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DLZ Endurance test - Rauch

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Practice • Future • Life<br />

Special edition<br />

from brochure 1/2013 I PO box 40 05 80 I 80705 Munich<br />

Tel. +49(0)89-12705-276 I reddlz@dlv.de I www.dlz-agrarmagazin.de<br />

<strong>Endurance</strong> <strong>test</strong>: AXIS-H EMC+W<br />

Spreading<br />

to the point<br />

Distributed by:<br />

RAUCH Landmaschinenfabrik GmbH<br />

D-76547 Sinzheim; PO box 1162<br />

Phone +49 (0) 7221/9850<br />

Fax +49 (0) 7221/985200<br />

info@rauch.de; www.rauch.de


dlz Technology<br />

Spreading<br />

to the point<br />

<strong>Endurance</strong> <strong>test</strong> The Axis-H-EMC is a hydraulically powered fertiliser<br />

spreader with a working width of 18 to 50 m. The application rate is regulated<br />

electronically by the mass flow; additionally, a pair of scales control the<br />

residual quantity. Here is our verdict after one season.<br />

Photo: Feuerborn<br />

dlz agricultural magazine ◾ Special edition


dlz Technology I <br />

Weighing spreaders are<br />

very much in fashion.<br />

They allow you to control<br />

the amount of fertiliser precisely<br />

and make unwanted excess<br />

or insufficient quantities a thing<br />

of the past. The operator also doesn‘t have<br />

to worry about turning it off; thanks to a<br />

computer and sensor, the spreader always<br />

applies the desired amount of fertiliser.<br />

What‘s more, variable flow behaviour no<br />

longer leads to wrong fertilisations. While<br />

other manufacturers control the application<br />

rate with the help of a weighing frame, and<br />

so can only regulate the application rate of<br />

the entire spreader, <strong>Rauch</strong> can individually<br />

regulate the spreading amount at each<br />

dlz<strong>test</strong><br />

metering slider. This increases the<br />

precision. This is made possible by<br />

the EMC technology. We <strong>test</strong>ed<br />

an Axis-H 30.1 EMC+W with a<br />

3,000 l. container, a Müller terminal<br />

with a partial width controller<br />

and automatic activation OptiPoint.<br />

"Weighing" with pressure<br />

sensors<br />

For determining the spreading amount by<br />

means of the mass flow principle, <strong>Rauch</strong><br />

uses a simple principle: the higher the torque<br />

is at the spreading disc, the bigger in turn<br />

the application rate will be, and so the bigger<br />

the pressure in the hydraulic system will<br />

be. With the help of oil pressure measure-<br />

Quick overview<br />

What's special about the Axis H-EMC+W<br />

is how it determines the application<br />

rate with the help of the mass flow principle.<br />

With this, you can take advantage of the linear<br />

correlation between the oil pressure in the<br />

hydraulic motors of the spreading disc and<br />

the fertiliser flow rate to the metering sliders.<br />

The application rate can be controlled and<br />

adjusted individually for each side without<br />

the need for large weighing technology. The<br />

scales in the spreader serve only to determine<br />

the contents of the container. In the <strong>test</strong>, the<br />

spreader demonstrated a good spreading<br />

pattern and accurate application.<br />

<strong>Rauch</strong> Axis H-EMC+W<br />

Minimum use (MU): 590 ha/year<br />

MU =<br />

FC<br />

€ 2,537<br />

=<br />

LR–VC € 4.50 – € 0.20<br />

FC<br />

Fixed costs/year: € 2,537<br />

(= 10 % of the cost price € 25,367)<br />

VC<br />

LR<br />

Variable costs/ha: € 0.20<br />

(wear, maintenance)<br />

Loan rate € 4.50/ha.<br />

(without a tractor, driver and diesel)<br />

Sample calculation with sample values 2013<br />

ments, the application rate can be determined<br />

