26.09.2014 Views

ElEctric trailEr jack - Harbor Freight Tools

ElEctric trailEr jack - Harbor Freight Tools

ElEctric trailEr jack - Harbor Freight Tools

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

3500 lb. capacity<br />

Electric trailer <strong>jack</strong><br />

67597<br />

Set up and Operating Instructions<br />

Visit our website at: http://www.harborfreight.com<br />

Read this material before using this product.<br />

Failure to do so can result in serious injury.<br />

Save this manual.<br />

Copyright © 2010 by <strong>Harbor</strong> <strong>Freight</strong> <strong>Tools</strong> ® . All rights reserved. No portion of this manual or any artwork<br />

contained herein may be reproduced in any shape or form without the express written consent of<br />

<strong>Harbor</strong> <strong>Freight</strong> <strong>Tools</strong>. Diagrams within this manual may not be drawn proportionally. Due to continuing<br />

improvements, actual product may differ slightly from the product described herein. <strong>Tools</strong> required for<br />

assembly and service may not be included.<br />

For technical questions or replacement parts, please call 1-800-444-3353.


Save This Manual<br />

Keep this manual for the safety<br />

warnings and precautions, assembly,<br />

operating, inspection, maintenance and<br />

cleaning procedures. Write the product’s<br />

serial number in the back of the manual<br />

near the assembly diagram (or month<br />

and year of purchase if product has no<br />

number). Keep this manual and the<br />

receipt in a safe and dry place for future<br />

reference.<br />

Important SAFETY<br />

Information<br />

In this manual, on the labeling,<br />

and all other information<br />

provided with this product:<br />

This is the safety alert<br />

symbol. It is used to alert<br />

you to potential personal<br />

injury hazards. Obey all<br />

safety messages that<br />

follow this symbol to avoid<br />

possible injury or death.<br />

DANGER indicates<br />

a hazardous<br />

situation which, if not<br />

avoided, will result in death or<br />

serious injury.<br />

WARNING<br />

indicates a<br />

hazardous situation which, if<br />

not avoided, could result in<br />

death or serious injury.<br />

CAUTION, used<br />

with the safety<br />

alert symbol, indicates a<br />

hazardous situation which, if<br />

1.<br />

2.<br />

not avoided, could result in<br />

minor or moderate injury.<br />

NOTICE is used to<br />

address practices<br />

not related to personal injury.<br />

CAUTION, without<br />

the safety alert<br />

symbol, is used to address<br />

practices not related to<br />

personal injury.<br />

General Tool Safety Warnings<br />

WARNING Read all safety<br />

warnings and instructions.<br />

Failure to follow the warnings and<br />

instructions may result in serious<br />

injury.<br />

Save all warnings and<br />

instructions for future reference.<br />

The term ″tool″ in the warnings<br />

refers to your Electric Trailer Jack.<br />

Work area safety<br />

Keep work area clean and well<br />

lit. Cluttered or dark areas invite<br />

accidents.<br />

Personal safety<br />

a. Stay alert, watch what you are<br />

doing and use common sense<br />

when operating a tool. Do not use<br />

a tool while you are tired or under<br />

the influence of drugs, alcohol<br />

or medication. A moment of<br />

inattention while operating tools may<br />

result in serious personal injury.<br />

b. Use personal protective<br />

equipment. Always wear eye<br />

protection. Safety equipment such<br />

as non-skid safety shoes or a hard<br />

hat used for appropriate conditions<br />

will reduce personal injuries.<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 2


