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Vision 2009 - Rolls-Royce

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NEWS<br />

6<br />

VISION 1-<strong>2009</strong>. <strong>Rolls</strong>-<strong>Royce</strong><br />

New 950AGHC gearbox<br />

on the market<br />

The progressive introduction of the<br />

new <strong>Rolls</strong>-<strong>Royce</strong> reduction gearbox<br />

range continues, and the 950AGHC<br />

is the next size available, following<br />

the launch of size 550 last year.<br />

This unit has a rated input torque<br />

of 130kNm and up to 530kNm of<br />

output torque.<br />

The very successful basic<br />

single-input single-output<br />

technology is retained, with built-in<br />

clutch and thrust bearing and a<br />

variety of power take-offs that<br />

enable large shaft generators to<br />

be driven, and electric motors to<br />

feed power in for get-you-home<br />

propulsion or as part of a hybrid<br />

propulsion system.<br />

Design changes are mainly in the<br />

direction of increased stiffness and<br />

more modular construction. The<br />

attraction for customers is that<br />

the new range both complements<br />

and supplements the existing one.<br />

Following an extensive analysis, the<br />

power, torque and shaft offsets of<br />

the new sizes correspond to current<br />

and anticipated market demands in<br />

terms of engine power/speed and<br />

propeller revs for a wide variety<br />

of offshore, merchant and fishing<br />

vessels.<br />

“These new gearboxes are type<br />

numbered after the shaft offset<br />

in millimetres, whether vertical or<br />

horizontal to port or starboard,<br />

in this case 950mm,” says Kristian<br />

Tande, technical product manager<br />

for reduction gears. “Large<br />

reduction ratios are inherent in the<br />

design, allowing for all the popular<br />

medium speed engines and<br />

permitting low efficient propeller<br />

speeds to the extent that the<br />

hull lines allow. For the 950AGHC<br />

the maximum reduction ratio is<br />

6.3:1, which is greater than the<br />

earlier series of gearboxes in this<br />

torque rating. A secondary power<br />

take-off can also be specified with<br />

either vertical or horizontal offset,<br />

whereas only vertical offset was<br />

available before”.<br />

Three more sizes in the new range<br />

will be introduced in due course,<br />

while three of the previous series<br />

will continue, to give a torque<br />

range from 90kNm to1,200kNm.<br />

Most of these reduction gears will<br />

be supplied as part of integrated<br />

propulsion systems with shaft lines<br />

and CP propellers. A<br />

Two Indian sisters<br />

Greatship (India) Ltd.<br />

received its new vessel<br />

Greatship Dhriti in<br />

September last year.<br />

Now she is working in<br />

the Mexico Gulf on a two<br />

year-charter. The sister<br />

vessel was delivered<br />

about two months later.<br />

Greatship Dhriti is a platform<br />

supply vessel of UT 755 LN design<br />

from <strong>Rolls</strong>-<strong>Royce</strong>. The sister ship<br />

Greatship Dhwani was delivered<br />

in November 2008, and left the<br />

shipyard to work in the North<br />

Sea. Both vessels are DP-2, FiFi1<br />

full service vessels capable of<br />

supporting offshore exploration<br />

and production globally.<br />

With these deliveries, Greatship<br />

owns and operates four PSVs, two<br />

of which are contracted to work in<br />

India, one on charter in the North<br />

Sea, and one in Mexico. Greatship<br />

also owns and operates two anchor<br />

!<br />

Name:<br />

Greatship Dhriti<br />

Vessel Type: UT 755 LN PSV<br />

Yard: STX Europe<br />

(formerly Aker Yards, Brattvaag)<br />

Delivery: September 2008<br />

Length and Breadth:<br />

74m long and 16m wide<br />

Deadweight: 3,300 tonnes<br />

Design: <strong>Rolls</strong>-<strong>Royce</strong><br />

handling tug supply vessels (AHTS),<br />

one on charter in South Africa and<br />

one in the Middle East.<br />

Greatship is fully owned by Great<br />

Eastern Shipping Company. After<br />

the delivery of the two UT 755<br />

LN-vessels, Greatship and its<br />

subsidiaries had an order book<br />

of 18 vessels and one jack-up rig<br />

under construction.<br />

In addition to the design,<br />

<strong>Rolls</strong>-<strong>Royce</strong> has provided the two<br />

Indian sisters with full packages of<br />

equipment and systems. A<br />

Electric valve<br />

manifold<br />

control<br />

Vessels need hundreds of valves<br />

to control flow in their many pipe<br />

systems, and valve manifolds are a<br />

long established though low key<br />

section of the <strong>Rolls</strong>-<strong>Royce</strong> product<br />

range. They are supplied as part of<br />

the UT-series design and systems<br />

packages, and also as items of<br />

equipment to third party pipe systems<br />

providers. In the past, two versions<br />

have been offered – manual operation<br />

and pneumatic remote control.<br />

Now, electric operation is being<br />

introduced. The manifolds and valve<br />

mechanism remain unchanged, they<br />

are well proven and have a long<br />

life. Over each valve is positioned a<br />

complete electric actuator system,<br />

which fits within the standard valve<br />

footprint, including the tightly<br />

integrated crossover manifolds. It<br />

comprises an adaptor, the motor and<br />

gearbox for turning the valve spindle,<br />

the valve position sensor and the<br />

control electronics. On top is a spindle<br />

extension allowing manual emergency<br />

operation if necessary.<br />

First to be introduced is the MT50<br />

unit covering the ND50, 80 and 100<br />

manifolds, while a larger unit will<br />

be produced later to fit the ND125<br />

and ND150 manifolds. A bus system<br />

connects the control electronics of<br />

various valve actuators to a touch<br />

screen or a PC, which will be used to<br />

operate the individual valves and also<br />

to show the location of each valve and<br />

its position status.<br />

The electrical actuation system can be<br />

specified for new installations, or easily<br />

retrofitted to vessels in service. The<br />

older pneumatic system will, of course,<br />

still be available. A<br />

NEWS<br />

7<br />

VISION 1-<strong>2009</strong>. <strong>Rolls</strong>-<strong>Royce</strong><br />

C<br />

Main internal components.<br />

A<br />

The vertical offset version of the new<br />

950AGHC reduction gear.

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