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Quickwrap ONE Installation Guide - Unifrax

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Biosoluble <strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct Insulation<br />

(ULC Test Method - For<br />

Canada Only)<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

EWC/FRD-PHV/120-01<br />

(Fire Resistance Ratings) Stability, Integrity<br />

and Insulation - 1 & 2 HrsFire Resistant Duct<br />

Commercial & Institutional Grease Duct Exhaust<br />

or Ventilation Air Duct System<br />

Tested for zero (0") clearance to combustible material<br />

per ULC Canadian Grease Duct Testing Protocol & Ventilation Air Duct<br />

system for both 1 & 2 hr fire protection per ISO-6944 Duct 'A' standard.<br />

Rated for Internal & External Fire Conditions


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

GENERAL INSTALLATION<br />

Grease Duct and 1& 2 hour<br />

Ventilation Air Duct Systems<br />

• <strong>Quickwrap</strong> <strong>ONE</strong> Fire Resistant duct insulation<br />

wrap constructed as follows:<br />

- single layer installation using either:<br />

<strong>Quickwrap</strong> <strong>ONE</strong> Butt Wrap "Double<br />

Banding Method"<br />

<strong>Quickwrap</strong> <strong>ONE</strong> "Pinning Only" Butt<br />

Wrap Method<br />

<strong>Quickwrap</strong> <strong>ONE</strong> "Overlap" Method<br />

- for 2 or 3 sided systems use either:<br />

<strong>Quickwrap</strong> <strong>ONE</strong> "2 or 3" Sided Pinning<br />

Only Method<br />

<strong>Quickwrap</strong> <strong>ONE</strong> "2 or 3" Sided Banding<br />

Method<br />

Grease Duct System<br />

• maximum 40" x 40" (1600 in²) rectangular,<br />

square or round #16 gauge grease duct<br />

assembly<br />

Ventilation Air Duct System<br />

• maximum 2915 in² rectangular, square or round<br />

#26 gauge or greater air duct assembly rated for<br />

maximum 300 Pa negative pressure within the<br />

duct<br />

• complying with SMACNA or NFPA 90A<br />

requirements<br />

Support Rods & Cradles<br />

• minimum 3/8” steel threaded rod & 1½" x 1½" x<br />

3/16" steel angle cradles for ductwork not<br />

exceeding 160 in² in area<br />

• minimum ½" steel threaded rod & 2" x 2" x ¼"<br />

steel angle cradles for ductwork exceeding 160<br />

in² in area<br />

• support rods to be anchored to concrete using<br />

pass thru method with a nut & washer on the<br />

top of the concrete slab or by using suitable<br />

carbon or stainless steel masonry anchors<br />

penetrating a minimum 2" depth into the<br />

concrete slab<br />

• maximum distance of 60" allowed between noninsulated<br />

duct supports.<br />

Note:<br />

As required by site conditions, it is acceptable to<br />

encase the cradle support assembly along with the<br />

duct within the <strong>Quickwrap</strong> <strong>ONE</strong> insulation (i.e.<br />

cocoon wrap) during the installation. A slit is<br />

allowed in the duct wrap in order to position around<br />

the threaded rod. Slit must be repaired and sealed<br />

using Quickstop Acrylic Latex Sealant to a<br />

minimum depth of ¼" with a bead also placed<br />

around the circumference of the support rod.<br />

Seams can be sealed using any combination of the<br />

approved installation methods.<br />

Banding<br />

(not required with "Pinning Only" method)<br />

• ½" stainless steel banding for all grease duct<br />

and 2-hour ventilation air duct systems installed<br />

as outlined in <strong>Quickwrap</strong> <strong>ONE</strong> "Double<br />

Banding" Method and <strong>Quickwrap</strong> <strong>ONE</strong><br />

"Overlap" Method<br />

• ½" wide carbon steel banding for 1 hour<br />

ventilation air duct systems<br />

Firestop<br />

• minimum 4" depth of 4 lb/ft³ (or heavier) mineral<br />

wool insulation or <strong>Quickwrap</strong> <strong>ONE</strong> fiber firmly<br />

packed into 1 or 2 hour rated concrete<br />

• full depth of mineral wool or <strong>Quickwrap</strong> <strong>ONE</strong><br />