3.<br />

c. Do not overreach. Keep proper<br />

footing and balance at all times.<br />

This enables better control of the<br />

tool in unexpected situations.<br />

d. Dress properly. Do not wear<br />

loose clothing or jewelry. Keep<br />

your hair, clothing and gloves<br />

away from moving parts. Loose<br />

clothes, jewelry or long hair can be<br />

caught in moving parts.<br />

Tool use and care<br />

a. Do not force the tool. Do not<br />

attempt to lift more than the 3,500<br />

lb. maximum lifting capacity of<br />

this tool. The correct tool will do<br />

the job better and safer at the rate<br />

for which it was designed.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

identical replacement parts. This<br />

will ensure that the safety of the tool<br />

is maintained.<br />

Specific Safety Warnings<br />

Do not exceed 3500 Lb. capacity.<br />

Do not use Crank while power lift is in<br />

use.<br />

Use on flat, level, hard surface<br />

capable of supporting load.<br />

Wear ANSI-approved safety goggles<br />

during use.<br />

Prevent trailer wheels from moving by<br />

using wheel chocks while raising or<br />

lowering.<br />

4.<br />

b. Store idle tools out of reach of<br />

children and do not allow persons<br />

unfamiliar with the tool or these<br />

instructions to operate it. <strong>Tools</strong> are<br />

dangerous in the hands of untrained<br />

users.<br />

c. Maintain tools. Check for<br />

misalignment or binding of<br />

moving parts, breakage of parts<br />

and any other condition that may<br />

affect the tool’s operation. If<br />

damaged, have the tool repaired<br />

before use. Many accidents are<br />

caused by poorly maintained tools.<br />

d. Use the tool and accessories<br />

in accordance with these<br />

instructions, taking into account<br />

the working conditions and the<br />

work to be performed. Use of the<br />

tool for operations different from<br />

those intended could result in a<br />

hazardous situation.<br />

Service<br />

a. Have your tool serviced by a<br />

qualified repair person using only<br />

6.<br />

7.<br />

8.<br />

9.<br />

10.<br />

11.<br />

12.<br />

Before towing, fully raise trailer <strong>jack</strong><br />

and secure properly.<br />

Keep out from under <strong>jack</strong> and tongue<br />

when applying and releasing load,<br />

when <strong>jack</strong> is supporting load, or when<br />

moving trailer.<br />

Inspect before use. Do not use if<br />

parts are loose or damaged.<br />

Use in accordance with the<br />

Department of Transportation (DOT)<br />

regulations. Information about DOT<br />

regulations can be found at www.dot.<br />

gov/regulations.html<br />

Read manual before installation and/<br />

or use.<br />

Maintain labels and nameplates on<br />

the tool. These carry important safety<br />

information. If unreadable or missing,<br />

contact <strong>Harbor</strong> <strong>Freight</strong> <strong>Tools</strong> for a<br />

