wecs-ltd.co.uk Oerlikon Welding Consumable Product Guide 06.pdf

AIR LIQUIDE WELDING LTDLow MarchLondon RoadDaventry NN11 4SDTel : 01327 705511Fax : 01327 701310Welding ConsumablesProduct GuideAir Liquide Welding Ltd — 03/06 — Ed.1 — Publication No. 901751-06UK & Ireland

NEW HORIZONS FOR WELDING AND CUTTINGAir Liquide Welding is an international group with a brand portfoliooptimised locally to the needs of all types of customers.Whatever the requirements of industrial or semi-professional customers, orthe general public, the multi-branding policy of the Air Liquide WeldingGroup enables it to respond either directly or through dedicated distributionnetworks in all the countries in which it operates. Each of Air LiquideWelding’s brands is planned to become the leader in its given field.From 2006 onwards in the UK and Ireland, the Air Liquide Welding Groupwill serve its industrial customer base using the internationally recognizedOERLIKON brand for welding consumables, welding equipment, andautomation. This will be supported by the Weldline range of accessories.The OERLIKON product range will be expanded over 2006 to cover all theneeds of the industrial market and will include innovative and hightechnology products specifically designed for particular market segments andcustomers. The SAF brand for the Air Liquide Welding Group, which has ahistoric position in the UK market, will be progressively withdrawn over thecorresponding period. Key SAF products for the UK and Irish markets will bereplaced by equivalent Oerlikon branded products and these are included inthe new OERLIKON product range.This interim product brochure summarises the range of OERLIKONconsumables to be marketed in the UK and Ireland going forward. Becauseof the changes described above, this range contains a number of completelynew products for this market, which replace existing SAF products. Inaddition, there are also a number of re-named existing products reflecting themoves in the Air Liquide Welding Group towards a standardised globalproduct offering.The brochure is designed to show the former 2005 product range alongsidethe future product portfolio, highlighting any name changes or productadditions. The exact timing of the different range changes over the course of2006 and beyond will be advised separately, as indicated in the brochure.The products contained in the future national product ranges for the UK andIreland are only part of the full international range of OERLIKON brandconsumables available from the Air Liquide Welding Group.For any requirements not covered in this brochure, or for further details onthe new product range, please contact your local sales engineer or call+44 (0) 1327 705511.

INDEXPAGESECTION 1 - MMA ElectrodesRutile, Cellulosic & Iron Powder 5Basic Low Hydrogen 6Tenacito Basic Low Alloy, High Toughness 6Tenacito Basic Low Alloy, High Strength 7Cellulosic Low Alloy, High Strength Pipeline 7Basic Cyrogenic, High Toughness 7Tenax Basic Low Alloy, High Strength 8Basic Low Alloy, Chromium Molybdenum 9Rutile Stainless Steel 10Cristal Stainless Steel 10Basic Nickel Alloys 10Dissimilar Steel Joining & Surfacing 11Repair & Maintenance 12Cast Iron Repair & Maintenance 12SECTION 2 – MIG/MAG WiresC-Mn Steels 15Low Alloy Steels 15Stainless Steels 16Repair & Maintenance 17Nickel Alloys 18Aluminium Alloys 18PAGESECTION 4 – Cored WiresFluxofil Flux & Metal Cored Wires C-Mn 25Cristal Low Fume Cored Wires C-Mn 25Citoflux Wires C-Mn Steels 26Citoflux Cored Wires Low Alloy Steels 26Fluxofil Cored Wires Low Alloy & Chromium Molybdenum Alloys 27Flux Cored Wires Stainless Steels 28Cored Wires for Special Applications 29SECTION 5 – Submerged Arc Wire & FluxSubmerged Arc FluxC-Mn & Low Alloy Steels 31Stainless Steels 32Nickel Alloys 32Submerged Arc WiresC-Mn & Low Alloy Steels 33Stainless Steel & Nickel Alloy Wire & Strip 34C-Mn Cored Wire 34SECTION 6 – Reference Tables & InformationSECTION 3 – TIG WiresC-Mn & Low Alloy Steels 21Stainless Steels 22Nickel Alloys 23Aluminium Alloys 2312

NotesSection 1 - MMA4

MMA - Rutile,Cellulosic & Iron PowderMMA - Basic Low HydrogenCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONFlexal 60E6010E 35 2 C 25 Pipeline 60Cellulosic coating designed for pipelinecircumferential seams using vertical down weldingtechniques. Suitable for root, fill and capping passes.For welding X52 grade. DC+SpezialE 7016E42 2 B 12 H10SpezialA double coated hydrogen-controlled electrode givingenhanced operability. Ideal for both generalworkshop fabrication and on-site repair operations.AC(55 OCV) and DC+Flexal 70E7010-GE 38 2 Mo C 25 Pipeline 70Cellulosic coating designed for pipelinecircumferential seams using vertical down weldingtechniques. suitable for root, fill and capping passes.For welding X65 grade. DC+UltracitoE 7018E42 2 RB 32 H10UltracitoA versatile hydrogen controlled electrode for allpositionalwelding of both thin and medium thicknessplate. Is ideal for deep and restricted accessconfigurations. AC(70 OCV) and DC+FincordE6013E 42 0 RR 14FincordHeavy rutile coated “touch welding” electrode for fastdownhand welding. Easy to use giving consistentmitre-finish fillet welds. AC(50 OCV) and DC+Supercito7016SE 7016-1E42 4 B 12 H5Supercito7016SFor applications requiring good low temperatureimpact toughness properties down to -30°C in boththe as-deposited and post-weld heat treated condition.AC(70 OCV) and DC+ and DC-Fincord ME6013E 38 0 R 12Fincord MMedium coated electrode giving excellent allpositional operability. Offers 'welder appeal' due tothe product’s all-round versatile characteristics. AC(50OCV) and DC+Supercito7018SE 7018E42 3 B 32 H5Supercito7018SFor applications requiring good toughness impactproperties down to -20°C. The coating containsadditional iron powder to give a nominal efficiency of115%. AC(70 OCV) and DC+ and DC-SupercordE6013E 38 0 RC 11SupercordAll-positional medium coated electrode ideal for rootwelds in pipe and tight joint fit-up. Suitable forwelding vertical down. AC(50 OCV) and DC+Tenacito RE 7018-1E42 4 B 32 H5 Tenacito ROffers excellent Charpy V-notch toughness propertiesdown to -40°C and CTOD values at-10°C.AC(70 OCV) and DC+ and DC-Safer GTiOvercord SFerrocord160SaferGF200E6013E 38 2 R 12E6013E 42 0 RR 73E7024E 42 0 RR 73E7024E42 2 RR 74CitocordOvercord SFerrocito160Ferrocito200Excellent all-positional characteristics specificallysuited for pipe welding and similar applications.AC (45 OCV) and DC+All-positional rutile electrode for welding of C-Mnsteel where Charpy V-notch toughness values at -20°Care required. AC(50 OCV) and DC+Iron powder electrode with a nominal efficiency of160% for high productivity downhand welding of filletand butt welds. AC(50 OCV) and DC+Iron powder electrode with a nominal efficiency of200% for the high speed welding of butts and fillets inthe downhand position. AC(60 OCV) and DC+*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded andreplaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.MMA - TENACITO Basic Low Alloy, High ToughnessCURRENTPRODUCTLINESTenacito38RTenacito65RTenacito 70Tenacito70BAWSENFUTUREPRODUCTLINEE 7018-GE 46 6 1Ni B 42 Tenacito 38RH5E 9018-GE 55 5Mn 1NiMo Tenacito 65RB T 42 H5E8018-GE50 6Mn 1Ni B42H5Tenacito 70E8018-C1E 46 6 2Ni B 42 Tenacito 70BH5DESCRIPTIONDeposits a refined nominal 1.2%Mn – 0.9%Ni weld metalcompatible with micro-alloyed steels in high technologyapplications in the offshore and nuclear industries, particularlywhere CTOD criteria must be achieved. Meets NACE requirementsBasic coated electrode for all positional welding ofhigh strength steels where good impact values andconformance with NACE is a requirement.Deposits a nominal 1.6%Mn – 0.9%Ni weld metal to meetNACE requirements. For welding HSLA steels where highweld toughness in the as-welded condition is required withCTOD -10°C and Charpy V-notch properties at -50°C.Basic coated electrode depositing a 2.5%Ni weld metalfor welding fine grained steels where impact toughnessproperties down to -60°C and CTOD properties at -10°Cin as-welded or PWHT condition are required.56

