Hypertac Product Inserts
Hypertac Product Inserts
Hypertac Product Inserts
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HBC SERIES<br />
HBC Power Connector<br />
• Contact technology guarantees high reliability<br />
• Push lock to mate connector<br />
• Quick release latch to unmate<br />
• Ruggedised metal and plastic versions available<br />
• Cable and panel mount variants<br />
• Compact ergonomic design<br />
• Low component count<br />
• Gender reversible<br />
• Polarised<br />
• 360 degree EMI/RFI shielding option<br />
• 2000+ mating cycles without EMI/RFI band<br />
• Sealed IP67 when mated<br />
• Finger protected contacts<br />
• Current rating 300A and 500A<br />
• Temperature rating -20 to +125°C<br />
1. Ordering information for HBC range connectors<br />
1.1. Connector order code<br />
The order code is a sixteen character code that defines all standard connector options in the range.<br />
Series<br />
HBC 030 P A 1 A * A A 000<br />
HBC High Power Industrial<br />
000<br />
00E<br />
Current Rating<br />
0C0<br />
030<br />
050<br />
P<br />
R<br />
300 Amp<br />
500 Amp<br />
Shell Gender<br />
Plug<br />
Receptacle<br />
Shell Polarising<br />
A<br />
B<br />
C<br />
Shell Body Material (High Strength)<br />
1<br />
B<br />
Polarised Code A, contact cap Black<br />
Polarised Code B, contact cap Orange<br />
Polarised Code C, contact cap Blue<br />
Thermoplastic, Black<br />
Aluminium alloy, electroless Nickel plated<br />
Standard Variations<br />
0J0<br />
0M0<br />
0N0<br />
No variant<br />
EMI band fitted (metal plugs only)<br />
Rear mount metal receptacle with<br />
conductive panel o-ring<br />
Front mount plastic receptacle with<br />
non-conductive panel gasket<br />
Front mount metal receptacle with<br />
conductive panel o-ring (not available with<br />
backshell option B)<br />
Front mount metal receptacle with<br />
non-conductive panel o-ring (not available<br />
with backshell option B)<br />
Backshell exit code - see illustrations<br />
0<br />
other<br />
codes<br />
No backshell or metal connector<br />
See Backshell code table (section 1.3)<br />
Backshell Style<br />
Contact Gender<br />
A<br />
B<br />
Contact Termination<br />
*<br />
L<br />
Pin, Gold Plated<br />
Socket, Gold Plated<br />
Contact to accept cable crimped directly<br />
on contact axis. Customer must supply<br />
cable data when ordering.<br />
Contact to accept bolted termination e.g.<br />
lugged cable (lug ordered separately) or<br />
busbar. Also order this option for a plug<br />
with right angle backshell.<br />
0<br />
A<br />
B<br />
C<br />
No backshell<br />
Right-angle backshell (plug only). Must be<br />
used with HBB-950 Series lug, ordered<br />
separately.<br />
Straight backshell (metal versions only)<br />
Plastic receptacle to accept boot<br />
Note: plug connectors supplied without<br />
