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Industrial Application Guide Without UL.qxd - Purafil

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Product Selection <strong>Guide</strong> for<br />

<strong>Industrial</strong> <strong>Application</strong>s


Table of Contents<br />

Controlling Corrosion and Increasing Reliability<br />

Clean Air Guarantee 4<br />

Air Quality Standard 4<br />

Environmental Monitoring 5<br />

Corrosion Classification Coupons 5<br />

OnGuard ® Corrosion Monitors 6<br />

Design Requirements and Product Offering<br />

Sealing and Room Air Pressurization 7<br />

Room Air Recirculation 7<br />

Environmental Control Factors 7<br />

<strong>Purafil</strong> Corrosion Control Systems<br />

Self-Contained Systems 8<br />

HVAC Integrated Systems 8<br />

<strong>Purafil</strong> MediaPAK PK-12 Module 9<br />

Particulate Filters 10<br />

Deep Bed Scrubber 11<br />

Tub Scrubber System 14<br />

Positive Pressurization Unit 15<br />

Corrosive Air Unit 16<br />

<strong>Purafil</strong> Side Access System 17<br />

Electronic Cabinet Unit 19<br />

Compressor Intake Filter 20<br />

<strong>Purafil</strong> Gas-Phase Air Purification Media<br />

<strong>Purafil</strong> ® Select 23<br />

Purakol ® 24<br />

Purakol ® AM 25<br />

<strong>Purafil</strong> ® Select CP Blend 26<br />

Puracarb ® 27<br />

Chlorosorb ® II 28


Controlling Corrosion and Increasing Reliability<br />

Corroded pin connectors<br />

Corroded circuit board<br />

Magnified view of a corroded circuit board<br />

Air is the biggest threat to the reliability of your electronics.<br />

The air in your facility contains many types of<br />

pollutants that corrode fine electronics and integrated<br />

circuits.<br />

Corrosion is the deterioration of metal due to the presence<br />

of acid gases. These gases attack edge connectors,<br />

pin connectors, IC plug-in sockets, wire-wrap connections,<br />

and other metal components. Corrosion leads to<br />

blocked currents, brittle connection points, overheated<br />

electrical systems, slowed production, and expensive<br />

equipment repairs. The end result: decreased reliability,<br />

increased maintenance, and lost revenues.<br />

<strong>Purafil</strong>'s dry-chemical systems protect capital-intensive<br />

equipment, including computer systems, compressors,<br />

switchgear, etc. against corrosive failures. For<br />

over 30 years, <strong>Purafil</strong> has been the leading manufacturer<br />

of clean air solutions for industrial facilities. We<br />

maintain nearly 20,000 installations worldwide in:<br />

• Fertilizer plants<br />

• Gas generation facilities<br />

• Oil refineries<br />

• Petrochemical plants<br />

• Pulp and paper mills<br />

• Smelting plants<br />

• Steel mills<br />

• Copper mines<br />

• Textile manufacturers<br />

• Pharmaceutical plants<br />

Our systems are housed in motor control centers, rack<br />

rooms, and central control rooms. With a single circuit<br />

board costing as much as $10,000, a dry-chemical system<br />

from <strong>Purafil</strong> saves time and money. A <strong>Purafil</strong> system<br />

also:<br />

• ensures the smooth operation of<br />

production processes<br />

• prevents lost revenue due to repairs<br />

and downtime<br />

• extends service life of sensitive<br />

electronics and instrumentation<br />

Shown on page 5, ISA Standard 71.04-1985 is the<br />

accepted guideline for warranties of electronic equipment.<br />

This standard classifies the level of airborne contamination<br />

that is safe for the reliable operation of electronics.<br />

Because <strong>Purafil</strong> designs units based on the ISA<br />

standard, our systems guarantee Class G1 air. In Class<br />

G1 environments, corrosion is not a factor in determining<br />

equipment reliability.<br />

Clean Air Guarantee<br />

<strong>Purafil</strong> has contributed to the development of ISA<br />

Standard 71.04-1985, which classifies the level of airborne<br />

contamination that is safe for electronics. As part<br />

of <strong>Purafil</strong>'s Clean Air Guarantee, industrial facilities<br />

worldwide can be assured that contaminant levels will<br />

be reduced to the target parameters established by ISA<br />

so that corrosion is NOT a factor in determining equipment<br />

reliability. A controlled space such as a control<br />

room or motor control center is designed in accordance<br />

with strict environmental criteria, to protect sensitive<br />

electronic/electrical equipment from damage caused by<br />

corrosive gases.<br />

Air Quality Standard<br />

ISA Standard 71.04-1985 titled "Environmental<br />

Equipment Conditions for Process Management and<br />

Control Systems, Airborne Contaminants," has become<br />

the accepted guide for determining the air quality in<br />

computer room environments. <strong>Purafil</strong> systems are<br />

designed to reduce contamination levels to those<br />

required for safe operation of electronic/electrical<br />

equipment.<br />

According to ISA, reactivity monitoring provides a<br />

quantitative measure of the overall corrosion potential<br />

of an environment. Reactivity monitoring involves the<br />

placement of specially prepared copper "coupons" in<br />

the operating environments. Over time, acid gases will<br />

tarnish the coupons, and corrosion films will develop.<br />

Measured in angstroms*, the rate of corrosion build up<br />

determines the environment's ISA classification (see<br />

chart on page 5). 4<br />

*(1)10 millionth of a millimeter (Å)


Air Quality Classifications Defined<br />

Mild - an environment sufficiently well<br />

controlled that corrosion is not a factor in<br />

determining equipment reliability.<br />

Moderate - an environment in which the<br />

effects of corrosion are measurable and may be<br />

a factor in determining equipment reliability.<br />

Harsh - an environment in which there is a<br />

high probability that corrosive attack will occur.<br />

These harsh levels should prompt further<br />

evaluation resulting in environmental controls<br />

or specially designed and packaged equipment.<br />

Severe - electronic/electrical equipment are<br />

not expected to survive in these environments.<br />

Environmental Monitoring<br />

Corrosion Classification Coupons<br />

Reactivity monitoring using Corrosion Classification<br />

Coupons (CCC) is a widely accepted technique used to<br />

characterize the destructive potential of an environment.<br />

Because many of the contaminants targeted for control<br />

are corrosive in nature (e.g., hydrogen sulfide and sulfur<br />

dioxide), reactivity monitors have long been used to<br />

gauge the quality of ambient air and to indicate the<br />

effectiveness of pollution control strategies. <strong>Purafil</strong>'s<br />

CCC analysis results correlate directly to ISA Standard<br />

71.04-1985.<br />

Coupon Placement: CCCs are typically employed in<br />

industrial settings to determine the effect of corrosion<br />

on sensitive electronics. Coupons are a reliable, costeffective<br />

means of classifying external and internal<br />

environments. As part of the <strong>Purafil</strong>'s monitoring strategy,<br />

individual CCCs are placed in the following areas:<br />

• Control rooms<br />

• Rack rooms<br />

• Motor control centers<br />

• Laboratories<br />

• Critical parts storage rooms<br />

• Mainframe computer rooms<br />

Laboratory Analysis: Following a period of 30 to 90<br />

days, the CCCs are collected and sent to <strong>Purafil</strong>'s laboratory.<br />

