Operating manual VIBTRONIC Controller for magnetic vibrators

Operating manual 

® 

VIBTRONIC Controller 

for magnetic vibrators 

Type SD(E)...-1 in panel mounting 

and cabinet unit

Connections, 

control and display elements 

Digital display (4 digits) 

Input keys 

Pin keys (e.g., for RESET) 

Type label 

Operation indicators (LEDs) 

Serial interface 

Connector for the external display 

or for the service module (options) 

Input/output connections (signal lines) 

Mains connection and 

magnetic vibrator connection 

on bottom side of unit

Operating Manual for Controller VIBTRONIC ® SD(E)…-1 

Intended Use 

The VIBTRONIC SD(E)…-1 type controllers are designed and constructed as alternating 

voltage regulators for controlling magnetic vibrators; they operate on the 

voltage regulation principle (phase regulation). 

The controllers have been designed for use with mains networks having a frequency 

of either 50 or 60 Hz and a sinusoidal voltage. 

Do not use the controllers in environments with explosion hazards (explosives, 

gassy environments)! Observe the information regarding the intended uses given 

in Chapter 1.3! 

Modular Device Design 

The controllers of type VIBTRONIC SD(E)…-1 are modularly designed and available 

in a wide range of option variants. Some modules can be retrofitted. 

Observe any additional operating manuals which may have been provided for the 

modules! 

©2003 AViTEQ Vibrationstechnik GmbH Version 01/2003 0–2

For Your Safey 

You will find three different types of symbols in this operating manual which are 

intended to point out important information: 

DANGER! 

The DANGER warning describes procedures or conditions which could have dangerous 

or even life-threatening consequences for the person installing or using the 

equipment. 

ATTENTION! 

NOTE 

You will find this information with procedures in which a danger of damage to 

equipment exists. This damage could also result in injury to personnel (e.g., from a 

fire!) 

Notes provide information about individual procedures. Notes explain circumstances, 

clarify terminology or provide tips for simplifying processes or procedures. 

0–3 ©1998 AViTEQ Vibrationstechnik GmbH Version 01/2003


Although we developed the VIBTRONIC controllers taking into account all safety 

measures, operational error cannot be completely eliminated. In the interest of 

your safety and that of your colleagues, observe the following information: 

DANGER! 

When connected to mains, dangerously high voltages are present inside the controller. 

Touching electrically live components can be lethal! Before switching on 

mains power, ensure that no live parts can be touched. 

DANGER! 

Explosions can be life threatening and result in great damage to equipment. Do not 

use the controller in environments with explosion hazards. The controller of type 

SD(E)…-1 is not designed for environments with explosion hazards or firedamp 

environments and must not be used in such without first taking appropriate measures. 

ATTENTION! 

Unsuitable controllers, operation with the incorrect mains voltage/frequency could 

result in damage to the magnetic vibrator. Make sure that the connection values 

are correct and compare them with the device's type labels! 

ATTENTION! 

Make certain that the fuse protection for the controller is in accordance with the 

circuit diagram (Figure 4.16)! Install at least one fuse – but in any case, F1 in 

accordance with circuit diagram Figure 4.16 – as super-fast-acting safety fuse for 

safeguarding the power semiconductor in the controller. 

ATTENTION! 

Destruction of the magnetic vibrator! If the magnetic vibrator is operated with an 

external vibration sensor (PA) and the operating mode "usable working stroke regulation" 

selected, the magnetic vibrator must always be calibrated in accordance 

with commissioning procedure – as described in Chapter 5.2.3 –. Direct selection 

of the magnetic vibrator from the type table, which is stored in the controller, can 

lead to collision mode and, therefore, result in destruction of the magnetic vibrator. 

NOTE 

With a reversing device, the vibrator voltage varies slightly on the horizontal drive 

with identical controller settings depending on the direction of conveyance. For 

this reason we recommend always calibrating the horizontal drive in accordance 

with commissioning procedure – as described in Chapter 5.2.3 . Direct selection of 

the horizontal drive from the type table, which is stored in the controller, may occasionally 

lead to slight collision mode and, therefore, result in destruction of the 

magnetic vibrator. 


© 2003 AViTEQ Vibrationstechnik GmbH 

COPYRIGHT 

The SD(E)…-1 series VIBTRONIC controllers and this operating manual are protected by copyright. Any 

reengineering of the units will result in criminal prosecution. All rights to this operating manual are reserved, 

including reproduction via photo mechanical, print, data or any other possible medium, as well as in translation. 

Reproduction of this operating manual, complete or in part, requires the written consent of 

AViTEQ Vibrationstechnik GmbH. 

VIBTRONIC is a registered and protected trademark of AViTEQ Vibrationstechnik GmbH. 

This operating manual supports the intended use and appropriate deployment of VIBTRONIC controllers. For 

this purpose, the operating manual describes details that are significant for the product's operation. In particular, 

the operating manual provides no claim or guarantee of characteristics in the sense specified by 

§§ 434, 634 BGB (German civil code) or for the success of specific applications. 

AViTEQ Vibrationstechnik GmbH is liable for textual errors in the operating manual only where intent and 

gross negligence are demonstrated. In such cases, liability is limited to the effects the textual errors have on 

the product specified in the contract and other associated products produced by AViTEQ Vibrationstechnik 

GmbH as well as required products produced by AViTEQ Vibrationstechnik GmbH which are used in technical 

combination. This aforementioned liability is limited to cases in which the value or functionality of the 

agreed upon characteristic of the product specified in the contract is vitiated or considerably diminished. 

