives<br />

in part from a geological fault line. During the planning it<br />

was found that the route of the pipeline crosses the western<br />

boundary of the Great Rift Valley- Syrian – African rift.<br />

Great Rift Valley is the result of displacement of two geological<br />

plates: the Arab plate against the African plate. The<br />

movement has cause a valley that its bot<strong>to</strong>m is in the<br />

Dead Sea and further north the Sea of Galilee. Crossing<br />

the fault line on the one hand and laying pipe steep slope<br />

demanded from us <strong>to</strong> find a solution, on the one hand will<br />

make a stiff supports <strong>for</strong> the pipe in the trench <strong>to</strong> prevent<br />

vertical displacement that can caused vertical ef<strong>for</strong>ts that<br />

can cut the pipe and on the other hand allow the pipe <strong>to</strong><br />

shifts horizontally <strong>to</strong> avoid development of ef<strong>for</strong>ts as a<br />

result of shifts on the horizontal direction. Finally we<br />

found a solution when the pipe was placed on the bags<br />

filled with sand mixed with cement and without any<br />

weight on <strong>to</strong>p of the pipe in order <strong>to</strong> allow him <strong>to</strong> move in<br />

the horizontal direction. Needless <strong>to</strong> say, the difficulty in<br />

access of heavy equipment <strong>for</strong>ced the contrac<strong>to</strong>r <strong>to</strong> per<strong>for</strong>m<br />

much of the work manually (Figure 5).<br />

3.3 Corrosive soil and atmosphere<br />

Both sides of this section are parallel <strong>to</strong> evaporation reservoirs<br />

that are used by several fac<strong>to</strong>ries that are manufacture<br />

chemical products in that area. All of the reservoirs<br />

are full throughout all the year. Water in these reservoirs<br />

are seawater discharged from the plant <strong>for</strong> re-circulation<br />

or disposal by send it in<strong>to</strong> the Dead Sea. Since this is a<br />

desert area dry most of the year the water evaporates at a<br />

greater amount and due <strong>to</strong> that fact the atmosphere<br />

around the reservoirs is corrosive. In addition at the subsection<br />

upstream it seems that the maintenance of the<br />

reservoirs is deficient. The bot<strong>to</strong>m and the dikes of the<br />

reservoirs are not covered or waterproof against Absorption.<br />

Waste water passing through the bot<strong>to</strong>m of the reservoirs<br />

and permeate <strong>to</strong> the soil changed the chemical<br />

properties and electrical properties of the soil. Tests conducted<br />

during construction found unusual results that<br />

required replacement of local soil around the pipe the<br />

larger amount is usually required and extra coating is<br />

required <strong>to</strong> improve the thickness of the coating around<br />

the pipe. Instead of three mm we use four and a half mm.<br />

The corrosive atmosphere up and down the section<br />

<strong>for</strong>ces us changing the methods of work. If normally the<br />

contrac<strong>to</strong>r is stringing the pipes along the route then<br />

they stay <strong>for</strong> a few days only after several days began<br />

work on welding and it <strong>to</strong>ok more several days in order <strong>to</strong><br />

shoot and approve the welds and then coat the joints in<br />

34 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012<br />

Fig 3.2.1- 3.2.2 Crossing the geologic fracture


so narrow we had <strong>to</strong> block it <strong>for</strong> the purpose of carrying out the work which led th<br />

was impossible <strong>to</strong> travel continuously along the route but <strong>to</strong> go out one side and<br />

enter back at the other side.<br />

<strong>Gas</strong> pipelines<br />

Reports<br />

these areas the contrac<strong>to</strong>r string the pipes in small<br />

amounts and immediately following day the pipes<br />

welded and the next day confirmed welds and per<strong>for</strong>med<br />

the joint coating. even in both stations that were<br />

located at the beginning and at the end of the section<br />

we were <strong>for</strong>ce <strong>to</strong> per<strong>for</strong>m during the construction sand<br />

blasting <strong>to</strong> all metal parts and paint them all over again in<br />

a more suitable paint system against corrosion.<br />

3.4 Working inside a nature reserve<br />

All the desert area that is nearby <strong>to</strong> the Dead Sea was<br />

declared a nature reserve in accordance with Israeli law. On<br />

the basis of that fact it was required by the authority that<br />

issues the building permit <strong>for</strong> construction <strong>to</strong> coordinate<br />

the design and later on the construction with the Nature<br />

Reserves Authority which is responsible base on the law<br />

<strong>for</strong> any activity from all kind in the nature reserves. The<br />

Nature Reserves Authority objected from the first time <strong>to</strong><br />

all design requires passage of the pipeline route within the<br />

reserve. Later they agreed <strong>to</strong> move the pipe in<strong>to</strong> a strip<br />

that runs along the reserve <strong>to</strong>gether with the pipeline<br />

route and has per<strong>for</strong>med there pipeline works in the past.<br />

After completion of an update design following the<br />

requirements, that where imposed the new existence was<br />

that the contrac<strong>to</strong>r was facing a number of limitations<br />

which led <strong>to</strong> per<strong>for</strong>m the work in a slow pace and inefficient.<br />

The new design led <strong>to</strong> conditions that it was impossible<br />

<strong>to</strong> travel in both directions along the work strip and if<br />

a truck with equipment or pipes drove in<strong>to</strong> the route on<br />

one side of the works section the only way <strong>to</strong> go out was<br />

at the other side of the section. Some places and over long<br />

section the width of the working strip drop <strong>to</strong> less than ten<br />

meters. Narrowing the working strip required the contrac<strong>to</strong>r<br />

<strong>to</strong> work in some places <strong>to</strong> remove the excavated material<br />

arranged it in heaps along the route predetermined<br />

locations by the Authority. Addition <strong>to</strong> allow adequate and<br />

safe working space the contrac<strong>to</strong>r was <strong>for</strong>ced <strong>to</strong> relocate<br />

pipeline already existed. The characters of the route and<br />

unequivocal demand <strong>for</strong> narrowing the working strip<br />

required the contrac<strong>to</strong>r <strong>to</strong> work inefficiently per<strong>for</strong>m the<br />

excavation sections shorter weld the pipe <strong>to</strong> each other in<br />

the ditch and then return with the excavation equipment<br />

again <strong>to</strong> the same section <strong>to</strong> cover the pipes. It should be<br />

noted in several places the working strip was so narrow we<br />

had <strong>to</strong> block it <strong>for</strong> the purpose of carrying out the work<br />

which led that it was impossible <strong>to</strong> travel continuously<br />

along the route but <strong>to</strong> go out one side and enter back at<br />

the other side (Figure 6 and 7).<br />

3.5 Rehabilitate the desert land<br />

Other aspect of working in the desert it is rehabilitate<br />

issue. A lot of time <strong>to</strong>gether with creative consideration<br />

Figure 6. Narrow working strip less than 15 meter.<br />

Fig 3.4.1-nerrow working strip less than 15 meter<br />

As per project design - 1st Step<br />

3,5 m<br />

Water PL Paxgol PL<br />

As per project design - 2nd Step<br />

INGL PL<br />

min.0,70 m<br />

Paxgol PL<br />

INGL PL<br />

Water PL<br />

SDOM<br />

SHFIFON<br />

Figure 7. Constructing the pipeline in a narrow working strip.<br />

Fig 3.4.2-constructing the pipeline in a narrow working strip<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 35


3.5. Rehabilitate the desert land<br />

aspect of working in the desert it is rehabilitate issue. A lot of time <strong>to</strong>gether with<br />

ve consideration and of course money have been invested in order <strong>to</strong> find<br />

on <strong>to</strong> all the problems related <strong>to</strong> rehabilitation and cause by the construction. As<br />

Reports <strong>Gas</strong> pipelines<br />

aration <strong>for</strong> the work geotextile have been spread out along the pipe route in<br />

that it will be covered by the excavated material so that the original soil would<br />

ix with excavated soil.(see fig 3.5.1)<br />

and of course money have been invested in order <strong>to</strong> find<br />

solution <strong>to</strong> all the problems related <strong>to</strong> rehabilitation and<br />

cause by the construction. As a preparation <strong>for</strong> the work<br />

geo textile have been spread out along the pipe route in<br />

order that it will be covered by the excavated material so<br />

that the original soil would not mix with excavated soil<br />

(see Figure 8).<br />

Geo textile<br />

Later on during the construction the contrac<strong>to</strong>r was<br />

instructed <strong>to</strong> keep the <strong>to</strong>p soil in heaps in a specific<br />

marked place so he can return it <strong>to</strong> same place it was<br />

remove from. During all the time of construction the contrac<strong>to</strong>r<br />

spray salty water on <strong>to</strong>p of the road in order <strong>to</strong><br />

avoid dust that can sink on <strong>to</strong>p of surrounding rocks an act<br />

that can change their color. Finally after the completion of<br />

the construction two activities were taking place. The contrac<strong>to</strong>r<br />

drags a steel net along the pipeline route in order<br />

<strong>to</strong> blot out all traces of tires or other working equipment.<br />

Figure 8. Geo textile under the excavated soil.<br />

And thing <strong>to</strong> do was <strong>to</strong> spray on <strong>to</strong>p of rocks in a certain<br />

places special chemical that expedite the oxidization process<br />

so the rocks can get back their black color not in thou-<br />

fig 3.5.1-geo textile under the excavated soil<br />

on during the construction the contrac<strong>to</strong>r was instructed <strong>to</strong> keep the <strong>to</strong>p soil in sands years but only in few years (Figure 9).<br />

in a specific marked place so he can return it <strong>to</strong> same place it was remove<br />

During all the time of construction the contrac<strong>to</strong>r spray salty water on <strong>to</strong>p of the<br />

n order <strong>to</strong> avoid dust that can sink on <strong>to</strong>p of surrounding rocks an act that can 4. Summary<br />

e their color. Finally after the completion of the construction two activities were<br />

place. The contrac<strong>to</strong>r drags a steel net along the pipeline route in order <strong>to</strong> blot This project posed actual challenges <strong>to</strong> the pipeline<br />

l traces of tires or other working equipment. And thing <strong>to</strong> do was <strong>to</strong> spray on <strong>to</strong>p working method. Crossing this section <strong>for</strong>ce us <strong>to</strong> use first<br />

ks in a certain places special chemical that expedite the oxidization process so at the design and later in the construction a different way<br />

cks can get back their black color not in thousands years but only in few years. of thinking. This success is based on the one hand on<br />

technical experience of the contrac<strong>to</strong>r and our professional<br />

consultant and from the other hand the land scape<br />

rehabilitation consultants that have been recruited <strong>to</strong> this<br />

mission and help us <strong>to</strong> complete the project in a reasonable<br />

time table. The project risks were notice from the<br />

design stage and they were reduced the more we progress<br />

with the design and later with the construction.<br />

<br />

Author<br />

Figure 9. Rehabilitate the desert land after construction.<br />

Haim Mosckovich<br />

Deputy direc<strong>to</strong>r-general -<br />

Head of Construction Department<br />

Israel Natural <strong>Gas</strong> lines (INGL)<br />

Tel-Aviv | ISRAEL<br />

Phone: +972 3 6270443<br />

E-mail: mosckovich@ingl.co.il<br />

36 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012<br />

fig 3.5.2-3.5.3 Rehabilitate the desert land after construction


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PATGED2012


Reports<br />

<strong>Gas</strong> pipelines<br />

Development of a new <strong>to</strong>ol <strong>to</strong><br />

avoid unnecessary excavation of<br />

buried <strong>gas</strong> pipelines: MobiZEN<br />

The device (patent applied) presented here is based on<br />

an in-house developed algorithm. A schematic presentaby<br />

Yves Van Ingelgem, Daan De Wilde, Leen Lauwers, Raf Claessens and Annick Hubin<br />

The present paper presents initial real-scale results of the use of a new device that allows detecting whether or<br />

not active corrosion is taking place on a buried pipeline. This in<strong>for</strong>mation is essential <strong>to</strong> decide whether or not<br />

digging up of a buried pipeline is <strong>to</strong> be scheduled. Avoiding unneeded digs and optimizing the scheduling of<br />

future digging operations may represent an important fac<strong>to</strong>r of cost reduction in pipeline maintenance operations.<br />

1. Introduction<br />

Buried pipelines (Figure 1) <strong>for</strong> the transport of hydrocarbons<br />

are typically protected against corrosion by a double<br />

defense layer. At first a coating serves <strong>to</strong> separate the<br />

pipe’s metal from the potentially aggressive surrounding<br />

soil. The degree of protection this coating offers might<br />

however decrease during the pipe’s operational life. Coating<br />

degradation, soil movement, digging operations, damage<br />

induced during installation, imperfections during<br />

coating application… may all lead <strong>to</strong> a decrease of the<br />

coating’s protective properties. In these situations the<br />

coating alone cannot fully safeguard the pipeline from<br />

corrosion, so a cathodic protection (CP) system is installed.<br />

This kind of system is aimed at keeping the potential of the<br />

pipeline at such a level that no anodic (oxidation) reactions<br />

will take place involving the pipe’s metal.<br />

Although these systems are widely used and increasingly<br />

well known, along a pipeline’s trajec<strong>to</strong>ry certain<br />

sections remain where it cannot be guaranteed the CP<br />

will succeed in impeding all corrosion reactions. The origin<br />

of these phenomena may lie in soil conditions, geometry,<br />

imperfections during installation of the CP system,<br />

influences of external metallic structures including shielding,<br />

difficulties in assessing the state of the CP system…<br />

Using well-known techniques such as Direct Current<br />

Voltage Gradient (DCVG) and Close Interval Potential Survey<br />

(CIPS) it is possible <strong>to</strong> localize these sections along<br />

the trajec<strong>to</strong>ry of a buried pipe where imperfections in<br />

the coating can be found. Often it can however not be<br />

established whether or not corrosion is taking place here.<br />

The only conclusive approach <strong>to</strong> verify the presence of<br />

active corrosion involves digging up the section identified<br />

and visual inspection of the metal surface. Digging<br />

up a section of pipeline is however a risky, costly and<br />

time-consuming operation. Coating defect locations are<br />

thus not always extensively investigated <strong>for</strong> the occurrence<br />

of corrosion, but rather aboveground inspection<br />

data and his<strong>to</strong>rical in<strong>for</strong>mation are re-evaluated <strong>to</strong> limit<br />

the number of digging operations needed.<br />

Recently however within the Vrije Universiteit Brussel<br />

(VUB) SURF research group a new method was conceived<br />

and developed <strong>to</strong> moni<strong>to</strong>r corrosion ‘as it happens’. The<br />

concept is a result of years of corrosion-related research<br />

being conducted within the group. The result is a device<br />

capable of detecting whether or not active corrosion is<br />

taking place at the surface of buried pipelines. The new<br />

device is called MobiZEN. This device allows the close follow<br />

up of potentially dangerous zones along a pipeline in<br />

a cost-effective manner. The present paper will shed<br />

some light on the approach used and show data acquired<br />

in the field.<br />

2. Approach<br />

38 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


protection this coating offers might however decrease during the pipe’s operational<br />

life. Coating degradation, soil movement, digging operations, damage induced during<br />

installation, imperfections during coating application may all lead <strong>to</strong> a decrease of<br />

Although these systems are widely used and increasingly well known, along a<br />

the coating’s protective properties. In these pipeline’s situations trajec<strong>to</strong>ry certain the sections <strong>Gas</strong> coating remain pipelines where alone it cannot Reports cannot be guaranteed fully the CP<br />

will succeed in impeding all corrosion reactions. The origin of these phenomena may<br />

safeguard the pipeline from corrosion, lie so in soil a conditions, cathodic geometry, protection imperfections during (CP) installation system of the CP system, is<br />

influences of external metallic structures including shielding, difficulties in assessing<br />

installed. This kind of system is aimed at the keeping state of the CP the system potential of the pipeline at such<br />

Using well-known techniques such as Direct Current Voltage Gradient (DCVG) and<br />

a level that no anodic (oxidation) reactions Close will Interval take Potential place Survey involving (CIPS) it is possible the <strong>to</strong> localize pipe’s these metal. sections along<br />

<br />

tion of the installation used <strong>to</strong> investigate a section of<br />

buried pipeline can be found in Figure 2. The coating<br />

defect is represented in the figure by an orange oval. To<br />

per<strong>for</strong>m a measurement the MobiZEN device (Figure 3) is<br />

<strong>to</strong> be placed in the proximity of the pipeline. One lead of<br />

the device needs <strong>to</strong> be connected <strong>to</strong> the buried pipeline<br />

itself. Preferably a connection point <strong>to</strong> per<strong>for</strong>m aboveground<br />

inspections is used. Subsequently a number of<br />

external electrodes is introduced in the soil near the pipeline<br />

in the zone of the coating defect identified.<br />

The sensor device is activated and a low-amplitude<br />

AC signal is applied between the pipeline and the electrodes<br />

in the soil near the pipe. The device records coating. the<br />

response of the system <strong>to</strong> the signal applied. This<br />

response signal will have picked up any sign of corrosion<br />

activity along the path it travels. The sensor subsequently<br />

analyzes the data using the algorithm and an equivalent<br />

corrosion rate is determined. Data are recorded each hour<br />

<strong>for</strong> a prolonged period of time (multiple hours) and using<br />

multiple electrodes. As such MobiZEN will tell whether or<br />

not active corrosion of the pipeline is taking place in the<br />

targeted zone. If so, location and activity of the corroding<br />

zone can be determined. Using these data a continued<br />

follow-up or tailored remediation of the corroding zone<br />

can be put in place, including dig up and repair of the<br />

damaged coating.<br />

3. Results<br />

the trajec<strong>to</strong>ry of a buried pipe where imperfections in the coating can be found. Often<br />

it can however not be established whether or not corrosion is taking place here. The<br />

only conclusive approach <strong>to</strong> verify the presence of active corrosion involves digging<br />

up the section identified and visual inspection of the metal surface. Digging up a<br />

section of pipeline is however a risky, costly and time-consuming operation. Coating<br />

defect locations are thus not always extensively investigated <strong>for</strong> the occurrence of<br />

corrosion, but rather aboveground inspection data and his<strong>to</strong>rical in<strong>for</strong>mation are reevaluated<br />

<strong>to</strong> limit the number of digging operations needed.<br />

Recently however within the Vrije Universiteit Brussel (VUB) SURF research group a<br />

new method was conceived and developed <strong>to</strong> moni<strong>to</strong>r corrosion ‘as it happens’. The<br />

concept is a result of years of corrosion-related research being conducted within the<br />

group. The result is a device capable of detecting whether or not active corrosion is<br />

taking place at the surface of buried pipelines. The new device is called MobiZEN.<br />

This device allows the close follow up of potentially dangerous zones along a pipeline<br />

Figure 1. <strong>Gas</strong> transport pipeline be<strong>for</strong>e it is put in<strong>to</strong> the trench. in a cost-effective manner. The present paper will shed some light on the approach<br />

used and show data acquired in the field.<br />

Approach<br />

The sensor device is activated and a low-amplitude AC signal is applied between the<br />

pipeline and the electrodes in the soil near the pipe. The device records the response<br />

of the system <strong>to</strong> the signal applied. This response signal will have picked up any sign<br />

of corrosion activity along the path it travels. The sensor subsequently analyzes the<br />

data using the algorithm and an equivalent corrosion rate is determined. Data are<br />

recorded each hour <strong>for</strong> a prolonged period of time (multiple hours) and using multiple<br />

electrodes. As such <br />

<br />

MobiZEN will tell whether or not active corrosion of the pipeline<br />

is taking place in the targeted zone. If so, location and activity of the corroding zone<br />

can be determined. Figure Using 2. Schematic these data a representation continued follow-up of a or setup tailored <strong>to</strong> determine remediation active of<br />

the corroding zone The can device be (patent applied) presented here is based on an in-house developed<br />

corrosion put in place, on including a buried dig pipeline. up and repair of the damaged<br />

algorithm. A schematic presentation of the installation used <strong>to</strong> investigate a section of<br />

buried pipeline can be found in figure 2. The coating defect is represented in the<br />

figure by an orange oval. To per<strong>for</strong>m a measurement the MobiZEN device (Figure 3)<br />

is <strong>to</strong> be placed in the proximity of the pipeline. One lead of the device needs <strong>to</strong> be<br />

connected <strong>to</strong> the buried pipeline itself. Preferably a connection point <strong>to</strong> per<strong>for</strong>m<br />

aboveground inspections is used. Subsequently a number of external electrodes is<br />

introduced in the soil near the pipeline in the zone of the coating defect identified.<br />

<br />

Results<br />

To validate the working principle a series of test measurements<br />

was per<strong>for</strong>med on a section of a buried pipe To with validate a the working principle a series of test measurements was per<strong>for</strong>med on a<br />

section of a buried pipe with a well-known coating defect. Figure 4 shows the induced<br />

well-known coating defect. Figure 4 shows the induced<br />

defect be<strong>for</strong>e the pipe was buried, dimensions indicated by a Euro-coin. The setup<br />

defect be<strong>for</strong>e the pipe was buried, dimensions indicated also involved a piece of Cu metal <strong>to</strong> induce corrosion and an Mg sacrificial anode<br />

by a Euro-coin. The setup also involved a piece (SA) of Cu <strong>to</strong> s<strong>to</strong>p corrosion reactions when required. All were buried at a specific testing<br />

site at a depth of 60 cm under the surface.<br />

metal <strong>to</strong> induce corrosion and an Mg sacrificial anode (SA)<br />

<strong>to</strong> s<strong>to</strong>p corrosion reactions when required. All were buried<br />

at a specific testing site at a depth of 60 cm under the<br />

surface.<br />

After the digging operations the pipe was left in the<br />

soil <strong>for</strong> a number of weeks <strong>for</strong> stabilization. During this<br />

period the pipe was continuously connected <strong>to</strong> a piece<br />

<br />

<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 39<br />

Figure 3.<br />

Mobizen device<br />

when deployed in<br />

the field.<br />

Figure 4.<br />

Part of a pipeline<br />

where a coating<br />

defect was deliberately<br />

induced.<br />

After the digging operations the pipe was left in the soil <strong>for</strong> a number of weeks <strong>for</strong><br />

stabilization. During this period the pipe was continuously connected <strong>to</strong> a piece of<br />

