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Contents E<br />

Systems overview, manuals for planning and installation<br />

Technical information<br />

E2 - E7<br />

Equipment of data-device carriers<br />

E8 - E9<br />

Screed flush ducts<br />

E10 - E14<br />

Heavy-duty floor duct<br />

E15 - E17<br />

Hollow-space floor box<br />

E18 - E21<br />

Cable duct<br />

E22 - E24<br />

Installation units made of plastic<br />

E25 - E30<br />

Installation units made of high-grade steel, heavy-duty<br />

E31<br />

Installation units made of high-grade steel, cartridge units<br />

E32 - E34<br />

Single outlets, round<br />

E35 - E36<br />

Single outlets, quadrangular<br />

E37 - E39<br />

Device mounting cups<br />

E40 - E41<br />

Device installation cup and cover plates / Device carriers<br />

E42 - E43<br />

Data-device carriers<br />

E44<br />

Device carrier CEE socket<br />

E45


Systems overview, manuals for planning and installation<br />

Premises for assembly<br />

Premises for assembly – on site<br />

The following premises need to be fulfilled before assembly of a<br />

underfloor duct system can begin:<br />

<br />

of all installation units.<br />

<br />

<br />

<br />

<br />

tolerances of DIN 18 202<br />

<br />

<br />

and subsonic noise behaviour<br />

<br />

extraneous material<br />

<br />

provided<br />

The underfloor system must be designed according to<br />

DIN EN 50085 and DIN VDE 0604.<br />

Floor screed works<br />

Duct systems and accessories are components that reach<br />

their full capacity of working load for their intended use only in<br />

connection with floor screed.<br />

In detail the following requirements are indispensable:<br />

<br />

inserted,<br />

<br />

<br />

<br />

strained by other weight,<br />

<br />

must be provided,<br />

<br />

<br />

completely hardened,<br />

<br />

35 mm thick at least for office and work areas with<br />

distributed loads of up to 1.5 kN/m² the minimum screed cover<br />

over the duct system is 35 mm. In case of higher loads the<br />

nominal thickness of the screed needs to be accordingly higher.<br />

The areas around the floor boxes and the screed flush ducts<br />

need a good densification and concision in order to avoid later<br />

unevenness and cracking of the bottom covering.<br />

The floor boxes can be used from the following minimum screed<br />

thickness:<br />

Marking Duct Minimum Application<br />

height height<br />

UBDHB350/250 28 28 mm 65 mm Feeding box<br />

UBDHB350/250 38 38 mm 75 mm Feeding-/Installation box<br />

UBDHB350/250 48 48 mm 85 mm Feeding-/Installation box<br />

In case of using the hollow space floor box with shuttering unit it<br />

is necessary to:<br />

<br />

damage,<br />

<br />

<br />

<br />

decoupling the floor box from screed,<br />

<br />

Hot asphalt<br />

<br />

temperatures with adequate insulating layers.<br />

<br />

be removed after the asphalt has cooled down. The resulting<br />

opening between shuttering unit and asphalt needs to be filled<br />

with appropriate material flush with the surface area.<br />

<br />

hardening.<br />

Including the duct system into the safety measures<br />

<br />

the safety measures.<br />

<br />

<br />

welding the parts, riveting or construction of a firm compression<br />

<br />

<br />

conductor for potential equalisation.<br />

<br />

equalisation during electric installation works.<br />

<br />

used it is sufficient to include only the floor boxes into the<br />

safety measures. Each floor box body comes with a grounded<br />

conductor clamp.<br />

<br />

components must be carried out flexible.<br />

The defined linear electric impedance of duct systems for electric<br />

installation is 0.001 ohm per meter.<br />

E2


Systems overview, manuals for planning and installation<br />

Impact noise characteristics<br />

Sound insulation in case of usage of screed covered<br />

underfloor installation ducts<br />

Sound insulation requirements for buildings are regulated by DIN<br />

4109. The aim is to keep the noise emission as low as possible.<br />

Acoustic decoupling between raw floor, duct system and screed<br />

by means of insulation layers is the basic requirement, resulting<br />

in the construction of a floating floor screed.<br />

If that is not the case excitation of structure-borne noise is directly<br />

transferred to the raw floor and the subsonic noise can only be<br />

minimized with a soft resilient floor covering.<br />

Measurement method<br />

L = level | = difference | n,w = evaluated on site<br />

Result of examination<br />

The measuring results show that the <strong>PUK</strong> Underfloor System<br />

meets the requirements of subsonic noise protection for ceilings<br />

in office buildings of 53 dB in all tests with all proper applications.<br />

Measuring the subsonic noise behaviour of screed covered duct<br />

systems took place between testing rooms on site according to<br />

DIN EN ISO 140-7.<br />

A standardised forge initiates structure-borne noise in the<br />

broadcasting room. The received levels are measured with the<br />

measurement equipments real-time-analyser and microphone.<br />

Taking volume and reverberation period into consideration this<br />

results in the normalised impact sound pressure level L`n,w<br />

as a<br />

parameter for the structural element.<br />

The reduction of subsonic noise L w<br />

<br />

between the stated subsonic noise on the raw floor L`n,w,eq,R<br />

and<br />

the respective measuring result L`n,w<br />

.<br />

<br />

enough to make sure that the required standard subsonic noise<br />

level in office buildings is not transgressed.<br />

ting<br />

screed is completely unproblematic with reference to subsonic<br />

noise behaviour.<br />

<br />

directly to the installation unit or the screed if carpet- or parquetfloor<br />

cover is in use.<br />

An additional decoupling of the levelling system from<br />

<br />

results in the increase of subsonic noise protection of 6 dB compared<br />

to the assembly of the levelling system directly to the raw<br />

floor.<br />

The new hollow space floor box has the advantage of complete<br />

mechanical decoupling from the duct system which is especially<br />

<br />

floor constructions.<br />

The required standard subsonic noise level in office buildings has<br />

been specified as follows:<br />

<br />

L`n,w<br />

≤ 53 db (DIN 4109 table 3)<br />

<br />

L`n,w<br />

≤ 46 db (DIN 4109 supplement 2 table 3)<br />

E3


Systems overview, manuals for planning and installation<br />

Impact noise characteristics<br />

Inspection with duct 3-38-350S, hollow space floor box UBDHB350 38-308R and installation unit UEKDD3-R-G, round<br />

Test setup<br />

Floor assembly without duct system and floor cover<br />

L`n,w<br />

41 dB<br />

3<br />

5<br />

1<br />

6<br />

2<br />

4<br />

Duct system installed into floating screed, structure-borne<br />

noise is initiated without floor covering material<br />

Duct system installed into floating screed, structure-borne<br />

noise is initiated on textile floor covering material<br />

45 dB<br />

36 dB<br />

Assembly:<br />

1. 6 mm carpet 4. 10 mm noise-insulating board<br />

2. 45 mm cement screed 5. 40 mm noise-insulating board<br />

3. 2 mm foil 6. 160 mm raw floor<br />

L`n,w,eq,R<br />

= 75 dB<br />

Measured data from test report 3-091 dated 2003.07.23.<br />

Inspection with duct UK 2-38-250S, hollow space floor box UBDHB250 38-259V and installation unit UEKDD-V-G, angular<br />

