Highlights - Dörries Scharmann Technologie Gmbh

Products: 

Dörries 

Vertical Turning Lathes 

Vertical Turning Centers 

Droop+Rein 

Portal Machining Centers 

High Speed Machining Centers 

Scharmann 

Horizontal Machining Centers 

Boring Mills 

Berthiez 

Vertical Turning Machines 

Vertical Grinding Machines 

Ecospeed 

5-Axes High Performance Machining Centers 

Service 

Headquarters: 

Dörries Scharmann Technologie GmbH 

Hugo-Junkers-Straße 12-32 

D-41236 Mönchengladbach-Rheydt 

Tel. +49/2166/454-0 

Fax +49/2166/454-300 

www.ds-technologie.de 

www.starragheckert.com 

information@ds-technologie.de 

Sites, Subsidiaries and Service Centers: 


Product line Droop+Rein 

Hofkamp 2, D-33719 Bielefeld 

Tel. +49/521/5804-0, Fax +49/521/178006 

Dörries Scharmann Technologie Service Center 

GmbH & Co. KG 

Am Sülzenbrückener Weg 14, D-99334 Ichtershausen 

Tel. +49/36202/77980, Fax +49/36202/779829 


Service Center South 

Wannetal 47b, D-88131 Lindau 

Tel. +49/2166/454-700, Fax +49/2166/454-701 

DST / StarragHeckert (Shanghai) Company Ltd. 

Room 705-706, Tower 1, German Centre 

88 KeYuan Road, Pudong, Shanghai, PR China 201203 

Tel. +86/21/28986299, Fax +86/21/28986298 

sh_office@starragheckert.com 

DST / StarragHeckert Company Ltd. Beijing Branch 

Room 401, Asia Hotel office building, No. 8 Xingzhong Xijie 

Gongti Bei Road, Beijing, PR China 100027 

Tel. +86/10/65536880, Fax +86/10/65536881 

bj_office@starragheckert.com 


Moscow Office 

ul. Tverskaya 16/2, Gebäude 1, 7. Etage, RUS-125009 Moskau 

Tel. +7/495/933 28 18, Fax +7/495/935 89 62 

www.ds-technologie.ru 

DS Technology (USA) Inc. 

StarragHeckert Inc. North American Headquarters 

Skyport Business Park, 2379 Progress Drive 

Hebron, Kentucky 41048 

Tel. +1/859/5345201, Fax +1/859/5345212 

ussales@starragheckert 

DS Technology (UK) Ltd. 

43/45 Phoenix Park, Avenue Close, Nechells 

Birmingham B7 4NU, United Kingdom 

Tel. +44/121/3593637, Fax +44/121/3591868 

info@ds-technology.co.uk 

Berthiez SAS 

5, rue Barrouin, F-42029 St. Etienne Cédex 1 

Tel. +33/4/77923992, Fax +33/4/77923993 

www.berthiez.fr, sales@berthiez.fr 

06.2011 - E - low 

Machining Centers 

in Portal and Gantry 

Design 

Droop+Rein

2 

TFM 

Multifunctional Portal 

Machining Center 

Droop+Rein offers high productivity and versatility 

with their TFM series of Portal Machining Centers. If the 

demand is for five-sided-machining, short tool exchange 

times, five-axis-contouring or the combination of 

turning and milling applications, the TFM series offers a 

productive machine tool solution. The modular design 

allows 4 different table configurations, 3 different tool 

maga zines and 3 different CNC controls. 

RAM unit D30 

High flexibility 

– Z-axis travel of 1,250 mm 

– Use of standard modules out of the product lines TFS 

and FOGS 

– Spindle exchange (gear driven spindle/motor spindle) 

Higher dynamics 

– Double spindle drive for Z-axis 

– Integration of two hollow drive shafts 

– Elimination of hydraulic weight compensation 

Fall prevention device 

fixed at Z-ram 

Z-drive 

Piston shaft fixed 

at cross rail 

Z-ram 

Cross slide 

Fork Type Head 

Spindle cartridge 

Integrated Fork Type Head 

TFM C-version/continuous controlled 

Five-axis-machining 

B-axis 

C-axis 

TFM P-version/positioned 

3+2-axis-machining 

B-axis 

C-axis 

110° 

10° 

B C = ±200° 

Continuous controlled and lockable 

M = 8,000 /12,000 Nm clamping moment 

3,600°/min 


M = 8,000 /12,000 Nm clamping moment 

3,600°/min 

Positioned and locked 

0.001° 

M = 12,000 Nm clamping moment 


0.001° 


Technical data 

Integrated Fork Type Head with 

exchangeable spindle (gear 

driven spindle/motor spindle) 