Cu, cathodic with relation <strong>to</strong> steel, buried near the pipe. This connection served <strong>to</strong>


weeks the MobiZEN was brought <strong>to</strong> the location and the auxiliary electrodes were<br />

introduced near the pipe (Figure 5). The pipe was disconnected from the Cu<br />

electrode and the sensor launched. Figure 6 shows the hourly evolution of the<br />

corrosion rate detected using the auxiliary electrode nearest <strong>to</strong> the defect in a period<br />

of Reports 24 hours after <strong>Gas</strong> disconnecting pipelines the Cu electrode. In the first 4 hours an elevated<br />

corrosion rate is detected. After this period the rate reduces and reaches a steady<br />

state value as the steel is now corroding freely. The change in corrosion rate<br />

observed was delayed with relation <strong>to</strong> the evolution in potential of the pipe. This<br />

shows a certain time is required <strong>for</strong> the corrosion reactions on the pipe <strong>to</strong> reach a<br />

steady state.<br />

<br />

Figure 5. Array of auxiliary electrodes placed in the soil next<br />

<strong>to</strong> a buried pipeline.<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

After this initial 24 h period an Mg SA was connected <strong>to</strong> the pipe <strong>to</strong> induce a cathodic<br />

protection effect. FIGURE 6 in turn shows the evolution of the equivalent corrosion<br />

Figure rate as a 6. function Evolution of time of from the corrosion connecting this rate anode detected <strong>to</strong> the after buried the pipe. buried In the initial<br />

After this initial 24 h period an Mg SA was connected <strong>to</strong> the pipe <strong>to</strong> induce a cathodic<br />

hours after pipe connecting was disconnected the corrosion rate from measured the buried equals copper the one measured rod. be<strong>for</strong>e<br />

protection<br />

connecting<br />

effect.<br />

this anode.<br />

FIGURE<br />

After<br />

6 in<br />

4<br />

turn<br />

hours<br />

shows<br />

the corrosion<br />

the evolution<br />

rate<br />

of<br />

starts<br />

the equivalent<br />

however <strong>to</strong><br />

corrosion<br />

decrease<br />

rate as a function of time from connecting this anode <strong>to</strong> the buried pipe. In the initial<br />

until a figure lower than 100 is reached: corrosion reactions have s<strong>to</strong>pped. Also here<br />

hours<br />

a delayed<br />

after connecting<br />

change in<br />

the<br />

reactivity<br />

corrosion<br />

can<br />

rate<br />

be<br />

measured<br />

noticed. The<br />

equals<br />

CP<br />

the<br />

setup<br />

one<br />

can<br />

measured<br />

be considered<br />

be<strong>for</strong>e<br />

connecting this anode. After 4 hours the corrosion rate starts however <strong>to</strong> decrease<br />

effective, as all corrosion reactions have ceased.<br />

until a figure lower than 100 is reached: corrosion reactions have s<strong>to</strong>pped. Also here<br />

a delayed change in reactivity can be noticed. The CP setup can be considered<br />

effective, as all corrosion reactions have ceased.<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Conclusions<br />

<br />

<br />

Figure 7. Recorded corrosion rates after the buried section of pipe<br />

These initial<br />

Conclusions was tests connected show that using <strong>to</strong> a Mg the sacrificial MobiZEN device anode. the corrosion activity of the<br />

pipeline metal can be determined in a continuous way and in multiple situations.<br />

Active corrosion in a location of damaged coating as well as an inactive bare metal<br />

These initial tests show that using the MobiZEN device the corrosion activity of the<br />

surface protected by a CP setup could be identified. As such the efficiency of a<br />

pipeline<br />

remediation<br />

metal<br />

of<br />

can<br />

an active<br />

be determined<br />

corrosion site<br />

in a<br />

using<br />

continuous<br />

a CP system<br />

way and<br />

can<br />

in<br />

be<br />

multiple<br />

evaluated.<br />

situations.<br />

None of<br />

Active corrosion 40 in a <strong>gas</strong> location <strong>for</strong> <strong>energy</strong> of damaged Issue 2/2012 coating as well as an inactive bare metal<br />

surface protected by a CP setup could be identified. As such the efficiency of a<br />

remediation of an active corrosion site using a CP system can be evaluated. None of<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

of Cu, cathodic with relation <strong>to</strong> steel, buried near the<br />

pipe. This connection served <strong>to</strong> ensure that corrosion<br />

reactions are taking place at the bare steel surface. After 4<br />

weeks the MobiZEN was brought <strong>to</strong> the location and the<br />

auxiliary electrodes were introduced near the pipe (Figure<br />

5). The pipe was disconnected from the Cu electrode<br />

and the sensor launched. Figure 6 shows the hourly evolution<br />

of the corrosion rate detected using the auxiliary<br />

electrode nearest <strong>to</strong> the defect in a period of 24 hours after<br />

disconnecting the Cu electrode. In the first 4 hours an elevated<br />

corrosion rate is detected. After this period the rate<br />

reduces and reaches a steady state value as the steel is now<br />

corroding freely. The change in corrosion rate observed<br />

was delayed with relation <strong>to</strong> the evolution in potential of<br />

the pipe. This shows a certain time is required <strong>for</strong> the corrosion<br />

reactions on the pipe <strong>to</strong> reach a steady state.<br />

After this initial 24 h period an Mg SA was connected<br />

<strong>to</strong> the pipe <strong>to</strong> induce a cathodic protection effect. Figure<br />

7 in turn shows the evolution of the equivalent corrosion<br />

rate as a function of time from connecting this anode <strong>to</strong><br />

the buried pipe. In the initial hours after connecting the<br />

corrosion rate measured equals the one measured be<strong>for</strong>e<br />

connecting this anode. After 4 hours the corrosion rate<br />

starts however <strong>to</strong> decrease until a figure lower than 100 is<br />

reached: corrosion reactions have s<strong>to</strong>pped. Also here a<br />

delayed change in reactivity can be noticed. The CP<br />

setup can be considered effective, as all corrosion reactions<br />

have ceased.<br />

4. Conclusions<br />

These initial tests show that using the MobiZEN device<br />

the corrosion activity of the pipeline metal can be determined<br />

in a continuous way and in multiple situations.<br />

Active corrosion in a location of damaged coating as well<br />

as an inactive bare metal surface protected by a CP setup<br />

could be identified. As such the efficiency of a remediation<br />

of an active corrosion site using a CP system can be<br />

evaluated. None of the investigations requires digging up<br />

of the section of the pipeline under investigation. Proper<br />

application of a MobiZEN setup in combination with a<br />

DCVG or CIPS campaign is a promising new approach <strong>for</strong><br />

optimally determining the corrosion state of a buried<br />

pipeline. This can lead <strong>to</strong>:<br />

■ An increased cost efficiency: as this allows <strong>for</strong> statebased<br />

maintenance / optimal maintenance planning<br />

■ Cost reduction: reducing material cost by reducing corrosion<br />

allowance<br />

■ Increased safety: prevention of corrosion-induced failures.<br />

<br />

More details and updates available at: www.zensor.be


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Stay in<strong>for</strong>med and follow us on Twitter<br />

Available<br />

as print volume<br />

or as e-paper<br />

Authors<br />

Yves Van Ingelgem<br />

Vrije Universiteit Brussel<br />

SURF research group<br />

ZENSOR project<br />

Brussel | Belgium<br />

Phone: +32 2 629 35 33<br />

E-mail: yvingelg@vub.ac.be<br />

Annick Hubin<br />

Vrije Universiteit Brussel<br />

SURF research group<br />

ZENSOR project<br />

Brussel | Belgium<br />

Phone: +32 2 629 32 52<br />

E-mail: anhubin@vub.ac.be<br />

Daan De Wilde<br />

Vrije Universiteit Brussel<br />

SURF research group<br />

ZENSOR project<br />

Brussel | Belgium<br />

Phone: +32 2 629 35 33<br />

E-mail: dgdewild@vub.ac.be<br />

Leen Lauwers<br />

Vrije Universiteit Brussel<br />

SURF research group<br />

ZENSOR project<br />

Brussel | Belgium<br />

Phone: +32 2 629 35 33<br />

E-mail: lslauwer@vub.ac.be<br />

Raf Claessens<br />

Vrije Universiteit Brussel<br />

SURF research group<br />

ZENSOR project<br />

Brussel | Belgium<br />

Phone: +32 2 629 32 41<br />

E-mail: rclaesse@vub.ac.be<br />

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Reports<br />

<strong>Gas</strong> pipelines<br />

Soil friction along HDD’s – the<br />

influence of a refined model on<br />

expansion<br />

by Frigco Kwaaitaal<br />

In the article the aspects influencing the built up of soil friction along HDD’s are introduced. Based on these<br />

aspects a proposal is done how <strong>to</strong> deal with soil friction modeling along HDD sections in a day <strong>to</strong> day engineering<br />

practice. After definition of this approach a quantitative assessment on the proposed model itself and its<br />

impact on longitudinal elongation (expansion) along the HDD section are presented. This is done <strong>for</strong> three typical<br />

HDD sizes: DN100, DN600 and DN1200. The assessment shows that applying soil friction significantly influences<br />

the expansion built up along the HDD and in the end leads <strong>to</strong> a reduction of stress in the upper bends. By<br />

applying soil friction, the need of taking mitigating measures <strong>to</strong> divert expansion (e.g. expansion cushions,<br />

expansion loops) is lower <strong>for</strong> some cases.<br />

1. Introduction<br />

The reason <strong>for</strong> setting up the investigations on modeling<br />

of soil friction was that in the new revision of the Dutch<br />

pipeline code a friction value of zero was introduced as a<br />

worst case approach. A literature survey showed that<br />

research generally was done on friction during installation<br />

(of relevance <strong>for</strong> the pull back of the pipe) but not <strong>for</strong><br />

the operational phase of the pipeline.<br />

For pipelines under elevated temperature axial displacements<br />

(as a result of expansion) in longer HDD<br />

configuration increase quadratically and thus the loads<br />

on the upper bends of the HDD section also increase. In<br />

specific cases this may lead <strong>to</strong> stresses above the acceptable<br />

limits. To mitigate these stresses either the pipeline<br />

routing can be changed by incorporating expansion<br />

loops or other expansion measures can be taken such as<br />

placement of expansion cushions behind the bends.<br />

Taking in<strong>to</strong> account any friction (versus no friction) along<br />

the HDD section seems <strong>to</strong> be crucial <strong>for</strong> a sound and<br />

structural reliable design of the pipeline section. Next <strong>to</strong><br />

this, minimizing or even preventing mitigating measures<br />

will lead <strong>to</strong> a reduction of material and construction<br />

costs.<br />

2. Current soil friction model<br />

To model the soil friction a linear elastic behavior of the<br />

soil springs along the HDD is assumed. The maximum<br />

friction (W max ) is reached at small relative displacements.<br />

2<br />

Main<br />

Current<br />

aspects<br />

soil<br />

influencing<br />

friction model<br />

the soil friction W max are in<br />

general:<br />

.<br />

displacements.<br />

■ intergranular pressure around pipe;<br />

■ Main adhesion aspects between influencing pipe the soil and friction soil; W max are in general:<br />

■ angle • intergranular of friction pressure between around pipe pipe; and soil (dependent of<br />

soil • friction adhesion angle between and pipe and wall soil; roughness).<br />

To model the soil friction a linear elastic behavior of the soil springs along th<br />

assumed at which the maximum friction (W max) is reached at sma<br />

• angle of friction between pipe and soil (dependent of soil friction angle<br />

wall roughness).<br />

To determine W max the following basic relationship is<br />

available <strong>for</strong> pipelines in open trench:<br />

To determine W max the following basic relationship is available <strong>for</strong> pipeline<br />

trench:<br />

<br />

With:<br />

With:<br />

<br />

(1)<br />

W soil friction along the the pipe pipe N/m<br />

πD o outside pipe circumference m<br />

K ratio horizontal/vertical intergranular pressure, in case of<br />

ratio horizontal/vertical intergranular pressure, in case of<br />

neutral horizontal soil soil pressure pressure K equals K o <br />

=1 – sinφ' ′<br />

-<br />

φ' angle of internal friction of soil °<br />

′ angle of internal friction of soil<br />

42 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012<br />

<br />

<br />

vertical intergranular pressure at pipe axis level<br />

friction coefficient between soil and pipe wall (depending on<br />

internal friction of soil and pipe wall roughness)


(depending on the soil type) which can reduce the vertical intergranular pressure in the<br />

soil surrounding the pipe.<br />

<strong>Gas</strong> pipelines Reports<br />

The determination of W max differs <strong>for</strong> a pipeline in open trench from a pipeline in a HDD<br />

section. In Figure 1 an overview is given how W max is built up in both cases.<br />

Figure 1: soil friction acting on pipes in open trench compared <strong>to</strong> pipes in an HDD<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Figure 1. Soil friction acting on pipes<br />

in open trench compared <strong>to</strong><br />

pipes in an HDD.<br />

<br />

2.1.1 Arching in soils and determination of intergranular pressure in HDD’s<br />

σ k vertical intergranular pressure at pipe axis level N/m 2<br />

tanδ friction coefficient between soil and pipe wall<br />

(depending on internal friction of soil and pipe wall<br />

roughness)<br />

a adhesion (only <strong>for</strong> clay or peat, equals the undrained<br />

cohesion parameter, c u ) N/m 2<br />

Q eg deadweight of the pipe N/m<br />

Q vul weight of medium in the pipe N/m<br />

Q op buoyancy capacity of pipe N/m<br />

ite shell is present around the pipe. The ben<strong>to</strong>nite shell<br />

around the pipe will stiffen and will act as a highly com-<br />

Under normal circumstances the vertical intergranular soil pressure is determined by the<br />

pressible layer. The combination of this compressible<br />

weight of the soil column above the pipe. layer and Just the after thickness drilling of the soil the column pilot above hole the pipe arching occurs<br />

and after installation of the pipe a ben<strong>to</strong>nite leads arching shell of the is soil. present In compressible around soil types the pipe. The<br />

such as clay the arching effect fades out after installation.<br />

ben<strong>to</strong>nite shell round the pipe will stiffen and will act as a highly compressible layer. The<br />

For non-compressible soil types (sand) the arching effect<br />

combination of this compressible layer stays and present the and thickness leads <strong>to</strong> a reduced of the vertical soil intergranular column above the<br />

pipe leads <strong>to</strong> arching of the soil. In compressible pressure on the pipe soil (see Figure types 2). such as clay the arching<br />

effect fades out after installation. For non-compressible soil types (sand) the arching<br />

effect stays present and leads <strong>to</strong> a reduced vertical intergranular pressure on the pipe<br />

The build up of friction in a HDD differs significantly from<br />

Figure 2: arching around borehole<br />

a pipe in open trench. In HDD crossings the borehole is<br />

filled with drilling fluid (ben<strong>to</strong>nite slurry) which stiffens<br />

(see Figure 2).<br />

after installation. After a period of time the drilling fluid<br />

around the pipe acts as a shell. The friction distribution<br />

on this shell acts on two interfaces (shear planes): the<br />

pipe-ben<strong>to</strong>nite interface and the ben<strong>to</strong>nite-soil interface.<br />

Another difference is that due <strong>to</strong> the installation at<br />

large depth soil arching occurs (depending on the soil<br />

type) which can reduce the vertical intergranular pressure<br />

Soil<br />

in<br />

friction<br />

the soil<br />

modeling<br />

surrounding<br />

in HDD’s<br />

the pipe.<br />

under operational conditions – new insights in existing theories 3<br />

The modelling of W max differs <strong>for</strong> a pipeline in open<br />

trench <strong>Gas</strong> <strong>for</strong> from Energy a pipeline Publication in a HDD May section. 2012 In Figure 1 an<br />

overview is given how W max is built up in both cases.<br />

2.1 Arching in soils and determination of intergranular<br />

pressure in HDD’s<br />

Under normal circumstances the vertical intergranular<br />

soil pressure is determined by the weight of the soil<br />

column above the pipe. Just after drilling the pilot hole<br />

arching occurs and after installation of the pipe a ben<strong>to</strong>n-<br />

Based Figure on 2. the Arching theory of around Terzaghi borehole. it is considered that arching occurs when the thickness<br />

of the soil mass extending above the pipe is larger than 4 times the width of the soil<br />

column in shear (2B 1). The width B 1 is defined as:<br />

! ! = 1 2 ! ! + ! ! × tan 45° − 1 2 ! ≥ ! (2)<br />

With:<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 43<br />

! ! is half the width of the soil column in shear m


Reports<br />

<strong>Gas</strong> pipelines<br />

<br />

Woerdt van de, Mirjam 10.4.12 15:26<br />

<br />

<br />

(7) Formatiert: Schriftart:Englisch<br />

(Vereinigtes Königreich)<br />

With:<br />

Based on the theory of Terzaghi it is considered that q r is the maximum soil reaction near the end of the<br />

<br />

(7)<br />

<br />

arching occurs when the thickness of the soil mass is the additional normal <strong>for</strong>ce <strong>for</strong> one bend in the borehole<br />

bend: <br />

N/m<br />

With:<br />

is the maximum soil reaction near the end of the bend:<br />

extending Based on the above theory the of Terzaghi pipe is larger it is considered than 4 times that arching the width occurs when the thickness<br />

<br />

of the soil mass column extending shear above (2B 1 ). the The pipe width is larger B 1 is defined than 4 times as: the width of the soil<br />

<br />

is the additional normal <strong>for</strong>ce <strong>for</strong> one bend in the borehole N<br />

column in shear (2B 1). The width B 1 is defined is the maximum as: soil reaction near the is end the of vertical the bend: modulus of sub grade reaction N/m<br />

k v is the maximum vertical modulus displacement of sub grade reaction N/m 3<br />

° (2)<br />

<br />

<br />

<br />

<br />

y is the pipe-soil maximum stiffness displacement characteristic m<br />

<br />

<br />

is the vertical modulus of sub grade<br />

<br />

reaction<br />

<br />

λ<br />

With:<br />

is is the <br />

bending pipe-soil (7)<br />

N/m<br />

stiffness stiffness of characteristic the pipe 3<br />

m-<br />

is the maximum displacement m<br />

1<br />

With:<br />

<br />

With: is the outside diameter<br />

<br />

is half the width of the soil column is in the shear pipe-soil stiffness characteristic is the mradius <br />

m -1<br />

of the bend<br />

is the outside diameter of pipeline<br />

<br />

is is<br />

the<br />

the<br />

additional<br />

m frictional<br />

normal<br />

coefficient<br />

<strong>for</strong>ce <strong>for</strong><br />

between<br />

one bend<br />

the<br />

in<br />

pipe<br />

the<br />

is the bending stiffness of the pipe N·m 2 borehole<br />

and the borehole<br />

<br />

B 1 is half the width of the soil column in shear m<br />

wall <br />

is the outside diameter EI is the maximum soil reaction near the end of the bend:<br />

is the bending stiffness of the pipe m<br />

N∙m 2<br />

D<br />

Soil o is the outside diameter of pipeline is the radius of the bend<br />

<br />

m D <br />

m<br />

friction modeling in HDD’s under operational conditions – new insights in existing theories o is the <br />

outside <br />

diameter m<br />

4<br />

φ is the internal angle of friction is the frictional coefficient between the pipe and the borehole<br />

-<br />

° 2.1.3 Proposal new friction model along HDD’s<br />

<strong>Gas</strong> <strong>for</strong> Energy Publication May 2012<br />

wall <br />

R<br />

is<br />

is<br />

the<br />

the<br />

vertical<br />

radius<br />

modulus<br />

of the bend<br />

of sub<br />

grade reaction<br />

m<br />

is the maximum displacement<br />

R is the radius of the borehole m f<br />

3 Parallel is the <strong>to</strong> the frictional friction coefficient <strong>for</strong>mula <strong>for</strong> between pipelines the in pipe open and trenches the and bas<br />

is the pipe-soil stiffness characteristic <br />

elaborations above a slightly adjusted friction <strong>for</strong>mula<br />

<br />

2.1.3 Proposal new friction model along HDD’s borehole wall f 3 = 0,2 <strong>for</strong> HDD -techniques c<br />

<br />

A reduction of the vertical soil load due <strong>to</strong> arching results<br />

introduced:<br />

is the bending stiffness of the pipe<br />

<br />

Parallel <strong>to</strong> the friction <strong>for</strong>mula <strong>for</strong> is the outside diameter<br />

pipelines in open trenches and based on the<br />

in a lower vertical intergranular pressure (σ k ) on the pipe<br />

<br />

elaborations above a slightly adjusted<br />

2.3 <br />

friction Proposal is the radius<br />

<strong>for</strong>mula new of the<br />

<br />

<strong>for</strong> HDD<br />

friction bend<br />

techniques model can along now be <br />

HDD’s<br />

<br />

(3)<br />

is the frictional coefficient between the pipe and the borehole<br />

and thus reduces the overall friction. introduced:<br />

wall <br />

Formula 8 represents the new approach <strong>to</strong> model friction along HDD<br />

For the friction model in HDD sections is assumed Parallel <strong>to</strong> the friction <strong>for</strong>mula <strong>for</strong> pipelines in open<br />

Compared with basic friction <strong>for</strong>mula (4) two new parameters are introduce<br />

that when arching occurs the contribution <br />

<br />

(3)<br />

of the vertical trenches 2.1.3 f Proposal 2:<br />

and new based friction the model elaborations along HDD’s above a slightly<br />

intergranular pressure is <strong>to</strong>tally Formula neglected. 8 represents At soil covers the new H approach adjusted <strong>to</strong> model friction along HDD sections.<br />