This does not apply if liability for loss of life or limb or loss of health is mandatory. 

The textual errors, the damages as well as the justification and resulting causality underlying the liability 

claim are to be proven by the purchaser. In particular, AViTEQ Vibrationstechnik GmbH is not liable for damages 

or consequential damages resulting from the incorrect use of the operating manual. This does not apply 

to faulty content of the operating manual. This does not apply if liability for loss of life or limb or loss of 

health is mandatory. We are always grateful for suggestions and criticism! 

Unless otherwise stated, the relevant state of engineering is that at the time of the combined delivery of the 

product and the operating manual from AViTEQ Vibrationstechnik GmbH. The product is subject to technical 

changes without prior notice. Previous operating manuals are no longer valid. 

The General Conditions of Delivery Domestic and Abroad of AViTEQ Vibrationstechnik GmbH apply in their 

current version. 

Do you have questions? Or problems with installation and commissioning? 

Give us a call! We'll be glad to help you! 

AViTEQ Vibrationstechnik GmbH 

Im Gotthelf 16 

D 65795 Hattersheim-Eddersheim 

Telephone +49 (0) 61 45 / 503 - 0 

Fax +49 (0) 61 45 / 503 - 200 

Telefax Service-Hotline 0 61 45 / 503 - 112 

Hattersheim-Eddersheim (Germany), 29. January 2003 

0–5 ©1998 AViTEQ Vibrationstechnik GmbH Version 01/2003 

2002


Chapter Contents 

General remarks regarding this operating manual, our terms of 

business, warranty and areas of application of the controllers 

1 

Transport, storage, extent of delivery and disposal 

2 

Basics of the controller and its selection: 

the function description 

3 

Installation and electrical connection 

4 

To the point: 

Commissioning Step by Step 

5 

Prevention is better: 

Service and Maintenance 

6 

Not to be forgotten: Troubleshooting 

7 

Seek and find: the Index 

8 


Table of Contents 

CONTENTS 

1 We are Partners. 1-1 

1.1 About this Operating Manual ..............................................................................................1-1 

1.2 Product Liability and Warranty ............................................................................................1-2 

1.3 Operative Range...................................................................................................................1-4 

1.4 Installation and Operating Personnel ..................................................................................1-5 

2 Transport, Delivery, Disposal 2-1 

2.1 Transport, Storage ...............................................................................................................2-1 

2.2 Extent of Delivery.................................................................................................................2-1 

2.3 Disposal ................................................................................................................................2-2 

2.3.1 Packing Materials .................................................................................................................2-2 

2.3.2 Returning the Device ...........................................................................................................2-2 

2.3.3 Materials Used in the Units..................................................................................................2-3 

3 Function Description 3-1 

3.1 Sizes......................................................................................................................................3-1 

3.2 Principles of Operation and Oscillation Rates.....................................................................3-1 

3.3 Scope of Operation..............................................................................................................3-2 

3.3.1 Regulation Types .................................................................................................................3-2 

3.3.2 Command Value Preset .......................................................................................................3-2 

3.3.3 External Release...................................................................................................................3-2 

3.3.4 Operating Messages ............................................................................................................3-3 

3.4 Models ..................................................................................................................................3-3 

3.4.1 Type Designation .................................................................................................................3-4 

4 Installation 4-1 

4.1 Mechanical Installation ........................................................................................................4-1 

4.1.1 Panel Mounting Unit ............................................................................................................4-1 

4.1.2 Cabinet Unit..........................................................................................................................4-2 

4.2 Terminal Assignments .........................................................................................................4-4 

4.2.1 Minimum Terminal Assignment..........................................................................................4-4 

4.2.2 Vibration Sensor (PAL) and Temperature Switch ..............................................................4-5 

4.2.3 Vibration Sensor (PA) ..........................................................................................................4-6 

4.2.4 Multiple Drives and Reversing Drive...................................................................................4-7 

4.2.5 Coarse and Fine Fill Rates....................................................................................................4-9 

4.2.6 Operational Transmitting Relay...........................................................................................4-9 

4.2.7 Switching On/Off Externally ..............................................................................................4-10 

4.2.8 External Control Input .......................................................................................................4-12 

4.2.9 Actual-value output............................................................................................................4-13 

4.2.10Supply-Voltage Output ......................................................................................................4-14 

4.3 Electrical Connection .........................................................................................................4-15 

4.3.1 Notes on electrical connection ..........................................................................................4-15 

4.3.2 Connection Diagram ..........................................................................................................4-17 

4.3.3 Vibration-Width Adjuster, Rotary-Type Knob and Scale..................................................4-17 

4.3.4 Switching on the Controller...............................................................................................4-19 

4.4 Other Connections .............................................................................................................4-19 

4.5 Electromagnetic Compatibility (EMC) ...............................................................................4-20 

i ©1998 AViTEQ Vibrationstechnik GmbH Version 01/2003

Operating Manual for controller VIBTRONIC ® SD(E)…-1 

5 Commissioning 5-1 

5.1 Fundamentals.......................................................................................................................5-1 