MMA - TENACITOBasic Low Alloy, High StrengthMMA - TENAX Basic Low Alloy,High StrengthCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONTenacito 75E10018-GE69 4Mn2NiCrMoB42 H5Tenacito 75Deposits a high strength tough weld metal with goodsubzero impact toughness properties.-Deposits a nominal 1.5%Mn – 0.9%Ni weld metal for weldingE 7018GE46 6 1Ni B32H5 Tenax 76S micro-alloyed steels in high technology applications found inthe offshore and nuclear industries, particularly where CTODcriteria must be achieved. Meets NACE requirementsTenacito 80E11018-GE69 6 Mn2NiCrMoB42 H5Tenacito 80For welding high strength fine grained heat treatablesteels requiring high strength and good subzerotoughness properties. For welding HY80, RQT 701and similar steel grades.-E 8018GE50 6 Mn 1 NiB12Tenax 88SA nominal 1.75%Mn – 0.9%Ni weld metal to conform withNACE requirements. For welding HSLA steels where high weldtoughness in the as-welded condition is required. with CTODat -10°C and Charpy V-notch toughness properties at -50°C.Tenacito100E12018-GE89 4 Mn 2Ni2CrMo B42 H5Tenacito100Deposits a nominal 1.6%Mn-2.4%Ni-0.7%Cr-0.5%Moweld metal which offers high strength. Typical steelgrades include : HY100, Weldox 700 and XABO 90.-E9018-ME55 5 ZB 32 H5Tenax 98MDeposits a nominal 1.1%Mn-1.6%Ni-0.2%Mo weldmetal providing good levels of strength and impacttoughness properties down to -50°C.Tenacito10018-D2E10018-D2E62 5 MnMo B42H5Tenacito10018-D2Meets NACE requirements and provides high strengthand good charpy-V impact properties after PWHT.Typical steel grades include : AISI 4130, ASTM A4871N, 2N, 1Q and 2Q-E11018-ME69 5 ZB 32 H5Tenax118-MA nominal 1.6%Mn-2%Ni-0.4%Mo-0.4%Cr weld metalproviding high strength, high yield weld metal with goodCharpy-V impact properties after PWHT down to -50°C.Typical steel grades include HY80, RQT701 and N-A-Xtra 70.Tencord KbE7018-GE42 4 ZB 42Tencord KbBasic coated electrode for welding low alloy“Weathering Steels”. Resistant to atmosphericcorrosion. Typical propriety steel grades includeCor-Ten A and B- E 12018-G Tenax 120A nominal 1.6%Mn-2.1%Ni-0.4%Cr-0.45%Mo weldmetal which provides high strength weld metalcompatible with quenched and tempered steelsincluding HY100, Weldox 700 and XABO 90MMA - Cellulosic Low Alloy, High Strength PipelineCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEFlexal 80 E8010-G Pipeline 80DESCRIPTIONCellulosic coating for pipeline circumferential seamsusing vertical down welding technique. Suitable forroot, fill and capping passes. For welding X70 grade.Meets NACE requirements. DC+ and DC-- - Tenax 140A nominal 1.3%Mn-3.5%Ni-0.9%Mo weld metalproviding high strength of typically 1030N/mm 2 andyield strength of 930N/mm 2 .The TENAX range of basic low alloy steeel electrodes are manufactured using a single coating to provide excellentall positional operability. Based on established technologies, these electrodes provide a highly cost effective weldingsolution to many high strength joining applications.- E9010-G Pipeline 90Cellulosic electrode for the welding X90 grade pipesteels. Meets NACE requirements. DC+ and DC-MMA - Basic Cryogenic, High ToughnessCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONFreezalENi 3E8018-C2E 46 6 3Ni B 42H5OE CryoNi3A nominal 3.5%Ni electrode for welding cryogenicsteels where optimum toughness properties down to-100°C in either the as-welded or PWHT condition arerequired.FreezalE Ni 9E NiCrMo-6-OE CryoENi 9All positional basic electrode for welding 9% Ni steelsused in LNG/LPG cryogenic fabrication. Lowtemperature properties at -196°C and CTOD at -165°C78

MMA - Basic, Low AlloyChromium MolybdenumMMA - Rutile Stainless SteelCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONAl MolycordKbE7018-A1E Mo B32MolycordKbWelding of 0.5%Mo steels including 15Mo3 -19 Mn5Ste285, ASTM A209 Gr. T1, T1a, T1bSilvercord308LE308L-16E19 9 LR 12Supranox308LWelding 304 and 304L stainless steels, providing goodresistance to corrosion from a range of oxidisingmedia.AlCromocordKbE8018-B2 CromocordE CrMo 1 B32 H5 KbFor welding 1.25%Cr - 0.5%Mo low alloy steel gradesincluding 13CrMo4-5, ASTM A387 Gr. 11, 12,A200 Gr. T11Silvercord309LE309L-16E23 12 LR 12Supranox309LWelding stainless steels to C-Mn steels. Alsorecommended for depositing buffer layers prior towelding with a 308L grade stainless steel.AlCromocord2STCE9018-B3E CrMo 2 B42Cromocord2STCFor welding 2.25%Cr – 1%Mo low alloy creep resistantsteels with resistance to temper and in-serviceembrittlement in the range 370-590°C. Typical steelgrades include ASTM A199, A200 GradesT22, T3B & T4.Silvercord309LMoE309LMo-16E23 12 2 LR 12Supranox309MoLFor similar applications to the above, alsorecommended for depositing buffer layers prior todepositing 316L grade stainless steel.Cromocord5E8018-B6E CrMo 5 B42H5Cromocord5Basic coated electrode for welding 5%Cr - 0.5%Molow alloy steels. Suitable for applications operating attemperatures up to 600°C.Silvercord310E310-16E25 20 R 12Supranox310Welding 310 grade stainless steels where increasedresistance to hot oxidation is required.Cromocord9E8018-B8 CromocordE CrMo 9 B42 H5 9For the welding of 9%Cr-1%Mo creep resistant steels.Typical steel grades include ASTM A335 Gr P9, ASTMA199, A200, A213 Gr T9. AC (70 OCV) & DC+.Silvercord316LE316L-16E19 12 3 LR 12Supranox316LWelding 316 and 316L type stainless steels. Offeringgood resistance to pitting and crevice corrosion froma range of media.Cromocord9ME9018-GEZ CrMo9 B42Cromocord9MBasic coated electrode for welding 9%Cr – 1%Mo lowalloy creep resistant steels modified with N, Nb, & V.Typical steel grades include : ASTM A387 Grade 91,ASTM A199 T91.Silvercord347E347-16E19 9 Nb R 12Supranox347For welding 321 and 347 grade stainless steels. Theaddition of niobium provides resistance to intergranularcorrosion attack.- E CrMoWV10Cromocord10MDeposits a nominal 9.7%Cr-1%Mo-1%Ni-1%Nb-1%W-0.2%V weld metal for welding Steel 10Cr0Mo-W-NbMMA - Cristal Rutile Stainless Steel-E308L-17E19 9 LR 22Cristal E308L“Low fume” electrode for the welding of 304 and304L stainless steels.-E309L-17E19 12 3 LR 22“Low fume” electrode for the welding of stainlessCristal E309L steels to carbon manganese steels.-E 316L-17E19 12 3 LR 22“Low fume” electrode for the welding of 316 andCristal E316L 316L stainless steels.MMA - Basic Nickel AlloysCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONFreezal ENi 9E NiCrMo-6-OE CryoENi 9All positional basic electrode for welding 9% Ni steelsused in LNG/LPG cryogenic fabrication. Lowtemperature properties at -196°C and CTOD at -165°C-E NiCrFe-3-Supranel600Basic coated electrode for the welding of Inconel 600and 601 nickel Alloys. Also suitable for welding nickelalloys to stainless steel and C-Mn steels. DC+ only-E NiCrMo-3-Supranel625For the welding of 625, 800 and 254SMo nickel alloys.Also suitable for welding nickel alloys to stainlesssteel and C-Mn steels. DC+ only910

MMA - Dissimilar SteelJoining & SurfacingMMA - Repair & MaintenanceCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONSilvercord309LE309L-16E23 12 LR 12Supranox309LFor welding stainless steels to mild and mediumtensile steels. Also recommended for depositing bufferlayers prior to welding with a 308L grade stainlesssteel.Bronzecord--CitobronzeA8A tin bronze alloy electrode for surfacing steels andcast irons to produce a surface with good wearresistance against friction. For use on either AC or DCSilvercord309LMoE309LMo-16E23 12 2 LR 12Supranox309MoLFor welding stainless steels to mild and mediumtensile steels. Also recommended for depositing bufferlayers prior to welding with a 316L grade stainlesssteel.Hardfacing600R-- Citodur 600Deposits a nominal 0.6%C-6%Cr-0.5%Mo-0.5%V weldmetal with a typical hardness range of 620-720Hvoffering resistance to combined abrasion/impact.Inox DWCitodry/StandardPackagingE312-16E29 9 R 12 DW 312Rutile coated 29/9 type electrode for weldingdissimilar steel combinations and “difficult-to-weld”steels. The electrode offers exceptional operability inall-positions with a high strength weld.Hardfacing1000R--CitodurV1000A high chromium carbide bearing electrode depositinga nominal 4.5%C-37%Cr weld metal to give a typicalhardness of 700Hv. Resists wear from hard mineralsparticles & rocks.SuperchromeE307-16-CitochromaxRA rutile coated electrode depositing a nominal weldmetal of 20%Cr - 10%Ni - 4%Mn. This has a typical asdepositedhardness of 200Hv that work hardens to450Hv during service under impact loads.Hardfacing14Mn-- CitomanganDeposits a nominal 14%Mn-4%Cr-4%Ni weld metalwith a typical as-deposited hardness of 200Hv whichunder impact loading rapidly work-hardens to 500Hv.Silvercito307MP--CitochromaxRSA rutile coated electrode containing alloy additions in thecoating, depositing a nominal weld metal composition of20%Cr - 9%Ni - 4%Mn with an as-deposited hardness oftypically 200Hv that work hardens to 450Hv during service.ToolcordE Fe5-B- ToolcordDeposits an alloy of Cr, Mo, V, W (High Speed ToolSteel) designed for building up edges on compositetools and dies.-E NiCrMo-3-Supranel625Basic coated electrode for the welding of 625, 800and 254SMo nickel alloys. . Also suitable for weldingnickel alloys to stainless steel and C-Mn steels. DC+only--- CitorailSpecial electrode for the joining of rails using a slagover-slagwelding technique.Citocut-- CitocutA special electrode for cutting all ferrous and nonferrousmetals. The coating is designed to preventside-arcing.. AC or DC power.MMA - Cast Iron Repair & MaintenanceCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONSupercastENi-C1-SuperfonteNiHigh nickel alloy for welding Grey [flake graphite]and SG [Nodular] cast irons without preheat. Welddeposits are machineable.SuperfonteNiFeENiFe-C1-SuperfonteNiFeFor welding Grey [flake graphite] and SG [nodular]cast irons, where increased resistance to hot crackingis required when preheating between 200°C to 300°C-ENiFe-C1-SuperfonteBMNi-Fe electrode offering excellent operability in boththe downhand and vertical up positions AC (45 0CV)and DC+1112