Parallel <strong>to</strong><br />

friction<br />

the friction<br />

<strong>for</strong>mula<br />

<strong>for</strong>mula<br />

<strong>for</strong><br />

<strong>for</strong><br />

HDD<br />

pipelines<br />

techniques<br />

in open<br />

can<br />

trenches<br />

now be<br />

and based o<br />

• W<br />

≤ 8B 1 (when arching is assumed)<br />

Compared<br />

the actual<br />

with basic<br />

vertical<br />

friction<br />

intergranular<br />

pressure at <strong>to</strong>p of pipe level is used. For larger<br />

<strong>for</strong>mula (4) two new T3b is parameters introduced are <strong>to</strong> take introduced in<strong>to</strong> account W T3b and the friction as a result of the c<br />

introduced:<br />

elaborations above a slightly adjusted friction <strong>for</strong>mula <strong>for</strong> HDD techniques can n<br />

f 2:<br />

the pipe in the elastic bends.<br />

introduced:<br />

• f 2 replaces the adhesion component and takes in<strong>to</strong> account the frictio<br />

soil columns arching will occur • and W T3b the is introduced vertical intergranular<br />

pressure then is assumed <strong>to</strong> be zero.<br />

<strong>to</strong> take in<strong>to</strong> account pipe the and friction drilling as fluid a result (ben<strong>to</strong>nite). of the curvature of<br />

<br />

the pipe in the elastic bends.<br />

<br />

(4) (3)<br />

• f 2 replaces the adhesion component The other and takes parameters in<strong>to</strong> account are identical the friction with between <strong>for</strong>mula 4 but might have a diffe<br />

8 the new approach <strong>to</strong> model friction along HDD sec<br />

For pipes in multiple layer soils pipe the and drilling approach fluid (ben<strong>to</strong>nite). <strong>for</strong> Formula because 4 of represents the application the on new HDD approach sections. <strong>to</strong> model friction<br />

Compared with basic friction <strong>for</strong>mula (4) two new parameters are introduced W T<br />

determination of the vertical intergranular pressure is along f 2:<br />

The other parameters are identical with 2.1.4<br />

HDD<br />

<strong>for</strong>mula Frictional<br />

sections.<br />

4 but effect<br />

Compared<br />

might pipe-drilling<br />

with<br />

have a different fluid interface<br />

basic friction <strong>for</strong>mula<br />

(1) two new parameters are introduced W<br />

value<br />

similar. It should be noted that<br />

because<br />

according<br />

of the application<br />

<strong>to</strong> the theory<br />

on HDD sections.<br />

After • Winstallation T3b is introduced of the pipe <strong>to</strong> take in the in<strong>to</strong> borehole account the the friction T3b and f<br />

drilling as fluid a result 2 :<br />

layer of (ben<strong>to</strong>nite) the curvat<br />

arching will only occur in a sand layer at a depth of H≥8B 1<br />

2.1.4 Frictional effect pipe-drilling fluid The adhesion the pipe in<br />

interface at the the elastic pipe-ben<strong>to</strong>nite bends. friction plane will as a result develop t<br />

below the layer separation. In the new approach arching ■ W • T3b<br />

f 2 is replaces introduced the adhesion <strong>to</strong> take component in<strong>to</strong> account and takes the friction in<strong>to</strong> account as a the friction be<br />

is assumed <strong>to</strong> be effective After as of installation the layer of separation.<br />

the pipe in the borehole pipe the and drilling drilling fluid fluid layer (ben<strong>to</strong>nite).<br />

result of the curvature of (ben<strong>to</strong>nite) the pipe will in the stiffen. elastic bends.<br />

The adhesion at the pipe-ben<strong>to</strong>nite friction<br />

Soil friction<br />

plane<br />

modeling<br />

will<br />

in HDD’s<br />

as<br />

under<br />

a result<br />

operational<br />

develop<br />

conditions<br />

<strong>to</strong><br />

–<br />

a<br />

new<br />

certain<br />

The other parameters are identical with <strong>for</strong>mula insights 4 in but existing might theories<br />

■ f 2 replaces the adhesion component and takes in<strong>to</strong> have a different<br />

because of the application on HDD sections.<br />

Immediately taking in<strong>to</strong> account arching over this layer<br />

and thus neglecting the build up of vertical intergranular<br />

pressure over the layer depth <strong>for</strong> H


<strong>Gas</strong> pipelines<br />

Reports<br />

dynamic value is assumed <strong>to</strong> be equal <strong>to</strong> the dynamic<br />

friction of ben<strong>to</strong>nite: f 2 =50 N/m 2 and is used in <strong>for</strong>mula 4<br />

since displacement under operational conditions are relatively<br />

large.<br />

2.5 Frictional effect pipe-borehole wall interface<br />

Parallel <strong>to</strong> the pipe-drilling fluid interface a friction distribution<br />

at the pipe-borehole interface plane must be<br />

taken in<strong>to</strong> account (see Figure 4).<br />

The generated friction at this plane depends in case of<br />

no arching on the vertical intergranular pressure (vertical<br />

soil load Q n ). Independent of the occurrence of arching<br />

another part of the friction is also generated by the deadweight/buoyancy<br />

effects on the pipe in the borehole.<br />

Results on direct shear tests show that at low levels of<br />

ben<strong>to</strong>nite mixed with sand the internal frictional angle δ<br />

(and thus friction value) drops significantly. I.e. <strong>for</strong> 100%<br />

sand mixture δ=22° and <strong>for</strong> a 10% sand-ben<strong>to</strong>nite mixture<br />

δ=12°. Since no empirical values of other types of<br />

mixture are available and the internal friction angle seems<br />

<strong>to</strong> be relatively independent of the soil surrounding the<br />

ben<strong>to</strong>nite shell this value is assumed <strong>to</strong> be generally<br />

applicable <strong>for</strong> pipes in HDD sections.<br />

also identical <strong>for</strong> all typicals: sand with a moderate density with a ground<br />

water table of 1 m below surface level.<br />

Based on the <strong>for</strong>mula 4 the soil friction is calculated <strong>for</strong> each typical per<br />

critical cross section along the HDD:<br />

■ at the upper bend (R=40D o );<br />

■ at the arching tipping point (soil cover = 8B 1 );<br />

■ at the start of the elastic bend;<br />

■ at the center of the floor pipe (symmetrical point of HDD).<br />

To assess the differences in friction, contribution <strong>for</strong> each typical diameter in a<br />

plot is made of the friction along the borehole per section <strong>for</strong> each typical<br />

pipe diameter.<br />

Figure 3: additional friction due <strong>to</strong> elastic curvature in<br />

Δu<br />

<br />

3. Assessment of new approach<br />

Based on <strong>for</strong>mula 4 and the approach and assumptions<br />

above <strong>for</strong> determining the overall friction a break down<br />

<strong>for</strong> each component contributing in the friction along 3<br />

typical HDD configuration is assessed in this paragraph<br />

(see Figure 5). By this the effect of each friction component<br />

can be evaluated per typical.<br />

bends<br />

The three typical HDD configurations are based on<br />

realistic engineering cases in the Dutch <strong>gas</strong> grid. Considered<br />

are three typical diameters, namely DN100, DN600<br />

and DN1200.<br />

The DN100 typical consists of a pipeline with a diameter<br />

of 114,3 mm with a wall thickness calculated of 6,0 mm. The by:<br />

<strong>to</strong>tal length of the HDD is 200 m and the elastic bend<br />

radius is 115 m. The exit and entry angles are 11°.<br />

The DN600 typical consists of a pipeline with a<br />

diameter of 610 mm with a wall thickness of 11,1 mm. The<br />

<strong>to</strong>tal length of the HDD is 500 m and the elastic bend<br />

radius is 610 m. The exit and entry angles are 11°.<br />

The DN1200 typical consists of a pipeline with a diameter<br />

of 1219,1 mm with a wall thickness of 19,1 mm. The<br />

<strong>to</strong>tal length of the HDD is 1000 m and the elastic bend<br />

radius is 1700 m. The exit and entry angles are 7°.<br />

The upper bends in all typicals have a radius of 40<br />

times the external diamater (40D o ) and the same wall<br />

thickness as the rest of the HDD. The soil conditions are<br />

<br />

The distribution of the soil reaction <strong>for</strong>ces is based on the theory <strong>for</strong> beams on elas<br />

foundations by Hétenyi. Figure 3. The Additional soil reaction friction <strong>for</strong>ces due <strong>to</strong> elastic will occur curvature the in bends. of each bend a<br />

induce additional frictional Figure 4: distribution effect acting planes on <strong>for</strong> the friction pipe. in HDD<br />

The additional normal <strong>for</strong>ce in the elastic bend as a result of this <strong>to</strong>rque can<br />

3 Assessment of new approach<br />

Figure 4. Distribution planes <strong>for</strong> friction in HDD.<br />

Based on <strong>for</strong>mula 3 and the approach and assumptions above <strong>for</strong> determining the<br />

overall friction a break down <strong>for</strong> each component contributing in the friction along 3<br />

typical HDD configuration is assessed in this paragraph (see Figure 5). By this the effect<br />

of each friction component can be evaluated per typical.<br />

The three typical HDD configurations Issue are 2/2012 based <strong>gas</strong> on <strong>for</strong> realistic <strong>energy</strong> engineering 45 cases in the<br />

Dutch <strong>gas</strong> grid. Considered are three typical diameters DN100, DN600 and DN1200.


Based on the <strong>for</strong>mula 4 the soil friction is calculated <strong>for</strong> each typical per critical cross<br />

section along the HDD:<br />

• at the upper bend (R=40D o);<br />

• at the arching tipping point (soil cover = 8B<br />

Reports <strong>Gas</strong> pipelines<br />

1);<br />

• at the start of the elastic bend;<br />

• at the center of the floor pipe (symmetrical point of HDD).<br />

To assess the differences in friction, contribution <strong>for</strong> each typical diameter in a plot is<br />

made of the friction along the borehole per section <strong>for</strong> each typical pipe diameter.<br />

Figure 5: distribution of friction along the borehole per typical diameter<br />

As Figure can be noted 5. Distribution from Figure of 5Figure friction 5 the along friction the <strong>for</strong> borehole the DN100 typical is very low and<br />

has a uni<strong>for</strong>m distribution along the HDD. For the larger diameters the built up of friction<br />

per typical diameter.<br />

Soil friction modeling in HDD’s under operational conditions – new insights in existing theories 9<br />

<strong>Gas</strong> <strong>for</strong> Energy Publication May 2012<br />

As can be noted from Figure 5 the friction <strong>for</strong> the<br />

DN100 typical is very low and has a uni<strong>for</strong>m distribution<br />

along the HDD. For the larger diameters the built up of<br />

friction occurs between cross section A and C. The <strong>to</strong>p<br />

soil load component over this part of the HDD is the governing<br />

fac<strong>to</strong>r. The contribution of the curvature component<br />

in the <strong>to</strong>tal friction becomes larger <strong>for</strong> smaller diameters.<br />

The friction along the floor pipe is largely determined<br />

by the buoyancy or deadweight effect of the pipe<br />

in the borehole. In general the influence of the adhesion<br />

component (between pipe and drilling fluid) on the overall<br />

friction is very limited.<br />

4. Expansion effects of new friction<br />

schematization along HDD<br />

To determine the expansion effects of applying friction<br />

along a HDD the three typical crossings are assessed by<br />

means of a dedicated finite element software package <strong>for</strong><br />

subsoil pipelines (PLE 1 ).<br />

4.1 Calculation model HDD typicals<br />

In PLE the pipeline is modeled as an elastically supported<br />

beam in which the soil surrounding the pipe is described<br />

with elastic springs. The reactions (displacements, cross<br />

sectional reaction <strong>for</strong>ces) resulting from the movements<br />

of the pipe due <strong>to</strong> the soil and external loads (e.g. temperature<br />

and internal pressure) are calculated and depend<br />

Unknown<br />

Formatiert: Englisch (Vereinigtes<br />

Königreich)<br />

51493000 18.4.12 18:45<br />

Gelöscht: 8<br />

51999046 13.4.12 17:03<br />

Gelöscht:<br />

51493000 18.4.12 18:45<br />

Gelöscht:<br />

on the system stiffness of the <strong>to</strong>tal HDD crossing: pipe<br />

Seitenumbruch<br />

diameter, wall thickness, bend configuration, material.<br />

The soil parameters are schematized and calculated<br />

according <strong>to</strong> the <strong>for</strong>mulas and spring models of the soil<br />

as defined in the Dutch design code NEN 3650-1: 2003,<br />

except <strong>for</strong> friction.<br />

Linda Schneider 19.4.12 10:26<br />

Gelöscht: 554<br />

51493000 18.4.12 18:45<br />

Formatiert: Standard, Blocksatz, Abstand<br />

Nach: 0 pt<br />

51493000 18.4.12 18:49<br />

Formatiert: Schriftart:Fett<br />

Unknown<br />

Feldfunktion geändert<br />

The external loads taken in<strong>to</strong> account in the calculation<br />

models are:<br />

51493000 18.4.12 18:49<br />

Gelöscht: ... [2]<br />

51493000 18.4.12 18:49<br />

Formatiert: Schriftart:Fett<br />

Linda Schneider 19.4.12 10:26<br />

Gelöscht: Figure 5Ffigure 4<br />

51493000 18.4.12 18:49<br />

Formatiert: Schriftart:Fett<br />

51493000 18.4.12 18:49<br />

Formatiert: Schriftart:Fett<br />

Linda Schneider 19.4.12 10:26<br />

Gelöscht: Figure 5figure 5<br />

51493000 18.4.12 18:49<br />

Formatiert: Schriftart:Fett<br />

■ DN100: p d =40 barg and ΔT=35 °C<br />

■ DN600: p d =80 barg and ΔT=45 °C<br />

■ DN1200: p d =80 barg and ΔT=45 °C<br />

In the full study two load combinations have been taken<br />

in<strong>to</strong> account: p d + ΔT (load case 4) and ΔT (load case 3).<br />

The results <strong>for</strong> load case 4 show similar results as <strong>for</strong> load<br />

case 3. For this publication only the results of load case 4<br />

are presented. Load cases based on NEN.<br />

4.2 Expansion results<br />

In the next paragraphs the expansion results <strong>for</strong> each<br />

typical is assessed based on the PLE calculation. The<br />

results <strong>for</strong> the DN100 typical show that the reduction of<br />

axial <strong>for</strong>ce in cases when friction is applied is negligible<br />

compared <strong>to</strong> the case without friction. Increasing the<br />

diameter influences the distribution of <strong>for</strong>ces and the<br />

absolute value of <strong>for</strong>ces significantly. To show the influence<br />

of the modeled friction the resulting axial <strong>for</strong>ces<br />

over the HDD are plotted in graphs and presented in<br />

Figure 6 <strong>for</strong> the DN600 and DN1200 typical.<br />

The axial <strong>for</strong>ce at the upper bends <strong>for</strong> the DN600 typical<br />

is about 111% (1,1x) lower in case of friction compared<br />

<strong>to</strong> no friction. The axial <strong>for</strong>ce at the upper bends <strong>for</strong> the<br />

DN1200 typical is 1200% (12x) lower in case of friction<br />

compared <strong>to</strong> no friction. The <strong>for</strong>ce in the floor pipe<br />

increases <strong>for</strong> both typicals: about 29% <strong>for</strong> the DN600 and<br />

about 28% <strong>for</strong> the DN1200. The increase of <strong>for</strong>ce in the<br />

floor pipe is caused by the applied friction which<br />

increases the displacements of the <strong>to</strong>tal HDD and as a<br />

result reduces the <strong>for</strong>ces at the upper bends.<br />

5. Conclusions<br />

Based on the assessment of the proposed friction model and<br />

the calculations the following conclusions can be drawn:<br />

■ Neglecting friction in HDD’s is not realistic especially<br />

not <strong>for</strong> pipes with larger diameters.<br />

■ At an increase of diameter application of friction seems<br />

1<br />

PLE software is developed and distributed by EDS, Rijswijk, The Netherlands<br />

and is generally used <strong>for</strong> assessment of pipeline crossings according <strong>to</strong> the<br />

Dutch national pipeline code: NEN 3650 series.<br />

46 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


<strong>Gas</strong> pipelines<br />

Reports<br />

<strong>to</strong> progressively reduce the <strong>for</strong>ces on the critical parts<br />

of the HDD (the upper bends). For smaller diameters<br />

the difference between application or neglecting of<br />

friction is negligible.<br />

■ The proposed schematization is a practicable method<br />

<strong>to</strong> refine the soil friction based on existing theories.<br />

<strong>for</strong>ces significantly. To show the influence of the modeled friction (F) the resulting a<br />

<strong>for</strong>ces over the HDD are plotted in graphs and presented in Figure 6 <strong>for</strong> the DN600 a<br />

DN1200 typical.<br />

Figure 6: distribution of resulting axial <strong>for</strong>ce <strong>for</strong> DN600 and DN1200 typical<br />

In general it can be concluded that by applying friction in<br />

the proposed way will lead <strong>to</strong> more structural reliable<br />

pipeline section and can in some cases lead <strong>to</strong> prevention<br />

or limitation of mitigating measures such as expansion<br />

cushions or loops.<br />

To verify the proposed theoretical calculation model it<br />

is recommended <strong>to</strong> do further investigations by moni<strong>to</strong>ring<br />

on real-time HDD’s and observing if the noticed<br />

effects in this study are actually occurring. <br />

axial friction F = 0 N/m<br />

axial friction F = calculated<br />

references:<br />

[1] Stability of borehole during Horizontal Directional<br />

Drilling, Thomas Viehöfer et al.<br />

[2] Soil de<strong>for</strong>mations due <strong>to</strong> Horizontal Directional Drilling<br />

Pipeline Installation, G.M. Duyvestyn and M.A. Knight,<br />

Proceedings NORTH AMERICAN NO-DIG 9-12 April<br />

2000.<br />

[3] Experimental Investigation of Borehole and Surface<br />

Friction Coefficients During HDD Installations,<br />

G. El-Chazli et al., Proceedings NASTT NO-DIG 24-27<br />

April 2005.<br />

[4] Modeling the soil pipeline interaction during the pull<br />

back operation of horizontal directional drilling,<br />

J.P. Pruiksma and H.M.G. Kruse.<br />

[5] Dutch Standard NEN3650-1 + A1 Requirements <strong>for</strong><br />

pipeline systems part 1 General Quire 1 <strong>to</strong> 6,<br />

distributed by NNI, Delft, August 2006.<br />

[6] Tebodin report 42380.01-1931205 Berekenen van de<br />

wrijving voor leidingen gelegd in open ontgraving<br />

d.m.v. HDD techniek, Hengelo, November 2011.<br />

Soil friction, horizontal directional drillings, underground<br />

pipelines, expansion<br />

Soil friction modeling in HDD’s under operational conditions – new insights in existing theories 11<br />

axial friction F = 0 N/m<br />

axial friction F = calculated<br />

<strong>Gas</strong> <strong>for</strong> Energy Publication May 2012<br />

The axial <strong>for</strong>ce at the upper bends <strong>for</strong> the DN600 typical is about 111% (1,1x) lowe<br />

case Figure of friction 6. Distribution (F) compared of resulting <strong>to</strong> no friction axial (F=0). <strong>for</strong>ce The <strong>for</strong> DN600 axial <strong>for</strong>ce and at the upper bends<br />

the DN1200 DN1200 typical is typical. 1200% (12x) lower in case of friction (F) compared <strong>to</strong> no fric<br />

(F=0). The <strong>for</strong>ce value in the floor pipe increases <strong>for</strong> both typicals: about 29% <strong>for</strong><br />

DN600 and about 28% <strong>for</strong> the DN1200. The increase of <strong>for</strong>ce in the floor pipe is caus<br />

by the applied friction which increases displacements hindrance of the <strong>to</strong>tal HDD and<br />

a result reduces the <strong>for</strong>ces at the upper bends.<br />

5 Conclusions<br />

Based on the assessment of the proposed friction model and the calculations the<br />

following conclusions can be drawn:<br />

Author<br />

• Neglecting friction in HDD’s is not realistic especially not <strong>for</strong> pipes with larger<br />

Frigco Kwaaitaal<br />

diameters.<br />

• At an increase<br />

Engineering<br />

of diameter<br />

Manager<br />

application of friction seems <strong>to</strong> progressively reduce<br />

the <strong>for</strong>ces Tebodin on the critical Middle parts East Ltd. of the HDD (the upper bends). For smaller<br />

diameters Dubai the difference | United Arab between Emirates application or neglecting of friction is<br />

negligible. Phone: +971 4 45 42 870<br />

• The proposed E-mail: schematization fkwaaitaal@tebodinme.ae<br />

is a practicable method <strong>to</strong> refine the soil friction<br />

based on existing theories.<br />

Soil friction modeling in HDD’s under operational conditions – new insights in existing theories 12<br />

<strong>Gas</strong> <strong>for</strong> Energy Publication May 2012 Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 47


Reports<br />

LNG<br />

New opportunities <strong>for</strong> <strong>gas</strong><br />

through small scale LNG<br />

by Dr. W.P. Groenendijk<br />

There is a quiet revolution in the making. The application of LNG <strong>to</strong> replace conventional transport fuels in<br />

heavy transport can greatly reduce or completely eliminate sulphur, NOx, fine particles and CO 2 emissions and<br />

offers an excellent opportunity <strong>for</strong> improving the environmental footprint. It can be key in meeting the increasingly<br />

strict environmental requirements <strong>for</strong> the heavy transport sec<strong>to</strong>r, which are driven by stringent environmental<br />

restrictions regarding a wide range of emissions of conventional (maritime) fuels.<br />

