Cavity temperature sensor type 4010B-101 - Priamus
Cavity temperature sensor type 4010B-101 - Priamus
Cavity temperature sensor type 4010B-101 - Priamus
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Data sheet typ<br />
t<br />
ype <strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
<strong>Cavity</strong> <strong>temperature</strong> <strong>sensor</strong><br />
<strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
• Front-Ø: 0.6 mm<br />
• Smallest dimensions<br />
• Perfect solution for quality monitoring and process control for injection molding<br />
• Waterproof design<br />
• High amplitude<br />
• Extreme fast response time<br />
• Detection of the melt front<br />
• Automatic switchover at the end of the flow path<br />
• Detection of short shots<br />
• Precondition for closed-loop cascade control<br />
• Automatic balancing of multi cavity hotrunner molds<br />
• Control of the cavity <strong>temperature</strong><br />
Description<br />
The cavity <strong>temperature</strong> plays an important part in the monitoring, and closed-loop control of the injection<br />
molding process. It is only possible to describe the quality of a molded part completely by measuring the<br />
cavity pressure and the cavity <strong>temperature</strong>.<br />
Depending on the application it is recommended to measure either cavity pressure, or the cavity<br />
<strong>temperature</strong> or both signals at the same time. Proven applications are balancing of hotrunners,<br />
measuring the viscosity or the automatic detection of the melt front.<br />
PRIAMUS® cavity <strong>temperature</strong> <strong>sensor</strong>s have been especially designed to be used in the mold cavity. In<br />
this context the reaction time of the <strong>sensor</strong>s play a vital role.<br />
The thermocouple <strong>type</strong> N has significant advantages compared to the common material combinations<br />
used in the industry. While the thermocouple <strong>type</strong> J consists of corrosive materials, and the thermocouple<br />
<strong>type</strong> K shows inaccuracies up to 3 °C even in the lower <strong>temperature</strong> range (50 ... 200 °C), the<br />
thermocouple <strong>type</strong> N has overcome these short comings.<br />
Application<br />
This <strong>sensor</strong> has been optimized for monitoring and closed-loop control of injection molding process in an<br />
industrial environment.<br />
Variants<br />
Type<br />
<strong>4010B</strong>x,x-<strong>101</strong><br />
<strong>4010B</strong>sl-<strong>101</strong><br />
Connector<br />
Fischer S <strong>101</strong> Triax, female<br />
Connection to<br />
BlueLine devices:<br />
5070A, 5080A, 1194A-8T<br />
PRIAMUS SYSTEM TECHNOLOGIES AG 1/5 PRIAMUS SYSTEM TECHNOLOGIES LLC<br />
Rheinweg 4<br />
3061 Nationwide Parkway<br />
CH-8200 Schaffhausen / Switzerland USA-Brunswick, OH 44212<br />
Tel: +41 (0)52 632 2626 Tel: +1 (0)877 774 2687<br />
Fax: +41 (0)52 632 2627 Fax: +1 (0)877 678 5062<br />
E-Mail: info@priamus.com<br />
E-Mail: salesus@priamus.com<br />
http://www.priamus.com<br />
http://www.priamus.com<br />
DS4010-<strong>101</strong>_076e Ed. 05.13<br />
Subject to technical amendments<br />
Projection method: First Angle Projection
Data sheet typ<br />
t<br />
ype <strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
Technical<br />
cal Data<br />
Propert<br />
roperties<br />
Unit<br />
Value<br />
Thermocouple (not insulated) <strong>type</strong> N<br />
Colors / polarity according to IEC 584-3<br />
pink (NiCrSi)<br />
white (NiSi)<br />
positive<br />
negative<br />
Class 1<br />
Maximum deviations according to IEC 584-3<br />
(-40 … 1000°C)<br />
dT=± 0,004xT<br />
or ± 1,5 K<br />
Standard operating <strong>temperature</strong> (<strong>sensor</strong> front) °C up to 600<br />
Operating <strong>temperature</strong> range (cable) °C 0…200<br />
Response time switchover to holding pressure<br />
and sequential control with PRIAMUS® amplifier<br />
(envelope curve procedure resp. absolute<br />
measuring procedure)<br />
ms 4…10<br />
Remark<br />
The <strong>sensor</strong>s including connecting cabel can be cleaned in an ultrasonic bath together with the mold<br />
inserts if a sealed protection cap is used (cleaning agent: aqueous tenside solution).<br />
Dimension<br />
Type <strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