1<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

fiber (less caulking depth) into framed gypsum<br />

wall or framed wood floor/gypsum ceiling<br />

• assemblies are to be topped with Quickstop<br />

Acrylic Latex Sealant to a min. depth of ¼" on<br />

top of floor or both sides of wall assembly<br />

<strong>Quickwrap</strong> <strong>ONE</strong> 'Double<br />

Banding' Method<br />

• maximum annular space of 7 ½" between duct<br />

and floor or wall substrate is allowed.<br />

• see Intertek Testing Services (ITS) listing<br />

EWC/PHV 120-01 for additional firestop details.<br />

Gypsum Shaft Transition (if required)<br />

• should a transition be required from a gypsum<br />

shaft system to a <strong>Quickwrap</strong> <strong>ONE</strong> duct wrap<br />

system the annular space around the duct and<br />

the shaft must be filled with a minimum of 4"<br />

depth of <strong>Quickwrap</strong> <strong>ONE</strong> insulation and<br />

topped with a ¼" depth of Quickstop acrylic<br />

latex firestop sealant flush with the surface of<br />

the gypsum<br />

• <strong>Quickwrap</strong> <strong>ONE</strong> Duct insulation used for<br />

wrapping the duct must firmly abut the firestop<br />

<strong>Installation</strong><br />

• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong><br />

(QW1) fire resistant duct insulation in<br />

accordance with manufacturer's instructions for<br />

grease duct systems only<br />

• all cut ends of insulation to be repaired with<br />

aluminum tape<br />

• seams installed by providing 1" compression on<br />

each side of the wrap, in all seam directions<br />

1) Circumferential joint to be compressed by 1"<br />

on each side of wrap width. For example,<br />

24" of duct wrap material are used per 22" of<br />

duct length.<br />

2) Add an extra 2" of QW1 to required length<br />

for completion of longitudinal joint.<br />

• any visual gaps no greater than ½" can be<br />

remedied by adding a piece of <strong>Quickwrap</strong> <br />

<strong>ONE</strong> which is 1" greater than the gap and<br />

compressed into place. Additional pins or bands<br />

must be added at these points to increase<br />

installation integrity<br />

2<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

Pinning & banding required as per diagrams<br />

Note:<br />

Additional pins and bands are allowed to enhance<br />

the integrity of the <strong>Quickwrap</strong> <strong>ONE</strong> installation.<br />

3<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

Fastening<br />

• 1/8" copper coated steel insulation pins or Cup-<br />

Head Weldpins® required to be stud welded on<br />

bottom side of a horizontal duct equal to or<br />

exceeding 24" width<br />

• pins are to be located a maximum 8" from edge<br />

of duct and on maximum 9 ½" centres in 2 rows<br />

per 22" wide exterior <strong>Quickwrap</strong> <strong>ONE</strong> section<br />

(Figure 3)<br />

• pins are centered between banding on each<br />

individual wrap section - See bottom pinning<br />

detail (Figures 2 & 3)<br />

may be used for cosmetic reasons if desired<br />

The recommended size Cup-Head Weldpins® to<br />

be used:<br />

Cup-Head Weldpins®<br />

SIZE<br />

<strong>Quickwrap</strong> <strong>ONE</strong> 2 ½"<br />

Note: No pins are required between the<br />

circumference seaming bands other than at<br />

the longitudinal joint. Additional pins may be<br />

installed to enhance the integrity of the<br />

<strong>Quickwrap</strong> <strong>ONE</strong> installation.<br />

• pins are also required on widest side of a<br />

vertical duct exceeding 24" width<br />

• maximum pin-free space of 8" in from edge of<br />

ductwork is allowed<br />

• <strong>Quickwrap</strong> <strong>ONE</strong> can be impaled on pins and<br />