1. Small-scale lng<br />

Developments in recent years may have been quiet but<br />

have been considerable. And they are expected <strong>to</strong> pick<br />

up the pace even more. LNG terminals all over Europe,<br />

typically designed <strong>to</strong> import LNG, have plans <strong>to</strong> invest in<br />

these new applications of LNG <strong>to</strong> facilitate further development<br />

of a small scale LNG market. At present more<br />

than 20 LNG import terminals connect the EU with the<br />

world <strong>gas</strong> market and a further 32 are under construction<br />

or being planned. The emergence of more and more of<br />

these terminals is now giving rise <strong>to</strong> this exciting new<br />

opportunity, usually referred <strong>to</strong> as Small Scale LNG. In<br />

fact, Small Scale LNG actually refers <strong>to</strong> two opportunities.<br />

1.1. LNG as a fuel <strong>for</strong> heavy transport<br />

The first opportunity involves the application of small<br />

scale LNG as a fuel in the heavy transport sec<strong>to</strong>r (shipping,<br />

trucking, rail, buses). This is rapidly rising on the<br />

agenda of policy makers and business (e.g., transporters,<br />

oil and <strong>gas</strong> suppliers, infrastructure opera<strong>to</strong>rs, ship owners<br />

and ship engine makers). A key driver is the increasingly<br />

strict regulation concerning emissions (SOx, NOx,<br />

CO2), especially <strong>for</strong> shipping. In the coming years interest<br />

will likely increase even further due <strong>to</strong> changing <strong>energy</strong><br />

policies aimed at reducing carbon footprint, as well as oil<br />

price development.<br />

The association of LNG terminal opera<strong>to</strong>rs in Europe,<br />

<strong>Gas</strong> LNG Europe (GLE), underlines the use of small scale<br />

LNG as a key solution <strong>to</strong> a cleaner transport sec<strong>to</strong>r, taking<br />

in<strong>to</strong> account potential environmental and other<br />

benefits, safety, and the EU targets <strong>for</strong> the reduction of<br />

emissions. This is particularly important as traditional, oil<br />

derived transport fuels have been no<strong>to</strong>riously difficult <strong>to</strong><br />

replace by cleaner fuels, especially in the heavy transport<br />

sec<strong>to</strong>r.<br />

1.2. ”Breaking bulk”<br />

The second opportunity involves the distribution of LNG<br />

from the EU main import terminals <strong>to</strong> smaller regional and<br />

local re<strong>gas</strong>ification terminals throughout the EU: breaking<br />

up bulk cargoes and delivering <strong>to</strong> smaller markets. This is<br />

the process of loading LNG from a large LNG terminal in<strong>to</strong><br />

smaller vessels carrying around 7.500 <strong>to</strong> 30 000 m3, trucks<br />

carrying some 50 m 3 and rail 500-1500 m3.<br />

The redistribution of LNG <strong>to</strong> smaller terminals has<br />

great potential <strong>to</strong> improve security of supply and market<br />

functioning in the EU and will allow areas that are not easily<br />

connected <strong>to</strong> the main pipelines systems <strong>to</strong> benefit<br />

from the availability of natural <strong>gas</strong>.<br />

2. Key Drivers<br />

The shipping industry carries more than 70% of global<br />

freight and more and more goods are transported<br />

between and around highly populated areas. In terms of<br />

fuel efficiency of moving freight, shipping is most efficient.<br />

However, shipping is also one of the most significant<br />

contribu<strong>to</strong>rs <strong>to</strong> local pollution due <strong>to</strong> the main fuel<br />

48 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


LNG<br />

Reports<br />

used <strong>to</strong>day. Heavy Fuel Oil (HFO) is a residual oil product<br />

and contains high amounts of sulphur oxides (SOx), nitrogen<br />

oxides (NOx) and particulate matter (PM). Around<br />

70% of these ship emissions occur within 400 km of land<br />

and directly affect air quality and global emissions. In<br />

response <strong>to</strong> these environmental concerns the International<br />

Maritime Organisation (IMO) enacted a revised<br />

Convention in 2008 <strong>for</strong> control of exhaust emissions from<br />

ships. The Convention places a global cap on SOx and<br />

NOx emissions from ship traffic between 2012 and 2025<br />

at the latest. For example, the global limit on SOx in<br />

marine fuels is 4.5%. Under the revised Convention, the<br />

global fuel sulphur content must be 3.5% by 2012 and<br />

0.5% in 2020. In certain areas where shipping trade volumes<br />

are high, even stricter SOx emissions apply; these<br />

are the so-called Sulphur Emission Controlled Areas<br />

(SECAs). The Baltics Sea and North Sea are included as<br />

designated SECAs. Starting from 1 July 2010 the fuel sulphur<br />

content <strong>for</strong> these areas must be below 1% and must<br />

be further reduced below 0.1% by 1 January 2015. For<br />

news builds, after 2016 in the ECA zones, NOx emissions<br />

will have <strong>to</strong> be reduced by almost 80% <strong>to</strong> meet the emissions<br />

constraints (Tier III).<br />

Next <strong>to</strong> IMO, the European Commission is also putting<br />

stricter standards in place. For example, EU Directive<br />

2005/33/EC is relevant <strong>to</strong> ships operating in Member<br />

States' terri<strong>to</strong>rial waters and provides <strong>for</strong>, e.g.:<br />

■ limiting <strong>to</strong> 1.5% the sulphur content of marine fuels<br />

used by passenger vessels on regular services <strong>to</strong> or<br />

from any port in the Union.<br />

■ limiting <strong>to</strong> 0.1% the sulphur content of marine fuels<br />

used by ships on inland waterways and at berth.<br />

Due <strong>to</strong> the introduction of more stringent regulation<br />

SECAS zones (Sulphur Emission Controlled Areas <strong>for</strong><br />

Ships), after 2015 ferries in the North Sea and Baltic Sea<br />

will no longer be able <strong>to</strong> run on heavy fuel oil. LNG seems<br />

<strong>to</strong> be an excellent replacement. In this case, the need of<br />

additional infrastructure is low because of the fixed<br />

routes. Although the technology is available, currently<br />

most LNG import terminals are not yet equipped <strong>to</strong> facilitate<br />

bunker fuel retail. Additional investment in secondary<br />

distribution and s<strong>to</strong>rages will be required.<br />

3. Commercially viable<br />

The high density of LNG is a big advantage of this fuel<br />

compared <strong>to</strong> compressed natural <strong>gas</strong> (CNG). This<br />

increases the driving range significantly: with one tank of<br />

fuel a road truck ran drive <strong>for</strong> around 800-1200 km. This<br />

makes LNG an excellent option <strong>for</strong> the heavy transport<br />

and shipping sec<strong>to</strong>r. Many other fac<strong>to</strong>rs also need <strong>to</strong> be<br />

taken in<strong>to</strong> account: fuel prices, bunker consumption,<br />

investment costs and payback period, the age distribution<br />

of ships and the number of ships and trucks, current<br />

and future regulations and so on. Close examination of<br />

these aspects indicates that small scale LNG is commercially<br />

viable:<br />

■ The potential demand is substantial. Many companies<br />

identify international shipping as a growth market <strong>for</strong><br />

<strong>gas</strong>, through using LNG as a bunker fuel <strong>for</strong> ferries,<br />

cargo ships and tankers. At the moment some 90,000<br />

vessels are used in the world fleet, they use around 280<br />

MT/a of petroleum fuels which represent a potential<br />

market <strong>for</strong> LNG as a shipping fuel of up <strong>to</strong> 315 million<br />

<strong>to</strong>nnes. This is 1.25 times the amount of the LNG production<br />

capacity <strong>to</strong>day.<br />

■ LNG prices are becoming attractive compared <strong>to</strong> other<br />

bunker fuels. Over the past 20 years price differentials<br />

between fuel oil, <strong>gas</strong>oil/diesel and LNG have changed<br />

significantly. In 1997 oil prices hovered around $20 per<br />

barrel (West Taxes Intermediate) and around $2.50 per<br />

MMBtu <strong>for</strong> Henry Hub natural <strong>gas</strong> in the US. Today,<br />

these are around $100 per barrel <strong>for</strong> oil and $5 per<br />

MMBtu <strong>for</strong> natural <strong>gas</strong>. These continuing widening differentials<br />

strongly indicate that switching fuels <strong>to</strong> LNG<br />

<strong>for</strong> ship owners may make economic sense.<br />

■ According <strong>to</strong> a recent study, the age of ships operating<br />

in the Baltic sea is fairly evenly distributed from new <strong>to</strong><br />

about 40 years old, meaning there is a continuous<br />

replacement of old vessels and that it will take about<br />

ten years <strong>to</strong> replace a quarter of the fleet.<br />

■ It is expected that <strong>to</strong>tal bunker demand <strong>for</strong> all fuels will<br />

grow by 20% <strong>to</strong> 2020 and 50% <strong>to</strong> 2030. Whereas the<br />

shipping industry will not be able <strong>to</strong> immediately convert<br />

all ships <strong>to</strong> run on LNG, new ships, publicly or privately<br />

owned, could be built <strong>to</strong> be able <strong>to</strong> run on LNG.<br />

The different options <strong>for</strong> ship owners <strong>to</strong> adapt their fleet<br />

<strong>to</strong> IMO regulation in 2015 in the Emissions Control Areas<br />

and in 2020 or 2025 in the world are installation of scrubbers,<br />

running on Diesel, running on LNG or run on other<br />

fuels (e.g. DME). The market might choose various solutions,<br />

however due <strong>to</strong> stricter regulations it is expected<br />

that LNG will get a substantial share. CERA estimates the<br />

size of the market <strong>for</strong> LNG as fuel <strong>for</strong> ships in 2030 as 65<br />

MTpa. Of course there are also challenges <strong>to</strong> overcome:<br />

extra investments <strong>for</strong> ship-owners (engine, tanks, pipes,<br />

safety measures), impact on operational costs, potential<br />

loss of commercial space leading <strong>to</strong> lower cargo capacity,<br />

etc. Short Sea Ships (an alternative <strong>to</strong> road haulage and a<br />

way <strong>to</strong> transport goods efficiently between ports within<br />

a region) and ships with fixed routes (e.g. ferries) seem at<br />

present the best candidates <strong>to</strong> be fuelled by LNG because<br />

the bunkering locations needed are fewer and they can<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 49


Reports<br />

LNG<br />

be gathered <strong>to</strong> big ports. For heavy trucks, competitiveness<br />

of LNG depends strongly on the fiscal regime. His<strong>to</strong>rical<br />

and current prices of diesel and LNG show that<br />

with a minimum critical size, LNG is competitive compared<br />

<strong>to</strong> diesel (including extra cost required <strong>to</strong> adapt the<br />

truck). A logical and economically viable path <strong>to</strong> develop<br />

this business could be <strong>to</strong> focus first on local fleets and<br />

subsequently on truck corridors across Europe.<br />

The development of small scale business <strong>for</strong> local<br />

re<strong>gas</strong>ification could be especially interesting in remote<br />

areas with insufficient network coverage, with low supply<br />

diversity, or with very low industrial density.<br />

4. Proven and safe technology<br />

Experience over more than 40 years shows an excellent<br />

safety record <strong>for</strong> LNG operations. LNG can be safely produced,<br />

transported and landed near the relevant markets.<br />

A number of countries has already gained considerable<br />

experience in using LNG as a transport fuel <strong>for</strong> heavy<br />

trucking and shipping. The technology is proven and the<br />

LNG distribution network continues <strong>to</strong> expand. There are<br />

plenty of examples around the world where small scale<br />

LNG is already applied successfully. For example in Norway,<br />

where the government is strongly promoting LNG<br />

as a ship fuel. Due <strong>to</strong> tendering conditions on emission<br />

reduction by Norwegian government, ferry services are<br />

operating on LNG. Already, some twenty ships fuelled by<br />

LNG are sailing in Norwegian waters. Globally, an increasing<br />

number of road trucks are using LNG as a fuel. For<br />

example in the United States, Australia, and in some<br />

countries in Europe. And not just <strong>for</strong> long-haul road<br />

transport - in some cities LNG is also used as fuel <strong>for</strong> public<br />

buses or garbage trucks. Due <strong>to</strong> its nature, LNG is ideal<br />

<strong>for</strong> powering road commercial fleets or trains and ships.<br />

Many countries with low pipeline network density<br />

use local distribution of LNG <strong>to</strong> efficiently supply their<br />

industries or local networks. A significant example is<br />

Spain, where LNG is being used also <strong>to</strong> supply some<br />

small and medium cities, not yet connected <strong>to</strong> the grid.<br />

The Spanish experience of transporting LNG tanks by<br />

truck is probably one of the biggest in the world, with<br />

more than 40.000 loads transported each year. In Japan<br />

remote areas are mostly supplied with LNG using railroad<br />

transport.<br />

Recently, in Europe the first export operation of<br />

reloading LNG in<strong>to</strong> a small LNG carrier has taken place at<br />

the Zeebrugge terminal in Belgium. With this first loading,<br />

the concept <strong>to</strong> load at large terminals has been<br />

proven in Europe and <strong>gas</strong> shipping specialist are convinced<br />

that the demand <strong>for</strong> small scale LNG will continue<br />

<strong>to</strong> increase as an environmentally superior alternative <strong>to</strong><br />

conventional marine fuels.<br />

5. Further work required on the<br />

policy framework<br />

The existing legislative framework does not yet take in<strong>to</strong><br />

account the benefits of Small Scale LNG. In particular, the<br />

current fiscal treatment of LNG does not acknowledge<br />

the superior environmental benefits of this fuel. At the<br />

moment the Commission is considering submitting a<br />

proposal <strong>to</strong> align the EU Directives with the IMO Convention.<br />

The proposal particularly focuses on a second stage<br />

of sulphur limit values, designation of additional SECAs,<br />

the possible use of economic instruments and alternative<br />

measures. An even wider revision is <strong>for</strong>eseen in 2013,<br />

when the European Commission will carry out a comprehensive<br />

review of the EU’s air quality strategy as part of<br />

the Roadmap 2050. Upcoming revisions in the framework<br />

of the CAFE program (Clean Air <strong>for</strong> Europe) will also<br />

include new fuels and new zones. The Commission also<br />

considers supporting the deployment of shore-based<br />

infrastructure <strong>for</strong> alternative fuels and bunker delivery<br />

logistics in the European Union. An exemption from the<br />

electricity tax as recently proposed by the Commission in<br />

its proposal <strong>for</strong> a revision of the Energy Taxation Directive<br />

2003/96/EC 11 can be a first incentive <strong>to</strong> this end. Also<br />

there is an important need of safety regulation, codes<br />

and standards <strong>for</strong> the development of this market. Safety<br />

standards are paramount and LNG opera<strong>to</strong>rs must ensure<br />

that the current safety standards must be applied <strong>to</strong> the<br />

new market of Small Scale LNG. The regula<strong>to</strong>ry framework<br />

<strong>for</strong> the development of a supply chain on Small<br />

Scale LNG is not yet fully defined. There is a wide divergence<br />

of laws and texts that could apply <strong>to</strong> a Small Scale<br />

Supply Chain development. More consistency and harmonization<br />

will it make easier <strong>for</strong> projects <strong>to</strong> come off the<br />

ground.<br />

6. The outlook <strong>for</strong> small-scale<br />

LNG is promising<br />

With rising fuel costs, in particular <strong>for</strong> oil derivatives, and<br />

<strong>to</strong>day's global interest in emission reduction, LNG is a<br />

promising alternative fuel <strong>for</strong> the shipping sec<strong>to</strong>r. Ship<br />

opera<strong>to</strong>rs in particular face economic pressure from fuel<br />

costs combined with impending regulations aimed at<br />

reducing exhaust <strong>gas</strong> emissions. For them, LNG could be<br />

an outstanding practical and beneficial solution. LNG as a<br />

fuel also has significant promise <strong>for</strong> heavy road transport<br />

and rail. Environmental and economic benefits and quiet<br />

operation are the incentives that will gain more and more<br />

prominence in the years <strong>to</strong> come.<br />

The development of this market needs significant<br />

investments on infrastructure and on converting the<br />

trucks or vessels. Players will be understandably reluctant<br />

50 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


LNG<br />

Reports<br />

<strong>to</strong> take risks <strong>to</strong> invest <strong>to</strong>o much be<strong>for</strong>e a certain critical<br />

mass is reached and be<strong>for</strong>e the legislative and fiscal<br />

framework is becoming clearer. Considerations regarding<br />

diversity of supply and market development will drive the<br />

development of local distribution of LNG <strong>to</strong> market areas<br />

that are not well connected <strong>to</strong> the main European grid.<br />

The distribution of LNG from main EU import terminals <strong>to</strong><br />

smaller regional and local terminals will improve security<br />

of supply and market functioning in the EU.<br />

Small-scale LNG has a sound business rationale.<br />

Importantly, capturing the opportunities related <strong>to</strong> small<br />

scale LNG will have significant benefits in various areas<br />

that are high on the European agenda <strong>for</strong> environment<br />

and <strong>energy</strong> policy. Securing these opportunities will<br />

require a regula<strong>to</strong>ry and fiscal framework that recognizes<br />

these benefits. <br />

Author<br />

Dr. W.P. Groenendijk<br />

VP Public Affairs & Regulation<br />

N.V. Nederlandse <strong>Gas</strong>unie<br />

Groningen | Netherlands<br />

Phone: +31 50 5212384<br />

E-mail: w.p.groenendijk@<strong>gas</strong>unie.nl<br />

diary<br />

""<br />

1st European Shale <strong>Gas</strong> Conference<br />

19.-20.6.2012, Warsaw, Poland<br />

www.digitalrefining.com<br />

""<br />

20 th European Biomass Conference & Expo<br />

18.-22.6.2012, Milan, Italy<br />

E-Mail: dominik.rutz@wip-munich.de<br />

""<br />

EFG – European Forum <strong>Gas</strong> 2012<br />

20.6.2012, Dresden, Germany<br />

www.dvgw.de/en/english-pages/natural-<strong>gas</strong>/european-<strong>for</strong>um-<strong>gas</strong><br />

""<br />

Neftegaz 2012<br />

25.-29.6.2012, Moskow, Russia<br />

""<br />

Gat 2012<br />

25.-26.9.2012, Dresden, Germany<br />

www.gat-dvgw.de<br />

""<br />

Kioge<br />

2.-5.10. 2012, Almaty, Kassachstan<br />

www.kioge.com<br />

""<br />

<strong>Gas</strong>tech 2012<br />

8.-11.10.2012, London, UK<br />

www.<strong>gas</strong>tech.co.uk<br />

""<br />

oldenburger <strong>gas</strong>tage 2012<br />

27.-29.11.2012, Oldenburg, Germany<br />

www.oldenburger-<strong>gas</strong>tage.de<br />

""<br />

Renexpo Austria<br />

29.11 – 1.12.2012, Salzburg, Austria<br />

www.renexpo-austria.at<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 51


Reports<br />

Energy supply<br />

The grid as the basis <strong>for</strong> the<br />

<strong>energy</strong> turnaround<br />

by Stephan Kamphues<br />

Will it again come round <strong>to</strong> getting out of the nuclear power phase-out already decided upon? This is something<br />

that cannot be dismissed looking at the actual stage reached in the <strong>energy</strong> turnaround process. What has become<br />

of the initial euphoria with which the German government suggested that opting out of nuclear <strong>energy</strong> would be<br />

possible without any major problems? The question is whether the government can still meet its own targets of<br />

decommissioning the last nuclear plant in 2022 and almost fully changing over <strong>to</strong> renewable energies until 2050.<br />

At the moment, it is not easy <strong>to</strong> answer this question. But one thing is clear: the <strong>energy</strong> turnaround is not going<br />

smoothly.<br />

"The chief <strong>energy</strong> turnaround problem is that its serious effects are either not taken seriously, are dramatized or<br />

are simply denied.“ Clear words indeed from Matthias Kurth, <strong>for</strong>mer President of the Federal Network Agency, on<br />

practical implementation of the <strong>energy</strong> turnaround (in the FAZ dated 16.03.2012). The <strong>energy</strong> turnaround –<br />

which is actually synonymous with 16 minor <strong>energy</strong> turnarounds in the German federal states – will fail if it does<br />

not achieve that momentum over the next few years which it should in theory.<br />

1. Not in my backyard<br />

Everybody is basically in favour of the <strong>energy</strong> turnaround<br />

but only <strong>to</strong> the extent that it does not affect them personally.<br />

Who would really want a high-voltage power line in<br />

front of his/her house or a pipeline in the garden? And this is<br />

also the way the various players in the <strong>energy</strong> turnaround<br />

business look at things. For instance, the federal states think<br />

that the central government should assume the costs of fiscal<br />

funding. On the other hand, some in the German government<br />

demand that the states commit themselves more<br />

and take some action on their own. It is said that these<br />

states need <strong>to</strong> do much more <strong>for</strong> the <strong>energy</strong> turnaround.<br />

After all, a host of concrete steps, such as pipeline installation<br />

are the responsibility of the states – something which is<br />

often <strong>for</strong>gotten. The <strong>energy</strong> industry, in turn, complains<br />

about a lack of planning security, far-from-clear objectives<br />

of the German government and a lack of investment incentives.<br />

And <strong>to</strong> cap it all, lots of people want their voice <strong>to</strong> be<br />

heard in matters of approval procedures <strong>for</strong> several thousand<br />

kilometres of power line routes and <strong>gas</strong> pipelines.<br />

2. No <strong>energy</strong> turnaround without<br />

grid development<br />

There are hurdles enough in implementing the <strong>energy</strong><br />

turnaround and just as many persons with responsibility<br />

and without responsibility, it seems. For the <strong>energy</strong> turnaround<br />

