Quickwrap ONE Installation Guide - Unifrax
Quickwrap ONE Installation Guide - Unifrax
Quickwrap ONE Installation Guide - Unifrax
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Biosoluble <strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct Insulation<br />
(ULC Test Method - For<br />
Canada Only)<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
EWC/FRD-PHV/120-01<br />
(Fire Resistance Ratings) Stability, Integrity<br />
and Insulation - 1 & 2 HrsFire Resistant Duct<br />
Commercial & Institutional Grease Duct Exhaust<br />
or Ventilation Air Duct System<br />
Tested for zero (0") clearance to combustible material<br />
per ULC Canadian Grease Duct Testing Protocol & Ventilation Air Duct<br />
system for both 1 & 2 hr fire protection per ISO-6944 Duct 'A' standard.<br />
Rated for Internal & External Fire Conditions
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
GENERAL INSTALLATION<br />
Grease Duct and 1& 2 hour<br />
Ventilation Air Duct Systems<br />
• <strong>Quickwrap</strong> <strong>ONE</strong> Fire Resistant duct insulation<br />
wrap constructed as follows:<br />
- single layer installation using either:<br />
<strong>Quickwrap</strong> <strong>ONE</strong> Butt Wrap "Double<br />
Banding Method"<br />
<strong>Quickwrap</strong> <strong>ONE</strong> "Pinning Only" Butt<br />
Wrap Method<br />
<strong>Quickwrap</strong> <strong>ONE</strong> "Overlap" Method<br />
- for 2 or 3 sided systems use either:<br />
<strong>Quickwrap</strong> <strong>ONE</strong> "2 or 3" Sided Pinning<br />
Only Method<br />
<strong>Quickwrap</strong> <strong>ONE</strong> "2 or 3" Sided Banding<br />
Method<br />
Grease Duct System<br />
• maximum 40" x 40" (1600 in²) rectangular,<br />
square or round #16 gauge grease duct<br />
assembly<br />
Ventilation Air Duct System<br />
• maximum 2915 in² rectangular, square or round<br />
#26 gauge or greater air duct assembly rated for<br />
maximum 300 Pa negative pressure within the<br />
duct<br />
• complying with SMACNA or NFPA 90A<br />
requirements<br />
Support Rods & Cradles<br />
• minimum 3/8” steel threaded rod & 1½" x 1½" x<br />
3/16" steel angle cradles for ductwork not<br />
exceeding 160 in² in area<br />
• minimum ½" steel threaded rod & 2" x 2" x ¼"<br />
steel angle cradles for ductwork exceeding 160<br />
in² in area<br />
• support rods to be anchored to concrete using<br />
pass thru method with a nut & washer on the<br />
top of the concrete slab or by using suitable<br />
carbon or stainless steel masonry anchors<br />
penetrating a minimum 2" depth into the<br />
concrete slab<br />
• maximum distance of 60" allowed between noninsulated<br />
duct supports.<br />
Note:<br />
As required by site conditions, it is acceptable to<br />
encase the cradle support assembly along with the<br />
duct within the <strong>Quickwrap</strong> <strong>ONE</strong> insulation (i.e.<br />
cocoon wrap) during the installation. A slit is<br />
allowed in the duct wrap in order to position around<br />
the threaded rod. Slit must be repaired and sealed<br />
using Quickstop Acrylic Latex Sealant to a<br />
minimum depth of ¼" with a bead also placed<br />
around the circumference of the support rod.<br />
Seams can be sealed using any combination of the<br />
approved installation methods.<br />
Banding<br />
(not required with "Pinning Only" method)<br />
• ½" stainless steel banding for all grease duct<br />
and 2-hour ventilation air duct systems installed<br />
as outlined in <strong>Quickwrap</strong> <strong>ONE</strong> "Double<br />
Banding" Method and <strong>Quickwrap</strong> <strong>ONE</strong><br />
"Overlap" Method<br />
• ½" wide carbon steel banding for 1 hour<br />
ventilation air duct systems<br />
Firestop<br />
• minimum 4" depth of 4 lb/ft³ (or heavier) mineral<br />
wool insulation or <strong>Quickwrap</strong> <strong>ONE</strong> fiber firmly<br />
packed into 1 or 2 hour rated concrete<br />
• full depth of mineral wool or <strong>Quickwrap</strong> <strong>ONE</strong><br />
1<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
fiber (less caulking depth) into framed gypsum<br />
