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SA<br />

Affordable<br />

Housing Infrastructure & Development<br />

November/December Vol. 1 No. 3


SA<br />

Affordable<br />

Housing Infrastructure & Development<br />

November/December Vol. 1 No. 3<br />

Contents<br />

◗ Editors comment<br />

2 Winding up<br />

◗ Projects<br />

4 Making it work<br />

14 ArcelorMittal South Africa provides<br />

low-cost housing solutions<br />

16 Large Staff Housing Project on Track<br />

30 Modern living made easy in<br />

downtown Jozi<br />

36 CSIR technology for improved, more<br />

durable low-income housing<br />

◗ Modular Construction<br />

8 Genuine modular construction – a viable<br />

system which can house the nation<br />

◗ Concrete<br />

18 New name, identity for “reborn”<br />

Technicrete<br />

22 Precast Concrete offers a housing<br />

solution – SA Housing Conference<br />

38 Echo looks to building revival in 2010<br />

43 Oconbrick winners of the Industrial<br />

Soccer League – 2009<br />

45 Concrete’s vital sustainable role now<br />

recognised<br />

◗ Developments<br />

20 Major innovation in the concept of<br />

Affordable Housing<br />

◗ News<br />

24 PPC’s 3-D tanker rebranding benefits<br />

Western Cape charities<br />

42 Another country, another Moladi<br />

launch, this time in Accra, Ghana<br />

46 Extremely fast and precise<br />

measurement<br />

47 Dulux Trade Weathershield: truly in a<br />

class of its own<br />

48 ‘Concrete for Housing’ presentations<br />

now available on CD<br />

48 New appointments at C&CI<br />

◗ Bricks and paving<br />

27 Clay brick masonry’s combination<br />

of benefits right in line with<br />

Governments new Human<br />

Settlements policy<br />

◗ Green Construction<br />

31 PlanetWorks – environmental<br />

protection<br />

◗ Paving<br />

32 Sophisticated technology: Polymer<br />

Road Construction<br />

◗ Finance<br />

34 Agence Francaise De Developpement<br />

Ceo commits Billions to SA<br />

◗ Energy Efficiency<br />

35 Solar Congress Resolution<br />

44 Service delivery on a budget made<br />

possible by an innovative ETA awards<br />

winner<br />

◗ Municipal Works<br />

39 Munitech Ethekwini NRW programme<br />

◗ Roofing<br />

40 Turning shelters into homes<br />

4 20<br />

On our cover<br />

SA<br />

Affordable<br />

Housing Infrastructure & Development<br />

<strong>Trademax</strong> <strong>Publications</strong><br />

SA Affordable Housing<br />

Infrastructure & Development<br />

November/December Vol. 1 No. 3<br />

Tel: 0861 72 7663<br />

Cell: 082 266 6976<br />

Fax: 0866 991 346<br />

www.saaffordablehousing.co.za<br />

P.O. Box 37053,<br />

Chempet,<br />

7442<br />

Editor:<br />

editor@saaffordablehousing.co.za<br />

Publisher:<br />

Billy Perrin<br />

082 266 6976<br />

billy@saaffordablehousing.co.za<br />

Advertising:<br />

Billy Perrin<br />

billy@saaffordablehousing.co.za<br />

Nikki Grebe<br />

nikki@saaffordablehousing.co.za<br />

Daleen Filbey<br />

sales@saaffordablehousing.co.za<br />

36<br />

40<br />

Layout & design:<br />

Vivian du Preez<br />

Administration & Subscriptions:<br />

Shironne Lezar<br />

shironne@saaffordablehousing.co.za<br />

1<br />

SA Affordable Housing November/December 2009


Editors comment<br />

Winding up<br />

The third issue of SA Affordable Housing coincides with the start of<br />

the holiday season, which is appropriate since there’s been an<br />

air of festivity about the office ever since we launched<br />

our first issue two months ago.<br />

One cause for celebration is the increasing<br />

improvement in the quality of housing we’ve been<br />

seeing in recent <strong>project</strong>s. Contractors truly seem to<br />

be buying in to the importance of building homes<br />

that occupants will be proud of.<br />

This is an important development in the wake of the recent<br />

focus on poor quality of the housing being delivered.<br />

Minister Sexwale’s decision to rebuild poorly constructed<br />

RDP homes will require R1.3 billion from an already shaky<br />

budget, not to mention the lost time which could have been<br />

invested in building new homes – 40 000 houses will be<br />

flattened; a massive blow to the programme.<br />

However, with structures literally collapsing around occupants<br />

ears, it’s easy to see why so many South Africans have been<br />

feeling as if the sky has been falling in.<br />

According to the Minister, blame for this setback should be<br />

laid firmly at the feet of corrupt officials and the construction<br />

companies that have colluded with them, and steps have<br />

been taken to root out the offenders with the assistance of the<br />

Special Investigations Unit.<br />

Sexwale’s tough approach could be just what we need to get<br />

things back on track.<br />

Plans to professionalise the construction industry should<br />

improve service delivery and there are those who believe<br />

that his no-nonsense approach might be just what we need to<br />

review the sustainability of our current housing programme in<br />

the long-term.<br />

Not least of these issues is the viability of providing free housing<br />

indefinitely and some are advocating the introduction of a ‘cutoff’<br />

date.<br />

With all this in the pipeline, 2010 looks primed for some<br />

interesting developments. We’re certainly looking forward to<br />

what the New Year has in store.<br />

On this note we wish all of our readers, advertisers and<br />

contributors a very merry festive season and a very productive<br />

2010!<br />

Happy reading,<br />

Editor<br />

2<br />

SA Affordable Housing November/December 2009


PROJECT<br />

Making it work<br />

A lot is happening in the affordable housing sector at the moment, and the recent<br />

Tekwane North housing initiative introduced by the Department of<br />

Human Settlements is a good example of a success story.<br />

Most notably, since the<br />

development was launched<br />

in August, the department<br />

allocated 20 of the 53<br />

houses built to SAWIC (South African<br />

Women in Construction), who donated<br />

their construction services to the <strong>project</strong>.<br />

The remaining 33 houses were assigned<br />

to volunteers in the area.<br />

Getting involved<br />

When SA Affordable Housing spoke to<br />

Themba Mthethwa, Business Development<br />

Non-Executive Director at Everite, a<br />

division of Group 5, he explains that the<br />

company had a two-pronged involvement<br />

in the <strong>project</strong>. “Group 5 had two separate<br />

roles in the initiative, firstly by sponsoring<br />

one of the houses to the tune of R50 000<br />

and secondly, in the form of Everite’s<br />

sponsorship of ceilings in all of the<br />

houses.”<br />

Everite also supplied Big Six fibre cement<br />

roofing material, so named because each sheet has six<br />

corrugations. The material has good thermal insulation qualities<br />

The force behind the <strong>project</strong><br />

and was purchased by the Department of Housing as part of<br />

the <strong>project</strong> spec, however Everite donated the ceiling boards in<br />

a bid to draw attention to the need for this material. “It was our<br />

way of inspiring government to recognise<br />

the need for ceilings as an essential<br />

component in RDP housing,” smiles<br />

Themba.<br />

4<br />

Everite’s Big Six fibre cement roof sheets were specified for the <strong>project</strong><br />

“Many such houses are constructed using<br />

steel roofing, and if you’ve ever stood in<br />

your garage, you’ll know how<br />

uncomfortable it can be without insulation.<br />

Imagine living this way. The <strong>project</strong> has<br />

been very successful, including the<br />

participation of the ladies, although I’ll<br />

admit, they did need some male help –<br />

but only for the heavy lifting!” he laughs.<br />

Preferred installers<br />

The company rendered additional support<br />

in terms of on-site training, which will be<br />

backed up in future by the fact that<br />

students will be listed in a register of<br />

recommended Everite installers. As a<br />

preferred supplier for many government<br />

SA Affordable Housing November/December 2009


PROJECT<br />

The <strong>project</strong> involved the construction of 53 houses in Tekwane North<br />

<strong>project</strong>s, this is extremely beneficial to anyone who has a<br />

knowledge of the products, which Themba assures us requires<br />

careful handling.<br />

“We are very particular about the manner in which Everite<br />

materials are installed,” he emphasises. “We’ve had incidents<br />

where we’ve visited sites where roofs have had to be replaced<br />

after unskilled labourers had simply hammered the sheets into<br />

place. The result is longitudinal cracks which run up the<br />

corrugations of the boards. For optimum lifespan of this material,<br />

we advise government departments to use only our trained<br />

contractors.”<br />

This approach is applied to the company’s other products, and<br />

Themba goes on to tell us about the new Alternative Building<br />

Division, which focuses on steel frame building. “This division<br />

will open up a wider scope of government work for us. We’ll be<br />

able to approach the Departments of Transport, of Education,<br />

of Rural Development with a view to offering solutions for<br />

clinics, schools and road works. It’s very<br />

exciting for us.” Utilising steel frame<br />

structures, clad with Everite’s own boards,<br />

the company will be able to offer effective,<br />

fast building solutions in areas that are<br />

currently lagging in terms of delivery.<br />

it could be possible to do this every month.<br />

Everite has become a strategic partner in<br />

this initiative and we plan to do even<br />

more. Also, I’m sure that if you approached<br />

individuals and said ‘Come and help us<br />

build a house this weekend’, they’d join<br />

you.” While cynics might consider this<br />

approach to be naïve, it indicates an<br />

underlying faith in the human potential for<br />

good.<br />

Highlighting inadequacies<br />

However, playing Polyanna is not<br />

something Themba could be accused of;<br />

when it comes to hard issues, he’s not<br />

afraid to be vocal. “The problem with a<br />

<strong>project</strong> of this nature is that it draws<br />

attention to the inadequacies of other RDP<br />

housing in the area,” he says. “When<br />

overseen by the Department with all the<br />

necessary quality checks adhered to, the<br />

outcome is a home that is vastly superior<br />

to those built in other <strong>project</strong>s.” With the<br />

media focus on Tokyo Sexwale’s decision to invest R1.3 billion<br />

in rebuilding inferior RDP houses built in the past, this problem<br />

has become glaringly apparent.<br />

“There’s no denying that many RDP homes need to be<br />

rebuilt, but it’s a shame when it involves re-allocating budget<br />

intended for new houses,” he laments. “Unfortunately, it is<br />

unavoidable, due to the poor workmanship that has been seen<br />

since 1994. The cost of cheap building in the long-term far<br />

outweighs the immediate savings. The saddest thing is that this<br />

is a simple case of human beings doing terrible things to each<br />

other – cutting corners is the same as theft. Ironically, some<br />

contractors are making a quick buck to build themselves a<br />

bedroom that’s bigger than the house they just built for a poor<br />

person.”<br />

to page 6<br />

More for women<br />

“We’re involved in a number of <strong>project</strong>s<br />

with SAWIC,” he adds. “We feel that it’s<br />

an important contribution because this is<br />

a difficult industry for women to get into.<br />

They struggle to gain experience without<br />

support, and if they have no experience,<br />

it’s difficult for them to gain finance to<br />

build their companies.” In Themba’s<br />

opinion, <strong>project</strong>s such as the one in<br />

Tekwane North should be a regular<br />

occurrence.<br />

“Why only in August,” he asks. “If big<br />

companies are prepared to get involved,<br />

Men helped with the heavy lifting!<br />

5<br />

SA Affordable Housing November/December 2009


PROJECT<br />

The <strong>project</strong> involved the construction of 53 houses in Tekwane North<br />

from page 5<br />

6<br />

Everite donated insulation material and gave training in its installation, along with that<br />

of the Big Six roof sheeting<br />

Ladies add a touch of colour to the construction site<br />

SA Affordable Housing November/December 2009<br />

With the NHBRC warranty<br />

now covering RDP housing,<br />

there’s hope that things will<br />

improve, however the<br />

matter of policing the<br />

system could prove tricky.<br />

With scores of houses<br />

being completed daily, the<br />

Council will be hardpressed<br />

to get inspectors to<br />

every site. However, it does<br />

speak of a general<br />

determination to right<br />

previous wrongs. “The<br />

current Minister is working<br />

towards professionalising<br />

housing, much like the<br />

Chartered Institute of<br />

Housing in the UK. If we go<br />

this route, we could<br />

eliminate a lot of the<br />

problems we’re currently<br />

experiencing,” says<br />

Themba. Themba is also a<br />

member of the CIH (UK).<br />

Housing deadlines<br />

Here, he raises the<br />

somewhat touchy subject<br />

of setting a deadline for<br />

free housing delivery. “It’s<br />

a matter that many don’t<br />

want to face, but we’re<br />

going to have to accept the<br />

probability that we can’t<br />

go on building free houses<br />

forever,” he says. “Although<br />

it’s a fantastic idea, it’s<br />

something that no other<br />

country has ever attempted,<br />

because it’s simply not<br />

feasible. Government must<br />

find a way to set an


PROJECT<br />

acceptable cut-off line and break the news to the population in<br />

a way that makes it palatable. They need to take the current list<br />

of recipients and stop adding to it, or the <strong>project</strong> will become<br />

