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PDF | 8 MB - Australian Building Codes Board

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assessments, based on material testing<br />

per heat or batch and control might<br />

be appropriate under the alternative<br />

route provided for under Clause 4.4 of<br />

BC1. Subject to case-by-case approval<br />

from BCA, the steel materials concerned<br />

may be treated as Class 2 materials if<br />

their adequacy and reliability can be<br />

guaranteed through testing and control<br />

plans of the materials delivery to site.<br />

As this special provision is meant to<br />

be an interim measure to cope with<br />

the transition stage, it should not be<br />

seen as an escape route to by-pass<br />

the new requirements for quality<br />

requirements. QPs who resort to using<br />

this alternative path because of material<br />

non-compliance with quality assurance<br />

requirements, not only have to monitor<br />

and propose a very rigorous material<br />

control plan, but also have to review<br />

and redo the design because of the<br />

change in the material classification. In<br />

addition, QPs will still have to continue<br />

to shoulder the quality problem caused<br />

by lesser manufacturers.<br />

USE OF ALTERNATIVE<br />

STEEL MATERIALS<br />

The main objective of introducing these<br />

new requirements on both adequacy<br />

and reliability of the steel materials is to<br />

improve the resilience and sustainability<br />

of Singapore’s steel construction<br />

industry. The enforcement and full<br />

implementation of such requirements<br />

will bring about some tangible and<br />

positive improvements in the long run<br />

as few will argue on the need for quality.<br />

In the short term, some re-adjustments<br />

will be necessary amongst all the key<br />

industry stakeholders while some will<br />

be affected more and others will view<br />

the new requirements as restrictive.<br />

The long term objective should not be<br />

clouded by the short term difficulties<br />

which are usually driven by commercial<br />

consideration. Such issues are best<br />

addressed separately.<br />

In the local context, the need to<br />

look into the use of alternative steel<br />

materials is also understandable from<br />

the availability point of view. The<br />

presence of Chinese steel materials<br />

in this region is a case in point. Under<br />

the new provision of BC1, as long as<br />

the steel materials can be proven to<br />

be adequate and reliable, their use to<br />

BS5950 will be allowed irrespective<br />

of where the materials originate from<br />

and what production standards they<br />

are manufactured to. By widening the<br />

option to source these materials from,<br />

it is hoped that more economical and<br />

sustainable steel construction will<br />

eventually result in Singapore.<br />

Equal Platform for all<br />

Steel Materials<br />

The mandatory requirement on material<br />

adequacy and reliability implies that<br />

only adequate and reliable materials<br />

can be used under the provision of BC1.<br />

Therefore, the approach is consistent<br />

and fair, and all steel materials,<br />

including those manufactured to BS<br />

and BS EN standards are treated equally<br />

without any preference when design<br />

recommendations are given. In addition,<br />

BC1 is fair to all Class 1 steel materials<br />

by allowing the use of the full material<br />

strength as its design strength. Design<br />

strengths recommended by their<br />

respective national steel design codes<br />

might not be appropriate because of<br />

the fundamental difference in design<br />

philosophy compared to BS5950.<br />

Quality Culture<br />

BC1 took the opportunity to address the<br />

long-standing material problems where<br />

non-certified materials which are readily<br />

available have been used in the past and<br />

are still being used today. The notion<br />

that material adequacy and reliability<br />

can be assured by testing a few tensile<br />

coupons is a fallacy which really needs<br />

to be debunked. Material production<br />

standards are serious documents<br />

with complicated processes in which<br />

manufacturers have to follow through<br />

strictly. There are in-line production<br />

tests in place which would not be<br />

possible to duplicate off-line once the<br />

material is produced. The manufacturer<br />

test certificates are only meaningful if<br />

manufacturers adhere to and follow the<br />

production standards closely and report<br />

the information faithfully. The mere<br />

existence of a certificate is not sufficient<br />

proof because such information<br />

can be easily copied over from the<br />

feedstock materials without having to<br />

do a single production test. The need<br />

for consistently reliable and quality<br />

materials, and to single out, reward and<br />

encourage manufacturers who practiced<br />

quality assurance and took the trouble<br />

to put in place a stringent production<br />

control system and product certification<br />

is clear. With such a framework in<br />

place, the manufacturers will be more<br />

responsible and forthcoming. Moving<br />

forward, the Authority will be more<br />

vigilant on the use of non-certified<br />

materials such as JIS G3101 SS400, ASTM<br />

A500 and BS4360 Grade 43A which are<br />

still readily available. Key stakeholders<br />

(traders, stockholders, fabricators<br />

and QPs) should well take note of this<br />

development.<br />

CONCLUSIONS<br />

Adequacy and reliability of steel<br />

materials are the two major concerns<br />

in promoting alternative use of steel<br />

materials to pave a way towards a more<br />

sustainable construction industry in<br />

Singapore. With BC1 in place, adequacy<br />

and reliability of all steel materials<br />

are checked against the material<br />

performance and quality assurance<br />

requirements. Their adequacy can be<br />

evaluated through either certification or<br />

material testing; whereas their reliability<br />

must be substantiated by factory<br />

production control (FPC) certificate<br />

and mill test certificate (MTC) from the<br />

manufacturers. The steel materials are<br />

categorised into three classes, each with<br />

different scope for use with and without<br />

restriction, in design to BS5950.<br />

BC1 will bring several positive benefits<br />

to the steel construction industry in<br />

the long run. In the short term, it is<br />

recognised that some re-adjustments<br />

will be necessary and some stakeholders<br />

will be affected more than others. The<br />

use of alternative steel will open up<br />

the availability and widen the source<br />

of materials which will result in greater<br />

economy and affordability. All steel<br />

materials, including BS and BS EN<br />

materials, regardless of country of origin,<br />

are treated equally in the same manner.<br />

Finally, BC1 addresses some quality<br />

issues head-on in the hope it will lead to<br />

a healthy quality culture on steel usage<br />

which will set a new standard for others<br />

in the region to follow.<br />

INTERNATIONAL REGULARTORY DEVELOPMENT<br />

<strong>Australian</strong> <strong>Building</strong> Regulation Bulletin<br />

• 19

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