PDF | 8 MB - Australian Building Codes Board
PDF | 8 MB - Australian Building Codes Board
PDF | 8 MB - Australian Building Codes Board
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assessments, based on material testing<br />
per heat or batch and control might<br />
be appropriate under the alternative<br />
route provided for under Clause 4.4 of<br />
BC1. Subject to case-by-case approval<br />
from BCA, the steel materials concerned<br />
may be treated as Class 2 materials if<br />
their adequacy and reliability can be<br />
guaranteed through testing and control<br />
plans of the materials delivery to site.<br />
As this special provision is meant to<br />
be an interim measure to cope with<br />
the transition stage, it should not be<br />
seen as an escape route to by-pass<br />
the new requirements for quality<br />
requirements. QPs who resort to using<br />
this alternative path because of material<br />
non-compliance with quality assurance<br />
requirements, not only have to monitor<br />
and propose a very rigorous material<br />
control plan, but also have to review<br />
and redo the design because of the<br />
change in the material classification. In<br />
addition, QPs will still have to continue<br />
to shoulder the quality problem caused<br />
by lesser manufacturers.<br />
USE OF ALTERNATIVE<br />
STEEL MATERIALS<br />
The main objective of introducing these<br />
new requirements on both adequacy<br />
and reliability of the steel materials is to<br />
improve the resilience and sustainability<br />
of Singapore’s steel construction<br />
industry. The enforcement and full<br />
implementation of such requirements<br />
will bring about some tangible and<br />
positive improvements in the long run<br />
as few will argue on the need for quality.<br />
In the short term, some re-adjustments<br />
will be necessary amongst all the key<br />
industry stakeholders while some will<br />
be affected more and others will view<br />
the new requirements as restrictive.<br />
The long term objective should not be<br />
clouded by the short term difficulties<br />
which are usually driven by commercial<br />
consideration. Such issues are best<br />
addressed separately.<br />
In the local context, the need to<br />
look into the use of alternative steel<br />
materials is also understandable from<br />
the availability point of view. The<br />
presence of Chinese steel materials<br />
in this region is a case in point. Under<br />
the new provision of BC1, as long as<br />
the steel materials can be proven to<br />
be adequate and reliable, their use to<br />
BS5950 will be allowed irrespective<br />
of where the materials originate from<br />
and what production standards they<br />
are manufactured to. By widening the<br />
option to source these materials from,<br />
it is hoped that more economical and<br />
sustainable steel construction will<br />
eventually result in Singapore.<br />
Equal Platform for all<br />
Steel Materials<br />
The mandatory requirement on material<br />
adequacy and reliability implies that<br />
only adequate and reliable materials<br />
can be used under the provision of BC1.<br />
Therefore, the approach is consistent<br />
and fair, and all steel materials,<br />
including those manufactured to BS<br />
and BS EN standards are treated equally<br />
without any preference when design<br />
recommendations are given. In addition,<br />
BC1 is fair to all Class 1 steel materials<br />
by allowing the use of the full material<br />
strength as its design strength. Design<br />
strengths recommended by their<br />
respective national steel design codes<br />
might not be appropriate because of<br />
the fundamental difference in design<br />
philosophy compared to BS5950.<br />
Quality Culture<br />
BC1 took the opportunity to address the<br />
long-standing material problems where<br />
non-certified materials which are readily<br />
available have been used in the past and<br />
are still being used today. The notion<br />
that material adequacy and reliability<br />
can be assured by testing a few tensile<br />
coupons is a fallacy which really needs<br />
to be debunked. Material production<br />
standards are serious documents<br />
with complicated processes in which<br />
manufacturers have to follow through<br />
strictly. There are in-line production<br />
tests in place which would not be<br />
possible to duplicate off-line once the<br />
material is produced. The manufacturer<br />
test certificates are only meaningful if<br />
manufacturers adhere to and follow the<br />
production standards closely and report<br />
the information faithfully. The mere<br />
existence of a certificate is not sufficient<br />
proof because such information<br />
can be easily copied over from the<br />
feedstock materials without having to<br />
do a single production test. The need<br />
for consistently reliable and quality<br />
materials, and to single out, reward and<br />
encourage manufacturers who practiced<br />
quality assurance and took the trouble<br />
to put in place a stringent production<br />
control system and product certification<br />
is clear. With such a framework in<br />
place, the manufacturers will be more<br />
responsible and forthcoming. Moving<br />
forward, the Authority will be more<br />
vigilant on the use of non-certified<br />
materials such as JIS G3101 SS400, ASTM<br />
A500 and BS4360 Grade 43A which are<br />
still readily available. Key stakeholders<br />
(traders, stockholders, fabricators<br />
and QPs) should well take note of this<br />
development.<br />
CONCLUSIONS<br />
Adequacy and reliability of steel<br />
materials are the two major concerns<br />
in promoting alternative use of steel<br />
materials to pave a way towards a more<br />
sustainable construction industry in<br />
Singapore. With BC1 in place, adequacy<br />
and reliability of all steel materials<br />
are checked against the material<br />
performance and quality assurance<br />
requirements. Their adequacy can be<br />
evaluated through either certification or<br />
material testing; whereas their reliability<br />
must be substantiated by factory<br />
production control (FPC) certificate<br />
and mill test certificate (MTC) from the<br />
manufacturers. The steel materials are<br />
categorised into three classes, each with<br />
different scope for use with and without<br />
restriction, in design to BS5950.<br />
BC1 will bring several positive benefits<br />
to the steel construction industry in<br />
the long run. In the short term, it is<br />
recognised that some re-adjustments<br />
will be necessary and some stakeholders<br />
will be affected more than others. The<br />
use of alternative steel will open up<br />
the availability and widen the source<br />
of materials which will result in greater<br />
economy and affordability. All steel<br />
materials, including BS and BS EN<br />
materials, regardless of country of origin,<br />
are treated equally in the same manner.<br />
Finally, BC1 addresses some quality<br />
issues head-on in the hope it will lead to<br />
a healthy quality culture on steel usage<br />
which will set a new standard for others<br />
in the region to follow.<br />
INTERNATIONAL REGULARTORY DEVELOPMENT<br />
<strong>Australian</strong> <strong>Building</strong> Regulation Bulletin<br />
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