The purpose of CCC analysis is to determine the<br />

type and rate of corrosion buildup (Å/30 days). This<br />

method of reactivity monitoring has been extensively<br />

researched by Batelle Laboratories and Bell Telephone.<br />

Coupon Analysis Report: The results of <strong>Purafil</strong>'s<br />

environmental analysis are reported and made accessible<br />

to your local <strong>Purafil</strong> representative through our<br />

online Installation Tracking System, available 24 hours<br />

a day, 7 days a week. Included in the report are the general<br />

classes of gases present, estimated concentration<br />

levels, and humidity effects in your environment.<br />

G1<br />

G2<br />

G3<br />

GX<br />

Class<br />

G1<br />

G2<br />

G3<br />

GX<br />

Class<br />

G1<br />

G2<br />

G3<br />

GX<br />

Corrosion Classification Coupons can be<br />

analyzed to determine your environment's<br />

ISA classification.<br />

Air Quality Standards<br />

ISA Standard 71.04-1985<br />

Air Quality<br />

Classification<br />

Mild<br />

Moderate<br />

Harsh<br />

Severe<br />

Reactivity Rate<br />


OnGuard ® CCT<br />

OnGuard ® Corrosion Monitors<br />

<strong>Purafil</strong>'s OnGuard ® series of monitors continuously<br />

detect and transmit data in contaminant concentrations<br />

at levels as low as one part per billion. OnGuard readings<br />

also correlate to ISA's classification scheme.<br />

Unlike Corrosion Classification Coupons, OnGuard<br />

readings are real time, which allows preventive action<br />

to be taken before serious corrosion damage occurs.<br />

OnGuard Continuous Corrosion Transmitter<br />

(CCT): The OnGuard CCT logs cumulative or incremental<br />

data to detect and measure isolated corrosioncausing<br />

events and potential effects on equipment reliability.<br />

The CCT gauges in real time the amount of<br />

corrosion forming on copper and silver surfaces and<br />

transmits this information to your building management<br />

system. These measurements are directly related<br />

to ISA severity levels.<br />

OnGuard 2000 Atmospheric Corrosion Monitor:<br />

The OnGuard 2000 helps solve corrosion problems<br />

before severe damage occurs. The OnGuard 2000 continuously<br />

measures the real-time effects of corrosion as<br />

well as temperature, relative humidity, and optional differential<br />

room pressure. Using this data, the monitor<br />

projects your environment's ISA severity level and<br />

helps increase the reliability of electronic instruments.<br />

Measurements can be read directly on the monitor's<br />

LCD panel or uploaded to your personal computer or<br />

distributed control system.<br />

OnGuard ® 2000<br />

OnGuard ® 2000 connected to personal<br />

computer<br />

6


Design Requirements and Product Offering<br />

To design a controlled environment that will conform to<br />

ISA standards, <strong>Purafil</strong> takes into consideration proper<br />

room sealing, room pressurization, room recirculation,<br />

and humidity and temperature control.<br />

Sealing and Room Air Pressurization<br />

A controlled space must be positively sealed and pressurized<br />

to prevent the infiltration of contaminated air.<br />

Seal the space using airlock entries/exits and close all<br />

holes, cracks, wall and ceiling joints, and cable and utility<br />

penetrations. <strong>Purafil</strong> recommends a positive pressure<br />

of 0.05 to 0.1 iwg, which is achieved by introducing<br />

outdoor air through an air purification system at a rate<br />

of 1 to 3 air changes per hour (2 to 5% of the room volume<br />

per minute).<br />

Room Air Recirculation<br />

<strong>Purafil</strong> designs gas-phase air purification systems that<br />

function as either pressurization-only systems or pressurization-and-recirculation<br />

systems. Use a pressurization-only<br />

system when the space is properly sealed, the<br />

level of pedestrian traffic is minimal, contaminant concentrations<br />

are low, and negative pressure ductwork is<br />

located outside the space. The pressurization system<br />

removes gaseous contaminants from outdoor intake air<br />

and provides clean air to the protected space.<br />

In all other cases, <strong>Purafil</strong> recommends recirculation<br />

through an air purification unit at a rate of 10 to 15 air<br />

changes per hour (17 to 25% of the total room volume<br />

per minute). The recirculation system purifies air within<br />

the space to maintain the lowest corrosion levels.<br />

Environmental Control Factors<br />

Humidity: ISA S71.04-1985 recommends


<strong>Purafil</strong> Tub Scrubber System<br />

Corrosion Control Systems<br />

<strong>Purafil</strong> manufactures a broad line of gas-phase air<br />

purification systems to meet the unique requirements<br />

of each air purification application. All systems offer a<br />

customized selection of prefilter, chemical, and final<br />

filter sections. <strong>Purafil</strong> systems are grouped into two<br />

categories: self-contained systems and HVAC integrated<br />

systems.<br />

Self-Contained Systems<br />

A self-contained system consists of housing to hold<br />

<strong>Purafil</strong> gas-phase air purification media and a blower<br />

section to move the contaminated airstream through<br />

the media bed. <strong>Purafil</strong>'s offers the following self-contained<br />

systems:<br />

• Tub Scrubber System<br />

• Deep Bed Scrubber<br />

• Positive Pressurization Unit<br />

• Corrosive Air Unit<br />

HVAC Integrated Systems<br />

HVAC integrated systems offer the confidence that all<br />

parts of the air handling system will work together.<br />

Integrated systems are dependent upon the central<br />

HVAC system for operation and require space in the<br />

mechanical or machine rooms in which they can be<br />

placed.<br />

An HVAC integrated unit, the <strong>Purafil</strong> Side Access system<br />

is used to filter low to medium concentrations of<br />

outside gaseous contaminants in less polluted areas of<br />

process industries. The system can also be used for<br />

recirculation purposes to maintain low contaminant<br />

levels.<br />

<strong>Purafil</strong> Positive Pressurization Unit<br />

The Tub Scrubber System is bulk filled with media by<br />

way of fill chute openings at the top of the unit. The<br />

Deep Bed Scrubber is also a bulk-filled system but can<br />

also be tracked to house MediaPAK PK-12 disposable<br />

modules. Factory filled with the user's choice of <strong>Purafil</strong><br />

media, PK-12 modules significantly reduce maintenance<br />

and service time. <strong>Purafil</strong>'s Positive<br />

Pressurization Unit and Corrosive Air Unit are also<br />

designed to house PK-12 modules.<br />

Self-contained systems are separate from the HVAC<br />

system. They are designed for higher gas challenge<br />

levels and allow for easier retrofits, the use of standard<br />

air handlers, and less complex air balancing.<br />

<strong>Purafil</strong> Deep Bed Scrubber<br />

8


<strong>Purafil</strong> MediaPAK PK-12 Module<br />

The MediaPAK PK-12 disposable plastic modules are<br />

factory filled with <strong>Purafil</strong> dry-chemical media and sent<br />

to the user ready to be installed. Constructed of highimpact<br />

polystyrene, the rigid frame eliminates the possibility<br />

of bypass air and guarantees maximum system<br />

efficiency for the life of the media.<br />

<strong>Purafil</strong>'s modular systems are tracked to house<br />

MediaPAK PK-12 modules, which significantly reduce<br />

installation and maintenance time. In fact, no tools are<br />

required for installation or replacement.<br />

The figure below shows a side view of the MediaPAK<br />

module within the <strong>Purafil</strong> Side Access System. The<br />

unique V-shaped bed of the module increases filter efficiency<br />

while reducing pressure drop.<br />

<strong>Purafil</strong> PK-12<br />

PK-12 Features<br />

Frame:<br />

Nominal Size<br />

(h x w x d):<br />

Media Bed Depth:<br />

High-impact polystyrene<br />

12 x 24 x 12 in<br />

(305 x 610 x 305 mm)<br />

3 in (76.2 mm)<br />

Pressure Drop: Not to exceed 1.30 iwg (324<br />

Pa) at 250 fpm (1.27 mps)<br />

face velocity in all units<br />

except the Deep Bed<br />

Scrubber. Recommended face<br />

velocity for PK-12 modules in<br />

DBS is 100 fpm (0.508 mps).<br />

Media Volume: 1.0 ft 3 (0.028 m 3 )<br />

Face Velocity = 250 fpm (1.27 mps)<br />

9


Particulate Filters<br />

<strong>Purafil</strong> systems feature gaseous and particulate filtration<br />

sections for complete control of contaminants.<br />

<strong>Purafil</strong> offers a custom selection of the following particulate<br />

filter options:<br />

Model<br />

Nominal Size<br />

in (mm)<br />

ASHRAE<br />

Efficiency<br />

Nominal Airflow<br />

cfm (m 3 /hr)<br />

Initial P<br />

iwg (Pa)<br />

Terminal P<br />

iwg (Pa)<br />

TP-25 12 x 24<br />

(305 x 610)<br />

20 - 25%<br />

Not MERV tested<br />

800 - 1000<br />

(1359 - 1700)<br />

0.23 - 0.35<br />

(57 - 87)<br />

0.70 (174)<br />

JFL-90<br />

24 x 24<br />

(610 x 610)<br />

20 - 25%<br />

Not MERV tested<br />

1600 - 2000<br />

(2720 - 3400)<br />

0.23 - 0.35<br />

(57 - 87)<br />

0.70 (174)<br />

PP-30 12 x 24 x 1<br />

(305 x 610 x 25)<br />

MERV 6 500 (850) 0.15 (37) 0.70 (174)<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

