Wainbee HMA Hydraulic Power Carts - Wainbee Limited

HMA Hydraulic
Power Carts
Functional testing, flushing,
pressure & leak testing for:
• Service Centers (MRO’s)
• OEM’s assembly plants
• FBO’s
• Aerospace component OEM’s
You can SEE and HEAR
the DIFFERENCE
Better built, quieter, more efficient,
more versatile & better supported

Max flows at peak pressure
Pressure line proof:
0.66 GPM @ 5000 PSI (2.5 L/m @ 350 bar)
Functional slam test:
6.5, 15 or 24 GPM @ 3000 PSI
(24.6, 56.8 or 91 L/m @ 210 bar)
Nitrogen pre-test and purge: 500 PSI (35 bar)
Motor sizes: 15 or 30 HP (11.2 or 22.4 kW)
Max Flows: 8.5 or 15 GPM @ 3000 PSI
(32.2 to 56.8 L/m @ 210 bar)
Max flows at peak pressure
HE2: 15 HP (11.2 kW) motor
8.5 GPM @ 3000 PSI (32.2 L/m @ 210 bar)
HE2M: 30 HP (22..4 kW) motor
15 GPM @ 3000 PSI (56.8 L/m @ 210 bar)
Notes: Flow rates will be reduced by 17% when running on 50Hz electric power.
Higher flows and pressures available. Call us with your requirements
Motor sizes: 5 or 10 HP (3.7 or 7.5 kW)
Max flows: 2.2 to 5 GPM @ 3000 PSI
(8.3 to 18.9 L/m @ 210 bar)
Hand pump operation: 0.19 cu. in./min @ 5000 PSI
(3cm 3 /stroke @ 350 bar)
Filling cart provides clean oil for production, testing and maintenance
needs.
2 HP (1.49 kW) motor provides up to 7.5 GPM at 65 PSI. (28.4 L/min
at 4.5 bar)
Different models of these units pressure test hydraulic circuits, fuel
systems and bleed air systems using compressed nitrogen or shop air.
Sturdy handles provide multiple mounting options and easy transport
between workstations.
Why Wainbee Hydraulic Power Carts
are your best choice
Better Built
• Full high grade 304 stainless construction instead of corrosion-prone painted regular steel.
• Schematic drawings and instructions applied to the unit exterior with ceramic powder
rather than stickers or labels
• Large reservoir capacity provides better heat dissipation and improved component life
• Control cabinets built to CCSAUS standards
Quieter
• In-tank pump system dramatically reduces noise levels on frames 0, 1 and 2
HMA MODELS Frame 0 Frame 1 Frame 2 Frame 3 Frame 4
Flow capacity 2 – 6 GPM (8 – 23 LPM) 10 – 11 GPM (38 – 42 LPM) 15 – 20 GPM (58 – 77 LPM) 25 – 35 GPM (96 – 135 LPM) 50 GPM (190 LPM)
Reservoir size 18 gallons (68 L) 30 gallons (113 L) 40 gallons (151 L) 70 gallons (265 L) 130 gallons (495 L)
Electric motor sizes 3 – 7.5 HP (2 – 6 kW) 15– 25 HP (11– 19kW) 25 – 40 HP (19 – 30 kW) 40 – 75 HP (30 – 60 kW) 100 – 200 HP (75 – 150 kW)
Width / height / depth (in.) 40 / 45 / 30 47 / 52 / 38 51 / 56 / 39 82 / 60 / 68 82 / 65 / 75
Width / height / depth (cm) 102 / 114 / 76 119 / 132 / 97 130 / 142 / 99 208 / 152 / 173 208 / 165 / 190
Weight Lb (kg) 475 (215) 600 (275) 750 (340) 2000 (900) 2800 (900 )
Pressure Range PSI (Bar) 150 – 3500 (10 – 241) 150 – 4500 (10 – 310) 150 – 4500 (10 – 310) 250 – 5000 (17 – 345) 250 – 5000 (17 – 345)
MODEL DESIGNATION
HMA
More Efficient
• High efficiency motors and pump controls reduce power consumption
• Ergonomic control design simplifies operator training and reduces errors
More Versatile
• Wide range of flow and pressure combinations
• 7000 PSI /483 Bar – (6000 PSI / 413 Bar fatigue rated) pressure filter – no bypass and
large capacity return line filter
Better supported
Wainbee prides itself on following through with great after-sales support to make sure
you are obtaining the greatest benefit possible from the operation of your hydraulic
power cart.
OTHER STANDARD FEATURES
• Easy pressure and flow adjustment
• Visual filter pressure differential indicator
• Locking device
• Generously sized cooling system
• Handle also serves as hose and power cord hanger
• Easily accessible air breather
• Hourmeter
• Pyrometer (temperature indicator)
• Electrical reservoir level sensor
• Phase reversing protection
• Flow and pressure limitation charts on front panel exterior
• Certified pressure gauge
• Beacon light
• Cabinet designed for easy access for maintenance
• Fluid sample valve
• Electrical control
• Remote pressure control
• Flow meter
• Ceramic powder laser engraving
• Pressure gauge
• Gauge calibration port
• Flow control valve
• By-pass valve
FRAME SIZE
Symbol Description
0 Frame 0
1 Frame 1
2 Frame 2
3 Frame 3
4 Frame 4
FLOW
Symbol Description Frame Size
2 2 GPM (8 LPM)
5 5.0 GPM (19 LPM) 0
6 6.0 GPM (23 LPM)
10 10 GPM (38 LPM)
11 11 GPM (42 LPM)
1
15 15 GPM (58 LPM)
20 20 GPM (77 LPM)
2
25 25 GPM (96 LPM)
30 30 GPM (115 LPM) 3
35 35 GPM (135 LPM)
50 50 GPM (190 LPM) 4
PRESSURE
Symbol Description
18 1800 PSI (124 bar)
30 3000 PSI (207 bar)
35 3500 PSI (241 bar)
40 4000 PSI (275 bar)
45 4500 PSI (310 bar)
50 5000 PSI (345 bar)
MOTOR VOLTAGE
Symbol Description
208 208 VAC
220 220-240 VAC
380 380-400 VAC
415 415 VAC
460 440-480 VAC
575 575-600 VAC
VOLTAGE
FREQUENCY
Symbol Description
5 50 Hz
6 60 Hz
FLUID TYPE
Symbol Description
E Skydrol & Hyjet
(EPDM)
N MIL-H-5606
(Nitrile)
MIL-H-83282
V (Fluorocarbon)
MIL-H-87257
marked (Optional)
OPTIONS
Symbol Description
1 15 ft (4.6 m) hose kit
2 25 ft (7.6 m) hose kit
3 50 ft (15.2 m) hose kit
4 Dual system
5 Reservoir selector valve
6 Overflow aircraft return line
7 Reservoir fill hand pump
8 5000 PSI hand pump with a
1 micron non-bypass filter
9 Aircraft functional test kit
10 Nitrogen purge and
pressure test kit
11 Electrical filter clogging
indicator
12 Return line sight glass
13 Temperature shut-off switch
14 Towing kit
15 CE marked
SPECIALS
Symbol Description
None
No special
X****
**** will be
assigned at the factory
Example Model Number
HMA2-15304606E/2,5,11,13
is a unit with frame size 2 and having a:
PLC-CONTROLLED UNITS
Our HE series of hydraulic carts adds the power of
PLC controls to the reliability and robustness of the
HMA series.
Programs walk the operator through the hose
connection and testing sequence reducing training
times and the chances of errors.
Available in single, dual and triple circuit models
customizable to your exact requirements.
Contact us to get a copy of the
HE brochure.
When it comes to intelligence and ease-of-use,
WAINBEE’S TESTERS are at the top of the class
Pressure, Leak and Functional Test Units
• Multifunction units flush, pressure test and functionally test aircraft hydraulic circuits.
• Sturdy welded construction with stainless steel cabinet and reservoir
• Well-designed access panels simplify maintenance
• Large diameter gauges and digital displays of key performance parameters
• Each unit features high capacity filtration and a cooling system that allows continuous operation
• Available in regular and high-flow models.
HE3 Single circuit unit
Partial Specifications
HE6 Double circuit unit
Partial Specifications
HE2 Triple circuit unit
Partial Specifications
Functional Test, Filtration and Compact Test Units
HE7
Compact
Testers
HE8 Single circuit functional test unit
Partial Specifications
HE7 Hydraulic circuit filling cart
Partial Specifications
Compact Testers
1-888-WAINBEE
wainbee.com
approved electrical panel
• Reservoir selector valve
HMA 3
• maximum flow of 15 GPM
• driven by a 460V / 3 Ph / 60 Hz
electrical motor
• built with seals for handling Skydrol
or Hyjet, and having the following
accessories:
• 25 ft. hose, a reservoir selector valve,
electrical filter clogging indicator and
temperature shut-off switch.