Movements 

Rapid traverse/feed 

Spindles (changeable) 

Power 

Torque 

Speed 

X-axis 

Y-axis 

Z-axis 

C-axis 

B-axis 

X-axis 

Y-axis 

Z-axis 

C-axis 

B-axis 

Gear driven spindle 

Motor spindle 

– Portal Machining Center with fixed cross rail 

– Compact design 

– Different table configurations, pallet change 

– Five-side-machining 

– Five-axis-machining (C-version) or 3+2-axis-machining 

(P-version) 

– Complete machining 

– Powerful roughing 

– Highly dynamic and highly accurate finish machining 

– Integrated Fork Type Head for exchangeable spindles 

– Gear driven spindle 

– Motor spindles 

(100% DC) 

30 kW 

600 Nm 

5,000 rpm 

2,400 - 5,500 mm 

2,750 mm 

1,250 mm 

± 200 ° 

± 200 ° 

+ 110 / - 10 ° 

+ 110 / - 10 ° 

30/30 m/min 

30/30 m/min 

20/20 m/min 

3,600 °/min 

3,600 °/min 

3,600 °/min 

3,600 °/min 

depending on table length 

continuous controlled (C-Version) 

positioned (P-Version) 







30 kW 600 Nm 5,000 rpm SK50 / HSK-A100 

20 kW 48 Nm 18,000 rpm 

different technical data on demand 

HSK-A63 

– High geometrical accuracy and surface quality 

– Reduction of bench rework 

– Reduction of total production time 

– Three different CNC controls 

– Automatic spindle exchange 

– Automatic tool change 

– Tool measuring, part probing, etc. 

Highlights 

3

4 

TFS 

Portal Machining Center 

Ongoing customer demands for a more flexible uni ver sal 

machine design resulted in the creation of the TFS series. 

These are of portal configuration with a fixed cross rail. 

The TFS series offers customers in many industry sectors, 

e.g. Tool and Die Industry, Aerospace Industry and 

General Engineering, an economical and powerful solution 

for five-sided or five-axis-machining requirements 

and even for combined turning applica tions. TFS offers 

a variety of options like automatically 

exchangeable milling heads, tables in 

different designs and practical solutions 

for the peripherals. 

Milling heads (examples) Vertical 

Angular 

milling head milling head 

Spindles 

Power 

Torque 

Max. speed 

Throat 

Tool pick-up 

B-axis 

kW 

Nm 

rpm 

mm 

40 

1,800 

4,000/6,000 

350/550 

SK50 / HSK-A100 

TFS C-version/continuous 

controlled 

40 

1,800 

4,000/6,000 

350/550 

SK50 / HSK-A100 

TFS P-version/positioned 3+2-axis-machining 


Gear driven spindle Motor spindle 

P-version C-version 

40 

1,100 

5,000 

800 

SK50 / HSK-A100 

20 

48 

18,000 

800 

HSK-A63 

Five-axis-machining Continuous controlled and lockable 

M=8,000 /12,000 Nm clamping moment 


0.001°; M=12,000 Nm clamping moment 

Different technical data on demand 

Long table version 


RAM unit D40 

Table dimensions 

Movements 


TFS RAM unit D40 

Power 

Torque 

Speed 

Length 

Width 

X-axis 

Y-axis 

Z-axis 

C-axis 

X-axis 

Y-axis 

Z-axis 

C-axis 

Z-ram C-axis 

Main drive 

Gearbox, 2-stages 

(1,800 Nm) 

Clamping C-axis 

M = 20,000 Nm 

(100% DC) 