held in place with speed clips or may be<br />

installed prior to pinning with Cup-Head<br />

Weldpins®<br />

• longitudinal seams on the wrap material require<br />

a double row of 1/8" copper coated steel<br />

insulation pins or Cup-Head Weldpins® located<br />

1½" on both sides of the seam (ie. 3" apart)<br />

midway between the banding on each individual<br />

exterior wrap section - See bottom pinning<br />

detail. (Figures 2 & 3)<br />

• <strong>Quickwrap</strong> <strong>ONE</strong> is held in place by banding<br />

the insulation around the duct approx. 1½" on<br />

both sides of the seam and in the centre of the<br />

wrap<br />

• aluminum tape is not required on seams, but it<br />

4<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

'Pinning Only' Method<br />

Fastening<br />

• install Cup-Head Weldpins® or 1/8" copper<br />

coated steel insulation pins on all sides of duct<br />

at max. 9 ½" centres - max. 6" pin-free space<br />

from edge of ductwork is allowed<br />

• pins are to be located 1½" on either side of<br />

seams (3" apart) when using Cup-Head<br />

Weldpins®<br />

• longitudinal seams of the wrap material require<br />

pinning at max 9 ½" centres and max. 2" from<br />

each edge of the ductwrap material<br />

<strong>Installation</strong><br />

• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong><br />

(QW1) fire resistant duct insulation in<br />

accordance with manufacturer's instructions for<br />

grease and 1 & 2 hour ventilation air duct<br />

systems.<br />

• all cut ends of insulation to be repaired with<br />

aluminum tape.<br />

• seams installed by providing 1" compression on<br />

each side of the wrap, in all seam directions.<br />

1) Circumferential joint to be compressed by 1"<br />

on each side of wrap width. For example,<br />

24" of duct wrap material are used per 22" of<br />

duct length."<br />

• for horizontal ductwork where the bottom<br />

surface exceeds 24" wide; pin both sides of the<br />

exposed bottom seam at 1 ½" in from seam<br />

edge and fasten with Cup-Head Weldpins®<br />

• aluminum tape is not required on seams, but it<br />

may be used for cosmetic reasons if desired<br />

• extra pins may be added to increase the<br />

integrity of the installation<br />

The recommended size Cup-Head Weldpins® to<br />

be used:<br />

Cup-Head Weldpins®<br />

SIZE<br />

<strong>Quickwrap</strong> <strong>ONE</strong> 2 ½"<br />

2) Add an extra 2" of QW1 to required length<br />

for completion of longitudinal joint.<br />

• any visual gaps no greater than ½" can be<br />

remedied by adding a piece of <strong>Quickwrap</strong> <br />

<strong>ONE</strong> which is 1" greater than the gap and<br />

compressed into place. Additional pins must be<br />

added at these points to increase installation<br />

integrity<br />

5<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

'Overlap' Method<br />

• aluminum tape is not required on seams, but it<br />

may be used for cosmetic reasons if desired<br />

• extra bands or pins may be added to increase<br />

the integrity of the installation<br />

<strong>Installation</strong><br />

• Requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer's instructions for grease, 1 & 2<br />

hour ventilation air duct systems<br />

• Cut ends of insulation to be repaired with<br />

aluminum tape<br />

Fastening<br />

• 1/8” copper coated steel insulation pins or Cup-<br />

Head Weldpins® required to be stud welded on<br />

the bottom side of a horizontal duct exceeding<br />

24" in width at maximum 12" centres<br />

• pins also required on the widest side of a<br />

vertical duct exceeding 24" in width with<br />

maximum pin-free space of 12" in from edge of<br />

ductwork is allowed<br />

• the layer of insulation installed around the duct<br />

is overlapped a minimum of 3" in all directions<br />

(Note: up to 50% compression is allowable on<br />

the joints in all directions)<br />

• wrap is held in place by banding the insulation<br />

around the duct in the centre of the overlapped<br />

seam and one band centred on each<br />

<strong>Quickwrap</strong> <strong>ONE</strong> section (minimum 2 bands<br />

per section)<br />

6<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

<strong>Quickwrap</strong> <strong>ONE</strong> '2 or 3' Sided<br />

Pinning Only Method<br />

<strong>Quickwrap</strong> <strong>ONE</strong> '2 or 3' Sided<br />

Banding Method<br />

<strong>Installation</strong><br />

• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer's instructions for grease duct and<br />