with great precision. The trick to it: if<br />

more fertiliser enters the spreading discs, the<br />

pressure in the hydraulics increases. Pressure<br />

and changes to the spreading amount<br />

follow a linear correlation. The higher the<br />

pressure, the bigger the spreading amount<br />

applied, and vice versa. The problem with<br />

it: The pressure changes in the system are<br />

very small and it must be measured very<br />

sensitively. The development from the initial<br />

concept to being ready for practical use<br />

therefore took some time. The advantage<br />

of this system is its imperviousness from<br />

impacts and bumps, which always influence<br />

the weighing process. Weighing spreaders<br />

with weigh cells must therefore filter the<br />

measurements and separate the accurate<br />

readings from the inaccurate ones. This is<br />

not necessary with the mass flow system<br />

from <strong>Rauch</strong>. The system is also very easy to<br />

set up. There just needs to be a pressure sensor<br />

in the hydraulic line to the motor for the<br />

spreading discs. However, the EMC system<br />

cannot determine the residual quantity or<br />

the tank capacity. <strong>Rauch</strong> has therefore also<br />

used a weighing frame with two weigh cells<br />

– a request made by many practitioners.<br />

Even though the application rates with the<br />

EMC system correspond very closely to the<br />

control measurements, the weighing technology<br />

offers the benefit of precise control<br />

of the residual quantity. And therefore the<br />

area that it is still possible to spread can<br />

easily be determined.<br />

Simple environmentally<br />

optimised boundary spreading<br />

But the hydraulic drive offers even more<br />

advantages: The spreading range of the<br />

spreaders can be adjusted via the remote<br />

With the Axis H-EMC, the electronics take over<br />

the switching on and off at headlands and the<br />

eight-piece partial width controller.<br />

www.dlz-agrarmagazin.de


Technology I <br />

1 2 3<br />

Photos: Feuerborn<br />

1 The spreader is suspended in a weighing<br />

frame with two weigh cells. It is in this way<br />

that the Axis controls the contents of the<br />

container and the residual quantity.<br />

2 Every spreading disc is powered on an<br />

infinitely variable basis by a hydraulics<br />

motor. A sensor measures the pressure to<br />

determine the spread rate.<br />

3 Hydraulic block instead of universal<br />

shafts: We powered the Axis with the load<br />

sensing hydraulics with the control line<br />

from the tractor.<br />

Photos: Feuerborn<br />

4<br />

5<br />

6<br />

controlled spreading disc speed and the<br />

drop point. As such, with the help of GPS<br />

positioning, automatic partial width control<br />

of the fertiliser spreader is possible, and<br />

works independently for the left and right<br />

thanks to two hydraulic drives. The option<br />

of changing the speed of the spreading discs<br />

while simultaneously adjusting the drop<br />

point means environmentally optimised<br />

boundary spreading can also be conducted<br />

easily without a fertiliser stream or other<br />

resources. Double-sided environmentally<br />

optimised boundary spreading is thus also<br />

possible – a practical solution which we<br />

have valued greatly on narrow fields.<br />

Switches on and off<br />

automatically<br />

When do you switch the fertiliser spreader<br />

on or off at the headland? Research has<br />

shown that it's being switched on too early.<br />

The fertiliser thrown behind flies further<br />

behind than you might think. If switched<br />

on early, it is thrown on the already fertilised<br />

headland, leading to over-fertilisation.<br />

It's a different story at the end of<br />