<strong>to</strong> finally become a success s<strong>to</strong>ry, what one currently<br />

needs is a clearly defined goal, a firm concept, capital<br />

and a concentrated <strong>for</strong>m of management. But one<br />

thing is required above everything else: real progress in<br />

developing the <strong>energy</strong> power grids.<br />

One aspect that everyone seems <strong>to</strong> agree on is that<br />

the lack of progress in power grid development represents<br />

the biggest problem <strong>for</strong> the success of the <strong>energy</strong><br />

turnaround. But one elementary aspect has been <strong>for</strong>gotten<br />

in all the discussions, i.e. without money there will be<br />

no grid investment. After all, pipes, power lines, transit<br />

points, control systems, computer technology and the<br />

associated personnel deployments must all be paid <strong>for</strong>.<br />

Viewed against the background of the current regula<strong>to</strong>ry<br />

framework unilaterally laid out <strong>to</strong> lower costs, the question<br />

emerges: is it actually worthwhile building new <strong>gas</strong><br />

grids? The answer <strong>to</strong>day is no. Then it comes as no surprise<br />

when grid opera<strong>to</strong>rs are rather reticent about specifying<br />

concrete development projects. Incentives need <strong>to</strong><br />

be created here and <strong>gas</strong> grids need <strong>to</strong> become more<br />

attractive as an investment <strong>for</strong>m.<br />

In view of its geographical position in the European<br />

<strong>gas</strong> market, Germany has a prime transit role <strong>to</strong> play in<br />

both the east-west and north-south directions. The latter<br />

direction is the most important one <strong>to</strong>day in Germany.<br />

After all, more <strong>gas</strong> will soon be arriving from the Nord<br />

Stream pipeline in the north of the country making it<br />

52 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Energy supply<br />

Reports<br />

more urgent than ever <strong>to</strong> develop the grid. This fact is<br />

also the reasoning behind developing a central <strong>gas</strong> trading<br />

centre. That is why a considerable number of adjoining<br />

states want Germany <strong>to</strong> appreciably develop its crossborder<br />

<strong>gas</strong> transportation capacities.<br />

In terms of power grid stability it has again been confirmed<br />

that <strong>gas</strong> power plants ideally complement renewable<br />

energies. It will there<strong>for</strong>e be increasingly necessary <strong>to</strong><br />

construct more of them. They are the only plants which<br />

can be quickly run up <strong>to</strong> stabilize the power grid. It has also<br />

become clear that not only the construction of new <strong>gas</strong><br />

power plants makes it necessary <strong>to</strong> create transportation<br />

capacities but also that the capacities <strong>for</strong> existing power<br />

plants need <strong>to</strong> be examined against the backdrop of<br />

changed economic requirements. The same applies <strong>to</strong> the<br />

matter of the <strong>gas</strong> s<strong>to</strong>rage facilities. Although the tanks were<br />

70% filled even after the long cold spell in February, they<br />

could not be fully used <strong>to</strong> resolve the bottlenecks given<br />

that not as much could be transported away as had arisen<br />

in the tanks. The <strong>to</strong>tal discharge capacities of the tanks<br />

exceeds the current level of transportation capacities.<br />

There is a drawback with renewables – they can only<br />

be s<strong>to</strong>red <strong>to</strong> an extremely limited extent. Despite considerable<br />

wind being available over the North and Baltic<br />

Seas a lot of <strong>energy</strong> is, of course, produced but very little<br />

of it gets <strong>to</strong> the cus<strong>to</strong>mer. Thus the <strong>gas</strong> grid - on account<br />

of its s<strong>to</strong>rage capacity - will become a decisive backup<br />

partner <strong>for</strong> renewable energies.<br />

3. <strong>Gas</strong> trading is a seasonal<br />

busine ss<br />

The fact that the <strong>gas</strong> market is very much seasonally<br />

affected and that the entire demand <strong>for</strong> transportation<br />

capacities cannot be met at the moment is a truism<br />

which was more than endorsed this February. Bottlenecks<br />

become very noticeable when there are no <strong>gas</strong><br />

flows from supply sources, when not enough natural <strong>gas</strong><br />

can be transported from the natural <strong>gas</strong> tanks or when<br />

capacities <strong>for</strong> system-relevant <strong>gas</strong> power plants are not<br />

available. There is a considerable need <strong>to</strong> act here. Priorities<br />

need <strong>to</strong> be set <strong>for</strong> grid development and centrestage<br />

should be given <strong>to</strong> security of supplies. The <strong>gas</strong> grid<br />

development plan must give priority <strong>to</strong> new <strong>gas</strong> power<br />

plants when expanding transportation capacities. This, of<br />

course, requires substantial investments <strong>for</strong> which there is<br />

no interest at the moment.<br />

4. The rules of the game have not<br />

been thought through<br />

Yet, grid development is not the only requirement <strong>for</strong> a<br />

long-term, assured supply of natural <strong>gas</strong>. The existing<br />

standards & codes need <strong>to</strong> be adapted in view of the liberalization<br />

of the <strong>energy</strong> market and the national <strong>energy</strong><br />

turnaround. The <strong>gas</strong> market is in the throes of change.<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 53


Reports<br />

Energy supply<br />

5. No <strong>energy</strong> turnaround<br />

from the drawing<br />

board<br />

The <strong>for</strong>mer rules are no longer valid and new ones are still<br />

not fully developed – which the strained <strong>gas</strong> supply situation<br />

clearly brought <strong>to</strong> light at the beginning of February.<br />

The separation of trade and transportation has meant<br />

that neither is able, on its own, <strong>to</strong> guarantee security of<br />

supplies. This does not inevitably mean that an integrated<br />

world is better than a liberalized one. However,<br />

the liberalized world needs <strong>to</strong> be designed on the basis<br />

of additional regulations <strong>for</strong> it <strong>to</strong> properly function. The<br />

German problem is that the political system has simply<br />

<strong>for</strong>gotten that we need a coherent regulation system in<br />

Germany <strong>to</strong> deal with a completely new economic framework<br />

structure. The current regulations and standards<br />

have not been thought through and it is often <strong>for</strong>gotten<br />

that Germany is not simply an island.<br />

That is why the European Network of Transmission<br />

System Opera<strong>to</strong>rs <strong>for</strong> <strong>Gas</strong> (ENTSOG) and the Agency <strong>for</strong><br />

Cooperation of the Energy Regula<strong>to</strong>rs (ACER) are drafting<br />

joint rules <strong>for</strong> the <strong>energy</strong> market which will then be given<br />

a legal status principally under the comi<strong>to</strong>logy procedure.<br />

These standards & codes will have a pronounced<br />

impact on many of the conditions <strong>for</strong> European <strong>gas</strong> transportation<br />

and are intended <strong>to</strong> strengthen the security of<br />

supplies in Europe. However, in this matter, <strong>to</strong>o, of harmonizing<br />

European regulations not everyone seems <strong>to</strong><br />

agree on what is meant by harmonized regulations and<br />

on their scope of validity.<br />

To get back <strong>to</strong> the initial question, there<br />

will be no getting out of the nuclear<br />

power phase-out already decided upon.<br />

Even so <strong>for</strong> the <strong>energy</strong> turnaround <strong>to</strong> be<br />

effective, more is urgently needed than<br />

simply proclaiming further-reaching<br />

objectives. In fact, the need in the future<br />

is one of continually moni<strong>to</strong>ring everchanging<br />

economic, ecological, technical<br />

and social requirements. It is a matter<br />

of being able <strong>to</strong> flexibly react <strong>to</strong> fresh<br />

challenges – there is no such thing as an<br />

<strong>energy</strong> turnaround designed on the<br />

drawing board. In reality, the "<strong>energy</strong><br />

turnaround" is a mammoth project<br />

which will bring about extensive modifications<br />

– not only – in the development<br />

of grids.<br />

There still appears <strong>to</strong> be no exact definition<br />

of the path <strong>to</strong> ensure <strong>gas</strong> supplies –<br />

whether at the European or national level. From the German<br />

perspective, a firm concept developed on the political<br />

front and involving planning security in the power<br />

industry would be very helpful. Then other interested<br />

parties might come <strong>for</strong>ward <strong>to</strong> invest in grid development.<br />

At the European level, the many different opinions<br />

prevailing and complexity of subjects will give rise <strong>to</strong><br />

non-complex regulations making it possible <strong>for</strong> <strong>gas</strong> <strong>to</strong> be<br />

transported across borders as envisaged by the European<br />

Single Market.<br />

<br />

Author<br />

Stephan Kamphues<br />

Chief Executive Officer<br />

Open Grid Europe GmbH<br />

Essen | Germany<br />

Phone: +49 201 3642-0<br />

E-mail: info@open-grid-europe.com<br />

54 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


EFG 2012<br />

Standardisation <strong>for</strong> the<br />

<strong>gas</strong> sec<strong>to</strong>r: Is it worth it?<br />

At the European Forum <strong>Gas</strong> – EFG 2012 – organized on June<br />

20th, 2012 in the heart of Dresden company managers, the EU<br />

Commission, <strong>gas</strong> experts and associations involved in standardisation<br />

will verify that standardisation and <strong>gas</strong> technical<br />

harmonisation has indeed a high value <strong>for</strong> industries and also<br />

<strong>for</strong> the involved experts and companies.<br />

organized by<br />

hosted by<br />

Conference Location:<br />

Steigenberger Hotel de Saxe<br />

Neumarkt 9<br />

01067 Dresden<br />

Contact:<br />

DVGW e.V.<br />

Caroline Ohlmeyer<br />

E-Mail: ohlmeyer@dvgw.de<br />

Phone: +49 228 9188-734<br />

www.marcogaz.org | www.gerg.eu | www.european-<strong>for</strong>um-<strong>gas</strong>.com


Reports<br />

Asset management<br />

Asset management demands<br />

in regulated markets<br />

by Jens Focke<br />

Based on existing geospatial and operational data all technical business processes can be supported. Main focus<br />

should have the business support of the Integrity Management process. A Pipeline Management System may<br />

allow opera<strong>to</strong>rs <strong>to</strong> access single features by analyzing results from In-Line Inspection activities and manage<br />

related activities by using a complete asset database. Extended analysis can be done by comparing and evaluating<br />

technical parameters from different pipeline sections.<br />

The Asset Service of an opera<strong>to</strong>r is obligated <strong>to</strong> report in<br />

internal and external audits naming moni<strong>to</strong>ring- and rehabilitation-activities<br />

by proving local urgencies and risks. The<br />

Asset Management is responsible <strong>for</strong> costs and strategic use<br />

of the assets in the future and will have a critical look <strong>for</strong> the<br />

local cost-benefit situation <strong>to</strong> invest in existing exit- and<br />

entry points, construction of new pipelines, changed operation<br />

or possible demolition of pipeline sections.<br />

The entire process, beginning with data acquisition, dataand<br />

system-integration, assessment of local features and<br />

continuous risk- and conditions-assessments will allow <strong>to</strong><br />

plan future activities by building up a company`s integrity<br />

management plan. Input, as well as output in<strong>for</strong>mation<br />

needs <strong>to</strong> be accessible <strong>for</strong> several departments inside the<br />

company as well as <strong>for</strong> remote crews in the field. A lean technical<br />

IT-infrastructure will be the significant success fac<strong>to</strong>r <strong>for</strong><br />

future operations and has <strong>to</strong> be established on state of the<br />

art technology.<br />

Based on several implemented GIS, PIMS and maintenance<br />

systems in central European pipeline companies in<br />

the <strong>gas</strong>- and oil-industry, the article will explain project<br />

needs and implementation concepts <strong>to</strong> build up a lean and<br />

effective pipeline management. This will be the baseline <strong>to</strong><br />

support all technical business processes, including construction-,<br />

moni<strong>to</strong>ring-, assessment- and maintenance issues.<br />

1. Needs <strong>to</strong> control moni<strong>to</strong>ring<br />

and maintenance activities<br />

Why is reporting a big challenge? The question is simple<br />

– the answer sounds unders<strong>to</strong>od and reasonable, but<br />

reality looks different.<br />

Based on larger damages of infrastructure during the<br />

last decade the following questions have come up: Why a<br />

single damage has happened and who has been responsible<br />

– who has been the initia<strong>to</strong>r? Of course, in very few<br />

cases the reasons remain without answers, but the discussion<br />

around the event, the actions taken, the public<br />

doubts and the media interest could have been shortened<br />

in case a structured approach <strong>to</strong> get access on all<br />

relevant in<strong>for</strong>mation would had been given in shortest<br />

time. Everybody knowing about questions from the prosecution<br />

authority on site is aware of the embarrassment<br />

in case in<strong>for</strong>mation is not accessible or available.<br />

Operating a pipeline is affected by many processes<br />

and actions. Optimizing the rehabilitation and maintenance<br />

strategy of pipelines or facilities is the primary goal<br />

of pipeline opera<strong>to</strong>rs. The strategic use of pipelines is as<br />

important as the risk management activities. Capturing<br />

and answering dig requests are part of the daily work of a<br />

pipeline opera<strong>to</strong>r.<br />

Tasks like planning of pipeline rehabilitation and maintenance<br />

or dig requests will be supported using software<br />

applications. It is possible <strong>to</strong> identify needs of actions by<br />

looking at financial ratios in the context of an efficiency<br />

analysis and by looking at technical data using a technical<br />

condition analysis. Financial ratios will be calculated on<br />

the basis of cost development <strong>for</strong> maintenance and<br />

repair on pipelines and facilities compared <strong>to</strong> their actual<br />

maximum flow rate, age and other parameters. Technical<br />

indica<strong>to</strong>rs may show the condition of facilities and pipelines.<br />

Parameters will be deduced from a variety of data<br />

that might be classified as follows:<br />

■ Basic technical data: age, material, casing, coating, service<br />

life …<br />

56 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Asset management<br />

Reports<br />

■ Inspections: CP-data, ILI-data, records on maintenance<br />

and repair …<br />

■ Incidences: leaks, third-party damage, incidences in<br />

facilities …<br />

■ Operational data: stress due <strong>to</strong> external influences,<br />

wear, operations mode of facilities …<br />

Client connects via browser<br />

Most pipeline opera<strong>to</strong>rs have collected large amounts of<br />

the necessary data in geographic in<strong>for</strong>mation systems<br />

(GIS) or commercial systems (ERP). Data supporting operational<br />

issues like dig-requests, maintenance or rehabilitation<br />

activities may be collected in an additional database<br />

partition. The benefits <strong>to</strong> use ORACLE <strong>for</strong> data administration<br />

are the reasons below:<br />

■ Integrating Oracle as external database in<strong>to</strong> a GIS.<br />

Objects from the Oracle database will be visible and<br />

accessible in the GIS.<br />

■ Maximum independence from cus<strong>to</strong>mers IT in use<br />

allows external access via an internet browser,<br />

■ Scalable access by external and time-limited co-workers<br />

on a centralized IT-infrastructure with on-line access<br />

A web application offers the opportunity <strong>to</strong> integrate<br />

several components in a very flexible way. This supports<br />

an implementation that fits the users’ needs. A map component<br />

combines alphanumeric and geographic data. At<br />

the same time the presentation and update of data will<br />

be possible. The in<strong>for</strong>mation is s<strong>to</strong>red in the Oracle database<br />

and is also visible in the GIS. So users of different<br />

applications are able <strong>to</strong> access the data.<br />

Figure 1.<br />

Info access <strong>for</strong> pipeline management.<br />

activity tracking and process control<br />

asset synchronization<br />

Smallworld GIS<br />

The challenge <strong>to</strong> build up an on-line pipeline management<br />

system has <strong>to</strong> follow some main <strong>to</strong>pics:<br />

■ Asset administration of line-oriented pipeline features<br />

and data,<br />

■ Revision save archiving of moni<strong>to</strong>ring and maintenance<br />

actions,<br />

■ Geographic correlation of asset data and measurement<br />

values,<br />

Based on these <strong>to</strong>pics reporting and in<strong>for</strong>mation access <strong>for</strong><br />

people working in a central offices, at external service companies,<br />

in the field and on construction sites are essential <strong>to</strong><br />

fulfil management expectations <strong>for</strong> two main reasons:<br />

■ Budget estimation based on scheduled, done and<br />

planed activities along the pipeline,<br />

■ Direct access <strong>to</strong> technical condition, activities and status<br />

of assets in case of damage.<br />

Figure 2.<br />

User interface <strong>for</strong> activity tracking & process control.<br />

For these simple reasons a high degree of integration is<br />

needed and a lean access from hardware independent<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 57


Reports<br />

Asset management<br />

Smallworld GIS<br />

Back Office<br />

Smallworld Global<br />

Transmission Office<br />

Front Office<br />

Data Loader<br />

Asset & Map Viewer<br />

Survey Points Manager<br />

Asset Management<br />

Spatial Object Manager<br />

Task Scheduling<br />

import data e.g.<br />

maps, survey data,<br />

assets<br />

DMS Connec<strong>to</strong>r<br />

Reporting & Plotting<br />

DMS<br />

Reporting & Plotting<br />

export data e.g.<br />

daily reports, alignment<br />

sheets, pipe<br />

books<br />

Smallworld VMDS<br />

assets, documents,<br />

base map<br />

Oracle<br />

assets, documents,<br />

reports<br />

Figure 3. System architecture with database units <strong>for</strong> pipeline management.<br />

infrastructure is a must. The “commercial business world”<br />

as well as dispatchers has already implemented “Digital<br />

Cockpits” <strong>to</strong> allow real-time control of in<strong>for</strong>mation as it is<br />

needed <strong>for</strong> activities along critical infrastructures like<br />

pipelines and stations as well.<br />

Figure 2 shows of proven system architecture and<br />

describes the data interaction and access modalities via<br />

the internet.<br />

2. System technology<br />

Nowadays there should be no secret about the needed<br />

functionalities and capabilities of an enterprise-wide<br />

technical IT-environment including a Geographic In<strong>for</strong>mation<br />

System (GIS), a Document Management System<br />

(DMS) and a commercial system, implemented by ERPtechnology,<br />

like e.g. SAP. But the best s<strong>to</strong>ry has not<br />

reached its end, when acceptance at local crews delivering<br />

initial in<strong>for</strong>mation from the field is not given or not<br />

possible. This has simple reasons:<br />

■ Access on ERP and GIS-technology in the field is only<br />

implemented on a data view and often not accepted<br />

by process oriented crew members,<br />

■ IT-security limitation allows no external access <strong>to</strong> a central<br />

database environment of the asset owner,<br />

There<strong>for</strong>e the internet access is a feasible option knowing<br />

that net coverage is not given everywhere, but on station<br />

and populated areas with mobile telephone services it is<br />

already working with increasing per<strong>for</strong>mance.<br />

3. Database requirements<br />

In all IT environments several databases has been implemented<br />

based on given data and ad-hoc required functionality.<br />

All known experiences always need the following<br />

key deliveries:<br />

■ Application layer: Nowadays GIS-technology with applicable<br />

database descriptions <strong>for</strong> the pipeline industry<br />

may deliver an application layer, which is proven by the<br />

Pipeline Open Database Standard (PODS). The database<br />

reservoir has <strong>to</strong> be a technical database with geospatial<br />

access and capabilities <strong>for</strong> data structuring in different<br />

manners, e.g. POF-standard <strong>for</strong> description of in-line–<br />

inspection data,<br />

■ Chainage: pipeline opera<strong>to</strong>rs are working “line ori-<br />

58 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Asset management<br />

Reports<br />

ented”, knowing about distances from reference points<br />

<strong>to</strong> locate features and assets,<br />

■ Alignment functionalities: measurement data from ILIruns<br />

as well as CP-measurements need <strong>to</strong> be correlated<br />

<strong>to</strong> the pipeline route <strong>to</strong> prepare further spatial analysis<br />

and comparisons,<br />

■ Dynamic segmentation: preparations <strong>for</strong> risk- and/or<br />

condition assessments need functionalities <strong>to</strong> structure<br />

data in a manner that small artificial section can be<br />

generated,<br />

■ Interfaces: during survey and measurement activities<br />

data in several geometric <strong>for</strong>mats and alphanumeric<br />

data needed <strong>to</strong> be included in the application layer. By<br />

standard interfaces covering all CAD-<strong>for</strong>mats or data are<br />

.csv-readable. Beside data interfaces an increasing<br />

request <strong>for</strong> usage of map services from the internet by<br />

WMF/WFS is given <strong>to</strong> use <strong>to</strong>pographic data from Google-<br />

Maps, Open Street Map or other data sources. This will<br />

heavily increase the acceptance of the used technology<br />

on the operation side and in dispatching centres,<br />

■ Schematic’s: crew members on stations and from operation<br />

departments are much more familiar with the<br />

orthogonal representation of the pipeline routes and<br />

station network. This “geometric world” has <strong>to</strong> be part<br />

of the spatial database descriptions and should be correlated<br />

with asset from geography and alphanumeric<br />

database tables.<br />

and <strong>for</strong> the Asset Management, arguing <strong>for</strong> investment <strong>to</strong><br />

owners and shareholders. Contradictions and delays in<br />

in<strong>for</strong>mation are not acceptable anymore and internet<br />

based process control and activity tracking <strong>to</strong>ols will<br />

become the IT-<strong>to</strong>olkit <strong>to</strong> manage technical operations.<br />

Nevertheless s<strong>to</strong>ck-based companies are highly motivated<br />

<strong>to</strong> avoid negative press on damages and failures by<br />

not been able <strong>to</strong> prove a working integrity management<br />

<strong>to</strong> avoid legal affairs and public speculation. <br />

Author<br />

Jens Focke<br />

GEOMAGIC GmbH<br />

Leipzig | Germany<br />

Phone: +49 341 7111 700<br />

E-mail: jens.focke@geomagic.de<br />

The given database requirements are essential <strong>to</strong> build<br />

up a lean internet-based in<strong>for</strong>mation infrastructure. In<br />

case functionality, data and analytics are separated, integration<br />

becomes significantly more difficult and acceptance<br />

of employees is <strong>to</strong>ugh <strong>to</strong> achieve. Even the commercial<br />

invest is increasing, because of more system<br />

interaction by complex bidirectional interfaces.<br />

4. Conclusion<br />

During the past ten years, companies all over the world<br />

have been investing more in commercial IT and less in<br />

technical IT-infrastructure. The need <strong>for</strong> better, more actual<br />

and reliable in<strong>for</strong>mation in time generates need <strong>for</strong> actions:<br />