5.2 Commissioning ....................................................................................................................5-3 

5.2.1 Matching to the Vibration Conveyor Device.......................................................................5-3 

5.2.2 Setting the Operating Settings ............................................................................................5-6 

5.2.3 Matching to the Vibration Conveyor Devices Produced by Other Manufacturers ...........5-8 

5.2.4 Multiple Drive and Reversing Drive...................................................................................5-10 

5.2.5 Resetting to Factory Base Settings ...................................................................................5-11 

5.3 Input Codes for AViTEQ Magnetic Drives.........................................................................5-12 

5.4 Operating Displays.............................................................................................................5-14 

5.4.1 Continuous Display During Running Operation ...............................................................5-14 

5.4.2 Calling up the Operating and Set Values ..........................................................................5-14 

5.5 Form for Set Values ...........................................................................................................5-16 

6 Maintenance 6-1 

6.1 Check for Soiling ..................................................................................................................6-1 

6.2 Memory Battery ...................................................................................................................6-2 

7 Troubleshooting 7-1 

7.1 Repairs..................................................................................................................................7-1 

7.2 Fault Causes and Remedies.................................................................................................7-1 

8 INDEX 8-i 

©2003 AViTEQ Vibrationstechnik GmbH Version 01/2003 ii

We are Partners. – About this Operating Manual 

1 We are Partners. 

1.1 About this Operating Manual 

For whom? 

This operating manual is intended for the 

• installation technician who installs and commissions the magnetic vibrator. 

• electrician or engineer who carries out the installation of the controller, the 

electrical connection to the mains network and the connection to the magnetic 

vibrator. 

All work on the controller must be carried out by qualified personnel (electricians 

or persons trained in electrical engineering according to IEC 364 and 

DINEN60204-1). 

Additional publications 

Supplements to this operating manual: 

• Connection diagram and dimension sheet for the controller 

• Operating manual for display and input module (separate short instructions as 

excerpt of this operating manual) 

• Operating manual for the service module 

Definitions 

• Magnetic vibrator: electromagnetic-mechanical unit for operating a vibration 

conveyor device 

• Vibration conveyor device: unit consisting of the magnetic vibrator and working 

unit (trough, tube, screen etc.) 

• Controller: the separately delivered electronic control unit assigned to the 

magnetic vibrator for connecting to the mains network 

• Cabinet unit: Controller in compact housing for wall or frame mounting (type 

SD…-1) 

• Panel mounting unit: Controller for installation in the switching cabinet or in 

an enclosed control location (type SDE…-1) 

NOTE 

This operating manual applies to the panel mounting unit. Variations specific to the 

cabinet unit are indicated at the appropriate points. 



Special symbols in this operating manual 

Date of revision 

On the bottom in the righthand-side 

pages of this operating 

manual, the version 

number tells you the date 

when the page was last 

updated. 

Earlier in this manual, you should have learned how we indicate safety notices. If 

you have any questions about safe work practices regarding controllers and their 

environment, you should give us a call! We do not want you to endanger yourself 

or others just because the possible dangers were not clear to you! 

For your convenience and orientation, we use the following special indicators in 

this operating manual: 

• A round dot indicates a listing of characteristics and conditions. 

Upward pointing thumbs indicate that you should check something. 

The pointing finger indicates steps that you have to carry out. 

1 

1.2 Product Liability and Warranty 

The controllers correspond to the current State of Engineering and have been 

tested for each of its guaranteed functions prior to delivery. AViTEQ 

Vibrationstechnik GmbH carries out product and market research to aid further 

development and continuous improvement. Should malfunctions or failures occur 

despite these preventive measures, please contact our service department! We 

guarantee that appropriate measures for the repair of the defect will be taken 

immediately. 

The General Conditions of 

Delivery Domestic and Abroad 

of AViTEQ Vibrationstechnik 

GmbH apply in their current 

version. 

Conditions of warranty 

We guarantee that the product is free of defects within the scope of the technical 

product specifications published by AViTEQ Vibrationstechnik GmbH as well as 

technical specifications provided in this operating manual. No declarations of 

other product features or claims regarding additional characteristics are provided. 

AViTEQ Vibrationstechnik GmbH is not liable for the economic efficiency of the 

product or proper functionality when used for applications other than the purpose 

defined for the product as specified on the first, right-hand inner page in the front 

of this operating manual. 

Warranty exclusions 

Customers and third parties must consult with AViTEQ Vibrationstechnik GmbH 

and obtain our prior written consent before undertaking work inside or otherwise 

interfering with the product subject to the contract. Otherwise, liability for 

devices, persons and other consequential damages of any type to the product 

specified in the contract and other legal assets is precluded, provided AViTEQ 

Vibrationstechnik GmbH is not co-responsible. Entering into or interfering with the 

equipment also renders any warranty null and void. 

AViTEQ Vibrationstechnik GmbH does not accept liability beyond the warranty 

entitlements stated in our terms of business on which the contract is based. This 

applies in particular to claims arising from loss of profit or other damage to purchaser/customer 

assets. This liability limitation does not apply unless the damage 


We are Partners. – Product Liability and Warranty 

was intentional or caused through gross negligence and unless liability for loss of 

life or limb or loss of health is mandatory. This also does not apply when the purchaser/customer 

makes a claim for damages based on an incorrect claim of a 

characteristic or an agreed-upon characteristic. In the event of culpable violation 

of principle contractual obligations, AViTEQ Vibrationstechnik GmbH is also liable 

for criminal intent and gross negligence on the part of non-managing employees 

and for mild negligence. In the latter case, this is limited to the contract-typical, 

judicious, predicable damages. 