40 kW 

1,100/1,800 Nm 

6,000 rpm 

3,000 - 6,000 mm 

2,200/2,500/3,000 mm 

4,000 - 7,000 mm 

3,200/3,500/4,000 mm 

1,500 mm 

± 200 ° 

± 200 ° 

30/30 m/min 

30/40 m/min 

30/40 m/min 

± 3,600 °/min 

± 3,600 °/min 

P-version C-version 

Positioned 0.001°, 

clamped, 

M=20,000 Nm 

+ 500 mm steps 


continuous controlled (C-version) 

positioned (P-version) 



– RAM unit D40 with integrated C-axis 

– Positioned and clamped, P-version 

– Continuous controlled, C-version 

– Automatic exchange of milling units 


– Alternative table configurations 

– Wide range of milling attachments 

– Wide range of peripheral units 

– Tool measuring, part probing, etc 


Continuous 

controlled/clamped, 

M=8,000/20,000 Nm 


5

6 

T/TF 

Portal Machining Center 

Droop+Rein Portal Machining Center series T/TF is 

designed for heavy duty machining applications in the 

Aircraft-, Tool and Die- and Automotive Industry as 

well as General Engineering. 

TF T 

Building on the strength, high accuracy and performance 

capacity of the basic machines, DST offers a 

comprehensive system of innovative automation stages. 

Nowhere are DST’s strengths and experience more apparent 

than when complex and new machining concepts 

are required. DST’s knowledge and application of machining 

techno logy hold the key to your success. 

Our success depends on the success of our customers. 

Therefore we have a long term investment in developing 

and optimizing systems and processes that allow our 

customers to achieve shorter production times; without 

compromise to cost and quality. 

T/TF assembly X-axis 

Bed 

Five-side- and five-axis-machining 

with powerful milling heads 

Our system includes spindle extensions, various angular 

milling heads for indexing or controlled application. 

Advantages RAM unit 

Thermosymmetry 

All heat sources are thermosymmetrical 

arranged to the RAM slide cross section 

Hydrostatic bearing 

(Z-axis, X-axis, Y-axis) 

Highest precision 

Coaxial assembly 

Motor, drive and bearing 

Any heat generated by the guideways 

is eliminated by temperature controlled 

lubrication oil. Internal heat sources are 

controlled by cooling circuits. 

Hydrostatic guidance Measuring system Table Support slideway Gear rod 

Electrical 

preloaded 

drive 

∆X 

Motor 

Gear unit 

Attachment 

milling head 

Hydrostatic 


RAM unit 

R50/R60/R75 

Table dimensions 

Movements 


Milling heads 

Power 

Torque 

Speed 

Tool pick-up 

Power 

Torque 

Speed 

Length 

Width 

X-axis 

Y-axis 

Z-axis 

W-axis 

C-axis 

X-axis 

Y-axis 

Z-axis 

W-axis 

C-axis 

I-axis 

Vertical milling 

head 

50/60/75 

2,400/4,000/ 5,500 

(100% DC) 

50/60/75 kW 

2,400/4,000/5,500 Nm 

4,000 rpm 

3,000 - 6,000 mm 

2,200/2,500/3,000/3,500/4,000 mm 

4,000 

SK50 /60 

Angular milling 

head 

4,000 - 7,000 mm 

3,000 - 5,000 mm 

1,500 mm 

1,000 - 3,000 mm 

50/60/75 

2,400/4,000/ 5,500 

2,500 

HSK-A100 /125 

∞ x 360 ° 

± 180 ° 

20/30 m/min 

20/30 m/min 

15/20 m/min 

4/4 m/min 

3,600 °/min 

1,800 °/min 




40/50/60 

1,100/1,500/ 2,400 

6,000/5,000/4,000 

HSK-B125 /160 





indexed (I-version) 

positioned/continuous controlled 




with motor spindle 


– Hydrostatic guideways in all linear axes 

– Thermosymmetrical RAM design 

– Integrated C-axis 

– Digital drives 

– High rigidity and damping 

– Automatic head exchange 


– Alternative table configurations 

– Wide range of milling attachments 

– Wide range of peripheral devices 

20 

65 

20,000 

HSK-A63 

kW 

Nm 

rpm 

7

G/GF 

Portal Machining Centers in Gantry Design 

GF G 

The essential advantage of the gantry design is to 

work optimally on big, heavy and unwieldy components, 

without involving their weight as factor for the 

machining result. This eliminates the lack in dynamic 

through table of workpiece influence. 