the field: Here, if the slider is closed too<br />

4 The drop point and disc opening<br />

(application rate) are controlled automatically<br />

from the terminal by actuators.<br />

5 The spreading discs can be replaced<br />

very easily, whether that's for switching off,<br />

emptying or changing to a different<br />

spreading range. The spreading blades<br />

are made from wear-resistant steel.<br />

6 The agitator fingers are very gentle on<br />

the fertiliser. The large opening enables the<br />

drop point to be adjusted for changes to the<br />

amount or for environmentally optimised<br />

boundary spreading.<br />

early, it will lead to under-fertilisation. But<br />

when is it the right switching on point?<br />

The technicians from <strong>Rauch</strong> have ensured<br />

that the switch point depends heavily on<br />

Technical data<br />

Measurements/Weights<br />

Capacity<br />

Spreading width<br />

(depending on spreading disc)<br />

Width<br />

Filling height (with bodywork)<br />

Filling opening (Width x length)<br />

Empty weight (with 3,000 l)<br />

Maximum load capacity<br />

Total weight<br />

Application rate<br />

Hydraulic pressure<br />

Hydraulic capacity<br />

Disc speed<br />

1,200–3,000 l<br />

18–42 m<br />

280 cm<br />

1.53 m<br />

2.80 x 1.30 m<br />

475 kg<br />

3,000 kg<br />

3,475 kg<br />

max. 500 kg/min<br />

210 bar<br />

45 l/min<br />

250–1,100 r.p.m.<br />

Basic price of <strong>test</strong> machine (fertiliser spreader Axis-<br />

H EMC+W with scales, EMC mass flow control, CDA<br />

spreading technology, ISOBUS job computer)<br />

Other special accessories<br />

Tank extension XL 1800<br />

Transport rollers<br />

Tarpaulin<br />

Müller terminal<br />

GPS receiver Egnos A 100<br />

Trackleader II<br />

Section Control<br />

Source: manufacturer information 2013<br />

www.dlz-agrarmagazin.de


I Technology<br />

1 2 3<br />

Photos: Feuerborn<br />

the fertiliser. Calcium ammonium nitrate,<br />

for example, flies differently to urea fertiliser<br />

or complete fertiliser. It was possible<br />

to determine the switching on point by<br />

creating a three dimensional spreading<br />

pattern. The fertiliser flies in a half-circle<br />

from a fertiliser spreader. An even<br />

spreading pattern arises from the driving<br />

speed and the initial and return trip (overlapping).<br />

Through the three-dimensional<br />

spreading pattern, the technicians can<br />

emulate the spreading pattern with the<br />

help of a computer simulation, which they<br />

would otherwise determine via the trays.<br />

The spreading range behind can also be<br />

determined for different types of fertiliser,<br />

and so the right switching on and off<br />

points can be found. OptiPoint, together<br />

with Section Control - the GPS protected<br />

headland and partial width control - can<br />

be used to determine the precise switching<br />

on point at the headland, specific to each<br />

type of fertiliser. When using the spreader,<br />

we have often wondered how long it<br />

takes for the metering slider to re-open<br />

after being used at the headlands. Conversely,<br />

we were already at the headland<br />

when the slider closed again at the end<br />

of the field.<br />

1 The rear is fitted with warning signs and<br />

lighting for road traffic.<br />

2 The hopper cover can easily be folded<br />

forwards for loading. The container is also<br />

big enough for wide shovels.<br />

3 The big rollers make it easier to attach<br />

to the tractor. The spreader can be parked<br />

easily and quickly.<br />

Spreader with full range<br />

of equipment<br />

Our Axis H-EMC+W was fully equipped for<br />

the <strong>test</strong>. Since we also <strong>test</strong>ed the Greenseeker<br />