Engineering Expertise
For decades we have used our expertise in hydraulics, pneumatics, controls and
electromechanics to produce innovative systems for the aerospace industry. Our
strength in control design allows us to provide the option of making customer
systems “smarter” which reduces both training time and the chances of operator
error. We often use our engineering expertise to customize existing designs to
exactly match customer requirements.
Managed Quality from Design to Delivery
Wainbee power carts are designed, built and tested in compliance to ISO 9001
standard. This ensures complete and timely communication of customer
requirements to our engineering and production departments as well as the
thorough testing of all units against detailed checklists prior to shipment.
Aerospace Experience
Wainbee has been serving the aerospace industry since 1957 when we began
selling pneumatic tools to aircraft mainframers. Since then we have developed
and built:
• Mobile and fixed hydraulic circuit pressure and functional testing
systems for both mainframers and component manufacturers
• Fuselage pressure testers
• Servo actuators and controllers for fuselage-to-wing joining systems
• Custom Oxygen and Nitrogen booster assemblies
A Strong Partner
An employee-owned, coast-to-coast company, Wainbee Limited provides
components, systems and engineering expertise to many industries.
This diversification, along with a prudent approach to growth, ensures that
Wainbee has the financial strength to be a strong partner regardless of global
economic conditions.
1-888-WAINBEE
www.wainbee.com
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