wall or framed wood floor/gypsum ceiling<br />
• assemblies are to be topped with Quickstop<br />
Acrylic Latex Sealant to a min. depth of ¼" on<br />
top of floor or both sides of wall assembly<br />
<strong>Quickwrap</strong> <strong>ONE</strong> 'Double<br />
Banding' Method<br />
• maximum annular space of 7 ½" between duct<br />
and floor or wall substrate is allowed.<br />
• see Intertek Testing Services (ITS) listing<br />
EWC/PHV 120-01 for additional firestop details.<br />
Gypsum Shaft Transition (if required)<br />
• should a transition be required from a gypsum<br />
shaft system to a <strong>Quickwrap</strong> <strong>ONE</strong> duct wrap<br />
system the annular space around the duct and<br />
the shaft must be filled with a minimum of 4"<br />
depth of <strong>Quickwrap</strong> <strong>ONE</strong> insulation and<br />
topped with a ¼" depth of Quickstop acrylic<br />
latex firestop sealant flush with the surface of<br />
the gypsum<br />
• <strong>Quickwrap</strong> <strong>ONE</strong> Duct insulation used for<br />
wrapping the duct must firmly abut the firestop<br />
<strong>Installation</strong><br />
• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong><br />
(QW1) fire resistant duct insulation in<br />
accordance with manufacturer's instructions for<br />
grease duct systems only<br />
• all cut ends of insulation to be repaired with<br />
aluminum tape<br />
• seams installed by providing 1" compression on<br />
each side of the wrap, in all seam directions<br />
1) Circumferential joint to be compressed by 1"<br />
on each side of wrap width. For example,<br />
24" of duct wrap material are used per 22" of<br />
duct length.<br />
2) Add an extra 2" of QW1 to required length<br />
for completion of longitudinal joint.<br />
• any visual gaps no greater than ½" can be<br />
remedied by adding a piece of <strong>Quickwrap</strong> <br />
<strong>ONE</strong> which is 1" greater than the gap and<br />
compressed into place. Additional pins or bands<br />
must be added at these points to increase<br />
installation integrity<br />
2<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
Pinning & banding required as per diagrams<br />
Note:<br />
Additional pins and bands are allowed to enhance<br />
the integrity of the <strong>Quickwrap</strong> <strong>ONE</strong> installation.<br />
3<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
Fastening<br />
• 1/8" copper coated steel insulation pins or Cup-<br />
Head Weldpins® required to be stud welded on<br />
bottom side of a horizontal duct equal to or<br />
exceeding 24" width<br />
• pins are to be located a maximum 8" from edge<br />
of duct and on maximum 9 ½" centres in 2 rows<br />
per 22" wide exterior <strong>Quickwrap</strong> <strong>ONE</strong> section<br />
(Figure 3)<br />
• pins are centered between banding on each<br />
individual wrap section - See bottom pinning<br />
detail (Figures 2 & 3)<br />
may be used for cosmetic reasons if desired<br />
The recommended size Cup-Head Weldpins® to<br />
be used:<br />
Cup-Head Weldpins®<br />
SIZE<br />
<strong>Quickwrap</strong> <strong>ONE</strong> 2 ½"<br />
Note: No pins are required between the<br />
circumference seaming bands other than at<br />
the longitudinal joint. Additional pins may be<br />
installed to enhance the integrity of the<br />
<strong>Quickwrap</strong> <strong>ONE</strong> installation.<br />
• pins are also required on widest side of a<br />
vertical duct exceeding 24" width<br />
• maximum pin-free space of 8" in from edge of<br />
ductwork is allowed<br />
• <strong>Quickwrap</strong> <strong>ONE</strong> can be impaled on pins and<br />
held in place with speed clips or may be<br />
installed prior to pinning with Cup-Head<br />
Weldpins®<br />
• longitudinal seams on the wrap material require<br />
a double row of 1/8" copper coated steel<br />
insulation pins or Cup-Head Weldpins® located<br />
1½" on both sides of the seam (ie. 3" apart)<br />
midway between the banding on each individual<br />
exterior wrap section - See bottom pinning<br />
detail. (Figures 2 & 3)<br />