MERV 6<br />

750 - 1000<br />

(1274 - 1700)<br />

0.15 - 0.27<br />

(37 - 67)<br />

0.70 (174)<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

MERV 6<br />

1500 - 2000<br />

(2550 - 3400)<br />

0.15 - 0.27<br />

(37 - 67)<br />

0.70 (174)<br />

12 x 24 x 4<br />

(305 x 610 x 102)<br />

24 x 24 x 4<br />

(610 x 610 x 102)<br />

FF-90 12 x 24 x 11-1/3<br />

(305 x 610 x 287)<br />

24 x 24 x 11-1/3<br />

(610 x 610 x 287)<br />

MERV 6 1000 (1700) 0.20 (50) 0.70 (174)<br />

MERV 6 2000 (3400) 0.20 (50) 0.70 (174)<br />

MERV 14 1000 (1700) 0.20 (124) 1.50 (373)<br />

MERV 14 2000 (3400) 0.20 (124) 1.50 (373)<br />

PH-97<br />

HEPA<br />

Filter<br />

12 x 24 x 11-1/3<br />

(305 x 610 x 287)<br />

24 x 24 x 11-1/3<br />

(610 x 610 x 287)<br />

Not applicable 500 (850) 1.00 (249) 2.00 (496)<br />

Not applicable 1000 (1700) 1.00 (249) 2.00 (496)<br />

JFL-90 12 x 24 x 5<br />

(305 x 610 x 127)<br />

MERV 13<br />

400 - 1000<br />

(680 - 1700)<br />

0.30 - 0.80<br />

(75 - 200)<br />

1.20 (299)<br />

24 x 24 x 5<br />

(610 x 610 x 127)<br />

MERV 13<br />

800 - 2000<br />

(1359 - 3400)<br />

0.30 - 0.80<br />

(75 - 200)<br />

1.20 (299)<br />

10


Deep Bed Scrubber (DBS)<br />

<strong>Purafil</strong>'s DBS is designed to sit outside the protected<br />

space and provide clean pressurization air to rooms<br />

equipped with electronic process control systems. The<br />

DBS is ideal for refineries, steel mills, smelters, chemical<br />

plants, petrochemical plants, and other hostile environments.<br />

The scrubber features up to four separate 12-<br />

inch-deep beds, each of which is filled from the top with<br />

<strong>Purafil</strong> dry-chemical media. Multiple media stages are<br />

required when multiple contaminant challenges are<br />

present. The OnGuard ® Continuous Corrosion<br />

Transmitter (CCT) is a standard feature on the DBS.<br />

Use the CCT to verify the cleanliness of discharge air.<br />

DBS<br />

Model<br />

2-Pass System Dimensions<br />

C* Depth Height Width M**<br />

in mm in mm in mm in mm in mm<br />

402 8.00 203 99.00 2514 47.50 1206 23.68 601 22.44 569<br />

403 8.00 203 99.00 2514 47.50 1206 35.53 902 34.28 870<br />

404 8.00 203 99.00 2514 47.50 1206 47.37 1203 46.12 1171<br />

504 8.00 203 99.00 2514 59.35 1507 47.37 1203 46.12 1171<br />

604 10.00 254 99.00 2514 71.20 1808 47.37 1203 46.12 1171<br />

605 10.00 254 99.00 2514 71.20 1808 59.22 1504 57.97 1472<br />

606 10.00 254 99.00 2514 71.20 1808 71.06 1804 69.81 1773<br />

706 10.00 254 99.00 2514 83.05 2120 71.06 1804 69.81 1773<br />

608 10.00 254 99.00 2514 71.20 2120 94.75 2406 93.50 2374<br />

Standard Features<br />

• OnGuard ® CCT for clean air verification<br />

• 3003 H-14 aluminum construction<br />

• MERV 6 efficient prefilter (per ASHRAE<br />

standard 52-76)<br />

• High efficiency final filter (<strong>Purafil</strong>'s JFL-90)<br />

• Up to four different dry-chemical media<br />

manufactured by <strong>Purafil</strong><br />

• Mill and chemical duty motor<br />

• Skid mounted<br />

• 1.0 iwg (249 Pa) external static<br />

Optional Features<br />

• Stainless steel or double wall construction<br />

• Explosion-proof motor<br />

• Rain louver with bird screen<br />

• Redundant blower, motor, and back draft damper<br />

• Direct drive blower<br />

• Additional external static<br />

• Air measuring station<br />

• Pre- and final filter gages<br />

DBS<br />

Model<br />

3-Pass System Dimensions<br />

C* Depth Height Width M**<br />

in mm in mm in mm in mm in mm<br />

402 8.00 203 112.00 2844 47.50 1206 23.68 601 22.44 569<br />

403 8.00 203 112.00 2844 47.50 1206 35.53 902 34.28 870<br />

404 8.00 203 112.00 2844 47.50 1206 47.37 1203 46.12 1171<br />

504 8.00 203 112.00 2844 59.35 1507 47.37 1203 46.12 1171<br />

604 10.00 254 112.00 2844 71.20 1808 47.37 1203 46.12 1171<br />

605 10.00 254 112.00 2844 71.20 1808 59.22 1504 57.97 1472<br />

606 10.00 254 112.00 2844 71.20 1808 71.06 1804 69.81 1773<br />

706 10.00 254 112.00 2844 83.05 2120 71.06 1804 69.81 1773<br />

608 10.00 254 112.00 2844 71.20 2120 94.75 2406 93.50 2374<br />

* Distance from the top of the scrubber to the top of the fill port<br />

** Width of the scrubber less 1.25 in (31.75 mm) to account for the mounting of four anchor holes (two on each side),<br />