Test setup<br />

L`n,w<br />

5<br />

2<br />

3<br />

1<br />

6<br />

4<br />

Floor assembly without duct system and floor cover<br />

Duct system installed into floating screed, structure-borne<br />

noise is initiated on textile floor covering material<br />

Duct system installed into floating screed, structure-borne<br />

noise is initiated on installation unit with textile floor<br />

covering material<br />

38 dB<br />

29 dB<br />

30 dB<br />

Assembly:<br />

1. 6 mm carpet 4. 20 mm noise-insulating board<br />

2. 85 mm cement screed 5. 30 mm thermal insulation board<br />

3. 2 mm foil 6. 300 mm raw floor<br />

L`n,w,eq,R<br />

= 69 dB<br />

Measured data from test report 08-079 dated 19.08.2008<br />

Inspection with duct UK 2-38-250S, hollow space floor box UBDHB250 38-259V and high-grade steel installation unit UEKD<br />

25-V E, angular, mounted on levelling unit UNEG 260V-60S<br />

Test setup<br />

Floor without duct system and without floor cover<br />

L`n,w<br />

38 dB<br />

2<br />

3<br />

1<br />

6<br />

4<br />

5<br />

Duct system installed into floating screed, structure-borne<br />

35 dB<br />

noise is initiated on parquet floor covering material<br />

Duct system installed into floating screed, structure-borne<br />

noise is initiated on installation unit with parquet floor 42 dB<br />

covering material<br />

Assembly:<br />

1. 22 mm parquet 4. 20 mm noise-insulating board<br />

2. 85 mm cement screed 5. 30 mm thermal insulation board<br />

3. 2 mm foil 6. 300 mm raw floor<br />

= 69 dB<br />

L`n,w,eq,R<br />

Measured data from test report 08-079 dated 19.08.2008<br />

E4


Systems overview, manuals for planning and installation<br />

Cable design inside the duct<br />

H B B1 B2 B3<br />

mm mm mm mm mm<br />

high voltage IT-line<br />

Ø 10 CAT-6 Ø 8<br />

pieces pieces<br />

UK<br />

screed covered duct, 2 compartments<br />

H<br />

20<br />

B<br />

B1<br />

Pmax<br />

B2<br />

20<br />

L<br />

S<br />

UK 2-28-190S 28 190 95 95 - 32 50<br />

UK 2-28-250S 28 250 125 125 - 42 66<br />

UK 2-28-350S 28 350 175 175 - 59 92<br />

UK 2-38-190S 38 190 95 95 - 43 68<br />

UK 2-38-250S 38 250 125 125 - 57 89<br />

UK 2-38-350S 38 350 175 175 - 80 125<br />

UK 2-48-190S 48 190 95 95 - 55 86<br />

UK 2-48-250S 48 250 125 125 - 72 113<br />

UK 2-48-350S 48 350 175 175 - 101 158<br />

UKL<br />

screed covered duct, 3 compartments<br />

S<br />

UKL 3-28-250S 28 250 82 84 82 42 66<br />

UKL 3-28-350S 28 350 116 116 116 59 92<br />

H<br />

Pmax<br />

UKL 3-38-250S 38 250 82 84 82 57 89<br />

UKL 3-38-350S 38 350 116 116 116 80 125<br />

UKL 3-48-250S 48 250 82 84 82 72 113<br />

UKL 3-48-350S 48 350 116 116 116 101 158<br />

20<br />

B1<br />

B<br />

B2<br />

B1<br />

20<br />

L<br />

Planning must be based on the cable volume.<br />

The diameters of the selected customary cable types<br />

are average values.<br />

Duct filling factor max 60% with a distance of 8 m<br />

between floor boxes recommended.<br />

Current load see DIN VDE 0100/0298<br />

UK<br />

UKL<br />

H<br />

H<br />

B1<br />

B2<br />

B1<br />

B2<br />

B3<br />

20 B<br />

20<br />

20 B<br />

20<br />

E5


Systems overview, manuals for planning and installation<br />

Cable design inside the duct<br />

H B B1 B2 B3<br />

mm mm mm mm mm<br />

high voltage IT-line<br />

Ø 10 CAT-6 Ø 8<br />

pieces pieces<br />

UKR 2<br />

cable duct bottom piece 2 compartments<br />

S<br />

UKR 35-30S 35 300 150 150 - 63 98<br />

H<br />

B<br />

B1<br />

B2<br />

L<br />

UKR 3<br />

cable duct bottom piece 3 compartments<br />

H<br />

B1<br />

B<br />

B2<br />

B3<br />

L<br />

S<br />

UKR 35-40S 35 400 133 133 133 84 131<br />

UKR 35-50S 35 500 166 166 166 105 164<br />

UKR 60-40S 60 400 133 133 133 144 225<br />

UKR 60-50S 60 500 166 166 166 180 281<br />

UKR 85-40S 85 400 133 133 133 204 319<br />

UKR 85-50S 85 500 166 166 166 225 398<br />

UKR 110-40S 110 400 133 133 133 204 413<br />

UKR 110-50S 110 500 166 166 166 330 516<br />

Planning must be based on the cable volume.<br />

The diameters of the selected customary cable types<br />

are average values.<br />

Duct filling factor max 60% with a distance of 8 m<br />

between floor boxes recommended.<br />

Current load see DIN VDE 0100/0298<br />

UKR 2 UKR 3<br />

H<br />

H<br />

B1<br />

B2<br />

B1<br />

B2<br />

B3<br />

B<br />

B<br />

E6


Systems overview, manuals for planning and installation<br />

Casing depth device cup including installation MA-Article device<br />

Casing depth device cup including installation device in plastic installation units<br />

A head space > 65 mm between raw ceiling and floor cover<br />

surface is needed for coupler plugs in device insert.<br />

A head space > 87 mm between raw ceiling and floor cover<br />

surface is needed for angle plug in electrical socket inside<br />

device cup.<br />

A head space > 102 mm between raw ceiling and floor cover<br />

surface is needed for flexible straight line plug in electrical<br />

socket inside device cup.<br />

A head space > 131 mm between raw ceiling and floor<br />

cover surface is needed for inflexible straight line plug<br />

resp. charging set in electrical socket inside device cup<br />

in connection with registering extension for device cup<br />

installation.<br />

Please observe the above specified dimensions for floor construction!<br />

Installation into high-grade steel installation units may require increased casing depths.<br />

E7


Systems overview, manuals for planning and installation<br />

Equipment of data-device carriers<br />

Mounting boards UDEP and device carrier UGET 113 to contain data and media technology for<br />