Warranty is excluded in particular when the units are used in environments, for 

purposes, or connected to power supplies or to control systems that are not suitable 

for the controllers or that do not represent the common state of technology. In 

particular, no guarantee is provided for damages caused by unsuitable or incorrect 

use, incorrect mounting or commissioning by the purchaser/customer or third 

parties, natural wear, faulty or careless handling or unsuitable operating materials. 

The same applies for replacement parts, chemical, electrochemical or electrical 

influences provided they cannot be attributed to AViTEQ Vibrationstechnik GmbH 

and it's employees. Claims made for damages to objects other than that which is 

specified in the contract, so-called deficiency losses, are limited. In this case, 

AViTEQ Vibrationstechnik GmbH is liable, regardless of the legal basis, only in the 

cases of intent, gross negligence on the part of the owner/of its management or 

managing employee in the event of culpable loss of life or limb or health, in the 

event of deficiencies which are fraudulently concealed or the absence of which 

AViTEQ guaranteed, in the event of deficiencies of the delivered object, provided 

liability is provided in accordance with the product liability law for injury to persons 

and damages to materials or other special legal requirements.Also, we do 

not accept liability for damage to conveyor and automation plants caused by a 

malfunction of the product or by mistakes in the content of the operating manual. 

We do not accept liability for damage caused by accessories not supplied or certified 

by AViTEQ Vibrationstechnik GmbH. AViTEQ Vibrationstechnik GmbH is not 

responsible for the violation of patent rights or other rights of third parties outside 

the Federal Republic of Germany. 

We would like to point out that we are not liable for damage to the product subject 

to the contract, or for consequential damage to other property if the damage is 

caused by non-observation of safety regulations and/or warning notices. 

When entering the contract, the purchaser/customer is obliged to point out explicitly 

if the product is intended for private use and will be used by the purchaser/customer 

predominantly for this purpose. 

The VIBTRONIC controllers described in this operating manual must not be operated 

without consultation and corresponding release by AViTEQ Vibrationstechnik 

GmbH in the United States of America and other countries where US American 

laws are applicable. 



1.3 Operative Range 

When operating the controller 

of type SD(E)…-1 with a 

magnetic vibrator produced 

by another manufacturer in 

connection with a vibration 

sensor, the exact operating 

behavior cannot be predicted. 

The VIBTRONIC type SD(E)…-1 controllers allow continuous adjustment of the 

working stroke on the magnetic vibrator and thereby of the conveyor rate from 

vibration conveyor devices. 

The controllers must be used together only with AVITEQ magnetic vibrators or 

equivalent magnetic vibrators produced by other manufacturers in accordance 

with their intended use. Information in the vibration conveyor device and the magnetic 

vibrator operating manuals is also to be observed! 

The controllers can be operated with magnetic vibrators produced by other manufacturers 

as long as it can be ensured that 

• the vibrator current of the magnetic vibrator lies in the range from 25 to 

100 % of the current for which the controller is designed, 

• the natural frequency of the magnetic vibrator lies in the range from 10 to 

20 % above the vibration frequency of the magnetic vibrator in later operation, 

• the controller and the magnetic vibrator are designed for the available mains 

voltage and mains frequency as specified by the type label, 

• the operating mode "voltage regulation" is selected. 

The magnetic vibrator current must never exceed the current for which the controller 

is designed as specified by the type label. If in doubt, contact us! The commissioning 

steps are described in Chapter 5.2. 

1 

Never use in the following cases: 

• Do not use for operation in environments subject to explosion risk or firedamp 

(explosives, (pit-) gas, risk of dust explosion)! The units are not explosionsafe! 

• Do not use at ambient temperatures below -25 and over +40 °C (cabinet 

unit) and +50 °C (panel mounting unit), or in tropical climates or areas where 

dew or condensation could form! The units are designed for operation in moderate 

climatic environments! 

• Do not use together with magnetic vibrators which are not compatible with 

the controllers! 

• Do not use mains networks and mains frequencies other than those for which 

the controllers were designed! 

• Do not use at altitudes exceeding 1,000 m above sea level! The controller is 

not designed for high altitudes. Please contact us in special cases such as 

this! 

Connecting to mains and magnetic drives 

Only AVITEQ controllers connected to a sinusoidal mains network may be used for 

operating the AVITEQ magnetic drives. For each AVITEQ magnetic drive model 

there is a corresponding controller. 

Other control and connection options are not included. 


We are Partners. – Installation and Operating Personnel 

ATTENTION! 

If a magnetic vibrator is directly connected to mains or an inappropriate controller 

is used, the magnetic vibrator may be destroyed. Only use the appropriate controller! 

1.4 Installation and Operating Personnel 

Prior to installation and/or 

commissioning, you should 

familiarise yourself with all 

details of the controller and 

with the connection options 

of the magnetic vibrator. For 

more information, see the 

chapter in the operating manual 

on connecting the magnetic 

vibrators. 

