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SmartFrame Subfloor Design Guide - Tilling Timber

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SMARTFrame<br />

Sub-Floor<br />

<strong>Design</strong> <strong>Guide</strong><br />

STRAIGHT AND TRUE<br />

PRACTICAL<br />

HIGH AND DRY<br />

Sub-Floor<br />

System<br />

SERVICE FREINDLY<br />

COMFORTABLE<br />

STRONG<br />

2010


SCOPE OF THIS PUBLICATION<br />

This <strong>Design</strong> <strong>Guide</strong> and Load Tables assist in<br />

the selection of <strong>SmartFrame</strong> product for<br />

the common structural arrangements for<br />

subfloors encountered in domestic<br />

construction. It is made up from extracts<br />

from the full <strong>Design</strong> <strong>Guide</strong> of each separate<br />

<strong>SmartFrame</strong> product, but reproduces and<br />

consolidates only those parts and sizes that<br />

relate specifically to sub-floor construction.<br />

Methods of developing lateral restraint and<br />

providing adequate support, adequate<br />

anchorage against wind uplift, and overall<br />

structural stability are outside the scope of<br />

this publication.<br />

Information on the above matters can be<br />

obtained from AS1684 Residential timberframed<br />

construction or from a structural<br />

engineer experienced in timber<br />

construction.<br />

<strong>Tilling</strong> <strong>Timber</strong> Pty Ltd have structural<br />

engineers on staff who can be contacted<br />

for advice on matters concerning the use of<br />

its <strong>SmartFrame</strong> engineered timber products<br />

in timber construction by telephoning the<br />

SmartData Customer HelpLine on 1300<br />

668 690 or e-mail at<br />

smartdata@tilling.com.au.<br />

SUBSTITUTION OF OTHER PRODUCTS<br />

All load tables in this document are<br />

designed using the characteristic properties<br />

of <strong>SmartFrame</strong> product manufactured by<br />

quality Australian and overseas producers<br />

and distributed by <strong>Tilling</strong> <strong>Timber</strong> Pty Ltd.<br />

COPYRIGHT<br />

Copyright of this publication remains the<br />

property of <strong>Tilling</strong> <strong>Timber</strong> Pty Ltd, and<br />

reproduction of the whole or part of this<br />

publication without written permission from<br />

<strong>Tilling</strong> <strong>Timber</strong> Pty Ltd is prohibited.<br />

Information relating to CONCERTINA FOIL<br />

BATTS is reproduced with permission from<br />

Wren Industries Pty Ltd. No responsibility is<br />

accepted by <strong>Tilling</strong> <strong>Timber</strong> Pty Ltd for the<br />

accuracy of the stated R values, fixing<br />

methods or effects of installation of the<br />

FOIL BATTS.<br />

CERTIFICATION<br />

As a professional engineer, qualified and<br />

experienced in timber engineering, I certify that<br />

the use of the SmartLVL 15 members as<br />

shown in these tables, and installed in<br />

accordance with the provisions of this <strong>Design</strong><br />

<strong>Guide</strong>, complies to the Building Code of<br />

Australia. These span tables have been<br />

prepared in accordance with standard<br />

engineering principles, the relevant test<br />

reports and Australian standards, ie:<br />

• AS 1684.1 Residential timber-framed construction<br />

• AS 1170.1 Structural <strong>Design</strong> Actions – Permanent Imposed<br />

and other actions<br />

• AS 1720.1 <strong>Timber</strong> Structures - <strong>Design</strong> Methods<br />

• AS 4055 Wind loads for Houses<br />

• AS/NZS 4357 Structural Laminated Veneer Lumber<br />

• AS/NZS 4063-<strong>Timber</strong>-Stress-graded–In-grade strength and<br />

stiffness evaluation<br />

CRAIG KAY PEng,EC-1961,RPEQ5100, BPB0730,NPER<br />

National Product Manager - EWP<br />

<strong>SmartFrame</strong> Product Warranty*<br />

<strong>Tilling</strong> <strong>Timber</strong> warrants that it <strong>SmartFrame</strong> Engineered Wood products will be free<br />

from manufacturing defects in workmanship and material.<br />

In addition, provided the product is correctly installed and used, <strong>Tilling</strong> <strong>Timber</strong> warrants<br />

the adequacy of its design for the normal and expected life of the structure.<br />

This warranty is backed by the full resources of <strong>Tilling</strong> <strong>Timber</strong>, Pacific Woodtech Corporation<br />

and by underwritten product liability insurance.<br />

<strong>Tilling</strong> <strong>Timber</strong> Pty Ltd<br />

Head Office and Manufacturing<br />

31-45 Orchard Street<br />

Kilsyth Vic 3137<br />

Ph: +61 (0)3 9725 0222 Fax: +61 (0)3 9725 6569<br />

Email: smartdata@tilling.com.au<br />

*Abbreviated Warranty - for full warranty document see www.tilling.com.au<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 1


THE MANY BENEFITS OF A <strong>SmartFrame</strong> SUB-FLOOR<br />

SUSTAINABILITY<br />

Anybody would think that sand, limestone, silica, iron oxide and alumina<br />

and steel mesh for concrete slabs “grew on trees” by the claims their<br />

proponents make regarding their “green” credentials. Trees are the<br />

ONLY renewable building material, and as they grow, they actually<br />

REDUCE the atmospheric greenhouse gas, Carbon dioxide. The same<br />

cannot be said for any of the other materials in a concrete slab.<br />

<strong>SmartFrame</strong><br />

SUB-FLOORS ARE<br />

SERVICE FRIENDLY<br />

Under floor ducted heating is the quick method of heating your home, which reacts quickly<br />

to changing weather conditions. It is easy to run the heating system components under<br />

the floor, and even sight the heater unit out of site and away from harms way. Plumbing,<br />

water supply and electrical services can easily be accommodated under the floor, and<br />

unlike slabs, can be added to or altered during the life of the building. It is ONLY with a<br />

raised sub-floor that items such as water saving under floor rain and grey-water tanks or<br />

bladders can be fitted to either new or existing homes, allowing maximum usage of<br />

precious back yard space.<br />

TIMBER FLOORS<br />

LOOK AND FEEL<br />

WONDERFUL<br />

The look and feel of a solid timber floor system adds warmth and beauty to the whole<br />

house. <strong>Timber</strong> enhances the quality of your lifestyle. A polished timber floor is not only<br />

practical and easy to clean, but becomes part of your décor.<br />

<strong>SmartFrame</strong><br />

SUB-FLOORS ARE<br />

COMFORTABLE<br />

<strong>SmartFrame</strong> sub-floors are easy on the legs because they act as a shock absorber, i.e.<br />

they have some “give’’. A person on their feet all day often experiences tiredness and<br />

sore limbs if they have been on hard surfaces all day.<br />

<strong>SmartFrame</strong><br />

SUB-FLOORS<br />

REDUCE<br />

LANDSCAPING AND<br />

DRAINAGE COSTS<br />

<strong>SmartFrame</strong> sub-floors reduce the need for expensive and potentially damaging<br />

earthworks and drainage on building sites. By adopting the <strong>SmartFrame</strong> sub-floor<br />

construction, the preservation of waterways, natural water runoff, rock outcrops and<br />

other natural features can be assured. Further, underground water flows and evaporation<br />

of ground water is not disturbed. Unlike many other floor systems, <strong>SmartFrame</strong> sub-floors<br />

are the environmentally friendly alternative.<br />

<strong>SmartFrame</strong><br />

SUB-FLOORS ARE<br />

HIGH AND DRY<br />

<strong>SmartFrame</strong> sub-floors on stump or pier systems are OFF the ground and away from<br />

damp. This greatly reduces the risk of rising damp and flash flooding. Living off the<br />

ground allows a continual airflow under the house to assist in maintaining a comfortable<br />

dry floor. A poorly protected or faulty slab can absorb moisture. Problems that may<br />

occur include moisture damage to external and internal cladding materials, carpets and<br />

other coverings.<br />

<strong>SmartFrame</strong><br />

SUB-FLOORS ARE<br />

PRACTICAL<br />

<strong>SmartFrame</strong> sub-floors are easily adaptable to split level designs, with alterations and<br />

extensions able to be carried out with minimal disruption to the block. On sloping land a<br />

<strong>SmartFrame</strong> sub- floor can enable owners to create valuable under floor storage. Ideal for<br />

storing garden tools and even that wine collection.<br />

<strong>SmartFrame</strong><br />

SUB-FLOORS and<br />

TERMITE CONTROL<br />

Termites love damp soil and can nest beneath a concrete slab. It is impossible to lift the<br />

slab to check and carry out regular inspections. <strong>SmartFrame</strong> H2 sub-floors built off the<br />

ground allow for regular inspections to detect any evidence of termites before they get<br />