NotesSection 2 - MAG Wire13 14

MAG Wire - C-Mn SteelsMIG WIRES - Stainless SteelCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCarbofil 1Carbofil 1A-Superbrite--ER70S-6G3Si-1 Carbofil 1ER70S-6G4Si-1ER70S-6G3Si-1ER70S-6G4Si-1ER70S-6G3Si-1Carbofil 1ACarbofilGalvaCarbofil 1U/CISAF*SpeedpackPremiumISAF*SpeedpackCopper coated precision layer wound wire forwelding steels requiring impact toughness propertiesto -20°C. Supplied on plastic spools, metal baskets,5kg coils & 250kg Bigpac 250 drums.Double deoxidised copper coated precision layerwound wire. Increased levels of Mn and Si provideincreased strength. Supplied on plastic spools, metalbaskets & 250kg Bigpac 250 drumsPrecision layer wound wire for the welding ofgalvanised steelsCopper free, precision layer wound wire for weldingsteels requiring impact toughness properties to -20°CBronze coated SG3 type wire in ISAF square-packbulk packaging system ideally suited to highproductivity applications. Available in 250kg and500kg packsCopper coated SG2 type wire in ISAF square-packbulk packaging system. Available in 250kg packs forhigh productivity applicationsCarbofil308LSiCarbofil309LSiCarbofil316LSiCarbofil309LMoCarbofil310ER308LSiG 19 9 LER309LSiG 23 12 LER316LSiG 19 12 3LSiER309LMoG 23 12 3LInertfil308LSiInertfil309LSiInertfil316LSiInertfil309LMoER310G 25 20 Inertfil 310For the welding of 18/8 ( 304L ) stainless steels, thewire contains increased silicon which improves theweld bead finish and appearanceA nominal 25%Cr -12%Ni wire with increased siliconwhich improves weld bead finish and appearance. Forthe welding of stainless steel to mild and mediumcarbon steels.A nominal 18%Cr-12%Ni-3%Mo wire with increasedsilicon to improve weld bead finish and appearance.For the welding of 316L grade stainless steels.A nominal 25%Cr-12%Ni-2.5%Mo wire for claddinglayers on mild and medium tensile steels prior todepositing 316L final layers. Also suitable for weldingstainless steels to steelsA nominal 25%Cr-20%Ni wire for welding of AISI 310grades austenitic stainless steel working at hightemperatures.MAG Wire - Low Alloy SteelsCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINECarbofil Mo ER80S-D2 Carbofil MoCarbofilNi Mo-1Carbofil120CarbofilCr Mo 1ER100S-GER120S-GER80S-GCarbofilNi Mo-1CarbofilNiMoCrCarbofilCr Mo 1DESCRIPTIONFor the welding of 0.5%Mo low alloy creep resistingsteels used in chemical plant construction operating attemperatures up to 500°CFor welding high strength fine grained steels. Typicalsteel grades include AISI 4130, RQT 601 etc. MeetsNACE requirements.Deposits a nominal 1.8%Ni,Cr,Mo weld metal givinghigh strength levels typically up to 900N/mm 2 . Forwelding high strength QT steels such as RQT 701,Weldox 700 etcA nominal 1.25%Cr-0.5%Mo wire for welding of lowalloy creep resistant steels for service temperatures upto 500°CCarbofil312Carbofil307Carbofil 347Carbofil22.8.3LCarbofil410ER312G 29 9 Inertfil 312ER307G 19 9 6 Inertfil 307ER347G 19 9 Nb Inertfil 347ER22.9.3LG 22 9 3 N LInertfil 2209ER410- Inertfil 410A 29/9 type wire used for the welding of highercarbon steels and dissimilar steel combinations wherehigh levels of strength are requiredFor welding a range of medium carbon steels wheregood levels of strength are required. Can also be usedfor welding manganese steels, exhausts and dissimilarsteels.Niobium stabilised nominal 19%Cr-9%Ni wire for thewelding of AISI 321 and 347 grades and ENequivalent steels22%Cr-9%Ni-3%Mo wire for the welding of duplexstainless steels with a PREN >35 requirement.A nominal C-12%Cr wire for the welding ofmartensitic stainless steels such as AISI 403 and 410grades and equivalent EN gradesCarbofilCr Mo 2ER90S-GCarbofilCr Mo 2A nominal 2°%Cr-1%Mo wire for welding low alloycreep resistant steels and 0.5%Cr-0.5%Mo-0.25%Vsteels.Carbofil 1Ni ER80S-Ni1 Carbofil 1NiCarbofil 2Ni ER80S-Ni2 Carbofil 2NiWeatherfil ER80S-G Carbofil CuA nominal 1%Ni wire for welding micro-alloyed steelsrequiring impact toughness properties down to -40°C.Conforms to NACE requirementsA nominal 2.25%Ni wire for the welding of finegrained steels requiring impact toughness propertiesdown to -50°CFor the welding of low alloy ‘Weathering’ steels.Typical grades include Cor-Ten A & B, Patinax 37 andS355K2G2W*ISAF is a member of the Air Liquide Welding Group of Companies1516

MAG Wires -Repair & MaintenanceMIG WIRES - Nickel AlloysCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCarbofil307ER 307G 19 9 6 Inertfil 307For welding a range of medium carbon steels wheregood levels of strength are required. Can also be usedfor welding manganese steels, exhausts and dissimilarsteels.Carbofil 67ER CuNiCopperfil70-3070%Cu-30%Ni alloy wire for the welding of 70/30 Ni Cualloys. Also for welding other cupro - nickel grades. Forapplications in the marine industry and in desalination plantrequiring increased resistance to sea water corrosion.Carbofil312ER 312G 29 9 Inertfil 312A 29/9 type wire used for the welding of highercarbon steels and dissimilar steel combinations wherehigh levels of strength are requiredCarbofil 82 ERNiCr-3 Nifil 600A high Ni alloy with additional Mn, Cr, Nb and Ti.Suitable for welding of 600 and 601 grade steels. Thewire is also suitable for welding nickel alloys tostainless steel, low alloy steel and C-Mn steels.- -CarbofilA250For overlaying components requiring a machineableweld deposit in the region of 250-265Hv hardness.Carbofil625ERNiCrMo-3 Nifil 625Carbofil 625 is a high Ni alloy with additional Mn, Cr,Mo, and Nb. Used for welding nickel alloys such as625, 800, 254SMo and S31254 and welding nickelalloys to stainless steel & C-Mn steels.CarbofilHF 600- -- --CarbofilA350CarbofilA450CarbofilA600Deposits a weld metal of typically 350-370Hvhardness which is machineable and providesincreased wear resistanceMedium hardness weld metal of typically 450-470Hvoffering resistance to medium abrasive wear. Depositscan be machined using special tool tips.Provides a combination of abrasion & impactresistance. Typical applications include plough shares,mixer paddles, crushers, bucket edges, conveyers etc.MIG WIRES - Aluminium AlloysCURRENTPRODUCTLINESAlufil 99.5Alufil 5SiAWSENFUTUREPRODUCTLINE-AL1200 Alufil 99.5-AL4043Alufil 5SiDESCRIPTIONA nominal 99.5% aluminium wire for the welding ofcommercially pure grade aluminium in both wroughtand cast forms where high electrical conductivity isimportant. Typical grades include 1050A and 1200A nominal aluminium 5%Si alloy wire for weldingaluminium alloys containing up to 7% silicon in bothwrought and cast forms. Not suitable for weldingcomponents which are to be anodised after welding.Alufil 5MgER5356AL5356Alufil 5MgAluminium 5% Mg alloy wire for welding aluminiumgrades. Good levels of strength. Typical gradesinclude 5154A, 5454 and 5083 wrought alloys andLM5 castings. Deposits can be anodised-ER5183-Alufil AlMg4.5For welding 5083 grade, Aluminium 4.5% Mg alloywire with additional manganese for increasedstrength.1718