backshells are designed to accept lipped<br />
heat shrink boots<br />
V.5_11 P.1
HBC SERIES<br />
4. Panel preparations and connector outline drawings<br />
4.1. Panel preparation for receptacles<br />
4.1.1. Standard rear mount (connector mounted behind panel / inside box)<br />
300 Amp - Metal<br />
300 Amp - Plastic<br />
500 Amp - Metal<br />
500 Amp - Plastic<br />
4.1.2. Outer mounting (connector mounted in front of panel / outside box)<br />
300 Amp - Metal & Plastic 500 Amp - Metal & Plastic<br />
30,0<br />
29,0<br />
Maximum panel thickness 5.0mm. If panel is more than 3.0mm thick then fixing screws will need to be recessed to give clearance for mating connector<br />
V.5_11 P.2
HBC SERIES<br />
4.2. Connector outline drawings<br />
4.2.1. 300 amp plastic plug – HBC030P*1*******<br />
74<br />
53 (FOR LUG)<br />
LUG TERMINATION<br />
M8 X 1,25 X 15,0 DEEP<br />
SCREW & WASHER SUPPLIED<br />
WITH BACKSHELL VARIANT ONLY<br />
78,8 (FOR CRIMP)<br />
Ø37,5<br />
Ø15 FOR LUG<br />
OUTLINE OF<br />
BACKSHELL<br />
(IF FITTED)<br />
36<br />
55<br />
Ø27,4<br />
4.2.2. 300 amp plastic receptacle – HBC030R*1*******<br />
42,5 (CRIMP)<br />
29,36<br />
25,1 (FOR LUG 90° BOOT VARIANT)<br />
Ø3,2<br />
16,3 (FOR LUG NO BOOT)<br />
BOOT VARIANTS ONLY<br />
HBB030R*1**CO***<br />
29,36<br />
38,5<br />
Ø24<br />
LUG TERMINATION<br />
M8 X 1,25 X 15,0 DEEP<br />
OR<br />
CRIMP TERMINATION<br />
6<br />
Ø15 (FOR LUG)<br />
38,5<br />
34<br />
14<br />
V.5_11 Diagrams are not to scale. All dimensions are in mm. Transit caps not shown<br />
P.3
HBC SERIES<br />
4.2. Connector outline drawings<br />
4.2.3. 300 amp metal plug – HBC030P*(A or B)*******<br />
84 (90° BACKSHELL)<br />
75 (STRAIGHT BACKSHELL)<br />
LUG TERMINATION<br />
M8 X 1,25 X 15,0 DEEP<br />
SCREW & WASHER SUPPLIED WITH<br />
90° BACKSHELL VARIANT ONLY<br />
OR<br />
CRIMP TERMINATION<br />
78,4 (CRIMP)<br />
61 (90° BACKSHELL)<br />
52 (LUG - NO BACKSHELL)<br />
Ø37,5<br />
Ø15 FOR LUG<br />
OUTLINE OF STRAIGHT<br />
BACKSHELL (IF FITTED)<br />
43<br />
OUTLINE OF 90°<br />
BACKSHELL (IF FITTED)<br />
63<br />
Ø32<br />
4.2.4. 300 amp metal receptacle – HBC030R*(A or B)*******<br />
42,6 (CRIMP)<br />
29,36<br />
16,4 (FOR LUG)<br />
Ø3,2<br />
29,36<br />
38,5<br />
Ø24<br />
34 5<br />
Ø15 (FOR LUG)<br />
LUG TERMINATION<br />
M8 X 1,25 X 15,0 DEEP<br />
OR<br />
CRIMP TERMINATION<br />
38,5<br />
V.5_11 Diagrams are not to scale. All dimensions are in mm. Transit caps not shown<br />
P.4
HBC SERIES<br />
4.2. Connector outline drawings<br />
4.2.5. 500 amp plastic plug – HBC050P*1*******<br />
95<br />
70 (FOR LUG)<br />
LUG TERMINATION<br />
M10 X 1,5 X 18,0 DEEP<br />
SCREW & WASHER SUPPLIED<br />
WITH BACKSHELL VARIANT ONLY<br />
90,1 (CRIMP)<br />
Ø45,5<br />
Ø19,5 FOR LUG<br />
OUTLINE OF<br />
BACKSHELL<br />