■ In case of damage all in<strong>for</strong>mation need <strong>to</strong> be in place<br />

and accessible in time. This includes all activities<br />

planned, done, scheduled or postponed,<br />

■ In case of budgeting at years end all commercial invests<br />

in assets based on moni<strong>to</strong>ring, maintenance and<br />

inspection activities need <strong>to</strong> be in place without contradiction.<br />

visit us at our website:<br />

www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com<br />

The liberalised market requires activities and reporting<br />

issues from the Asset Service <strong>for</strong> the pipeline operation<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 59


Reports<br />

Natural <strong>gas</strong> vehicles<br />

Influence of compressor oil from<br />

natural <strong>gas</strong> filling stations on<br />

the operation of CNG vehicles<br />

by Hans-Jürgen Schollmeyer and Manfred Hoppe<br />

E.ON Ruhr<strong>gas</strong> has carried out tests on an engine test bed <strong>to</strong> determine the extent <strong>to</strong> which the <strong>gas</strong> supply system<br />

in natural <strong>gas</strong> vehicles will <strong>to</strong>lerate oil entrained in the compressed natural <strong>gas</strong> (CNG). This article discusses<br />

the results. The tests have shown that the potential level of oil ingress from a CNG filling station will not normally<br />

cause any problems during driving operation, provided that the compressor is operated within its design<br />

parameters and wear and maintenance levels are acceptable. Under the test conditions, which had been<br />

adapted <strong>to</strong> operating conditions on the road, about 90 per cent of the added oil burned almost completely<br />

inside the engine. About 10 per cent of the oil collected on supply system components as a liquid without, however,<br />

<strong>for</strong>ming any solid or wax-like deposits that could cause malfunctioning.<br />

The tests carried out as part of the EU's "InGAS" project were also aimed at defining a realistic and meaningful<br />

limit <strong>for</strong> compressor oil levels in natural <strong>gas</strong> used as a vehicle fuel <strong>for</strong> a national or international standard. Given<br />

the findings of the tests, it is proposed <strong>to</strong> define a maximum content which is above the level normally found<br />

during measurements at CNG filling stations but below the level selected <strong>for</strong> these tests.<br />

This level could be 40-50 mg oil /kg natural <strong>gas</strong> .<br />

1. Introduction<br />

The use of natural <strong>gas</strong> as a mo<strong>to</strong>r vehicle fuel is becoming<br />

increasingly important. This positive development is<br />

chiefly due <strong>to</strong> the more and more attractive range of<br />

vehicles available and the continuous development of<br />

filling station infrastructure. In Germany, some 900 filling<br />

stations were available <strong>for</strong> the 90,000 or so natural <strong>gas</strong><br />

vehicles on the roads at the beginning of 2011 (Figure 1).<br />

Compressors <strong>to</strong> raise the pressure of natural <strong>gas</strong> from<br />

the public grid <strong>to</strong> about 200 bar are the central components<br />

of natural <strong>gas</strong> filling stations. About 15% of the<br />

compressors used are dry-running or oil-free reciprocating<br />

compressors. Most of the compressors are oil-lubricated<br />

crosshead and shaft pis<strong>to</strong>n units or hydraulic-powered<br />

linear compressors. With these units, a slight entrainment<br />

of oil in<strong>to</strong> the compressed natural <strong>gas</strong> and on <strong>to</strong> the<br />

vehicle is unavoidable. It is suspected that this oil <strong>for</strong>ms<br />

deposits on the <strong>gas</strong> system of CNG vehicles, especially on<br />

the injec<strong>to</strong>rs, and may cause malfunctions. However,<br />

experience shows that problems with oil in the <strong>gas</strong> sys-<br />

tem rarely occur and are not <strong>to</strong> be expected if the filling<br />

station functions correctly and is properly maintained. To<br />

date, no in<strong>for</strong>mation is available on the acceptable concentration<br />

of oil in CNG used as a vehicle fuel [1].<br />

As a result of the lack of background in<strong>for</strong>mation,<br />

there are also no specific regulations concerning admissible<br />

oil concentrations in CNG. Some standards do give<br />

recommendations (e.g. 70 – 200 mg/kg in ISO / TR<br />

15403-2 or 10 – 80 mg/kg in SAE J 1616) [2, 3, 4, 5]. DIN<br />

51624, the German standard <strong>for</strong> natural <strong>gas</strong> as mo<strong>to</strong>r fuel<br />

which has been in <strong>for</strong>ce since 2009, also <strong>for</strong>esees the possibility<br />

of a limit <strong>for</strong> compressor oil and particulate matter<br />

concentrations, but limits have not yet been laid down. In<br />

the current version of the standard, there is only a note <strong>to</strong><br />

the effect that oil residues and particulate <strong>for</strong>eign matter<br />

in natural <strong>gas</strong> may lead <strong>to</strong> malfunctions in vehicle operation<br />

and that the entrainment of such substances in<strong>to</strong> the<br />

natural <strong>gas</strong> must be minimized [1]. A specific limit is <strong>to</strong> be<br />

included in the existing standard as soon as a suitable<br />

measurement method is available <strong>for</strong> determining contaminant<br />

concentrations. The studies described in this<br />

60 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Natural <strong>gas</strong> vehicles<br />

Reports<br />

Figure 1. Development in numbers of natural <strong>gas</strong> vehicles<br />

and filling stations in Germany.<br />

Figure 2. Theoretical maximum oil vapour content in<br />

compressed methane at various pressures and<br />

temperatures(1 ppm wt = 1 mg oil / kg natural <strong>gas</strong> ).<br />

article are intended <strong>to</strong> contribute <strong>to</strong> the selection of a<br />

realistic and meaningful limit <strong>for</strong> inclusion in the standard.<br />

The tests carried out by E.ON Ruhr<strong>gas</strong> AG in Altenessen<br />

received support as part of the European Union<br />

InGAS (Integrated <strong>Gas</strong> <strong>Power</strong>train) project within programme<br />

FP7.<br />

2. Entrainment of compressor oil<br />

at natural <strong>gas</strong> filling stations<br />

Compressor oil entrained in<strong>to</strong> natural <strong>gas</strong> at filling stations<br />

may theoretically be present in three different <strong>for</strong>ms<br />

– as an aerosol (i.e. fine droplets distributed in the <strong>gas</strong>), as<br />

a vapour or as a substance dissolved in the <strong>gas</strong> (at very<br />

high pressures). The quantity of oil dissolved in natural<br />

<strong>gas</strong> depends on a number of fac<strong>to</strong>rs including the <strong>gas</strong><br />

type, pressure and temperature as well as the type of oil<br />

concerned.<br />

The droplet size and dwell time at a specific pressure<br />

also play a certain role [6].. Depending on the pressure<br />

and temperature, droplets may evaporate or dissolve in<br />

the natural <strong>gas</strong>. If the pressure is reduced, oil vapour may<br />

also condense (retrograde condensation). This means<br />

that the oil dissolved in the natural <strong>gas</strong> may return either<br />

in whole or in part <strong>to</strong> the liquid state during pressure<br />

reduction in the pressure regula<strong>to</strong>r installed on the vehicle.<br />

Only these liquid oil fractions could cause malfunctions<br />

of the pressure regula<strong>to</strong>r or injec<strong>to</strong>rs of CNG vehicles<br />

in the long term.<br />

To date, compressor oil concentrations of between<br />

5 mg oil / kg natural <strong>gas</strong> and about 50 mg oil / kg natural <strong>gas</strong> have<br />

been discussed as possible maximum limits. Figure 2<br />

shows theoretical maximum oil concentrations in methane<br />

at different pressures and temperatures [7]. The diagram<br />

indicates the maximum quantity of oil vapour and<br />

dissolved oil.<br />

During the compression process at a natural <strong>gas</strong> filling<br />

station, the densities and temperatures (above 100°C in<br />

some cases) are sufficiently high, on the basis of the diagram<br />

in Figure 2, <strong>to</strong> allow a theoretical absorption capacity<br />

many times in excess of the possible limits which have<br />

been discussed. However, recent measurements have<br />

shown that the values obtained in practice are considerably<br />

lower than these theoretical maxima. The overall oil<br />

concentrations measured in practice are normally<br />

between 2 and 40 mg oil / kg natural <strong>gas</strong> . Higher values (up <strong>to</strong><br />

60 mg/kg) were only measured in exceptional cases.<br />

These higher values were chiefly due <strong>to</strong> technical problems<br />

with compressor operation (excessive wear, component<br />

failure) which can be avoided by regular maintenance<br />

[8, 9, 10].<br />

3. Possibilities of reducing oil<br />

concentration<br />

Oil-lubricated high-pressure compressors feature as<br />

standard equipment intermediate and discharge separa<strong>to</strong>rs<br />

which can remove larger droplets from the flowing<br />

<strong>gas</strong>. These are mainly centrifugal separa<strong>to</strong>rs based on the<br />

inertia effect or separa<strong>to</strong>rs with filter media or wire mesh.<br />

Increasingly, natural <strong>gas</strong> filling stations are also equipped<br />

with coalescers <strong>for</strong> the effective removal of very fine aerosols.<br />

However, these filters cannot remove oil dissolved in<br />

the natural <strong>gas</strong> [6].<br />

Dissolved oil can only be removed by adsorption<br />

using activated carbon or molecular sieves. However, fil-<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 61


Reports<br />

Natural <strong>gas</strong> vehicles<br />

ters of this type require frequent maintenance and are<br />

very sensitive <strong>to</strong> pressure changes. A good alternative <strong>to</strong><br />

these filters may be the use of synthetic compressor oils,<br />

as they remain largely insoluble even in highly-compressed<br />

supercritical natural <strong>gas</strong>. For example, oils based<br />

on polyalkylene glycol do not cause any problems in this<br />

respect. Such oils are increasingly being used at natural<br />

<strong>gas</strong> filling stations. However, no in<strong>for</strong>mation on the<br />

behaviour of synthetic oils in vehicles in comparison <strong>to</strong><br />

mineral oils is available as yet.<br />

It may also be possible <strong>to</strong> reduce the oil content of<br />

CNG using oil filters on the vehicles themselves. Both<br />

high-pressure and low-pressure filters are available and<br />

have already been used successfully. The systems can be<br />

designed <strong>for</strong> service lives in excess of 100,000 km. However,<br />

manufacturers prefer <strong>to</strong> avoid the use of such filters<br />

because of the space required.<br />

4. Test systems and tests<br />

An engine test bed at E.ON Ruhr<strong>gas</strong> was appropriately<br />

prepared <strong>for</strong> the tests. The test engine was a Daimler<br />

type M271 NGT unit from the Mercedes-Benz E 200 NGT<br />

natural <strong>gas</strong> vehicle.<br />

4.1 Test bed and test engine<br />

Figure 3 shows the test bed with the test engine fully<br />

installed. Natural <strong>gas</strong> <strong>for</strong> the engine was taken from the<br />

public <strong>gas</strong> grid. The inlet pressure required was set at the<br />

central compressor and pressure regulating station of the<br />

facility. The subsequent conditioning of the natural <strong>gas</strong><br />

was carried out directly on the test rig using standard<br />

components from the vehicle. Initially, the <strong>gas</strong> was<br />

depressurized <strong>to</strong> the maximum injection pressure of 8<br />

bar using a two-stage water-heated pressure regula<strong>to</strong>r.<br />

The <strong>gas</strong> quantity required <strong>for</strong> each cylinder was fed via<br />

injec<strong>to</strong>rs installed on a <strong>gas</strong> distribu<strong>to</strong>r.<br />

For the tests, the test rig was equipped with a special<br />

dosing unit <strong>to</strong> simulate oil entrainment from the filling<br />

station. The oil was injected upstream from the pressure<br />

regula<strong>to</strong>r (the vehicle <strong>gas</strong> tank was not included in the<br />

<strong>gas</strong> supply system). In order <strong>to</strong> ensure defined test conditions<br />

with respect <strong>to</strong> oil concentration at all times, an oil<br />

filter was installed upstream from the injection point <strong>to</strong><br />

fully remove any oil residue entrained from the upstream<br />

piping.<br />

4.2 Compressor oil dosing system<br />

Figure 3. Engine test rig with Daimler M271 NGT<br />

engine.<br />

The dosing system used was developed especially <strong>for</strong> the<br />

tests and is derived from a natural <strong>gas</strong> odorization system.<br />

Figure 4 is a schematic diagram showing the design<br />

of the dosing system and the installation situation on the<br />

engine test rig.<br />

The key component of the system is a pump originally<br />

developed <strong>for</strong> medical systems and allowing the defined<br />

injection of very small quantities of oil. The oil is initially<br />

pumped via a special nozzle <strong>to</strong> a natural <strong>gas</strong> bypass line<br />

and then mixed with the remainder of the flowing <strong>gas</strong> <strong>to</strong><br />

ensure a homogeneous mixture of natural <strong>gas</strong> and oil.<br />

Comprehensive preliminary tests were carried out <strong>to</strong><br />

define the control parameters <strong>for</strong> the dosing unit, the<br />

design of the system and the location of the injection<br />

point. The design was optimized <strong>to</strong> ensure that defined<br />

oil quantities of 5 – 200 mg oil / kg natural <strong>gas</strong> could be<br />

injected.<br />

4.3 Test programme<br />

Figure 4. Schematic diagram of oil dosing unit and installation<br />

situation on engine test rig.<br />

The test programme started with base measurements<br />

without oil injection, followed by tests with oil injection<br />

under various different conditions.<br />

The purpose of the base measurements was <strong>to</strong> document<br />

the initial condition of the engine without any oil<br />

impact and <strong>to</strong> remove any residual oil quantities which<br />

62 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


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Reports<br />

Test conditions<br />

Unit<br />

Test series<br />

1 2 3 4 5 6<br />

Typ of Test series<br />

Pretest (adjust and tighten the system) x x x<br />

Regular test series x x x<br />

Typ of oil<br />

Synthetic Oil x x x x<br />

Mineral Oil x x<br />

Temperature conditions<br />

Heated <strong>gas</strong> pressure regula<strong>to</strong>r x x x x x<br />

<strong>Gas</strong>temperature behind pressure regula<strong>to</strong>r °C 40-50 25-30<br />

Metered amount of oil mg/kg 5-200 5-200 87 87 87 87<br />

Test time 1) h 20 50 90 202 207 203<br />

Table 1.<br />

Overview of test<br />

series.<br />

1<br />

Engine operating hours<br />

may have remained in the <strong>gas</strong> system following the preliminary<br />

tests. During the base measurements, per<strong>for</strong>mance<br />

and consumption data as well as operating<br />

parameters such as injection times were recorded at<br />

defined operating points. Deviations from the reference<br />

values were <strong>to</strong> be assessed as indica<strong>to</strong>rs of possible functional<br />

impairments caused by deposits.<br />

General test conditions<br />

The test procedure was intended <strong>to</strong> allow short tests at<br />

the same time as ensuring a sufficiently realistic simulation<br />

of actual operating conditions. For this reason, the<br />

engine was operated only during normal working hours.<br />

Load and engine speed were continually varied. The key<br />

operating points used were between 25% and 100% of<br />

full load. The individual tests series were continued <strong>for</strong><br />

200 operating hours. Taking in<strong>to</strong> account the operating<br />

points used, this corresponds <strong>to</strong> a distance travelled of<br />

about 15,000 km. Following the completion of each test<br />

series, the <strong>gas</strong> supply system was completely dismantled<br />

and inspected. After the relevant components had been<br />

pho<strong>to</strong>graphed, the oil on the components was collected<br />

in a measuring beaker and the precise quantity was<br />

determined.<br />

The oil quantity injected was deliberately set <strong>to</strong> a very<br />

high value of 87 mg oil / kg natural <strong>gas</strong> or 70 mg/m 3 <strong>to</strong> obtain<br />

a well-founded indication of the maximum acceptable oil<br />

concentration.<br />

Description of the compressor oils used <strong>for</strong> the tests<br />

Initially, a synthetic oil was tested. The key physical and<br />

chemical properties of the oil are listed below:<br />

Designation: Shell Anderol 555<br />

■ Flash point (DIN ISO 2592): 290 °C<br />

■ Pour point (DIN ISO 3016): -53 °C<br />

■ Vapour pressure (20 °C):<br />

0.001 hPa<br />

■ Density (15 °C):<br />

960 kg/m3<br />

■ Kinematic viscosity (40 °C): 80 mm2/s<br />

For the second test series, a mineral oil with the following<br />

properties was used:<br />

Designation:<br />

Shell Corena P100<br />

■ Flash point (DIN ISO 2592): 240 °C<br />

■ Pour point (DIN ISO 3016): -33 °C<br />

■ Vapour pressure (20 °C):<br />

0.001 hPa<br />

■ Density (15 °C):<br />

899 kg/m3<br />

■ Kinematic viscosity (40 °C): 100 mm2/s<br />

Test series 1 and 2 were carried out with a heated pressure<br />

regula<strong>to</strong>r. As in normal vehicle operation, the pressure<br />

regula<strong>to</strong>r was heated by the cooling water of the<br />

engine. The cooling water temperature was normally<br />

between 80 and 90°C. After the engine had warmed up,<br />

the <strong>gas</strong> temperature during the measurement series<br />

upstream from the <strong>gas</strong> distribu<strong>to</strong>r was between 40 and<br />

50°C depending on the operating point concerned.<br />

The objective of the third test series was <strong>to</strong> investigate<br />

the behaviour of mineral oil at lower oil and <strong>gas</strong> temperatures.<br />

To simulate the temperatures required, the pressure<br />

regula<strong>to</strong>r was operated without heating. During this test<br />

series, the <strong>gas</strong> temperature was between 25 and 35°C.<br />

Apart from the <strong>gas</strong> temperature, the other test conditions<br />

remained unchanged compared with test series 1 and 2.<br />

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The test conditions <strong>for</strong> the various test series are summarized<br />

in Table 1.<br />

5. Results<br />

Figure 5. <strong>Gas</strong> distribu<strong>to</strong>r with screwed bushings <strong>for</strong> injec<strong>to</strong>rs (cyl. 3<br />

and 4) after 200 operating hours with mineral oil.<br />

Figure 6. <strong>Gas</strong> injec<strong>to</strong>rs<br />

after 200<br />

operating hours<br />

with synthetic<br />

oil.<br />

Figure 7 . <strong>Gas</strong> pressure regula<strong>to</strong>r (dismantled) after 200 operating<br />

hours with mineral oil without pressure regula<strong>to</strong>r heating.<br />

The main result of the tests was that, even at the very<br />

high oil concentration of 87 mg oil / kg natural <strong>gas</strong> used,<br />

there was no significant accumulation of oil in the <strong>gas</strong><br />

supply system. This applies both <strong>to</strong> synthetic oil and <strong>to</strong><br />

mineral oil. Most of the oil entrained (90% in the case of<br />

the tests with heated pressure regula<strong>to</strong>r) is combusted in<br />

the engine.<br />

In the tests, only liquid oil was found in the <strong>gas</strong> system.<br />

No solid or waxy deposits were found on the relevant<br />

components (pressure regula<strong>to</strong>r, piping and <strong>gas</strong><br />

injec<strong>to</strong>rs). Larger oil quantities were identified mainly in<br />

the <strong>gas</strong> rail (Figure 5) and in the induction pipe.<br />

However, the oil residues were mainly concentrated<br />

on the entry <strong>to</strong> the second and third injec<strong>to</strong>rs in the<br />

direction of <strong>gas</strong> flow. The screwed bushings of the other<br />

injec<strong>to</strong>rs were largely oil-free. There were only very slight<br />

traces of oil on the injec<strong>to</strong>rs themselves (Figure 6) and on<br />

the <strong>gas</strong> pressure regula<strong>to</strong>r.<br />

As regards oil accumulations, the behaviour of the<br />

two oils tested was very similar. Slightly less than 10% of<br />

the injected mineral oil and slightly more than 10% of the<br />

synthetic oil was found on the relevant components.<br />

In contrast, the temperature of the natural <strong>gas</strong>/oil mixture<br />

(with the <strong>gas</strong> pressure regula<strong>to</strong>r heated and not<br />

heated) had a significant impact on the oil quantity accumulating<br />

in the <strong>gas</strong> system. At higher <strong>gas</strong> temperatures<br />

(40 <strong>to</strong> 50 °C), less than 10% of the mineral oil injected was<br />

found in the <strong>gas</strong> system, as against more than 20% at<br />

temperatures of 25 <strong>to</strong> 35 °C. On the basis of the test<br />

results, it is not possible <strong>to</strong> state whether this trend would<br />

continue at lower <strong>gas</strong> temperatures (with tank pressures<br />

of 200 bar, even temperatures below 0°C are possible<br />

downstream from the pressure regula<strong>to</strong>r as a result of the<br />

Joule-Thomson effect). However, even if this were the<br />

case, it would not mean that firmly adhering deposits<br />

which could lead <strong>to</strong> operating problems would <strong>for</strong>m. In<br />

view of the test results, it is probably not <strong>to</strong> be expected<br />

that such deposits would <strong>for</strong>m. In the test series without<br />

heating, non-combusted <strong>gas</strong> was found not only in the<br />

<strong>gas</strong> rail and induction pipe but also in the <strong>gas</strong> pipe<br />

between the pressure regula<strong>to</strong>r and the <strong>gas</strong> distribu<strong>to</strong>r.<br />

Once again, only a slight oil film was visible on the injec<strong>to</strong>rs<br />

and the pressure regula<strong>to</strong>r (Figure 7)<br />

During the check measurements which were made<br />

regularly, no significant deviations were detected<br />

between the current engine values and the reference<br />

values measured prior <strong>to</strong> the oil tests. In addition, the<br />

combustion chambers were inspected following the<br />

64 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


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completion of the tests. In all cylinders, light brown <strong>to</strong><br />

dark brown deposits which are rather untypical of natural<br />

<strong>gas</strong> operation had <strong>for</strong>med. However, the deposits were<br />

only very slight and varied from cylinder <strong>to</strong> cylinder.<br />

There was a tendency <strong>to</strong>wards significantly more pronounced<br />

deposits in the first cylinder in the direction of<br />

<strong>gas</strong> flow (on the left in Figure 8) than in the other cylinders.<br />

