(3”) Spindle Sander - Triton Tools

TA420SPS
76mm (3”) Spindle Sander
OPERATING & SAFETY INSTRUCTIONS
Thank you for purchasing this Triton tool. These instructions contain information necessary for
safe and effective operation of this product. Even if you are familiar with spindle sanders,
please read this manual to make sure you get the full benefit of all it’s features.
Keep this manual close to hand and ensure all users of this tool have read and fully understand them.
triton.com.au
ED: 03
Black
Cyan
Magenta
Yellow
Code: TA420SPS
Date: 070205 Edition: 04 Op: PS

CONTENTS
Specifications 2
Know your product 3
Safety instructions 4
Symbols 6
Assembly 7
Adjustments 9
Operation 9
Maintenance 10
Troubleshooting 11
Warranty 12
Triton offices 12
KNOW YOUR PRODUCT
15
13a
4
12
3
2
9 1
SPECIFICATIONS
Model no:
TA420SPS
8
14
8
13b
13c
Voltage:
Input power:
230-240V ~ 50Hz
420W
7
6
No load speed: 2000min -1
Oscillations:
58 OPM
5
Stroke length:
16mm
Sanding sleeve sizes:
13mm, 19mm, 26mm, 38mm, 51mm, 76mm
Dust port:
38mm
Table size:
Spindle dimensions:
370mm x 290mm
12.7mm x 1.5mm thread
10
11
Insulation:
Double insulated
Net weight:
14.6kg (32.1 lbs)
1. On/off switch
2. Motor housing
3. Table top
4. Spindle
5. Table insert (x6)
6. Rubber drum (x5)
7. Sanding sleeve (x6)
8. On-board table insert storage
9. On-board spindle storage
(Rubber drums and sleeves)
10. Dust port
11. Dust adaptor (x2)
12. Lower spindle washer
13. Upper spindle washers (x3)
a. Small
b. Medium
c. Large
14. Wrench
15. Spindle lock nut
2
Contents
Know your product 3