from Landdata Eurosoft along with the<br />

spreader, the Müller-Comfort-Terminal was<br />

used to operate the Axis. The GPS control<br />

was not yet running on the CCI Terminal<br />

100 at the beginning of the <strong>test</strong>. Along with<br />

<strong>Rauch</strong>, this is being distributed and developed<br />

by, for example, Lemken, Grimme and<br />

others. Almost any ISOBUS-Terminal will<br />

do for the spreader nowadays, provided the<br />

software updates match. A GPS antenna is<br />

needed in order to be able to use GPS Control.<br />

We initially worked with an RTK correction<br />

signal for radio transmission from<br />

the machinery; this signal uses the tractor<br />

for its steering system. However, there were<br />

initially problems here with signal masking,<br />

which led to problems with the partial width<br />

controller. When we were spreading with<br />

the GPS A100 antenna from Hemisphere,<br />

the GPS Control ran smoothly. GPS Control<br />

consists of the components VariSpread<br />

for spreading width control and OptiPoint<br />

for switching on and off automatically at<br />

headlands.<br />

User-friendly operation<br />

Handling the spreader is very easy. The load<br />

sensing hydraulics with the control line is<br />

used for the motor. However, the Axis also<br />

works with tractors with no control line or<br />

with a constant current hydraulics system.<br />

Thanks to the stable big rollers, attaching it<br />

to the tractor is simple: connect the hydraulic<br />

lines, ISOBUS cable and electrics, adjust<br />

1 Operating the Müller Comfort Terminal<br />

is easy. Here is the screenshot showing the<br />

most important functions for the fertiliser<br />

spreader.<br />

2 All sub-menus can be reached from the<br />

main menu. It is operated with buttons or<br />

the scroll wheel on the top right.<br />

3 All types of fertiliser can be loaded into<br />

the system. All spreading values can then<br />

be loaded from the fertiliser charts while<br />

changing the type of fertiliser.<br />

the spreader in the three point, and you're<br />

done. The settings and the operation are performed<br />

via the terminal. Various sub-menus<br />

make it easy to get an overview. Along<br />

with the operational display with which the<br />

spreader is used in the field, there are six additional<br />

submenus. The most important one<br />

is the fertiliser setting. Here, the values for<br />

each type of fertiliser can be loaded into the<br />

fertiliser charts. This takes a bit of effort at<br />

first, as the values must be entered by hand.<br />

Afterwards, the data can be downloaded<br />

from the fertiliser charts filed in the system<br />

– practical. The driver only has to enter the<br />

spreading range parameters for the headland<br />

control by hand. For the most part, all values<br />

for the spreader can therefore be automatically<br />

set from the terminal without having<br />

to leave the tractor. The spreader finds the<br />

desired application rate very quickly without<br />

any calibration <strong>test</strong>.<br />

Necessary calibration<br />

The spreading discs' no-load measurements<br />

every time the motor has been switched off<br />

are somewhat irritating. One is carried out<br />

immediately prior to the fertilisation. A second<br />

is carried out automatically after two<br />

1 2 3<br />

Photos: Feuerborn<br />

dlz agricultural magazine ◾ Special edition


dlz Technology<br />

Photo: Feuerborn<br />

Terminal<br />

<strong>test</strong> results<br />

Menu navigation/Clarity<br />

Ease of use<br />

Setting the spreader functions<br />

Design of the fertiliser charts<br />

Documentation and data transfer<br />

Compatibility with other ISOBUS<br />

terminals<br />

Functionality and operational features<br />

Function of the automatic metering<br />

Function of the hydraulic drive<br />

Edge and boundary spreading function<br />

Eight-piece partial width controller<br />

Automatic headland switch<br />

Residual quantity control<br />

Agitator<br />

Handling and maintenance<br />

Attachment to the tractor<br />

Manufacturing quality<br />

Emptying the residual quantity<br />

Cleaning<br />

Other<br />

CAN 27 m<br />

CAN environmentally optimised<br />

boundary spreading for borders<br />

NPK 27 m<br />

NPK environmentally optimised<br />

boundary spreading for borders<br />

Accuracy of headland spreading<br />

Wedge-shaped spreading<br />

performance<br />

• • • • •<br />

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• • • • •<br />

2013<br />

Large mudflaps protect the spreading discs<br />