replacement.<br />

This product is not a toy. Keep it out<br />

of reach of children.<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 3


13.<br />

14.<br />

15.<br />

Not for aircraft purposes.<br />

Trailer Jack must always be retracted<br />

when towing the trailer.<br />

The warnings, precautions,<br />

and instructions discussed in<br />

this instruction manual cannot<br />

cover all possible conditions and<br />

situations that may occur. It must<br />

be understood by the operator that<br />

common sense and caution are<br />

factors which cannot be built into this<br />

product, but must be supplied by the<br />

operator.<br />

Save these<br />

instructions.<br />

Specifications<br />

Weight Capacity 3,500 lb.<br />

Motor<br />

Travel Length 17 3/4”<br />

12 VDC, 11.5 A<br />

LIft Range 8-1/2” - 26-1/4”<br />

Application<br />

Hardware (sold<br />

separately)<br />

For use with A-frame trailers<br />

3 bolts 3/8”D (grade 5 or better),<br />

3 lock nuts, 6 washers<br />

Unpacking<br />

When unpacking, make sure item<br />

is intact and undamaged. If parts are<br />

missing or broken, call <strong>Harbor</strong> <strong>Freight</strong><br />

<strong>Tools</strong> at 1-800-444-3353.<br />

Components<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 4


set up instructions<br />

Read the entire Important<br />

Safety Information<br />

section at the beginning of this<br />

manual including all text under<br />

subheadings therein before set<br />

up or use of this product.<br />

Insert Jack into trailer opening<br />

Note: For additional information regarding<br />

the parts listed in the following pages,<br />

refer to the Assembly Diagram near<br />

the end of this manual.<br />

1.<br />

2.<br />

Mounting<br />

This Electric Jack is designed to<br />

replace an existing manual-only<br />

trailer <strong>jack</strong>. Check that the Outer<br />

Tube (33) of the Electric Jack will fit<br />

into the existing <strong>jack</strong> location and<br />

that the Mounting Plate holes align<br />

with the bolt locations on your trailer.<br />

Modify the trailer as needed.<br />

Block the wheels and support the<br />

trailer A-Frame securely using <strong>jack</strong><br />

stands (sold separately).<br />

Remove the existing <strong>jack</strong>.<br />

Footpad<br />

(36)<br />

Figure 2<br />

Outer<br />

Tube (33)<br />

Lock<br />

Pin (35)<br />

Inner<br />

Tube (34)<br />

3. Remove the Lock Pin (35) and slide<br />

out the Footpad (36) from the Jack.<br />

4.<br />

5.<br />

6.<br />

Insert the bottom section of the Outer<br />

Tube (33) into the A-Frame <strong>jack</strong><br />

opening so that the Motor Housing is<br />

toward the front of the trailer and the<br />

Mounting Plate holes line up with the<br />

bolt holes in the trailer.<br />

To secure the Mounting Plate to<br />

the A-Frame, use nuts, bolts and<br />

washers (all sold separately) as listed<br />

under Hardware in the Specifications<br />

chart (previous page). The bolts<br />

need to be long enough to fit through<br />

the <strong>jack</strong> flange and the trailer, with<br />

enough room for two washers and<br />

the lock nut. Slide a washer onto<br />

each bolt then insert them from the<br />

top side and attach a flat washer and<br />

lock nut from the underside of the<br />

frame.<br />

Replace the Footpad and insert the<br />

Lock Pin.<br />

Wiring<br />

The Jack needs to be properly wired<br />

for use. Have a qualified technician<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 5