SAFETY INSTRUCTIONS
GENERAL SAFETY
INSTRUCTIONS
WARNING. When using power tools,
basic safety precautions should always be
taken to reduce the risk of fire, electric
shock and personal injury. Also, please read
and heed the advice given in the additional
important safety instructions.
1. Keep the work area clean and tidy.
Cluttered work areas and benches invite
accidents and injury.
2. Consider the environment in which
you are working. Do not use power
tools in damp or wet locations. Keep the
work area well lit. Do not expose power
tools to rain. Do not use power tools
in the presence of flammable liquids or
gases.
3. Keep visitors away from the work
area. All visitors and onlookers,
especially children and infirm persons,
should be kept well away from where
you are working. Do not let others in
the vicinity make contact with the tool
or extension cord.
4. Store tools safely. When not in use,
tools should be locked up out of reach.
5. Do not force the tool. The tool will
do the job better and safer working at
the rate for which it was designed.
6. Use the correct tool for the job. Do
not force small tools or attachments to
do the job best handled by a heavier duty
tool. Never use a tool for a purpose for
which it was not intended.
7. Dress correctly. Do not wear loose
clothing or jewellery. They can be caught
in moving parts. Rubber gloves and nonslip
footwear are recommended when
working outdoors. If you have long hair,
wear a protective hair covering.
8. Use safety accessories. Safety glasses
and earmuffs should always be worn. A
face or dust mask is also required if the
drilling operation creates dust.
9. Do not abuse the power cord. Never
pull the cord to disconnect the tool from
the power point. Keep the cord away
from heat, oil and sharp edges.
10. Secure the workpiece. Use clamps
or a vice to hold the workpiece. It is
safer than using your hand and frees
both hands to operate the tool.
11. Do not overreach. Keep your footing
secure and balanced at all times.
12. Look after your tools. Keep tools
sharp and clean for better and safer
performance. Follow the instructions
regarding lubrication and accessory
changes. Inspect tool cords periodically
and, if damaged, have them repaired by
an authorised service facility. Inspect
extension cords periodically and replace
them if damaged. Keep tool handles dry,
clean and free from oil and grease.
13. Disconnect idle tools. Switch off the
power and disconnect the plug from
the power point before servicing, when
changing accessories and when the tool
is not in use.
14. Remove adjusting keys and
wrenches. Check to see that keys and
adjusting wrenches are removed from
the tool before switching on.
15. Avoid unintentional starting.
Always check that the switch is in
the OFF position before plugging in
the tool to the power supply. Do not
carry a plugged in tool with your finger
on the switch.
16. Use outdoor rated extension
cords. When a tool is used outdoors,
use only extension cords that are
intended for outdoor use and are so
marked.
17. Stay alert. Watch what you are doing.
Use common sense. Do not operate a
power tool when you are tir
18. Check for damaged parts. Before
using a tool, check that there are no
damaged parts. If a part is slightly
damaged, carefully determine if it will
operate properly and perform its
intended function. Check for alignment
of moving parts, binding of moving
parts, breakage of parts, proper
mounting and any other conditions that
may affect the operation of the tool.
A part that is damaged should be
properly repaired or replaced by
an authorised service facility, unless
otherwise indicated in this Instruction
Manual. Defective switches must be
replaced by an authorised service
facility. Do not use a tool if the switch
does not turn the tool on and off
correctly.
19. Guard against electric shock.
Prevent body contact with grounded
objects such as water pipes, radiators,
cookers and refrigerator enclosures.
20. Use only approved parts.
When servicing, use only identical
replacement parts. Use an authorised
service facility to fit replacement parts.
WARNING. The use of an accessory
or attachment, other than those
recommended in this Instruction Manual,
may present a risk of personal injury.
ADDITIONAL SAFETY
WARNINGS FOR SPINDLE
SANDERS
The warnings, precautions, and
instructions discussed in this manual
cannot cover all possible conditions and
situations that may occur. The operator
must understand that common sense and
caution are factors which cannot be built
into this product, but must be supplied by
the operator.
Do not operate the spindle sander
until it is fully assembled and you
have read and understood the following
instructions and the warning labels on the
spindle sander.
1. Know the condition of the spindle sander.
If any part is missing, bent, or does not
operate properly, replace the part before
using the sander.
2. Determine the type of work you are
going to be doing before operating the
spindle sander.
3. Secure your work. Support the
workpiece securely on the table, and
hold it with both hands.
4. Be aware of the direction of feed. Feed
the workpiece into the sanding sleeve
against the direction of rotation of the
sanding sleeve.
5. Always keep your hands out of the path
of the sander and away from the sanding
sleeves. Avoid hand positions where a
sudden slip could cause your hand to
move into the spindle. Do not reach
underneath the workpiece or around
the sanding sleeve while the spindle is
rotating.
6. Disconnect the sander after turning off
the power switch. Wait for the spindle
to stop rotating before performing
maintenance. The sander must be
disconnected when not in use or when
changing insert plates, sanding sleeves,
rubber spindles, or other items.
4 Safety Instructions
Safety Instructions 5

7. Make sure there are no nails or other
foreign objects in the area of the
workpiece to be sanded.
8. Never use this sander for wet sanding.
Failure to comply may result in electrical
shock causing serious injury or worse.
9. Use only identical replacement parts
when servicing this spindle sander.
10. Make sure the spindle has come to a
complete stop before touching the
workpiece.
11. Take precautions when sanding
painted surfaces. Sanding lead-based
paint is NOT RECOMMENDED. The
contaminated dust is too difficult to
control, and could cause lead poisoning.
SYMBOLS
ENVIRONMENTAL PROTECTION
A S
A
AUSTRALIA
Waste electrical products
should not be disposed of with
household waste. Please A S
A recycle
AUSTRALIA
where facilities exist. Check
with your local authority or
retailer for recycling advice.
STANDARD
STANDARD
ASSOCIATION
Always wear ear, eye and
respiratory protection.
ASSOCIATION
When sanding paint:
N380
• Protect your lungs. Wear a dust mask
or respirator.
• Do not allow children or pregnant
women in the work area until the paint
sanding job is finished and the clean-up
is completed.
• Do not eat, drink, or smoke in an
area where painted surfaces are being
sanded.
• Use a dust collection system when
possible. Seal the work area with
plastic. Do not track paint dust outside
of the work area.
• Thoroughly clean the area when the
paint sanding project is completed.
Conforms to relevant
standards for electromagnetic
compatibility.
Double insulated.
Instruction warning.
Instruction note.
ASSEMBLY
Always ensure that the tool is
switched off and unplugged from
the power supply before making any
adjustments or installing or removing
spindles.
BENCH MOUNTING
If the spindle sander is to be used in a
permanent position, it is recommended that
you secure it down to a rigid work surface.
• Use the holes in the base of the spindle
sander as a template to mark and drill four
holes in your intended mounting surface
(ie. workbench). Secure the spindle
sander into position using large bolts,
washers and nuts (not supplied).
• If the spindle sander is intended to be
more portable, fix a board to the base
which can be easily clamped and removed
from various mounting surfaces.
If using bolts
make sure
they are long enough
through the spindle
sander base and
benchtop.
DUST
EXTRACTION
It is recommended that the
spindle sander be used with a dust
extraction system for a cleaner and safer
work environment.
2. Attach the hose from the dust collector
to the dust adaptor and ensure it is
secure.
3. Turn on the dust collector followed by
the spindle sander.
FITTING A TABLE INSERT
Failure to use the correct table insert
with its matching sanding sleeve
could result in pinched fingers or the
workpiece being pulled down between the
table insert and the sanding sleeve.
Use the table insert (5) that provides the
least amount of clearance between the
sanding sleeve (7) and the opening in the
table insert. Use the following chart to
help determine the correct table insert
and upper spindle washer to use with each
sanding sleeve.
Sanding sleeve
diameter
Table insert
size
13 mm (1/2”) 13 mm (.5”) Small
Upper spindle
washer size
19 mm (3/4”) 19 mm (.75”) Medium
26 mm (1”) 26 mm (1”) Medium
38 mm (1 1/2”) 38 mm (1.5”) Large
51 mm (2”) 51 mm (2”) Large
76 mm (3”) 76 mm (3”) Large
Place the appropriate table insert into the
round cutout at the top of the table. Ensure
it is flush with the table.
2 dust adaptors (11) are supplied with the
spindle sander, these can be used with dust
extraction systems that utilise a 32mm or
100mm diameter hose.
1. Fit the appropriate
dust adaptor (11) to
the dust port (10)
on the back of the
spindle sander.
6 Safety Instructions
Safety Instructions
7