Device carrier UGETD<br />

Device mounting cup UG<br />

UDEP Manufacturer Mounting UGET 113<br />

light wave technology<br />

UDEP-SCD 4<br />

SC-Duplex<br />

UGET-3-SCD 113<br />

UDEP-SCS 4<br />

SC-Simplex<br />

LC-Duplex<br />

UGET-3-SCS 113<br />

LC Duplex multimedia<br />

UGET-2-LCDM 113<br />

data technology<br />

UDEP-BTR 3<br />

BTR<br />

BTR<br />

BTR<br />

BTR<br />

BTR<br />

Dätwyler<br />

Leoni Kerpen<br />

Rutenbeck<br />

E-DAT module Cat.6 8(8)<br />

E-DAT module connector 8(8) Cat.6 8(8) 90° Cat.6<br />

UAE module Cat.5e 8(8) or Cat.6 8(8)<br />

OpDAT module LC or ST<br />

KOAX module F/F or F/IEC-plug or socket<br />

unilan® RJ45-Modul MS 1/8 Cat.6/EA screened<br />

VarioKeystone® socket module RJ45 or 4K7 or 4K6<br />

UM-real.Cat.6a B screened<br />

UGET-2-BTR 113<br />

UDEP-COR 3<br />

Corning LANscape S250 module RJ45 Kat. 6<br />

UGET-2-COR 113<br />

UDEP-AMP 3<br />

AMP<br />

Corning<br />

Siemon<br />

FutureCom F S1200 module<br />

TERA<br />

UGET-2-AMP 113<br />

UDEP-AMP SL3<br />

AMP<br />

AMP<br />

AMP<br />

TWIST 6AS SL Jack<br />

TWIST 6S SL Jack<br />

TWIST 7AS SL Jack<br />

UGET-2-AMPSL 113<br />

UDEP-GG45 3<br />

3M Deutschland GmbH<br />

3M Deutschland GmbH<br />

3M Deutschland GmbH<br />

Brand-Rex<br />

Brand-Rex<br />

CobiNet<br />

Dätwyler<br />

Nexans<br />

<br />

<br />

<br />

Cat6Plus screened module C6CJAKS000<br />

10GPlus screened module AC6JAKS000<br />

RJ45-module TopKey Cat. 6 class E<br />

Unilan PS-GG45 7A 1000 MHz with clip<br />

LANmark module with Keystone clip red<br />

UGET-2-GG45 113<br />

UDEP-KR 2<br />

ADC KRONE<br />

ADC KRONE<br />

Brand-Rex<br />

Brand-Rex<br />

Dätwyler<br />

Dätwyler<br />

Leoni Kerpen<br />

Rutenbeck<br />

Rutenbeck<br />

Telegärtner<br />

Telegärtner<br />

TrueNet® KM8® RJ45 socket Kat. 6<br />

TrueNet® CL RJ45 socket Kat. 6<br />

Cat6Plus screened module C6CJAKS000CR "old version"<br />

10G screened module AC6JAKS000CR "old version"<br />

Unilan MS-K 1/8 socket module<br />

Unilan KS-T 1/8 socket module<br />

Eline Keystone-socket RJ45 Kat. 6 tool-less<br />

UM-real.Cat.6 U A not screened<br />

UM-real.Cat.6a A screened<br />

AMJ-Modul K Cat.6A (J00029K0036 / J00029A0077)<br />

AMJ-S-Modul Cat.6A (J00029A2000 / J00029A2001)<br />

UGET-2-KR 113<br />

E8


Systems overview, manuals for planning and installation<br />

Equipment of data-device carriers<br />

data technology<br />

UDEP-RM 2<br />

R&M<br />

R&M<br />

R&M<br />

module fixture for E-2000-Compact,<br />

module fixture for universal adapter with carrier plate<br />

module fixture for SC-RJ coupler with carrier plate<br />

UGET-1-RM 113<br />

UDEP-RMSC 2<br />

R&M<br />

R&M<br />

Anschlussmodul, Kat. 5e, 1xRJ45/s, Snap-In<br />

Anschlussmodul, Kat. 6, Real 10, 1xRJ45/s, Snap-In<br />

UDEP-RMSC 3<br />

Brand-Rex<br />

Brand-Rex<br />

Dätwyler<br />

Dätwyler<br />

ECOLAN<br />

EFB<br />

eku Kabel & Systeme<br />

Leoni Kerpen<br />

R&M<br />

R&M<br />

Rutenbeck<br />

Rutenbeck<br />

Telegärtner<br />

Telegärtner<br />

Cat6Plus screened module C6CJAKS000CR "old version"<br />

10G screened module AC6JAKS000CR "old version"<br />

Unilan MS-K 1/8 socket module<br />

Unilan KS-T 1/8 socket module<br />

ELN336102 Cat.6a<br />

E-20070 Cat.6a<br />

E-Stone module Cat.6A, t66851000<br />

Eline socket RJ45 Kat. 6 tool-less<br />

Kat. 5e, 1xRJ45/s, Snap-In<br />

Kat. 6, Real 10, 1xRJ45/s, Snap-In<br />

UM-real.Cat.6 U A not screened<br />

UM-real.Cat.6a A screened<br />

AMJ-module K Cat.6A (J00029K0036 / J00029A0077)<br />

AMJ-S-module Cat.6A (J00029A2000 / J00029A2001)<br />

UGET-2-RMSC 113<br />

UDEP-KEL 3<br />

LEONI Kerpen<br />

LEONI Kerpen<br />

LEONI Kerpen<br />

LEONI Kerpen<br />

LEONI Kerpen<br />

ELine 1200® EC7<br />

ELine 500 plus socket<br />

ELine 500 RJ45 S socket<br />

ELine 250® RJ45 S socket<br />

ELine 250® RJ45 U socket<br />

UDEP-SYS 2<br />

Systimax<br />

Systimax<br />

MPS 100E cat5, MPS S200E<br />

MGS 300, MGS 400, MGS 500X10D, MGS 600X10D<br />

(required: Systimax Einbaurahmen type: M30MC)<br />

plug-in systems<br />

UDEP-5PK 1<br />

WAGO<br />

WINSTA ® MIDI Snap-In sockets or plugs 5-pole<br />

UGET-1-5PK 113<br />

UDEP-5PCOM 1<br />

WAGO<br />

Snap-In spcket X-COM, 5-pole, 500 V, 32 A<br />

UGET-1-5PCOM 113<br />

UDEP-3PK 2<br />

Wieland<br />

Snap-In sockets or<br />

plugs 2-pole (EIB-Bus) and 3-polig (Net)<br />

UGET-2-3PK 113<br />

audio- / video technology<br />

UDEP-KM 1<br />

Kindermann<br />

UDEP-KM 1:<br />

<br />

UGET-2-KM 113:<br />

<br />

UGET-2-KM 113<br />

UDEP-XLR 2<br />

Neutrik<br />

D Serie, DL Serie, DLX Serie<br />

UGET-2-XLR 113<br />

installation units, pre-snap-in<br />

PEHA<br />

Legrand<br />

Simon<br />

2 x 22,5 x 45 mm or<br />

1 x 45 x 45 mm<br />

UGET-1-UST45 113<br />

E9


Systems overview, manuals for planning and installation<br />

Screed flush duct<br />

Assembly instructions – screed flush duct systems<br />

Screed flush duct<br />

<br />

and accessories<br />

<br />

alloy profile and bolt together<br />

<br />

<br />

<br />

<br />

<br />

E10


Systems overview, manuals for planning and installation<br />

Screed flush duct<br />

Assembly instructions – screed flush duct systems<br />

Screed flush duct<br />

<br />

<br />

<br />

the branch<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

E11


Systems overview, manuals for planning and installation<br />

Screed flush duct Mounting kit T-branch<br />

Assembly instructions – screed flush duct systems<br />

Screed flush duct – Mounting kit T-branch<br />

For duct branches a cut-out needs to be made in the side profile (1) and<br />

in the plastic angle profile (2) as wide as the branching UEBK-duct. Please<br />