In other words, more oil was entrained in<strong>to</strong> this<br />

combustion chamber.<br />

The condition of the cylinder liners was typical and<br />

relatively good considering the operating hours of the<br />

engine. In particular, no grooves caused by deposits were<br />

visible. (Figure 9)<br />

Elemental analysis of the deposits was carried out by<br />

X-ray fluorescence spectroscopy. In all the samples, residues<br />

of the elements calcium, phosphorus and zinc were<br />

identified in addition <strong>to</strong> small shares of abraded metal<br />

(e.g. iron and aluminium). These elements are used in<br />

additives in many lubricating oils. In addition, a significant<br />

concentration of magnesium was found in the deposits.<br />

The characteristic composition of the deposits compared<br />

with the analyses of the oils used in the tests allows<br />

the conclusion that the residues observed mainly consisted<br />

of oil ash. The mineral oil Shell Corena injected in<strong>to</strong><br />

the <strong>gas</strong> flow probably accounted <strong>for</strong> the greatest share in<br />

the deposits as Anderol, the synthetic oil tested, does not<br />

contain additives with any of the metals found in the<br />

samples. However, the magnesium identified by analysis<br />

cannot come from either of the oils. The engine oil used,<br />

Aral Super Tronic G, has been discussed as a possible<br />

source of magnesium. However, on the basis of the<br />

chemical analyses carried out, it is not possible <strong>to</strong> state<br />

the extent <strong>to</strong> which the compressor oils tested and the<br />

engine oil contributed <strong>to</strong> the deposits.<br />

6. Conclusions and outlook<br />

Most of the compressors used at natural <strong>gas</strong> filling stations<br />

are oil-lubricated. Slight oil entrainment in<strong>to</strong> the<br />

compressed <strong>gas</strong> is there<strong>for</strong>e unavoidable. However, the<br />

tests carried out show that the oil concentrations<br />

expected in CNG in compressor operation without malfunctions<br />

do not lead <strong>to</strong> operating problems with natural<br />

<strong>gas</strong> vehicles. This assessment is based on a simulated<br />

distance travelled of about 50,000 km with oil concentrations<br />

in the CNG about twice as high as the maximum<br />

levels expected at natural <strong>gas</strong> filling stations under normal<br />

operating conditions on the basis of the measurement<br />

campaigns completed <strong>to</strong> date.<br />

In view of the test results, it would not appear beneficial<br />

<strong>to</strong> lay down in national (DIN 51624) or international<br />

standards the extremely low limits of 5 <strong>to</strong> 10 mg oil/kg<br />

natural <strong>gas</strong> which are sometimes called <strong>for</strong> on the<br />

Figure 8. Pis<strong>to</strong>n crowns following completion of oil tests.<br />

Figure 9. Cylinder liner of cylinder 2.<br />

entrainment of compressor oil from natural <strong>gas</strong> filling stations.<br />

On the contrary, it is proposed that the oil concentration<br />

limit should be set at a value higher than the normal<br />

level of entrainment at filling stations but lower than<br />

the oil concentration used <strong>for</strong> the tests. The limit could be<br />

set at about 40-50 mg oil/kg natural <strong>gas</strong>. A limit at this<br />

level would be in accordance with the interests of filling<br />

station opera<strong>to</strong>rs, the <strong>gas</strong> industry and the au<strong>to</strong>mobile<br />

industry, as it would allow economically viable, technically<br />

feasible operation of filling stations at the same time<br />

as largely excluding adverse impact on the operation of<br />

natural <strong>gas</strong> vehicles.<br />

The tests carried out provided valuable new in<strong>for</strong>mation<br />

<strong>for</strong> the assessment of the acceptable level of oil<br />

entrainment from natural <strong>gas</strong> filling stations. However, in<br />

view of the complex issues considered, further tests will<br />

certainly be necessary <strong>to</strong> clarify the possible impact of a<br />

number of fac<strong>to</strong>rs which could not be considered or<br />

could only be partly considered during the tests. These<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 65


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Natural <strong>gas</strong> vehicles<br />

include, <strong>for</strong> example, particles entrained in<strong>to</strong> the natural<br />

<strong>gas</strong> in the vehicle which could serve as condensation<br />

nuclei <strong>for</strong> the <strong>for</strong>mation of solid residues in the <strong>gas</strong> system.<br />

Design fac<strong>to</strong>rs or flow conditions in the <strong>gas</strong> system<br />

could also possibly have an impact on acceptable oil<br />

concentrations in the CNG. This would need <strong>to</strong> be taken<br />

in<strong>to</strong> consideration <strong>for</strong> the sizing and design of new components<br />

and <strong>for</strong> modifications <strong>to</strong> <strong>gas</strong> systems. In addition,<br />

further tests will be needed <strong>to</strong> verify the effect of <strong>gas</strong> and<br />

oil temperature on acceptable oil concentrations in CNG<br />

or <strong>to</strong> minimize the quantity of oil accumulating in the <strong>gas</strong><br />

system by influencing the temperature conditions.<br />

Finally, it should be noted that effective possibilities<br />

are now available <strong>to</strong> limit oil entrainment from natural <strong>gas</strong><br />

filling stations and that these possibilities are being used.<br />

The tests carried out gave no indication that the CNG<br />

dispensed at natural <strong>gas</strong> filling stations under normal<br />

operating conditions can cause operating problems <strong>for</strong><br />

natural <strong>gas</strong> vehicles.<br />

■<br />

[8] Forster, R.: Verfahrenstechnische Aspekte zum<br />

störungsfreien Betrieb von Erd<strong>gas</strong>tankstellen.<br />

gwf <strong>Gas</strong>/Erd<strong>gas</strong> 149 (2008) 2, p. 100-105<br />

[9] Wember, G.; Forster, R.; Schollmeyer, H.-J.: Qualitätsan<strong>for</strong>derungen<br />

an Erd<strong>gas</strong> als Krafts<strong>to</strong>ff. gwf<br />

<strong>Gas</strong>/Erd<strong>gas</strong> 148 (2007) 2<br />

[10] Wember, G. et al.: Umsetzung der neuen Qualitätsan<strong>for</strong>derungen<br />

für Erd<strong>gas</strong> als Krafts<strong>to</strong>ff<br />

nach der 10. BImSchV. gwf <strong>Gas</strong>/Erd<strong>gas</strong> 150<br />

(2009), H. 7-8, p. 376-381<br />

References<br />

[1] DIN 51624: Krafts<strong>to</strong>ffe für Kraftfahrzeuge –<br />

Erd<strong>gas</strong> – An<strong>for</strong>derungen und Prüfverfahren<br />

(Au<strong>to</strong>motive fuels - Compressed natural <strong>gas</strong> -<br />

Requirements and test methods )2008 (02)<br />

[2] ISO 13686: 1996(E) Natural <strong>Gas</strong> –<br />

Quality Designation<br />

[3] ISO 15403-1: 2006 - Part 1: Designation of the<br />

Quality<br />

[4] ISO 15403-2: 2006 - Part 2: Specification of the<br />

Quality<br />

[5] Report of Swedish <strong>Gas</strong> Centre: Oil in Vehicle <strong>Gas</strong><br />

– Regula<strong>to</strong>ry Frameworks,<br />

Test Methods and Filters, 2007<br />

[6] Baumann, H., Braun, F.: Erd<strong>gas</strong>tankstellen:<br />

Öleintrag ins komprimierte Erd<strong>gas</strong> gewinnt<br />

zunehmend Beachtung. Energie | wasser-praxis<br />

57 (2006) 12, p. 2-4<br />

[7] GRI-Report GRI-95/0483: NGV Fuelling Station<br />

Compressors Oil Carryover<br />

Measurement and Control, 1996<br />

Authors<br />

Dipl.-Ing. Hans-Jürgen Schollmeyer<br />

E.ON Ruhr<strong>gas</strong> AG<br />

Essen | Germany<br />

Phone: +49 201 184 8694<br />

E-mail: hans-juergen.schollmeyer@eon-ruhr<strong>gas</strong>.com<br />

Dr. Manfred Hoppe<br />

E.ON Ruhr<strong>gas</strong> AG<br />

Essen | Germany<br />

Phone: +49 201 184 8589<br />

E-mail: manfred.hoppe@eon-ruhr<strong>gas</strong>.com<br />

66 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Compressor mix<br />

Reports<br />

Compressor operating at<br />

underground <strong>gas</strong> s<strong>to</strong>rages<br />

Safeguarding against pulsations and vibrations of centrifugal and<br />

reciprocating compressors operating in parallel<br />

by Jan Steinhausen<br />

The current development of new construction and revamping of underground natural <strong>gas</strong> s<strong>to</strong>rages shows that<br />

reciprocating and centrifugal compressors are used <strong>for</strong> combined operation more frequently. As a part of engineering,<br />

exceeding <strong>gas</strong> pulsations and resulting piping vibrations should be avoided by theoretical computations.<br />

This paper gives an overview about the procedure when both compressor types are combined. Usually, a<br />

different approach is used <strong>for</strong> each type. The specific aspects due <strong>to</strong> the common operation of reciprocating<br />

and centrifugal compressor are discussed here.<br />

Because of the situation on the <strong>gas</strong> market, the technical<br />

demands on the equipment <strong>for</strong> the operation of natural<br />

<strong>gas</strong> s<strong>to</strong>rage facilities have increased in the last years. High<br />

flexibility is required, especially regarding the amount of<br />

natural <strong>gas</strong> <strong>to</strong> be s<strong>to</strong>red and withdrawn (thus volume<br />

flow) at different pressure ratios. In the recent years, it can<br />

be observed that the concept of reciprocating and turbo<br />

compressors operating in parallel is being pursued more<br />

often, when new s<strong>to</strong>rage facilities are constructed<br />

(see Figure 1) or existing ones are extended and/or<br />

revamped. It is a well known fact that reciprocating compressors<br />

can sometimes cause significant <strong>gas</strong> pulsations<br />

in the connected piping. But what are the possible consequences<br />

of these <strong>for</strong> a turbo compressor that is operated<br />

at the same time?<br />

A so-called “pulsation study” is often per<strong>for</strong>med <strong>for</strong><br />

new facilities with reciprocating compressors. Using theoretical<br />

models, the expected pulsation level due <strong>to</strong> the<br />

oscillating compressor is predicted. Being per<strong>for</strong>med<br />

during the planning phase, the aim of the pulsation study<br />

is <strong>to</strong> avoid high <strong>gas</strong> pulsations and accordingly mechanical<br />

vibrations of the piping caused by pulsations. At the<br />

heart of the study is the acoustic modelling of the pulsation<br />

source itself, i.e. the cylinders of the compressor.<br />

Based on technical drawings of the reciprocating compressor,<br />

acoustic models are built <strong>for</strong> the pis<strong>to</strong>n, the cylinder,<br />

the valves and the <strong>gas</strong> passages. Subsequently, mod-<br />

els are made <strong>for</strong> the piping, the dampers, the coolers, the<br />

gate valves etc. The API standard 618 (Reciprocating<br />

Compressors <strong>for</strong> Petroleum, Chemical and <strong>Gas</strong> Industry<br />

Services, API standard 618, 5th edition, 2007) describes<br />

the way and the extents of pulsation studies and gives<br />

guidelines <strong>for</strong> allowable pressure pulsations. Typically, the<br />

<strong>gas</strong> pulsations occur at the rotational frequency of the<br />

compressor (typically 200 rpm up <strong>to</strong> 1,000 rpm) and multiples<br />

of this (the higher harmonics).<br />

The situation is different <strong>for</strong> studies <strong>for</strong> turbo compressors.<br />

The compressor’s rotational frequency and<br />

blade passage frequency (rotational frequency x number<br />

of blades) does not play an important role in the occurrence<br />

of piping vibrations. Firstly, the excitation frequency<br />

range lies distinctly higher, with rotational speeds<br />

between 6,000 rpm and 15,000 rpm. Secondly, because<br />

of the different mode of operation of the turbo compressor,<br />

the pulsation amplitudes are small compared <strong>to</strong><br />

those caused by a reciprocating compressor. During normal<br />

operation of turbo compressor facilities, undesired<br />

pressure pulsations in the piping are primarily caused by<br />

flow induced excitation. They are mainly caused by vortex<br />

shedding at T-joints, where a non-flown through side<br />

branch is “whistled”. The vortex shedding frequency<br />

depends on the geometry and – among others – on the<br />

flow velocity. When the frequency of the vortex shedding<br />

is the same as the acoustic natural frequency of the side<br />

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branch (coincidence), high <strong>gas</strong> pulsations can occur<br />

(acoustic resonances). Especially critical are those acoustic<br />

resonances that occur close <strong>to</strong> structural natural frequencies<br />

of the piping system.<br />

Summing up, the pulsation studies <strong>for</strong> both different<br />

types of machines reciprocating and centrifugal compressors<br />

follow a different approach. But when in a new<br />

or in an extended facility both compressor types are<br />

implemented, it is obvious <strong>to</strong> connect both approaches.<br />

Initially, both types of pulsation study are per<strong>for</strong>med<br />

more or less separately. That means: 1. Investigating the<br />

<strong>gas</strong> pulsations caused by the operation of the reciprocating<br />

compressor and 2. Investigating the flow induced<br />

excitation that occurs during operation of the turbo compressor.<br />

For this, the complete piping system on the suction<br />

and discharge side of the compressor is considered. Thus,<br />

also the pressure pulsations caused by the reciprocating<br />

compressors at the connecting flanges of the turbo compressors<br />

are calculated. For the parallel operation with a<br />

turbo compressor, whose steady operating point lies<br />

close <strong>to</strong> the surge line, these pressure pulsations should<br />

not exceed this limit. As a conservative approach <strong>for</strong> an<br />

allowable pulsation level at such an operating point, the<br />

margin can be used that exists between operating point<br />

and surge line <strong>for</strong> steady operation of the turbo compressor,<br />

see Figure 2.<br />

For natural <strong>gas</strong> s<strong>to</strong>rage facilities, which shall be<br />

extended, it is a fundamental advantage <strong>to</strong> investigate<br />

the pulsation and vibration levels of the status quo by<br />

measurements in the non extended plant be<strong>for</strong>e per<strong>for</strong>ming<br />

the calculations. Independent if the extension<br />

involves a reciprocating or centrifugal compressor.<br />

Because firstly, measurements can reveal sections with<br />

critical vibration levels. The second reason is that measurements<br />

can validate and tune the acoustic modelling<br />

<strong>for</strong> the existing facility. With this, reliable statements can<br />

be made <strong>for</strong> the extended facility. In the past, the combination<br />

of measurements and modelling has shown <strong>to</strong> be<br />

beneficial especially <strong>for</strong> older facilities. Uncertainties in<br />

the modelling due <strong>to</strong> lacking in<strong>for</strong>mation of the older<br />

facility could thus be compensated.<br />

The structural piping layout close <strong>to</strong> a turbo compressor<br />

is often relatively flexible, e.g. when the connecting<br />

pipeline “descends from above” <strong>to</strong>wards the compressor.<br />

Such a pipeline section is relatively susceptible <strong>for</strong> excitation<br />

by pressure pulsations from a parallel operating<br />

reciprocating compressor. There<strong>for</strong>e, these sections are<br />

generally examined more closely in the structuralmechanical<br />

calculations of a pulsation study. For the<br />

assessment of vibrations due <strong>to</strong> <strong>gas</strong> pulsations, the acoustic<br />

<strong>for</strong>ces at e.g. bends and T-joints, which are calculated<br />

in the acoustic study, are used as excitation (input) <strong>for</strong> the<br />

structural mechanical model, see Figure 3.<br />

Figure 1. Construction of a new natural <strong>gas</strong> s<strong>to</strong>rage facility.<br />

Figure 2. Per<strong>for</strong>mance map of a turbo compressor with<br />

an operating point close <strong>to</strong> the surge line –<br />

Example of assigning allowable pressure and<br />

volume flow pulsations.<br />

Figure 3. Structural-mechanical model (FEM) of a<br />

piping system near a turbo compressor – the<br />

arrows indicate the exciting <strong>gas</strong> pulsation<br />

<strong>for</strong>ces.<br />

68 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Compressor mix<br />

Reports<br />

In case the structural mechanical calculations show that<br />

the allowable guidelines (<strong>for</strong> vibration velocity, vibration<br />

displacement or the dynamic part of the stresses in the<br />

material) are exceeded, the guidance of the piping can<br />

be modified, e.g. by adding a support or by increasing<br />

the stiffness of an already existing support etc.<br />

The experience with pressure pulsation and piping<br />

vibration measurements after start-up of natural <strong>gas</strong> s<strong>to</strong>rage<br />

facilities shows that the parallel operation of reciprocating<br />

and turbo compressors can be in principle trouble-free<br />

(from the vibration-technical point of view).<br />

However, it remains recommendable <strong>to</strong> carry out a pulsation<br />

study during the planning phase, which is adapted<br />

<strong>to</strong> the requirements <strong>for</strong> both machine types and if necessary<br />

<strong>to</strong> carry out measurements upfront.<br />

■<br />

Author<br />

Dr.-Ing. Jan Steinhausen<br />

KÖTTER Consulting Engineers GmbH & Co. KG<br />

Rheine | Germany<br />

Phone: +49 5971 9710-64<br />

E-mail: jan.steinhausen@koetter-consulting.com<br />

PRESENT YOUR COMPANY<br />

BOOK YOUR<br />

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FOR BUYERS GUIDE<br />

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Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 69


Associations<br />

Cedigaz anticipates a new dynamics in the<br />

global <strong>gas</strong> industry<br />

The latest annual survey of the global <strong>gas</strong> industry,<br />

2011’s Natural <strong>Gas</strong> in the World published by the international<br />

association CEDIGAZ in December, provides a<br />

detailed description of the recent evolution in the world’s<br />

<strong>gas</strong> markets. The study focuses on the new dynamics in<br />

the global <strong>gas</strong> industry and emerging regional <strong>gas</strong> market<br />

patterns.<br />

CEDIGAZ’s survey, which predicts a 3% growth in<br />

world <strong>gas</strong> production in 2011, confirms the overall longterm<br />

upward trend in <strong>gas</strong> expansion worldwide. But this<br />

overall situation masks highly contrasting regional developments.<br />

World <strong>gas</strong> supply adapts <strong>to</strong> the dynamism of<br />

some markets (Asia in particular) and <strong>to</strong> the economic<br />

and climatic conditions of others, such as Europe, where<br />

consumption is down an estimated 9% in 2011.<br />

In the short term, rapid growth is <strong>for</strong>ecast in <strong>gas</strong><br />

demand and an even faster expansion is expected in<br />

international trade. Moreover, both longstanding and<br />

new fac<strong>to</strong>rs favour growth in production. The continued<br />

expansion and concentration of conventional reserves in<br />

the CIS and the Middle East has enabled these two<br />

regions <strong>to</strong> rein<strong>for</strong>ce their role in world <strong>gas</strong> supply. The<br />

development of unconventional <strong>gas</strong> has been accelerating,<br />

while conversely production of conventional <strong>gas</strong> has<br />

seen a deeper decline in many mature basins in the<br />

world.<br />

World <strong>gas</strong> markets are increasingly driven by China<br />

and the Middle East. According <strong>to</strong> CEDIGAZ, China will<br />

double its current level of consumption by 2015.<br />

Spurred by new technological and commercial<br />

opportunities, the LNG industry has entered a new<br />

growth phase in recent<br />

years. It is projected that<br />

26 new liquefaction<br />

projects will increase<br />

global capacity by 60%<br />

by 2020. The world LNG<br />

trade is poised <strong>for</strong> rapid<br />

expansion in the short<br />

term, and is estimated <strong>to</strong> have climbed by 10% in 2011,<br />

partly due <strong>to</strong> the electricity shortages in Japan following<br />

the Fukushima accident. As a result, the LNG glut has<br />

been dissipated.<br />

Finally, the growth of the Asian market and the unconventional<br />

<strong>gas</strong> boom in North America point <strong>to</strong> the maintenance<br />

of large regional price differentials, encouraging<br />

LNG export projects in the US and Canada, will account<br />

<strong>for</strong> a limited 4% share of the global LNG trade by 2020.<br />

CEDIGAZ is an association dedicated <strong>to</strong> natural <strong>gas</strong><br />

in<strong>for</strong>mation, created in 1961 by <strong>gas</strong> companies and the<br />

Institut Français du Pétrole (IFPEN). It is based near Paris.<br />

Over the past decade, CEDIGAZ has been publishing a<br />

number of specific reports covering various aspects of<br />

the <strong>gas</strong> industry, focusing either on world-wide developments<br />

(LNG trade, underground natural <strong>gas</strong> s<strong>to</strong>rage facilities,<br />

planned <strong>gas</strong> pipelines, <strong>gas</strong> use in power generation,<br />

natural <strong>gas</strong> and deregulation) or regional areas (European<br />

<strong>gas</strong> trade by pipelines, European <strong>gas</strong> market players).<br />

Contact:<br />

www.cedigaz.org, info@cedigaz.org<br />

ENTSOG submits first network<br />

code <strong>to</strong> ACER<br />

The European Network of Transmission System Opera<strong>to</strong>rs<br />

<strong>for</strong> <strong>Gas</strong> (ENTSOG) will <strong>to</strong>day submit its network<br />

code on Capacity Allocation Mechanisms (CAM) <strong>to</strong> the<br />

Agency <strong>for</strong> the Cooperation of Energy Regula<strong>to</strong>rs (ACER),<br />

at an event in Brussels which will be attended by Energy<br />

Commissioner Günther Oettinger, ACER Direc<strong>to</strong>r Alber<strong>to</strong><br />