1.<br />

2.<br />

1.<br />

2.<br />

perform the wiring if you are not<br />

familiar with the following procedures.<br />

This <strong>jack</strong> is internally grounded. For<br />

added safety, connect the 10-gauge<br />

grounding wire (the shorter wire) to a<br />

good bare metal ground on the trailer.<br />

To wire the Jack to battery power:<br />

a. If wiring to the trailer battery, connect<br />

the positve wire (the longer wire) to<br />

the positive (+) battery terminal and<br />

include an ON/OFF switch in the<br />

wiring so you can turn off power to<br />

the unit.<br />

b. If wiring to the vehicle battery, route<br />

a 10-gauge wire (sold separately)<br />

from the positive (+) terminal of a<br />

12VDC battery to a location near<br />

the Jack. Attach the female side of<br />

a quick connect (sold separately)<br />

to the end of the wire and the male<br />

side to the positive Jack wire (the<br />

longer wire). Plug the quick connect<br />

sections together.<br />

Operating Instructions<br />

Read the entire Important<br />

Safety Information<br />

section at the beginning of this<br />

manual including all text under<br />

subheadings therein before set<br />

up or use of this product.<br />

Mount and dismount Trailer only on<br />

smooth, level surfaces.<br />

Block the trailer wheels to prevent the<br />

trailer from rolling.<br />

Footpad<br />

(36)<br />

Figure 4<br />

3. Remove the Lock Pin (35).<br />

4.<br />

Outer<br />

Tube (33)<br />

Lock<br />

Pin (35)<br />

Inner<br />

Tube (34)<br />

If using the Jack with electric<br />

power:<br />

a. If wired to the vehicle battery, plug<br />

the Jack wire into the quick connect.<br />

If wired to the trailer battery, turn on<br />

the ON/OFF switch.<br />

b. If needed, turn on the LED lights<br />

(26) using the Light Switch (15).<br />

Note: The LED lights will only work when<br />

the Jack wiring is powered.<br />

c. Check that the Switch Cover (6) is<br />

secured over the Power Switch (4).<br />

Figure 5<br />

Retrack<br />

Jack<br />

Release<br />

to<br />

Stop<br />

Front of<br />

Trailer<br />

Power<br />

Switch<br />

(4)<br />

Extend<br />

Jack<br />

d. To extend the Jack, which will raise<br />

the trailer, pull the Power Switch (4)<br />

away from the Jack.<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 6


e. To retract the Jack, which will lower<br />

the trailer, push the Power Switch<br />

toward the Jack.<br />

f.<br />

To stop the Jack, release the Power<br />

Switch.<br />

Insert<br />

Lock<br />

Pin<br />

here<br />

Outer<br />

Tube (33)<br />

CAUTION: Release the Power Switch<br />

when the motor slows, or switches<br />

off, to prevent damage to the motor.<br />

Wait 15 seconds for the motor to<br />

reset before operating the Jack<br />

again.<br />

5.<br />

If using the Jack manually:<br />

a. Disconnect power to the Jack.<br />

Inner<br />

Tube<br />

(34)<br />

Footpad<br />

(36)<br />

Lock<br />

Pin (35)<br />

Figure 7<br />

6. Adjust the level of the Jack so that<br />

the hole in the Inner Tube (34) lines<br />

up with one of the Footpad holes.<br />

b. Remove the Cap (22) on the top of<br />

the Jack to access the Drive Collar<br />

(12).<br />

c. Insert the Crank (30) onto the Drive<br />

Collar.<br />

d. Rotate the Crank clockwise to retract<br />

the Jack, lowering the trailer, and<br />

counterclockwise to extend the Jack,<br />

raising the trailer.<br />

7.<br />

8.<br />

Insert the Lock Pin through the holes.<br />

When finished raising or lowering the<br />

trailer:<br />

a. If using with electric power,<br />

disconnect power to the Jack.<br />

b. If using the Jack manually, remove<br />

the Crank and replace the Cap.<br />

Store the Crank in a safe place for<br />

future use.<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 7


Maintenance And<br />

Servicing<br />

Lubricating Gears<br />

Procedures not specifically<br />

explained in this manual<br />

must be performed only by a<br />

qualified technician.<br />

To prevent<br />

serious injury<br />

from tool failure:<br />

Do not use damaged<br />

equipment. If abnormal noise<br />

or vibration occurs, have the<br />

problem corrected before<br />

further use.<br />

Cleaning and Maintenance<br />

1. BEFORE EACH USE, inspect the<br />

general condition of the Jack. Check<br />

for loose hardware, misalignment or<br />

binding of moving parts, cracked or<br />

broken parts, and any other condition<br />

that may affect its safe operation.<br />

a. Unthread the four Screws (3) on the<br />

top of the Housing Cover (21) and<br />

remove the Housing Cover.<br />

b. If needed repack gears with lithium<br />

based machine grease.<br />

c. Replace the Housing Cover and<br />

secure the screws in place.<br />

Lubricating Jack Screw and Nut<br />

2. After Use, wipe external surfaces<br />

of the tool with a clean cloth.<br />

Lubrication<br />

Annually lubricate the Gears, Jack<br />

Screw and Nut.<br />

Prepare the Jack as follows:<br />

a. Support the weight of the trailer so<br />

the Jack is not providing support.<br />

b. Fully extend the Footpad so the<br />

Lock Pin is in the fourth hole from<br />

the bottom of the Footpad.<br />

c. Adjust the Jack so that the foot pad<br />

is 2” off the ground.<br />

a. Unthread the four Socket Head Bolts<br />

(43) on the Outer Tube (33) with a<br />

1/4” hex wrench (sold separately).<br />

b. Pull the motor head away from the<br />

Outer Tube.<br />

c. Clean and regrease the Jack Screw<br />

(37) and Drive Collar (12) with<br />

lithium based grease.<br />

d. Reassemble and tighten the pieces<br />

together.<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 8


Wiring Diagram<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 9


PLEASE READ THE FOLLOWING CAREFULLY<br />

The manufacturer and/or distributor has provided the parts list and assembly diagram<br />

in this manual as a reference tool only. Neither the manufacturer or distributor makes<br />