into the home.<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 2


GENERAL INFORMATION - ABOUT FLOOR PERFORMANCE<br />

The “feeling” that is identified when a person walks on a floor<br />

is very subjective. Some people want to feel a very stiff floor<br />

and others want some ”give” so that it softens the footing.<br />

When people say the floor “bounces”, it may be vibrating.<br />

This sensation is often caused by lack of dead load such as<br />

furniture, direct applied ceilings or other materials to absorb<br />

or dampen the vibration.<br />

The allowable spans shown in the tables of this manual have<br />

been designed to meet the strength and serviceability<br />

criteria in AS1684.1 .<br />

FACTORS THAT CAN AFFECT FLOOR<br />

DYNAMIC PERFORMANCE.<br />

• The choice of flooring system<br />

• The depth, stiffness and mass of the joists<br />

• Spacing of joists<br />

• Fixing of sheathing to joists<br />

• Stiffness and mass of floor sheathing<br />

• Mass and stiffness of ceiling materials<br />

• Method of installation<br />

• Location and type of internal partitions and furniture<br />

FACTORS THAT CAN IMPROVE FLOOR<br />

DYNAMIC PERFORMANCE<br />

Glue-nailed floors will perform better than floors<br />

secured by nails alone.<br />

Deflection of the sheathing material between joists can<br />

be reduced by decreasing the joist spacing or using a<br />

thicker and/or stiffer sheathing.<br />

Proper installation is essential for dependable<br />

performance. Adequate and level support for the joists<br />

is necessary, as is correct fastening of the joists and<br />

sheathing.<br />

The installation of a ceiling to the bottom flange of the<br />

joists.<br />

Between joist blocking can provide some improvement<br />

to floor dynamic performance. It is emphasised that for<br />

between joist blocking to be effective, it is important<br />

that the blocking is continuous, this being easily<br />

achieved by the addition of a continuous bottom strap<br />

such as hoop iron strapping which is also attached to<br />

the end walls.<br />

If floor dynamic performance is a concern to either the<br />

client, designer or contractor, then the above variables can<br />

be altered to improve dynamic performance. Some stiff<br />

floors with very little dead load may tend to vibrate. This can<br />

generally be dampened by directly attaching the ceiling<br />

below the underside of the joists. Where there is no lining to<br />

the underside of the joists, it is recommended that between<br />

joist blocking be utilised to dampen this lightweight floor.<br />

If between joist blocking is to be used to improve floor<br />

dynamic performance, it is recommended that a blocking<br />

system (at least midspan, 1/3 points for large open rooms)<br />

similar to the one shown below should be adopted:<br />

BETWEEN JOIST BLOCKING FOR SmartJoists<br />

Floor sheeting glued AND nailed<br />

to joists and blocking<br />

SmartJoist between joist blocking,<br />

skew nailed with 2.8 x 60 mm Nails.<br />

0.91 x 25 mm galvanised mild steel strap<br />

fastened to joists, blocking panels and END<br />

WALLS with 40 x 2.5 mm galvanised nails.<br />

SmartJoist<br />

floor joists<br />

DEEP JOIST BLOCKING OF SmartLVL<br />

AND TEMPORARY SUPPORT TO PREVENT<br />

JOIST ROLLOVER DURING<br />

CONSTRUCTION<br />

D<br />

W<br />

End trimmer to<br />

all cantilever<br />

joists<br />

Temporary restraint<br />

to link top edge of<br />

joists during<br />

construction<br />

W<br />

Temporary restraint to<br />

link top edge of joists<br />

during construction<br />

D<br />

3.6 metre maximum spacing of blocking<br />

pairs with temporary top edge restraint<br />

Additional temporary restraint<br />

to link top edge of joists and<br />

blocking pairs at a maximum<br />

of 3.6 m centres during<br />

construction for joists<br />

with D/B > 6<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 3


5 STAR ENERGY RATING AND <strong>SmartFrame</strong> SUB-FLOORS<br />

The introduction of the 5 Star Energy Rating Standard on 1<br />

July 2004 in Victoria means that all new homes in Victoria<br />

will now be more energy and water efficient, this measure<br />

designed to reduce greenhouse gas emissions and reducing<br />

our demand upon precious water resources. 5 star homes<br />

should also save home owners money on their heating,<br />

cooling and water bills.<br />

The process of achieving a 5 Star rating is quite flexible, and<br />

while there is no single formula for obtaining a specific<br />

energy rating, a range of features can be used. These<br />

include:<br />

i. Building orientation<br />

ii. Wall/ceiling insulation<br />

iii. Window type<br />

iv. Size<br />

v. Positioning<br />

vi. Shading and thermal performance<br />

vii. Floor products/insulation<br />

There has been a popular misconception that homes with<br />

raised timber floors cannot achieve the 5 Star standard.<br />

This is incorrect, houses with timber floors can meet the<br />

standard. This means that you can continue using this<br />

traditional, easy, and often more cost effective mode of<br />

construction while enjoying the benefits that <strong>SmartFrame</strong><br />

sub-floors offer.<br />

The approach to successfully designing an energy efficient<br />

lightweight house with timber flooring will be different to the<br />

approach that works best for a design with high thermal<br />

mass, such as double brick on a slab floor.<br />

Good building practice suggests that draughts should be<br />

minimised wherever possible. Typically, R3.2 ceiling and R2<br />

wall insulation levels may be needed.<br />

Good window design is important for all 5 Star houses,<br />

particularly those with timber sub-floors.<br />

• To minimise heat uptake in summer, east or west<br />

facing windows may need to be shaded from the<br />

summer sun with eaves or blinds.<br />

• For winter, a number of energy efficient options<br />

are available:<br />

i. Thermally improved windows for some or all<br />

windows. This included the choice of window<br />

frames used and/or the type of glass. For<br />

example, double-glazing can drastically<br />

reduce heat loss. Using double-glazing also<br />

overcomes the need to reduce window sizes<br />

particularly on south facing windows.<br />

ii. Maximise north facing glass to increase<br />

winter heat build up, provided it is shaded in<br />

summer with awnings or blinds.<br />

Tailoring the design to the site and orienting the house to<br />

make use of the winter sun are also particularly useful in<br />

achieving an energy efficient 5 Star outcome.<br />

This document is not intended to be an exhaustive reference<br />

on the 5 Star standard, but is intended to give advice on<br />

what Total R-values (R T ) a <strong>SmartFrame</strong> sub-floor system<br />

correctly fitted with certified insulation systems will provide.<br />

For general information please visit http://<br />

www.5starhouse.vic.gov.au/5_star_house_know.htm<br />

For more information on the 5 Star building regulations visit<br />

the Building Commission website at<br />

www.buildingcommission.com.au or call 1300 360 380.<br />

For more information about designing a 5 Star house and<br />

energy rating training and accreditation, visit the<br />

Sustainable Energy Authority website at<br />

www.sustainability.vic.gov.au or call 1300 363 744.<br />

For specific information on the insulation of timber subfloors,<br />

refer to FWPR&DC Project No PR05.1014<br />

“Insulation solutions to Enhance the Thermal Resistance of<br />

Suspended <strong>Timber</strong> Floor Systems in Australia” available from<br />

www.fwprdc.org.au.<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 4


5 STAR ENERGY RATING AND <strong>SmartFrame</strong> SUB-FLOORS<br />

To enable designers of <strong>SmartFrame</strong> sub-floor systems to<br />

assign Total R-value R T the floor for input into energy rating<br />

programs or manual calculations, <strong>Tilling</strong> have complimented<br />

their <strong>SmartFrame</strong> floor systems with the certified CONCER-<br />

TINA FOIL BATTS TM insulation system developed and marketed<br />

by Wren Industries Pty Ltd.<br />

TECHNICAL SUPPORT<br />

Because of the importance that <strong>Tilling</strong>’s place on the provision<br />

of expert technical support for their <strong>SmartFrame</strong> range<br />

of Engineered <strong>Timber</strong> Products, designers of sub-floor systems<br />

are free to contact the SmartData customer helpline<br />

on 1300 668 690 or at smartdata@tilling.com.au to seek<br />

advice on how to use the Total R-values R T in this <strong>Design</strong><br />

<strong>Guide</strong> with energy rating software.<br />

<strong>Design</strong>ers are also recommended to visit<br />

www.wpv.org.au/5star and download the excellent PDF<br />

“<strong>Timber</strong> - more than a 5 star energy solution”<br />

For further information specifically related to the CONCERTINA FOIL BATTS, contact Wren Industries Pty Ltd on<br />

(03) 9532 5855, or email info@concertinafoilbatts.com.<br />

Website: www.concertinafoilbatts.com LINK - Thermal Performance<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 5


CONCERTINA FOIL BATTS TM - SUB-FLOOR<br />

QUICK AND EASY TO INSTALL<br />

EASY TO RETROFIT<br />

Total R-value of the structure (R T ) is the sum of all component R-values, including the internal airspaces and the surface air films<br />

on either side of the structure. NB: Framing timbers are excluded from the Total R-value (R T ), as per AS/NZS 4859.1:2002.<br />