each measuring 0.625 inches (15.88 mm) in width<br />

11


Air Movement : 2-Pass System at 100 fpm (0.5 mps) Face Velocity<br />

DBS Model<br />

Optional ∆P* JFL<br />

Airflow<br />

Total ∆P*<br />

Final Filter<br />

cfm m 3 /hr iwg Pa iwg Pa<br />

402 800 1359 5.2 1295 0.3 75<br />

403 1200 2039 5.2 1295 0.3 75<br />

404 1600 2178 5.2 1295 0.3 75<br />

504 2000 3398 5.2 1295 0.3 75<br />

604 2400 4078 5.2 1295 0.3 75<br />

605 3000 5097 5.2 1295 0.3 75<br />

606 3600 6116 5.2 1295 0.3 75<br />

706 4200 7136 5.2 1295 0.3 75<br />

608 4800 8155 5.2 1295 0.3 75<br />

Air Movement : 3-Pass System at 100 fpm (0.5 mps) Face Velocity<br />

DBS with double wall construction<br />

DBS Model<br />

Optional ∆P* JFL<br />

Airflow<br />

Total ∆P*<br />

Final Filter<br />

cfm m 3 /hr iwg Pa iwg Pa<br />

402 800 1359 7.05 1756 0.3 75<br />

403 1200 2039 7.05 1756 0.3 75<br />

404 1600 2178 7.05 1756 0.3 75<br />

504 2000 3398 7.05 1756 0.3 75<br />

604 2400 4078 7.05 1756 0.3 75<br />

605 3000 5097 7.05 1756 0.3 75<br />

606 3600 6116 7.05 1756 0.3 75<br />

706 4200 7136 7.05 1756 0.3 75<br />

608 4800 8155 7.05 1756 0.3 75<br />

* Total ∆P= ∆P Prefilter + ∆P Each Media Bed + ∆P Final Filter<br />

12


Media and Filters<br />

DBS Model Media Per Bed Quantity<br />

Prefilter PP-30<br />

<strong>Purafil</strong> ® Select Purakol ® Puracarb ®<br />

Quantity Final<br />

Filter JFL-90<br />

lbs kgs lbs kgs lbs kgs<br />

402 500 227 300 136 450 204 2: 24 x 24 x 2 in 2: 24 x 24 x 2 in<br />

403 700 318 420 191 630 286<br />

2: 24 x 24 x 2 in<br />

2: 12 x 24 x 2 in<br />

2: 24 x 24 x 5 in<br />

2: 12 x 24 x 5 in<br />

404 950 431 570 259 855 388 4: 24 x 24 x 2 in 4: 24 x 24 x 2 in<br />

504 1150 522 690 313 1035 469 4: 24 x 24 x 2 in 4: 24 x 24 x 5 in<br />

604 1350 612 810 367 1215 551 6: 24 x 24 x 2 in 6: 24 x 24 x 2 in<br />

605 1750 794 1050 476 1575 714<br />

6: 24 x 24 x 2 in<br />

3: 12 x 24 x 2 in<br />

6: 24 x 24 x 5 in<br />

3: 12 x 24 x 5 in<br />

606 2050 930 1230 558 1845 837 9: 24 x 24 x 2 in 9: 24 x 24 x 2 in<br />

706 2350 1066 1410 640 2115 959<br />

9: 24 x 24 x 2 in<br />

3: 12 x 24 x 2 in<br />

9: 24 x 24 x 5 in<br />

3: 12 x 24 x 5 in<br />

608 2750 1247 1650 748 2475 1123 12: 24 x 24 x 2 in 12: 24 x 24 x 2 in<br />

Note: The metric conversion of prefilter and final filter sizes are: 24 x 24 x 2 in = 610 x 610 x 51 mm, 12 x 24 x 2 in = 305 x<br />

610 x 51 mm, 24 x 24 x 5 in = 610 x 610 x 127 mm, and 12 x 24 x 5 in = 305 x 610 x 127 mm.<br />

Puracarb ® Media<br />

<strong>Purafil</strong> ® Select Media<br />

Purakol ® Media<br />

13


<strong>Purafil</strong> Tub Scrubber System<br />

Tub Scrubber System (TSS)<br />

<strong>Purafil</strong>'s TSS provides clean air in controlled<br />

environments housing sensitive computer<br />

equipment. The TSS eliminates corrosive<br />

gases typically found in industrial settings. A<br />

single three-foot deep media bed makes the<br />

TSS particularly effective in high contaminant<br />

areas. To meet your specific design<br />

requirements, <strong>Purafil</strong> offers systems for airflows<br />

from 500 to 6000 cfm.<br />

Constructed of corrosion-resistant materials,<br />

the TSS is designed for one or more years of<br />

low-maintenance service; its three-foot bed is<br />

bulk filled with <strong>Purafil</strong> dry-chemical media.<br />

Media changeout is simple and fast as the filters,<br />

blower section, and media bed are easily<br />

accessible.<br />

TSS Model Airflow Total ∆P*<br />

iwg (Pa)<br />

cfm m 3 /hr<br />

500 500 850<br />

1000 1000 1700<br />

2000 2000 3400<br />

3000 3000 5100<br />

4000 4000 6800<br />

6000 6000 6800<br />

7.01<br />

(1744)<br />

8.63<br />

(2147)<br />

8.63<br />

(2147)<br />

8.99<br />

(2237)<br />

8.63<br />

(2147)<br />

8.99<br />

(2237)<br />

∆P Rain Louver<br />

Bird Screen<br />

iwg (Pa)<br />

0.01 (2.5)<br />

0.04 (10)<br />

0.04 (10)<br />

0.04 (10)<br />

0.04 (10)<br />

0.04 (10)<br />

* Total ∆P= ∆P Prefilter + ∆P Media Bed + ∆P Pre-Final Filter + ∆P Final Filter + ∆P External Static<br />