FITTING A SANDING SLEEVE
All of the sanding sleeves, except the
smallest 13mm (1/2”) sanding sleeve
fit over a matching rubber sanding drum (6).
1. Place the lower
spindle washer (12)
over the spindle
(4) with the fin side
facing down.
2. Select a sanding
sleeve (7) for the
job that you are planning. Select the
corresponding rubber drum (6).
Do not use a sanding drum with the
13mm (1/2”) sanding sleeve.
3. Select the table
insert (5) that
provides the
smallest clearance
between the
sanding sleeve (7)
and the opening in
the table insert.
4. Place the table insert
(5) over the spindle
(4), and fit it into the
opening in the table.
5. Place the rubber
drum (6) over the
spindle.
6. Slide the sanding
sleeve (7) over the
rubber drum (6).
7. Place the upper
spindle washer (13)
over the spindle (4).
• Use the large
washer with the
75mm (3”), 51mm
(2”), and 38mm
(1 1/2”) rubber
drums.
• Use the medium
washer with the
26mm (1”) and
19mm (3/4”)
rubber drums.
• Use the small washer with the 13mm
(1/2”) sanding sleeve.
8. Place the spindle lock nut (15) on the
spindle (4). Tighten the nut only enough
to expand the rubber drum (6) against the
sanding sleeve (7). Do not over-tighten.
When the sanding sleeve is
completely worn it is possible to
turn it upside down and maximise its
service life by using the remaining grit.
Do not use a sanding sleeve that is
too worn. This can lead to excessive
heat build up and damage the rubber drum.
Damaged rubber drums due to worn
sanding sleeves will not be covered under
warranty.
ADJUSTMENTS
TURNING ON AND OFF
The spindle sander is turned on and off via
the power switch (1) on the front of the
machine.
• To turn the spindle
sander on, pull the
switch plate up.
• To turn the spindle
sander OFF, push
the switch down.
OPERATION
Do not sand metal with this sander.
Sanding metal will cause sparks that
may ignite wood and dust particles on the
sander or in the workshop.
The spindle rotates in an anti-clockwise
direction.
1. Make sure the nut (15) on top of the
spindle is tightened securely.
2. Turn the sander ON, and let the motor
reach full speed.
SWITCH LOCK
The power switch can
be locked to prevent
unauthorised use.
1. To lock the switch,
switch off the tool
and disconnect it
from mains power.
2. Pull the switch lock key out. If the key
is removed with the switch in the “on”
position, the switch can be turned off but
cannot be turned on.
3. Refit the key by sliding it into the slot on
the switch until it snaps into position.
3. Feed the workpiece gradually against the
sanding sleeve.
• Do not force the workpiece.
• Guide the workpiece from the right to
left. If you guide the workpiece in the
opposite direction, the rotation forces
of the spinning sanding sleeve will tend
to throw or bounce the workpiece away
from the sanding sleeve.
8
Assembly Adjustments / Operation 9