SUB - FLOOR - <strong>SmartFrame</strong> JOISTS<br />

ENCLOSED BUILDING PERIMETER<br />

SFREBP-1<br />

SUB - FLOOR - SmartJOIST<br />

ENCLOSED BUILDING PERIMETER<br />

SFREBP-2<br />

Brick veneer walls and/or close weave shade cloth behind base boards.<br />

Brick veneer walls and/or close weave shade cloth behind base boards.<br />

Perforated CONCERTINA FOIL BATT<br />

for floors - Over-lapped and stapled<br />

MIN 90 mm<br />

depth <strong>SmartFrame</strong><br />

LVL floor joists<br />

Perforated CONCERTINA FOIL BATT<br />

for floors - Over-lapped and stapled<br />

<strong>SmartFrame</strong><br />

SJ200 & SJ240<br />

I-Joists<br />

Non ventilated<br />

air-space MIN 90 mm<br />

Non ventilated<br />

air-space 90 mm<br />

Non -<br />

ventilated<br />

air-space<br />

(still air)<br />

soil<br />

<strong>SmartFrame</strong> LVL bearer<br />

Stumps<br />

WINTER R T<br />

R T 3.0*<br />

SUMMER<br />

R T 1.5<br />

Non ventilated<br />

air-space<br />

(still air)<br />

soil<br />

Stumps<br />

WINTER<br />

R T 3.0*<br />

SUMMER<br />

R T 1.5<br />

Adapted from Wren Industries Pty Ltd.- TF1 from WREN DD-1<br />

To view WREN DD-1 see www.concertinafoilbatts.com<br />

LINK Thermal Performance<br />

Adapted from Wren Industries Pty Ltd.- TF1 from WREN DD-1<br />

To view WREN DD-1 see www.concertinafoilbatts.com<br />

LINK Thermal Performance<br />

SUSPENDED FLOOR - RED ALERT JOISTS<br />

OPEN BUILDING PERIMETER WITH<br />

CLOSED JOIST CAVITIES<br />

SFROBP-1<br />

SUSPENDED FLOOR - SmartJoist<br />

- OPEN BUILDING PERIMETER<br />

WITH CLOSED JOIST CAVITIES<br />

SFROBP-2<br />

Perforated CONCERTINA FOIL BATT<br />

for floors - Over-lapped and stapled<br />

Non ventilated 50 mm<br />

Non ventilated 50 mm<br />

Ventilated sub-floor air-space<br />

Continuous lining material to create a<br />

still air joist cavity (with small gaps or<br />

perforation holes for drainage and breathing)<br />

Examples - standard RFL roll foil - foil<br />

side down or fibre cement sheet<br />

Minimum of 100 mm<br />

depth <strong>SmartFrame</strong><br />

LVL floor joists<br />

WINTER<br />

R T 2.8*<br />

SUMMER<br />

R T 1.2<br />

Perforated CONCERTINA FOIL BATT<br />

for floors - Over-lapped and stapled<br />

Non ventilated<br />

air-space 100 mm<br />

Non ventilated<br />

air-space<br />

Ventilated sub-floor air-space<br />

Continuous lining material to create a<br />

still air joist cavity (with small gaps or<br />

perforation holes for drainage and breathing)<br />

Examples - standard RFL roll foil - foil<br />

side down or fibre cement sheet<br />

<strong>SmartFrame</strong><br />

SJ200 & SJ240<br />

I-Joists<br />

WINTER<br />

R T 2.8 *<br />

SUMMER<br />

R T 1.2<br />

Adapted from Wren Industries Pty Ltd.- TF2 from WREN DD-1<br />

To view WREN DD-1 see www.concertinafoilbatts.com<br />

LINK Thermal Performance<br />

Adapted from Wren Industries Pty Ltd.- TF2 from WREN DD-1<br />

To view WREN DD-1 see www.concertinafoilbatts.com<br />

LINK Thermal Performance<br />

* R T value is dependent upon depth of non-ventilated airspace. For R T values for alternative joist depths, contact Wren Industries Pty Ltd<br />

Perforated CONCERTINA FOIL<br />

BATTS TM allow moisture<br />

drainage and maximum<br />

breathing of timber flooring,<br />

and combined with still<br />

airspaces, produce high and<br />

consistent thermal<br />

performance, reflecting 97%<br />

of radiant heat back to the<br />

floor.<br />

FOIL BATTS do not absorb<br />

or retain heat and therefore<br />

do not create warm cosy<br />

nesting environments for<br />

rodents or pests.<br />

“BREATHING” AIRSPACES<br />

ALLOWS GLUEING OF SHEETING<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 6


CONCERTINA FOIL BATTS TM<br />

INSTALLATION INSTRUCTIONS - FLOORS*<br />

1) Staple FOIL BATTS 90mm down on sides of floor joists (approx. 6 staples) with a maximum airspace<br />

depth of 100mm to achieve the maximum R-value for winter. FOIL BATTS are expanded creating a<br />

shallow concertina profile and held taut with staple in flange corners, to minimise sagging. With<br />

narrow joist centres gather up excess folds. For 200mm “I” beams, FOIL BATTS are stapled at 100mm<br />

depth. FOIL BATTS are self supporting.<br />

2) Overlap adjoining FOIL BATTS by a minimum 50 mm. No cutting is needed. Sealed overlaps are not<br />

necessary as heat flow is downward radiation in winter, ie. there is no convective winter heat loss from floors<br />

(refer 7 still air).<br />

3) FOIL BATTS to be installed as flooring is laid and not be exposed to wind or rain. Open joist ends<br />

should be covered if necessary for protection from wind and rain during construction, eg dampcourse type<br />

material. Install FOIL BATTS preferably after electrical, plumbing and ductwork are completed.<br />

4) Upward FOIL BATT surface is clean, bright and free of all sawdust and debris to obtain best thermal<br />

performance, i.e. level the tops of joists first before fitting FOIL BATTS, then fit the flooring.<br />

5) Drainage. FOIL BATTS perforations are specifically designed for platform sheet flooring, where roof is not on.<br />

Holes are in concertina valleys to allow quick draining of any rain penetrating the floor during construction, as<br />

well as any moisture formed by possible condensation (low risk generally).<br />

6) <strong>Timber</strong>s can breathe because of FOIL BATTS deep airspaces and unsealed overlaps. Be aware that alternative<br />

insulations will require substantial perforations for drainage and breathing.<br />

7) Still air. The stated Total R-values are dependent on the creation of still air and zero air velocity beneath timber<br />

floors for both the airspace above and below FOIL BATTS.<br />

Enclosed building perimeters achieve this still air with:<br />

(i) Brick veneer or cavity brick construction – automatically creates still air. Ventilator plates are<br />

too small to permit high air speed entry and exit.<br />

(ii) Weatherboard or fibro-cement cladding – minimise gaps between base boards and fix black<br />

close-weave shade cloth behind boards as a wind break. No air speed.<br />

Open building perimeters (eg pole frame houses) require a perforated floor joist underlining to create still<br />

air and ensure breathing and drainage (eg building paper/foil). With 100 mm joists, create two 50 mm<br />

FOIL BATT airspaces which are surrounded by still air.<br />

8) Existing Floors. Perforated or non-perforated FOIL BATTS can be used. If there is a risk of<br />

condensation, then ensure that perforation holes are closest to the ground by reversing the folds of the<br />

stapling flanges.<br />

9) Coverage. In winter under floor insulation does not require a 100% complete coverage, eg FOIL BATTS do<br />

not need to make a tight or close fit around ductwork.<br />

10) Electrical Safety: Ensure all health and safety precautions are taken when stapling Concertina FOIL BATTS in<br />

close proximity to electrical cabling. Aluminum foil has the ability to conduct electricity, and incorrect installation<br />

will provide a safety risk. If in doubt consult a qualified electrician. For further information contact Wren<br />

Industries.<br />

(i) New house construction: In new house construction and renovations it is typical that there is no preexisting<br />

electrical cabling fixed to sides of floor joists, and therefore it is safe to use metal staples for<br />

fixing fibre batt or foil insulations such as Concertina FOIL BATTS between joists.<br />

(ii) Retrofit insulation: Where electrical cabling exists and fitted to sides of floor joists, simply position<br />

Concertina FOIL BATTS above or below cabling to avoid potential conduction.<br />

For detailed Installation Instructions, refer to www.concertinafoilbatts.com<br />

* Fixing instructions for FOIL BATTS TM are an extract from the Wren DD1 document. <strong>Tilling</strong> <strong>Timber</strong> accepts no responsibility for errors, omissions<br />

in the fixing details and any responsibility whatsoever in the use of FOIL BATTS in general.<br />

FOIL BATTS are expanded creating a shallow concertina<br />

profile and held taut with staple in flange corners,<br />

to minimise sagging.<br />

JOISTS<br />

Staple in flange corner to make FOIL BATTS taut<br />

50 mm<br />

Overlap<br />

STAPLE POSITIONING<br />

Leaves timber<br />

free for glue<br />

STAPLING<br />

INSTALLED<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 7


DURABILITY AND EXPOSURE TO MOISTURE<br />

SmartLVL is manufactured from softwood species which<br />

has a durability rating of class 4, which is the same rating<br />

as some Ash type Eucalypts. Untreated SmartLVL should<br />

not be used where the equilibrium moisture content is likely<br />

to remain above 20% for an extended period.<br />

Untreated SmartLVL is suitable in the internal, fully protected,<br />

ventilated and the external above ground, protected<br />

zones of the structure as shown below. Untreated<br />

SmartLVL is not suitable for external above ground, exposed<br />

or humid indoor conditions, such as swimming pool enclosures.<br />

DEFINITIONS OF EXPOSURE CLASSIFICATIONS<br />

The table below shows the moisture content of LVL as a<br />

function of humidity.<br />

Moisture content of wood products % 1<br />

Relative Humidity %<br />

LVL MC<br />

10 1.2<br />

20 2.8<br />

30 4.6<br />

40 5.8<br />

50 7.0<br />

60 8.4<br />

70 11.1<br />

80 15.3<br />

90 19.4<br />

1. Approx moisture content at 21 0 C<br />

1. DIMENSIONAL CHANGE<br />

* External timbers are regarded as protected in AS 1684 if they are covered by a<br />

roof projection (or similar) at 30° to the vertical and they are well detailed and<br />

maintained (painted and kept well ventilated).<br />

MOISTURE EFFECTS ON LVL<br />

SmartLVL is supplied WITHOUT any short term construction<br />

sealer, but once framed into a structure may be exposed to<br />

the weather for a limited time (not greater than 3 months)<br />

without negative affect, BUT, it may exhibit some effects of<br />

this exposure.<br />

SmartLVL, like all wood products, is hygroscopic, which<br />

means it has an affinity for water. SmartLVL will readily take<br />

up and release moisture in response to changes in the local<br />

environment. Moisture exposure will lead to dimensional<br />

change. While the products will withstand normal exposure,<br />

excessive exposure during distribution, storage or construction<br />

may lead to dimensional changes that affect serviceability.<br />

These changes include cupping, bowing or expansion to<br />

dimensions to beyond the specified tolerance of the product<br />

in the “as-manufactured” condition.<br />

Individual members of a vertically laminated multi member<br />

may exhibit some cupping if water becomes trapped between<br />

the laminates. This cupping produces more of a visual<br />

and possible fixity problem rather than being structurally<br />

significant. If not properly dried out, this moisture between<br />

laminated members may lead to decay. To prevent this effect,<br />

use construction details as shown in full SmartLVL<br />

<strong>Design</strong> <strong>Guide</strong>s.<br />

As an organic material, mold and mildew may grow on untreated<br />

wood products if moisture is present. Prolonged<br />

periods of high moisture may also support the growth of<br />

wood decay fungi, which is another reason to follow proper<br />

methods of storage and handling of LVL.<br />

SmartLVL will shrink and swell in proportion to changes in<br />

their moisture content between 0 and 28 % fibre saturation<br />

point. The most significant moisture movement will occur<br />

across the grain (tangential and radial directions within a<br />

log). Longitudinal (movement in the grain direction) may be a<br />

factor depending upon the type of structure . Detailing of<br />

SmartLVL to be used where moisture contents will cycle<br />

should allow for dimensional instability.<br />

The amount of dimensional change in a piece of LVL due to<br />

changes in moisture content can be APPOXIMATED by the<br />

following formula:<br />

ΔD = D i S (MC i - MC f )/FSP<br />

Where:<br />

ΔD = change in dimension<br />

D i = Initial dimension<br />

S = Shrinkage coefficient = approximately 6%<br />

MC i = Initial moisture content<br />

MC f = final moisture content<br />

FSP = fibre saturation point approximately 28%<br />

E.g. 200 x 42 LVL 15 with MC change from 12-18 %<br />

- Increase in breadth (thickness) 0.5 mm<br />

- Increase in depth 2.6 mm<br />

2. CHANGE IN CHARACTERISTIC STRENGTHS<br />

Changes in moisture content in wood results in changes in<br />

mechanical properties, with higher properties at lower moisture<br />

contents. Estimates of the effect of moisture differentials<br />

on the properties of clear wood may be obtained by the<br />

following equation:<br />

P = P<br />

12<br />

<br />

<br />

P<br />

Pg<br />

12<br />

Where:<br />

P= Characteristic property at moisture content<br />

P 12 = same Characteristic property at 12% moisture content<br />

P g = same Characteristic property for Green wood<br />

M p = Intersection moisture content = 24% for Doug Fir<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