NotesSection 3 - TIG Wire1920

TIG Wires - C-Mn &Low Alloy SteelsTIG WIRES - Stainless SteelsCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCarborodA18ER70S-6G3Si-1 Carborod 1For welding mild steel & medium carbon steelsrequiring weld metal impact toughness propertiesdown to -20°CCarborod308LER308LW 19 9 LInertrod308LFor the welding of 18%Cr-8%Mo ( 304 & 304L )stainless steels.-ER70S-6G4Si-1Carborod 1ADouble deoxidised wire with increased levels ofmanganese and silicon providing excellent mechanicalproperties.Carborod309LER309LW 23 12 LInertrod309LA nominal 25%Cr -12%Ni wire. for the welding ofstainless steel to mild and medium carbon steels.CarborodSD3ER70S-G-CarborodSD3Provides a nominal 1.7%Mn weld metal for weldingfine grained structural steels requiring impacttoughness properties down to -60°CCarborod316LER 316LW 19 12 3 LInertrod316LA nominal 18%Cr-12%Ni-3%Mo wire for the weldingof 316 & 316L grade stainless steels.CarborodMoER80S-G-CarborodMoFor the welding of 0.5%Mo low alloy creep resistingsteels used in chemical plant construction operating attemperatures up to 500°CCarborod309LMoER 309LMoW 23 12 2 LInertrod309LMoA nominal 25%Cr-12%Ni-3%Mo wire for thedeposition of cladding layers on mild and mediumtensile steels prior to depositing 316L final layers.CarborodCr Mo 1ER80S-GWCrMo 1 SiCarborodCr Mo 1A nominal 1.25%Cr-0.5%Mo wire for the welding oflow alloy creep resisting steels for servicetemperatures up to 500°CCarborod310ER 310W 25 20 Inertrod 310A nominal 25%Cr-20%Ni wire for welding of AISI 310grade austenitic stainless steels working at hightemperatures.CarborodCr Mo 2ER90S-GWCrMo 2 SiCarborodCr Mo 2A nominal 2.25%Cr-1%Mo wire for the welding of lowalloy creep resisting steels of similar analysis and0.5%Cr-0.5%Mo-0.25%V steels operating attemperatures up to 565°CCarborod312ER 312W 29 9Inertrod 312A 29%Cr-9%Ni type wire used for the welding ofhigher carbon steels and dissimilar steel combinationswhere high levels of strength are requiredCarborod9 Cr MoER80S-B8-Carborod9 Cr MoA nominal 9%Cr-1%Mo wire for welding Cr-Mo steelsof similar composition working at elevatedtemperatures up to 600°CCarborod347ER 19 9 NbW 19 9 NbInertrod 347A nominal 19%Cr-9%Ni-0.6Nb stabilised wire for thewelding of AISI 321 and 347 grades and ENequivalent steelsCarborod9 Cr modER90S-B9-Carborod9 Cr modModified 9%Cr-1%Mo wire for the welding of Cr-Mosteels of similar composition with N, V and Nbadditions. Typical steel grades include P91 and T91Carborod22.8.3L-W 22 9 3 N LInertrod2209For the welding of duplex stainless steels with aPREN >35 requirement. Typical grades includeSAF2205, Hyresist 25/5Carborod1NiER80S-Ni1-Carborod1NiA nominal 1%Ni wire for welding micro-alloyed steelsrequiring impact toughness properties down to -40°C.The wire contains less than 1% nickel and conformsto NACE requirementsCarborod25.10.4L-W 25 9 4 N LInertrod2410Welding of Super Duplex stainless steels with aPREN value of>40. Requirement for the welding ofUNS32760 and Zeron 100 grades.Carborod2NiER80S-Ni2-Carborod2NiA nominal 2%Ni wire for the welding of fine grainedmicro-alloyed steels requiring impact toughnessproperties down to -50°CCarborod410ER 410- Inertrod 410A nominal 12%Cr wire for the welding of martensiticstainless steels such as AISI 403 and 410 grades.CarborodSD2 3NiER80S-G-CarborodSD2 3NiA nominal 2.5%Ni wire for welding fine grained steelsrequiring impact toughness properties down to -80°CCarborodSD3 1Ni 1 /2MoER90S-G-CarborodSD3 1Ni 1 /2MoDeposits a nominal 1.5%Mn-0.9%Ni-0.5%Mo weldmetal providing high strength and impact toughnessproperties down to -60°C.WeatherodER80S-GW Mn3Ni1Cu WeatherodFor the welding of low alloy steels commonly knownas ‘weathering’ steels. Typical grades includeCor-Ten A & B, Patinax 37 etc.2122

TIG Wires - Nickel AlloysCURRENTPRODUCTLINESCarborod60AWSENERNiCu-7-FUTUREPRODUCTLINENirodNiCu 7DESCRIPTION65%Ni-30%Cu alloy wire for the welding of Monel 400. It isalso suitable for the welding of Monel 400 to cupro-nickelalloys and carbon steels. Weld deposits exhibit excellentresistance to corrosion by sea water, acids and alkalies.Section 4 - Cored WireCarborod82ERNiCr-3-Nirod600A high Ni alloy with additional Mn, Cr, Nb and Ti.Suitable for welding of 600 and 601 nickel alloys. Thewire is also suitable for welding nickel alloys tostainless steel, low alloy steel and C-Mn steels.Carborod625ERNiCrMo-3-Nirod625Carbofil 625 is a high Ni alloy with additional Mn, Cr,Mo, and Nb. Used for welding nickel alloys such as625, 800, 254SMo and S31254 and welding nickelalloys to stainless steel & low alloy steels.TIG Wires - Aluminium AlloysCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONAlurod 99.5-AL1200AlurodAl 99.5 TiA nominal 99.5% aluminium wire for the welding ofcommercially pure grade aluminium in both wroughtand cast forms where high electrical conductivity isimportant. Typical grades include 1050A and 1200Alurod 5Si4043AAL4043AAlurodAlSi 5A nominal Al- 5% Si alloy wire for welding aluminiumalloys containing up to 7% Si in both wrought andcast forms. Not suitable for welding componentswhich are to be anodised after welding.5083-AlurodAlMg 4.5MnFor welding 5083 grade Al-Mg grades with additionalMn for increased strength.Alurod 5Mg5356AL5356AlurodAlMg 5A nominal Al-5% Mg alloy wire for weldingaluminium grades requiring good levels of strength.Typical grades include 5154A and 5454 wrought alloysand LM5 castings. Deposits can be anodised2324