unsustainable.<br />

“Just think of how many people turn 21 every year; if each one<br />

becomes eligible for a free<br />

house, the cost will become<br />

insurmountable. As it<br />

stands, taxpayers are<br />

footing the bill and<br />

ratepayers are subsidising<br />

utilities. While South<br />

Africans have never said<br />

that they’re not prepared<br />

to do this, if government<br />

continues to throw the<br />

responsibility at them,<br />

resistance is inevitable. I<br />

think that it’s necessary for<br />

the Minister to consider an<br />

informal gathering to look<br />

into this issue. Certainly<br />

there’ll be an outcry, but if<br />

we provide a solution<br />

immediately, there’s more<br />

chance that people will<br />

see the reasoning.”<br />

the best interests of the nation at heart and he’s not afraid<br />

to express his opinions. Unusual coming from a corporate<br />

exec, but it seems that Everite is not an ordinary company.<br />

“At the end of the day, I like to say this,” he smiles.<br />

“What works is what matters. And what matters is what<br />

works.”<br />

Throughout the conversation,<br />

it’s clear that Themba has<br />

Women at work<br />

7<br />

SA Affordable Housing November/December 2009


modular construction<br />

Genuine modular construction<br />

– a viable system which can<br />

house the nation<br />

Modular construction, based on the use of concrete blocks as opposed to bricks, is<br />

an internationally proven masonry system, which if properly applied, can do much to<br />

alleviate South Africa’s housing shortage. Having been used locally with considerable<br />

success in the late seventies and early eighties, genuine modular construction is rarely<br />

practiced these days and its re-introduction will require a change of attitude<br />

on the part of the authorities and construction industry.<br />

When first introduced by<br />

Concrete Manufacturers<br />

Association (CMA)<br />

member Columbia DCM<br />

in 1978, modular construction was based<br />

on an international standard and was<br />

SABS approved. The system was similar<br />

to the child’s block building game, Lego,<br />

in that a complete range of complementary<br />

blocks, such as corner, half and quarter<br />

units, were supplied in addition to the<br />

standard straight block.<br />

Wastage incurred through chopping<br />

straight blocks to size was eliminated<br />

and laying was much quicker due to the<br />

larger masonry unit. In fact the whole<br />

process was much more economical than<br />

building the same sized structure using<br />

imperial-based brick masonry.<br />

8<br />

The CMA’s Cape representative, Günter<br />

Koch, says there were some notable<br />

successes in the early days of large scale<br />

housing delivery when the City of Cape<br />

Town issued several contracts, each of<br />

which entailed building 5 000 economic<br />

houses. These were built efficiently and<br />

on time by three large construction<br />

companies. In addition, they offered<br />

training in modular construction and<br />

many of today’s highly skilled and<br />

efficient sub-contractors were recipients<br />

True modular construction can be both practical and aesthetically pleasing, as this<br />

of that training.<br />

example clearly demonstrates. It is the crèche at The MaAfrika Tikkun Child and Youth<br />

Development Centre in Diepsloot north of Johannesburg, , one of three buildings<br />

constructed with genuine modular block masonry to page 10<br />

SA Affordable Housing November/December 2009


modular construction<br />

from page 8<br />

Koch observes that in those days the rate of housing delivery<br />

using modular block construction topped eighteen 65-70m²<br />

houses a day during favourable summer months and 12 units a<br />

day during the remainder of the year. Some 35 000 houses<br />

were built in Mitchells Plain using Columbia DCM’s cavity wall<br />

construction system during that period.<br />

“We should be building at least 16 000 economic houses a<br />

year in the Western Cape alone where over 450 000 families<br />

are waiting for housing. As things stand now if we are building,<br />

say 5 000 35 – 40m² houses a year it’s a lot. With the<br />

reintroduction of full and proper modular construction, as well<br />

as improved economies of scale, great progress would be<br />

made in housing the homeless. All it takes is the will to do it and<br />

the discipline to follow though.<br />

“Today, uneconomic delivery of badly-built houses is the norm.<br />

One of the reasons for this is that housing managers and<br />

specifiers do not appear to understand the economic advantages<br />

of modular construction and therefore fail to insist on its full<br />

implementation i.e. the incorporation of complementary<br />

masonry units in their designs and specifications.<br />

“This has led to the construction industry and block manufacturers<br />

abandoning true modular construction, replacing it with a<br />

crude and unproductive alternative, which relies on the sole use<br />

of straight blocks. Experienced building inspectors are a rarity<br />

and other supervisory organisations are not guiding or<br />

mentoring SME builders in adhering to the correct procedures.<br />

“Not only is the current approach unproductive, the rate of<br />

construction, being far lower than that of truly modular masonry,<br />

but it is also a wasteful process.<br />

“It appears as if today’s contractors don’t want the hassle of<br />

guiding and training workers to use complementary units.<br />

Furthermore, modular construction entails applying a<br />

Visitors and children assemble in one of the halls of the<br />

MaAfrika Tikkun Child and Youth Development Centre in<br />

Diepsloot prior to the official opening of the community centre.<br />

The excellent concrete block masonry work is clearly visible. The<br />

blocks were manufactured by CMA member, Watson Concrete<br />

and laid by Diepsloot community members<br />

considerable degree of precision in the correct laying and<br />

placement of blocks for which bricklayers seem either not<br />

prepared nor able to apply.<br />

“Ultimately it’s the national and local authorities who must insist<br />

on the implementation of proper modular construction, not only<br />

at the tender process stage, but during the building process<br />

through their own inspectors and with the assistance of NHBRC<br />

inspectors. Productivity will increase, wastage will be almost<br />

totally eliminated, and most importantly, the quality of the<br />

finished product will be vastly improved,” says Koch.<br />

A senior researcher at the CSIR, Llewellyn van Wyk, holds a<br />

similar viewpoint and anticipates that modular masonry in<br />

combination with maxi-brick masonry will be the dominant<br />

affordable housing construction method over the foreseeable<br />

future.<br />

10<br />

A bedroom with bag-washed walls, in the one of the CSIR’s Tshwane research<br />

houses. It was recently built using the concrete block modular<br />

construction system<br />

“South Africans prefer their walls to be<br />

constructed with traditional and dense materials<br />

such as concrete masonry, unlike for instance,<br />

the Americans, who can live quite happily with<br />

lighter alternatives,” says van Wyk.<br />

The CSIR is currently conducting research into<br />

all types of buildings, construction technology<br />

and building materials, including modular<br />

concrete blocks for RDP housing. Four 40m²<br />

houses based on the RDP model, two of them<br />

using genuine modular masonry based on the<br />

140mm hollow concrete block, have been built<br />

at the CSIR premises in Tshwane.<br />

The CSIR has also built two demonstration<br />

houses using modular masonry in Kleinmond in<br />

the Western Cape and in Mdanzani, a suburb<br />

of East London. Various performance parameters<br />

such as insulation, air movement, moisture<br />

control and the structural integrity of the<br />

coastal and the Tshwane houses are being<br />

to page 12<br />

SA Affordable Housing November/December 2009


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modular construction<br />

from page 10<br />

closely monitored in terms of National Housing Requirement<br />

legislation.<br />

“It is interesting to note that our modular masonry houses have<br />

been built without incurring any concrete block wastage and<br />

another 20 houses using this system are currently being built in<br />

East London,” observes van Wyk.<br />

The CSIR’s construction-related research has attracted the<br />

interest of the international community and some governments<br />

have expressed interest in engaging the services of the institute<br />

for research into energy-efficient housing including the possible<br />

constructing additional houses on the CSIR’s Tshwane premises<br />

using some European building technologies.<br />

Van Wyk says one of the difficulties encountered in using<br />

modular construction is the 10mm mortar joint which requires a<br />

considerable degree of skill to achieve the necessary<br />

consistency.<br />

“Modular block construction requires great accuracy on the<br />

part of the block layer, unlike conventional brick laying which<br />

can be done with far less precision. All it takes is three joints to<br />

be out in modular construction and the integrity of whole<br />

structure is upset. As an alternative, we are researching the<br />

introduction of 15mm spacing which we hope will prove more<br />

forgiving,” says Van Wyk.<br />

Koch says one of the main problems which adherents of<br />

modular construction have faced is that it has never been<br />

regarded as a discrete skill by the South African Qualification<br />

Authorities (SAQA).<br />

“Instead, it has been relegated to Cinderella status and treated<br />

as an add-on to traditional brick laying courses. Over the past<br />

10 years the construction CETA has failed to recognise the<br />

necessity to separate brick and block laying. They are distinct<br />

skills and should be treated as such.<br />

“This is about to change. Late last year the CMA took the<br />

initiative and developed trainee and facilitator training material<br />

for modular construction. The course material comprises nine<br />

core modules and 120 credits. And as from the beginning of<br />

this year the CETA will allow training providers to make use of<br />

the new training material and thereby treat brick and blocklaying<br />

as separate skills.<br />

A lengthy process of getting the SAQA approval for certification,<br />

still lies ahead of us. However, the fact that we can use the<br />

training material should go a long way to re-establishing<br />

modular block construction as the most cost-effective masonry<br />

system, not only for economical housing, but for high-rise<br />

buildings, community centres, schools and shopping centres, as<br />

well as many other structures.<br />

“One of the other challenges we face is for structural engineers<br />

to become attuned to the significant benefits of modular<br />

construction. Most of them appear to have little knowledge on<br />

load-bearing masonry principles and practice, and the assertion<br />

that South Africa lags 50 years behind countries like the United<br />

States and Australia in high-rise load-bearing structures is no<br />

exaggeration. The fundamental problem appears to lie with the<br />

universities which, to the best of my knowledge, do not include<br />

load-bearing masonry as part of the civil and structural<br />

engineering curriculum. This could be overcome, however, with<br />

an additional FET programme.<br />

“Unlike some leading masonry construction countries, South<br />

Africa makes little use of high rise modular construction, and<br />

when it does, it is often incorrectly deployed. Not so in the<br />

United States, where a 28 storey 4 000 room hotel was built in<br />

Las Vegas using the modular block system 15 years ago. It is<br />

worth noting that steel usage on this <strong>project</strong> was significantly<br />

less than an equivalent conventional frame would have<br />

required. The <strong>project</strong> took 29 weeks to build which is<br />

considerably faster than most other forms of construction. There<br />

is no sound reason why this can’t be achieved locally as we<br />

certainly have the brain-power. All it will take is the courage to<br />

grasp the nettle and implement something new and profitable,”<br />

concludes Koch.<br />

12<br />

Senior CSIR researcher, Llewellyn van Wyk (left), and John Cairns, CMA director, seen here outside one of the CSIR research houses in<br />

Tshwane, recently built with the concrete block modular construction system<br />

SA Affordable Housing November/December 2009


<strong>project</strong><br />

ArcelorMittal South Africa<br />

provides low-cost housing<br />

solutions<br />

ArcelorMittal South Africa and the Emfuleni Municipality (Vaal Triangle)<br />

are teaming up to roof houses in two townships adjacent<br />

to the company’s Vanderbijlpark steel plant.<br />

14<br />

The <strong>project</strong> was initiated by ArcelorMittal South Africa at<br />

the request of the communities involved. The aim of<br />

the partnership is to re-roof 3376 houses previously<br />

owned by the Council in Bophelong and Boipatong by<br />

April 2010.<br />

The 3376 houses, now all privately owned, are more than<br />

40 years old. Some of them have asbestos roofs, which have to<br />

be replaced in terms of health regulations. No shacks will be<br />

roofed.<br />

ArcelorMittal has undertaken to supply the roofing sheets and<br />

fastening material, while Emfuleni will co-ordinate the<br />

installation, labour and <strong>project</strong> management. ArcelorMittal<br />

technical staff will provide advice during the two phases of<br />

renovation. The budgeted cost of the <strong>project</strong> is around R1-<br />

million, with the material costs comprising the largest share of<br />

this amount.<br />

Phase 1 of the <strong>project</strong> will kick off in late-2009 with a trial run<br />

with a handful of houses being fitted with galvanised roofing.<br />

Only after the trial run will the exact number of houses to be<br />

completed by the end of the first phase be determined. Phase<br />

2, to start early next year and to be completed by mid-year, will<br />

include the removal of all asbestos roofing.<br />

ArcelorMittal believes that steel roofing is an ideal solution for<br />

roofing low-cost houses. It’s safe, durable, energy efficient and<br />

easy to install. The company however warns of a recent trend<br />

in which ultra thin galvanised material is imported for roofing<br />

applications; it, in effect, lowers the standards of the roofing<br />

products and provides less of the benefit of thicker galvanized<br />

roofing. State housing inspection bodies have been urged to<br />

push for more efficient standardisation and control of steel<br />

products.<br />

The Emfuleni housing <strong>project</strong> will predominantly make use of<br />

labour from the communities involved. One skilled builder and<br />

six labourers will work on a house at a time with two teams<br />

working simultaneously – one in Bophelong and one in<br />

Boipatong.<br />

The key <strong>project</strong> objectives are as follows:<br />

• Re-roof all 3376 identified houses in Bophelong and<br />

Boipatong;<br />

• Follow the approved <strong>project</strong> programme without delay and<br />

interruptions;<br />

• Utilise local labour;<br />

• Implement the <strong>project</strong> using programmes guidelines such as<br />

government’s Expanded Public Works Programme and the<br />

Expanded Public Housing Programme;<br />

• Use this <strong>project</strong> for similar partnerships with other local<br />

communities and companies;<br />

• Empower communities through skills transfer and economic<br />

spin-offs;<br />

• Utilise old roofs as scrap and use these proceeds to<br />

complement the <strong>project</strong> budget.<br />

Marion Green-Thompson, Group Corporate Responsibility<br />

Manager at ArcelorMittal South Africa says the company is<br />

making a concerted effort to uplift the quality of life in the<br />

communities in which it operates. “Whilst this is an area that<br />

has often been contentious in the past, mutually beneficial<br />

stakeholder relations are now one of our top priorities. Projects<br />

like the re-proofing of homes in Bophelong and Boipatong fit<br />

this bill,” she comments.<br />

The roofing <strong>project</strong> is a direct outcome of ArcelorMittal’s<br />

extensive community engagement programme of the past year,<br />

whose primary aim is to contribute to the development of strong<br />

and sustainable local communities wherever the company<br />

operates. “We will do so by being sensitive to local needs and<br />

priorities, by engaging in an open and straightforward manner,<br />

by focusing on practical and tangible activities that deliver<br />

value and by seeking to work in active partnership with<br />

community leaders and NGOs,” Green-Thompson adds.<br />

SA Affordable Housing November/December 2009


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PROJECT<br />

Large Staff Housing<br />

Project on Track<br />

A 320-home <strong>project</strong> for the staff of a leading utilities provider near Lephalale, Limpopo<br />