MAINTENANCE
ROUTINE MAINTENANCE
Always ensure that the tool is
switched off and the plug is removed
from the power point before making any
adjustments or maintenance procedures.
Regularly check that all the fixing screws
are tight. They may vibrate loose over
time. Ball bearings are grease packed at the
factory, and require no further lubrication.
Use a spray lubricant on all moving table
parts to ensure smooth operation.
POWER CORD MAINTENANCE
If the supply cord needs replacing, the task
must be carried out by the manufacturer,
the manufacturer’s agent, or an authorised
service centre in order to avoid a safety
hazard.
CLEANING
1. Remove dust and dirt regularly.
Frequently blow or vacuum dust away
from all sander parts and the motor
housing.
2. Periodically remove the throat plate
and lower washer from the spindle and
remove any dust accumulation in the
throat plate area.
3. Re-lubricate all moving parts at regular
intervals.
4. Never use caustic agents to clean plastic
parts.
Do not use cleaning agents to
clean the plastic parts of the tool.
A mild detergent on a damp cloth is
recommended. Water must never come
into contact with the saw.
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Spindle sanderwill not start Power cord not plugged in Ensure that the cord is
connect to the power supply
Poor performance
Power fault, fuse or circuit
breaker tripped
Cord damaged
Burned out switch
Faulty motor
Extension cord too long or
undersized
Tool is overheating
Accessory clogged or glazed
Check the power supply
Use authorised service
centre to repair or replace
Use authorised service
centre to repair or replace
Use authorised service
centre to repair or replace
the motor
Use extension cord heavy
enough to carry the current
Turn off the tool and let
it cool down to room
temperature. Inspect and
clean the ventilation slots.
Replace with new sanding
sleeve
Vibration or abnormal noise Accessory not secured Ensure that the rubber drum
is secure on the spindle and
the spindle lock nut is fully
tightened
Moving parts excessively
worn
Use authorised service
centre to repair or replace
10
Maintenance
Troubleshooting 11

WARRANTY
To register your warranty visit our web site at
www.triton.com.au and enter your details.
Your details will be included on our mailing list
(unless indicated otherwise) for information
on future releases. Details provided will not
be made available to any third party.
PURCHASE RECORD
Date of Purchase:
Model:
TA420SPS
___ / ___ / ____
Serial Number: __________________
(Located on motor label)
Retain your receipt as proof of purchase
Triton Manufacturing & Design Co. warrants
to the purchaser of this product that if
any part proves to be defective due to
faulty materials or workmanship within 12
MONTHS from the date of original purchase,
Triton will repair, or at its discretion replace,
the faulty part free of charge.
This warranty does not apply to commercial
use nor does it extend to normal wear and
tear or damage as a result of accident, abuse
or misuse.
If product is faulty or requires service please
phone 1 300 655 686 for referral to your
nearest authorised Triton Repair Centre.
Warranty does not include any freight to and
from the user. If outside of Australia, please
contact your nearest Triton office (details
below) for arrangements to repair or replace
the product.
TRITON OFFICES
Australia:
Triton Manufacturing & Design Co.
45-55 South Centre Rd,
Melbourne Airport Vic, 3045
Ph: (03) 9584 6977
Fax: (03) 9584 5510
Canada:
Triton Woodworking Systems
PO Box 523
Cornwall, Ontario, K6H-5T2
Ph: 1 888 874 8661
Fax: (613) 938 8089
Japan:
Japan Australia Corp. Pty. Ltd.
195 - 1 Kanaido SOJA-shi
Okayama Ken 719-1114
Ph: (0866) 90 1415
Fax: (0866) 90 1417
New Zealand:
Triton Maufacturing & Design Co.
Ph: 0508 874 866
Fax: 0508 3944557
South Africa:
Tritonova
PO Box 6391
Welgemoed 7538
Ph: 0800 600432
Fax: (021) 987 6073
United Kingdom:
Triton Workshop Systems (UK) Ltd
Pontygwindy Industrial Estate
Caerphilly South Wales, CF83 3HU
Ph: 0800 856 7600
Fax: (029) 2085 0118
USA:
Triton Woodworking Systems
PO Box 794 Rooseveltown,
New York 13683-0794
Ph: 1 888 874 8661
Fax: (613) 938 8089