Fluxofil Seamless Metal CoredWires - C-Mn SteelsCitoflux Cored Wires -C-Mn SteelsCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONFluxofil M8E70C-6M H4T46 2MM 1 H5FluxofilM8Metal cored wire for the welding of mild and mediumcarbon steels requiring impact toughness propertiesdown to -20°CSafdual 100E71T-1MJE42 3 PM 1 H5CitofluxR00All positional seamed rutile flux core wire offeringexcellent operability for the welding of C-Mn steelsrequiring impact toughness properties down to -20°CFluxofilM10FluxofilM10SCURRENTPRODUCTLINESFluxofil 11E70C-6M H4T46 4 MM 1 H5E70C-6M H4T46 5 MM 1 H5AWSENE70T-2 H4T42 ARC 3 H5FluxofilM10FluxofilM10SFUTUREPRODUCTLINEFluxofil11Metal cored wire for the welding of mild and mediumcarbon steels requiring impact toughness propertiesdown to -40°CMetal cored wire manufactured with strict control ofimpurity levels to provide impact toughness propertiesdown to -50°C in both the as-welded and PWHTconditions.Fluxofil Seamless Flux Cored Wires - C-Mn SteelsDESCRIPTIONRutile flux cored wire for welding mild steel andC-Mn steel in the downhand and HV positions usingeither CO2 or 80%Ar-20%CO2 mixed gasSafdual100NiSafdual 400Safdual 206Safdual 200E81T1-GT46 4 1Ni PMC1H5E71T-5 1.2mmE70T-5 1.6mmT42 5 B MC 1H5E70C-6MT46 4 MM 1 H5E70C-6MT46 4 MM 1 H5CitofluxR00NiCitofluxB00CitofluxM60CitofluxM00All positional seamed rutile flux cored wire for thewelding of C-Mn structural steels requiring impacttoughness properties down to -40°C.. For use withboth 80%Ar-20%CO2 & CO2 shielding gasesBasic seamed flux cored wire for the welding of C-Mnsteels requiring impact toughness properties down to-40°C, using both 80%Ar-20%CO2 & CO2 shieldinggases. Positional characteristics in 1.2mm.Seamed metal cored wire for the welding of mild andmedium carbon steels requiring impact toughnessproperties down to -20°C using both 80%Ar-20%CO2shielding gasSeamed metal cored wire for the welding of mild andmedium carbon steels requiring impact toughnessproperties down to -40°C, using 80%Ar-20%CO2shielding gasFluxofil14HDFluxofil19HDFluxofil 31CURRENTPRODUCTLINES----E71T-1M H4T46 2 PM 1 H5E71T-1C H4T46 2 PC 1 H5E70T-5 H4T42 4 BM 3 H5AWSENFluxofil14HDFluxofil19HDFluxofil31Cristal Cored Wires - C-Mn SteelsFUTUREPRODUCTLINEAll positional rutile flux cored wire offering excellentoperability for the welding of carbon manganese steelsrequiring impact toughness properties down to -20°CAll positional rutile flux cored wire offering excellentoperability for the welding of carbon manganesesteels requiring impact toughness properties down to-20°C using CO2 shielding gasBasic flux cored wire with impact toughnessproperties down to -40°C, for use with CO2 and80%Ar-20%CO2 shielding gases.DESCRIPTIONSeamed, rutile flux core wire offering excellentE71T-1T42 2 PC 1 H10 Cristal F100 operability for the welding of C-Mn steels requiringimpact toughness properties down to -20°C using CO2shielding gas. Lower fume emission characteristics.E71T-1T46 2 PC 1 H5E70C-3MT42 2 MM 1 H5Cristal F119Seamless rutile flux core wire offering excellentoperability for the welding of C-Mn steels requiringimpact toughness properties down to -20°C using CO2shielding gas. Lower fume emission characteristicsSeamed metal cored wire for the welding of C-MnE70C-6MT42 3 MM 1 H5 Cristal F206 steels requiring impact toughness properties down to-20°C using 80%Ar-20%CO2 shielding gas. Lower fumeemission characteristicsSeamless metal cored wire for the welding C-Mn steelsCristal F208 requiring impact toughness properties down to -20°Cusing 80%Ar-20%CO2 Lower fume emission characteristics*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded andreplaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.Citoflux Cored Wires - Low Alloy SteelsCURRENTPRODUCTLINESSafdual 128Safdual128SRSafdual128VSafdual 162Safdual 170Safdual 270AWSENE81T1-Ni1T46 5 1Ni PM IH5E81T1-Ni1T46 5 1Ni PM IH5E91T1-G-E101T1-G-E111T1-G-E111T5-K3T69 5 Mn2NiMoMM1 H5FUTUREPRODUCTLINECitofluxR82CitofluxR82 SRCitofluxR82VCitofluxR26CitofluxR07CitofluxM07DESCRIPTIONA seamed rutile flux cored wire for welding C-Mn andhigh strength steels. Deposits a nominal C - 1.4%Mn0.8%Ni weld metal which meets NACE requirements.Offers excellent Charpy V-Notch impact and CTOD at-10°C toughness properties. 80%Ar-20%CO2 shielding gas.Seamed rutile flux cored wire for the welding of C-Mn andhigh strength steels. Depositing a nominal C - 1.3%Mn0.9%Ni weld metal chemistry to conform with NACE.Deposits have good impact properties even after PWHT.80%Ar-20%CO2 shielding gas.Seamed rutile flux cored wire for the all positionalwelding of structural steels requiring impact toughnessproperties down to -50°C.For use with 80%Ar-20%CO2 shielding gasA seamed rutile flux cored wire for the all-positionalwelding of high strength, low alloy steels whereimpact toughness properties down to -50°C arerequired. 80%Ar-20%CO2 shielding gas.Seamed rutile flux cored wire for the welding of highstrength high yield steels such as Hardox 700, RQT701, Q1N, HY80 etc. For use with 80%Ar-20%CO2shielding gas.Basic seamed metal cored wire for the all positionalwelding of high strength steels such as Superelso 600,700, Weldox 700 etc.For use with 80%Ar-20%CO2shielding gas.*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded andreplaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.2526

Fluxofil Cored Wires - LowAlloy & Creep Resisting SteelsFlux Cored Wires -Stainless SteelsCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONFluxofil 18E70T1-GT42 A2 PM 1 H5Fluxofil18HDRutile flux cored wire for the welding of weatheringsteels such Cor-Ten A and B. For welding in thedownhand and HV positions only using CO2 or80%Ar-20%CO2 shielding gases.Inofil 308LE308LTO-4Fluxinox308LFor the welding of AISI 304 and 304L grade stainlesssteels in the downhand and HV positionsFluxofil20HDFluxofil 35E71T-1MT46 4 1Ni PM H5Fluxofil20HDE80T5-GT MoL BM 3 H5 Fluxofil 35All positional rutile flux cored wire for the welding of C-Mn structural steels requiring impact toughness propertiesdown to -40°C.The nickel content is maintained below1.00% to meet NACE requirements. For use with 80%Ar-20%CO2 shielding gasBasic flux cored wire for the welding of fine grainedsteels and 0.5%Mo creep resisting steels. Providesimpact toughness properties down to -40°C. For usewith CO2 and 80%Ar-20%CO2 shielding gases.Inofil308LPInofil 309LE308LT1-4E309LTO-4Fluxinox308L-PFFluxinox309LAll positional welding of AISI 304 and 304L gradestainless steelsFor the welding of stainless steels to mild andmedium carbon steels in the downhand and HVpositions. Also suitable for depositing buffer layers onsteel components prior to depositing 308L final layers.-E80T5-B2T CrMo1 BM H5 Fluxofil 36Basic flux cored wire for the welding of1%Cr - 0.5 %Mo creep resisting steels. For use withCO2 and 80%Ar-20%CO2 shielding gasesInofil309LPE309LT1-4Fluxinox309L-PFAll positional welding of stainless steels to mild andmedium carbon steels and buffer layers.-E80T5-GT CrMoL2BM H5Fluxofil 37Basic flux cored wire for the welding of 2.25%Cr -1%Mo creep resisting steels. For use with CO2 and80%Ar-20%CO2 shielding gases.Inofil 316LE316LTO-4Fluxinox316LFor the welding of 316 and 316L grade stainless steelsin the downhand and HV positionsFluxofil 40E80T5-GT46 61NiBM 3 H5Fluxofil 40A nominal C-1.35%Ni basic flux cored wire forwelding steels requiring good impact toughnessproperties down to -40°C. For use with CO2 and80%Ar-20%CO2 shielding gasesInofil 316LPE316LT1-4Fluxinox316L-PFAll positional welding of 316 and 316L grade stainlesssteels.Fluxofil 41E90T5-GT55 6 1NiMoBM 3 H5Fluxofil 41Basic flux cored wire for welding higher strength finegrained steels and rail steels. Typical steel gradesinclude : RQT 601, API 5L X70 etc. For use with CO2and 80%Ar-20%CO2 shielding gasesInofil309LMoE309LMoTO-4Fluxinox309MoLFor welding stainless steels to carbon manganesesteels in the downhand and HV positions. Alsosuitable for depositing buffer layers on steelcomponents prior to depositing 316L final layersFluxofil 42E111T5 K4T69 Mn2NiCrMoBM 3 H5Fluxofil 42Basic flux cored wire for the welding of high strengthsteels requiring impact toughness properties down to-40°C. Typical steel grades include : RQT 701, Weldox700, USS T1 and T1A, HY80 etc.- E309LMoT1-4Fluxinox309 MoL-PFAll positional welding of stainless steels to C-Mnsteels and depositing buffer layers on steelcomponents prior to depositing 316L final layers.FluxofilM42Fluxofil 48E111T1-K4T694Mn2NiCrMo MM1 H5FluxofilM42Metal cored cored wire for the welding of highstrength steels requiring impact toughness propertiesdown to -40°C. Typical steel grades include : RQT701, Weldox 700, USS T1 and T1A, HY80 etc.Basic flux cored wire for the welding of weatheringE80T5-GT46 6 Z BM 3 H5 Fluxofil 48 steels such as Cor-Ten A and B. For welding in thedownhand and HV positions only using CO2 or80%Ar-20%CO2 shielding gases.- T2209 1-4Fluxinox22.9.3 L-PFAll positional welding of duplex stainless steels witha PREN >35 requirement. Typical grades includeSAF2205, 25/5 etcAll stainless steel flux cored wires are designed for use in conjunction with 80%Ar-20%CO2 shielding gas.2728

Cored Wires - SpecialApplicationsCURRENTPRODUCTLINES-Safdual 217AWSEN--E430 TO G-FUTUREPRODUCTLINEFluxinox625Citoflux430 TiDESCRIPTIONA high Ni alloy with additional Mn, Cr, Mo, and Nb.Used for welding nickel alloys such as 625, 800,254SMo and S31254 and welding nickel alloys tostainless steel & low alloy steelsA metal cored wire depositing a nominal 17%Cr alloy.Ti stabilised for the welding of 409 ferritic stainlesssteels used in the manufacture of catalytic converterassembliesSection 5 - Submerged Arc Wire& FluxSafdual ZnE 70C-GST3 TZV 1 H15CitofluxGalvaA special cored wire for single run welding ofgalvanised steel components where minimaldisturbance of the zinc coating is important. For usewith 80% Ar-20% CO2.- - Fluxofil 52- - Fluxofil 56Hardfacing wire for medium impact resistance andcompressive loading. Ideal for overlaying wheel rims,tractor rollers forging dies, impact guides etc. Deposithardness : 340-365HBHardfacing wire with good resistance to combinedabrasion and impact for surfacing mineral chutes,leveller blades, buckets, hammers etc. Deposithardness : 50-52 RCFluxofil 58 - Fluxofil 58Hardfacing wire with high abrasion resistance forsurfacing components in mineral handling andagricultural industries. Applications include bucket lipsand teeth, impact hammers, mixer blades, plough tipsetc.Deposit hardness 58-60 RC*Current SAF brand products shown in italics will be phased out during 2006. They will be re-branded andreplaced at a time to be advised by the specific Oerlikon brand product as shown in the future product range.2930