Standard Features<br />

• OnGuard ® Å-Prompt monitor for clean air verification<br />

• Full charge of media manufactured by <strong>Purafil</strong><br />

• Three-foot media bed depth<br />

• Constructed of fiberglass, 3003-H14 aluminum,<br />

or 304 or 316 stainless steel<br />

• 1.0 iwg (249 Pa) external static pressure<br />

• Easily accessible fill port and clean-out port<br />

• MERV 6 efficient prefilter (per ASHRAE<br />

Standard 52-76)<br />

• High efficiency JFL-90 final filter, preceded by a<br />

MERV 6 efficient pre-final filter<br />

• Externally mounted, enclosed blower system<br />

• Damper controlled air inlet<br />

• Prefilter housing for blow-through system<br />

Optional Features<br />

• Air measuring station, cfm gage, room pressure<br />

gage, and housing (shipped separately for field<br />

installation)<br />

• Particulate pre- and final filter gages and housing<br />

• Other media choices available<br />

• Rainlouver with bird screen for inlet<br />

TSS<br />

Model<br />

500<br />

1000<br />

2000<br />

3000<br />

4000<br />

6000<br />

Volume<br />

of Media<br />

ft 3 (m 3 )<br />

21<br />

(0.595)<br />

39<br />

(1.104)<br />

72<br />

(2.039)<br />

96<br />

(2.718)<br />

144<br />

(4.077)<br />

192<br />

(5.437)<br />

Quantity and Size of Filters<br />

Prefilter PP-30 Pre-Final Filter Final Filter<br />

Qty. Size in (mm) Qty. Size in (mm) Qty. Size in (mm)<br />

1<br />

1<br />

1<br />

2<br />

2<br />

2<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

and<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

1<br />

1<br />

1<br />

1<br />

2<br />

2<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

and<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

12 x 24 x 2<br />

(305 x 610 x 51)<br />

and<br />

24 x 24 x 2<br />

(610 x 610 x 51)<br />

1<br />

1<br />

1<br />

1<br />

2<br />

2<br />

12 x 24 x 5<br />

(305 x 610 x 127)<br />

12 x 24 x 5<br />

(305 x 610 x 127)<br />

24 x 24 x 5<br />

(610 x 610 x 127)<br />

12 x 24 x 5<br />

(305 x 610 x 127)<br />

and<br />

24 x 24 x 5<br />

(610 x 610 x 127)<br />

24 x 24 x 5<br />

(610 x 610 x 127)<br />

12 x 24 x 5<br />

(305 x 610 x 127)<br />

and<br />

24 x 24 x 5<br />

(610 x 610 x 127)<br />

14


Positive Pressurization Unit (PPU)<br />

The PPU is a self-contained system designed to provide<br />

pressurization air that is free of corrosive gases to environments<br />

containing sensitive electronics. Designed to<br />

stand alone, it can also be used in conjunction with<br />

<strong>Purafil</strong>'s Corrosive Air Unit when pressurization and<br />

recirculation are required. Key application areas for the<br />

PPU are computer rooms, control rooms, motor control<br />

centers, and electrical equipment rooms.<br />

The PPU is available in four horizontal and four vertical<br />

configurations ranging from 500 to 4000 cfm. The<br />

flexibility of the PPU design allows for a solution to be<br />

tailored to meet your particular air filtration needs and<br />

requirements. The system is tracked to house <strong>Purafil</strong>'s<br />

disposable MediaPAK modules, which are factory<br />

filled with <strong>Purafil</strong> media and sent to the user ready to<br />

be installed. Disposable modules significantly reduce<br />

installation and maintenance time. An optional variable<br />

frequency drive can be added to achieve desired<br />

airflow.<br />

PPU<br />

Model<br />

Dimensions<br />

H W D<br />

in mm in mm in mm<br />

Total #<br />

of PK-12<br />

Modules<br />

250H 28.30 719 23.69 602.00 103.00 2616 2<br />

500H 28.30 719 23.69 602.00 103.00 2616 4<br />

1000H 28.30 719 47.37 1203.00 103.00 2616 8<br />

2000H 52.00 1321 47.37 1203.00 120.00 3048 16<br />

250V 85.00 2159 27.00 686.00 27.00 686 2<br />

500V 85.00 2159 27.00 686.00 27.00 686 4<br />

1000V 85.00 2159 55.00 1397.00 27.00 686 8<br />

2000V 105.00 2667 55.00 1397.00 47.50 1206 16<br />

PPU<br />

Model<br />

# of<br />

passes<br />

Air Movement<br />

Velocity Airflow Total ∆P*<br />

fpm m/sec cfm m 3 /hr iwg Pa<br />

250H 2 125 0.62 500 850 3.27 814<br />

500H 2 250 1.25 1000 1699 3.27 814<br />

1000H 2 250 1.25 2000 3398 3.27 814<br />

2000H 2 250 1.25 4000 6796 3.27 814<br />

250V 2 250 1.25 500 850 3.27 814<br />

500V 2 250 1.25 1000 1699 3.27 814<br />

1000V 2 250 1.25 2000 3398 3.27 814<br />

2000V 2 250 1.25 4000 6796 3.27 814<br />

<strong>Purafil</strong> Positive Pressurization Unit<br />

Standard Features<br />

• Full charge of media manufactured by <strong>Purafil</strong><br />

• Direct drive fan<br />

• Variable frequency drive<br />

• Integral balancing damper<br />

• 0.2 iwg external static (saturated filters)<br />

• Particulate filtration<br />

• Grey polyurethane paint<br />

• JFL-90 high efficiency particulate final filter<br />

• Disposable media modules<br />

Optional Features<br />

• Aluminum or stainless steel housing<br />

• Special motors<br />

• Reverse airflow in vertical units (upward)<br />

• Optional air openings to match other equipment<br />

• Floor casters (vertical unit only)<br />

• Additional sound insulation for occupied spaces<br />

• Weatherproofing (horizontal unit only)<br />

• Additional external static<br />

• Gage units measuring room pressure, outside air,<br />

and particulate pressure<br />

• Air measuring station<br />

15<br />

* Total ∆P= ∆P Prefilter + ∆P 2 Media Beds + ∆P Final Filter


Standard Features<br />

• Full charge of media manufactured by <strong>Purafil</strong><br />

• Direct drive fan<br />

• Variable frequency drive<br />

• Inlet and outlet grilles<br />

• Vibration isolation for quiet operation<br />

• 0.1 iwg external static (saturated filters)<br />

• Full particulate filtration<br />

• Grey polyurethane finish<br />

• Painted cold-rolled steel<br />

Optional Features<br />

• Aluminum or stainless steel housing<br />

• Special motors<br />

• Openings for connection to <strong>Purafil</strong> PPU unit<br />

• Floor casters (vertical unit only)<br />

• Additional sound insulation for occupied spaces<br />

• Weatherproofing (horizontal unit only)<br />

• Gage units to read particulate filter pressure<br />

differential<br />

• Additional external static<br />

• Reverse airflow in vertical limits (downward)<br />

Corrosive Air Unit (CA)<br />

The CA is a self-contained air purification system<br />

designed to recirculate and clean the air within controlled<br />

environments housing sensitive computer or<br />

electronic equipment. It can stand alone or be used in<br />

conjunction with <strong>Purafil</strong>'s Positive Pressurization Unit.<br />

The CA is designed to maintain low corrosive gas levels<br />

in pulp and paper mills, petrochemical plants,<br />

refineries, steel mills, smelting plants, and other process<br />

industries.<br />

CA Model<br />

The CA is available in four horizontal and four vertical<br />

configurations ranging from 500 to 4000 cfm. It is<br />

tracked to house <strong>Purafil</strong>'s disposable MediaPAK modules,<br />

which are factory filled with <strong>Purafil</strong> media and<br />

sent to the user ready to be installed. Disposable modules<br />

reduce installation and maintenance time. The<br />

flexibility of the CA design allows for a solution to be<br />

tailored to meet particular air filtration needs and<br />

requirements.<br />

Dimensions<br />

H W D<br />

in mm in mm in mm<br />

# of PK-12<br />

Modules<br />

Per Pass<br />

250H 28.30 719 23.69 602.00 103.00 2616 1<br />

500H 28.30 719 23.69 602.00 103.00 2616 2<br />

1000H 28.30 719 47.37 1203.00 103.00 2616 4<br />

2000H 52.00 1321 47.37 1203.00 120.00 3048 8<br />

250V 85.00 2159 27.00 686.00 27.00 686 1<br />

500V 85.00 2159 27.00 686.00 27.00 686 2<br />

1000V 85.00 2159 55.00 1397.00 27.00 686 4<br />

2000V 105.00 2667 55.00 1397.00 47.50 1206 8<br />

Air Movement<br />

<strong>Purafil</strong> Corrosive Air Unit<br />

CA Model<br />

# of<br />

passes<br />

Velocity Airflow Total ∆P*<br />

fpm m/sec cfm m 3 /hr iwg Pa<br />

250H 2 250 1.25 500 850 3.27 814<br />

500H 2 250 1.25 1000 1699 3.27 814<br />

1000H 2 250 1.25 2000 3398 3.27 814<br />

2000H 2 250 1.25 4000 6796 3.27 814<br />

250V 2 250 1.25 500 850 3.27 814<br />

500V 2 250 1.25 1000 1699 3.27 814<br />

1000V 2 250 1.25 2000 3398 3.27 814<br />

2000V 2 250 1.25 4000 6796 3.27 814<br />

* Total ∆P= ∆P Prefilter + ∆P 2 Media Beds + ∆P Final Filter<br />

16


<strong>Purafil</strong> Side Access System (PSA)<br />

The PSA is designed for both particulate and gaseous<br />

contamination control and for general odor and corrosion<br />

control in harsh industrial environments. With the<br />

PSA, manufacturing facilities such as pulp and paper<br />

mills, petrochemical plants, chemical plants, steel<br />

mills, and smelting plants can protect their<br />

electrical/electronic equipment and personnel more<br />

effectively.<br />

The standard PSA is available in various sizes to meet<br />

your current space requirements. The system is tracked<br />

to house <strong>Purafil</strong>'s disposable MediaPAK modules,<br />

which are factory filled with <strong>Purafil</strong> media for easy<br />

installation and replacement. This made-to-order system<br />

ensures retrofit compatibility.<br />

17<br />

Airflow<br />

cfm (m 3 /hr)<br />

Model<br />

Unit Face Area<br />

Nom Height* x<br />

Nom Width*<br />

ft (mm)<br />

# of PK-12<br />

Modules<br />

per Pass<br />

Volume<br />

Media per<br />

Pass ft 3 (m 3 )<br />

500 (850) PSA 102 1 x 2 (305 x 610) 2 1 (0.028)<br />

1000 (1700) PSA 104 1 x 4 (305 x 1219) 4 2 (0.056)<br />

1000 (1700) PSA 202 2 x 2 (610 x 610) 4 2 (0.056)<br />

1500 (2549) PSA 302 3 x 2 (914 x 610) 6 1.5 (0.042)<br />

2000 (3398) PSA 402 8 x 2 (2438 x 610) 16 8 (0.227)<br />

2000 (3398) PSA 204 2 x 4 (610 x 1219) 8 4 (0.113)<br />

3000 (5097) PSA 206 2 x 6 (610 x 1829) 12 6 (0.340)<br />

3000 (5097) PSA 304 3 x 4 (914 x 1219) 12 6 (0.340)<br />

4000 (6796) PSA 404 4 x 4 (1219 x 1219) 16 8 (0.227)<br />

4500 (7646) PSA 306 3 x 6 (914 x 1829) 18 9 (0.255)<br />

5000 (8495) PSA 504 5 x 4 (1524 x 1219) 20 10 (0.283)<br />

6000 (10,194) PSA 406 4 x 6 (1219 x 1829) 24 12 (0.340)<br />

6000 (10,194) PSA 604 6 x 4 (1829 x 1219) 24 12 (0.340)<br />

7500 (12,743) PSA 506 5 x 6 (1524 x 1829) 30 15 (0.425)<br />

8000 (13,592) PSA 408 4 x 8 (1219 x 2438) 32 16 (0.453)<br />

9000 (15,291) PSA 606 6 x 6 (1829 x 1829) 36 18 (0.510)<br />

10,000 (16,990) PSA 410 4 x 10 (1219 x 3048) 40 20 (0.566)<br />

10,000 (16,990) PSA 508 5 x 8 (1524 x 2438) 40 20 (0.566)<br />

12,000 (20,388) PSA 608 6 x 8 (1829 x 2438) 48 24 (0.680)<br />

12,500 (21,238) PSA 510 5 x 10 (1524 x 3048) 50 25 (0.708)<br />

15,000 (25,485) PSA 610 6 x 10 (1829 x 3048) 60 30 (0.850)<br />

<strong>Purafil</strong> Side Access System<br />

Standard Features<br />

• 14 gage galvanized steel housing<br />

• Custom selection of prefilter and/or final filter<br />

• Custom selection of <strong>Purafil</strong> media<br />

• Galvanized steel doors on both sides with lift and<br />

turn fasteners<br />

• Filter tracking<br />

• Heavy support channels<br />

Optional Features<br />

• Stainless steel, aluminum, or painted steel<br />

• Double wall housing<br />

• Weatherproof construction<br />

• Doors on one side only<br />

• Rain louver with bird screen<br />

• Motor/blower section<br />

* Please note that aluminum double wall systems require<br />

additional length. Contact <strong>Purafil</strong> for exact dimensions.<br />

Outward turned connection flanges and/or support legs are<br />

not included in the height and width dimensions.