note that the carpet profile (3) needs to be 12 mm longer on each side.<br />

Both plastic couplers UEBKV (4) are inserted into the side profile and the<br />

corner connections UEBKVE S (5) are pushed into the provided profile,<br />

then fastened with the included screws. Two additional levelling supports<br />

UEBKST (6) are mounted.<br />

The UEBK-duct branch can now be pushed and then fastened into the<br />

prepared opening. Now you can apply the duct cover UEBKD (9) and<br />

screw it together with the transverse cross bar UEBKT (8) and the side<br />

profiles.<br />

A (mm)<br />

UEBK 60-20S 230,5<br />

UEBK 60-30S 330,5<br />

UEBK 60-40S 430,5<br />

A threaded rod GB M10 (10) needs to be screwed in dead centre into the<br />

thread in order to support the transverse cross bar (8). Cut the protruding<br />

threaded rod flush.<br />

Mounting material for a T-branch: 1 x UEBKMA<br />

E12


Systems overview, manuals for planning and installation<br />

Screed flush duct Mounting kit 90° bend<br />

Assembly instructions – screed flush duct systems<br />

Screed flush duct – Mounting kit 90° bend<br />

For corner branches in ducts a cut-out needs to be made in the side<br />

profile (1) and in the plastic angle profile (2) as wide as the branching<br />

UEBK-duct. Please note that the carpet profile (3) needs to be 12 mm<br />

longer on each side.<br />

Now a transverse cross bar UEBKT (4) is mounted and an additional<br />

levelling support UEBKST (5+6) is placed at the ends of the side profiles.<br />

The end piece UEBKEB (7) in the respective width closes the front end.<br />

Push the included plastic connecting block UEBKV (8) into the free side<br />

profile.<br />

The couplers UEBKVE S (10) and UEBKV S (11) are pushed into the<br />

provided profile and fastened with the included screws. The branching<br />

UEBK-duct (9) can now be pushed and then fastened into the prepared<br />

opening.<br />

Now you can apply the duct cover UEBKD (12) and screw it together with<br />

the transverse cross bar UEBKT (8) and the side profiles.<br />

Mounting material for a corner branch: 1x UEBKMB<br />

A (mm)<br />

UEBK 60-20S 219,0<br />

UEBK 60-30S 319,0<br />

UEBK 60-40S 419,0<br />

E13


Systems overview, manuals for planning and installation<br />

Screed flush duct Mounting Information<br />

Assembly instructions – screed flush duct systems<br />

Screed flush duct – Mounting Installation<br />

<br />

course<br />

<br />

<br />

<br />

hinged covers<br />

<br />

<br />

<br />

<br />

covering edge<br />

E14


Systems overview, manuals for planning and installation<br />

Heavy-duty floor duct<br />

Assembly instructions – screed flush duct systems<br />

Heavy-duty floor duct<br />

<br />

delivered as individual parts<br />

<br />

<br />

<br />

UBKV<br />

<br />

of the bottom piece from the outside<br />

<br />

<br />

<br />

E15


Systems overview, manuals for planning and installation<br />

Heavy-duty floor duct<br />

Assembly instructions – screed flush duct systems<br />

Heavy-duty floor duct<br />

<br />

<br />

<br />

0,3 m and insert behind the inward profile bend<br />

<br />

<br />

<br />

<br />

<br />

<br />

E16


Systems overview, manuals for planning and installation<br />

Heavy-duty floor duct Mounting Information<br />

Assembly instructions – screed flush duct systems<br />

Heavy-duty floor duct – Mounting Installation<br />

<br />

<br />

<br />

<br />

<br />

<br />

bottom piece<br />

E17


System overview, Manuals for planning and installation<br />

Hollow space floor box, round<br />

Assembly instructions – floor trunking systems<br />

Hollow space floor box, round<br />

Hollow space floor box for round installation units Ø 305 mm or Ø 258 mm and underfloor ducts up to 250 or 350 mm width, heights 28/38/48 mm.<br />

Observe minimum screed covering of 35 mm.<br />

Hollow space floor box<br />

Align floor box dead centre to the duct course.<br />

Fasten to the slab with two nail plugs and screw<br />

tight the grounding lug.<br />

Duct / hollow space floor box<br />

Bend open side walls at the perforation. Push<br />

duct to dead stop into the box. Set one floor box<br />

per change of direction in the duct system.<br />

Duct<br />

Cut duct, lay up and align. Burr and galvanize<br />

cutting edges. Fastening with two nail plugs<br />

<br />

Jointing bracket<br />

Align duct segments flush and push together.<br />

<br />

Fasten with two nail plugs. Factor in potential<br />

equalization when inserting plugs.<br />

Inserting shuttering units<br />

Insert shuttering units straight from the top into<br />

the floor box opening.<br />

Floor box and shuttering unit make one<br />

mounting unit. Latch a second shuttering<br />

unit on top for floor constructions higher than<br />

150 mm.<br />

Insulation<br />

Masking of all openings in the duct system.<br />

Apply insulation flush to duct system and<br />

shuttering unit.<br />

E18


Systems overview, manuals for planning and installation<br />

High-grade steel Installation unit, cartridge unit round<br />

Assembly instructions – floor trunking systems<br />

High-grade steel Installation unit, cartridge unit round<br />

Screed works<br />

No levelling needed before screed is applied.<br />

The shuttering unit needs to be sprayed with<br />

formwork oil. Foil thickness must be < 2 mm.<br />

Subsonic noise insulation<br />

The underfloor system needs to be insulated<br />

against subsonic noise. Mask the shuttering<br />

unit revolving with foil. Apply screed neatly to<br />

the shuttering unit.<br />

Removal of shuttering unit<br />

Remove shuttering unit with the release cord<br />

from the hardened screed. Process bottom<br />

covering to the cleaned assembly opening<br />

(Ø 260 mm, Ø 308 mm).<br />

Plastic installation unit<br />

Use for dry maintenance floor.<br />

Loosen cover from the installation frame and<br />

apply carpet. Observe insertion depth. Insert<br />

claws into the frame. Bolt installation unit tightly<br />

into the floor opening.<br />

Levelling device<br />

For parquet or stone floors insert the levelling<br />

device into the floor opening. Fasten the four<br />

levelling bases to the floor with nail plugs.<br />

Lock-in leads<br />

Fasten both lock-in leads to the frame from<br />

the bottom, using 2 screws for each. Make the<br />

grounding connection between levelling device<br />

and floor box.<br />

Alignment to floor<br />

<br />

bolts flush with the final floor height. Seal the<br />

<br />

agent. When using a device plug H = 35 mm,<br />

minimum installation depth Hmin = 100 mm.<br />

Dummy / cable outlet cartridge<br />

Use for wet maintenance floors. Apply parquet<br />

to the cartridge. Observe insertion depth. Insert<br />

cartridge into the frame. Cartridges can be<br />

exchanged.<br />

Tube outlet cartridge<br />

Use for wet maintenance floors.<br />

Apply stone covering material to the cartridge.<br />

Observe insertion depth. Insert cartridge into<br />

the frame. Tube can be bolted together.<br />

E19


System overview, Manuals for planning and installation<br />

Hollow space floor box, quadrangular<br />

Assembly instructions – floor trunking systems<br />

Hollow space floor box, quadrangular<br />

Hollow space floor box for angular installation units 258 x 258 mm or 258 x 184 mm and underfloor ducts up to 250 or 350 mm width, heights<br />