Submerged Arc WeldingFlux - C-Mn SteelsSubmerged Arc WeldingFlux - Stainless SteelsCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONCURRENTPRODUCTLINESAWSENFUTUREPRODUCTLINEDESCRIPTIONOP 181OP 191OP 192S AR 1 88 ACH5 OP 181S AR 1 87 ACH5 OP 191S AB 1 67 ACH5 OP 192Alumina rutile flux for the high speed welding of butt and filletwelds in structural and general purpose applications. Suitable forsingle and multi-pass welding in thicknesses up to 25mm. OP181is suitable for both AC and DC with single, twin and tandem wiresystems in conjunction with OE-S1 and OE-S2 wiresAlumina rutile flux for welding butts and fillets in structuralsteel applications. OP191 is particularly suited to fillet weldingsince the weld bead exhibits a flat mitre finish with good toeblending. Used with single, twin and tandem wire systemsusing AC and DC in conjunction with OE-S1 and OE-S2 wires.Alumina basic flux for applications where impact toughnessproperties are required down to -30°C. Silicon and manganesedonating. Used with AC and DC on single, twin and tandemwire systems with OE-S2 and OE-SD3 wires. It is also suitable forwelding ‘weathering’ steels with OE-S2 1Ni 1 /2 Cu wire.Fully basic fluoride flux for welding fine grained structural steels,high strength steels, low alloy steels and creep resisting steels.Suitable for use with a single wire only with DC+ up to 800A.OP41TT is used with OE-SD3, OE-S4Mo, OE-SD2 1NiCrMo, OE-SD2 1 1 /4 Cr 1 /2 Mo and OE-SD2 2 1 /2 Cr 1Mo wires.Fully basic fluoride flux for welding structural steels requiring lowtemperature impact and CTOD fracture toughness properties usedwith OE-SD3, OE-S2Mo, OE-SD3 1Ni 1 /4 Mo, OE-SD3 1Ni 1 /2 Mo,OE-S3NiMo-1, OE-SD3 2 1 /2 Ni 1 /2 Cr 1 /2 Mo and TiBor 22 & 33wires. For use with AC and DC on single and multi wire systems.OP33 S AF 2 54 DC OP33OP76 S FB 2 55 AC OP76LEXALF500SA AB 2 DC OP F 500Semi basic flux for the welding of stainless steels using asingle wire on DC up to 800A. OP33 is used inconjunction with a range of Silverfil stainless steel wiresproviding a minimal chromium loss in the deposit.Fluoride basic flux for welding austenitic and duplexstainless steels. Good Charpy-V impact properties to-196°C with Silverfil 308L and 347 wires. Themetallurgical behaviour of the flux in respect tosilicon and manganese is neutral.Basic flux used in conjunction with Silverfil 22.8.3Lwire for the welding of duplex stainless steels andcladding applications. The flux/wire combinationgives a minimum PREN 35 value.OP 41TTOP121TTOP122OP132S FB 1 53 DCH5S FB 1 55 ACH5OP 41TTOP121TT- SA FB 1 55 AC OP121TTWSA FB 1 65 ACH5SA FB 1 65 ACH5OP122OP132Fully basic fluoride flux for the welding of high strength, finegrained structural steels. OP121TTW is manufactured using specialhigh purity raw materials to provide high weld integrity. Suitablefor welding with a range of C-Mn and low alloy steel wires. Foruse with DC and AC up to 1000A on single & multi wire systems.Semi basic fluoride type flux for welding carbonmanganese steels requiring impact toughness propertiesdown to -20oC. For single and multi wire systems with ACand DC in conjunction with OE-S2 and OE-S2Mo wires.Used extensively for the longitudinal seam welding of pipeSemi basic agglomerated flux for welding C-Mn steels for singleand multi wire welding. The flux is used in conjunction withOE-S2, OE-S2Mo, TiBor22 and 33 wires and is particularlysuited to the welding of longitudinal line pipe. For use witheither DC or AC using currents up to 1300A on a single wire.Basic fluoride flux which is manufactured using highpurity minerals to provide low levels of residual elementsin order to increase the weld deposit resistance to temperand in-service embrittlement in the range 370°C - 590°C.Used with OE-SD2 2 1 /2 %Cr-1%Mo, OE-SD2 5CrMo &OE-SD2 9%Cr-1%Mo wires on a single wire with eitherDC or AC up to 800A.SAW Flux - Nickel AlloysCURRENTPRODUCTLINESFREEZALOP77AWSENSF CS 2 65 ACFUTUREPRODUCTLINEOP77DESCRIPTIONA fused flux specifically developed for the welding of 9%nickelsteels in conjunction with Nifil276 wire. It produces excellentresults on AC single wire up to 900A. The flux is well adapted towelding butt joints in the horizontal position which is beneficial inthe fabrication of cryogenic LPG/LNG plant and piping.OP37STC S FB 1 55 AC OP F5373132

Submerged Arc Welding Wires -C-Mn & Low Alloy SteelsSubmerged Arc Welding Wires -Stainless Steel & Nickel AlloysTYPICAL CHEMICAL ANALYSIS (WT %) TYPICAL CHEMICAL ANALYSIS (WT %)CURRENTPRODUCT LINESAWSFUTUREPRODUCT LINEC Mn Si S P Ni Cr Mo OtherCURRENT AWS FUTUREPRODUCT LINES EN PRODUCT LINEC Mn Si S P Ni Cr Mo OtherOE-S1 EL 12 OE-S1 0.09 0.49 0.01 0.006 0.005OE-S2 EL12K OE-S2 0.09 0.95 0.27 0.005 0.009Silverfil308LSilverfil309LER308L OE-308L 0.010 1.63 0.34 0.013 0.018 9.8 19.72 0.14ER309L OE-309L 0.013 1.70 0.39 0.011 0.018 13.6 23.2OE-S2Mo EA2 OE-S2Mo 0.09 0.97 0.18 0.007 0.009 0.51- ER309LMo OE-309LMo 0.015 1.48 0.44 0.005 0.021 23.9 13 2.7OE-SD3 EH12K OE-SD3 0.10 1.72 0.28 0.008 0.009OE-SD3Mo EG OE-SD3Mo 0.11 1.58 0.23 0.003 0.010 0.52Silverfil316LSilverfil22.8.3LER316L OE-316L 0.019 1.85 0.37 0.005 0.019 12.0 18.45 2.8ER329 OE-S 2209 0.012 1.56 0.48 0.005 0.017 8.7 22.7 3.2 N 0.15OE-S4 EH14 OE-S4 0.12 2.08 0.05 0.011 0.014Silverfil 82 ERNiCr-3 Nifil 600 0.02 2.94 0.10 0.002 0.005 72.4 19.6Nb 2.45,Ti0.32, Fe 1.89OE-S4Mo EG OE-S4Mo 0.12 1.92 0.10 0.008 0.011 0.51OE-SD3 1Ni 1 /4 Mo EG OE-SD3 1Ni 1 /4 Mo 0.10 1.36 0.23 0.009 0.010 0.87 0.17OE-SD3 1Ni 1 /2 Mo EG OE-SD3 1Ni 1 /2 Mo 0.11 1.60 0.23 0.007 0.010 0.98 0.53OE-S3NiMo-1 EF3 OE-S3NiMo-1 0.12 1.72 0.21 0.007 0.005 0.98 0.53OE-S2 1NiCrMo EG OE-S2 1NiCrMo 0.11 1.03 0.23 0.012 0.013 0.97 1.02 0.57OE-SD2 3Ni ENi2 OE-SD2 3Ni 0.07 1.09 0.21 0.009 0.010 2.75OE-S2 3 1 /2 Ni ENi3 OE-S2 3 1 /2 Ni 0.08 1.00 0.20 0.008 0.005 3.18OE-SD3 2 1 /2 Ni EG OE-SD3 2 1 /2 Ni 0.12 1.33 0.18 0.010 0.008 2.32 0.65 0.521/2 Cr 1 /2 Mo 1/2 Cr 1 /2 MoTiBor22 EG TiBor22 0.07 1.15 0.06 0.003 0.008 0.32 Ti 0.05B 0.005TiBor33 EG TiBor33 0.09 1.38 0.03 0.003 0.008 0.43 Ti 0.16B 0.013OE-SD2 1 1 /4 Cr 1 /2 EB2 OE-S2 CrMo1 0.12 1.03 0.21 0.008 0.008 1.36 0.551/2 MoOE-SD2 2 1 /2 Cr EG OE-S1 CrMo2 0.09 1.00 0.24 0.010 0.012 2.45 0.931MoOE-SD2 5Cr Mo EB6 OE-SD2 5Cr Mo 0.07 0.48 0.40 0.009 0.009 5.60 0.58Silverfil 625 ERNiCrMo-3 Nifil 625 0.004 0.02 0.05 0.001 0.005 64.8 22.04FreezalS276CitostripCitostripEQ308L308L308LCitostripCitostripEQ309L309L309LCitostripCitostripEQ316L316L316LCitostripCitostripEQ347347 347CitostripCitostripERNiCrMo-3625 6258.72 Nb 3.74,Ti0.14, Fe 0.14Nifil 276 0.02 1 0.08 0.002 0.005 Bal 15.5 16 Fe 5.50.012 1.90 0.27 0.012 0.018 10.5 19.90.015 1.70 0.31 0.011 0.017 13.2 23.40.014 1.60 0.35 0.013 0.018 12.6 18.7 2.70.053 1.4 0.27 0.010 0/017 10.1 19.5 Nb 0.570.02 0.07 0.13 0.002 0.007 Bal 21.7 9.0 Nb 3.6 Fe 0.5Submerged Arc Welding Cored Wires - C-Mn SteelsCURRENTPRODUCTLINES-Fluxocord35,25-2DAWSF7A8-EC1F7P8-EC1-FUTUREPRODUCTLINEFluxocord31HDFluxocord35,25-2DDESCRIPTIONW 4Fluxocord 31HD is a basic cored submeged arc wireused in conjunction with OP121TT & OP121TTW fluxesfor the welding of fine grained structural steels requiringexcellent mechanical properties and low temperatureimpact toughness properties down to -60°C.Basic tubular cored wire used in tandem with OP122and OP121TT fluxes.OE-SD2 9Cr 1Mo EB8 OE-SD2 9Cr 1Mo 0.06 0.56 0.44 0.007 0.006 8.77 0.99OE-SD2 9CrMoNi EB9 OE-SD2 9CrMoNi 0.10 0.51 0.28 0.008 0.006 0.71 8.83 0.92 Plus Nbmod. mod. V,N3334