(IF FITTED)<br />
40,0<br />
72<br />
Ø31,4<br />
4.2.6. 500 amp plastic receptacle – HBC050R*1*******<br />
FOR STRAIGHT CRIMP - SEE DIM A BELOW<br />
34,92<br />
28,7 (FOR LUG, 90° BOOT VARIANT)<br />
Ø4,2<br />
23,5 (FOR LUG, NO BOOT)<br />
BOOT VARIANTS ONLY<br />
HBB050R*1**CO***<br />
34,92<br />
45<br />
Ø32<br />
LUG TERMINATION<br />
M10 X 1,5 X 18,0 DEEP<br />
OR<br />
CRIMP TERMINATION<br />
SEE TABLE BELOW<br />
45<br />
45<br />
7,5<br />
Ø19,5 (FOR LUG)<br />
15<br />
STRAIGHT CRIMP STANDARD BOOT VARIANT<br />
DIM A 43,6 58,9<br />
V.5_11 Diagrams are not to scale. All dimensions are in mm. Transit caps not shown<br />
P.5
HBC SERIES<br />
4.2. Connector outline drawings<br />
4.2.7. 500 amp metal plug – HBC050P*(A or B)*******<br />
101 (90° BACKSHELL)<br />
92 (STRAIGHT BACKSHELL)<br />
75 (90° BACKSHELL)<br />
90,1 (CRIMP)<br />
70 (LUG - NO BACKSHELL)<br />
Ø45,5<br />
Ø19.5 FOR LUG<br />
OUTLINE OF STRAIGHT<br />
BACKSHELL (IF FITTED)<br />
46,5<br />
OUTLINE OF 90°<br />
BACKSHELL (IF FITTED)<br />
LUG TERMINATION<br />
M10 X 1,5 X 18,0 DEEP<br />
SCREW & WASHER SUPPLIED WITH<br />
90° BACKSHELL VARIANT ONLY<br />
OR<br />
CRIMP TERMINATION<br />
77 Ø37<br />
4.2.8. 500 amp metal receptacle – HBC050R*(A or B)*******<br />
43,6 (CRIMP)<br />
34,92<br />
23,5 (FOR LUG)<br />
Ø4,2<br />
34,92<br />
44,5<br />
Ø32<br />
LUG TERMINATION<br />
M10 X 1,5 X 18,0 DEEP<br />
OR<br />
CRIMP TERMINATION<br />
44,5<br />
45 6<br />
Ø19,5 (FOR LUG)<br />
V.5_11 Diagrams are not to scale. All dimensions are in mm. Transit caps not shown<br />
P.6
HBC SERIES<br />
4.3. Mated dimensions<br />
D MAX<br />
DIMENSION WHEN FULLY MATED D MAX<br />
300A METAL 13<br />
300A PLASTIC 13<br />
500A METAL 13.5<br />
500A PLASTIC 13.5<br />
4.4. Metal backshell dimensions<br />
4.4.1. Straight option (optional knurl on ØC)<br />
A<br />
B<br />
Ø C<br />
Ø D<br />
Ø E<br />
F<br />
G<br />
Ø H<br />
DIMENSIONS A B ØC ØD E F G ØH<br />
300A STRAIGHT 6 20 25 27 28 13 5 22<br />
500A STRAIGHT 9.5 20 34 36 38 13 5 30<br />
V.5_11 Diagrams are not to scale. All dimensions are in mm.<br />
P.7
HBC SERIES<br />
4.4. Metal backshell dimensions<br />
4.4.2. Right-angle option (optional knurl on ØC)<br />
A<br />
Ø H<br />
B<br />
F<br />
G<br />
J<br />
Ø C<br />
Ø D<br />
Ø E<br />
DIMENSIONS A B ØC ØD E F G ØH J<br />
300A RIGHT-ANGLE 5 20 30 32 33 13 5 27 43<br />
500A RIGHT-ANGLE 4 20 35 37 39 13 5 32 47<br />
5. Cable assemblies<br />
Connectors can be supplied terminated to a range of highly flexible cables.<br />
Please refer to <strong>Hypertac</strong> Sales or Technical Services for details.<br />
E-mail: info@hypertac.co.uk<br />
Tel: +44 (0) 20 8450 8033<br />
Web: www.hypertac.com<br />
V.5_11 Diagrams are not to scale. All dimensions are in mm.<br />
P.8
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