28/38/48 mm. Observe minimum screed covering of 35 mm.<br />

Hollow space floor box<br />

Align floor box dead centre to the duct course.<br />

Fasten to the slab with two nail plugs and screw<br />

tight the grounding lug.<br />

Duct / hollow space floor box<br />

Bend open side walls at the perforation. Push<br />

duct to dead stop into the box. Set one floor box<br />

per change of direction in the duct system.<br />

Duct<br />

Cut duct, lay up and align. Burr and galvanize<br />

cutting edges. Fastening with two nail plugs<br />

<br />

Jointing bracket<br />

Align duct segments flush and<br />

<br />

<br />

potential equalization when inserting plugs.<br />

Inserting shuttering units<br />

Insert shuttering units straight from the top into<br />

the floor box opening.<br />

Floor box and shuttering unit make one<br />

mounting unit. Latch a second shuttering<br />

unit on top for floor constructions higher than<br />

150 mm.<br />

Insulation<br />

Masking of all openings in the duct system.<br />

Apply insulation flush to duct system and<br />

shuttering unit. Prior to screed application no<br />

levelling necessary.<br />

E20


Systems overview, manuals for planning and installation<br />

High-grade steel Installation unit, cartridge unit quadrangular<br />

Assembly instructions – floor trunking systems<br />

High-grade steel Installation unit, cartridge unit quadrangular<br />

Screed work / impact-noise decoupling<br />

Spray shuttering unit with formwork oil. Film<br />

thickness must be < 2 mm. With underfloor<br />

systems impact-noise must be decoupled.<br />

Shuttering unit must be masked with a film all<br />

around. Apply screed neatly to the shuttering<br />

unit.<br />

Removal of shuttering unit<br />

Remove shuttering unit with the release cord<br />

from the hardened screed. Process bottom<br />

covering to the cleaned assembly opening<br />

(261 x 261 mm, 261 x 186 mm).<br />

Plastic installation unit<br />

Use for dry maintenance floor.<br />

Loosen cover from the installation frame and<br />

apply carpet. Observe insertion depth. Insert<br />

claws into the frame. Bolt installation unit tightly<br />

into the floor opening.<br />

Levelling device<br />

For parquet or stone floors insert the levelling<br />

device into the floor opening. Fasten the four<br />

levelling bases to the floor with nail plugs.<br />

High-grade steel frame<br />

Screw the high-grade steel frame to the<br />

levelling device with four screws. Glue rubber<br />

seal in place. Make the grounding connection<br />

between levelling device and floor box.<br />

Alignment to floor<br />

<br />

levelling bolts flush with the final floor height.<br />

<br />

sealing agent.<br />

Lock-in leads<br />

Fasten both lock-in leads to the frame from the<br />

bottom with 2 screws each. Make an earthing<br />

connection between the levelling device and<br />

floor box. When using a device plug H = 35 mm,<br />

minimum installation depth Hmin = 94 mm.<br />

Dummy / cable outlet cartridge<br />

Use for wet maintenance floors. Apply parquet<br />

to the cartridge. Observe insertion depth. Insert<br />

cartridge into the frame. Cartridges can be<br />

exchanged.<br />

Tube outlet cartridge<br />

Use for wet maintenance floors.<br />

Apply stone bottom covering material to the<br />

cartridge. Observe insertion depth. Insert<br />

cartridge into the frame. Tube can be bolted<br />

together.<br />

E21


Systems overview, manuals for planning and installation<br />

Cable duct<br />

Assembly instructions – floor trunking systems<br />

Cable duct<br />

<br />

<br />

<br />

<br />

<br />

<br />

symmetrically with dowels<br />

<br />

E22


Systems overview, manuals for planning and installation<br />

Cable duct<br />

Assembly instructions – floor trunking systems<br />

Cable duct<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

the opening<br />

E23


Systems overview, manuals for planning and installation<br />

MA-Article<br />

Cable duct Mounting Information<br />

Assembly instructions – floor trunking systems<br />

Cable duct – Mounting Information<br />

<br />

<br />

<br />

<br />

<br />

<br />

E24


Systems overview, manuals for planning and installation<br />

Installation unit made of plastic, Installation unit round<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation unit made of plastic, Installation unit round<br />

Round installation units, external diameter Ø 305 or Ø 258 mm, for installation of up to three device containers.<br />

Screed floors<br />

For screed covered systems remove shuttering<br />

unit and mount directly into the opening.<br />

Hollow space and raised floors<br />

At hollow space and raised floors insert directly<br />

into the installation opening.<br />

Remove hinged cover<br />

<br />

out with tongs until the snap tabs are released<br />

from the frame. Remove cover to the front.<br />

Mounting claws<br />

Mount the enclosed standard claw fasteners<br />

(range of claws 30 to 50 mm) into the<br />

acceptance in the frame.<br />

Fastening installation frame<br />

Insert installation unit into the opening and level<br />

unit. Fasten Phillips screws and check frame for<br />

straight seating.<br />

Inserting device containers<br />

Click device containers as deep as possible into<br />

the lock-in leads.<br />

E25


Systems overview, manuals for planning and installation<br />

Installation unit made of plastic, Installation unit round<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation unit made of plastic, Installation unit round<br />

Lock-in leads<br />

For lowering the device container gradually<br />

down to 30 mm.<br />

Minimum installation height<br />

Minimum installation height 74 mm and 87 mm<br />

for device plugs up to h = 35 mm.<br />

Maximum installation height<br />

Maximum installation height 104 mm for device<br />

plugs up to h = 50 mm.<br />

Loosen device container<br />

Insert screwdriver or mounting lever between<br />

frame and device container. Loosen snap tab<br />

and remove device container.<br />

Insert hinged cover<br />

<br />

snap tabs lock into the opening in the frame.<br />

Insert cover to the back into the frame.<br />

Glue in bottom covering<br />

Cut bottom coverings up to 8 mm accurately<br />

fitting and glue to the steel insert. Optional lid<br />

insert H = 3 mm.<br />

Opening lever<br />

Self-locking opening lever behind the cable<br />

outlet.<br />

Cable outlet<br />

Swing around carriage cover by 180° and snap<br />

in.<br />

Leading cables through<br />

Leading cables through the open cable outlet.<br />

E26


Systems overview, manuals for planning and installation<br />

Shuttering unit, round<br />

Assembly instructions – accessories plastic units<br />

Shuttering unit, round<br />

Round shuttering units in 2 designs, deep-drawing piece made of 1 mm plastic, hight 50 mm for providing an opening in the hollow floor.<br />

Levelling of shuttering unit<br />

Provide openings with cross section 307 mm or<br />

260 mm in the assembled basic floor.<br />

Fixation of shuttering unit<br />

Level the shuttering units on the hollow floor<br />

before application of screed.<br />

Mounting of foil<br />

Fix shuttering units to the floor with adhesive<br />

tape, cut out foil and overlap.<br />

Inserting screed<br />

Spread the screed on the whole area and<br />

compact it neatly.<br />

Cut out opening<br />

After the screed has hardened remove the overlapping<br />

lid and sidewalls neatly.<br />

Mounting assembly unit<br />

After the floor covering has been laid insert the<br />

installation unit straight into the opening and<br />

fasten it with the claws evenly to the screed.<br />

E27


Systems overview, manuals for planning and installation<br />

Installation unit made of plastic, Installation unit quadrangular<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation unit made of plastic, Installation unit quadrangular<br />

