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Orthopedic Implant and Medical Device Finishing - Rosler-US

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<strong>Orthopedic</strong> <strong>Implant</strong> <strong>and</strong><br />

<strong>Medical</strong> <strong>Device</strong> <strong>Finishing</strong>


Superior Finishes for<br />

the <strong>Medical</strong> Industry<br />

Due to the sensitive environment where they are used, todays orthopedic implants <strong>and</strong><br />

medical instruments require extremely smooth, precise finishes to help prevent contamination<br />

<strong>and</strong> wear. Whether the product is cobalt-chrome, titanium, stainless, ceramic<br />

or plastic, <strong>Rosler</strong> process engineers have extensive experience designing the specific<br />

system required to provide superior finishes time after time.<br />

<strong>Rosler</strong> combines our broad range of mass finishing <strong>and</strong> shot blasting equipment,<br />

consumables <strong>and</strong> effluent treatment systems, with our ability to run extensive process<br />

trials in our Michigan test laboratory to develop the optimum process for each component.<br />

As a result, our customers receive the total process solution all from one single<br />

supplier.<br />

Dental implant<br />

Shoulder joint<br />

Instrumentation<br />

Spinal <strong>Implant</strong><br />

Drag <strong>Finishing</strong><br />

<strong>Rosler</strong> drag finishers are ideal for<br />

orthopedic joint implants. With up<br />

to six independently rotating work<br />

stations, each fixture with the capability<br />

of holding multiple parts, these<br />

machines finish implants, such as<br />

femorals, tibular trays, hip stems <strong>and</strong><br />

hip balls, <strong>and</strong> ankles to low, singledigit<br />

Ra readings. <strong>Rosler</strong> drag finishers<br />

are designed to provide 40 times the<br />

grinding performance of traditional<br />

vibratory machines, while also eliminating<br />

impingement, reducing scrap <strong>and</strong><br />

improving batch integrity, consistency<br />

<strong>and</strong> repeatability.<br />

Hip stem<br />

Femoral head<br />

Bone Screws<br />

Bone Plates<br />

Knee joint (tibia)<br />

Knee joint (femur)


<strong>Orthopedic</strong> <strong>Implant</strong> Alliance<br />

<strong>Rosler</strong> is pleased to partner with<br />

Haas Multigrind LLC, the grinding<br />

specialist. Haas’ innovative mechanical<br />

engineering creates a highprecision<br />

grinding process, while<br />

surface finishing expert, <strong>Rosler</strong>, has<br />

surface drag finishing processes<br />

that are unmatched.<br />

Vibratory <strong>Finishing</strong><br />

Our RMO mobile trough machines are<br />

designed for flexibility <strong>and</strong> process<br />

integration. The process channel can<br />

be separated by a series of polyurethane<br />

coated dividers to process different<br />

parts at the same time while ensuring<br />

batch integrity. Easily moveable between<br />

machining centers, RMO machines also<br />

feature sound abatement enclosures to<br />

encapsulate the process chamber <strong>and</strong><br />

significantly reduce noise levels. These<br />

machines are perfect for processing<br />

nails, screws <strong>and</strong> smaller implants.<br />

In addition to trough machines, <strong>Rosler</strong>‘s<br />

wide array of vibratory finishing machines<br />

include round, bowl units <strong>and</strong><br />

centrifugal disk machines.<br />

Centrifugal Disk <strong>Finishing</strong><br />

<strong>Rosler</strong>‘s FKS, High-Energy Centrifugal<br />

Disk, machines offer up to 10 times<br />

higher productivity when compared to<br />

vibratory finishing systems. Bone plates,<br />

screws, spinal <strong>and</strong> dental implants are<br />

ideal for the FKS series machines. Our<br />

patented design allows for the seal gap<br />

to be adjusted, extending the life of the<br />

tub <strong>and</strong> spinner. The water level controls<br />

allow processes from aggressive deburring<br />

<strong>and</strong> radiusing to gentle, high gloss<br />

polishing. The automatic gap adjustment<br />

allows for the processing of very thin<br />

(0.012“) parts.<br />

Blast <strong>Finishing</strong><br />

<strong>Rosler</strong> offers the industry’s most comprehensive<br />

range of shot blasting technologies,<br />

including wet blasting, turbine<br />

blasting <strong>and</strong> pressure blasting. <strong>Rosler</strong>’s<br />

high-volume wet blast machines provide<br />

unequaled finish control <strong>and</strong> a special,<br />

high-volume pump, working in a closed<br />

loop system, eliminates leakage <strong>and</strong><br />

waste water concerns.<br />

<strong>Rosler</strong>’s patented Hurricane shot blasting<br />

turbine technology yields considerable<br />

increases in capacity. In addition, we<br />

are constantly working with customers to<br />

develop individual solutions to specific<br />

surface treatment challenges, giving<br />

them a decisive edge over their competition.


<strong>Rosler</strong> Metal <strong>Finishing</strong> <strong>US</strong>A, LLC<br />

1551 Denso Road<br />

Battle Creek, MI 49037<br />

Tel: 269-441-3000<br />

Fax: 269-441-3001<br />

info@rosler.us<br />

www.rosler.us<br />

<strong>Rosler</strong> Metal <strong>Finishing</strong> <strong>US</strong>A, LLC offers the widest range of surface finishing equipment in the industry,<br />

including mass finishing <strong>and</strong> shot blasting equipment, media, compounds <strong>and</strong> effluent treatment. We serve North<br />

American customers from our 300,000 sq. ft. manufacturing campus in Battle Creek <strong>and</strong> support global customers<br />

through our worldwide network.<br />

Our company slogan “finding a better way…” is exactly what we do. After evaluating what the end result should<br />

be, our highly-trained employees choose from the most extensive product range in the industry to develop unbiased,<br />

cost-effective solutions. Send us your challenge.<br />

Mass <strong>Finishing</strong> • Shot Blasting • Engineering • Effluent Treatment<br />

Haas Multigrind LLC<br />

137 Enterprise Drive<br />

Warsaw, IN 46580<br />

p 574-268-0053<br />

www.multigrind.com<br />

Publ.-Nr. <strong>US</strong>.253.00 Specifications are subject to change without notice.

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