NotesSection 6 - References3536

Cross reference of BRINELL -VICKERS - ROCKWELL andSHORE hardnessesUltimatetensilestrength(kg/mm 2 )BRINELLhardness(P=30 D2)ROCKWELL hardnessHRB28 80 36.4 8030 85 42.4 8532 90 47.4 9033 95 52.0 9535 100 56.4 10037 105 60.0 10539 110 63.4 110 1540 115 66.4 115 1842 120 69.4 120 1943 125 72.0 125 2045 130 74.4 130 -47 135 76.4 135 -48 140 78.4 140 2150 145 80.4 145 2251 150 82.2 150 2353 155 83.8 155 -55 160 85.4 160 2556 165 86.8 165 -58 170 88.2 170 2660 175 89.6 175 -62 180 90.8 180 2863 185 91.8 185 -65 190 93.0 190 2967 195 94.0 195 3068 200 95.0 200 3170 205 95.8 205 3272 210 96.6 210 -73 215 97.6 215 3375 220 98.2 220 -77 225 99.0 225 -78 230 19.2 230 41.9 69.7 3480 235 20.2 235 42.9 70.3 3582 240 21.2 43.9 70.9 3684 245 22.185 250 23.0 45.1 71.7 3787 255 23.8 46.2 72.5 3889 260 24.6 26090 265 25.4 265 47.3 73.1 3992 270 26.2 270 48.3 73.7 4094 275 26.9 27596 280 27.6 280 49.3 74.4 4197 285 28.3 28599 290 29.0 290 50.3 75.0 42101 295 29.6 295103 300 30.3 300 51.2 75.5 43106 310 31.5 310 52.2 76.1 45110 320 32.7 320 53.3 76.7 46113 330 33.8 330 54.3 77.3 47117 340 34.9 340 55.4 78.0 48120 350 36.0 350 56.4 78.6 50Valid for non-alloyed and annealed steels.HRCVICKERShardnessHV(P=30 kg)ROCKWELL DIAMONDCharge30 kg (N)Charge15 kg (N)SHORECross reference of BRINELL -VICKERS - ROCKWELL andSHORE hardnessesUltimatetensilestrength(kg/mm 2 )BRINELLhardness(P=30 D2)ROCKWELL hardnessHRBHRCVICKERShardnessHV(P=30 kg)ROCKWELL DIAMONDCharge30 kg (N)Charge15 kg (N)SHORE123 359 37.0 360 57.6 79.3 51126 368 38.0 370129 376 38.9 380 58.7 80.0 52132 385 39.8 390 59.9 80.6 54135 392 40.7 400138 400 41.5 410 61.1 81.4 56141 408 42.4 420 62.3 82.0 58144 415 43.2 430146 423 44.0 440 63.5 82.8 59149 430 44.8 450153 429 45.5 460 64.6 83.4 61159 444 46.3 470 65.8 84.0 63160 47.0 480 66.0 84.1 -165 461 47.7 490 67.2 84.7 65167 48.3 500 67.4 84.9 -171 477 49.0 510 68.2 85.3 66174 49.7 520 68.7 85.6 -178 495 50.3 530 69.4 85.9 68182 50.9 540 69.9 86.3 -185 514 51.5 550 70.3 86.5 70192 534 52.1 560 71.6 87.2 71200 555 52.8 570 72.7 87.8 73208 578 53.3 580 73.9 88.4 75217 53.8 590 75.1 89.0 77227 54.4 600 76.3 89.6 79228 54.9 610 76.4 89.7 -231 55.4 620 76.8 89.8 8055.9 63056.4 64056.9 65057.4 66057.9 670 77.2 90.158.4 680 77.5 90.2 8158.9 690 77.6 90.3 -59.3 700 78.4 90.7 8360.2 720 79.0 91.0 8461.1 740 79.1 91.0 -61.9 760 79.7 91.2 8662.8 780 80.4 91.5 8763.5 800 81.1 91.8 8864.3 820 81.7 92.0 9065.0 840 82.2 92.1 9165.7 860 82.7 92.3 9266.3 880 83.1 92.5 9366.9 900 83.6 92.7 9567.5 920 84.0 92.9 9668.0 940 84.4 93.0 97970 84.8 93.41000 85.3 93.61050 85.8 93.91100 86.4 94.11200 87.2 94.5Valid for non-alloyed and annealed steels.3738

Symbols for welding positionsor sheet metal and pipeButt weldsEN 287*Symbols for Welding Positionson Sheet MetalFillet weldsEN 287*Downhand position: The parts arein a horizontal plane and the fillermetal is deposited from above.Pipe in rotation; the axis of thepipe is horizontalThe pipe is made to turn duringthe welding, while the filler metalis deposited in the area mostconvenient for the welder or theoperatorPA Fillet (1 F)Fillet welding.The parts are bent kind theweld is in a horizontal plane.The axis of the weld is vertical.Horizontal vertical position: Theparts are in the vertical plane andthe axis of the weld is horizontal.The axis of the pipe is verticalThe welding is carried out on ahorizontal plane.The welding is said to be “inhorizontal fillet”.PB Horizontal Fillet (2 F)Horizontal fillet welding.One part is horizontal and theother vertical.The weld between the twoparts is performed in ahorizontal plane.Stationary pipe:The pipe’s axis is at 45ºThe weld is operated from thebottom toward the top in a 45ºplane in relation to the vertical.The welding is said to be“in an inclined up position”.Vertical position: plates are in avertical plane, as is the axis of theweld.Vertical up position. The metal isdeposited from bottom to top.Stationary pipeThe axis of the pipe is horizontal.The weld is carried out from thebottom toward the top on avertical plane. The weld ispositional “positional”Vertical position: plates arevertical, as is the axis of the weld.Vertical down position. The metalis deposited from top to bottom.Stationary pipeThe axis of the pipe is horizontal.The weld is carried out from thetop toward the bottom on avertical plane. The welding is saidto be “positional”Overhead position: the plates arein a horizontal plane. The fillermetal is deposited from below.PF Vertical up (3 F 1)PG Vertical Down (3 F 2)PD Overhead Fillet (4 F)Vertical fillet welding.The parts are vertical, as is theaxis of the weld.Vertical up position.The metal is deposited frombottom to top.Vertical fillet welding.The parts are vertical, as is theaxis of the weld.Vertical down position.The metal is deposited fromtop to bottom.Overhead welding.One part is horizontal and theother vertical. The weld isdeposited from below in ahorizontal plane.39 40