Angular installation units, external dimension 258 x 258 mm or 258 x 184 mm, for installation of up to three device containers.<br />

Screed floors<br />

For screed covered systems remove shuttering<br />

unit and mount directly into the opening.<br />

Hollow space- and raised floors<br />

For hollow space and raised floors mount<br />

directly into the installation opening.<br />

Remove hinged cover<br />

Open cover completely, pull firmly forward at<br />

<br />

a screwdriver.<br />

Mounting claws<br />

Mount the enclosed standard claw fasteners<br />

(range of claws 30 to 50 mm) into the<br />

acceptance in the frame.<br />

Fastening installation frame<br />

Insert installation unit into the opening and level<br />

unit. Fasten Phillips screws and check frame for<br />

straight seating.<br />

Inserting device containers<br />

Click device containers as deep as possible into<br />

the lock-in leads.<br />

E28


Systems overview, manuals for planning and installation<br />

Installation unit made of plastic, Installation unit quadrangular<br />

MA-Article<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation unit made of plastic, Installation unit quadrangular<br />

Lock-in leads<br />

For lowering the device container gradually<br />

down to 30 mm.<br />

Minimum installation height<br />

Minimum installation height 74 mm and 87 mm<br />

for device plugs up to h = 35 mm.<br />

Maximum installation height<br />

Maximum installation height 104 mm for device<br />

plugs up to h = 50 mm.<br />

Loosen device container<br />

Insert screwdriver or mounting lever between<br />

frame and device container. Loosen snap tab<br />

and remove device container.<br />

Insert hinged cover<br />

Attach opened hinged cover at the left back<br />

side, push firmly to the back on the right side<br />

<br />

Glue in bottom covering<br />

Cut bottom coverings up to 8 mm accurately<br />

fitting and glue to the steel insert. Optional lid<br />

insert H = 3 mm.<br />

Opening lever<br />

Self-locking opening lever behind the cable<br />

outlet.<br />

Cable outlet<br />

Swing around carriage cover by 180° and snap<br />

in.<br />

Leading cables through<br />

Leading cables through the open cable outlet.<br />

E29


Systems overview, manuals for planning and installation<br />

MA-Article<br />

Shuttering unit, quadrangular<br />

Assembly instructions – accessories plastic units<br />

Shuttering unit, quadrangular<br />

Angular shuttering units in 2 designs, deep-drawing piece made of 1 mm plastic, hight 50 mm for providing an opening in the hollow floor.<br />

Levelling of shuttering unit<br />

Provide openings 261x261 mm or 261x186 mm<br />

in the assembled basic floor.<br />

Fixation of shuttering unit<br />

Level the shuttering units on the hollow floor<br />

before application of screed.<br />

Mounting of foil<br />

Fix shuttering units to the floor with adhesive<br />

tape, cut out foil and overlap.<br />

Inserting screed<br />

Spread the screed on the whole area and<br />

compact it neatly.<br />

Cut out opening<br />

After the screed has hardened remove the<br />

overlapping lid and sidewalls neatly. Side walls<br />

must be maintained.<br />

Mounting assembly unit<br />

After the floor covering has been laid insert the<br />

installation unit straight into the opening and<br />

fasten it with the claws evenly to the screed.<br />

E30


Systems overview, manuals for planning and installation<br />

Installation units made of high-grade steel, heavy-duty<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation units made of high-grade steel, heavy-duty<br />

High-grade steel installation cartridge with levelling device, round or angular design, as dummy-, cable-outlet- or tube outlet cartridge with steel insert<br />

for working loads up to 10 or 20 KN.<br />

Levelling device<br />

Remove shuttering unit and insert levelling<br />

device into the floor opening. Fasten the four<br />

levelling bases to the slap with drilling screws.<br />

High-grade steel frame<br />

Attach device container installation frame first<br />

and then high-grade steel frame to the levelling<br />

device and fasten with 4 screws. Glue in rubber<br />

sealing.<br />

Levelling to floor<br />

<br />

the floor construction with the four levelling<br />

bolts. Lock the levelling bases against the frame<br />

with hex-nuts.<br />

Dummy cartridge 10 / 20KN<br />

Insert cartridge with integrated steel inlay into<br />

the frame, seal expansion gap. For coverings<br />

thicker than 16 mm in case of applied load<br />

10 kN and 24 mm in case of applied load 20 kN.<br />

Cable outlet cartridge 10 KN<br />

Insert cartridge with integragted steel inlay into<br />

the frame, seal expansion gap. For coverings<br />

thicker than 16 mm.<br />

Tube outlet cartridge 10 / 20 KN<br />

Insert cartridge with integrated steel inlay and<br />

tube mounting set into the frame. Complete<br />

with tube. Seal expansion gap. For coverings<br />

thicker than 16 mm in case of applied load<br />

10 kN and 24 mm in case of applied load 20 kN.<br />

E31


Systems overview, manuals for planning and installation<br />

Installation units made of high-grade steel<br />

Cartridge Installation units, quadrangular<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation units made of high-grade steel – Cartridge Installation units, quadrangular<br />

Quadrangular cartridge installation units with carpet protection frame made of high-grade steel with outer measurements of 284x284 mm or<br />

284x211 mm for the installation in hollow space floors or raised floors. For parquet flooring of 12/22 mm.<br />

Unit<br />

For the installation of up to 3 device cups, place<br />

the cartridge installation unit UEKDD V E into the<br />

opening.<br />

Opening lever<br />

Open the self-locking opening lever behind the<br />

cable outlet. Remove the cover sideways over<br />

the hinge.<br />

Claws<br />

Hinge the enclosed claws with the corresponding<br />

screws into the frame guide and pull tight.<br />

Rubber seal<br />

Glue the rubber seal to the impact-noise<br />

interface.<br />

Device cup<br />

Snap the device cup as deep into the lock-in<br />

leads as possible. When using an device plug<br />

H = 35 mm, minimum installation depth Hmin<br />

= 91 mm.<br />

Earthing connection<br />

Make an earthing connection between the<br />

frame and the cover. Factor the installation unit<br />

into the potential equalization.<br />

E32


Systems overview, manuals for planning and installation<br />

Installation units made of high-grade steel<br />

Cartridge Installation units, quadrangular<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation units made of high-grade steel – Cartridge Installation units, quadrangular<br />

Quadrangular cartridge unit with carpet protection frame made of high-grade steel with outside measurements of 187x187 mm for the installation in<br />

hollow floors or raised floors, for a floor cover of 12/22 mm or as an inspection chamber with brush wire outlet.<br />

Unit<br />

For the installation of a device cup, place<br />

cartridge unit UEKDD1-2 V E into the opening.<br />

Opening lever<br />

Activate the self-locking opening lever behind<br />

the cable outlet and lift the lid out of the frame<br />

sideways through the hinge.<br />

Mounting of claws<br />

Hinge the enclosed claws with the corresponding<br />

screws into the holding fixtures in the<br />

frame. Bring the claws in the right position and<br />

pull tight with a crosshead screw. Make sure<br />

the frame sits tightly.<br />

Rubber seal<br />

Glue the rubber seal for impact-noise<br />

decoupling into the frame.<br />

Inserting of device cup<br />

Insert plate with the pre-mounted and loaded<br />

device cup through the plate slide as deep into<br />

the lock-in leads in the frame as possible. A<br />

gradual lowering of the plate to max 20 mm<br />

possible.<br />

Earthing connection<br />

Fixate the plate in the lock-in lead and make an<br />

earthing connection between the single outlet<br />

frame and the cover. Factor the installation unit<br />

into the potential equalization.<br />

E33


Systems overview, manuals for planning and installation<br />

Installation units made of high-grade steel<br />

Cartridge Installation units, quadrangular<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Installation units made of high-grade steel – Cartridge Installation units, quadrangular<br />