Persons involved with installation, commissioning, assembly, disassembly, adjustment 

or maintenance must have read and understood this operating manual in its 

entirety; in particular the safety notes. If you have any questions, we would be 

glad to help you! 

All work on the controller must be carried out by qualified personnel (electricians 

or persons trained in electrical engineering according to IEC 364 and 

DINEN60204-1). 

The controllers may only be serviced by personnel trained and authorized by 

AViTEQ Vibrationstechnik GmbH, Hattersheim-Eddersheim. 

AViTEQ Vibrationstechnik GmbH, Hattersheim-Eddersheim, is not liable for injuries 

or damage to property if this is not observed. 

This does not apply if liability for loss of life or limb or loss of health is mandatory. 



2 Transport, Delivery, Disposal 

2.1 Transport, Storage 

• Delivery: we ship controllers and accessories in purpose-built packaging to 

ensure that they reach their destination without damage. 

NOTE 

If the packing is visibly damaged in a way that indicates damage to the contents, 

contact the forwarding agent! In further proceedings, take notice of the General 

Conditions of Business of the forwarding agent in order not to risk your claim for 

damages by improperly filled out forms! 

 

Storage: unless special agreements concerning packing and storage have 

been made, the units, either packed or unpacked, must be stored and transported 

under "normal" conditions. This means in enclosed rooms with temperatures 

between -25 and +65 °C, relative humidity not to exceed 80 % (no 

dew or condensation), and no mechanical shocks or vibrations. 

2 

ATTENTION! 

Transporting and storing the units under inappropriate conditions may cause permanent 

damage. Such damage may not be detectable from the outside. AViTEQ 

Vibrationstechnik GmbH does not cover this case in its warranty and is not liable 

for any consequential damage. 

2.2 Extent of Delivery 

 

 

After unpacking, compare all parts against the bill of delivery and accompanying 

documents to ensure that all have arrived and are free of damage. This 

includes the controller in the installation or enclosed model itself, the circuit 

diagram packed together with the controller and, with installation models, 

separate potentiometer with rotary-type knob and scale for setting the working 

stroke. 

Compare the data on the magnetic vibrator and controller type labels with the 

delivery invoice and order documents! 


Transport, Delivery, Disposal – Disposal 

 

Check to see that the magnetic vibrator and controller match by referring to 

Chapter 5.3 of this operating manual! Before using magnetic vibrators produced 

by other manufacturers, you must first make certain that the specifications 

are suitable for operation with the VIBTRONIC controller (see Chapter 

5.2.3)! If in doubt, contact us! We'll be glad to help you! 

ATTENTION! 

Unauthorised combinations may result in destruction of the magnetic vibrator or 

controller! Mains voltage, mains frequency and vibration frequency must be identical! 

The nominal current of the controller must be the same or greater than the 

peak current of the magnetic vibrator. Only connect compatible devices! 

2.3 Disposal 

2.3.1 Packing Materials 

The following materials are used by us for the shipping of controllers, depending 

on the mode of transport: 

• Polyethylene foil (PE) for device protection 

• Corrugated cardboard for outer and inner packing 

• Wooden cases for outer packing 

• Paper shavings for filler material 

• Styrofoam (Flo-Pack) for filler and damping material. 

All packing materials should be disposed of in accordance with local regulations of 

the delivery destination. 

Cardboard containers and paper packing tapes can be recycled within the RESY 

Disposal and Re-utilisation System. Where used, packaging foil, packing tapes, 

and foam foils are made from polyethylene (PE), the CFC-free cushions are usually 

made from polystyrene foam (PS). These packing materials consist of pure hydrocarbons 

and can thus be recycled. 

In special cases, we use steel packing bands and wooden cases free of chemical 

treatment. 

2.3.2 Returning the Device 

AViTEQ Vibrationstechnik GmbH takes back without charge controllers of type 

SD(E)…-1 delivered in 1998 or later when delivered shipping paid to AViTEQ 

Vibrationstechnik GmbH, Hattersheim-Eddersheim. 



2.3.3 Materials Used in the Units 

In case of disposal by the customer, and when exchanging components, the current 

local waste and disposal regulations apply and should be observed. We 

accept no responsibility for improperly disposed of parts and components! 

• For the disposal of the controller, the regulations for the disposal of electronic 

parts and components apply. 

• The power semiconductors used (thyristor and diode module) do not contain 

beryllium. 

• The lithium battery contained within the unit is to be disposed of separately 

(see illustration). 

1 Remove sheet-metal screws on side and top 

3 Lift off perforated sheet profile 

2 

2 Remove sheet-metal screws 

on bottom 

4 Pull lithium battery 

upwards 

Detailed information concerning the used materials is available from us upon 

request. In case of doubt, take advantage of our disposal offer! 

NOTE 


Function Description – Sizes 

3 Function Description 

3.1 Sizes 

AVITEQ magnetic vibrators must be operated with the appropriate VIBTRONIC 

controllers. Depending on the application and the size of the magnetic vibrator, 

AViTEQ Vibrationstechnik GmbH delivers controllers of series SD(E)…-1 in sizes 

25 and 50 A, as either cabinet or panel mounting unit. 

3.2 Principles of Operation and Oscillation 

Rates 

Type SD(E)…-1 controllers are alternating voltage regulators and they operate on 

the voltage regulation principle (phase regulation). 

