proud to save! - bei der Dimitroff Unternehmensberatung

Slawomir Cieszczyk
Company: FTT Stomil Wolbrom S.A.
Branch: Rubber industry
Products/Services: Conveyor belts, rubber
compounds
Employees: 550 (site where the project work is
carried out)
Energy concept author: Mr Slawomir Cieszczyk,
FTT Stomil Wolbrom S.A.,
Contact: scieszczyk@fttwolbrom.com.pl
Modernization of compressed air system
“This course allowed me to broaden my knowledge and
professional skills. It also provided directions for my
everyday activity in the factory related to energy efficiency.
I will definitely make use of what I have learned
during the course in my professional auditing career”
Energy concept description:
► Target: to modernize and optimize the existing compressed air
system
► Current status: four compressors are installed which are owned
by an external company. The factory pays for electricity and delivered
compressed air volume. The existing compressed air system
is badly designed and cannot respond to constantly changing compressed
air demand. Too high pressure drops are observed in the
system. Pipeline diameters are too small, the system shows leakages.
It consumes too much of electrical energy.
► Solutions: compressed air system has to be rebuilt where necessary,
leakages have to be eliminated, master control system should
be introduced, pressure at generation points should be decreased,
air drying process should be optimized and waste heat of compressors
should be recovered.
Results:
in Poland: Best Practice Examples
Energy saving potential: 700 MWh/a
Energy source: Electrical energy
Cost reduction: 41.900 €/a
Co2 saving potential: 719 t/a
Investment costs: 18.200 €
Pay-back time (static): 0.5 years
Prospects for implementation: high
FTT Stomil Wolbrom S.A. factory in Wolbrom near Krakow
Krzysztof Pedzisz
Use of heat pump for heating
of service water
“I found this course very helpful, it broadened and
systematized my knowledge on energy.
The atmosphere during the course was fantastic and
helped to exchange knowledge and experience
among all of us participating. The teachers were very
knowledgeable and open.“
Energy concept description:
► Target: reduction of energy consumption and operating cots of
one of the production departments
► Current status: oil fired boiler. Annual energy consumption is
423,2 MWh, energy cost amounts to 26,000 Euro/a
► Solutions: modernization of the local boiler house, replacement
of the existing oil fired boiler with heat pump and ground heat
exchanger.
Results:
Company: TELE-FONIKA Kable Sp. z o.o. S.K.A.
Branch: Cable industry
Products/Services: Electric cables
Employees: 250 (site where the project work is
carried out)
Energy concept author: Mr Krzysztof Pedzisz,
TELE-FONIKA Kable
Contact: krzysztof.pedzisz@tfkable.pl
Energy saving potential: 295 MWh/a
Energy source: Geo-thermal
Cost reduction: 16.800 €/a
Co2 saving potential: 115 t/a
Investment costs: 73.400 €
Pay-back time (static): 4.4 years
Prospects for implementation: moderate
TELE-FONIKA Kable Sp. z o.o. S.K.A. factory in Myslenice
9