Calculating PSA Depth<br />

Calculating the depth of your PSA requires that the<br />

contents of each filter section—prefilter, chemical module,<br />

and final filter—have been determined. Use the<br />

depth selection table below to calculate the depth of<br />

your unit. Actual unit depth is the sum of the depths of<br />

each filter section. This figure is rounded to the next<br />

highest inch if the total is 3/8 in (9.5 mm) or more. See<br />

the example below:<br />

For Model 2P-12M-12F-RL:<br />

Actual Unit Depth = First Section + Chemical Module Section + Final Filter Section + Rain Louver/Bird Screen<br />

45.70 in 2P = 8.00 in 12M = 18.00 in 12F = 18.00 in RL = 3.50 in<br />

Section Contents Section Name Depth<br />

First Section Intermediate Section Final Section<br />

in mm in mm in mm<br />

1 in (25.4 mm) Panel Filter 1P 8.00 203 9.00 229 6.50 165<br />

2 in (51 mm) Panel Filter 2P 8.00 203 8.00 203 6.50 165<br />

2-2 in (51 mm) Panel Filter 2P-2P 13.00 330 12.00 305 9.50 241<br />

4 in (98 mm) Panel Filter 4P 11.00 279 10.00 254 7.50 191<br />

PK-12 Module 12M 20.50 521 18.00 457 15.50 394<br />

FF-90 Final Filter 12F 20.50 521 18.00 457 15.50 394<br />

JFL-90 Final Filter 5F 10.00 254 11.00 279 8.50 216<br />

Bag Filter, to 12 in (305 mm) 12B 20.50 521 18.00 457 15.50 394<br />

Bag Filter, to 18 in (457 mm) 18B 26.50 673 24.00 610 21.50 546<br />

Bag Filter, to 24 in (610 mm) 24B 32.50 826 30.00 762 27.50 699<br />

Bag Filter, to 30 in (762 mm) 30B 28.50 724 36.00 914 33.50 851<br />

Bag Filter, to 36 in (914 mm) 36B 44.50 1130 42.00 1067 39.50 1003<br />

Rain Louver/Bird Screen RL 3.50 89 --- --- 3.50 89<br />

Blower Section BLR 27.00 686 36.00 914 36.00 914<br />

18


Electronic Cabinet Unit (ECU)<br />

The ECU manufactured by <strong>Purafil</strong> protects freestanding<br />

electronics and electric remote controls from the<br />

damaging effects of corrosive airborne contaminants.<br />

Designed for side mounting, the ECU cleans and recirculates<br />

air within the cabinet and pressurizes the space<br />

to prevent infiltration of contaminated air. The ECU<br />

also provides localized protection of individual computers<br />

or electronic cabinets.<br />

The ECU is designed for cabinets measuring up to 100<br />

ft 3 and delivers 100 cfm (170 m 3 /hr) of clean air to the<br />

protected space. The unit comes standard with a disposable<br />

MediaPAK Module, which is factory filled<br />

with <strong>Purafil</strong>'s dry-chemical media. Replacement is<br />

easy as no special tools or handling of the media are<br />

required.<br />

<strong>Purafil</strong> Electronic Cabinet Unit<br />

Dimensions<br />

H W D<br />

in mm in mm in mm<br />

Standard<br />

Horsepower<br />

45.00 1143 16.00 406.00 14.00 356 0.10<br />

Pounds (Kilograms) of Media<br />

<strong>Purafil</strong> ®<br />

Select<br />

16<br />

(7.2)<br />

Purakol ® Puracarb ®<br />

12<br />

(5.4)<br />

15<br />

(6.8)<br />

Media<br />

Volume<br />

0.5 ft 3<br />

(0.014 m 3 )<br />

# of Prefilters<br />

PP-30<br />

1 (12 x 12 x 2 in,<br />

305 x 305 x 51 mm)<br />

# of Final Filters<br />

Varicell 90<br />

1 (12 x 12 x 4 in,<br />

305 x 305 x 102 mm)<br />

Standard Features<br />

• 100 cfm (170 m 3 /hr)<br />

• Direct drive motor<br />

• Prefilter and final filter for control of dust<br />

and particulates<br />

• <strong>Purafil</strong> MediaPAK modules for control of<br />

corrosive gases<br />

Optional Features<br />

• Variable frequency drive motor<br />

• Cabinet paint colors to match computer<br />

or electronic cabinet<br />

19


Compressor Intake Filter (CIF)<br />

The CIF is a highly efficient multi-stage air purification<br />

system that removes gases and particulates to prevent<br />

corrosion. In the absence of CIF protection, these contaminants<br />

can cause reduced efficiency, costly repairs,<br />

and equipment downtime.<br />

Air moves through the CIF system in several sections,<br />

each treating the air and removing various airborne<br />

contaminants. These sections are as follows:<br />

<strong>Purafil</strong> Compressor Intake Filter<br />

Standard Features<br />

• Rain louver/bird screen<br />

• 12-24 in bag filter<br />

• 2 or 3 passes of <strong>Purafil</strong> chemical media in<br />

disposable MediaPAK modules<br />

• Plenum with mesh cone<br />

• 1 or 2 in prefilter<br />

• 5 or 12 in final filter<br />

Optional Features<br />

• 12 in HEPA filter<br />

• Booster fan<br />

Corrosion of compressor intercooler impedes<br />

heat dissipation and reduces airflow area.<br />

The first section of the process is a particulate<br />

prefilter designed to remove dust and dirt. This<br />

filter removes particulates 10 microns in diameter<br />

or greater. The primary purpose of the prefilter<br />

is to protect the chemical filters and the high<br />

efficiency final filter. The prefilter retains its<br />

structural integrity in moist environments, so it<br />

also serves as a low efficiency mist eliminator.<br />

The second section is for chemical filtration—<br />

it is where <strong>Purafil</strong> dry-chemical media is used to<br />

remove gaseous contaminants from the airstream.<br />

The CIF is tracked to house <strong>Purafil</strong>'s disposable<br />

MediaPAK modules, which are factory filled<br />

with <strong>Purafil</strong> media for easy installation and<br />

replacement. Multiple stages of media may be<br />

required to eliminate all gases of concern.<br />

The last section is the final particulate filter. This<br />

filter is a high efficiency type and removes<br />

particulates equal to or greater than 1-2 microns.<br />

The system is manufactured of weatherproofed 14 gage<br />

galvanized steel. Aluminum double wall, stainless, and<br />

cold-rolled steel may also be specified. Along with the<br />

different materials of construction, the CIF can be<br />

epoxy coated to prevent corrosion on the exterior of the<br />

unit. The chemical filtration element contains disposable<br />

MediaPAK modules.<br />

20


Compressor Intake<br />

Air Requirements<br />