Unit<br />

For the cable outlet place the cartridge unit<br />

UKDDB1-2 V E into the installation opening of<br />

the raised floor.<br />

Cover opening<br />

Open high-grade steel cover above the brush<br />

and make an earthing connection between the<br />

single outlet frame and the cover. Factor the<br />

installation unit into the potential equalization.<br />

Mounting of the frame<br />

Fixate the frame above the headless screws on<br />

the side firmly into the opening in the floor.<br />

E34


Systems overview, manuals for planning and installation<br />

Single-outlet, wet-maintained, round Direct mounting MA-Article in screed<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Single outlet BODO, wet maintenance floors<br />

Round single-outlet with protection frame made of aluminium with an outside diameter of 133 mm, equipped with an safety socket and a RJ45 data<br />

box or as revision opening. For installation in screed floor or false floor.<br />

Screed / raised floor<br />

Create a floor opening in the screed or raised<br />

floor using a core cutter or through the use of<br />

hollow space floor box with shuttering unit.<br />

Cover lid<br />

Open lid by means of Allen key counter-clockwise.<br />

Remove tube<br />

Put the lid into the grooving of the tube<br />

receptacle and thus unscrew the tube receptacle.<br />

Attach the frame and insert the strain relief<br />

Protection frame have to seal accordingly<br />

when used in wet-maintained floors. Insert<br />

strain relief from below into the opening and<br />

secure the cable. Tighten the claws by means<br />

of cross-head screws.<br />

Tube insert<br />

Bring single-outlet from closed to open state<br />

by swivelling the tube insert by 180°. Insert the<br />

rubber sleeve for a dust-proof sealing.<br />

Equipment<br />

Insert plug and lead cables through the cable<br />

outlet. Tightly screw together tube insert and<br />

tube lid.<br />

E35


Systems overview, manuals for planning and installation<br />

MA-Article<br />

Single-outlet, dry-maintained, round Direct mounting in screed<br />

Assembly instructions – Installation units for screed and hollow floors<br />

Single outlet BODO, dry maintenance floors<br />

Round single outlet with protection frame made of plastic, external diameter 113 mm, equipped with one isolated ground receptacle or as inspection<br />

chamber. For installation into raised or hollow floors.<br />

Raised / hollow floors<br />

Provide a floor opening in the raised floor with<br />

a drill bit.<br />

Cable outlet lid<br />

Open cable outlet lid with a torx wrench counter<br />

clockwise, pull out to open.<br />

Assembly of receptacle<br />

In order to connect, disassemble the<br />

pre- converted single outlet, insert cable and<br />

connect to receptacle. Then assemble cover<br />

plate, receptacle and device cup.<br />

Fasten strain relief and frame<br />

Insert the strain relieves from below and secure<br />

cable. Tighten claws with Phillips head screws.<br />

Cable outlet<br />

Place plug and insert cable outlet lid counter<br />

clockwise with bayonet locking device.<br />

Equipment<br />

Lead the cable from an angular or straight plug<br />

through the cable outlet.<br />

E36


System overview, manuals for planning and installation<br />

Single-outlet, quadrangular Direct mounting in screed<br />

Assembly instructions – Installation units for screed floors and hollow floors<br />

Single outlet – direct mounting in screed<br />

Quadrangular single outlets with outer measurements of 115x115 mm for the integration of up to 2 installation devices of 45x45 mm for direct screed<br />

mounting.<br />

Fixation<br />

Mount the four levelling legs onto the rough<br />

concrete ceiling with nail plugs<br />

Rubber sealing<br />

Remove the lid and glue the rubber in place.<br />

Cable entry<br />

For the cable entry use a tool to break the lateral<br />

perforation out of the frame and complete with<br />

strain relief.<br />

Safety sockets<br />

Install electrical sockets and fuse strain relief.<br />

Assembly<br />

Latch the sockets into the frame. Factor the single<br />

outlet into the potential equalization.<br />

Floor adjustment<br />

Place the single outlet abreast finished floor<br />

level flush with the four levelling screws. Screed<br />

can now be applied.<br />

E37


System overview, manuals for planning and installation<br />

Single-outlet, quadrangular Hollow space floor box<br />

Assembly instructions – Installation units for screed floors and hollow floors<br />

Single outlet – hollow space floor box<br />

Quadrangular single outlets with outer measurements of 160x160 mm for the integration of up to 2 installation devices of 45x45 mm for fixture in<br />

hollow space floor boxes.<br />

Hollow space floor box<br />

Align floor box in centre to cable run. Mount<br />

onto rough ceiling with two nail plugs.<br />

Duct<br />

Screw on earthing lug. Bend the sides of the<br />

floor box open along the perforation. Insert duct<br />

all the way into the box.<br />

Shuttering unit<br />

Insert the shuttering unit, process screed to<br />

the body, remove the shuttering unit after<br />

precipitation.<br />

Fixation<br />

Insert the frame and mount the four levelling<br />

legs onto the bottom of the hollow floor box<br />

with nail plugs.<br />

Floor adjustment<br />

<br />

four levelling screws. Screw in the lock-in leads.<br />

Cover plate<br />

Fix the cover plate onto the device cup with<br />

screws.<br />

E38


System overview, manuals for planning and installation<br />

Single-outlet, quadrangular Hollow space floor box<br />

Assembly instructions – Installation units for screed floors and hollow floors<br />

Single outlet – hollow space floor box<br />

Fixture of installation tools<br />

Latch installation tools 45x45xmm in the cover<br />

plate UARM-4-1 118 2.<br />

Device cup<br />

Place the device cup into plate, insert the ducts<br />

into strain relief and screw in the fixing bolt.<br />

Lock-in lead<br />

Insert the plate above the plate slide as deeply<br />

into the lock-in leads as possible. For a stepwise<br />

shafting of the plate until up to 20 mm.<br />

Installation of installation devices<br />

In cover plate UARM-3-1 118<br />

Latch 1 installation device 45x45 mm and<br />

1 installation device 22,5x45 mm<br />

Installation of installation devices<br />

In cover plate UARM-2-1 118<br />

Latch 2 installation devices 22,5x45 mm<br />

Rubber seal<br />

Glue the rubber seal into the frame<br />

Earthing connection<br />

Establish an earthing connection between the<br />

single outlet frame and the cover. Factor the<br />

single outlet into the potential equalisation.<br />

Single outlet<br />

Close the cover.<br />

Tube<br />

For wet maintenance floors install tube single<br />

outlet and tube.<br />

E39


System overview, manuals for planning and installation<br />

Device cup UG, pre-converted<br />

Assembly instructions – plug socket systems<br />

Device mounting cup UG, pre-converted<br />

Snap-in device mounting cup for round and angular installation units. For up to four heavy-current-engineering devices or three data-processingtechnology<br />