12−M<br />

Mp<br />

−12<br />

<br />

<br />

<br />

<br />

<br />

<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 8


DURABILITY AND EXPOSURE TO MOISTURE (Cont’d)<br />

The APPROXIMATE affect upon key Characteristic Properties<br />

of LVL by changes in MC are outlined in the table below:<br />

Characteristic Property<br />

Reduction in Characteristic Strength at % MC<br />

14 16 18 20 22 24<br />

MOE (Stiffness) E 3.3 6.5 9.7 12.7 15.6 18.4<br />

MOR (Bending) F'b 8.4 16.1 23.1 29.6 35.5 40.9<br />

Compression perpendicular<br />

to grain<br />

Compression parallel to<br />

grain<br />

f'p 9.9 18.9 27.0 34.2 40.8 46.7<br />

F'c 11.0 20.7 29.4 37.2 44.1 50.2<br />

Shear f's 6.6 12.8 18.6 24.0 29.0 33.7<br />

The design Characteristic properties of SmartLVL can therefore<br />

be considerably reduced by severe increase in MC of<br />

the LVL.<br />

If the SmartLVL is being built into structures (such as Prefabricated<br />

trusses) that are:<br />

1. Likely to experience large increase in MC due to<br />

weather exposure or stored on the ground<br />

2. Likely to be loaded to at/or close to design loads<br />

while in the high MC state<br />

then the reduced Characteristic Strengths as detailed above<br />

NEED to be used in the design or members may require<br />

temporary propping.<br />

Once covered, the SmartLVL will ultimately dry and reequilibrate<br />

to the ambient humidity conditions, but some<br />

expansion or swelling will remain after re-drying.<br />

3. DESIGN FOR DURABILITY<br />

<strong>Design</strong> & Construction detailing tips<br />

i. The use of building overhangs and other structures<br />

which protect the beams from excessive moisture movement<br />

and sun exposure.<br />

ii. All beams should be provided with adequate ventilation<br />

so that moisture content within beams will not exceed<br />

15% and moisture gradients across the beam will not<br />

occur.<br />

iii. The use of arrised or round edges on beams to reduce<br />

the likelihood of coating failures on sharp edges.<br />

iv. The use of drip edges or other devices which provide a<br />

path for free moisture flow away from the timber beam.<br />

v. Joint detailing should, wherever possible, comply with<br />

the following:<br />

· Keep horizontal contact areas to a minimum, in<br />

favour of self draining vertical surfaces.<br />

· Ventilate joint surfaces by using spacers, wherever<br />

possible.<br />

· Always use compatible fasteners which have<br />

adequate corrosion protection and do not cause<br />

splitting during installation e.g. hot dipped galvanic<br />

coatings or stainless steel.<br />

· Ensure any moisture entering a joint is not<br />

trapped but can adequately drain away from the<br />

joint.<br />

vi. Allow for thermal expansion/contraction in the joint design.<br />

HAZARD CLASS SELECTION GUIDE<br />

HAZARD<br />

CLASS<br />

H1 †<br />

EXPOSURE<br />

Inside, above ground<br />

SPECIFIC SERVICE CONDITIONS<br />

Completely protected from the weather and<br />

well ventilated, and protected from termites<br />

BIOLOGICAL<br />

HAZARD<br />

Lyctid borers<br />

TYPICAL USES<br />

Interior beams, staircases,<br />

stringers<br />

H2<br />

Inside, above ground Protected from wetting. Nil leaching Borers and termites Interior beams, staircases,<br />

trusses, joists<br />

H3<br />

Outside, above ground<br />

Subject to periodic moderate wetting and<br />

leaching<br />

Moderate decay,<br />

borers and termites<br />

Exterior beams<br />

† The timber species in SmartLVL13 are not susceptible to Lyctid Borer attack.<br />

* Suitable for use South of the Tropic of Capricorn ONLY<br />

SMARTGUARD ® LOSP TREATMENT<br />

SmartLVL can be supplied glue-line H2S treated or Smart-<br />

Guard ® LOSP treated to either H2 or H3 hazard class levels,<br />

as per AS/NZS 1604.4. To maintain effective treatment<br />

it is a requirement that any cuts, notches or penetrations<br />

made in LOSP treated LVL be painted with a suitable<br />

“brush/spray on” preservative.<br />

(Note: Water borne treatment processes are NOT suitable<br />

for <strong>SmartFrame</strong> EWP). The hazard class number selected<br />

is based upon the specific exposure condition for the proposed<br />

end use of the SmartLVL 15, as shown in the table<br />

above.<br />

A more comprehensive Hazard Class Table is available in<br />

AS/NZS1604.4, but it is NOT recommended that<br />

SmartLVL 15 be used in end uses with exposures requiring<br />

treatment in excess of H3.<br />

Experience is showing that LOSP treated timber in the external<br />

above ground, exposed (H3 Hazard Class) may experience<br />

some leaching of the active ingredients of the LOSP<br />

treatment. To minimize the possibility of timber degradation<br />

in these situations, it is recommended that SmartGuard H3<br />

treated LVL15 NOT be used where the surface is horizontally<br />

exposed AND unprotected from water entrapment OR<br />

where post-treatment protection cannot be maintained.<br />

Post treatment protection may include:<br />

(i) Protectadeck TM high density water proof joist/<br />

bearer cover or malthoid capping<br />

and<br />

(ii) An impervious membrane such as regularly maintained<br />

painting or staining.<br />

(iii) Construction detailing to prevent water entrapment.<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 9


SMARTGUARD ® LOSP TREATMENT (Cont’d)<br />

H3 treated SmartLVL is NOT recommended for fascias,<br />

pergolas or other similar external above ground, exposed<br />

applications due to mechanical degradation of the wood<br />

fibre causing checking and cracking which is both aesthetically<br />

unacceptable and allows ingress of water to inner veneers.<br />

FASTENERS FOR SmartGuard H3 LVL<br />

For SmartGuard H3 LVL to be used in exposed exterior<br />

applications, it is recommended that either hot dipped galvanised<br />

or stainless steel fasteners are used.<br />

PAINTING of SmartGuard ® LOSP TREATED SmartLVL 15<br />

Wait until excess solvents have evaporated and timber is<br />

dry. The pressure of the solvent (white spirits) from the<br />

LOSP treatment may affect the drying and hardening of<br />

paints if there has been insufficient evaporation time after<br />

the treatment. It is strongly recommended that the treated<br />

timber is left to recondition for at least 7 days in the end<br />

use situation before painting.<br />

One coat of premium quality primer as a minimum should be<br />

applied to all surfaces prior to erection of beam and to any<br />

cuts or holes drilled. If the first coat of primer, sealant paint<br />

or stain fails to dry or adhere within the time expected, do<br />

not proceed to any further coats until the first coat has<br />

achieved satisfactory dryness and adhesion. If the first coat<br />

fails to dry it may be necessary to strip back to bare timber<br />

and allow it to weather for another week or two.<br />

1. Paint<br />

a. Exterior solid colour acrylic finish. One coat of oil based<br />

primer followed by one or two coats of the exterior acrylic<br />

finish as required.<br />

Or<br />

b. Exterior solid colour oil based enamel. One coat of oil<br />

based primer followed by one coat of oil based under-coat<br />

(if required) then two coats of the oil based enamel.<br />

2. Stains<br />

Exterior semi-transparent or solid colour penetrating oil<br />

based stain or similar. Two or three coats of the stain as<br />

required or recommended by the manufacturer.<br />

SMARTGUARD H3 BEARERS AND JOISTS<br />

SmartGuard H3 treated bearer and joists are a common application for treated SmartLVL.<br />