Volume and weight of metaldeposited per meter of weldPlatethickness(mm) (e)Bevelopening( )Gap(mm) (E)Volume of metalto be deposited(cm 3 )Weight of metal tobe deposited(kg/m)5 80° 0 26 0.206 80° 1 42 0.3238 70° 1 69 0.53410 70° 1 100 0.7812 60° 1.5 125 0.9714 60° 1.5 164 1.2816 60° 2 211 1.6418 60° 2 259 2.0220 60° 2 310 2.42VOLUME OF METAL ANDWEIGHT OF METAL DEPOSITEDPER METER OF WELD FORBUTT WELD WITH BEVELWITHOUT ROOT FACEThickness(mm) (e)Gap(mm) (h)Root face(mm) (h)Volume of metal to bedeposited (cm 3 )Weight of metal to bedeposited (kg/m)5 1 1 30 0.236 1.5 1.5 44 0.348 1.5 1.5 70 0.5410 2 2 92 0.7212 2 2 125 0.9714 2 2 160 1.2516 2 2 200 1.55VOLUME OF METAL ANDWEIGHT OF METALDEPOSITED PER METER OFWELD FOR BUTT WELD WITHBEVEL AND BACK PASSe =thicknesse =thicknessVolume of weld metal depositedper meter for fillet weldsLeg LengthWeld Process EfficiencyProcess Efficiency %MMA 65%MIG/MAG 95%FLUX CORED WIRE 85%METAL CORED WIRE 95%TIG 99%Deposited WeldFillet Weld Legmetal/meter kgLength (mm)(approx)3 0.044 0.15 0.146 0.27 0.288 0.359 0.4510 0.5712 0.7516 1.220 1.9525 2.95The above values are calculatedusing a milre finish. For convexbead finish allow for an additional10-15% to the final calculationWeld process efficiency must be taken intoaccount when calculating consumable volumeand cost. For example MMA welding allowancesshould be made for stub ends, spatter and slaglosses.Platethickness(mm) (e)Gap(mm) (E)Volume to be depositedper meter (cm 3 )Weight of metal to bedeposited (kg/m)6 2.5 36 0.288 2.5 61 0.4710 3 93 0.7212 3 123 0.9614 3.5 167 1.3116 4 217 1.6941VOLUME OF METALDEPOSITED AND WEIGHT OFMETAL DEPOSITED PER METEROF WELD FOR BUTT WELDWITH BEVEL AND ROOT FACEe =thickness42

Stress Conversion Tabletonf/in 2 kgf/mm 2 N/mm 2 psi tonf/in 2 kgf/mm 2 N/mm 2 psi1 1.6 15.4 2240 41 64.6 633.2 918402 3.2 30.9 4480 42 66.1 648.7 940803 4.7 46.3 6720 43 67.7 664.1 963204 6.3 61.8 8960 44 69.3 679.5 985605 7.9 77.2 11200 45 70.9 695.0 1008006 9.5 92.7 13440 46 72.4 710.4 1030407 11.0 108.1 15680 47 74.0 725.9 1052808 12.6 123.6 17920 48 75.6 741.3 1075209 14.2 139.0 20160 49 77.2 756.8 10976010 15.7 154.4 22400 50 78.7 772.2 11200011 17.3 169.9 24640 51 80.3 787.7 11424012 18.9 185.3 26880 52 81.9 803.1 11648013 20.5 200.8 29120 53 83.5 818.5 11872014 22.0 216.2 31360 54 85.0 834.0 12096015 23.6 231.7 33600 55 86.6 849.4 12320016 25.2 247.1 35840 56 88.2 864.9 12544017 26.8 262.6 38080 57 89.8 880.3 12768018 28.3 278.0 40320 58 91.3 895.7 12992019 29.9 293.4 42560 59 92.9 911.2 13216020 31.5 308.9 44800 60 94.5 926.7 13440021 33.1 324.3 47040 61 96.1 942.1 13664022 34.6 339.8 49280 62 97.6 957.5 13888023 36.2 355.2 51520 63 99.2 973.0 14112024 37.8 370.7 53760 64 100.8 988.4 14336025 39.4 386.1 56000 65 102.4 1004 14560026 40.9 401.6 58240 66 103.9 1019 14784027 42.5 417.0 60480 67 105.5 1034 15008028 44.1 432.4 62720 68 107.1 1050 15232029 45.7 447.9 64960 69 108.7 1066 15456030 47.2 463.3 67200 70 110.2 1081 15680031 48.8 478.8 69440 71 111.8 1097 15904032 50.4 494.2 71680 72 113.4 1112 16128033 52.0 509.7 73920 73 115.0 1127 16352034 53.5 525.1 76160 74 116.5 1143 16576035 55.1 540.5 78400 75 118.1 1158 16800036 56.7 556.0 80640 76 119.7 1174 17024037 58.3 571.4 82880 77 121.3 1189 17248038 59.8 586.9 85120 78 122.8 1205 17472039 61.4 602.3 87360 79 124.4 1220 17696040 63.0 617.8 89600 80 126.0 1236 179200Stress Conversion Tabletonf/in 2 kgf/mm 2 N/mm 2 psi tonf/in 2 kgf/mm 2 N/mm 2 psi81 127.6 1251 181440 121 191 1869 27104082 129.1 1266 183680 122 192 1884 27328083 130.7 1282 185920 123 194 1900 27552084 132.3 1297 188160 124 195 1915 27776085 133.9 1313 190400 125 197 1931 28000086 135.4 1328 192640 126 198 1946 28224087 137.0 1344 194880 127 200 1961 28448088 138.6 1359 197120 128 202 1977 27672089 140.2 1375 199360 129 203 1992 28996090 141.7 1390 201600 130 205 2008 29120091 143.3 1405 203840 131 206 2023 29344092 144.9 1421 206080 132 208 2039 29568093 146.5 1436 208320 133 209 2054 29792094 148.0 1452 210560 134 211 2070 30016095 149.6 1467 212800 135 213 2085 30240096 151.2 1483 215040 136 214 2100 30464097 152.8 1498 217280 137 216 2116 30688098 154.3 1514 219520 138 217 2131 30912099 155.9 1529 221760 139 219 2147 311360100 157.5 1544 224000 140 221 2162 313600101 159.1 1560 226240 141 222 2178 315840102 160.6 1575 228480 142 224 2193 318080103 162.2 1591 230720 143 225 2209 320320104 163.8 1606 232960 144 227 2224 322560105 165.4 1622 235200 145 228 2239 324800106 166.9 1637 237440 146 230 2255 327040107 168.5 1653 239680 147 232 2270 329280108 170.1 1668 241920 148 233 2286 331520109 171.7 1683 244160 149 235 2301 333760110 173.2 1699 246400 150 236 2317 336000111 174.8 1714 248640 151 238 2332 338240112 176.4 1730 250880 152 239 2348 340480113 178.0 1745 253120 153 241 2363 342720114 179.5 1761 255360 154 243 2378 344960115 181.1 1776 257600 155 244 2394 347200116 182.7 1792 259840 156 246 2409 349440117 184.3 1807 262080 157 247 2425 351680118 185.8 1822 264320 158 249 2440 353920119 187.4 1838 266560 159 250 2456 356160120 189.0 1853 268800 160 252 2471 3584004344

Conversions of Fractions ofFeet & InchesNotesFractions of InchesFractions of InchesInch decimalmmInch decimalmm1/64 = 0.016 0.41/32 = 0.031 0.83/64 = 0.047 1.21/16 = 0.063 1.65/64 = 0.078 2.03/32 = 0.094 2.47/64 = 0.109 2.81/8 = 0.125 3.29/64 = 0.141 3.65/32 = 0.156 4.011/64 = 0.172 4.43/16 = 0.188 4.813/64 = 0.203 5.27/32 = 0.219 5.615/64 = 0.234 6.01/4 = 0.25 6.417/64 = 0.266 6.79/32 = 0.281 7.119/64 = 0.297 7.55/16 = 0.313 7.921/64 = 0.328 8.311/32 = 0.344 8.723/64 = 0.359 9.13/8 = 0.375 9.525/64 = 0.391 9.913/32 = 0.306 10.327/64 = 0.422 10.77/16 = 0.438 11.129/64 = 0.453 11.515/32 = 0.469 11.931/64 = 0.484 12.31/2 = 0.5 12.733/64 = 0.516 13.117/32 = 0.531 13.535/64 = 0.547 13.99/16 = 0.563 14.337/64 = 0.578 14.719/32 = 0.594 15.139/64 = 0.609 15.55/8 = 0.625 15.941/64 = 0.614 16.321/32 = 0.656 16.743/64 = 0.672 17.111/16 = 0.688 17.545/64 = 0.703 17.923/32 = 0.719 18.347/64 = 0.734 18.73/4 = 0.750 19.149/64 = 0.766 19.425/32 = 0.781 19.851/64 = 0.797 20.213/16 = 0.813 20.653/64 = 0.828 21.027/32 = 0.844 21.455/64 = 0.859 21.87/8 = 0.875 22.257/64 = 0.891 22.629/32 = 0.906 23.059/64 = 0.922 23.415/16 = 0.938 23.861/64 = 0.953 24.231/32 = 0.969 24.663/64 = 0.984 25.0Fractions of feet1 = 0.0833 25.42 = 0.1667 50.83 = 0.250 76.24 = 0.3333 101.65 = 0.4167 127.06 = 0.500 152.47 = 0.5833 177.88 = 0.6667 203.29 = 0.750 228.610 = 0.8333 254.011 = 0.9167 279.44546

47Notes