devices. Angle plug insert for floor constructions higher than 75 mm.<br />

Pre-converted device cup<br />

Delivery of factory-provided device cups,<br />

completed with sockets wired for coupler plugs.<br />

Device installation cup<br />

Insert the socket component of the preconverted<br />

3-pole cable into the snap-in piece<br />

of the device installation cup.<br />

Plug-in connector<br />

Self-locking and coded plug-in connectors<br />

provide for error-free assembly with the device<br />

cup. For unlocking unlatch the grey springcatch<br />

with a screwdriver.<br />

Connecting lines<br />

Choose cables according to colour (black:<br />

power supply system; white: data processing<br />

system) and pull them inside the hollow floor.<br />

Installation unit<br />

Insert the device cup (pre-mounted with<br />

connecting cables) bevelled into lock-in leads<br />

and lock in tightly at the opposing side. Use only<br />

the two bottom lock-in positions.<br />

Underfloor distributor<br />

Insert the plug of the 3-pole cable into one of<br />

the six output-sockets of the distributor and<br />

complete with 5-pole input.<br />

E40


System overview, manuals for planning and installation<br />

Device cup UG45, pre-converted<br />

Assembly instructions – plug socket systems<br />

Device mounting cup UG45, pre-converted<br />

Pre-converted device cup, complete with snap-in plug component and pre-wired sockets. Including all covers and mounting material. For latching into<br />

a round or square installation unit. For up to 4 heavy current engineering installation devices. For the installation of 3-pole connecting lines with plug<br />

connector and socket component.<br />

Pre-converted device cups<br />

Delivery of device cups: fully pre-mounted with<br />

sockets and pre-wired on connector plugs.<br />

Device mounting cup<br />

Place the pre-converted device cup into the<br />

lock-in leads of the installation units as deep<br />

as possible.<br />

Connecting lines<br />

Select cables according to colour (black: normal<br />

net, white: data processing net) and length.<br />

Insert the socket component of the 3-pole<br />

connecting line onto the snap-in piece in the<br />

device cup.<br />

Installation unit<br />

Place the complete installation unit with the<br />

device cups from the top into the existing floor<br />

opening and fixate in the floor with claws.<br />

Plug connector<br />

Self-locking and coded plug connectors<br />

facilitate faultless mounting with the device<br />

cup. To release, unlatch the grey spring catch<br />

with a turn screw.<br />

Underfloor distributor<br />

Insert the plug of the 3-pole connecting line in<br />

one of the six output sockets of the distributor<br />

and complete with 5-pole input.<br />

E41


Systems overview, manuals for planning and installation<br />

Device installation cup and cover plates<br />

Assembly instructions – device installation cups, installation devices<br />

Device installation cup and cover plates<br />

Device assembly container for locking into an assembly unit. For up to four installation devices for heavy current engineering or three installation<br />

devices for data systems technology.<br />

Cover plates<br />

Choose cover plates according to the<br />

tion<br />

if needed.<br />

Safety sockets<br />

Snap safety sockets into the corresponding<br />

cover plate.<br />

Strain relief<br />

Insert the four enclosed strain reliefs into the<br />

side openings of the device container and equip<br />

them with the fixing bolts.<br />

Cables<br />

Insert cables from Ø 6 to Ø 13 mm and fasten<br />

the bolt.<br />

Assembly<br />

Install all components. Snap cover plates into<br />

the device container.<br />

Equipment<br />

Equip empty spaces with dummy covers.<br />

E42


Systems overview, manuals for planning and installation<br />

Device installation cup and device carrier<br />

Assembly instructions – device installation cups, installation devices<br />

Device installation cup and device carrier<br />

Installation<br />

Insert the device container as far as possible<br />

into the lock-in leads.<br />

Can be lowered down to 30 mm.<br />

Minimum / Maximum installation height<br />

Minimum installation height 74 mm without<br />

device plugs and 88 mm for device plugs up to<br />

H = 35 mm.<br />

Maximum installation height 104 mm for device<br />

plugs up to H = 50 mm.<br />

Releasing device cup<br />

Push mounting lever or screwdriver between<br />

frame and device cup. Release latches<br />

separately sideways and take out device cup.<br />

Device separator<br />

<br />

equipment use the device separator. Insert<br />

overvoltage protector into the push-terminals<br />

L, N and PE of the socket and complete with<br />

connecting line.<br />

Coulter clip installation devices<br />

Lock in socket and overvoltage protector with<br />

the cover plate into the device cup. Screw<br />

installation devices with coulter clips into the<br />

device cup.<br />

Finalisation<br />

Snap cover plates and screw cover in place.<br />

Close all openings with blind covers.<br />

Angular insert for half a device cup made of coated metal for components of data, fibre optic cable, audio and video technology, also for plug-in<br />

components and installation devices 45x45 mm.<br />

<br />

E43


Systems overview, manuals for planning and installation<br />

MA-Article<br />

Data-device carriers<br />

Assembly instructions – device installation cups, installation devices<br />

Data-device carriers<br />

Data device carrier made of coated metal for snapping into the installation unit. For installation of up to nine single installation devices of data, audio<br />

and video technology, also for components of plug-in technology.<br />

Strain relief<br />

Screw device carrier with strain relief tight<br />

before installation.<br />

Fitted board<br />

Equip device carrier with up to three fitted<br />

boards according to the product specifications<br />

and screw thight.<br />

Single devices<br />

<br />

fitted board from below. Screw single devices<br />

tight according to the specifications.<br />

Assembly of data-device carriers<br />

<br />

lock-in leads and secure the latch on the<br />

opposite side with a screw into the lock-in.<br />

Tailoring<br />

Complete device cup with the corresponding<br />

cables of manufacturer. Note the daylight.<br />

Device carrier<br />

Insert installation devices with coulter clip into<br />

the device carrier from below and screw tight.<br />

Insert cover from above.<br />

E44


Systems overview, manuals for planning and installation<br />

Device carrier CEE MA-Article socket<br />

Assembly instructions – device cup, installation devices,<br />

Device carrier CEE socket<br />

Carrier made of sheet steel with CEE socket 16A or 32A and box for centre installation into a round or quadrangular installation unit. Necessary installation<br />

height must be observed before assembly.<br />

Levelling unit<br />

Position installation frame on finished floor level<br />

height flush with levelling legs. Screw the locking<br />

ladder set sideways to the frame. Locking<br />

ladder set of 50 or 80mm height available.<br />

CEE-Connection socket<br />

Detach CEE socket from box and device carrier<br />

by unscrewing four screws, insert rubber<br />

seal, insert connecting cable into container and<br />

clamp to CEE box. Reassemble device carrier<br />

completely.<br />

Device carrier<br />

Release socket screws on device carrier and<br />

lock-in lead, insert the assembled device carrier<br />

into the lock-in leads from the bottom, open<br />

hexagon socket bead and insert sideways.<br />

Lock-in lead<br />

Device carrier with CEE socket and box in lockin<br />

lead suitable for floor constructions from<br />

160mm. Always use the lowest locking position.<br />

Clamp device carrier firmly with a socket head<br />

wrench.<br />

Angle Plug<br />

For floor constructions of at least 185mm, insert<br />

angle plug from and cartridge cover with cable<br />

outlet. Observe bending radius to avoid pinched<br />

cables.<br />

Straight connector<br />

When using a straight connector, note that the<br />

cover cannot be closed while in use. Protect installation<br />

unit – accident risk!<br />

E45


Systems overview, manuals for planning and installation<br />

Notes

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