Milling heads for type T/TF and G/GF 

Drive by main motor of RAM unit 

Area machining 


(Hirth-gearing) 

(I-version) 

Contour machining 

8 

five-axis- 

machining 

(C-version) 

Ship diesel manufacturing 

Landing gear manufacturing 


RAM unit 

R50/R60/R75/H100 

Platefield dimension 

Movements 

Rapid traverse 

Power 

Torque 

Speed 

Length 

Width 

X-axis 

Y-axis 

Z-axis 

W-axis 

C-axis 

X-axis 

Y-axis 

Z-axis 

W-axis 

C-axis 

I-axis 

Gantry type machining center 

Platefield dimension 

(100% DC) 

50/60/75/100 kW 

2,400/4,000/5,500/8,000 Nm 

Bracket Y-drive Z-drive Z-Ram Cross slide Traverse W-drive 

Column 

X-drive 

Bed 

4,000/2,500 rpm 

from 8,000 mm 

3,000 - 7,000 mm 

from 9,000 mm 

5,000 - 9,000 mm 

1,500/2,000/3,000 mm 

1,000 - 6,000 mm 

∞ x 360 ° 

± 180 ° 

20/20 m/min 

20/20 m/min 

15/20 m/min 

4/4 m/min 

3,600 °/min 

1,800 °/min 

Cross rail 


+ 1,000 mm steps 

+ 500 / 1,000 mm steps 


+ 500 / 1,000 mm steps 



indexed (I-Version) 

NC controlled 


indexed (I-Version) 

The well known milling heads of type 

T/TF are also available for the portal 

machining centers in gantry design. 


The G/GF series is especially 

developed for high and unwieldy 

components. At the same time it 

shows the advantages of type T/TF. 

9

FOGS 

High Speed Machining 

Center 

Due to innovative machining technology, 

the FOGS provides a new dimension 

in high speed milling. The Droop+Rein concept is a 

quantum leap in technological development considering 

time and quality: 

– The amount of manual work associated with 

traditional machining is reduced to a minimum. 

– Superior surface accuracy is achieved by using 

efficient cutting tools. 

Superior competence from the machine 

to the environment 

Proven design with well tested components provided 

for the smooth operation of a totally automated system 

using: 

– Fully automatic pallet change 

– Completely automatic tool change with up to 320 

tools 

– Tool length and diameter measuring and compensation 

– Automatically exchangeable motor spindles 

The combination of machines, CNC controls, tools, motor 

spindles and pallet changing units results in efficient, 

process-oriented systems. 

FOGS with pallet changer and table dimension of 15 m x 4.5 m 

Assembly X-drive 

Rail 

Double pinion 

drive electrically 

preloaded 

Preloaded 

linear recirculating 

roller bearing 

Movements 


Acceleration of axes 

X-axis 

Y-axis 

Z-axis 

C-axis 

B-axis 

X-axis 

Y-axis 

Z-axis 

C-axis 

B-axis 

Linear axes 

Rotational axes 

Power (100% DC) 

