gyrmatic 350 500 5421_2.pdf

GYRMATIC
350/500
Lathes
and turntables
for circular welds.
Straightforward,
easy and low-cost
automation
of your production.

Straightforward, modu ar, ow-cost equipment for automating
or mechanizing a wide range of circular welding applications.
The GYRMATIC 350 & 500
are modular systems designed
to adapt easily and quickly to all
conditions for circular welding
around a horizontal or vertical
axis or in intermediate positions
set using a manual tilt device.
They are designed for manual
or automatic MIG / MAG or TIG
welding of circular parts
secured to the turntable
or between tailstocks.
They are currently used
to manufacture a wide range
of products:
• gas bottles
• fire extinguishers
• compressors
• pipe flange welds
• cylinder bodies
• rims
• dampers
• exhaust pipes, etc.,
GYRMATIC systems provide
a straightforward, efficient
and low-cost solution
for automated welding
of all circular parts,
guaranteeing:
• increased productivity
• high-quality repetitive welds
• operator comfort.
2

Atiting turntab e for circu ar we ds:
straightforward, easy and low-cost automation for small circular parts.
GYRMATIC 350
for parts up to 20 kg,
• with tailstock:
- diameter 300 mm,
- length 300 mm,
• without tailstock:
refer to load curve.
1
1
Machined turntable
Dia. 350 mm
to secure the part.
2
Tilt device
Manual no-tool
tilt device
with automatic
indexing
for 6 positions
at 15° intervals.
2
3
3
Switch
Power ON/OFF switch.
D
E
2000-236
C
F
A
B
32000-240
GYRMATIC 350
assembly with add-ons:
A stand
B torch support with PROMIG torch
collar or automatic torch collar
C pneumatic torch retraction facility
D remote control unit
E rotation speed display
F back gas.
4
4
Control
unit
Built into case (can be
operated from remote unit)

The modu ar athe and turntab e so ution
to increase productivity for your circular applications.
GYRMATIC 500
for workpieces up to 100 kg. Workpiece dimensions for standard equipment:
• with tailstock:
- diameter 500 mm,
- length 800 mm,
• without tailstock: see load curve.
1
Torch
support
with manual
retraction system
for easier loading
and unloading
of workpiece.
Automatic torch
retraction system can
be fitted as option.
1
6
Fine
adjustment system
for accurate positioning
of the torch in the joint.
6
7
Add-ons
for manual tailstock
(80 mm travel)
or pneumatic tailstock
(100 mm travel)
with rotating point.
7
3
2
Operating
comfort
provided by electrical
controls with automatic
cycle built into support
frame.
Support frame
with cradle tilting to 7 fixed
positions at 15° intervals
for welding under optimum
conditions.
2
5
5
Workpiece
secured
on machined turntable,
diameter 490 mm.
8
4
Manual
welding
with optional footpedal
for controlling the turntable
(plug-in connector
for quick connection).
4
3
8
Linear
positioning
with handle for locking
the tailstock to the support
beam, allowing fast adjustment
to the length of the workpiece.
Vertical axis
configuration.
45° axis
configuration.
GYRMATIC 500
basic version
fitted with
retractable torch
support add-on.
1210-28
1210-33
GYRMATIC 500
fitted with torch
support and
pneumatic
tailstock
add-ons with
support beam.
4
1210-29

GYRMATIC 350 & 500
User-friendly and straightforward welding cycle programming.
Manual control
to start up part rotation
with direction selector.
Display
of rotation speed
(option).
Raise/lower
torch (option).
Automatic
cycle start/stop.
Selection
of part rotation
direction
in footpedal
control mode.
LED display
of current
cycle status.
Selection
of workpiece rotation
direction in automatic
mode.
Time-delays
controlling overlap
area and stop
time before reset.
Selection
of welding mode:
continuous or intermittent
Adjustment
of workpiece rotation speed
by potentiometer to guarantee
constant, regular movement.
2000-240
Selection
of automatic
cycle mode:
with or without
welding.
Selection
of one or two lathes.
Simplified operating diagram
One-lathe continuous weld cycle
Normal operation
intermittent cycle
Key:
Auto cycle
command
Detection
of part weld origin
E21
E22
0 + –
T1
T2
E21
E22
0 + –
E31
T1
T2
Intermittent welding
Overlap time
Time before return
Clockwise
rotation
Anti-clockwise
rotation
E31 Post-gas time
E21 Trigger command
E22 Welding arc present
5

1150
GYRMATIC 350 & 500
Catalogue numbers and technical specifications.
GYRMATIC 350
Dimensions:
Ø 350
83
508
408
595
420
6 0 °
40
Ø9
Ø330
Ø9
Ø16,5
43
349
430
Supported loads:
P3 kg
20
5
0
6,6
4
X
P3
100 300 500 mm
X
200 400
296
P4 kg
20
16,6
11,4
8,3
5,7
321
Y
P4
Gv
P v
Y
50 60 80 100 120 140 160 175 mm
GYRMATIC 500
Dimensions:
Ø 490
900
800
1150
300
800
900
800 800
300
2100
750 600 750
1100
750
P4 kg
Supported loads:
P3 kg
100
90
80
70
60
50
40
30
20
10
X
0 200 400 600 800 1000 mm
X
P3
120° 50
15 170
6
Ø 490
120°
100
90
80
70
60
50
40
30
20
10
Y
P4
50 100 150 200 250
Y
mm