(with cable and connector)<br />
Mounting dimensions<br />
Connector and mounting plate<br />
PRIAMUS SYSTEM TECHNOLOGIES AG 2/5 PRIAMUS SYSTEM TECHNOLOGIES LLC<br />
Rheinweg 4<br />
3061 Nationwide Parkway<br />
CH-8200 Schaffhausen / Switzerland USA-Brunswick, OH 44212<br />
Tel: +41 (0)52 632 2626 Tel: +1 (0)877 774 2687<br />
Fax: +41 (0)52 632 2627 Fax: +1 (0)877 678 5062<br />
E-Mail: info@priamus.com<br />
E-Mail: salesus@priamus.com<br />
http://www.priamus.com<br />
http://www.priamus.com<br />
DS4010-<strong>101</strong>_076e Ed. 05.13<br />
Subject to technical amendments<br />
Projection method: First Angle Projection
Data sheet typ<br />
t<br />
ype <strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
Standard mounting<br />
Bore hole when using a distance sleeve<br />
Installation situation with distance sleeve<br />
Alternative mounting<br />
Bore hole when using a mounting nut Installation situation with mounting nut<br />
PRIAMUS SYSTEM TECHNOLOGIES AG 3/5 PRIAMUS SYSTEM TECHNOLOGIES LLC<br />
Rheinweg 4<br />
3061 Nationwide Parkway<br />
CH-8200 Schaffhausen / Switzerland USA-Brunswick, OH 44212<br />
Tel: +41 (0)52 632 2626 Tel: +1 (0)877 774 2687<br />
Fax: +41 (0)52 632 2627 Fax: +1 (0)877 678 5062<br />
E-Mail: info@priamus.com<br />
E-Mail: salesus@priamus.com<br />
http://www.priamus.com<br />
http://www.priamus.com<br />
DS4010-<strong>101</strong>_076e Ed. 05.13<br />
Subject to technical amendments<br />
Projection method: First Angle Projection
Data sheet typ<br />
t<br />
ype <strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
Scope of delivery<br />
Distance sleeve<br />
Mounting plate<br />
Accessories<br />
Mounting nut<br />
Remark<br />
<strong>Cavity</strong> <strong>temperature</strong> <strong>sensor</strong>s will be delivered with distance sleeves (recommended mounting). Mounting<br />
nut installation is recommended when the <strong>sensor</strong> can’t be clamped between two plates (slides etc.).<br />
Compensating cable<br />
For connecting the charge / <strong>temperature</strong> amplifiers <strong>type</strong> 5060D and 8102B respectively 5080A-4T<br />
different connecting cables need to be used. See Accessories (optional).<br />
PRIAMUS SYSTEM TECHNOLOGIES AG 4/5 PRIAMUS SYSTEM TECHNOLOGIES LLC<br />
Rheinweg 4<br />
3061 Nationwide Parkway<br />
CH-8200 Schaffhausen / Switzerland USA-Brunswick, OH 44212<br />
Tel: +41 (0)52 632 2626 Tel: +1 (0)877 774 2687<br />
Fax: +41 (0)52 632 2627 Fax: +1 (0)877 678 5062<br />
E-Mail: info@priamus.com<br />
E-Mail: salesus@priamus.com<br />
http://www.priamus.com<br />
http://www.priamus.com<br />
DS4010-<strong>101</strong>_076e Ed. 05.13<br />
Subject to technical amendments<br />
Projection method: First Angle Projection
Data sheet typ<br />
t<br />
ype <strong>4010B</strong>x,x<br />
x,x-<strong>101</strong><br />
Scope of delivery<br />
Article<br />
Type<br />
Article<br />
Type<br />
Distance sleeve, l = 40 mm 4522A Identification plate -<br />
Mounting plate<br />
4584A<br />
Accessories (optional<br />
optional)<br />
Article<br />
Type<br />
Article<br />
Type<br />
Mounting / extraction tool for<br />
4567A Mounting tool for mounting nut 4562A<br />
<strong>temperature</strong> <strong>sensor</strong>s<br />
Mounting nut 4543A Dummy 4509A<br />
Connecting cable:<br />
1104Ax<br />
1141Ax<br />
1143Ax<br />
1144Ax<br />
1153Ax<br />
1154Ax<br />
Multi channel connecting box<br />
1194A-8T<br />
Order codes<br />
<strong>4010B</strong>x,x-<strong>101</strong><br />
x,x: cable length in [m] l = 0,2 / 0,4 / 0,6 / 0,8 / 1,0 m<br />
Fischer S <strong>101</strong>, Triax<br />
<strong>4010B</strong>x,x-<strong>101</strong> x,x: cable length in [m] l = 2,0 / 3,0 / 4,0 / 5,0 m<br />
<strong>4010B</strong>sl-<strong>101</strong> sl: cable length in [m] special length<br />
PRIAMUS SYSTEM TECHNOLOGIES AG 5/5 PRIAMUS SYSTEM TECHNOLOGIES LLC<br />
Rheinweg 4<br />
3061 Nationwide Parkway<br />
CH-8200 Schaffhausen / Switzerland USA-Brunswick, OH 44212<br />
Tel: +41 (0)52 632 2626 Tel: +1 (0)877 774 2687<br />
Fax: +41 (0)52 632 2627 Fax: +1 (0)877 678 5062<br />
E-Mail: info@priamus.com<br />
E-Mail: salesus@priamus.com<br />
http://www.priamus.com<br />
http://www.priamus.com<br />
DS4010-<strong>101</strong>_076e Ed. 05.13<br />
Subject to technical amendments<br />
Projection method: First Angle Projection