Po<strong>to</strong>tschnig and ENTSOG President Stephan Kamphues.<br />

This code, the first <strong>to</strong> be produced under the process<br />

set out in the Third Package of <strong>energy</strong> legislation, will<br />

help <strong>to</strong> define the manner in which system users gain<br />

access <strong>to</strong> the European <strong>gas</strong> grid, so as <strong>to</strong> develop a single<br />

European <strong>gas</strong> market.<br />

The code sets out rules in a number of key areas,<br />

including the design of harmonised auctions <strong>for</strong> capacity<br />

products of various durations, the bundling of cross-border<br />

capacity, the development of booking plat<strong>for</strong>ms, and<br />

the alignment of interruptible capacity. It also includes<br />

some interim tariff provisions, which are necessary in<br />

70 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


Associations<br />

order <strong>to</strong> enable auctions <strong>to</strong> be implemented be<strong>for</strong>e a<br />

new European tariff framework is developed.<br />

The network code development process has been<br />

notable <strong>for</strong> the high level of participation from all areas of<br />

the industry. Feedback from stakeholders through consultations<br />

and workshops has been used <strong>to</strong> refine and<br />

improve on the draft network code, published in June<br />

2011, which was itself the product of extensive stakeholder<br />

debate.<br />

Stephan Kamphues, ENTSOG President, said, “ENTSOG<br />

is delighted <strong>to</strong> present the CAM network code <strong>to</strong> ACER<br />

<strong>to</strong>day. The close co-operation between ENTSOG, EC,<br />

ACER and market participants during the code development<br />

process has helped <strong>to</strong> produce a strong document<br />

which we believe will make a significant contribution <strong>to</strong><br />

the functioning of the internal market in <strong>gas</strong>”.<br />

ACER will now have three months <strong>to</strong> provide an opinion<br />

<strong>to</strong> ENTSOG on whether the network code is in line<br />

with the Framework Guideline on CAM, following which<br />

the network code will be sent <strong>to</strong> the EC and will enter the<br />

comi<strong>to</strong>logy process. ENTSOG looks <strong>for</strong>ward <strong>to</strong> continuing<br />

its productive co-operation with ACER, the EC and market<br />

players over the coming months.<br />

TSOs from the BEMIP region adopt their <strong>Gas</strong> Regional<br />

Investment Plan 2012-2021<br />

In line with European Regulation EC/715/2009 (Article<br />

12), <strong>Gas</strong> Transmission System Opera<strong>to</strong>rs (TSOs) will have<br />

<strong>to</strong> publish a <strong>Gas</strong> Regional Investment Plan every two<br />

years. To comply with this obligation TSOs from the Baltic<br />

Energy Market Interconnection Plan (BEMIP) region developed<br />

their first <strong>Gas</strong> Regional Investment Plan (BEMIP<br />

GRIP). The aim of this Plan is <strong>to</strong> provide a regional <strong>gas</strong><br />

market and infrastructure outlook and present the analysis<br />

of challenges and barriers that hamper the infrastructure<br />

development in the Baltic Sea Region. The BEMIP<br />

GRIP 2012-2021 can be regarded as a pilot version. The<br />

Baltic TSOs would like <strong>to</strong> warmly encourage all interested<br />

stakeholders <strong>to</strong> participate in the public consultation. The<br />

TSOs will appreciate all feedback, opinions and comments<br />

that will help <strong>to</strong> further improve following editions<br />

of BEMIP GRIP, as well as <strong>to</strong> adjust it both <strong>to</strong> market needs<br />

and challenges, which the BEMIP region is going <strong>to</strong> face<br />

in the future.<br />

LNG Terminal opera<strong>to</strong>rs launch the implementation<br />

of a new transparency <strong>to</strong>ol<br />

Following the CEER recommendation <strong>to</strong> facilitate the<br />

access <strong>to</strong> in<strong>for</strong>mation <strong>to</strong> potential users, LNG Terminal<br />

opera<strong>to</strong>rs agreed with CEER <strong>to</strong> launch the implementation<br />

of a new transparency <strong>to</strong>ol: “The GLE Transparency<br />

Template”<br />

In accordance with the provisions of the 3rd Energy<br />

Package, and in particular the ones of the Regulation<br />

(EC) No 715/2009, LNG Terminal Opera<strong>to</strong>rs are currently<br />

publishing the right level of in<strong>for</strong>mation on their<br />

websites. However, <strong>for</strong> promoting the access <strong>to</strong> any<br />

European LNG terminal, regula<strong>to</strong>rs proposed GLE <strong>to</strong><br />

develop a common facilitating <strong>to</strong>ol that would make the<br />

already existing in<strong>for</strong>mation even more accessible <strong>to</strong> the<br />

market.<br />

LNG plays different roles in different countries, and<br />

access conditions may significantly differ among LNG<br />

terminals. There<strong>for</strong>e one main challenge <strong>for</strong> GLE was <strong>to</strong><br />

develop a harmonised transparency <strong>to</strong>ol respecting the<br />

diversity of business models and regula<strong>to</strong>ry regimes<br />

that fits <strong>for</strong> all LSOs. Intensive work was carried out in<br />

close cooperation between GLE members and CEER <strong>to</strong><br />

achieve this goal.<br />

GLE members committed on a voluntarily basis <strong>to</strong><br />

implement the common template in<strong>to</strong> their existing<br />

websites <strong>for</strong> the benefit of the markets participants by<br />

summer 2012. In the meantime, some GLE members<br />

already started with an early implementation of the<br />

template.<br />

A list of links providing direct access <strong>to</strong> the Transparency<br />

Templates in the websites of the GLE members will<br />

be available at:<br />

http://www.gie.eu/GLE-Transparency-Template<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 71


Products & Services<br />

AERIUS microthermal <strong>gas</strong> meter<br />

Unbenannt-2 1 03.04.2012 13:22:12<br />

The communication interfaces equipped as standard make AERIUS the ideal meter <strong>for</strong> rapid au<strong>to</strong>matic,<br />

transparent and fair billing of <strong>gas</strong> consumption.<br />

The AERIUS static <strong>gas</strong> meter is an original development<br />

of Diehl <strong>Gas</strong> Metering that makes accurate <strong>gas</strong> metering<br />

easier than ever be<strong>for</strong>e. Its microthermal measuring<br />

principle determines the exact pressure- and temperatureconverted<br />

standard volume. With its integrated communication<br />

interfaces, the device is ready <strong>for</strong> au<strong>to</strong>matic meter<br />

reading and Smart Metering.<br />

The volume of <strong>gas</strong> is naturally dependent on temperature<br />

and geodesic and atmospheric pressure. This makes<br />

the measurements of conventional diaphragm <strong>gas</strong><br />

meters inaccurate, because conversion using mean<br />

annual values of temperature, pressure and altitude leads<br />

<strong>to</strong> approximate values and calculation errors. This measuring<br />

inaccuracy of diaphragm <strong>gas</strong> meters is naturally<br />

transferred <strong>to</strong> the billing process. At the highest altitudes,<br />

in the deepest winter the <strong>gas</strong> meter solves this problem<br />

with its microthermal measuring principle, which needs<br />

no moving parts. The direct output of pressure- and<br />

temperature-converted standard volume allows accurate<br />

billing. This is because the <strong>gas</strong> meter measures the exact<br />

standard volume direct and thus determines the actual<br />

consumption – in the heights of the mountains or in the<br />

lowland valleys, in hot regions up <strong>to</strong> 55 °C or cold areas<br />

down <strong>to</strong> -25 °C. AERIUS is equipped as standard with integrated<br />

M-Bus communication over radio or cable, which<br />

makes it the ideal meter <strong>for</strong> rapid au<strong>to</strong>matic, transparent<br />

and fair billing of <strong>gas</strong> consumption.<br />

The microthermal measuring principle has proved<br />

itself in the industry <strong>for</strong> many years, in some cases under<br />

extreme conditions, in flow and climate measurement, in<br />

the medical sec<strong>to</strong>r, and in applications such as air volume<br />

measurement in combustion engines in the au<strong>to</strong>motive<br />

industry. The new system now makes this technology<br />

available <strong>for</strong> household and commercial use, <strong>to</strong>o.<br />

Microthermal technology offers constantly stable<br />

metering <strong>for</strong> the medium of <strong>gas</strong> even under extreme<br />

conditions. The direct determination and output of a<br />

standard volume that can be multiplied by the calorific<br />

value <strong>for</strong> billing purposes is an innovation in household<br />

<strong>gas</strong> metering. The standard volume output of the <strong>gas</strong><br />

consumed is shown direct on the meter and transmitted<br />

over an interface (radio or M-Bus) equipped as standard.<br />

The microthermal <strong>gas</strong> meter operates as follows: A<br />

CMOS semiconduc<strong>to</strong>r sensor is positioned in a bypass<br />

72 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


AERIUS<br />

The intelligent<br />

<strong>for</strong>m of <strong>gas</strong> metering<br />

◦ Static<br />

◦ Pressure-converted<br />

◦ Temperature-converted<br />

◦ Integrated communication<br />

AERIUS. Precision – at any temperature, at any altitude.<br />

For more in<strong>for</strong>mation visit www.diehl-<strong>gas</strong>-metering.com<br />

Now with MID approval


Products & Services<br />

construction. The sensor is based on a microthermal<br />

measuring principle with a heater flanked by two temperature<br />

sensors. The <strong>gas</strong> is heated by this heater, which<br />

provides a uni<strong>for</strong>m temperature distribution through the<br />

<strong>gas</strong> flow. This creates a temperature difference between<br />

the two temperature sensors. The resulting measuring<br />

signal is processed in<strong>to</strong> a flow rate by a microprocessor<br />

and the standard volume displayed in m³.<br />

Consistently optimized processes<br />

AERIUS enables <strong>energy</strong> utilities <strong>to</strong> create the basis <strong>for</strong> setting<br />

up a smart infrastructure – and offer their end consumers<br />

transparent and rapid <strong>gas</strong> billing. With Smart<br />

Metering they can give their cus<strong>to</strong>mers new tariffs,<br />

attractive service products and more features. But it also<br />

opens up new opportunities <strong>for</strong> all the internal processes<br />

of <strong>energy</strong> utilities: time, work and cost can be appreciably<br />

reduced. The static design makes it maintenance-free<br />

and durable, even at constantly high flow rates.<br />

The device also measures small <strong>gas</strong> flows extremely<br />

accurately. Its robust construction, optimum material<br />

combination and special design of the flow conducting<br />

elements achieve maximum measuring accuracy, reproducibility<br />

and long-term stability. It is overload-proof and<br />

has a large measuring range. The pressure loss is low. Its<br />

noise-free operation and compact size make it the ideal<br />

household <strong>gas</strong> meter. AERIUS can distinguish between<br />

natural <strong>gas</strong> and air, which means it is able <strong>to</strong> detect tampering<br />

or faults. Its freely configurable register and various<br />

measuring modes allow the <strong>gas</strong> meter <strong>to</strong> be adapted<br />

<strong>to</strong> individual requirements. The well-arranged display,<br />

easy-<strong>to</strong>-use functions, useful visualization facilities, IRDA<br />

interface and clear design make the meter user- friendly.<br />

Using its standard interfaces, the <strong>gas</strong> meter can be<br />

integrated in<strong>to</strong> many AMR networks available on the<br />

market – whether over radio, M-Bus or power line. The<br />

Open Metering Specification ensures compatibility with<br />

equipment from other manufacturers. The communication<br />

interfaces are optimized <strong>to</strong> national and international<br />

standards and open up all applications <strong>for</strong> au<strong>to</strong>matic<br />

meter reading (AMR) and Smart Metering.<br />

Contact:<br />

Diehl <strong>Gas</strong> Metering GmbH<br />

Phone: +49 0 981 1806-300<br />

Fax: +49 0 981 1806-325<br />

E-mail: info@diehl-<strong>gas</strong>-metering.de<br />

GT13E2 <strong>gas</strong> turbine upgrade<br />

The GT13E2 <strong>gas</strong> turbine is Als<strong>to</strong>m’s offering in the E-class<br />

<strong>gas</strong> turbine market. The turbine was originally launched<br />

in 1993 and is a leader in its class, offering flexibility and reliability.<br />

More than 150 turbines have been installed worldwide<br />

representing a <strong>to</strong>tal generation capacity of over 32<br />

GW. The <strong>gas</strong> turbine has recorded over seven million operating<br />

hours and has been used in various configurations<br />

and industrial applications globally.<br />

Als<strong>to</strong>m registered a strong order intake <strong>for</strong> the GT13E2<br />

<strong>gas</strong> turbines in 2011, recording one of the highest engine<br />

sales in a single year, since the product’s launch in the<br />

90’s. Sales during the year included eight engines sold in<br />

Russia alone, making it the highest selling engine in this<br />

segment in Russia. In 2011 the company has secured<br />

more than 50% of the Russian mid-sized <strong>gas</strong> turbine market.<br />

An additional six <strong>gas</strong> turbines were ordered <strong>for</strong> projects<br />

in Bangladesh, Nigeria and Iraq.<br />

The upgraded GT13E2 turbine now offers over 200<br />

MW power, an additional 10% electricity when compared<br />

<strong>to</strong> the earlier rating. The higher output is offered at an<br />

increased efficiency of 38%.<br />

Every major area of the engine’s per<strong>for</strong>mance has<br />

been enhanced in this upgrade. It has been designed by<br />

using compressor technology from Als<strong>to</strong>m’s advanced<br />

class <strong>gas</strong> turbines, a development that allows it <strong>to</strong> deliver<br />

the additional output. The engine also offers enhanced<br />

environmental benefits by lowering carbon dioxide emissions<br />

and lowering water consumption by as much as 60%<br />

when burning oil.<br />

Contact:<br />

Als<strong>to</strong>m <strong>Power</strong>, Sapna Lalwani,<br />

Phone: +41 0 56 556 33 42<br />

E-mail: sapna.lalwani@power.als<strong>to</strong>m.com<br />

74 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012


uyer’s guide<br />

A close-up view of the<br />

international <strong>gas</strong> business<br />

<strong>Gas</strong> transmission and distribution<br />

<strong>Gas</strong>-pressure control and <strong>gas</strong><br />

measurement<br />

<strong>Gas</strong> quality and <strong>gas</strong> use<br />

<strong>Gas</strong> suppliers<br />

Trade and in<strong>for</strong>mation technology<br />

DVGW-certified companies<br />

Please contact<br />

Claudia Fuchs<br />

Phone: +49 89 45051-277<br />

Fax: +49 89 45051-207<br />

e-mail: fuchs@oiv.de<br />

Oldenbourg Industrieverlag Munich<br />

www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com


2012<br />

<strong>Gas</strong> transmission and distribution<br />

Buyers Guide<br />

Pipe penetrations<br />

Pipelines and pipeline accessories<br />

Pipeline services<br />

Fittings and accessories<br />

Fittings<br />

Fitting services<br />

Corrosion protection<br />

Active corrosion protection<br />

May 2012<br />

156 76 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong>


<strong>Gas</strong> transmission and distribution<br />

2012<br />

Active corrosion protection<br />

Corrosion protection<br />

Buyers Guide<br />

Passive corrosion protection<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong><br />

May<br />

<strong>energy</strong><br />

2012<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> 157 77


2012<br />

<strong>Gas</strong>-pressure control and <strong>Gas</strong> measurement<br />

Buyers Guide<br />

<strong>Gas</strong>-measuring equipment<br />

<strong>Gas</strong> quality and <strong>Gas</strong> use<br />

<strong>Gas</strong> preparation<br />

<strong>Gas</strong> s<strong>to</strong>rage, LNG<br />

Filtration<br />

<strong>Gas</strong> compression<br />

Odorisation control<br />

May 2012<br />

158 78 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong>


<strong>Gas</strong> s<strong>to</strong>raGe tank<br />

2012<br />

Accessories<br />

Buyers Guide<br />

tradinG and in<strong>for</strong>mation technoloGy<br />

Telecontrol<br />

please contact<br />

Claudia Fuchs<br />

Phone +49 89 45051-277<br />

Fax +49 89 45051-207<br />

fuchs@oiv.de<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong><br />

May<br />

<strong>energy</strong><br />

2012<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> 159 79


2012<br />

dVGW-certified companies<br />

Buyers Guide<br />

Pipe and pipeline engineering<br />

Filters<br />

<strong>Gas</strong>-measuring<br />

equipment<br />

Corrosion<br />

protection<br />

System<br />

servicing<br />

May 2012<br />

160 80 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> Issue 2/2012<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong>


Imprint and INDEX OF ADVERTISERS<br />

Imprint<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong><br />

Magazine <strong>for</strong> Smart <strong>Gas</strong> Technologies, Infrastructure and Utilisation<br />

Publication of<br />

Farecogaz – Association of European<br />

Manufacturers of <strong>Gas</strong> Meters, <strong>Gas</strong><br />

Pressure Regula<strong>to</strong>rs, Safety Devices<br />

and Stations<br />

GERG – Group Europeen de<br />

Recherches Gazieres<br />

GIE – <strong>Gas</strong> Infrastructure Europe<br />

Marcogaz – Technical Association of<br />

the European Natural <strong>Gas</strong> Industry<br />

Edi<strong>to</strong>rial office:<br />

Managing Edi<strong>to</strong>r: Volker Trenkle<br />

Oldenbourg Industrieverlag GmbH<br />

Rosenheimer Straße 145<br />

D-81671 München<br />

Phone: +49 89 4 50 51-388<br />

Fax: +49 89 4 50 51-207<br />

E-mail: trenkle@oiv.de<br />

Assistance: Elisabeth Terplan<br />

Phone: +49 89 4 50 51-443<br />

Fax: +49 89 4 50 51-207<br />

E-mail: terplan@oiv.de<br />

Office: Birgit Lenz<br />

Phone: +49 89 4 50 51-223<br />

Fax: +49 89 4 50 51-207<br />

E-mail: lenz@oiv.de<br />

Publishing House:<br />

Oldenbourg Industrieverlag GmbH<br />

Rosenheimer Straße 145<br />

81671 München, Germany<br />

Phone: +49 89 4 50 51-0<br />

Fax: +49 89 4 50 51-207<br />

Internet: www.<strong>gas</strong>-<strong>for</strong>-<strong>energy</strong>.com<br />

Head of Division: Stephan Schalm<br />

Managing Direc<strong>to</strong>rs:<br />

Carsten Augsburger,<br />

Jürgen Franke<br />

Advertising:<br />

Responsible: Helga Pelzer<br />

Phone: +49 201 8 20 02-35<br />

E-mail: h.pelzer@vulkan-verlag.de<br />

Advertising Sales: Claudia Fuchs<br />

Phone: +49 89 4 50 51-277<br />

Fax: +49 89 4 50 51-207<br />

E-mail: fuchs@oiv.de<br />

Advertising Administration:<br />

Eva Feil<br />

Phone: +49 89 4 50 51-316<br />

Fax: +49 89 4 50 51-207<br />

E-mail: feil@oiv.de<br />

Rates:<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> is published three<br />

times a year.<br />

• Subscription printed magazine<br />

inside Germany: € 149,–<br />

(€ 140,– + € 9,– shipping)<br />

• Subscription printed magazine<br />

outside Germany: € 150,50<br />

(€ 140,– + € 10,50,– shipping)<br />

• Subscription e-paper magazine:<br />

€ 140,–<br />

As a subscriber of the periodical<br />

gwf <strong>Gas</strong> | Erd<strong>gas</strong>, or as a member of<br />

Farecogaz, GERG, GIE or Marcogaz,<br />

<strong>gas</strong> <strong>for</strong> <strong>energy</strong> is being delivered at a<br />

prize of € 112,- (e-paper) or at a price<br />

of € 112,– plus shipping (print).<br />

Subscriptions/Single Copy Sales:<br />

Readers’ Service <strong>gas</strong> <strong>for</strong> <strong>energy</strong>,<br />

Franz-Horn-Str. 2, 97082 Würzburg,<br />

Germany, e-mail: leserservice@oiv.de<br />

The magazine and all the contributions<br />

and illustrations contained<br />

therein are secured by copyright. With<br />

the exception of the legally permitted<br />

instances, any utilisation without the<br />

express permission of the publisher<br />

will be punished at law. The opinions<br />

contained in signed articles do not<br />

necessarily reflect the opinion of the<br />

publisher.<br />

Printed by<br />

Druckerei Chmielorz GmbH<br />

Ostring 13<br />

65205 Wiesbaden-Nordenstadt<br />

Germany<br />

© 2012 Oldenbourg Industrieverlag<br />

GmbH, München<br />

Printed in Germany<br />

INDEX OF ADVERTISERS<br />

Company<br />

Page<br />

Diehl <strong>Gas</strong> Metering GmbH, Ansbach 73<br />

DVGW e.V., Bonn 55<br />

Ing.Büro Fischer-Uhrig, Berlin 11<br />

GEOMAGIC GmbH, Leipzig 11<br />

HAUG Kompressoren AG, St. Gallen, Schweiz<br />

Cover<br />

Messe Düsseldorf GmbH, Düsseldorf<br />

4. Back cover<br />

Schütz Messtechnik GmbH, Lahr 13<br />

The National <strong>Gas</strong> Company of Trinidad and Tobago 23<br />

Buyers Guide 75 – 80<br />

Issue 2/2012 <strong>gas</strong> <strong>for</strong> <strong>energy</strong> 81


NEFTEGAZ<br />

25–29 June 2012<br />

14th International Trade Fair<br />

Equipment and Technologies<br />

<strong>for</strong> the Oil and <strong>Gas</strong> Industries<br />

Krasnaya Presnya<br />

Moscow, Russia<br />

www.neftegaz-online.com<br />

Messe Düsseldorf GmbH<br />

P.O. Box 10 10 06<br />

40001 Düsseldorf<br />

Germany<br />

Phone +49/211/45 60-77 00<br />

Fax +49/211/45 60-77 40<br />

WiechertC@messe-duesseldorf.de<br />

www.messe-duesseldorf.de

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