H3 treated or naturally durable species decking.<br />

(LOSP treatment is NOT recommended for<br />

decking members)<br />

Protectadeck or malthoid waterproof<br />

capping to prevent water ponding on<br />

SmartGuard H3 treated joists and bearers.<br />

NOTE: It is a requirement that<br />

any cuts, notches or penetrations<br />

made in LOSP treated LVL<br />

be painted with a suitable<br />

“Brush /spray on” preservative<br />

SmartGuard H3 treated and painted* LVL<br />

external deck joists and bearers.<br />

Recommended proprietary top protection for bearers and joists<br />

H3 treated or Natural Durability<br />

class 1 or 2 (sapwood removed)<br />

decking<br />

* Painting as per “Painting of SmartGuard LOSP Treated SmartLVL<br />

15” above<br />

Protectadeck or<br />

similar impervious<br />

membrane to<br />

prevent water<br />

ponding on joist<br />

Recommended Fastening to<br />

SmartLVL Deck Joists.<br />

Skew deck<br />

nails slightly<br />

to cross<br />

multiple veneers<br />

(Galvanised helical<br />

threaded nails or<br />

screws)<br />

H3 treated<br />

SmartLVL<br />

joists<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 10


Table of Contents<br />

RED ALERT<br />

H2s Treated LVL Bearers & Joists<br />

PAGES 12 - 13<br />

• Coloured red for easy identification<br />

• Sizes 100 x 45, 100 x 63, (100 x 75 - NSW Only)<br />

• Lengths 3.6 - 9.6m (up to 12.0 m on request)<br />

• 25 year treatment warranty (conditions apply)<br />

SmartLVL 15<br />

Untreated, H2s,H2 and H3 Treated LVL<br />

Bearers & Joists<br />

PAGES 14 - 17<br />

• Treated LVL is clearly marked for easy identification<br />

• Depths from 90 to 525 mm (Only 90, 130 & 150 reproduced below)<br />

• Lengths up to 12.0 metres in 300 mm increments<br />

• 25 year treatment warranty on H2 treated product (conditions apply)<br />

SmartJoist<br />

Sub-floor Untreated, H2S and<br />

H2 Treated Joists<br />

PAGES 18 - 21<br />

• Depths from 200 to 400 mm Lengths up to 12.0 metres in 300 mm<br />

increments<br />

• 25 year treatment warranty on treated product (conditions apply)<br />

A graphic<br />

illustration of just<br />

one of the key<br />

advantages of a<br />

suspended timber<br />

floor.<br />

Ask our <strong>Design</strong><br />

Team to design your<br />

sub-floor to<br />

accommodate your<br />

storage needs<br />

Photo courtesy of<br />

NEW WATER PTY LTD<br />

www.newwater.com.au<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 11


RED ALERT<br />

H2s Treated LVL Bearers & Joists<br />

• Coloured red for easy identification<br />

• Sizes 100 x 45, 100 x 63<br />

• (100 x 75 NSW ONLY)<br />

• Lengths 3.0 - 9.6 m (up to 12.0 m on request)<br />

• 25 year treatment warranty (conditions apply)<br />

• Permatek 1998 Glue-line H2s treatment as per AS/NZS 1604.4. Suitable for use South of the<br />

Tropic of Capricorn only. <strong>Timber</strong> Utilisation and Marketing Act 1987 (Section 22)<br />

• Certificate No 1005. <strong>Timber</strong> Marketing Act 1977 (NSW) (Section 20) Approval No. 916 74 H2.<br />

FLOOR JOISTS SUPPORTING FLOOR LOADS ONLY<br />

Bearer<br />

Joist span<br />

Floor Joist<br />

Spacing<br />

Example:<br />

Domestic floor loads<br />

Single span<br />

Joist spacing = 450 mm<br />

Joist span = 1700 mm<br />

Enter Single Span table at 450 mm in joist<br />

spacing column, read down to a span equal to<br />

or greater than 1700 mm<br />

<strong>SmartFrame</strong> Red Alert : 100 x 45<br />

Joist Spacing 300 450 600 300 450 600<br />

Span O/H Span O/H Span O/H Span O/H Span O/H Span O/H<br />

Member Size (DxB) mm<br />

Maximum Single span (mm)<br />

Maximum Continuous span (mm)<br />

100 x 45 2100 800 1800 500 1700 600 2700 800 2100 700 1900 600<br />

It is recommended that floor sheeting or boards be glued to Red Alert with either Fuller Max Bond Pro or Max Bond Fast Grip<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 12


FLOOR BEARERS SUPPORTING JOIST LOADS ONLY<br />

Bearer supporting<br />

joist loads only<br />

Floor joist<br />

Example:<br />

Domestic floor loads<br />

Single span = 1600<br />

Floor load width = 1750 mm<br />

Enter Single Span table at 1800 mm in floor load<br />

width column, read down to a span equal to or<br />

greater than 1600 mm<br />

<strong>SmartFrame</strong> Red Alert : 100 x 63<br />

Floor<br />

load<br />

width<br />

Bearer span<br />

Floor Load width mm 1200 1800 2400 3600 4800<br />

6000<br />

Span O/H Span O/H Span O/H Span O/H Span O/H Span O/H<br />

Member Size (DxB) mm<br />

Maximum Allowable SINGLE span mm<br />

100 x 63 1800 500 1600 400 1500 450 1200 300 1100 300 1000 300<br />

100 x 75 * 2000 600 1700 500 1500 400 1300 300 1200 300 1100 300<br />

Maximum Allowable CONTINUOUS span mm<br />

100 x63 2300 550 2000 500 1800 4500 1600 400 1400 3500 1200 350<br />

100 x 75 * 2400 600 2100 500 1900 500 1700 400 1500 400 1300 350<br />

FLOOR BEARERS SUPPORTING ROOF VIA SINGLE OR UPPER<br />

STOREY LOADBEARING WALLS - Wind Classification: N1 - N3<br />

Example:<br />

Roof load width<br />

Load<br />

bearing<br />

wall<br />

Bottom plate<br />

Single or<br />

Upper storey<br />

bearer<br />

Floor joists<br />

Sheet roof - 40 kg/m 2<br />

Roof load width = 1450 mm<br />

Bearer span = 1500 mm<br />

Floor load width = 1500 mm<br />

Enter Single Span table at 1500 mm in floor<br />

load width column, 1500 roof load width column,<br />

read down to a span equal to or greater<br />

than 1500 mm in the 40 kg/m 2 row.<br />

<strong>SmartFrame</strong> Red Alert : 100 x 63<br />

Bearer span<br />

Floor load width<br />

Floor Load width mm 900 1200 1500<br />

Roof Load width mm<br />

1500 3000 5000 1500 3000 5000 1500 3000 5000<br />

Roof<br />

Mass<br />

Span O/H Span O/H Span O/H Span O/H Span O/H Span O/H Span O/H Span O/H Span O/H<br />

Member Size<br />

(DxB) mm<br />

kg/m 2<br />

Maximum Allowable SINGLE span mm<br />

100 x 63 40 1500 400 1400 400 1300 300 1500 400 1400 400 1200 300 1400 400 1300 300 1200 300<br />

100 x 75 *<br />

90<br />

40<br />

1400 400 1200 300 1000 300 1300 300 1200 300 1000 300 1300 300 1100 300 1000 300<br />

1600 400 1500 400 1300 300 1500 400 1400 400 1300 300 1500 400 1400 400 1300 300<br />

90 1400 400 1200 300 1100 300 1400 400 1200 300 1100 300 1300 300 1200 300 1100 300<br />

Maximum Allowable CONTINUOUS span mm<br />

100 x 63 40 2100 600 1900 500 1700 500 2000 600 1900 500 1700 500 1900 500 1800 500 1600 400<br />

90 1900 500 1600 400 1400 400 1800 500 1600 400 1400 400 1800 500 1600 400 1400 400<br />

100 x 75 * 40 2200 650 2000 600 1800 500 2100 600 1900 500 1800 500 2000 600 1900 500 1700 500<br />

90 2000 600 1700 500 1500 400 1900 500 1700 500 1500 400 1800 500 1600 400 1500 400<br />

* Available in NSW ONLY<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 13


SmartLVL 15<br />

Untreated, H2s, H2 and H3 Treated LVL Bearers &<br />

Joists<br />

• Treated LVL is clearly marked for easy identification<br />

• Depths from 90 to 525 mm (Only 90, 120, 130, 140 & 150 reproduced below)<br />

• Lengths up to 12.0 metres in 300 mm increments<br />

• 25 year treatment warranty on treated product (conditions apply)<br />

Note: Tables below are an extract from the full SmartLVL 15 <strong>Design</strong> <strong>Guide</strong>, available from <strong>SmartFrame</strong> offices. For sizes<br />

outside this limited extract or for further information about SmartLVL 15 or <strong>SmartFrame</strong> products in general, call 1300<br />

668 690 or by email at smartdata@tilling.com.au.<br />

FLOOR JOISTS SUPPORTING FLOOR LOADS ONLY<br />

Bearer<br />

Joist span<br />

Floor Joist<br />

Spacing<br />

Example:<br />

Domestic floor loads<br />

Single span<br />

Joist spacing = 450 mm<br />

Joist span = 2200 mm<br />

Enter Single Span table at 450 mm in joist spacing<br />

column, read down to a span equal to or<br />

greater than 2300 mm<br />

SmartLVL 15 : 130 x 35<br />

Sizes in Italics are non standard LVL (F17) sizes. Check availability with your <strong>SmartFrame</strong> stockist before ordering.<br />

Joist Spacing (mm) 300 450 600 300 450 600<br />

Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever<br />

Size DxB (mm) Single Span Continuous Span<br />

90x35 1800 500 1700 500 1500 450 2300 600 2000 600 1800 500<br />

130x35 3500 1050 2500 750 2300 600 4000 1100 3000 900 2700 800<br />

150x35 3900 1150 3000 900 2700 800 4500 1300 3600 1000 3200 950<br />

90x42 2100 600 1800 500 1700 500 2600 700 2100 600 1900 550<br />

120x42 3400 1000 2500 750 2300 600 3900 1100 3000 900 2600 700<br />

130x42 3600 1000 2700 800 2500 750 4200 1200 3300 900 2900 850<br />

140x42 3800 1100 3000 900 2700 800 4500 1300 3600 1000 3100 900<br />

150x42 4100 1200 3200 950 2900 850 4700 1400 3900 1150 3400 1000<br />

90x58 2500 750 2000 600 1900 550 3200 900 2400 700 2200 650<br />

130x58 3900 1150 3100 900 2800 800 4600 1350 3700 1100 3300 900<br />

150x58 4400 1300 3600 1000 3300 900 5100 1500 4400 1300 3800 1100<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 14


FLOOR BEARERS<br />

SUPPORTING JOIST LOADS ONLY<br />

Bearer supporting<br />

joist loads only<br />

Floor joist<br />

Example:<br />

Domestic floor loads<br />

Single span = 2100<br />

Floor load width = 1750 mm<br />

Enter Single Span table at 1800 mm in floor load<br />

width column, read down to a span equal to or<br />

greater than 2100 mm<br />

Floor<br />

load<br />

width<br />

Bearer span<br />

SmartLVL 15: 130 x 63<br />

Sizes in Italics are non standard LVL (F17) sizes. Check availability with your <strong>SmartFrame</strong> stockist before ordering.<br />