Oscillation rates are given in "min -1 " and the vibration frequency in "Hz". 

NOTE 

• Controllers for vibration conveyor devices with an oscillation rate of 

1,500 min -1 (25 Hz) at a mains frequency of 50 Hz and 

1,800 min -1 (30 Hz) at a mains frequency of 60 Hz 

trigger every fourth mains half-wave. 


2,000 min -1 (33 1/3 Hz) with a mains frequency of 50 Hz 

trigger every third mains half-wave. 


3,000 min -1 (50 Hz) at a mains frequency of 50 Hz and 

3,600 min -1 (60 Hz) at a mains frequency of 60 Hz 

trigger every second mains half-wave. 

NOTE 

This new generation of controllers was designed with the EMC directive 

(89/336/EWG) in mind and meets the requirements of EN 50081-2 and 

EN 50082-2. 



3.3 Scope of Operation 

3.3.1 Regulation Types 

The VIBTRONIC Controllers of type SD(E)…-1 are designed for the following regulation 

types: 

• Voltage regulation without feedback from a sensor on the vibration conveyor 

device or in the magnetic vibrator 

• Limit regulation with collision protection by means of an external sensor in 

the magnetic vibrator (AViTEQ drive) 

• Usable working stroke regulation by means of a sensor on the vibration conveyor 

device 

Temperature monitoring of the magnetic vibrator is also possible – depending on 

the magnetic vibrator type. 

In normal operation, the controllers function without the sensor module (option) 

only as a voltage regulator. Terminals 13 and 14 must then, provided no AViTEQ 

magnetic vibrator with temperature monitor is connected, be connected by a 

bridge. Otherwise, the fault message: "F13" will be shown. 

The operation of an AViTEQ magnetic vibrator with vibration sensor (PAL) is permissible 

in the operating mode "limit regulation" only when the controller is 

equipped with a sensor module (option). This is indicated by a sticker on the front 

side of the controller similar to that depicted in the adjacent figure. 

3 

3.3.2 Command Value Preset 

The command value for the working stroke can optionally be preset by means of 

• a vibration-width adjuster (potentiometer) or 

• an external control input (0 … 10 V, 4 … 20 mA or 0 … 20 mA) 

The working stroke changes proportionally with the command value, i.e.: the 

larger the command value, the larger the working stroke. 

NOTE 

3.3.3 External Release 

The controller can be switched by the electronic release and, therefore, activated 

by means of, for example, a PLC (programmable logic controller). This external 

release can be made by means of 

• a potential free normally closed contact, or 

• two buttons or 

• an optical coupler. 


Function Description – Models 

If an external release is not planned, the appropriate terminals are short-circuited 

with a plug-in bridge. 

The terminal assignments for the individual connection options are explained in 

Chapter 4.2. 

NOTE 

3.3.4 Operating Messages 

For displaying operating states, the units with unit no. G01 … are provided with 

one operating message relay and the units with unit no. G02 … are provided with 

two operating message relays. Independent of the device no., two operating LEDs 

are located on the front panel. 

The operating condition displays are explained in table 3.1. 

Green LED: OPERATION continuously illuminated mains voltage is present. 

Red LED: ERROR continuously illuminated Controller detects a fault and displays Fxx in the display! 

Check for possible causes according to the fault list in Chapter 7! 

Red LED: ERROR flashing Controller was not matched to the magnetic vibrator. 

The necessary work steps are described in Chapter 5.2.1 . 

Table 3.1 

Status of the LEDs upon switching on the controller 

In addition, the following information is output by the display (for further details, 

refer to Chapter 5.4): 

• Working stroke (0-100%) 

• Natural frequency in combination with the sensor module (magnetic vibrator 

with PAL or vibration conveyor device with PA with unloaded vibration conveyor 

device) 

• Configuration data 

• Fault messages 

3.4 Models 

The controllers are deliverable in sizes 25 and 50 Ampère in the following models: 

• Cabinet unit SD…(IP54): enclosed compact housing for securing to walls or 

frames. Vibration-width adjuster and mains switch are installed on the front 

side of the housing. 

• Panel mounting unit SDE…(IP20): controller for installing in the switching 

cabinet or in closed control locations 

The corresponding technical data are located in table 3.2: 



Mains frequencies 

Vibration frequencies with 50 Hz mains 

Vibration frequencies with 60 Hz mains 

Nominal voltages with 50 Hz mains 

Nominal voltages with 60 Hz mains 

SD(E) 25/… SD(E) 50/… 

50 or 60 Hz 

25, 33 1/3 or 50 Hz 

30 or 60 Hz 

220 … 240 V 

380 … 420 V 

480 …520 V 

220 … 240 V 

380 … 420 V 

420 … 460 V 

480 … 520 V 

380 … 420 V 

480 … 520 V 

380 … 420 V 

420 … 460 V 

480 … 520 V 

Nominal current 25 A 50 A 

Maximum power loss in switching cabinet 75 W 85 W 

Table 3.2 

Technical data for type SD(E)…-1 controllers 

NOTE 

The permissible tolerances are, for the mains voltage, ± 10.0 % and, for the mains 

frequency, ± 0.5 %. 