Province is close to completion and awaits council approval. “This has been a very<br />

fast-track contract, which de facto only commenced in February 2009,”<br />

says Mark Green Director and Project Manager for contracting company<br />

Esorfranki Civils (formerly Patula Construction).<br />

This is a fairly significant building <strong>project</strong>, adds<br />

Green, and the numbers speak for themselves: 12000m³<br />

of concrete for foundations, floor slabs and raft<br />

foundations; 9 million stock clay bricks; more than<br />

100 tons of cement and over 20 000 rolls of brick force will<br />

be used.<br />

“We tried wherever possible to utilise local suppliers but this is<br />

a remote area and it was not always possible.<br />

“Sourcing the concrete material was particularly<br />

challenging and, while we managed to obtain the river<br />

sand locally, the concrete stone came from Thabazimbi<br />

and Naboomspruit, and the cement from AfriSam in<br />

Polokwane.”<br />

The remoteness created other challenges including the lack of<br />

water, which has to be imported in tankers for the entire<br />

<strong>project</strong>.<br />

“Add all this to temperatures that are often between 35<br />

and 40º C, lots of rain in the summer and one can appreciate<br />

that working in these conditions has been testing,” says<br />

Green.<br />

16<br />

An example of one of the houses in the <strong>project</strong><br />

SA Affordable Housing November/December 2009


<strong>project</strong><br />

Nurcharing New Growth<br />

The Nurcha Advantage<br />

Nurcha provides bridging finance and support for contractors involved in the<br />

construction of Subsidy Housing, Affordable Housing, and Community Facilities<br />

& Infrastructure.<br />

If you are a contractor or developer involved in housing, community facilities<br />

or infrastructure, you can take on your next contract with confidence knowing<br />

that Nurcha can provide you with the bridging finance necessary to ensure that<br />

your <strong>project</strong> will be successful and profitable.<br />

An aerial view of part of the housing <strong>project</strong> – the infrastructure<br />

was also carried out by Esorfranki Civils<br />

A feature of the housing has been the wide range of<br />

styles. The architect responsible for the design, Lwazi Khumalo,<br />

explains: “There are three basic Tuscan styles – classic,<br />

contemporary and rustic – and 18 different detail footprints<br />

within each style giving 54 different architectural outcomes for<br />

the <strong>project</strong>,” he says.<br />

Nurcha will help you assess the contractual and financial viability of your<br />

<strong>project</strong>, organise the necessary guarantees (where applicable) and loans and<br />

provide all the support you need to professionally manage your <strong>project</strong>.<br />

Subsidy Housing<br />

Frequently Asked Questions<br />

Q What are the requirements to qualify for a Nurcha loan?<br />

A To qualify for a bridging finance loan you must have been awarded a<br />

viable contract for a subsidy housing <strong>project</strong> of not less than 100 houses<br />

or sites.<br />

Q How long does a typical application for a loan take?<br />

A Once the application has been received (complete with all documentation),<br />

the turnaround time is approximately 14 days.<br />

Q How does Nurcha assess the viability of an application?<br />

A Nurcha or the intermediary will conduct an extensive evaluation process<br />

to establish whether you qualify for assistance. The qualifying criteria are<br />

based on the profitability and viability of the contract, and your capability<br />

to meet the contractual requirements. It is in nobody’s interest to progress<br />

with a <strong>project</strong> that is going to fail.<br />

Q Does my credit record affect my application?<br />

A our credit record will not necessarily prevent you from accessing the<br />

services offered by Nurcha and our intermediaries. Nurcha assesses the<br />

viability of the <strong>project</strong>.<br />

Q What documentation is required to support my application?<br />

A The documentation required will depend on your specific application.<br />

The program manager assisting you, will advise you on the exact<br />

documentation needed for your particular application.<br />

Q What agreements will I be required to sign with Nurcha?<br />

A Once you have qualified for financial assistance, you will have to enter<br />

into the following agreements:<br />

• Loan Agreement – this describes all the conditions of the loan<br />

• Construction Support Services Agreement – this sets out the support<br />

services that you are to receive (it will vary according to your needs)<br />

Look out for more information on Affordable Housing in this column, in the<br />

January 2010 edition of SA Affordable Housing.<br />

“The effect of the variety of styles all within the same overall feel<br />

is quite stunning,” says Green adding that each house has a<br />

solar water-heating system and gas-operated stoves making<br />

them energy efficient.<br />

“We have already handed over 250 houses to the Lephahale<br />

Municipality and work on the rest is proceeding unabated,” he<br />

concluded.<br />

17<br />

SA Affordable Housing November/December 2009


CONCRETE<br />

New name, identity<br />

for “reborn”<br />

Technicrete<br />

Concrete building products manufacturer Concor Technicrete<br />

has been officially re-launched, focusing on its new independent<br />

status within the Murray & Roberts Group of companies.<br />

Once a Concor Group subsidiary, the company<br />

has emerged with a new name – Technicrete – and fresh<br />

corporate identity to meet the challenges of future growth<br />

in the South African building construction<br />

and mining industry.<br />

We are presenting a new face of Technicrete to<br />

our market, with the promise of continuing what<br />

our heritage is built on,” Managing Director<br />

Paul Deppe told industry representatives at the<br />

company’s special re-launch event. “That is great quality<br />

products and great quality service.”<br />

Deppe traced the company’s history, from its founding in 1968<br />

as Concor Technicrete, a division of Concor, through the growth<br />

and development years – during which it became a major<br />

player in the building, construction and mining sectors – to<br />

2006 when the Concor Group was acquired by Murray &<br />

Roberts.<br />

“After the acquisition it became apparent that Concor<br />

Technicrete could benefit from and add value to the other<br />

manufacturing companies within the Murray & Roberts stable,”<br />

Deppe said.<br />

“For this reason the board of Concor Technicrete endorsed a<br />

process which saw the company move away from Concor and<br />

become an independent company within the Murray & Roberts<br />

construction materials cluster.”<br />

That happened in 2008. And since Concor Technicrete was no<br />

longer part of the Concor Group, it was strategically necessary<br />

for it to recreate a new identity for itself.<br />

18<br />

Managing Director Paul Deppe<br />

And in addition to the name-change, new logo and corporate<br />

dress, it meant moving out from under the Concor corporate<br />

roof and relocating its headquarters.<br />

SA Affordable Housing November/December 2009


CONCRETE<br />

“Despite all these changes,” Deppe told his guests at the<br />

company’s new headquarters in Roodepoort, “the values and<br />

entrepreneurial spirit that were the hallmarks of those early<br />

days remain embedded in all we do.”<br />

With concrete brick, paving, roof tiles, precast and<br />

specialist product manufacturing facilities located in six<br />

provinces, Deppe is excited about the newly independent<br />

company’s future.<br />

He says: “In a cluttered marketplace, with many competitors<br />

re-iterating the same message and promising the same, our<br />

brand differentiates itself on three key levels.<br />

We have a strong history, which allows us to build on our trust<br />

marks of heritage and credibility.<br />

We are known to deliver on our key promises of quality and<br />

product service.<br />

We offer a depth of knowledge that is unsurpassed.”<br />

19<br />

SA Affordable Housing November/December 2009


DEVELOPMENTS<br />

Major innovation in the<br />

concept of Affordable<br />

Housing<br />

UrbanSpace Housing, a joint venture property company owned by Space Developments,<br />

Old Mutual and Vuwa Investments, a black empowered investment company, have<br />

announced a major breakthrough in the evolution of the affordable house in South<br />

Africa with the launch of its new <strong>project</strong> in Randfontein.<br />

20<br />

Oasis Manor comprises 300 architect designed, full<br />

title two- and three-Bedroom single family residential<br />

homes situated on Main Reef Road, touching the<br />

fringe of the Randfontein Central Business District.<br />

Oasis Manor is essentially designed for first time home buyers<br />

who earn a gross salary of R10, 000 a month, individually or<br />

jointly with a partner.<br />

Current market criticisms<br />

Industry critics have for some time called for more innovation in<br />

the field of Affordable Housing and specifically, for a change<br />

of plan from the 40m² affordable homes which they say date<br />

back to the 1950’s.<br />

They ask why developers can’t “give people out there, the<br />

chance of a decent and proper life? Offer four to six different<br />

plans for variety with finish options,” they suggest, “and break<br />

the monotony by painting the houses different colours. Give<br />

people a garage,” they add, “orientate the house more to the<br />

north and use a roof overhang to at least shade some of the<br />

summer sun.”<br />

Oasis Manor – refreshingly different<br />

Like a breath of fresh air, UrbanSpace Housing, using the skills<br />

of architectural practice Messaris Wapenaar, has come up with<br />

a concept that is totally unique for this type of market and<br />

refreshingly innovative and different. One of the first points of<br />

difference is the size of the fully serviced stands which, on<br />

average, measure 300m². Oasis Manor additionally offers a<br />

choice of five different designs and plan layouts to suit most first<br />

time home owner needs, be it for a couple, or even a family.<br />

One has the choice of a 46m² two-Bedroom, single bathroom<br />

home with an open plan kitchen, dining and living room; a<br />

48m² two-Bedroom, single bathroom open plan kitchen,<br />

dining and living room, using a different layout; a 56m²<br />

three-Bedroom, single bathroom home with open plan kitchen<br />

and living room; a 65m² three-Bedroom, single bathroom,<br />

separate toilet with open plan kitchen, dining and living room.<br />

The largest plan, which is the Oasis Manor flagship model, is<br />

an 82m² three-Bedroom, single bathroom home with an open<br />

plan kitchen, dining and living room, separate toilet and a<br />

single lock-up garage.<br />

SA Affordable Housing November/December 2009


DEVELOPMENTS<br />

Oasis Manor – a perfect<br />

situation<br />

Oasis Manor is ideally located on Main<br />

Reef Road, touching the fringe of the<br />

Randfontein CBD. Apart from its proximity<br />

to churches, schools, shopping and<br />

essential services, it offers road commuters<br />

easy access to other centres via the R41<br />

Randfontein Road to Johannesburg,<br />

passing Leratong Hospital. Alternatively,<br />

via Main Road to the Soweto/Lenasia<br />

N12 Highway or even via Main Reef<br />

Road to Krugersdorp. Oasis Manor is<br />

within walking distance of the Metro Main<br />

Line train station, bus and taxi ranks.<br />

Basic house prices for these homes range from R285, 000<br />

for the smallest, to R416, 500 for the flagship home in the first<br />

phase.<br />

One of the most unique features offered is the choice of paint<br />

colour. Unlike so many Affordable Housing <strong>project</strong>s, where the<br />

same uniform, dreary external colours are obligatory,<br />

UrbanSpace Housing decided to do it differently and offer a<br />

choice. Each house type has its own optional colour<br />

specification. Also, reinforcing the home owner choice is<br />

the fact that while each house type is offered on a basic<br />

house price basis, the client has the option to “add on” their<br />

choice of ceramic floor tiles to specific areas or to the entire<br />

floor plan. Wall tiles to full height in bathrooms are optional,<br />

as are two sizes of built-in cupboards and a colour upgrade in<br />

the kitchen. Capping these options, the client may select a<br />

four-plate stove, a single carport or even the addition of the<br />

single, lock-up garage.<br />

UrbanSpace Housing – who<br />

they are and what they do<br />

UrbanSpace Housing is a joint venture<br />

property development initiative between<br />

Old Mutual Life Assurance Company,<br />

Space Developments and Vuwa<br />

Investments. The nature of the business is founded on delivering<br />

sustainable, good quality, affordable housing developments,<br />

and improving the quality of life of people who previously could<br />

not afford a home.<br />

UrbanSpace Housing adopts a fresh and imaginative approach<br />

to property development, willing to place design criteria<br />

and quality above other considerations, while still creating<br />

cost effective and sustainable developments. Its development<br />

products are different in concept, design and structure, and<br />

each is carefully selected and designed to match the<br />

location, the clients’ pocket, taste and style. The company<br />

prides itself on getting to know its clients first and their unique<br />

sales and admin system of pre-qualifying their clients<br />

upfront, means faster home loan grants, and quicker delivery<br />

of homes.<br />

A show village has been built<br />

representative of each house type. Full<br />

details can also be seen on the website<br />

www.urbanspacehousing.co.za.<br />

Oasis Palms – Sectional<br />

Title Apartments<br />

UrbanSpace Housing are using the Oasis<br />

Manor launch as a springboard to<br />

announce the first of a number of 42m²<br />

two-Bedroom, single bathroom Sectional<br />

Title Apartments to be built on the site.<br />

The buildings will be typically two storey<br />

“walk up” and the apartments offered<br />

will provide the buying public with a<br />

further choice to consider as an alternative<br />

to the freestanding homes in Oasis<br />

Manor. The ground floor will be priced<br />

at R290,000 and the first floor at<br />

R280,000. Both prices include all extras.<br />

21<br />

SA Affordable Housing November/December 2009


concrete<br />

Precast Concrete offers<br />

a housing solution – sa<br />

Housing Conference<br />

Precast concrete can reduce South Africa’s housing backlog dramatically. Just how<br />

was the subject of two papers presented at this year’s SAHF (Southern African Housing<br />