Air intake up to<br />

MediaPAK PK-12 Module: Airflow at 200 fpm (1.016 mps)<br />

<strong>Purafil</strong> CIF Sizing<br />

Bulk-Fill Media Bed, 6 or 12 in Depth:<br />

Airflow at 100 fpm (0.508 mps)<br />

cfm m 3 /hr Model #<br />

Nom. Height Nom. Width Plenum Outlet<br />

Nom. Height Nom. Width<br />

ASA Flange<br />

Model #<br />

Diameter<br />

in (mm) in (mm) in (mm) in (mm)<br />

in (mm)<br />

Plenum Outlet<br />

Flange Size<br />

1500 2549<br />

CIF 204<br />

or 402<br />

23.00 (584),<br />

47.00 (1194)<br />

47.00 (1194),<br />

23.00 (584)<br />

10.00 (254) CIF 404 47.00 (1194) 47.00 (1194) 10.00 (254)<br />

1800 3058<br />

CIF 206<br />

or 602<br />

23.00 (584),<br />

71.00 (1803)<br />

71.00 (1803),<br />

23.00 (584)<br />

12.00 (305) CIF 604 71.00 (1803) 47.00 (1194) 12.00 (305)<br />

2100 3568<br />

CIF 206<br />

or 602<br />

23.00 (584),<br />

47.00 (1194)<br />

71.00 (1803),<br />

23.00 (584)<br />

12.00 (305) CIF 604 71.00 (1803) 47.00 (1194) 12.00 (305)<br />

2600 4417 CIF 404 47.00 (1194) 47.00 (1194) 14.00 (356) CIF 605 71.00 (1803) 59.00 (1498) 14.00 (356)<br />

3000 5097 CIF 404 47.00 (1194) 47.00 (1194) 14.00 (356) CIF 605 71.00 (1803) 59.00 (1498) 14.00 (356)<br />

3200 5437 CIF 404 47.00 (1194) 47.00 (1194) 14.00 (356) CIF 606 71.00 (1803) 71.00 (1803) 14.00 (356)<br />

3500 5947<br />

CIF 406<br />

or 604<br />

47.00 (1194),<br />

71.00 (1803)<br />

71.00 (1803),<br />

47.00 (1194)<br />

14.00 (356) CIF 606 71.00 (1803) 71.00 (1803) 14.00 (356)<br />

4000 6796<br />

CIF 406<br />

or 604<br />

47.00 (1194),<br />

71.00 (1803)<br />

71.00 (1803),<br />

47.00 (1194)<br />

14.00 (356) CIF 706 83.00 (2108) 71.00 (1803) 14.00 (356)<br />

4500 7646<br />

CIF 406<br />

or 604<br />

47.00 (1194),<br />

71.00 (1803)<br />

71.00 (1803),<br />

47.00 (1194)<br />

14.00 (356) CIF 608 71.00 (1803) 95.00 (2412) 14.00 (356)<br />

5000 8495 CIF 606 71.00 (1803) 71.00 (1803) 20.00 (508) * * * *<br />

5500 9345 CIF 606 71.00 (1803) 71.00 (1803) 20.00 (508) * * * *<br />

6000 10,194 CIF 606 71.00 (1803) 71.00 (1803) 20.00 (508) * * * *<br />

7000 11,893 CIF 606 71.00 (1803) 71.00 (1803) 20.00 (508) * * * *<br />

8000 13,592 CIF 606 95.00 (2412) 95.00 (2412) 24.00 (610) * * * *<br />

21<br />

*Note: For airflows from 18,000 to 30,000 cfm, please contact <strong>Purafil</strong> for information.


Depth Calculation Chart<br />

Depth<br />

Prefilter Section Contents<br />

in<br />

mm<br />

1 in (26 mm) Panel 14.50 368<br />

2 in (51 mm) Panel 14.50 368<br />

Depth<br />

Calculating the depth of your CIF system requires that<br />

the contents of each filter section—prefilter, chemical<br />

media, final filter, blower and plenum, and rain protection—have<br />

been determined. Actual unit depth is the<br />

sum of the depths of each filter section.<br />

12 in (305 mm) Bag Filter with 1 in (36 mm) Header 23.00 584<br />

18 in (457 mm) Bag Filter with 1 in (26 mm) Header 29.00 869<br />

22 in (3559 mm) Bag Filter with 1 in (36 mm) Header 32.00 813<br />

Note: Length is included with the prefilter section. Do not add 6.0 in (152 mm) to unit<br />

length unless prefilter section is omitted.<br />

Dry-Chemical Media Section Contents<br />

MediaPAK PK-12 Disposable Module 18.00* 457*<br />

Bulk-Fill Media Bed 6 in (152 mm) in Depth 13.50 343<br />

Bulk-Fill Media Bed 12 in (305 mm) in Depth 19.50 495<br />

*Note: 18 in (457 mm) length is for the first media section. Two media sections are 34<br />

in (864 mm) overall. Three media sections are 52 in (1321 mm) overall.<br />

Final Filter Section Contents<br />

5 in (127 mm) Rigid Filter with 1 in (26 mm) Header 10.00 254<br />

12 in (305 mm) Rigid Filter 17.50 444<br />

The Compressor Intake Filter removes corrosive contaminants<br />

from the airstream to prevent corrosion of copper intercooler<br />

tubes.<br />

Blower and Plenum Section Contents<br />

Blower Section 30.00 762<br />

Plenum with Cone<br />

Varies<br />

Note: Place blower before chemical section to create positive pressure and avoid<br />

leakage.<br />

Rain Protection Section Contents<br />

Rain Louver with Bird Screen 6.00 152<br />

Rain Hood 0.68 x H 17.3 x H<br />

22


<strong>Purafil</strong> Active Oxidant Impregnated Media<br />

Media Properties<br />

<strong>Application</strong>s<br />

Removal Capacity<br />

(min. by weight)<br />

Flammability<br />

Life Testable<br />

Removal Process<br />

Active Ingredient<br />

<strong>Purafil</strong> ® Select<br />

<strong>Purafil</strong> ® Select is an activated alumina-based media impregnated with the oxidizer<br />

potassium permanganate. As a result, it is highly effective at removing sulfur compounds<br />

from polluted airstreams. Because the media targets a broad range of contaminant<br />

gases, it is often the last stage in a multi-bed system to remove trace contaminants.<br />

Hydrogen sulfide: 14%; Sulfur dioxide: 7%; Nitric Oxide: 4.9%<br />

The media, when clean, does not contribute fuel when attacked by flame and emits<br />

only negligible amounts of smoke.<br />

Yes. <strong>Purafil</strong> offers complimentary analysis of <strong>Purafil</strong> Select media to project<br />

remaining life and set a date for replacement.<br />

Chemisorption: an irreversible reaction between the media's active ingredient and<br />

the gaseous contaminant, which results in stable chemical compounds bound to the<br />

media as organic or inorganic salts.<br />

Potassium permanganate: 8% minimum<br />

Pellet Diameter<br />

1/8 in (3.175 mm)<br />

Bulk Density 50 lbs/ft 3 (800 kg/m 3 )<br />

23


<strong>Purafil</strong> Activated Carbon Media<br />

Media Properties Purakol ®<br />

<strong>Application</strong>s<br />

Removal Capacity<br />

(min. by weight)<br />

Life Testable<br />

Removal Process<br />

Active Ingredient<br />

Pellet Diameter<br />

Purakol ® is a premium-grade activated carbon that targets hydrocarbons, nitrogen<br />

oxides, volatile organic compounds, and chlorine. The media is used in combination<br />

with other <strong>Purafil</strong> media to ensure broad-spectrum removal of contaminants.<br />