Technical specifications:
Turntable GYRMATIC 350 GYRMATIC 500
Catalogue number 9130-2601 9130-2602 9130-2145 9130-2151
Weld axis
Rotation speed 0.9 to 18.5 tr/min 0.29 to 7.4 tr/min. 0.25 to 4.5 tr/min 0.5 to 10 tr/min
Number of earth clips
One 250A clip - capacity can be increased to 500 A as option
Back gas option option option option
Intermittent welding option option option option
Mechanical specifications
Machined turntable diameter Ø 350 mm Ø 350 mm Ø 490 mm Ø 490 mm
Max. rotation torque 1 m/daN 2 m/daN 5 m/daN 10 m/daN
Max. workpiece diameter with tailstock Ø 300 mm Ø 300 mm Ø 500 mm Ø 500 mm
Max. workpiece length with tailstock 300 mm 300 mm 800 mm 800 mm
Possible tilt
Manual from 0° to 90° with 7 set positions at 15° intervals
Dimensions / Power supply
Dimensions (L x H x D) 430 x 508 x 408 mm 430 x 508 x 408 mm 600 x 1150 x 750 mm 600 x 1150 x 750 mm
Power supply 230 V / 50-60 Hz 230 V / 50-60 Hz 230 V / 50-60 Hz 230 V / 50-60 Hz
Unloaded weight without welding equipment 38 kg 38 kg 140 kg 140 kg
Catalogue numbers:
Turntables GYRMATIC 350 GYRMATIC 500
Rotation speed: 0.9 to 18.5 tr/min 9130-2601 -
Rotation speed: 0.29 to 7.4 tr/min 9130-2602 -
Rotation speed: 0.25 to 4.5 tr/min - 9130-2145
Rotation speed: 0.5 to 10 tr/min - 9130-2151
Primary circuit isolating box for welding application / CE-compliant cut-off 9130-4130
Power supply unit for primary 400 V and stand-alone operation 9130-2290
Support table / horizontal turntable height of 930 mm
Support table 9130-2611 -
Torch support column
Torch support column (fastens on support table) 9130-2610 9130-2158
Add-ons depending on use: horizontal slide, 50 mm travel 9120-5175 -
PROMIG torch support collar 9130-2143
automatic torch support collar 9130-2147
Pneumatic torch retraction facility (100 mm)
Pneumatic slide, 100 mm travel 9130-1310 -
Pneumatic slide, 200 mm travel - 9130-1320
Pneumatic power module 9130-2725
Addition panel for pneumatic torch retraction 9130-2730
Intermittent welding
Cam for intermittent welding 9130-2606 9130-2157
Chuck adapter
Adapter for dia. 125 mm chuck 9130-2645
3-jaw chuck, diameter 125 9120-0031
Add-ons for 2-torch welding
GYRMATIC 500 PROMIG torch support - 9130-2149
Additional 250 A earth clip - 9130-2148
Remote control
Plating for remote control units 9130-2609 Available 1 st quarter 2002
Accessories for manual turntable rotation
Control footpedal 9120-9921
Use with manual or pneumatic tailstock
Tailstock support beam - 9130-2156
Manual tailstock, travel 80 mm - 9130-2152
Pneumatic tailstock, travel 100 mm including pneumatic supply fittings Available 1 st quarter 2002 9130-2153
Large tailstock point, diameter 50 mm - 9130-2146
Other add-ons
Workpiece support plate, diameter 500 mm - 9130-2144
GYRMATIC speed display option 9130-2607
Rotating gas joint for back gas protection 9130-2640 Available 1 st quarter 2002
Additional 250 A rotating earth clip (total 500 A) 9130-2148
7

Imagine what your performance could be
SAF reserves itself the right to embody modifications without prior notice.
The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor.
DISTRIBUTOR’S STAMP
SAF - 13, RUE D'EPLUCHES - SAINT-OUEN L'AUMÔNE
95315 CERGY-PONTOISE - CEDEX FRANCE
TEL. : + 33 1 34 21 33 33 - FAX : + 33 1 34 21 31 30
SAF WELDING PRODUCTS LTD - LOW MARCH
LONDON ROAD - DAVENTRY - NORTHANTS NN 11 4 SD
TEL. : 01327 705511 - TELEFAX : 01327 701310
E mail : info.saf@airliquide.com
Internet : www.saf-airliquide.com
© SAF 1515-5421
01 10 S 01 Ed. 02
QB : 1803
Photos SAF : François