Foundation) International Housing Conference and Exhibition. These were delivered by<br />

CMA director, John Cairns, and Llewellyn van Wyk, a senior researcher at the CSIR.<br />

Staged in Cape Town during October, the conference<br />

was attended by 350 delegates, including a large<br />

overseas contingent. Keynote addresses were made<br />

by Helen Zille, premier of the Western Cape and<br />

the executive mayor of Cape Town, Dan Plato. Both outlined<br />

the immense challenges faced by the city in providing<br />

housing to a growing number of migrants and Zille presented<br />

a convincing case as to why spending R1 billion on a<br />

stadium for the 2010 World Cup benefited the city’s housing<br />

policy.<br />

Cairns focused on the means by which concrete can be<br />

effectively deployed to reduce the housing backlog in his<br />

address “The preferential use of concrete and precast products<br />

for the development of township housing and housing<br />

infrastructure”.<br />

He demonstrated how precast concrete has already made a<br />

positive impact on township housing by presenting a very<br />

Seen here in front of the CMA stand at the SAHF International<br />

Housing Conference and Exhibition are: Llewellyn van Wyk<br />

(left), a senior researcher with the CSIR; John Cairns, CMA<br />

(Concrete Manufacturers Association) director; Hanlie Turner,<br />

marketing manager of C&CI (Cement and Concrete Institute);<br />

and John Sheath, strategy and marketing<br />

manager of Ash Resources<br />

22<br />

Prestressed hollow-core concrete slabs manufactured by Echo<br />

Prestress, shortly after being lowered into position on one of the<br />

double-storied housing units at Pennyville<br />

attractive affordable housing development, Pennyville, south of<br />

Johannesburg’s CBD. Most of the building materials used on<br />

the <strong>project</strong>, including the bricks, the roofing, the paving,<br />

reticulation poles, and hollow-core precast flooring, were<br />

precast concrete based.<br />

“Speed of delivery and aesthetically pleasing finishes were<br />

the hallmark of this development and we believe that if<br />

there were more <strong>project</strong>s like it the housing challenge would be<br />

far less daunting,” he said. Cairns said one of the products<br />

which offers hope for the future is the precast hollowcore<br />

slab.<br />

“When combined in a foundation and flooring system it can be<br />

installed at a rate of 30 per day by a single team. This fasttracking<br />

and Agrément approved method allows building<br />

operations to begin immediately and speeds up the whole<br />

construction process.”<br />

SA Affordable Housing November/December 2009


concrete<br />

a brick. Corner blocks, reveal blocks, sill blocks, and half<br />

blocks are required to make effective use of modular blocks.<br />

Without the full set the advantages of modular construction are<br />

negated.<br />

“Thirdly, modular blocks are far larger and require a different<br />

set of skills. Because of this contractors and block layers must<br />

be taught how to use modular masonry. It’s encouraging to note<br />

that the educational process has already begun with CETAapproved<br />

modular training initiated by the CMA.<br />

High-quality affordable housing, most of it built using precast<br />

concrete elements, predominate at Pennyville. The picture shows<br />

houses built with Sedibeng concrete bricks and roofed with<br />

Monier concrete tiles, a path paved with Concor Technicrete’s<br />

concrete blocks, and prestressed concrete poles manufactured<br />

by Infraset<br />

Cairns also demonstrated how concrete roof tiles are<br />

increasingly being used on affordable housing <strong>project</strong>s, adding<br />

value to individual housing units far in excess of any initial<br />

purchase price.<br />

However, both the CMA and the CSIR believe that concrete<br />

blocks will remain a key component of low-income housing for<br />

some time to come. How its quality and performance can be<br />

enhanced was the subject of Llewellyn Van Wyk’s paper,<br />

“Maximising modular masonry”.<br />

Van Wyk based his address around the central question: “Can<br />

we build low income housing that performs as well as<br />

conventional housing at the same or a slightly higher cost than<br />

that of a typical poor-performing low-income house?”<br />

“Fourthly, using a full suite of modular masonry will solve<br />

another very prevalent problem, namely, cracked walls. And<br />

lastly, full modular masonry will also require the standardisation<br />

of components such as window and door frames.”<br />

Van Wyk says the CSIR is researching building technologies at<br />

an experimental site at the Pretoria Campus where several<br />

40m² houses have been built to test different technologies. Two<br />

of them were built using modular masonry and the performance<br />

of both is being carefully monitored.<br />

“We are also working on the development of an innovative<br />

new suite of modular blocks which will offer performance and<br />

quality improvements. Concrete blocks will have to meet the<br />

new regulations for building efficiency which should be in place<br />

by April 2010. R and U values are going to be set which means<br />

producers will have to make adjustments in the manufacture of<br />

masonry blocks to meet these performance criteria,” concludes<br />

Van Wyk.<br />

Yes he says, but not just yet. A considerable improvement in the<br />

application of modular masonry must first take place.<br />

“Modular masonry offers a fantastic opportunity to not only<br />

improve housing delivery, but to build houses with zero<br />

wastage. But before this happens several measures will have to<br />

be taken,” says van Wyk.<br />

“In the first instance, houses will have to be designed with each<br />

and every block identified and numbered. If not, the system<br />

won’t work. This places certain constraints on design flexibility,<br />

but at this level the importance of building efficiencies far<br />

outweigh those of design flexibility.<br />

“Secondly, genuine modular designing will require a full suite<br />

of complementary blocks. One can’t treat the 390mm block like<br />

One of the houses at Pennyville which is being built with<br />

diamond-faced concrete bricks<br />

23<br />

SA Affordable Housing November/December 2009


news<br />

Ppc’s 3-D tanker rebranding<br />

benefits Western Cape charities<br />

Two delighted winners in the PPC (Pretoria Portland Cement) Tanker competition –<br />

Caroline Rheder and Michael Haigh from the Western Cape – each walked away with<br />

R15,000.00 and got to donate 50% (R7,500) of their winnings to charities of their<br />

choice: the Animal Anti-Cruelty League and St Luke’s Hospice, in Cape Town.<br />

The competition, which ran from 31 August to<br />

27 September 2009 in both Gauteng and Western<br />

Cape, was featured on the PPC website and supported<br />

by regional radio campaigns on Good Hope and KFM<br />

in the Western Cape. The public was invited to guess which, in<br />

a series of tanker branding designs, was the 3-D version chosen<br />

by PPC to grace its tankers.<br />

Michael Haigh’s donation of R7,500.00 was warmly received<br />

by his charity of choice, St Luke’s. Raymonde Love, Corporate<br />

Liaison for St Luke’s Hospice said “St Luke’s wouldn’t be able to<br />

continue offering their services free of charge without the<br />

generosity of the general public and corporate.”<br />

Haigh’s decision to support St.Luke’s was motivated by previous<br />

interaction with the organisation. “St Luke’s Hospice looked<br />

after a family member of mine, and I have never forgotten what<br />

they did for my family. I hope the Hospice continues to do great<br />

work, especially with the cancer patients,” commented Haigh.<br />

Caroline Rheder of Tableview, who donated half her prize<br />

money to the Animal Anti-Cruelty League (AACL) said “I am a<br />

supporter of the AACL as they dedicate their service to animals<br />

that cannot fend for themselves. As a lover of animals, PPC has<br />

made my wish come true to offer substantial support to this<br />

cause.”<br />

St Luke’s Hospice – from left to right: Michael Haigh (winner),<br />

Clint Wicomb (PPC) and Pricilla Nelson (St Luke’s Hospice)<br />

In response, Western Cape General Manager of the AACL,<br />

Rene Southwood, said of the donation “We are desperate to<br />

redo the floors in the hospital. With the help of Caroline and<br />

PPC, we can now bring in a specialist to make the floors<br />

sterile.”<br />

PPC’s innovative new tanker branding features 3D images of its<br />

trademark ‘elephant’ portrayed to look like a real elephant is<br />

being transported in the tanker itself.<br />

24<br />

Animal Anti-Cruelty League Western Cape – from left to right:<br />

Caroline Rheder (winner), Ginger Singh (PPC) and Rene<br />

Southwood (AACL Western Cape)<br />

“PPC’s elephant icon is the core of our logo, symbolising PPC<br />

Cement’s strength, great stature and dependability, with its<br />

powerful associations of wisdom, maturity, family-orientation,<br />

caring and loyalty,” says Sibongile Mooko, PPC’s Marketing<br />

Services Manager.<br />

A total of 28 tankers have been rebranded, creating a distinctive<br />

look as they drive on our national roads.<br />

“We are delighted that this initiative has been a success. We<br />

were previously told that a 3-D rendition of our logo, including<br />

the elephant, could not be achieved due to the shape of our<br />

tankers. In celebration of this milestone, PPC has chosen to add<br />

a charity element to the campaign. This will enable us to<br />

continue not only to empower the competition winners and<br />

charity organisations of their choice, but also have a lasting<br />

and emotional impact in the lives of communities in which we<br />

operate,” adds Mooko.<br />

SA Affordable Housing November/December 2009


The Jupiter Drawing Room 38968<br />

Express your individual style and fl air – choose concrete to<br />

complement and enhance the décor on your building <strong>project</strong>.<br />

Distinctive styling coupled with the option of aesthetically<br />

pleasing fi nishes make concrete the ideal product for a vast<br />

range of applications including those all important rooms –<br />

your kitchen and bathroom. Warm, earthy colours and textures<br />

add richness which can be adapted to suit modern or classical<br />

furnishings and fi ttings.<br />

Concrete is an ideal product for creating unique features in<br />

your home as it can be moulded to the shape and design of<br />

your choice. All you need to achieve this is adaptable, reliable<br />

and consistent cement as the essential ingredient for your<br />

concrete mix.<br />

For further information, or for technical advice, contact 0860<br />

CEMCRETE (236 2738) or email info@cemcrete.co.za or visit<br />

www.cemcrete.co.za.


BRICKS AND PAVING<br />

Clay brick masonry’s<br />

combination of benefits right<br />

in line with Governments new<br />

Human Settlements policy<br />

In response to the challenge of the new Ministry of Human Settlements, to put into<br />

effect its new housing policy that favours a holistic approach to housing the indigent<br />

with a focus on the restoration of dignity, the creation of integrated communities and<br />

sustainable development, this in lieu of ‘the most houses for the lowest cost per house’,<br />