Chlorine: 10%; Nitrogen dioxide: 6.6%; Toluene: 20%<br />

Not testable<br />

Adsorption: gaseous contaminants are removed from the airstream and held to the<br />

media's surface.<br />

Contains no impregnants<br />

Not applicable<br />

Bulk Density 30 lbs/ft 3 (481 kg/m 3 )<br />

24


<strong>Purafil</strong> Specific Gas Media<br />

Media Properties<br />

<strong>Application</strong>s<br />

Removal Capacity<br />

(min. by weight)<br />

Life Testable<br />

Removal Process<br />

Active Ingredient<br />

Pellet Diameter<br />

Purakol ® AM<br />

Purakol ® AM is a premium-grade activated carbon that contains an acid impregnant<br />

for the removal of ammonia.<br />

Ammonia: 7%<br />

Yes. <strong>Purafil</strong> offers complimentary analysis of Purakol AM media to project remaining<br />

life and set a date for replacement.<br />

Chemisorption: an irreversible reaction between the media's active ingredient and<br />

the gaseous pollutant, which results in stable chemical compounds bound to the<br />

media as organic or inorganic salts.<br />

Phosphoric acid<br />

Not applicable<br />

Bulk Density 40 lbs/ft 3 (641 kg/m 3 )<br />

25


<strong>Purafil</strong> Blended Media<br />

Media Properties<br />

<strong>Purafil</strong> ® Select CP Blend<br />

<strong>Application</strong>s <strong>Purafil</strong> ® Select CP Blend is an even mix by volume of <strong>Purafil</strong> ® Select and Purakol ®<br />

media for removal of sulfur compounds as well as hydrocarbons, nitric oxides, and<br />

chlorine in a single pass. Select CP Blend is the media of choice when space is limited<br />

but multiple gases are present.<br />

Removal Capacity<br />

(min. by weight)<br />

Flammability<br />

Life Testable<br />

Removal Process<br />

Active Ingredient<br />

Pellet Diameter<br />

Hydrogen sulfide: 14%; Sulfur dioxide: 7%; Nitric oxide: 4.9%; Chlorine: 10%;<br />

Nitrogen dioxide: 6.6%; Toluene: 20%<br />

The media, when clean, does not contribute fuel when attacked by flame and emits<br />

only negligible amounts of smoke.<br />

Yes. <strong>Purafil</strong> offers complimentary analysis of Select CP Blend media to project<br />

remaining life and set a date for replacement.<br />

Adsorption, absorption, and chemisorption<br />

Select CP Blend is an even mix by volume of <strong>Purafil</strong> Select and Purakol media.<br />

<strong>Purafil</strong> Select contains at least 8% of the active ingredient potassium permanganate.<br />

Purakol is a premium-grade activated carbon that does not contain impregnants.<br />

1/8 in (3.175 mm)<br />

Bulk Density 40 lbs/ft 3 (640 kg/m 3 )<br />

26


<strong>Purafil</strong> Impregnated Carbon Media<br />

Media Properties Puracarb ®<br />

<strong>Application</strong>s<br />

Removal Capacity<br />

(min. by weight)<br />

Flammability<br />

Life Testable<br />

Removal Process<br />

Active Ingredient<br />

Pellet Diameter<br />

Puracarb ® is the primary media for the removal of hydrogen sulfide gas. Hydrogen sulfide<br />

is common in many industrial applications, including pulp manufacturing, rubber<br />

manufacturing, steel furnaces, and coke plants.<br />

Hydrogen sulfide: 20%; Sulfur dioxide: 5%; Chlorine: 8%<br />

The media, when clean, burns moderately when attacked by flame or emits moderate<br />

amounts of smoke or both.<br />

Yes. <strong>Purafil</strong> offers complimentary analysis of Puracarb media to project remaining<br />

life and set a date for replacement.<br />

Chemisorption: an irreversible reaction between the media's active ingredient and<br />

the gaseous contaminant, which results in stable chemical compounds bound to the<br />

media as organic or inorganic salts.<br />

Potassium hydroxide<br />

1/8 in (3.175 mm)<br />

Bulk Density 45 lbs/ft 3 (721 kg/m 3 )<br />

27


<strong>Purafil</strong> Chlorine-Only Media<br />

Media Properties<br />

<strong>Application</strong>s<br />

Removal Capacity<br />

(min. by weight)<br />

<strong>UL</strong> Classification<br />

Life Testable<br />

Removal Process<br />

Active Ingredient<br />

Pellet Diameter<br />

Chlorosorb ® II<br />

Chlorosorb ® II is specifically designed to remove chlorine. The media is most often<br />

used in chlorine plant applications or in other industries where high concentrations of<br />

chlorine are present.<br />

Chlorine: 10%<br />

The media, when clean, burns moderately when attacked by flame or emits moderate<br />

amounts of smoke or both<br />

Yes. <strong>Purafil</strong> offers complimentary analysis of Chlorosorb II media to project<br />

remaining life and set a date for replacement.<br />

Chemisorption: an irreversible reaction between the media's active ingredient and<br />

the gaseous contaminant, which results in stable chemical compounds bound to the<br />

media as organic or inorganic salts.<br />

Sodium thiosulfate<br />

1/8 in (3.175 mm)<br />

Bulk Density 45 lbs/ft 3 (721 kg/m 3 )<br />

28


Notes:<br />

For more information, please<br />

contact:<br />

<strong>Purafil</strong>, Inc.<br />

2654 Weaver Way<br />

Doraville, Georgia 30340<br />

1-800-222-6367 or 770-662-8545


As a leader in air purification,<br />

we are committed to the satisfaction<br />

of our customers<br />

through the quality of our<br />

work and the continuous<br />

improvement of our people,<br />

products, and systems.<br />

<strong>Purafil</strong> cleans the air in a vast array of settings<br />

worldwide.<br />

From famous museums to rural water treatment<br />

plants and every setting in between, we protect<br />

against the dangers and frustrations of airborne gases.<br />

With nearly 20,000 global installations, we serve the<br />

cleanroom, commercial, industrial, preservation, and<br />

water-wastewater treatment markets. Our experts and<br />

local, factory-trained representatives go the extra<br />

mile to offer the best systems and the most comprehensive<br />

services in the air filtration industry.<br />

<strong>Purafil</strong> has revolutionized the air cleaning industry.<br />

In the early 1960s, we developed and patented<br />

"<strong>Purafil</strong>" pellets to remove gaseous pollutants from<br />

the air in commercial and industrial settings. Since<br />

then, we have created a wide selection of media to<br />

eliminate thousands of gases and odors that harm<br />

people, interrupt manufacturing processes, and<br />

destroy priceless paintings and artifacts.<br />

<strong>Purafil</strong> responds to individual air quality needs<br />

before, during, and after the sale.<br />

Since no two gas-phase challenges are exactly alike,<br />

we tailor our systems to meet specific conditions in<br />

each application. Before implementing filtration systems,<br />

we perform air quality assessments to determine<br />

the best method for removing contaminants.<br />

From there, we customize units to fit virtually any<br />

room design, including retrofit situations. We install<br />

real-time air quality monitors to measure reactivity<br />

levels, and we conduct several value-added technical<br />

services to verify system performance. Our local,<br />

factory-trained representatives examine systems to<br />

ensure proper maintenance and foster long-term customer<br />

relationships.<br />

<strong>Purafil</strong> has paved the way in the gas-phase filtration<br />

industry for over 30 years.<br />

As a leader in air purification, we have the responsibility<br />

to set standards and conduct research. We play an<br />

active role in devising contamination control regulations<br />

in the markets we serve. Our scientists head committees,<br />

attend scientific forums in various countries,<br />

and submit articles to international trade journals. We<br />

are supported by an expansive network of representative<br />

firms in the United States and over 50 countries<br />

worldwide. Our collective expertise and intense focus<br />

are the reasons <strong>Purafil</strong> continues to lead the industry in<br />

the development of superior clean air solutions.<br />

<strong>Purafil</strong> takes every step necessary to provide quality<br />

systems.<br />

Because we manufacture and test our products at company<br />

headquarters, we have extensive proficiency with<br />

our systems. We are ISO 9001/2000 certified, so we<br />

follow rigid guidelines to continually improve our<br />

products and services. To meet and exceed our high<br />

standards, we spend a large percentage of annual revenue<br />

on research and development.<br />

<strong>Purafil</strong> has been widely recognized for innovative<br />

air filtration systems.<br />

We have received extensive coverage from local,<br />

national, and international media. We are the proud<br />

recipient of several prestigious awards, including the<br />

U.S. Presidential "E" and "E Star" awards for commerce,<br />

the Fast Tech 50 Award, the World Trade 100,<br />

and the R&D 100 Award.<br />

®<br />

2654 Weaver Way • Doraville, GA 30340 • U.S.A. • Phone: (770) 662-8545 • (800) 222-6367 • Fax: (770) 263-6922 • www.purafil.com

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