Floor Load Width (mm) 1200 1800 2400 3600 4800 6000<br />

Maximum Single span sub-floor Bearer span (mm)<br />

Size DxB (mm) Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever<br />

2/90x35 1900 500 1600 400 1500 450 1300 300 1100 300 1000 300<br />

2/130x35 2700 800 2400 700 2100 600 1800 500 1600 400 1500 400<br />

2/150x35 3200 950 2700 800 2500 750 2100 600 1900 500 1700 500<br />

90x42 1600 400 1400 400 1200 300 1100 300 NS NS NS NS<br />

120x42 2100 600 1900 500 1700 500 1400 400 1300 300 1200 300<br />

130x42 2300 600 2000 600 1800 500 1500 400 1400 400 1300 300<br />

140x42 2500 750 2200 650 1900 500 1700 500 1500 400 1400 400<br />

150x42 2700 800 2300 600 2100 600 1800 500 1600 400 1500 400<br />

2/90x42 2000 600 1700 500 1600 400 1300 300 1200 300 1100 300<br />

2/120x42 2700 800 2300 600 2100 600 1800 500 1600 400 1500 400<br />

2/130x42 2900 800 2500 750 2300 600 2000 600 1800 500 1600 400<br />

2/140x42 3100 900 2700 800 2500 750 2100 600 1900 500 1700 500<br />

2/150x42 3300 900 2900 800 2600 700 2300 600 2000 600 1900 500<br />

90x58 1800 500 1500 400 1400 400 1200 300 1100 300 1000 300<br />

130x58 2600 700 2200 600 2000 600 1700 500 1500 400 1400 400<br />

150x58 3000 900 2600 700 2300 600 2000 600 1800 500 1600 400<br />

Floor Load Width (mm) 1200 1800 2400 3600 4800 6000<br />

Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever<br />

Size DxB (mm)<br />

Maximum Continuous span sub-floor Bearer span (mm)<br />

2/90x35 2400 600 2100 500 1900 450 1600 400 1500 400 1400 350<br />

2/130x35 3400 850 3000 750 2700 650 2400 600 2200 550 2000 500<br />

2/150x35 3800 950 3400 850 3200 750 2800 650 2500 600 2300 550<br />

90x42 2000 500 1700 450 1600 400 1400 350 1200 350 1100 300<br />

120x42 2700 650 2300 600 2100 550 1800 450 1600 450 1400 400<br />

130x42 2900 700 2500 600 2300 550 2000 500 1800 450 1600 450<br />

140x42 3100 750 2700 650 2500 600 2200 550 1900 500 1700 450<br />

150x42 3300 800 2900 700 2700 650 2300 550 2100 500 1800 5 500<br />

2/90x42 2500 600 2200 550 2000 500 1700 450 1600 400 1500 400<br />

2/120x42 3300 800 3000 700 2700 650 2300 600 2100 550 2000 500<br />

2/130x42 3600 900 3200 750 2900 700 2500 600 2300 550 2100 550<br />

2/140x42 3800 950 3400 850 3100 750 2700 650 2500 600 2300 550<br />

2/150x42 4000 1000 3600 900 3300 800 2900 700 2700 650 2500 600<br />

90x58 2200 550 1900 500 1800 450 1500 400 1400 350 1300 350<br />

130x58 3200 800 2800 700 2600 650 2200 550 2000 500 1900 450<br />

150x58 3600 900 3300 800 3000 700 2600 650 2300 600 2200 550<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 15


FLOOR BEARERS SUPPORTING ROOF VIA SINGLE OR UPPER<br />

STOREY LOADBEARING WALLS - Wind Classification: N1 - N3<br />

Example:<br />

Roof load width<br />

Load<br />

bearing<br />

wall<br />

Bottom plate<br />

Bearer span<br />

Single or<br />

Upper storey<br />

bearer<br />

Floor joists<br />

Floor load width<br />

Sheet roof - 40 kg/m 2<br />

Roof load width = 1450 mm<br />

Bearer span = 1500 mm<br />

Floor load width = 1500 mm<br />

Enter Single Span table at 2400 mm in floor load<br />

width column, 1500 roof load width column, read<br />

down to a span equal to or greater than 1500 mm<br />

in the 40 kg/m 2 row.<br />

SmartLVL 15 : 130 x 45<br />

Sizes in Italics are non standard LVL (F17) sizes. Check availability with your <strong>SmartFrame</strong> stockist before ordering.<br />

Floor Load Width<br />

(mm)<br />

Roof Load Width<br />

(mm)<br />

Roof<br />

Size DxB Mass<br />

1200 2400 4800<br />

1500 4500 7500 1500 4500 7500 1500 4500 7500<br />

Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever<br />

(mm) (kg/m 2 ) Maximum Single Span <strong>Subfloor</strong> Bearer Span (mm)<br />

2/90x35 40 1700 500 1400 400 1200 300 1500 400 1300 300 1200 300 1200 300 1100 300 1000 300<br />

90 1500 400 1100 300 1000 300 1300 300 1100 300 1000 300 1100 300 1000 300 NS NS<br />

2/130x35 40 2400 700 2000 600 1800 500 2100 600 1900 500 1700 500 1800 500 1600 400 1500 400<br />

90 2200 600 1700 500 1400 400 2000 600 1600 400 1400 400 1700 500 1400 400 1300 300<br />

2/150x35 40 2800 800 2400 700 2100 600 2500 700 2200 600 2000 600 2000 600 1900 500 1800 500<br />

90 2500 700 1900 500 1700 500 2300 600 1800 500 1600 400 1900 500 1700 500 1500 400<br />

90x42 40 1400 400 1200 300 1000 300 1200 300 1100 300 1000 300 1000 300 NS NS NS NS<br />

90 1200 300 1000 300 NS NS 1100 300 NS NS NS NS NS NS NS NS NS NS<br />

120x42 40 1900 500 1600 400 1400 400 1700 500 1500 400 1300 300 1400 400 1300 300 1200 300<br />

90 1700 500 1300 300 1100 300 1500 400 1200 300 1100 300 1300 300 1100 300 1000 300<br />

130x42 40 2100 600 1700 500 1500 400 1800 500 1600 400 1400 400 1500 400 1400 400 1300 300<br />

90 1800 500 1400 400 1200 300 1600 400 1300 300 1200 300 1400 400 1200 300 1100 300<br />

140x42 40 2200 600 1800 500 1600 400 1900 500 1700 500 1500 400 1600 400 1500 400 1400 400<br />

90 2000 600 1500 400 1300 300 1800 500 1400 400 1300 300 1500 400 1300 300 1200 300<br />

150x42 40 2400 700 2000 600 1800 500 2100 600 1800 500 1700 500 1700 500 1600 400 1500 400<br />

90 2100 600 1600 400 1400 400 1900 500 1500 400 1400 400 1600 400 1400 400 1300 300<br />

2/90x42 40 1800 500 1500 400 1300 300 1600 400 1400 400 1200 300 1300 300 1200 300 1100 300<br />

90 1600 400 1200 300 1100 300 1400 400 1200 300 1000 300 1200 300 1000 300 NS NS<br />

2/120x42 40 2400 700 2000 600 1800 500 2100 600 1800 500 1700 500 1700 500 1600 400 1500 400<br />

90 2100 600 1600 400 1400 400 1900 500 1600 400 1400 400 1600 400 1400 400 1300 300<br />

2/130x42 40 2600 700 2200 600 1900 500 2300 600 2000 600 1800 500 1900 500 1700 500 1600 400<br />

90 2300 600 1800 500 1500 400 2100 600 1700 500 1500 400 1800 500 1500 400 1400 400<br />

2/140x42 40 2800 800 2300 600 2100 600 2500 700 2100 600 2000 600 2000 600 1900 500 1700 500<br />

90 2500 700 1900 500 1700 500 2200 600 1800 500 1600 400 1900 500 1700 500 1500 400<br />

2/150x42 40 3000 900 2500 700 2200 600 2600 700 2300 600 2100 600 2200 600 2000 600 1900 500<br />

90 2600 700 2100 600 1800 500 2400 700 2000 600 1700 500 2100 600 1800 500 1600 400<br />

90x58 40 1600 400 1300 300 1200 300 1400 400 1200 300 1100 300 1100 300 1000 300 1000 300<br />

90 1400 400 1100 300 NS NS 1300 300 1000 300 NS NS 1100 300 NS NS NS NS<br />

130x58 40 2300 600 1900 500 1700 500 2000 600 1800 500 1600 400 1700 500 1500 400 1400 400<br />

90 2000 600 1600 400 1400 400 1800 500 1500 400 1300 300 1600 400 1400 400 1200 300<br />

150x58 40 2700 800 2200 600 2000 600 2300 600 2000 600 1800 500 1900 500 1800 500 1600 400<br />

NOTES<br />

90 2300 600 1800 500 1600 400 2100 600 1700 500 1500 400 1800 500 1600 400 1400 400<br />

ROOF LOAD WIDTH:<br />

For definition of roof load width, see AS 1684.2.<br />

1. The above table was based on a maximum DL of 40 (kg/m 2 ), Total Wall Mass of 15 (kg/m 2 ), Floor Live Load of 1.5 (KPa), Floor Point Load<br />

of 1.8 (KN),<br />

2. Minimum Back span = 200% of Overhang. Maximum Overhang = 30% of Back span.<br />

BEARING LENGTHS:<br />

End bearing lengths = 42 mm at end supports and 58 mm at internal supports for continuous members. Subscript values indicate the minimum<br />

additional bearing length where required to be greater than 42 mm at end supports and 58 mm at internal supports.<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 16