Corobrik commissioned WSP Green by Design to research which walling solutions/<br />

construction methodologies as promoted and marketed in South Africa, provide(s) the<br />

best balance between first cost, lifecycle cost, life embodied energy cost and people<br />

upliftment, this in a way most appropriate for meeting the aspirational needs of those<br />

living in disadvantaged communities.<br />

The study was elaborate using computational modeling<br />

and simulation methods to compare “through the wall”<br />

concrete block as typically used in low cost house<br />

construction, clay brick in two leaf and cavity walling<br />

formats, and light steel frame building (LSFB) insulated<br />

lightweight walling, the latter lightweight walling system type<br />

building being chosen for its potential representivity of other<br />

systems/technologies that use insulated lightweight panel type<br />

external walling.<br />

The study found:<br />

• In each of the six climate zones, the clay brick masonry<br />

house required the lowest heating energy per annum in<br />

comparison with both concrete block walled and Light Steel<br />

Frame Building insulated lightweight walled houses.<br />

to page 28<br />

27<br />

SA Affordable Housing November/December 2009


BRICKS AND PAVING<br />

from page 27<br />

• In each of the six climatic zones, the clay brick masonry<br />

house was found to experience less time that occupants<br />

might experience significant thermal discomfort compared<br />

with both concrete block and the LSFB insulated lightweight<br />

walled alternatives.<br />

adding 500,000 homes per annum in concrete block rather<br />

than two leaf clay brick could cost the country anything<br />

from R45 billion in additional power plant capacity, which<br />

makes the additional capital cost of R9.6 billion referred to<br />

in the point above negligible.<br />

• The concrete block option passes on anything from R2.6<br />

billion in costs compared with two leaf clay brick to the<br />

homeowners in terms of energy costs during that 10 year<br />

period.<br />

• The CO2 emissions over a 10 year period of the concrete<br />

block homes would be approximately 11.7 million tons<br />

more than if these homes were to be built using two leaf<br />

clay brick over the same 10 year period.<br />

• The energy savings produced by choosing clay brick over<br />

concrete block over the 10 year period would be equivalent<br />

of providing enough energy to another 13.5 million clay<br />

brick low cost houses for one year.<br />

• Notwithstanding the higher capital cost of clay brick walling<br />

versus concrete block walling, the lifecycle costs and<br />

lifecycle embodied energy are considerably less for clay<br />

brick homes compared with both concrete block and the<br />

LSFB lightweight walled alternatives.<br />

• If all the 500,000 units were to be built out of concrete<br />

block, this would produce an additional 136,946 metric<br />

tons of CO 2 emitted into the atmosphere annually. This is<br />

equivalent to an additional 26,366 passenger cars on the<br />

road annually.<br />

Conclusions that can be drawn from the study to help define<br />

best walling material choice and building methodology for<br />

future low cost housing include:<br />

• From a first cost perspective, concrete block walling is a<br />

compelling solution, however it falls considerably short,<br />

relative to conventional clay brick built houses in terms of<br />

operational cost (high electrical energy) and high future<br />

maintenance cost to the occupant, this also limiting the<br />

investment value in the longer term. Through the wall<br />

concrete block construction is also recognized as being<br />

vulnerable to moisture ingress particularly in environs<br />

subjected to high rainfall and wind driven rain.<br />

28<br />

• Conventional clay brick walling with a face brick external<br />

skin has a 15.8% lower first built cost than the LSFB insulated<br />

lightweight walled alternative.<br />

The study revealed that the choice of wall type has significant<br />

national ramifications, some of which are noted as follows:<br />

• Should all the targeted 500,000 homes per annum be<br />

rolled out every year over 10 years (assuming no inflation)<br />

in the Johannesburg region [Climate Zone 1], it could cost<br />

South Africa anything from about R9.6 billion more to build<br />

these homes using clay brick (two leaf) compared with<br />

concrete block, and anything from R46.4 billion more to<br />

build these homes using LSFB lightweight walling compared<br />

to clay brick (two leaf). (These costs are based on a house<br />

with an insulated ceiling in both cases.)<br />

• Over 10 years the additional winter peak power requirement<br />

that would be added to the South African national grid by<br />

• From both first cost and lifecycle energy cost perspectives,<br />

LSFB construction comes up short in matching either concrete<br />

block or two leaf clay brick construction as an appropriate<br />

solution for low cost housing in South Africa. In terms of<br />

SA Affordable Housing November/December 2009


BRICKS AND PAVING<br />

meeting the aspirations of persons in such communities, the<br />

negative perceptions towards, and reticence of persons in<br />

such communities, to being housed in “system built type<br />

housing” cannot be discounted. Compared with the more<br />

labour orientated masonry solutions for low cost house<br />

construction, system type building will probably not address<br />

the important need for greater job creation within<br />

disadvantaged communities where low cost houses are to<br />

be provided, quite as relevantly as masonry alternates. This<br />

latter assessment is subjective and was not quantified in the<br />

study.<br />

• Conventional two leaf clay brick construction affords a<br />

comprehensive ‘best fit’ in terms of meeting Government’s<br />

overall policy intent, providing an economic solution with<br />

the lowest environmental impact. This coupled with the<br />

aesthetic and design considerations that allow expression<br />

of individualism, that clay brick construction has a record of<br />

maximizing the long term value of properties in South Africa<br />

and with that the relative wealth of the occupants, that ‘a<br />

real brick’ house is in any case the benchmark in South<br />

Africa to which persons living in poor communities most<br />

aspire, makes clay brick masonry with a face brick external<br />

skin the most appropriate walling system (building method)<br />

for achieving sustainable low cost housing in South Africa.<br />

• The research clearly established that ceilings with insulation<br />

should be a minimum mandatory requirement in low cost<br />

housing, as this intervention provides a significant<br />

improvement to the thermal performance of such homes at<br />

a reasonable first cost.<br />

Distributed by Corobrik (Pty) Ltd<br />

For more information contact Peter Kidger on<br />

031 5603911<br />

Bridging finance and support<br />

for your construction <strong>project</strong><br />

If you are a developer or contractor who<br />

has been awarded a tender in the following<br />

categories:<br />

a) Subsidy housing;<br />

b) Infrastructure (e.g. roads, water and<br />

sewerage reticulation, drainage etc);<br />

c) Community facilities (e.g. schools,<br />

clinics etc);<br />

or you are involved in<br />

d) Affordable housing,<br />

and you need bridging finance<br />

to start your <strong>project</strong> or you need performance<br />

guarantees, please contact Nurcha.<br />

Regional offices:<br />

JOHANNESBURG: 011 214 8700<br />

BLOEMFONTEIN: 051 448 8120<br />

CAPE TOWN: 021 422 3167<br />

CENTURION: 012 658 0176<br />

DURBAN: 031 562 0068<br />

EAST LONDON: 043 726 0615<br />

POLOKWANE: 015 296 0370<br />

www.nurcha.co.za<br />

29<br />

SA Affordable Housing November/December 2009


PROJECT<br />

Modern living made easy<br />

in downtown Jozi<br />

Tenants are moving into modern refurbished apartments in downtown Jozi where<br />

excellent security and superb finishes – including DSTV aerials, VOIP telephones and<br />

wireless internet – cost less than R2000 a month.<br />

30<br />

Over 400 new rental apartments in the old<br />

Greatermans building are the latest offering from<br />

AFHCO in partnership with International Housing<br />

Solutions (I H S).<br />

The new pads are the first in a number of refurbished<br />

developments which are being created to meet growing market<br />

demand for affordable accommodation. Studio apartments go<br />

for R1800 per month while rentals for a two-bedroomed unit is<br />

R3300.<br />

The Greaterman’s refurbishment <strong>project</strong>, which cost over<br />

R80-million, is one of 17 000 units that I H S has consulted on<br />

and helped fund via its R1,7-billion South Africa Workforce<br />

Housing Fund.<br />

Soula Proxenos, Managing Partner of International Housing<br />

Solutions says the Greatermans development which has 419<br />

units is only one of a number of <strong>project</strong>s the group was already<br />

involved in as part of its plan to help alleviate the chronic<br />

shortage of affordable housing in SA.<br />

“This development, which we are proud to be involved with, is<br />

an excellent example of the way in which affordable housing<br />

can be both attractive and allow for stylish living at a reasonable<br />

monthly cost.<br />

“The developer, AFHCO, is already a significant provider of<br />

rental product in the Johannesburg CBD. We like the way they<br />

think and the product they have created which makes for easy<br />

living and is accessible to all. The development takes all aspects<br />

into account and even has provision for a children’s’ play area<br />

in the block, for example.”<br />

She says learnings from the crash in the US housing market<br />

have shown home rentals in addition to home ownership<br />

could be an excellent solution for providing homes for the so<br />

called ‘missing’ middle class.<br />

The missing middle are those salary earners who can afford to<br />

pay rent or reasonable home loans but for whom no suitably<br />

priced accommodation really exists<br />

“The middle market in SA has historically not had access to<br />

properly serviced rental stock, especially not close to where<br />

most people work. They need homes close to jobs and other<br />

social infrastructure too, including shops and schools and<br />

spaces for children to play.”<br />

SA Affordable Housing November/December 2009


GREEN CONSTRUCTION<br />

PlanetWorks –<br />

environmental –<br />

protection<br />

PlanetWorks, an organisation that offers practical solutions to combat<br />

the effects of climate change and environmental degradation,<br />

was launched early in 2009.<br />

“<br />

With the increasing concerns of global warming,<br />

coupled with rising electricity costs, companies<br />

and individuals need to find a way to change<br />

everyday behaviours, to ensure a sustainable<br />

future,” says Mandy Kerr of PlanetWorks. “PlanetWorks offers<br />

a series of interactive behavioural change programmes that<br />

enhances understanding of these challenges and provides<br />

solutions on how to implement new behaviours to reduce<br />

negative environmental impacts.<br />

“PlanetWorks works primarily with large companies and<br />

institutions, but also designs special programmes for small<br />

organisations. The company is committed to not only creating<br />

better awareness and understanding of environmental issues,<br />

but also facilitates the implementation of a professional system<br />

of action planning, setting eco-improvement goals and<br />

monitoring improvement targets.<br />

“Central to the PlanetWorks methodology<br />

is a sustainability scorecard, which<br />

enables participants to score current and<br />

set targets to improving future ecobehaviours.<br />

The concept of ‘sustainable’<br />

social responsibility also adds a new<br />

dimension to corporate social<br />

responsibility initiatives.”<br />

Programmes also provide access to social responsibility<br />

initiatives, where companies and individuals take what they<br />

learn to poorer communities, which are often unaware of<br />

environmental challenges and cannot afford mitigation<br />

interventions.<br />

The benefits of what PlanetWorks offers encompass heightened<br />

awareness of and greater personal responsibility for<br />

environmental issues, access to practical solutions and<br />

motivational team building. The company also provides<br />

exposure to the latest methodologies for companies to comply<br />

with legislated sustainability reporting. With the rapidly<br />

escalating costs of electricity and water, these initiatives mean<br />

significantly reducing usage in these areas.<br />

PlanetWorks is associated with a range of ‘green’ technology,<br />

product and service suppliers geared to make these eco<br />

improvement plans a reality.<br />

The company’s interactive facilitator-led<br />

workshops are supported by energy use<br />

and waste audits and the implementation<br />

of carbon footprint measurement and<br />

monitoring tools. Exposure to products<br />

and suppliers that are needed for ecoimprovement<br />

plans is also provided.<br />

PlanetWorks assists its client base to<br />

understand climate change and<br />

environmental degradation issues,<br />

focusing on their impact on the African<br />

continent.<br />

Building a thermally insulated home, forms part of a PlanetWorks eco-improvement<br />

social responsibility programme<br />

31<br />

SA Affordable Housing November/December 2009


paving<br />

Sophisticated technology:<br />

Polymer Road Construction<br />

Charles Dickens undoubtedly had a thorough understanding of Social and Economic<br />

pressures after the publication of his book “Hard Times – For These Times”. If South<br />

Africa’s crippled road and safety quality could be loaded onto the same lorry, a<br />