against mud from the wheels.<br />

Photo: Feuerborn<br />

Roland Opitz has been<br />

using his <strong>Rauch</strong> Axis<br />

50.1 for three years. He<br />

uses the ISOBUS-enabled<br />

Greenstar Monitor in his<br />

John Deere 7530 as the<br />

terminal for the spreader<br />

and steering system. As<br />

the spreader processes a substantial amount<br />

of data, it takes some time at first to enter the<br />

values for the fertiliser. But afterwards, when<br />

all parameters have been stored, operating it<br />

comes easily. The partial width controller and<br />

automatic boundary spreading work brilliantly.<br />

Of particular note is the fact that, at woodsides<br />

with a weak GPS signal that doesn't prove sufficient<br />

for automatic steering, the spreader nonetheless<br />

spreads very accurately at headlands<br />

and on borders. Adjustments to the drop point,<br />

speed and amount of fertiliser were always implemented<br />

reliably. Opitz is very happy with the<br />

workmanship. After the first year, a conversion kit<br />

was added as a bearing failure on the agitator<br />

arose on account of dampness and fertiliser<br />

residue. But after the construction was changed,<br />

minutes if the fertilisation has not begun.<br />

Fertilisation usually begins with environmentally<br />

optimised boundary spreading<br />

at the edge of the field. However, environmentally<br />

optimised boundary spreading<br />

or partial width reduction may not<br />

be activated for the speed measurement.<br />

With the largest construction frame, the<br />

spreader can hold 3000 l and is 2.80 m wide.<br />

User survey<br />

the spreader ran perfectly. Aside from that, there<br />

were no complaints.<br />

Roland Opitz, Staufenberg<br />

Andreas Weinfurtner has now been using his<br />

Axis 50.1 H EMC for three years. A crucial<br />

factor in his decision to buy it was the hydraulic<br />

drive and the corresponding accuracy of the edge<br />

spreading. At first, Weinfurtner worked with a <strong>test</strong><br />

machine that was then returned to the company<br />

<strong>Rauch</strong>. There were initially problems with lack of<br />

accuracy due to the cold oil. However, these were<br />

remedied and today the spreader works perfectly.<br />

Weinfurtner uses his Axis with a GPS track guiding<br />

system and is delighted with the edge spreading<br />

features. The operation via the CCI-Terminal comes<br />

easily after a short familiarisation period.<br />

Weinfurtner sees an additional advantage that<br />

is not to be underestimated with heavily dusty<br />

fertiliser. Since the Axis measures the flow<br />

of material each time, the spreader readjusts<br />

automatically if fertiliser sticks in the container<br />

and thus obstructs the flow. The application rate<br />

therefore remains constant.<br />

Andreas Weinfurtner, Rieden i.d. Oberpfalz<br />

The computer therefore switches off these<br />

functions before the measurement. The environmentally<br />

optimised boundary spreading<br />

must then be reactivated. Otherwise,<br />

your precious fertiliser will land in your<br />

neighbour's field if you don't remember<br />

to activate the environmentally optimised<br />

boundary spreading. It is the opinion of<br />

<strong>Rauch</strong> that this problem was fixed with<br />

the software status 2.0300.<br />

Our overall impression<br />

The spreading pattern and the precision of<br />

the application rate during the EMC dosing<br />

by means of oil pressure measurement won<br />

us over completely. It is handy that the<br />

working width and amount of fertiliser<br />

from the tractor can easily be changed in<br />

four steps for each side. The environmentally<br />

optimised boundary spreading works<br />

accurately at both sides. This appealed to<br />

us particularly on small size fields with a<br />

field width of less than 27 m. The actual<br />

application rate matches the adjusted<br />

values very well. We found the automatic<br />

headland and partial width Section Control<br />

with OptiPoint brilliant – a real benefit. The<br />

spreader is very well manufactured. Almost<br />

all fertiliser spreading parts such as the<br />

container base, deflector hoop, spreading<br />

discs, spreading blades and agitator shafts<br />

are made from stainless steel. The tarpaulin<br />

fully covers the spreader after it's been<br />

filled, so no slight rain showers interfere<br />

with the output. <br />

fe<br />

dlz agricultural magazine ◾ Special edition

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