FLOOR BEARERS SUPPORTING ROOF VIA SINGLE OR UPPER<br />

STOREY LOADBEARING WALLS - Wind Classification: N1 - N3<br />

Roof load width<br />

Load<br />

bearing<br />

wall<br />

Bottom plate<br />

Bearer span<br />

Single or<br />

Upper storey<br />

bearer<br />

Floor joists<br />

Floor load width<br />

Example:<br />

Sheet roof - 40 kg/m 2<br />

Roof load width = 1450 mm<br />

Bearer span = 1500 mm<br />

Floor load width = 1500 mm<br />

Enter Single Span table at 2400 mm in floor load<br />

width column, 1500 roof load width column, read<br />

down to a span equal to or greater than 1500 mm<br />

in the 40 kg/m 2 row.<br />

SmartLVL 15 : 130 x 45<br />

Sizes in Italics are non standard LVL (F17) sizes. Check availability with your <strong>SmartFrame</strong> stockist before ordering.<br />

Floor Load Width (mm) 1200 2400 4800<br />

Roof Load Width (mm) 1500 4500 7500 1500 4500 7500 1500 4500 7500<br />

Roof<br />

Size DxB<br />

Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever Span C'lever<br />

Mass<br />

(mm) (kg/m 2 ) Maximum Continuous Span <strong>Subfloor</strong> Bearer Span (mm)<br />

2/90x35 40 2300 600 1900 500 1700 500 1900 500 1800 500 1600 400 1500 400 1500 400 1400 400<br />

90 2000 600 1600 400 1400 400 1800 500 1500 400 1300 300 1500 400 1400 400 1200 300<br />

2/130x35 40 3300 850 2800 800 2500 700 2700 800 2600 700 2300 600 2200 600 2200 600 2100 600<br />

90 2900 850 2300 600 2000 600 2700 800 2200 600 1900 500 2200 600 2000 600 1800 500<br />

2/150x35 40 3800 1000 3200 900 2900 800 3200 950 3000 900 2700 800 2500 700 2500 700 2400 700<br />

90 3400 1000 2600 700 2300 600 3100 900 2500 700 2200 600 2500 700 2300 600 2100 600<br />

90x42 40 1900 550 1600 400 1400 400 1600 400 1500 400 1300 300 1200 300 1200 300 1100 300<br />

90 1700 500 1300 300 1100 300 1500 400 1300 300 1100 300 1200 300 1100 300 1000 300<br />

120x42 40 2600 700 2200 600 1900 500 2100 600 2000 600 1800 500 1700 500 1600 400 1500 400<br />

90 2300 600 1800 500 1500 400 2100 600 1700 500 1500 400 1700 500 1500 400 1400 400<br />

130x42 40 2800 750 2300 600 2100 600 2300 600 2200 600 2000 600 1800 500 1800 500 1700 500<br />

90 2500 750 1900 500 1700 500 2300 600 1800 500 1600 400 1800 500 1600 400 1500 400<br />

140x42 40 3000 800 2500 700 2200 600 2500 750 2300 600 2100 600 2000 600 1900 500 1800 500<br />

90 2700 800 2100 600 1800 500 2400 700 2000 600 1700 500 1900 500 1700 500 16005 4005<br />

150x42 40 3300 850 2700 800 2400 700 2700 800 2500 700 2300 600 2100 600 2000 600 1900 5 500<br />

90 2900 850 2200 600 1900 500 2600 700 2100 600 1900 5 500 2100 600 1900 5 500 1700 15 500 15<br />

2/90x42 40 2400 650 2000 600 1800 500 2000 600 1900 500 1700 500 1600 400 1600 400 1500 400<br />

90 2200 650 1700 500 1400 400 2000 600 1600 400 1400 400 1600 400 1400 400 1300 300<br />

2/120x42 40 3300 850 2700 800 2400 700 2700 800 2500 700 2300 600 2100 600 2100 600 2000 600<br />

90 2900 850 2200 600 1900 500 2600 700 2100 600 1900 500 2100 600 1900 500 1800 500<br />

2/130x42 40 3500 900 3000 900 2600 700 2900 800 2700 800 2500 700 2300 600 2300 600 2200 600<br />

90 3100 900 2400 700 2100 600 2800 800 2300 600 2000 600 2300 600 2100 600 1900 500<br />

2/140x42 40 3700 1000 3200 900 2800 800 3100 900 2900 800 2700 800 2500 700 2500 700 2400 700<br />

90 3400 1000 2600 700 2300 600 3100 900 2500 700 2200 600 2500 700 2300 600 2100 600<br />

2/150x42 40 3900 1050 3400 1000 3000 900 3300 900 3100 900 2900 800 2700 800 2700 800 2600 700<br />

90 3600 1050 2800 800 2400 700 3300 900 2700 800 2400 700 2700 800 2400 700 2200 600<br />

90x58 40 2200 600 1800 500 1600 400 1800 500 1700 500 1500 400 1400 400 1400 400 1300 300<br />

90 1900 500 1500 400 1300 300 1700 500 1400 400 1200 300 1400 400 1300 300 1100 300<br />

130x58 40 3100 800 2600 700 2300 600 2600 700 2400 700 2200 600 2000 600 2000 600 1900 500<br />

90 2800 800 2100 600 1900 500 2500 700 2000 600 1800 500 2000 600 1900 500 1700 500<br />

150x58 40 3600 950 3000 900 2700 800 3000 900 2800 800 2500 700 2300 600 2300 600 2300 600<br />

NOTES<br />

90 3200 950 2500 700 2200 600 2900 800 2400 700 2100 600 2300 600 2100 600 1900 500<br />

ROOF LOAD WIDTH:<br />

For definition of roof load width, see AS 1684.2.<br />

1. The above table was based on a maximum DL of 40 (kg/m 2 ), Total Wall Mass of 15 (kg/m 2 ), Floor Live Load of 1.5 (KPa), Floor Point Load<br />

of 1.8 (KN),<br />

2. Minimum Back span = 200% of Overhang. Maximum Overhang = 30% of Back span.<br />

BEARING LENGTHS:<br />

End bearing lengths = 42 mm at end supports and 58 mm at internal supports for continuous members. Subscript values indicate the minimum<br />

additional bearing length where required to be greater than 42 mm at end supports and 58 mm at internal supports.<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 17


SmartJoist sub-floors<br />

Untreated,H2s and H2 treated<br />

• Depths from 200 to 400 mm (Only 200 and 240 reproduced below)<br />

• Lengths up to 12.0 metres in 300 mm increments<br />

• 25 year treatment warranty on H2 treated product (conditions apply).<br />

Note: Tables below are an extract from the full SmartJoist <strong>Design</strong> <strong>Guide</strong>, available from <strong>Tilling</strong> <strong>Timber</strong><br />

offices. For sizes outside this limited extract or for further information about SmartJoists or Smart-<br />

Frame products in general, call 1300 668 690 or by email at smartdata@tilling.com.au.<br />