Torque 

Speed 

Tool pick-up 

3,800 - 15,800 mm 

2,500 - 7,000 mm 

72 

45 

24,000 

HSK-A63 

1,500/2,000 mm 

∞ x 360 ° 

± 180 ° 

± 115 ° 

0 - 95 ° 

40/40 m/min 

40/40 m/min 

30/40 m/min 

3,600 °/min 

1,800 °/min 

3,600 °/min 

1,800 °/min 

3.2 m/s 2 

7,200 °/s 2 

40 

63 

24,000 

HSK-A63 











10 11 

Bellows 

Measuring 

system 

X-bed 


Motor milling spindles 

Rack Foundation tray 

Fixator wedges 


20 

300 

7,500 

HSK-A100 

20 

65 

20,000 

HSK-A63 

kW 

Nm 

rpm 

– Innovative machine and technology concept 

– Workpiece carrier as fixed floorplate 

– Tool executes all movements 

– Acceleration of constant masses independent 

from the workpiece sizes and weight 

– Fastest effective feed rates 

– Integrated Fork Type Head for integrated motor milling spindle 

– Reduced operator times lead to highest profitability 

– Automated peripheral functions 

– Tool change 

– Video control 


– Spindle change 

– Pallet change 

Different technical data on demand

12 

FOGS D40 

High Speed Machining Center 

Adaptable 

Fork Type 

Milling Head 

FOGS D40 C-version 

Five-axis-machining 

B-axis 

C-axis 


M = 8,000 /12,000 Nm 

clamping moment; 3,600°/min 


M = 8,000 /20,000 Nm 

clamping moment; 3,600°/min 

FOGS D40 P-version/positioned 


B-axis 

C-axis 

Power 

Torque 

Max. speed 

Tool pick-up 

110° 


0.001° 



0.001° 


Examples milling heads Vertical Angular 

milling head milling head 

kW 

Nm 

rpm 

10° 

B C = ±200° 

40 

1,800 

4,000/6,000 

SK 50 

40 

1,800 

4,000/6,000 

SK 50 

Die manufacturing 

Fork Type 

Milling Head 

Pick-up of 

different milling 

spindles 


Landing gear manufacturing 


RAM unit D40 

Movements 

Rapid travers /feed 

Acceleration of axes 

Special milling head 

Power 

Torque 

Speed 

X-axis 

Y-axis 

Z-axis 

C-axis 

X-axis 

Y-axis 

Z-axis 

C-axis 

Linear axes 

Rotational axes 

(100% DC) 

40 kW 

1,800 Nm 

6,000 rpm 

3,800 - 15,800 mm 

2,500 - 7,000 mm 

1,500/2,000 mm 

± 200 ° 

± 200 ° 

40/40 m/min 

40/40 m/min 

30/40 m/min 

3,600 °/min 

1,800 °/min 

max. 3.2 m/s 2 

max. 7,200 °/s 2 









– Innovative machine and technology concept 

– Workpiece carrier as fixed floorplate 

– Tool executes all movements 

– Acceleration of constant masses independent 

from the workpiece sizes and weight 

– Fastest effective feed rates 

– Integrated Fork Type Head for integrated motor spindle 

– Guaranteed high productivity due to reduced operator times 

– Automated periphery functions 

– Tool change 

– Video control 


– Spindle change 

– Pallet change 

– Roughing and finishing operation on one machine 

– Multifunctional applicable for a wide range of machining tasks: 

– General engineering 

– Tool and Die Industry 

– Integration of turning tables (for turning operations) 

13

14 

Machine Assembly 

Periphery 

High flexibility 

Customers’ demands are met by selecting from a variety 

of options like automatically exchangeable milling heads, 

tables in different designs and different CNC-controls. 

Due to this, Droop+Rein machining centers are suitable 

for applications in General Engineering and Tool and 

Die Industry or the Aerospace Industry. 

Milling head and 

tool changing systems 

The milling heads are moved into the change position. 

The automatic adaption to the milling unit is followed 

by automatic clamping and coupling of all supply systems. 

Tool changing systems are designed for customers’ 

demands and the degree of automation desired. 

According to the machining tasks required, we can 

supply chain- and rack-magazines and robot-supported 

systems. 

Master-slave-principal 

Electronically pre-loaded X-axis drive 

– Double pinion, electronically pre-loaded by two drives 

Advantages 

– Backlash elimination 

– High stiffness 

– High positioning accuracy 

– Easy maintenance by reduced number of elements 

Controls 

Focused on the application of the machine it can be 

configured with three different control units: 

– Fidia XPower C 20 

– Heidenhain iTNC 530 

– Siemens Sinumerik 840 D 

Rapid 

traverse 

Feed 

Rapid 

traverse 

Fidia XPower C 20 Heidenhain iTNC 530 Siemens Sinumerik 840 D 

Chain magazine Head changer Rack type magazine Tool-arena Pick-up magazine 

Plate magazine Special milling head 

Palletizing possibilities/ 

Automation competences 

Long table T 

Double table DT 

Turn table TT 

Pallet system PT 


– Wide variety of peripheral devices 

– Different control options 

– Pick-up magazine 

– Plate magazine 

– Chain magazine with up to 120 tool places 

– Rack type magazine with up to 320 tool places 

– Milling head change and spindle change 


– Pallets 

15

Highlights - Dörries Scharmann Technologie Gmbh

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