sequence title might ring “Rocky Roads – For Future Times”.<br />

Unstabilised<br />

32<br />

But, long gone are the dark rat-infested Rochester days<br />

and today we are surrounded by new and improved<br />

innovations. Polymer Technology is one such miracle<br />

concept and is applied right across the globe. We all<br />

know that South Africa needs to reassert itself in the department<br />

of road-works, and polymer road construction is the feasible<br />

solution which will eliminate the unaccountable number of<br />

dangerous roads crisscrossing our country. Polymer Pavements<br />

is a polymer manufacturing company (Gauteng) and focuses<br />

exclusively on manufacturing polymer products for use in road<br />

construction and for dust suppression.<br />

Polymer “Paving” that benefits Rural &<br />

Urban areas<br />

Polymer Technology is the manufacturing, processing, analysis<br />

and application of long chain molecules and is part of a group<br />

of concretes that use polymers to supplement or replace cement<br />

as the binder. Polymer “Paving” refers to the American term for<br />

“roads” and is a proven method of road-construction with<br />

polymers instead of cement.<br />

One of the first benefits for the community is speeding up service<br />

delivery by attending to the roads infrastructure issues in rural<br />

and urban areas.<br />

With polymer paving the turn-around-time for road construction<br />

and maintenance is substantially reduced and gives room for<br />

more roads to be built and maintained.<br />

Another important benefit for the community is that polymer<br />

paving has a job creation component that allows the<br />

empowerment of the working force in the community, for<br />

example a pothole fixing technology.<br />

SA Affordable Housing November/December 2009


Easy, Basic & Road-worthy Equipment<br />

Polymer technology has been commercially available in various<br />

forms and industries (aerospace, clothing, shipping, motor,<br />

medical, housing, etc.) for more than 100 years. The US<br />

Defence Force use a polymer called Envirotac II which reduces<br />

brownout helicopter accidents. This sticky substance was quite<br />

appropriately named Rhino Snot!<br />

We are surrounded by polymers in all aspect of our lives: food<br />

packaging, paints, rubber, foams, adhesive-sealants, varnishes,<br />

bullet proof vests, etc. The use of polymers for road stabilization<br />

is a relatively new technology and has only been under<br />

development for the past fifteen years or so. Polymer paving<br />

does not require special equipment and uses the same<br />

equipments applied in traditional paving namely a grader, a<br />

roller (compacter) and a water tank.<br />

The process of application is quite basic when one has<br />

established the kind of soil the road will be built on.<br />

Cost & Time Effectiveness<br />

Polymer paving guarantees that the cost of road construction<br />

will come down by close to 30%. The practicality, speed of<br />

construction and cost effectiveness is a major benefit to using<br />

polymers. One of the key elements is that with there is no need<br />

to construct several layers of compacted aggregate before<br />

stabilization and sealing, only one layer (150 mm deep) is<br />

needed to stabilize the soil.<br />

Going Green with Great Advantages<br />

Polymer paving is a proven high-tech method of road<br />

construction that can accommodate very low grade materials<br />

that traditional paving<br />

methods would consider<br />

unusable. Roads built with<br />

polymer will not require<br />

any maintenance for 5 to<br />

10 years. Polymers tend<br />

to migrate downward and<br />

the stabilized layers grow<br />

thicker with time as<br />

compaction caused by<br />

traffic makes the layers<br />

harder.<br />

• Polymer concrete has<br />

a higher strength and<br />

faster curing rate than<br />

regular concrete.<br />

• Polymer provides a<br />

safe, fast and clean<br />

method of sealing<br />

joints of various types<br />

of paving. The end<br />

product is a joint that<br />

becomes an integral<br />

part of the paving<br />

(roads) structure which<br />

withstands with ease<br />

the pressure from<br />

heavy vehicles.<br />

Road construction takes<br />

•<br />

place<br />

approximately<br />

paving<br />

four times quicker than traditional methods and reduces the<br />

need for skilled labour to joint/seal a pavement.<br />

• Permeability to water and gases, allowing sub-layers and<br />

tree roots etc. to receive adequate water and ventilation.<br />

• Resistance to weeds (albeit negligible compared with mortar<br />

or pitch) and resistant to ‘mining’ of ants and other<br />

invertebrates.<br />

• Non-polluting once in place, with low carbon.<br />

Polymer Pavements Materials<br />

• SoilTech Mk.III – Soil stabilizer ideal for road stabilization,<br />

hard stands, container depots, airstrip, etc.<br />

• Asphaltech – Polymer based “asphalt” – Cold application<br />

• PotTech – Pre-packaged cold application used to repair<br />

potholes<br />

• DusTech – Dust control product (eliminates dust). Ideal for<br />

dirt roads, mines, etc.<br />

• ClearTech – Spray onto stabilized dirt roads and forms a<br />

clear protective layer with a natural look. Ideal for game<br />

parks and nature reserves<br />

• SealTech – To seal cracks in pools, as well as sealing of<br />

canals and dams<br />

No sticky ends<br />

Polymer Technology speaks the language of the future and<br />

it offers South Africa a strong practical solution of durability<br />

and cost-effectiveness. As we stand in the doorway of a<br />

shaky economical climate, on the brink of the 2010 World<br />

Cup, here we have a solution for our disastrous roads. Polymer<br />

Technology guarantees smoother roads without ditches, cracks<br />

and water-clogged potholes, big enough to plant a tree<br />

or two.<br />

Stabilised road<br />

33<br />

SA Affordable Housing November/December 2009


finance<br />

Agence Francaise De<br />

Developpement Ceo<br />

commits Billions to SA<br />

Agence Française de Développement Group (AFD and Proparco), the French arm for<br />

international cooperation, will announce its latest capital commitments to South Africa<br />

(Rands 3.5 billion). These funds aim to fulfill AFD’s activities for facilitating economic<br />

growth in South Africa and improving the quality of life for historically<br />

disadvantaged individuals (HDI).<br />

34<br />

This new investment is indicative of the AFD’s financial<br />

assistance to developing and emerging countries. In<br />

2008, AFD committed worldwide nearly €4.5 billion<br />

(R50 billion) to more than 60 developing countries in<br />

Africa, Asia, the Mediterranean Basin, the Middle East, South<br />

America, and the French Overseas Territories.<br />

AFD CEO, Jean-Michel Severino will elaborate more on the<br />

funding commitments in SA during his visits to Cape Town and<br />

Johannesburg on November 23rd to 27th, 2009. These will<br />

involve signing of agreements between AFD and Transnet, the<br />

Desmond Tutu HIV Foundation, the Development Bank of<br />

Southern Africa, the National Housing Finance Corporation,<br />

and the Central Energy Fund. Severino will also visit the Airports<br />

Company of SA, (ACSA) whom AFD has accompanied in its<br />

investment program, notably for the extension of OR Tambo,<br />

and Capitec that has benefited from Proparco’s support. This<br />

will reflect the diversity of AFD’s developmental approach and<br />

its innovative vision of the role of a Development Financing<br />

Institution in today’s world. On this precise topic, he will give<br />

an address at the Senate Hall of the University of Pretoria on<br />

the 25 th November: “The end of ODA : Death and rebirth of a<br />

global public policy”.<br />

“In order to achieve sustainable and more shared growth in SA<br />

and to address the inequalities that continue to divide the rich<br />

from the poor, AFD has identified areas where our funding can<br />

play an incentive role,” explains Severino. “Our first port of call<br />

will be to finance large production infrastructures to promote<br />

regional economic development in a sustainable way. We<br />

believe the investment in funding for the development of sectors<br />

such as energy, telecommunications and transport will play a<br />

vital role in streamlining growth.<br />

“In the same vein, our continuous support for the regional<br />

financial sector will help to develop these institutions at both an<br />

African and a global level. We believe that through an<br />

intervention such as this, more previously excluded people are<br />

able to have access to banking services.<br />

“At a grassroots level, AFD will continue its support to<br />

municipalities by providing finance for municipal infrastructure<br />

and access to essential services for more South Africans.”<br />

AFD is a bi-lateral development finance institution that works on<br />

behalf of the French government. Since 1994 it has been<br />

operating in South Africa with the primary objective of<br />

supporting public policies to sustain the country’s most deprived<br />

population groups. AFD’s strategy is in line with the Partnership<br />

Framework Document which was jointly developed by France<br />

and SA in 2006. AFD implements various developmental<br />

components on behalf of the French government in an<br />

intervention program, the Country Partnership Strategy for the<br />

2008-2011 period. This strategy is based on improving access<br />

to services for the HDI population, supporting the productive<br />

sector for accelerated and redistributed growth, and preserving<br />

global public goods.<br />

The AFD office in Johannesburg has a regional mandate, which,<br />

in addition to South Africa, covers Namibia, Botswana,<br />

Zambia, Zimbabwe, Malawi and Lesotho.<br />

“In show of our commitment to local and regional development,<br />

AFD in Johannesburg finances more than thirty <strong>project</strong>s. Our<br />

activities have also multiplied between 2004 and 2008 to<br />

cope with the need to finance <strong>project</strong>s for development in the<br />

region,” explains Severino. The structure of aid granted by<br />

France to SA is characterised by a relatively low level of<br />

subsidies and the non-sovereign status of AFD’s borrowers.<br />

“AFD’s wishes to accompany SA in its natural role of contributing<br />

to the development of the African continent,” says Severino.<br />

The main objectives of AFD in Sub-Saharan African are to<br />

support growth in order to reduce poverty and to contribute to<br />

the creation of a favorable environment for development. “Even<br />

though Sub-Saharan Africa faces many challenges, we believe<br />

there is hope. The region’s abundance of natural resources<br />

and its versatile markets in the age of globalization will enable<br />

sustained growth in the years ahead,” ends Severino.<br />

SA Affordable Housing November/December 2009


ENERGY EFFICIENCY<br />

Solar Congress Resolution<br />

The ISES Solar World Congress 2009 hosted by the Sustainable Energy Society of<br />

Southern Africa in Johannesburg, South Africa, attended by participants<br />

from all over the world resolves as follows:<br />

The global target of 100% renewable energies is both<br />

attainable and necessary by the middle of the current<br />

century. This is motivated on grounds of ecological,<br />

economic and social sustainability.<br />

The unacceptable backlog in energy supply in the third world<br />

countries can only be covered cost effectively and in time by the<br />

use of renewable energies. Especially the industrialized<br />

countries have to increase their efforts in transitioning to<br />

renewable energies.<br />

The world governments are called upon to implement without<br />

further delay policies that have been proven internationally to<br />

be the most effective and efficient in the rapid transition to<br />

renewable energy world, giving priority to renewable energy<br />

and refraining from any kind of caps that may slow down<br />

renewable energy deployment.<br />

As a guiding principle, local and rural communities and people<br />

should be actively involved and benefit directly from renewable<br />

energies. Governments should especially encourage and<br />

support community power <strong>project</strong>s and distributed generation<br />

as well as investment in renewable energy manufacturing<br />

facilities in order to foster the local creation of jobs.<br />

The Congress applauds the first steps taken by the South African<br />

Government in introducing the renewable energy feed-in tariff.<br />

The Congress requests government to urgently address concerns<br />

expressed by the public and by potential investors about<br />

aspects of REFIT policy. These include transparency, certainty,<br />

removal of contradictions between legislation and regulations<br />

governing the REFIT and providing a roadmap with clear<br />

commitments and timelines to it’s implementation. The<br />

introduction of a Green Energy Act is strongly recommended as<br />

crucial to providing an overarching and comprehensive<br />

framework for renewable energy uptake so that in the near<br />

future the necessary steps will be taken to attract local as well<br />

as international investors.<br />

The Congress strongly recommends the world’s governments to<br />

establish an obligation to use renewable energy for water<br />

heating as well as space heating and cooling in residential,<br />

industrial, commercial and public sector buildings.On the<br />

international level, the introduction of a global feed-in tariff<br />

system is recommended as a primary instrument to foster<br />

international technology transfer and finance scaling up of<br />

renewables, especially in the third world. Such a global feed-in<br />

tariff has the unique potential of overcoming the blockage in<br />

the current climate change negotiations.<br />

For off-grid and non-electrical systems, further intelligent<br />

financing mechanisms such as large-scaled microcredit and soft<br />

loan programmes should be applied. All aspects of capacity<br />

building for renewable energy, including resource assessment,<br />

have to be given priority in education as well as in research<br />

and development. This is ineluctable in order to create<br />

awareness and knowledge of the true and full potential and<br />

vast variety of renewable energies as well as the true threats of<br />

fossil and nuclear energies.<br />

The Congress welcomes and endorses the strong support and<br />

the co-operation of all the renewable energy technologies<br />

through the International Renewable Energy Alliance.<br />

The congress is delighted by the recent establishment of the<br />

International Renewable Energy Agency (IRENA) and urges all<br />

renewable energy proponents worldwide as well as the world’s<br />

governments to give full support to the establishment process in<br />

order to make sure that IRENA can realize its leadership role on<br />

our way to a renewable energy world.<br />

Johannesburg, 14 October 2009<br />

35<br />

SA Affordable Housing November/December 2009


PROJECT<br />

CSIR technology for<br />

improved, more durable<br />

low-income housing<br />

Communities who depend on subsidised, low-income houses in South Africa can benefit<br />

greatly from technology developed and tested by the Council for<br />

Scientific and Industrial Research (CSIR).<br />

While much progress has been made with housing<br />

provision, the backlog of some 2,1 million homes is<br />

still a reality facing South Africans.<br />

Numerous initiatives are underway aimed at increasing delivery<br />

in this regard. Recognising this as a national priority, the CSIR<br />

has applied its collective knowledge to contribute towards<br />

finding a solution for the low-income housing sector, comments<br />

Dr Sibusiso Sibisi, CSIR President and CEO.<br />

“Using innovative design and construction technology,<br />

CSIR researchers have developed a demonstration house<br />

with significantly improved performance and sustainability.<br />

If built according to CSIR specifications, and on large scale,<br />

such houses will be constructed much faster and at similar costs<br />

than when using conventional methods,” he says. The<br />

Department of Science and Technology supports this CSIR<br />

research <strong>project</strong>.<br />

The CSIR demonstration house was built according to the<br />

regulations of the National Home Builders Registration Council.<br />

The complete house has also been accredited by Agrément<br />

South Africa, the internationally acknowledged body that<br />

provides assurance through technical approvals of nonstandardised<br />

or unconventional products.<br />

Two other houses have also been built on the CSIR campus in<br />

Pretoria – both are the standard 40 m2 size and design of<br />

subsidised low-income houses. While one is a replica of a<br />

properly built subsidised low-income house, the interior and<br />

exterior finishing of the other house is according to suburb style,<br />

illustrating the difference in appearance and experience when<br />

inside the house.<br />

36<br />

Using innovative design and construction technology, CSIR<br />

researchers have developed a demonstration house with<br />

significantly improved performance and sustainability<br />

While being the same size as the other two houses, the CSIR’s<br />

experimental house has an optimised design with the added<br />

advantage that it can be extended easily by home owners.<br />

“The house was constructed combining technologies and<br />

materials in an innovative way to improve living conditions and<br />

SA Affordable Housing November/December 2009


PROJECT<br />

The house faces the appropriate direction for ensuring bedrooms can benefit from<br />