TYPICAL LAYOUTS<br />

SmartJoist Joists<br />

(Joist hangers omitted for clarity)<br />

<strong>SmartFrame</strong><br />

bearer<br />

Detail 1<br />

In-line bearer and joist<br />

In-line bearer and joists can<br />

assist where ground clearance<br />

is at a minimum or<br />

allows average overall depth<br />

of the floor to be minimised<br />

but maintaining the long<br />

span capability of the joists<br />

Joist<br />

hanger<br />

SmartJoist floor<br />

joists<br />

SmartLVL<br />

Bearer<br />

CROSS SECTION<br />

Shows alternative stump/pier types,<br />

and both in-line and stacked joist systems<br />

SmartJoist<br />

<strong>SmartFrame</strong><br />

Bearer<br />

Detail 2<br />

Stacked bearer and joist<br />

Stacked bearer and joist<br />

allows continuous span joists<br />

to be used (supported at 3 or<br />

more supports). Continuous<br />

spans may reduce the joist<br />

depth in some circumstances.<br />

SmartLVL<br />

bearer<br />

Steel<br />

pier<br />

SmartJoist<br />

H4 treated<br />

round timber<br />

stump<br />

SmartLVL<br />

bearer<br />

Concrete<br />

stump<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 18


THE SmartJoist SUBFLOOR ALTERNATIVE<br />

(Reduced stump/pier numbers and ground disturbance)<br />

External bearer supports<br />

at 2400 mm Max centres<br />

Internal bearer supports<br />

2400mm MAX<br />

Bearer direction<br />

Joist span<br />

2400mm MAX<br />

Joist direction<br />

EXAMPLE STUMP/PIER LAYOUT FOR A<br />

TRADITIONAL 2400mm GRID<br />

Bearer span<br />

Joist span<br />

No of<br />

stumps/pier Supports *<br />

Total bearer Length *<br />

Lin m Lin m No Lin m<br />

1.8 1.8 114 179<br />

2.4 2.4 71 145<br />

3.0 4.5 44 90<br />

* May depend upon external cladding.<br />

Based upon a floor area of 270m²<br />

CONVENTIONAL<br />

SUB-FLOOR SYSTEM<br />

SMARTJOIST SUB-FLOOR SYSTEM<br />

External bearer supports<br />

at 2700 mm Max centres<br />

Bearer direction<br />

Internal bearer supports<br />

3000 mm MAX centres<br />

Joist span<br />

4500 mm MAX<br />

Joist direction<br />

EXAMPLE STUMP/PIER LAYOUT FOR A SmartJoist<br />

SUB FLOOR GRID<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 19


TYPICAL SmartJoist FLOOR CONSTRUCTION DETAILS<br />

SmartJoist<br />

blocking<br />

panel<br />

SmartJoist<br />

rim joist<br />

Butt sections together<br />

at centre of lower<br />

storey stud.<br />

SmartRim<br />

Rimboard<br />

(2 layers for<br />

ground floor<br />

of a 2 storey<br />

building)<br />

F1<br />

F2<br />

Load-bearing wall<br />

F3<br />

F4<br />

Joists<br />

Bearer<br />

SmartRim<br />

Rimboard<br />

Small section of bearer material placed<br />

on stumps/piers to support joists<br />

supporting parallel load-bearing walls.<br />

F5<br />

CONCENTRATED<br />

ROOF LOADS<br />

Solid block all posts<br />

from above to<br />

bearing below.<br />

SmartJoist shall be designed<br />

to support load bearing wall<br />

above when not stacked over<br />

wall below.<br />

Backer for cladding<br />

attachment.<br />

SmartJoist<br />

blocking<br />

panel<br />

F6<br />

Used double<br />

joists under<br />

wall where<br />

vertical load<br />

exceeds<br />

29 KN/m<br />

Note:<br />

To achieve the necessary<br />

racking resistance through the<br />

floor diaphram, it is important<br />

that the nailing provisions of the<br />

floor sheeting to the joists as shown<br />

in AS 1684 (and AS 1860 for<br />

particleboard) be adopted to nail the<br />

floor sheeting to the SmartRim<br />

Rimboard in details F1- F3<br />

Load bearing wall<br />

above must stack<br />

over wall below<br />

2 mm<br />

F7<br />

NOTE: Detail F7 with blocking panel is required for bracing walls.<br />

F8<br />

90 X 45 F5<br />

Cripple skew<br />

nailed to both<br />

flanges with<br />

3.15 x 65 nails.<br />

GREEN TIMBER SHALL NOT BE USED AS END BLOCKING UNDER<br />

ANY CIRCUMSTANCES. IT IS STRONGLY RECOMMENDED THAT<br />

ALL BLOCKING BE CARRIED OUT AS PER DETAILS F1 - F4,<br />

HOWEVER: Dry timber blocking may be used but the grain MUST<br />

be vertical. BLOCKING OF SmartJoist MUST EXTEND TO BOTH<br />

FLANGES. Skew nail with 3.15 x 65 nails, one each side of<br />

top and bottom flange.<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 20


RECOMMENDED MAXIMUM SPANS FOR RESIDENTIAL FLOORS<br />

GENERAL DOMESTIC - 1.5 kPa<br />

Loadings: Permanent Loading G: Self Weight + 40 kg/m 2 + O.6 kPa of Live Load permanently applied,<br />

Live Load Q: 1.5 kPa or 1.8 kN point Live Load<br />

Joist Spacing (mm)<br />

300 400 450 600 300 400 450 600<br />

SmartJoist Self Weight Maximum floor Joist span (mm)<br />

Code (kg/m) Single Span Continuous Span<br />

SJ20044 2.8 4700 4300 4100 3700 5500 5100 4900 4400<br />

SJ24040 3.0 5100 4700 4600 4200 6000 5500 5400 4900<br />

SJ24051 3.4 5400 5000 4900 4500 6300 5800 5700 5200<br />

SJ24070 4.0 5900 5400 5200 4900 6600 6100 6000 5500<br />

SJ24090 5.0 6200 5700 5600 5100 7200 6700 6500 6000<br />

SJ30040 3.4 5900 5400 5300 4900 6800 6300 6100 5700<br />

SJ30051 3.9 6200 5700 5600 5100 7200 6700 6500 6000<br />

SJ30070 4.3 6700 6100 6000 5500 7600 7100 6800 6300<br />

SJ30090 5.5 7000 6500 6300 5900 8200 7600 7400 6800<br />

SJ36058 4.8 7200 6600 6500 6000 8300 7700 7500 6900<br />

SJ36090 5.9 7800 7200 7000 6500 9100 8400 8200 7600<br />

SJ40090 6.2 8300 7700 7500 6900 10000 9000 8700 8000<br />

In compiling the span tables in this manual, the requirements of the relevant Australian Standards and codes along with established<br />

Industry standard design guidelines for Residential Construction have been followed. In particular, the following codes and<br />

references have been used:<br />

• AS 1684.1 Residential timber-framed construction<br />

• AS 1170.1 Structural <strong>Design</strong> Actions – Permanent Imposed and other actions<br />

• AS 1720.1 <strong>Timber</strong> Structures - <strong>Design</strong> Methods<br />

• AS 4055 Wind loads for Houses<br />

• ASTM D 5055 Standard specification for establishing and monitoring structural capacities of prefabricated wood I-<br />

Joists<br />

SERVICEABILITY CRITERIA:<br />

Max dead load deflection - lesser of span / 300 or 15 mm (j 2 = 2)<br />

Max live load deflection - lesser of span / 360 or 9 mm<br />

FLOOR DYNAMIC PERFORMANCE CRITERIA:<br />

Minimum Natural Frequency - 8 Hertz<br />

Maximum differential deflection between Joists of 2 mm under a concentrated load of 1.0 kN mid-span.<br />

FLOORING:<br />

Spans are suitable for solid timber, particle board and ply flooring. Floor sheathing glued and nailed to the joists will improve<br />

floor rigidity. Where a heavy overlay material is to be applied, such as thick mortar bed tiled or slate floors, the permanent load<br />

allowance should be increased to 1.2 kPa. A reduction of joist spacing can be used to accommodate this extra permanent<br />

load. A satisfactory result can be achieved by adopting the maximum spans for 600-mm and 450-mm spacings but installing<br />

the joists at 450-mm and 300-mm spacings respectively.<br />

CONTINUOUS SPANS:<br />

For beams which are continuous over two unequal spans, the design span and the "resultant span description" depend on the<br />

percentage difference between the two spans as shown below:<br />

Span difference<br />

Effective span<br />

Resultant span description<br />

10% max main span continuous<br />

10 - 30% 1.1 x main span continuous<br />

above 30% diff main span Single<br />

Span difference = (main span - second span)<br />

(main span + second span) X 100<br />

Main span<br />

Second span<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 21


<strong>SmartFrame</strong> TOOLS<br />

<strong>SmartFrame</strong> Software<br />

You really do need to see our software to believe it. This<br />

state of the art FREE software is world leading technology.<br />

Not only does it provide the services noted previously, but<br />

you also have the benefit of being able to ‘size’ specific<br />

members for your project—fast. No other software package<br />

can give you all these benefits at no charge.<br />

Quick <strong>Design</strong> -<br />

Can’t get a particular timber? Just enter the spans and<br />

you have a <strong>SmartFrame</strong> alternative. It’s that easy.<br />

Take-Off -<br />

This is the module from which we produce our designs.<br />

Either use this yourself, or send the plans to us and we’ll<br />

do it for you. The take-off is provided in A3 full colour easy<br />

to read layouts.<br />

Bracing -<br />

More for <strong>Design</strong>ers and Engineers, this module will work<br />

out force summaries for wind bracing and more.<br />

Connection Details -<br />

Ever wondered how to connect an I-Joist to a steel PFC?<br />

If you have, this is the module for you. Over 30 different<br />

types of connection details all with easy to read graphics<br />

and detailed notes.<br />

Select Bracket -<br />

Want to be sure you’ve got the hardware? Visit ‘select<br />

bracket’ and you’ll get all the info you need i.e.: size, the<br />

joists it suits and order code. Choose from straight face<br />

mount hangers, top mounts, 45° offsets, rafter to ridge<br />

hangers and even heavy duty hangers for our LVL.<br />

Tie Down -<br />

A powerful tool to enable users to quickly calculate the<br />

uplift forces on a structure and to assign suitable tie down<br />

solutions as contained in Chapter 9 of AS 1684<br />

Reports -<br />

Need a certificate report for council? Easy—just switch on<br />

your PC, bring up the job and hit the reports button. In one<br />

or two minutes, you’ll have complete computer generated<br />

certifications suitable for most councils and inspectors. Of<br />

course, if they aren’t satisfied, send the job to us and our<br />

Engineer will check it, ensure it’s correct and then issue<br />

you an Engineer’s Certificate.<br />

<strong>SmartFrame</strong> <strong>Design</strong> Service<br />

<strong>Tilling</strong> offer a comprehensive design service to builders as<br />

part of our <strong>SmartFrame</strong> builders program—at no charge.<br />

Simply give us your plans and we’ll supply you with the following:<br />

1.Floor Beam/Post/Lintel Layout - This clearly show<br />

where members go, what they<br />

bear onto and how they connect<br />

within the frame, all in easy to<br />

read colour graphics.<br />

2. Joist Layout - Showing the<br />

layout of joists, bearing points,<br />

where to start your layout and<br />

other site specific details such<br />

as joist hangers and rimboard/<br />

end blocking. These layouts can include location of service<br />

holes so the tradesman can adjust the joists as necessary.<br />

3. Member Schedule - Our member schedule illustrates<br />

the direction of each member, size, length, count, how it<br />

bears left and right and any other information deemed to<br />

be needed.<br />

4. Order Schedule - This is the take off to build the floor.<br />

Simply take a look at it to check everything is included,<br />

then fax it to your merchant for supply.<br />

Training<br />

Installation Training - It’s not always easy for carpenters to<br />

keep up to date on new products, however to produce a<br />

well built, strong home, it’s a necessity. At <strong>Tilling</strong>, we realize<br />

that education and training are lynch pins of the Smart-<br />

Frame range. If you’ve ever used our products before, or<br />

you’ve just started a new chippie crew, give us a call. Given<br />

either on site, in your office or ours, installation training<br />

runs through all the details required to install our joists<br />

and LVL, including shortcuts to save time and money.<br />

Once again this service is provided at no charge to Smart-<br />

Frame users. It’s all part of the service to ensure you can<br />

work with confidence. WORK SMARTER - NOT LONGER<br />

WITH <strong>SmartFrame</strong>.<br />

Software Training - Want to become a<br />

<strong>SmartFrame</strong> expert yourself—give us a call.<br />

We have a National Training Coordinator<br />

who can arrange training from beginners to<br />

the most advanced user either at your work<br />

or at one of the <strong>Tilling</strong> State offices.<br />

<strong>Tilling</strong>s are now a Registered Training Organization for the<br />

Victorian Building Commission and thus <strong>SmartFrame</strong> training<br />

now earns valuable CPD points<br />

<strong>SmartFrame</strong> Sub-floor <strong>Design</strong> <strong>Guide</strong> 22


For more information call 1300 668 690 or visit www.tilling.com.au<br />

31-45 Orchard Street, Kilsyth<br />

Victoria 3137, Australia<br />

Email: smartdata@tilling.com.au<br />

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illing<br />

© 2010 <strong>Tilling</strong> <strong>Timber</strong> Pty Ltd ABN 92 004 621 121 Date of publication September 2010 Smartframe is a Registered Trademark of <strong>Tilling</strong> <strong>Timber</strong>

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