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<strong>technical</strong><br />

<strong>sheet</strong><br />

1. GENERAL<br />

The EASYRAIL is a building maintenance system<br />

consisting of a monorail fixed around the perimeter of a<br />

building or structure and a traversing trolley, from which<br />

is suspended a SOLSIT powered seat, a SOLO cradle<br />

or a 2 m ALTA or TANGOR cradle. The trolley travels<br />

along the monorail to reach the various parts of the<br />

building for maintenance purposes.<br />

The rail is fixed to the building by means of steel<br />

brackets anchored on the façade.<br />

The height of lift is limited to 40 m.<br />

The maximum suspended load on each lifting point is<br />

500 kg. The trolley is either manually or power operated.<br />

2. MECHANICAL SPECIFICATION<br />

OF THE RAIL<br />

Aluminium profile: 175 x 73 mm<br />

Standard length: 5800 mm<br />

Weight kg/m: 9.61<br />

Aluminium material: type 6005 A 151<br />

Limit of elasticity: Re ≥ 160 MPa<br />

Breaking strain: Rm ≥ 200 MPa<br />

Standard elasticity: E = 69 500 MPa<br />

Termal expansion: 23 10E-06/°C<br />

Section: S = 35.61 cm 2<br />

Inertia: Ixx = 1280 cm 4 Iyy = 122 cm 4<br />

Wxx = 146 cm 3 Wyy = 33.4 cm 3<br />

Minimum bending radius<br />

(outer/inner) R = 800 mm<br />

The maximum distance between brackets is limited to<br />

4.4 m with a suspended load of 500 kg.<br />

The deflexion of the rail under a load of 500 kg is less<br />

than 1/400th of the span, i.e. less than 11 mm.<br />

MC1544GB<br />

The RAILSCAF machine conforms to<br />

EU Directives and is manufactured<br />

in accordance with ISO 9001.<br />

EASYRAIL<br />

horizontal monorail access system<br />

DIN EN ISO 9001:2000<br />

Certificat : 01 100 6535<br />

ref.: T-682GB<br />

rev. no.: 2<br />

date: 02/2004<br />

page: 1/5<br />

3. PROTECTION<br />

3.1. Anodisation<br />

Gives protection against corrosion by a layer of aluminium<br />

oxide class 20, 20µ thickness.<br />

The colours available are:<br />

– Natural aluminium – Light beige Eurocolor 2005<br />

– Gold – Dark beige Eurocolor 2006<br />

– Chestnut Eurocolor 2007<br />

– Black Eurocolor 2008<br />

3.2. Powder coating paint<br />

The colours available are in the RAL range, mat or gloss.<br />

4. SITE INSTALLATION<br />

The rails are delivered to site in lengths of 5.8 m. Each rail<br />

weighs ±55 kg.<br />

The minimum radius of the curves is 800 mm, and are<br />

made in the factory before despatch.<br />

The rails are fixed to the brackets with M10x20 stainless<br />

steel screws.<br />

160<br />

143.5<br />

Fig. 1. Easyrail profile<br />

5.5<br />

73<br />

37<br />

26.6<br />

39<br />

C.D.G<br />

11.5 5.5<br />

+/-8<br />

175


<strong>technical</strong><br />

<strong>sheet</strong><br />

5. RAIL CONNECTIONS<br />

MC1544GB<br />

EASYRAIL<br />

horizontal monorail access system<br />

30 80 60 80<br />

ref.: T-682GB<br />

rev. no.: 2<br />

date: 02/2004<br />

page: 2/5<br />

5.1. Standard Connection<br />

The economical standard connection is done with two steel plates bolted on the surface of the two rails to connect.<br />

This connection is designed for the full capacity: span of 4.5 m with a load of 500 kg, or span of 5.5 m with a load<br />

of 400 kg. The standard connection is easy to install, as the steel plates can slide along the rails after adjustment.<br />

junction<br />

bolts<br />

30 80 60 80<br />

5.2. Internal Connection<br />

This connection is made by two steel bars inserted inside the two rails to connect, and bolted together. This<br />

connection cannot be used at full capacity, but only for a load of 500 kg with a span of 3.6 m or for a load of 400kg<br />

with a span of 4.5 m.<br />

junction<br />

bolts<br />

25<br />

steel<br />

bars<br />

steel<br />

plates<br />

280<br />

280<br />

ø 13<br />

ø 13<br />

18.5<br />

22.5 95<br />

140<br />

50


<strong>technical</strong><br />

<strong>sheet</strong><br />

6. RAIL END STOP<br />

On "open" trackways an end stop must be fitted at the<br />

end of each rail and bolted to the rail.<br />

7. BRACKETS<br />

The brackets designed to support the rail, are positioned<br />

on the facade at a maximum span of 5.5 m for straight<br />

lengths. For curves, brackets are positioned according<br />

to site configuration (see <strong>technical</strong> <strong>sheet</strong> TT65).<br />

43 100<br />

MC1544GB<br />

EASYRAIL<br />

horizontal monorail access system<br />

800<br />

+/-40<br />

ref.: T-682GB<br />

rev. no.: 2<br />

date: 02/2004<br />

page: 3/5<br />

19.5 760.5 20<br />

250<br />

185 35<br />

60<br />

250<br />

200<br />

22<br />

25<br />

115<br />

100<br />

170


<strong>technical</strong><br />

<strong>sheet</strong><br />

8. TRAVERSING TROLLEY<br />

8.1. Motorized trolley<br />

The traversing trolley consists of a hot dipped galvanized<br />

steel casing with two nylon guiding rollers. The upper<br />

roller is driven by a gear motor. The trolley can be used<br />

either alone (for ALTA SOLO platform) or as twin trolleys<br />

for the suspension of longer platforms (ALTA, TANGOR)<br />

Motor <strong>technical</strong> data: worm gear motor<br />

Protection: IP55<br />

Insulation Class F<br />

Voltage: 3 phase, 380/415V - 50/60Hz<br />

Controls: by push buttons on<br />

pendant control box or on<br />

cradle control box<br />

MC1544GB<br />

motorised trolley, code 35188<br />

EASYRAIL<br />

horizontal monorail access system<br />

ref.: T-682GB<br />

rev. no.: 2<br />

date: 02/2004<br />

page: 4/5


<strong>technical</strong><br />

<strong>sheet</strong><br />

8.1. Manual traversing trolley<br />

The manual traversing trolley consists of a hot dipped<br />

galvanized steel casing with two nylon guiding rollers.<br />

The manual trolleys can be either<br />

– free moving trolleys, or<br />

– moved by endless rope drive.<br />

MC1544GB<br />

EASYRAIL<br />

horizontal monorail access system<br />

manual traversing troleey by<br />

endless rope<br />

code 35208<br />

ref.: T-682GB<br />

rev. no.: 2<br />

date: 02/2004<br />

page: 5/5<br />

free mowing trolley, code 35198

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