any representation or warranty of any kind to the buyer that he or she is qualified<br />

to make any repairs to the product, or that he or she is qualified to replace any parts<br />

of the product. In fact, the manufacturer and/or distributor expressly states that<br />

all repairs and parts replacements should be undertaken by certified and licensed<br />

technicians, and not by the buyer. The buyer assumes all risk and liability arising out of<br />

his or her repairs to the original product or replacement parts thereto, or arising out<br />

of his or her installation of replacement parts thereto.<br />

Parts List<br />

Part Description Qty<br />

1 Motor 1<br />

2 Motor Housing 1<br />

3 Screw #8-32 x 1/2” 8<br />

4 Power Switch 1<br />

5 Switch Housing 1<br />

6 Switch Cover 1<br />

7 Screw #5-40 x 3/8” 4<br />

8 Bolt 3/8 -16 x 1 2<br />

9 Circuit Breaker 1<br />

10 Grommet 1<br />

11 Pin 2<br />

12 Drive Collar 1<br />

13 Washer 1<br />

14 Bearing 1<br />

15 Light Switch 1<br />

16 Bushing 5/8ID x 7/8OD 1<br />

17 Washer 1<br />

18 Pin 1<br />

19 Lock Washer 1<br />

20 Socket Head Screw 1/4 x 5/8 1<br />

21 Housing Cover 1<br />

Part Description Qty<br />

22 Cap 1<br />

23 Main Gear Drive 1<br />

24 Pinion Gear 1<br />

25 Pinion Key 1<br />

26 LED Light 2<br />

27 Spur Gear 1<br />

28 Main Gear Housing 1<br />

29 Bushing 3/8ID x 1/2OD 1<br />

30 Crank 1<br />

33 Outer Tube 1<br />

34 Inner Tube 1<br />

35 Lock Pin 2-1/2” 1<br />

36 Footpad 1<br />

37 Jack Screw 1<br />

38 Nut 1<br />

39 Washer 13/16” 8<br />

40 Pin-Cotter 2<br />

41 Nut Cost 1<br />

42 Lock Washer 5/16” 4<br />

43 Socket Head Bolt 5/16” x 1” 4<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 10


ASSEMBLY DIAGRAM<br />

Record Product’s Serial Number Here:<br />

Note: If product has no serial number, record month and year of purchase instead.<br />

Note: Some parts are listed and shown for illustration purposes only, and are not<br />

available individually as replacement parts.<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 11


LIMITED 90 DAY WARRANTY<br />

<strong>Harbor</strong> <strong>Freight</strong> <strong>Tools</strong> Co. makes every effort to assure that its products meet high<br />

quality and durability standards, and warrants to the original purchaser that this product<br />

is free from defects in materials and workmanship for the period of 90 days from the<br />

date of purchase. This warranty does not apply to damage due directly or indirectly,<br />

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,<br />

criminal activity, improper installation, normal wear and tear, or to lack of maintenance.<br />

We shall in no event be liable for death, injuries to persons or property, or for incidental,<br />

contingent, special or consequential damages arising from the use of our product.<br />

Some states do not allow the exclusion or limitation of incidental or consequential<br />

damages, so the above limitation of exclusion may not apply to you. This warranty<br />

is expressly in lieu of all other warranties, express or implied,<br />

including the warranties of merchantability and fitness.<br />

To take advantage of this warranty, the product or part must be returned to us<br />

with transportation charges prepaid. Proof of purchase date and an explanation of the<br />

complaint must accompany the merchandise. If our inspection verifies the defect, we<br />

will either repair or replace the product at our election or we may elect to refund the<br />

purchase price if we cannot readily and quickly provide you with a replacement. We will<br />

return repaired products at our expense, but if we determine there is no defect, or that<br />

the defect resulted from causes not within the scope of our warranty, then you must<br />

bear the cost of returning the product.<br />

This warranty gives you specific legal rights and you may also have other rights<br />

which vary from state to state.<br />

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353<br />

SKU 67597<br />

For technical questions, please call 1-800-444-3353.<br />

Page 12

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!