3.4.1 Type Designation 

The controllers of type VIBTRONIC SD(E)…-1 are modularly designed and available 

in a wide range of option variants. Some modules can be retrofitted. 

The model of the delivered unit can be read from the type designation (see diagram 

below) on the type label on the front plate of the housing. Observe any additional 

operating manuals which may have been provided for the modules! 

3 

SD(E) 25/01-1 

Version number 

Encoding of the voltage range according to the table: 

Code Mains voltage range 

01 220 - 240 V 

02 380 - 420 V 

03 420 - 460 V 

(…for 60 Hz mains: 440 V) 

04 480 - 520 V 

Size (max. permissible output current) 

Installation model, without "E": cabinet unit 

Regulation device type: digital 


Installation – Mechanical Installation 

4 Installation 

4.1 Mechanical Installation 

The installation steps for the two versions are described in the following sections: 

• Panel mounting unit, in Chapter 4.1.1 and 

• Cabinet unit, in Chapter 4.1.2 

4.1.1 Panel Mounting Unit 

The controllers are available as panel mounting units (IP 20 in accordance with 

EN 60529) for vertical installation in switching cabinets or control cases. They 

consist of: 

• the controller in the respective configuration, 

• the potentiometer with rotary-type knob and scale (delivered loose) and 

• the documentation (connection diagram, operating manual etc.). 

DANGER! 

Prior to installation: before opening the switching cabinet or control case, switch 

off the current supply, check that no voltages are present, and protect against 

unintentional reconnection! 

 

 

 

Use the hole pattern to orient yourself, see Figure 4.1 on the following page. 

Fasten the unit to a vibration-free vertical support wall or installation plate in 

the closeable switching cabinet (control location); hand-tighten the screws 

and use only the intended holes. 

If several controllers are to be installed adjacent to one another, a minimum 

installation clearance of 50 mm is to be maintained on the sides and 120 mm 

below (see Figure 4.1). 

NOTE 

The minimum lateral clearance between two controllers may be reduced from 

50 mm to 30 mm if it is ensured that the current consumption of both controllers is 

less than 30% of the nominal current (see controller type label) while in operation. 

Example: I


Minimum separation 

50 

7 

40 

10 

View X 

265 

285 

245 

20 

Neighboring unit 

Heat sink 

Minimum clearance 

120 

45 

80 

100 

7 

17.5 

26 

66 

250 

Neighboring unit 

Figure 4.1 Installation model: dimensions and hole pattern for securing to vertical 

vibration-free switching cabinet walls or installation plates 

Weight: 4.0 kg 

4 

ATTENTION! 

Controllers are temperature sensitive! Make certain that the units are not installed 

near external heat sources, such as direct sunshine or radiators. The ambient temperature 

must not exceed +50 °C during operation! 

4.1.2 Cabinet Unit 

The controllers are delivered in a closed housing (IP 54 acc. to EN 60529). The 

cabinet unit is suitable for mounting to vertical walls or frames. 

NOTE 

AViTEQ delivers the contollers in various housing models, depending on customer 

requirements. The customer can, thus, select from various housings with different 

dimensions depending on the available installation space. 


Installation – Mechanical Installation 

An enclosed variant is shown below as an example. 

Mounting plate 

Figure 4.2 

Cabinet unit: dimensions and hole pattern for securing to vertical 

vibration-free walls or frames 

Weight of this model: approx. 25 kg 

Carry out the installation as follows: 

 

 

 

Screw the mounting plates (delivered loose) onto the housing as shown in 

Figure 4.2. 

Use the hole pattern on the included dimension sheet to orient yourself, and 

drill the necessary holes for the fastening screws. 

Hand-fasten the mounting plates to a vibration-free vertical wall or frame. 

Controllers are vibration sensitive! Do not install on vibrating components, and 

under no circumstances to the vibration conveyor device itself! 

ATTENTION! 

ATTENTION! 

Controllers are temperature sensitive! Make certain that the units are not installed 

near external heat sources, such as direct sunshine or radiators. The ambient temperature 

must not exceed +40 °C during operation! 



4.2 Terminal Assignments 

The following sections, Chapter 4.2.1 through Chapter 4.2.10 explain the terminal 

assignment on the controllers as well as the available options. Read these sections 

before you begin wiring, and observe the information regarding electromagnetic 

compatibility! 

4.2.1 Minimum Terminal Assignment 

The minimum terminal assignment for operating a magnetic vibrator for voltageregulated 

mode without external control input is shown in Figure 4.3. Terminals 13 

and 14 must be connected by a bridge. 

PE 

1 2 3 4 5 6 7 13 14 

21 22 23 

Bridge 

0 

PE L1 L2(N) Magnetic 

vibrator 

Mains switch 

Potentiometer 

1 kOhm (linear) 

Switch 

Normally closed contact 

4 

Figure 4.3 Standard terminal assignment with mains input (terminals PE, 1 and 2), 

magnetic vibrator (terminals 3 and 4) and vibration-width adjuster (terminals 

5, 6 and 7) 

ATTENTION! 

Make certain that the fuse protection for the controller is in accordance with connection 

diagram (see Figure 4.16). Install at least one fuse – but in any case, F1 in 

accordance with connection diagram Figure 4.16 – as a super-fast-acting safety 

fuse for safeguarding the thyristor in the controller. 

