- Page 1 and 2: PART NO. 03112SL (Rev. C) Preface T
- Page 3 and 4: Table Of Contents Chapter 1 - Safet
- Page 5 and 6: Table Of Contents (Continued) Chapt
- Page 7 and 8: Table of Contents SAFETY INSTRUCTIO
- Page 9 and 10: Maintenance and Service 1. Before s
- Page 11 and 12: Chapter 2 Table of Contents Product
- Page 13 and 14: Torque Specifications Recommended f
- Page 15 and 16: Standard Torque for Dry, Zinc Plate
- Page 17 and 18: Maintenance Maintenance procedures
- Page 19 and 20: Chapter 3 Kohler Gasoline Engine Ta
- Page 21 and 22: Adjustments Adjust Engine Speed 1.
- Page 23 and 24: Service and Repairs Cooling System
- Page 25 and 26: DANGER Because gasoline is highly f
- Page 27 and 28: Removal (Fig. 6) Installation (Fig.
- Page 29 and 30: Removal (Fig. 7) 1. Park machine on
- Page 31 and 32: 6. Install choke cable to engine an
- Page 33 and 34: Engine Removal (Fig. 13) 1. Remove
- Page 35 and 36: Chapter 4 Hydraulic System Table of
- Page 37 and 38: Hydraulic System This page is inten
- Page 39 and 40: SAE Straight Thread O-Ring Port - N
- Page 41: Hydraulic Flow Diagrams Steering Ci
- Page 45 and 46: Testing The most effective method f
- Page 47 and 48: Procedure for Steering Pump Flow an
- Page 49 and 50: Procedure for Steering Control Valv
- Page 51 and 52: Flush Hydraulic System IMPORTANT: F
- Page 53 and 54: Hydraulic System This page is inten
- Page 55 and 56: 8. Loosen and remove four (4) flang
- Page 57 and 58: Disassembly (Fig. 18) 1. Remove sha
- Page 59 and 60: Steering Control Valve 6. After ass
- Page 61 and 62: CAUTION The centering springs are u
- Page 63 and 64: Removal (Fig. 23) 1. Park the machi
- Page 65 and 66: Disassembly (Fig. 25) 1. Remove oil
- Page 67 and 68: Chapter 5 Electrical System Table o
- Page 69 and 70: Special Tools Order special tools f
- Page 71 and 72: Starting Problems (continued) Probl
- Page 73 and 74: Component Testing For accurate resi
- Page 75 and 76: Neutral Interlock Switch The neutra
- Page 77 and 78: Pump Control and Neutral Engine Spe
- Page 79 and 80: Shifter Solenoid (Machines With Ser
- Page 81 and 82: Neutral Engine Speed Control Coil T
- Page 83 and 84: Brake Pedal Switch (Machines With S
- Page 85 and 86: Rate Lockout Key Switch (Multi Pro
- Page 87 and 88: Service and Repairs NOTE: See the K
- Page 89 and 90: Battery Service The battery is the
- Page 91 and 92: 2. Determine the charging time and
- Page 93 and 94:
Chapter 6 Spray System Table of Con
- Page 95 and 96:
Spray System Operation The Multi Pr
- Page 97 and 98:
Spray System SUCTION PRESSURE AGITA
- Page 99 and 100:
Spray pump doesn’t rotate. Spray
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Removal (Fig. 1) 1. Park machine on
- Page 103 and 104:
Pressure Dampener The pressure damp
- Page 105 and 106:
Removal (Fig. 6) IMPORTANT: Make su
- Page 107 and 108:
Disassembly (Fig. 8) IMPORTANT: Mak
- Page 109 and 110:
This page is intentionally blank. S
- Page 111 and 112:
Removal (Fig. 13) IMPORTANT: Make s
- Page 113 and 114:
Disassembly (Fig. 17) IMPORTANT: Ma
- Page 115 and 116:
Removal (Fig. 18) IMPORTANT: Make s
- Page 117 and 118:
Removal (Fig. 20) IMPORTANT: Make s
- Page 119 and 120:
Removal and Inspection (Fig. 23) IM
- Page 121 and 122:
Disassembly (Fig. 27) IMPORTANT: Ma
- Page 123 and 124:
Disassembly (Fig. 29) IMPORTANT: Ma
- Page 125 and 126:
Disassembly (Fig. 31) 1. Remove boo
- Page 127 and 128:
IMPORTANT: Make sure to remove and
- Page 129 and 130:
Removal and Inspection (Fig. 38) IM
- Page 131 and 132:
2. Remove four (4) phillips head sc
- Page 133 and 134:
4. Remove rear housing cover from b
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- Page 137 and 138:
Disassembly (Fig. 47) IMPORTANT: Ma
- Page 139 and 140:
NOTE: If suction tube in tank devel
- Page 141 and 142:
Disassembly (Fig. 50) IMPORTANT: Ma
- Page 143 and 144:
Turret Body Service Disassembly (Fi
- Page 145 and 146:
Disassembly (Fig. 55) 1. Park machi
- Page 147 and 148:
Assembly (Fig. 58) 1. If pivot brac
- Page 149 and 150:
Adjustment 1. Loosen end nut that s
- Page 151 and 152:
Disassembly (Fig. 64) 1. Remove fou
- Page 153 and 154:
Removal (Fig. 65) 1. Park machine o
- Page 155 and 156:
Actuator Oil Level Under normal con
- Page 157 and 158:
Chapter 7 Drive Train Table of Cont
- Page 159 and 160:
General Information Clutch System O
- Page 161 and 162:
Driven Clutch Principles of Operati
- Page 163 and 164:
Transaxle (continued) Symptom Gears
- Page 165 and 166:
Service and Repairs Drive Belt Serv
- Page 167 and 168:
Removal (Fig. 8) 1. Park machine on
- Page 169 and 170:
Inspection 1. Inspect the tapered e
- Page 171 and 172:
Ramp Button Replacement (Fig. 15) 1
- Page 173 and 174:
Removal (Fig. 16) 1. Park vehicle o
- Page 175 and 176:
7. Remove seals from open caps taki
- Page 177 and 178:
This page is intentionally blank. D
- Page 179 and 180:
Bearing Service (Fig. 21) 1. Inspec
- Page 181 and 182:
This page is intentionally blank. D
- Page 183 and 184:
Removal (Fig. 24) 1. Park machine o
- Page 185 and 186:
Transaxle Service Transaxle Disasse
- Page 187 and 188:
10.Loosen five (5) cap screws (Item
- Page 189 and 190:
21.Disassemble main shaft assembly:
- Page 191 and 192:
23.Disassemble reverse shaft assemb
- Page 193 and 194:
27.Disassemble differential carrier
- Page 195 and 196:
5. Inspect hub, shifter, synchro ke
- Page 197 and 198:
10.Inspect countershaft: A. Inspect
- Page 199 and 200:
4. Assemble differential gears: A.
- Page 201 and 202:
7. Assemble synchro hub: A. Install
- Page 203 and 204:
10.Assemble main shaft: A. Install
- Page 205 and 206:
12.Install reduction shaft and coun
- Page 207 and 208:
IMPORTANT: The center plate uses on
- Page 209 and 210:
20.Install fork shaft case: A. Thor
- Page 211 and 212:
25.Install L.H. axle shaft assembly
- Page 213 and 214:
Chapter 8 Chassis Table of Contents
- Page 215 and 216:
Adjustments Front Suspension Any ti
- Page 217 and 218:
A. Clean hydraulic brake line area
- Page 219 and 220:
Inspection 1. Inspect brake shoes.
- Page 221 and 222:
6. Inspection and service of rear b
- Page 223 and 224:
Disassembly (Fig. 7) 1. If brake as
- Page 225 and 226:
Parking Brake Cables Removal 1. Loo
- Page 227 and 228:
Bleed Brake System After loosening
- Page 229 and 230:
Disassembly (Fig. 13) 1. Park machi
- Page 231 and 232:
Disassembly (Fig. 15) 1. Park machi
- Page 233 and 234:
Ball Joint Replacement Removal (Fig
- Page 235 and 236:
Removal (Fig. 18) 1. Park machine o
- Page 237 and 238:
Removal (Fig. 20) 1. Park machine o
- Page 239 and 240:
Chapter 8.1 Table of Contents Sonic
- Page 241 and 242:
Special Tools Diagnostic Display Th
- Page 243 and 244:
Sonic Boom System This page is inte
- Page 245 and 246:
Sprayer Operation on Level Turf Dur
- Page 247 and 248:
Downward Slope in Turf Encountered
- Page 249 and 250:
Rise in Turf Encountered During spr
- Page 251 and 252:
Boom Level Changed by Operator Duri
- Page 253 and 254:
Manual Boom Operation During spraye
- Page 255 and 256:
Diagnostic Display The Sonic Boom S
- Page 257 and 258:
Verify Diagnostic Display Output Fu
- Page 259 and 260:
Problem One of the boom actuators w
- Page 261 and 262:
Relays The Sonic Boom System uses s
- Page 263 and 264:
Sonic Sensor Two (2) identical soni
- Page 265 and 266:
Chapter 9 Electrical Diagrams Table
- Page 267 and 268:
NEUTRAL ENGINE SPEED CONTROL COIL H
- Page 269 and 270:
VEHICLE FUSE BLOCK FOAM MARKER BOOM
- Page 271 and 272:
MASTER BOOM (FOOT) SWITCH FOAM MARK
- Page 273 and 274:
NEUTRAL ENGINE SPEED CONTROL COIL H
- Page 275 and 276:
NEUTRAL ENGINE SPEED CONTROL COIL H
- Page 277 and 278:
VEHICLE FUSE BLOCK 18 GA . RED MAST
- Page 279 and 280:
FOAM MARKER VEHICLE FUSE BLOCK 18 G
- Page 281 and 282:
SPRAYERS WITH SERIAL NUMBERS BETWEE
- Page 283 and 284:
J10 RIGHT HEADLIGHT J11 B 4 5 3 1 2
- Page 285 and 286:
MULTI PRO 1200 SPRAYERS WITH SERIAL
- Page 287 and 288:
BACK J3 FOAM MARKER POWER P32 RIGHT
- Page 289 and 290:
P08 PUMP RELAY 85 (2) 30 (1) 87A (3
- Page 291 and 292:
zl Multi Pro 1200 Spray System Wire
- Page 293 and 294:
MULTI PRO 1250 SPRAYERS WITH SERIAL
- Page 295 and 296:
2 1 P19 LH FOAM SOLENOID P20 RH FOA
- Page 297 and 298:
1 2 P20 LH FOAM SOLENOID 85 (2) 30
- Page 299 and 300:
Multi Pro 1250 Spray System Wire Ha
- Page 301 and 302:
Multi Pro 1250 Spray System Wire Ha