sunlight, while the living room faces north<br />

the durability of the home,” explains Hans Ittmann, Executive<br />

Director of CSIR Built Environment.<br />

Some contractors in the low-income market do not lay<br />

foundations to standard. To eliminate cracked walls resulting<br />

from sub-standard foundations, a CSIR technology developed<br />

for roads was adapted to form the foundation slab of the house.<br />

“Local labour can be used to construct such foundations, which<br />

is based on ultra-thin, continuously-reinforced concrete<br />

technology,” says Ittmann.<br />

“We used a modular, design-to-fit approach similar to a Lego<br />

set where pieces have to fit together correctly to form the bigger<br />

unit,” explains Llewellyn van Wyk, senior researcher at the<br />

CSIR. One big difference to current low-income houses is the<br />

design of the bathroom and kitchen area, and the use of a<br />

waste outlet manifold that is pre-manufactured, quality-tested<br />

and installed on site. This reduces the extent of the plumbing<br />

installation substantially while ensuring that the installation is<br />

done to the required standard.<br />

“Standard low-income houses have no<br />

ceilings and thus no insulation, which<br />

results in incredible variations in<br />

temperatures,” says Van Wyk.<br />

The thermal performance of the roof was<br />

improved dramatically with the addition<br />

of an insulation material that doubles up<br />

as a ceiling. The house faces the<br />

appropriate direction for ensuring<br />

bedrooms can benefit from sunlight, while<br />

the living room faces north.<br />

The CSIR low-income housing initiative is<br />

a research <strong>project</strong>-in-progress. The most<br />

recent additions include a solar-powered<br />

geyser on top of the roof and a photovoltaic<br />

panel above the front door for<br />

powering lights inside the house. “CSIR<br />

researchers will continue to pursue<br />

improved performance and sustainability<br />

for the low-income housing sector to<br />

impact on the quality of life of<br />

communities,” concludes Sibisi.<br />

Incorporating most components of the CSIR-developed lowincome<br />

house, local authorities will have demonstration units<br />

constructed in the Buffalo City Municipality in the Eastern Cape<br />

and at Kleinmond in the Western Cape.<br />

The use of a waste outlet manifold that is premanufactured,<br />

quality tested and installed on site<br />

reduces the extent of the plumbing installation<br />

substantially<br />

37<br />

SA Affordable Housing November/December 2009


concrete<br />

Echo looks to building<br />

revival in 2010<br />

Despite the damaging economic down-turn, Echo Group, South Africa’s largest<br />

manufacturer of hollow-core concrete flooring slabs, sees signs emerging of a slow<br />

revival of the construction industry early in 2010.<br />

Echo accurately forecast the tough trading year now<br />

ending, predicting a year ago that buoyant early months<br />

of 2009 would be followed by a market decline as the<br />

year progressed.<br />

“That was exactly the way things turned out,” said Echo group<br />

marketing director Melinda Louw. “As we now know, the tidal<br />

effect of the global economic crisis, exacerbated by high local<br />

interest rates and official restrictions on credit, put a severe<br />

damper on building construction, most especially in the<br />

residential building sector.<br />

“However, more recently there has been a series of interest rate<br />

reductions, slight increases have been reported in the number<br />

of building plans passed, and we are now engaged in tendering<br />

for a range of <strong>project</strong>s, big and small.”<br />

Echo’s reading of the latest market indicators supports<br />

the findings of economics consultancy Econometrix, which<br />

reported recently that the slump in the industry could be<br />

bottoming out.<br />

In difficult trading conditions, trimming construction budgets<br />

has become an even more critical imperative, Ms Louw said.<br />

“In their search for cost-cutting formulas, developers and<br />

architects are looking with increasing interest at the concrete<br />

floor slab system as a time – and therefore money – saving<br />

alternative to conventional in-situ concrete construction<br />

methods.”<br />

Although trading levels are lower, the down-turn has had its<br />

positive side for Echo. “Instead of just sitting around, hoping<br />

things would get better, Echo proactively embarked on service<br />

delivery initiatives to combat the effects of the building slump,”<br />

said Ms Louw.<br />

“These included price reductions based on working<br />

smarter, and the introduction of new cost-saving professional<br />

advisory services which have certainly paid dividends<br />

for us.”<br />

38<br />

• Coincidentally, a panel of built industry professionals<br />

has completed a research <strong>project</strong> comparing the costs<br />

of pre-cast hollow-core concrete flooring systems against<br />

in-situ concrete in medium-rise structures. Construction<br />

cost savings of 30,76% were achieved on the Pretoria<br />

<strong>project</strong> and 23,7% on the Johannesburg building. In<br />

addition, time-savings of six weeks on one of the buildings<br />

and eight weeks on the other were achieved, resulting in<br />

earlier occupation for tenants and quicker return on<br />

investment for the developers. The report is available<br />

from the Concrete Manufacturers Association (CMA) or<br />

Echo Group.<br />

SA Affordable Housing November/December 2009


MUNICIPAL WORKS<br />

Munitech Ethekwini nrw<br />

programme<br />

Munitech, specialists in the management and maintenance of essential municipal<br />

facilities, is working on a three year programme with the eThekwini Municipality, on a<br />

comprehensive Non-Revenue Water (NRW) reduction programme – the first<br />

of its kind to be implemented in South Africa.<br />

Billing verification inspectors, Sanele Ndlovu (left) and Musa Sibiya, inspect a consumer<br />

meter as part of eThekwini’s Non-Revenue Water (NRW) reduction programme<br />

Munitech’s intervention programme in eThekwini’s<br />

northern metropolitan area is benchmarked against<br />

the ‘Best International Practice’ and closely follows<br />

the International Water Association’s water loss<br />

task force methodology.<br />

The northern operational region includes the high water loss<br />

areas of Ntuzuma and Inanda, which present most of the<br />

challenges faced by NRW interventions, with both high real<br />

and apparent losses.<br />

“eThekwini faces an upward trend in non-revenue water, as this<br />

system both ages and expands. We have adopted a multifaceted<br />

approach in support of an ambitious target of 20%<br />

non-revenue water, halving current overall NRW levels,” says<br />

Munitech’s <strong>project</strong> engineer, Cindy Wells.<br />

“We are implementing all NRW reduction initiatives, which<br />

include pressure management, leak detection and billing<br />

improvement.”<br />

Munitech’s GIS capacity – a tool that links information to<br />

geographic features – is being used extensively throughout the<br />

NRW programme to process data, as a means for reporting<br />

and to assist engineers in the application of suitable NRW<br />

mechanisms that ensure maximum benefit.<br />

NRW cannot be reduced by desktop analysis alone. Real value<br />

is achieved in field work, which encompasses measuring flows<br />

and pressure, logging, documenting and inspecting for billing<br />

errors or omissions.<br />

Technical teams have been recruited to probe networks and<br />

billing inspectors are verifying exceptions in the current billing<br />

system. The programme also involves specialised leak detection<br />

services.<br />

Munitech, with extensive experience in both operations and<br />

water loss reduction, combined with the recently launched GIS<br />

capacity, is well positioned to achieve the objectives of<br />

eThekwini’s NRW programme.<br />

39<br />

SA Affordable Housing November/December 2009


ROOFING<br />

Turning shelters<br />

into homes<br />

With government’s focus starting to narrow in on quality of housing rather than quantity,<br />

builders of affordable housing are turning their attention to materials and building<br />

methods that provide value for money, long-term durability and aesthetic appeal.<br />

The Philippi Park Housing Association saw a total of 500 units completed between June and December 2008, using concrete roof tiles<br />

Increasingly, concrete roof tiles have<br />

been gaining favour for their ability<br />

to meet these needs economically<br />

without compromising on high quality<br />

standards, and a growing number of<br />

housing developments incorporate these<br />

tiles into their roofing spec.<br />

Philippi upgrade<br />

Philippi is located near the airport in<br />

Cape Town and has endured many<br />

district phases such as a farming<br />

mainland, an industrial area and<br />

barren degrading land. After the<br />

1990s, developments such as a bus<br />

terminus and highly successful fresh<br />

produce market were introduced as<br />

new initiatives to turn the neighborhood<br />

around.<br />

40<br />

The Philippi Park housing <strong>project</strong>, synonymously associated with a ‘Better Life’,<br />

began taking shape in 2007<br />

From the 1990s until today, the zone<br />

of Philippi has received a fresh breath<br />

of air, imbued with development and<br />

sustainability.<br />

SA Affordable Housing November/December 2009


ROOFING<br />

excellent dimensional tolerances.<br />

They are impermeable to water, with<br />

good insulation and thermal<br />

properties. Concrete roof tiles are<br />

frost and UV resistant, as well as being<br />

fire resistant.<br />

Durability and low maintenance add to<br />

the overall package.<br />

The residents of Philippi can rest assured<br />

that their future is covered. The housing<br />

development has proved to be extremely<br />

successful, and concrete roof tiles were<br />

the cherry on the top.<br />

Coverland roofing, who are also<br />

members of the Concrete Manufacturers<br />

Association are proud to be associated<br />

with the provision of decent, affordable<br />

housing.<br />

Concrete roof tiles offer many<br />

advantages for application purposes<br />

The Philippi Park housing <strong>project</strong><br />

,synonymously associated with a ‘Better<br />

Life’, began taking shape in 2007 with<br />

plans being put in place. A joint venture<br />

between L. Martin Construction and<br />

New Africa Construction, the Philippi<br />

Park Housing Association saw a total of<br />

500 units completed between June and<br />

December 2008, using concrete roof<br />

tiles.<br />

Coverland was one of the many building<br />

material suppliers involved, offering<br />

quality concrete roof tiles in the form<br />

of the Coverland Double Roman<br />

Profile. A veteran in the South African<br />

market since 1976, the company’s<br />

expertise was established as far back<br />

as 1949.<br />

Concrete roof tiles fit into the vision of providing decent affordable housing<br />

Excellent benefits<br />

Concrete roof tiles offer many advantages<br />

for application purposes: ease of laying,<br />

tolerance to walkability, extension or<br />

replacement of tiles with ease, frost and<br />

UV resistance not limiting application to<br />

certain areas or climatic restrictions, to<br />

name a few.<br />

Coverland Concrete Roof tiles<br />

endure rigorous testing such as Wind<br />

tunnel testing, and attaining SABS<br />

accreditation.<br />

Structural benefits of concrete roof<br />

tiles include high impact strength with<br />

The housing development has proved to be extremely successful, and concrete<br />

roof tiles were the cherry on the top<br />

41<br />

SA Affordable Housing November/December 2009


news<br />

Another country, another Moladi launch,<br />

this time in Accra, Ghana<br />

A<br />

competition was called for by Data Bank in Accra,<br />

Ghana to allow competing building technologies to<br />

showcase their ability and product on the basis of –<br />

Speed, Quality, Cost, Social Acceptability and<br />

Creating Employment for the Unskilled.<br />

The winner will qualify to construct 100 units for the Ghanaian<br />

market funded by Data Bank.<br />

The building technologies qualified to participate were<br />

Hydraform, Panel Form and moladi.<br />

Moladi was delighted to be declared the winner of<br />

the competition.<br />

The 120m2 units featured will include three bedrooms, two<br />

bathrooms,lounge, dining room and kitchen.<br />

A5 advert Landscape 5/7/09 9:06 AM Page 1<br />

C M Y CM MY CY CMY K<br />

42<br />

Composite<br />

SA Affordable Housing November/December 2009


news<br />

Oconbrick winners of the<br />

Industrial Soccer League<br />

– 2009<br />

The Oconbrick soccer team is proudly in possession of the Industrial soccer league<br />

trophy after winning the final game against Federal Morgan on Saturday 14th<br />

November 2009 at Rosepark soccer field.<br />

The Coach Aaron Mawele did intensive preparation with the<br />

Oconbrick team going into the finals.<br />

The team led by Captain Russel Ndubani went into the game<br />

with heart and soul.<br />

Oconbrick soccer team with the Trophy<br />

They won the game 1-0 in extra time. All the staff at Oconbrick<br />

is extremely proud and the company congratulates its team for<br />

bringing the trophy to Oconbrick.<br />

President of the Industrial Soccer league is handing over medals to each player<br />

Oconbrick has moved from a level 7 to a<br />

level 5 contributor<br />

Oconbrick has successfully improved its BBBEE rating to a level 5<br />

contributor that effectively makes Oconbrick a value added vendor<br />

of choice. Oconbrick is commited and will continue to strive<br />

improving this rating in the following year.<br />

43<br />

SA Affordable Housing November/December 2009


energy efficiency<br />

Service delivery on a budget<br />

made possible by an innovative<br />

Eta awards winner<br />

Stretching municipal budgets without compromising on service benefits to local<br />

communities is possible in South Africa, a 2009 Eskom eta Award winner has ably<br />

demonstrated through the introduction of a unique concept.<br />

Looking for innovative solutions to a traditional problem,<br />

Light Kinetics, winner of the Residential category in the<br />

prestigious annual eta awards event, turned their attention<br />

to bringing light to the dark streets of the Winterveld, a<br />

poor, underdeveloped area near Tshwane. By concentrating<br />

their efforts on finding an efficient alternative to traditional<br />

streetlights, the company found a solution in cutting edge RUUD<br />

light emitting diode (LED) luminaires. Casting better light, these<br />

lamps also allowed light poles to be spaced wider apart,<br />

reducing the costs of installations to the Tshwane Municipality.<br />

Working with Tunzi Consulting, consultant’s to the municipality,<br />

Light Kinetics set to work delivering lighting that was not only<br />

effective, but also reduced energy consumption by a massive<br />

90%. Side benefits of the <strong>project</strong> were reduced costs through<br />

the use of fewer lamps and less cabling-material that is also less<br />

attractive to thieves. Additionally, the system also exceeds the<br />

SA standard of IP 65 – for street lighting and exceeds SABS<br />

requirements.<br />

LED street lighting has a <strong>project</strong>ed lifespan of 20 years – far<br />

beyond that of traditional lighting systems and is also selfcleaning,<br />

using rain fall to flush dirt off fittings. Where weather<br />

conditions dictate additional cleaning, it simply becomes a<br />

case of using a high pressure cleaner from the ground as the<br />

unit is waterproofed and dust proof. “A number of milestones<br />

were achieved on this <strong>project</strong>, the most significant of which was<br />

making this <strong>project</strong> the first of its kind in South Africa. Winterveld<br />

is the first area to boast LED street lighting and Tshwane is the<br />

first municipality to achieve this.<br />

“Through applying thinking that was out of the box and met<br />

the needs of an isolated community, Light Kinetics has made<br />

a significant contribution to the national cause of energy<br />

efficiency and savings. They are worthy winners of an eta<br />

award and have set an example that can now be followed by<br />

many other municipalities facing budgetary and service delivery<br />

challenges,” said Dr. Steve Lennon, MD of Eskom Corporate<br />

Services.<br />

More about The eta Awards:<br />

The eta Awards are convened annually by Eskom and raise<br />

awareness about energy conservation to ensure that South<br />

Africa’s economic growth is supported by the availability of<br />

energy sources.<br />

To find out more about how your company can participate in<br />

the eta Awards, visit www.eta-awards.co.za<br />

A non profit organisation specialising in housing for the under privileged<br />

44<br />

A man is not a man until he has a house<br />

of his own” – Nelson Mandela<br />

Volunteer now and help us give a real home to an<br />

impoverished family, improving the lives<br />

and aspirations of this and<br />

future generations.<br />

Mandy Wallace<br />

SA Volunteer<br />

Co-Ordinator<br />

Cell: 083 230 4294<br />

TAKE ACTION NOW!!!<br />

Contact details:<br />

Noeki Gous<br />

SA Volunteer & Public Affairs<br />

Manager<br />

Cell: 082 567 1772<br />

SA Volunteer Blog: http://townshiptrustsa.blogspot.com/<br />

Website: www.townshiptrust.org.za<br />

VOLUNTEER and assist us in building houses. Make your mark by contributing to our DEVELOPMENT program in the<br />