• <strong>Quickwrap</strong> <strong>ONE</strong> is held in place by banding<br />
the insulation around the duct approx. 1½" on<br />
both sides of the seam and in the centre of the<br />
wrap<br />
• aluminum tape is not required on seams, but it<br />
4<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
'Pinning Only' Method<br />
Fastening<br />
• install Cup-Head Weldpins® or 1/8" copper<br />
coated steel insulation pins on all sides of duct<br />
at max. 9 ½" centres - max. 6" pin-free space<br />
from edge of ductwork is allowed<br />
• pins are to be located 1½" on either side of<br />
seams (3" apart) when using Cup-Head<br />
Weldpins®<br />
• longitudinal seams of the wrap material require<br />
pinning at max 9 ½" centres and max. 2" from<br />
each edge of the ductwrap material<br />
<strong>Installation</strong><br />
• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong><br />
(QW1) fire resistant duct insulation in<br />
accordance with manufacturer's instructions for<br />
grease and 1 & 2 hour ventilation air duct<br />
systems.<br />
• all cut ends of insulation to be repaired with<br />
aluminum tape.<br />
• seams installed by providing 1" compression on<br />
each side of the wrap, in all seam directions.<br />
1) Circumferential joint to be compressed by 1"<br />
on each side of wrap width. For example,<br />
24" of duct wrap material are used per 22" of<br />
duct length."<br />
• for horizontal ductwork where the bottom<br />
surface exceeds 24" wide; pin both sides of the<br />
exposed bottom seam at 1 ½" in from seam<br />
edge and fasten with Cup-Head Weldpins®<br />
• aluminum tape is not required on seams, but it<br />
may be used for cosmetic reasons if desired<br />
• extra pins may be added to increase the<br />
integrity of the installation<br />
The recommended size Cup-Head Weldpins® to<br />
be used:<br />
Cup-Head Weldpins®<br />
SIZE<br />
<strong>Quickwrap</strong> <strong>ONE</strong> 2 ½"<br />
2) Add an extra 2" of QW1 to required length<br />
for completion of longitudinal joint.<br />
• any visual gaps no greater than ½" can be<br />
remedied by adding a piece of <strong>Quickwrap</strong> <br />
<strong>ONE</strong> which is 1" greater than the gap and<br />
compressed into place. Additional pins must be<br />
added at these points to increase installation<br />
integrity<br />
5<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
'Overlap' Method<br />
• aluminum tape is not required on seams, but it<br />
may be used for cosmetic reasons if desired<br />
• extra bands or pins may be added to increase<br />
the integrity of the installation<br />
<strong>Installation</strong><br />
• Requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong> fire<br />
resistant duct insulation in accordance with<br />
manufacturer's instructions for grease, 1 & 2<br />
hour ventilation air duct systems<br />
• Cut ends of insulation to be repaired with<br />
aluminum tape<br />
Fastening<br />
• 1/8” copper coated steel insulation pins or Cup-<br />
Head Weldpins® required to be stud welded on<br />
the bottom side of a horizontal duct exceeding<br />
24" in width at maximum 12" centres<br />
• pins also required on the widest side of a<br />
vertical duct exceeding 24" in width with<br />
maximum pin-free space of 12" in from edge of<br />
ductwork is allowed<br />
• the layer of insulation installed around the duct<br />
is overlapped a minimum of 3" in all directions<br />
(Note: up to 50% compression is allowable on<br />
the joints in all directions)<br />
• wrap is held in place by banding the insulation<br />
around the duct in the centre of the overlapped<br />
seam and one band centred on each<br />
<strong>Quickwrap</strong> <strong>ONE</strong> section (minimum 2 bands<br />
per section)<br />
6<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
<strong>Quickwrap</strong> <strong>ONE</strong> '2 or 3' Sided<br />
Pinning Only Method<br />
<strong>Quickwrap</strong> <strong>ONE</strong> '2 or 3' Sided<br />
Banding Method<br />
<strong>Installation</strong><br />
• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong> fire<br />
resistant duct insulation in accordance with<br />
manufacturer's instructions for grease duct and<br />
1 & 2 hour ventilation air duct systems<br />
• duct to be located a maximum of 6" from the<br />
floor or wall assembly<br />
Fastening<br />
• install Cup-Head Weldpins® or 1/8” copper<br />
coated steel insulation pins on all sides of duct<br />
at max. 9 ½" centres - max. 6" pin-free space<br />
from edge of ductwork is allowed<br />
• seams installed by providing 1" compression on<br />
each side of the wrap, in all seam directions.<br />
1) Circumferential joint to be compressed by 1"<br />
on each side of wrap width. For example,<br />
24" of duct wrap material are used per 22" of<br />
duct length."<br />
2) Add an extra 2" of QW1 to required length<br />
for completion of longitudinal joint.<br />
• overlap <strong>Quickwrap</strong> <strong>ONE</strong> fire resistant duct<br />
insulation over concrete by minimum of 3" and<br />
fasten using min 1 ¼" OD fender washers over<br />
a minimum ¼" diameter steel concrete anchor<br />
inserted a minimum of 1 ½" into concrete slab<br />
spaced a maximum of 8" apart.<br />
<strong>Installation</strong><br />
• requires one (1) layer of <strong>Quickwrap</strong> <strong>ONE</strong> fire<br />
resistant duct insulation in accordance with<br />
manufacturer's instructions for grease, 1 & 2<br />
hour ventilation air duct systems<br />
• duct to be located a maximum of 6" from the<br />
floor or wall assembly<br />
Fastening<br />
• <strong>Quickwrap</strong> <strong>ONE</strong> is held in place by banding<br />
the insulation around the duct approx. 1½" on<br />
both sides of the seam and in the centre of the<br />
wrap<br />
• seams installed by providing 1" compression on<br />
each side of the wrap, in all seam directions<br />
1) Circumferential joint to be compressed by 1"<br />
on each side of wrap width. For example,<br />
24" of duct wrap material are used per 22" of<br />
duct length.<br />
2) Add an extra 2" of QW1 to required length<br />
for completion of longitudinal joint.<br />
• overlap <strong>Quickwrap</strong> <strong>ONE</strong> fire resistant duct<br />
insulation over the concrete by a minimum of 3"<br />
• anchor with a continuous length of min. 3/16" x<br />
1 ½" wide steel flat bar over flared ends of the<br />
wrap material and fasten using min. 1 ¼" OD<br />
7<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
fender washers over a minimum ¼" diameter<br />
steel concrete anchors inserted a minimum of 1<br />
½" into the concrete slab spaced a maximum of<br />
8" apart<br />
• banding to be installed over the wrapped duct<br />
with ends looped around the steel flat bars,<br />
tightened and clipped as required<br />
• <strong>Quickwrap</strong> <strong>ONE</strong> fire resistant duct insulation is<br />
to be installed essentially to the requirements of<br />
<strong>Quickwrap</strong> <strong>ONE</strong> "Double Banding" Method<br />
8<br />
www.easternwire-quickstop.com
<strong>Installation</strong> Instructions<br />
Biosoluble<br />
<strong>Quickwrap</strong> <strong>ONE</strong><br />
Duct <strong>Installation</strong><br />
Access Door Detail<br />
Assembly<br />
• cut two (2) pieces of<br />
<strong>Quickwrap</strong> TM <strong>ONE</strong> with both<br />
pieces having a min. 1"<br />
overlap over the access door<br />
opening<br />
• cover all exposed insulation<br />
piece ends with foil tape<br />
• weld 4 insulation pins on<br />
each corner of a light gauge<br />
galvanized steel cover plate<br />
Section View of Assembly<br />
• tighten both <strong>Quickwrap</strong> TM<br />
<strong>ONE</strong> layers through the<br />
insulations pins and fasten<br />
assembly with speed clips<br />
• weld 4 threaded rods to the<br />
door flange<br />
• thread access door cover<br />
through the threaded rods<br />
and follow with entire 2-layer<br />
<strong>Quickwrap</strong> TM <strong>ONE</strong> assembly<br />
• fasten tightly with butterfly<br />
nuts<br />
9<br />
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