1 & 2 hour ventilation air duct systems<br />

• duct to be located a maximum of 6" from the<br />

floor or wall assembly<br />

Fastening<br />

• install Cup-Head Weldpins® or 1/8” copper<br />

coated steel insulation pins on all sides of duct<br />

at max. 9 ½" centres - max. 6" pin-free space<br />

from edge of ductwork is allowed<br />

• seams installed by providing 1" compression on<br />

each side of the wrap, in all seam directions.<br />

1) Circumferential joint to be compressed by 1"<br />

on each side of wrap width. For example,<br />

24" of duct wrap material are used per 22" of<br />

duct length."<br />

2) Add an extra 2" of QW1 to required length<br />

for completion of longitudinal joint.<br />

• overlap <strong>Quickwrap</strong> <strong>ONE</strong> fire resistant duct<br />

insulation over concrete by minimum of 3" and<br />

fasten using min 1 ¼" OD fender washers over<br />

a minimum ¼" diameter steel concrete anchor<br />

inserted a minimum of 1 ½" into concrete slab<br />

spaced a maximum of 8" apart.<br />

<strong>Installation</strong><br />

• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer's instructions for grease, 1 & 2<br />

hour ventilation air duct systems<br />

• duct to be located a maximum of 6" from the<br />

floor or wall assembly<br />

Fastening<br />

• <strong>Quickwrap</strong> <strong>ONE</strong> is held in place by banding<br />

the insulation around the duct approx. 1½" on<br />

both sides of the seam and in the centre of the<br />

wrap<br />

• seams installed by providing 1" compression on<br />

each side of the wrap, in all seam directions<br />

1) Circumferential joint to be compressed by 1"<br />

on each side of wrap width. For example,<br />

24" of duct wrap material are used per 22" of<br />

duct length.<br />

2) Add an extra 2" of QW1 to required length<br />

for completion of longitudinal joint.<br />

• overlap <strong>Quickwrap</strong> <strong>ONE</strong> fire resistant duct<br />

insulation over the concrete by a minimum of 3"<br />

• anchor with a continuous length of min. 3/16" x<br />

1 ½" wide steel flat bar over flared ends of the<br />

wrap material and fasten using min. 1 ¼" OD<br />

7<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

fender washers over a minimum ¼" diameter<br />

steel concrete anchors inserted a minimum of 1<br />

½" into the concrete slab spaced a maximum of<br />

8" apart<br />

• banding to be installed over the wrapped duct<br />

with ends looped around the steel flat bars,<br />

tightened and clipped as required<br />

• <strong>Quickwrap</strong> <strong>ONE</strong> fire resistant duct insulation is<br />

to be installed essentially to the requirements of<br />

<strong>Quickwrap</strong> <strong>ONE</strong> "Double Banding" Method<br />

8<br />

www.easternwire-quickstop.com


<strong>Installation</strong> Instructions<br />

Biosoluble<br />

<strong>Quickwrap</strong> <strong>ONE</strong><br />

Duct <strong>Installation</strong><br />

Access Door Detail<br />

Assembly<br />

• cut two (2) pieces of<br />

<strong>Quickwrap</strong> TM <strong>ONE</strong> with both<br />

pieces having a min. 1"<br />

overlap over the access door<br />

opening<br />

• cover all exposed insulation<br />

piece ends with foil tape<br />

• weld 4 insulation pins on<br />

each corner of a light gauge<br />

galvanized steel cover plate<br />

Section View of Assembly<br />

• tighten both <strong>Quickwrap</strong> TM<br />

<strong>ONE</strong> layers through the<br />

insulations pins and fasten<br />

assembly with speed clips<br />

• weld 4 threaded rods to the<br />

door flange<br />

• thread access door cover<br />

through the threaded rods<br />

and follow with entire 2-layer<br />

<strong>Quickwrap</strong> TM <strong>ONE</strong> assembly<br />

• fasten tightly with butterfly<br />

nuts<br />

9<br />

www.easternwire-quickstop.com

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