Communities where we are working. Together we can make a difference in building the future of South Africa.<br />

SA Affordable Housing November/December 2009


concrete<br />

Concrete’s vital<br />

sustainable role now<br />

recognised<br />

Appreciating the sustainability of concrete as a building material is proving to be<br />

increasingly important as the global concern about environmental preservation<br />

continues, according to Daniel van der Merwe, architect at the<br />

Cement & Concrete Institute (C&CI).<br />

Van der Merwe says although concrete is the most<br />

commonly used building material in the world, much<br />

of what it can offer as a sustainable material is<br />

overlooked.<br />

“Materials specification must play a critical role to reduce<br />

the embodied energy in a building. Materials manufacture<br />

also needs to be factored in terms of measurable emissions,<br />

energy and finite material consumption. Buildings must now be<br />

constructed with a longer lifespan in mind, with the emphasis<br />

on durability and retrofitting rather than demolition,” he states.<br />

Van der Merwe says the cement and concrete industry has<br />

committed itself to responsible manufacturing. It has managed<br />

to boost production while decreasing the use of raw finite<br />

materials, while the use of cement extenders has significantly<br />

reduced the clinker portion<br />

in certain cement products.<br />

“Cement producers have already<br />

reached 50% of the set target of<br />

the Department of Minerals and<br />

Energy which calls for a 15%<br />

reduction of energy consumption<br />

by 2015. Through the use of<br />

alternative fuels and resources –<br />

including hazardous waste and<br />

scrapped tyres – as a fuel source,<br />

further reductions are possible.”<br />

“New permeable concrete pavers, soil erosion blocks and<br />

embankment stabilising blocks save water and prevent storm<br />

water run-offs and flooding; and self-compacting concrete in<br />

sustainable developments allows for architectural achievements<br />

previously regarded as impossible.<br />

“Moreover, new research is producing exciting data on the reabsorption<br />

of carbon dioxide by hardened concrete.<br />

A Danish study has found that 50% of the volume of concrete<br />

will be ‘carbonated’ over 70 years of any building’s service<br />

life.<br />

This sponge effect makes concrete a more green choice than<br />

previously thought. And it emphasises how global sustainability<br />

can be achieved with concrete,” van der Merwe added.<br />

The fitting of bag house filters, or<br />

electrostatic precipitators, is further<br />

reducing particulate emissions;<br />

and chemical admixtures are<br />

helping to reduce the cement and<br />

water content in concrete mixes.<br />

Through lightweight void form<br />

precast hollow-core slabs, the<br />

volume of in-situ concrete is also<br />

being substantially reduced.<br />

Concrete buildings offer unparalleled durability, says the C&CI<br />

45<br />

SA Affordable Housing November/December 2009


news<br />

Extremely fast and precise<br />

measurement<br />

Small, handy, with many practical functions and a large range: the new<br />

Laser Rangefinder DLE 70 Professional from Bosch.<br />

This tool measures distances up to<br />

70 meters with a typical accuracy of<br />

±1.5 millimeters and uses these<br />

measurements to calculate areas, volumes<br />

or indirect heights using the Pythagoras<br />

principle. The wall-area function<br />

calculates the entire area of several<br />

walls up to ten times faster than a<br />

folding rule and pocket calculator.<br />

If the room height is the same for<br />

each wall, all you have to do is<br />

measure the wall height once and<br />

then measure the wall lengths<br />

consecutively. The areas are<br />

added up automatically and<br />

quickly, which is a very useful<br />

function for painters, decorators,<br />

tilers or drywallers, enabling them<br />

to calculate their labor time<br />

and material requirements<br />

considerably faster.<br />

The minimum and maximum functions provide valuable<br />

assistance to all professional tradesmen involved in interior<br />

fitting work. The maximum function of the DLE 70 Professional<br />

can be used to easily check the right angles of a room by<br />

comparing the measured room diagonals. The DLE 70<br />

Professional does this by remembering the largest distance<br />

between two points. The robust 40-millimetre-long metal<br />

The new Laser Rangefinder DLE 70 fits into any pocket<br />

measurement pin may be folded out on<br />

the tool, is a helpful feature for<br />

measuring from corners and<br />

hard-to-reach areas. When<br />

the minimum function is set,<br />

the DLE 70 Professional<br />

displays the smallest distance<br />

between two walls when the tool<br />

is moved up or down along a wall.<br />

This is especially helpful when fitting<br />

built-in cupboards, wardrobes and<br />

similar custom-made objects. Both functions<br />

obtain their results from quick, consecutive<br />

measurements – the laser beam delivers a measured<br />

value approximately two to three times a second.<br />

The new Laser Rangefinder<br />

with dimensions of 100x59x32<br />

millimeters fits in any shirt<br />

pocket and it is very robust.<br />

The large softgrip coverings enable easy handling of the tool<br />

and protect it against impact. Moreover, the tool is dust and<br />

splashproof to IP 54.<br />

The DLE 70 Professional is very easy to operate. The symbols<br />

on the control buttons are self-explanatory. The large LC display<br />

shows the user which function is currently being used and which<br />

reference point is set (rear or front edge, tripod thread or<br />

measurement pin), as well as showing the measurement result.<br />

46<br />

Modern laser technology for accurate measurement up<br />

to 70 meters<br />

Measure up to ten times faster due to wall-area,<br />

minimum and maximum functions<br />

SA Affordable Housing November/December 2009


news<br />

Dulux Trade<br />

Weathershield: truly in a<br />

class of its own<br />

In today’s tough economic climate, it is tempting to cut costs, and paint, at face<br />

value, is an easy choice. After all, to the untrained eye, paint all looks the same once<br />

applied. Fortunately, there is a paint on the market which, having been designed<br />

specifically for contractors, takes the anguish out of paint choice - in fact, Dulux Trade’s<br />

WEATHERSHIELD was designed so successfully that it is now in a class of its own.<br />

This smooth exterior paint represents a significant<br />

breakthrough in the exterior paint market, primarily<br />

because its advanced spreading rate of up to 14m2/l<br />

means more surface is covered with far less paint than its<br />

competitors, saving both time and money.<br />

Dulux Trade R&D executive Tony Pillay who headed the team<br />

that originally formulated this remarkable paint explains: “From<br />

a trade point of view, what is so different about this paint is its<br />

in-can structure.<br />

“The nature of the viscosity or rheology<br />

of the paint is that it appears very<br />

thick in the can, but the structure<br />

has been engineered to allow<br />

contractors to load it directly from the<br />

can, and still the paint spreads like<br />

butter when rolled onto a wall. It has<br />

superior adhesion to cement-based<br />

surfaces and offers the best smooth<br />

coating on the market in a two-coat<br />

application.”<br />

After revolutionising the in-can paint<br />

structure, Pillay and his team worked on<br />

adding different properties to further<br />

improve it. Flexibility was added to the<br />

Dulux Trade WEATHERSHIELD product<br />

to enable it to bridge hairline cracks and<br />

allow for marginal movement in the<br />

substrate.<br />

The product also contains a fungicide<br />

that inhibits mould growth on the paint<br />

film, ensuring it stays cleaner for longer<br />

and making it particularly suitable for use in changeable<br />

weather.<br />

The paint offers superior alkali resistance, negating the need<br />

for primer on bare plaster. This simple innovation saves both<br />

money and time, as there is no need to buy primer, and there<br />

is less time needed for application.<br />

An added bonus is that, while Dulux Trade WEATHERSHIELD<br />

delivers lasting quality protection, its excellent sustainability<br />

properties and low VOC levels radically<br />

reduce any harmful impacts on the<br />

environment, as ICI Dulux Head of Trade<br />

Marketing Xavier Rijmenans explains:<br />

“Your choice in paint can have serious<br />

implications on the environment.<br />

“Huge strides in technology have<br />

enabled environmentally-conscious paint<br />

manufacturers to develop ‘greener’<br />

paints, which means, today there is no<br />

need to have a paint that visually<br />

enhances the appearance of a building<br />

but impacts negatively on the<br />

environment.”<br />

Dulux Trade WEATHERSHIELD is also<br />

available in 84 trendy exterior colours,<br />

allowing for great flexibility and<br />

originality in design. As its name<br />

suggests, Dulux Trade WEATHERSHIELD is<br />

a premium quality product that offers an<br />

outstanding solution to exterior painting<br />

requirements in harsh South African<br />

weather conditions.<br />

47<br />

SA Affordable Housing November/December 2009


news<br />

‘Concrete for Housing’ presentations now<br />

available on CD<br />

Text copies of presentations on the use of concrete for housing and infrastructure<br />

delivered at the recent Southern African Housing Foundation (SAHF) “Spotlight on<br />

Housing for 2010” conference in Cape Town can now be obtained from<br />

the Cement & Concrete Institute (C&CI).<br />

C&CI and the Concrete Manufacturers Association<br />

(CMA) jointly hosted a workshop session entitled<br />

“Preferential use of concrete and precast concrete<br />

products for the development of housing and<br />

infrastructure” at the top-level conference in early October<br />

which attracted delegates from all over the world.<br />

The CD, which has been made available free of charge by<br />

C&CI and CMA, contains the title presentation by John Cairns,<br />

director of the CMA; as well as papers by Llewellyn van Wyk ,<br />

Research Architect at the CSIR (“Maximising modular masonry”);<br />

and Daniel van der Merwe, Architect at C&CI (“Innovative use<br />

of cementitious products in social housing”).<br />

The CD also contains 21 technical documents from C&CI and<br />

CMA relating to the use of concrete in housing and infrastructural<br />

developments.<br />

For free copies of the CD, contact Harry Mabaso of the C&CI<br />

Information Centre on harry.mabaso@cnci.org.za.<br />

New appointments at c&ci<br />

John Roxburgh has been appointed as lecturer at the Cement & Concrete Institute’s<br />

School of Concrete Technology.<br />

Roxburgh, who holds a Wits University BSc Building<br />

Science degree, started his career with LTA where,<br />

as site agent and later as Clerk of Works, he was<br />

involved in major townhouse and RDP housing<br />

developments. In 2003, he<br />

joined Hydraform as Technical<br />

Manager and was involved in<br />

the development of important<br />

new industry technology<br />

as well as training for<br />

block making and building<br />

methods.<br />

many years at the National Library of South Africa in<br />

Pretoria, specialising in cataloguing before she became<br />

Project Leader of the South African National Bibliography<br />

in 1995.<br />

He also holds a diploma<br />

in Mechanical Engineering<br />

and worked as computer<br />

programmer at various firms.<br />

The Institute has also engaged<br />

the services of Susan Battison<br />

who has joined the C&CI<br />

Information Centre as Senior<br />

Information Specialist.<br />

48<br />

After obtaining her BBibl<br />

degree at the University of<br />

Pretoria, Battison served for<br />

John Roxburgh<br />

Susan Battison<br />

SA Affordable Housing November/December 2009


Let’s start building<br />

what every community needs,<br />

from<br />

homes,<br />

and the shop<br />

down the<br />

street .<br />

Integrated Residential Developments<br />

We understand that for society to flourish, families need homes to live in which are socially,<br />

economically and physically functional, and result in a dignified quality of life. Our response<br />

to this challenge is to facilitate the implementation of sustainable human settlements.<br />

Moving Forward<br />

Authorised financial services and registered credit provider (NCRCP15).<br />

The Standard Bank of South Africa Limited (Reg.No.1962/000738/06). SBSA 808278-8/09

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