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HOTVAR™ Hot work tool steel - Uddeholm

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HOTVAR<br />

Hardness, grain size and retained austenite as function<br />

of austenitizing temperature.<br />

Samples Ø 25 mm (1 inch).<br />

Grain<br />

size<br />

ASTM<br />

Hardness, HRC<br />

10 64<br />

8<br />

6<br />

4<br />

2<br />

0<br />

TEMPERING<br />

Choose the tempering temperature according to<br />

the hardness required by reference to tempering<br />

graph. Temper minimum twice with intermediate<br />

cooling to room temperature. Holding time at temperature<br />

minimum 2 hours.<br />

Tempering graph<br />

Hardness, HRC<br />

60<br />

58<br />

56<br />

62<br />

60<br />

58<br />

56<br />

HRC Oil<br />

Grain size<br />

Retained austenite<br />

54<br />

0<br />

1050 1060 1070 1080°C<br />

1920 1940 1960 1980°F<br />

Austenitizing temperature<br />

1070°C<br />

(1960°F)<br />

Retained austenite %<br />

HRC Air<br />

6<br />

4<br />

2<br />

DIMENSIONAL CHANGES DURING<br />

HARDENING AND TEMPERING<br />

During hardening and tempering the die is exposed<br />

to thermal as well as transformation<br />

stresses. This will inevitably result in dimensional<br />

changes and in the worse case distortion. It is<br />

therefore recommended to always leave enough<br />

machining allowance after machining before the<br />

die is hardened and tempered. Normally the size in<br />

the largest direction will shrink and the size in the<br />

smallest direction might increase, but this is also a<br />

matter of the die size, the die design as well as the<br />

cooling rate after hardening.<br />

For HOTVAR it is recommend to leave a machining<br />

allowance of 0,4 per cent of the dimension in<br />

length, width and thickness.<br />

NITRIDING AND NITROCARBURIZING<br />

Nitriding and nitrocarburizing result in a hard<br />

surface layer which is very resistant to wear and<br />

erosion. The nitrided layer is, however, brittle and<br />

may crack or spall when exposed to mechanical or<br />

thermal shock, the risk increases with layer thickness.<br />

Before nitriding, the <strong>tool</strong> should be hardened<br />

and tempered at a temperature at least 50°C<br />

(90°F) above the nitriding temperature.<br />

In general, plasma nitriding is the preferred<br />

method because of better control over nitrogen<br />

potential. Plasma nitriding at 480°C (895°F) in a<br />

75% hydrogen/25% nitrogen mixture result in a<br />

surface hardness of about 1000 HV 0,2 .<br />

HOTVAR can also be nitrocarburized in either gas<br />

or salt bath. The surface hardness after nitrocarburizing<br />

is about 900 HV 0,2 .<br />

DEPTH OF NITRIDING<br />

54<br />

52<br />

50<br />

48<br />

46<br />

1050°C<br />

(1920°F)<br />

Depth<br />

Process Time mm inch<br />

Plasma nitriding 10 0,18 0,0070<br />

at 480°C (895°F) 30 0,27 0,0106<br />

Nitrocarburizing<br />

–in gas<br />

at 580°C (1075°F) 2,5 0,20 0,0080<br />

–in salt bath<br />

at 580°C (1075°F) 1 0,13 0,0050<br />

44<br />

550 575 600 625°C<br />

1020 1070 1110 1160°F<br />

Tempering temperature (2+2 hours)<br />

It should be noted that HOTVAR exhibits better<br />

nitridability than AISI H13. For this reason, the<br />

nitriding times for HOTVAR should be shortened<br />

in relation to H13, otherwise there is a considerable<br />

risk that the case depth will be too great.<br />

Tempering at 250°C (485°F), 2 + 2h gives a hardness<br />

of 56–58 HRC.<br />

5

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