NOTE 

For magnetic vibrators without a vibration sensor and/or temperature switch, terminals 

13 and 14 must be connected by a bridge. 

If the bridge is missing, the fault message: "F13" is displayed, the red LED illuminates 

and the magnetic vibrator is switched off or does not start. 


Installation – Terminal Assignments 

NOTE 

Use only potentiometers (limit values between 1 and 10 kOhm) with linear characteristics 

for the vibration-width adjuster. Shield the signal lines to guarantee electromagnetic 

compatibility if the lines exceed five metres in length! 

Do not apply a potential to terminals 21, 22 or 23 as this may lead to damage of 

the controller! 

ATTENTION! 

NOTE 

To prevent switching faults, use only gold-plated or hermetically sealed contacts. 

Shield the signal lines to guarantee electromagnetic compatibility if the lines 

exceed five metres in length! 

4.2.2 Vibration Sensor (PAL) and Temperature Switch 

AViTEQ magnetic vibrators, series 

• MV_S… (with temperature switch) and 

• MV_S…P (with temperature switch and vibration sensor) 

are fitted at the factory with a flexible, 5-conductor connection cable. 

Remove the wire bridge from terminals 13 and 14. 

Connect the two black wires of the connection cable for the temperature 

switch and/or vibration sensor to terminals 13 and 14 (see Figure 4.4). 

NOTE 

The signal of the vibration sensor can only be analysed when the controller is 

equipped with the sensor module (option). The sensor module is a supplementary 

printed board which is installed ex works in the controller, although it can also be 

retrofitted. 

13 14 

ϑ 

Vibration sensor (PAL) 

Temperature switch 

Figure 4.4 Vibration sensor and temperature switch (terminals 13 and 14) 



ATTENTION! 

Destruction of the vibration sensor/temperature switch by connecting to the wrong 

terminals! Never connect the two black conductors of the connecting cable on the 

magnetic vibrator to terminals 1 and 2 or 3 and 4 of the controller! 

NOTE 

Electromagnetic compatibility: For line lengths longer than 50 m between magnetic 

vibrator and controller: use a separate cable for the two black vibration sensor/temperature 

switch signal lines. 

If the line lengths are longer than 100 m, the two black signal lines must be 

shielded. 

4.2.3 Vibration Sensor (PA) 

Connect the vibration sensor as follows: 

Remove the wire bridge from terminals 13 and 14. 

 

Connect the two wires of the vibration sensor to terminals 13 and 14 (Figure 

4.5). 

NOTE 

The signal of the vibration sensor can only be analysed when the controller is 

equipped with the sensor module (option). The sensor module is a supplementary 

printed board which is installed ex works in the controller, although it can also be 

retrofitted. 

4 

13 14 

Vibration sensor (PA) 

Figure 4.5 Vibration sensor (terminals 13 and 14) 

NOTE 

Electromagnetic compatibility: if the line lengths are longer than 100 m, the two 

signal lines must be shielded. 



ATTENTION! 

Destruction of the magnetic vibrator! If the magnetic vibrator is operated with an 

external vibration sensor (PA) and the operating mode "usable working stroke regulation" 

is selected, the magnetic vibrator must always be calibrated in accordance 

with the commissioning procedure – as described in Chapter 5.2.3. Direct 

selection of the magnetic vibrator from the type table, which is stored in the controller, 

can lead to collision mode and, therefore, result in destruction of the magnetic 

vibrator. 

4.2.4 Multiple Drives and Reversing Drive 

For certain conveyor applications it is necessary to connect together two or more 

controllers. The connection technique is explained below using a typical example: 

reversing drive. Here, two controllers are connected to one another. The controllers 

control the horizontal and vertical drives on a reversing tube, respectively. 

Master/slave switching 

With this technique, the programming commands are used to define one controller 

as a slave device, the other as a master. The on/off switch of the slave device then 

functions as a direction reversing switch. The wiring of the two controllers is 

shown in Figure 4.6. 

On/Off 

Master 

Connect terminals of both units: 

09 (Ground) 

10 (Master/Slave) 

11 (Reversing mode) 

Slave 

Directional 

changeover 

switch 

0 

22 

23 

I 

21 

21 

22 

23 

0 I 

Terminals 3, 4 

Terminals 3, 4 

Reversing tube 

Vertical 

drives 

Horizontal drive 

Rectifier unit (NGE …) 

Figure 4.6 

Application example: reversing drive with two coupled SD(E)…-1 



ATTENTION! 

For a master/slave connection with and without reversing mode, the maximum 

permissible line length of the connection between terminals 9/10 and 11 is 2.5 m. 

In this case the lead must always be a shielded cable and the shielding connected 

to terminal 9 on the master. 

If an unshielded cable is used or line lengths greater than 2.5 m are used, the slave 

controller may be damaged. 

NOTE 

With a reversing unit, the vibrator voltage varies slightly on the horizontal drive 

with identical controller settings depending on the direction of conveyance. For 

this reason we recommend always calibrating horizontal drive in accordance with 

the commissioning procedure – as described in Chapter 5.2.3. Direct selection of 

the horizontal drive from the type table, which is stored in the controller, may occasionally 

lead to slight collision mode and, therefore, result in destruction of the 

magnetic vibrator. 

Special function with multiple drives at a vibration frequency of 33 Hz 

ATTENTION! 

NOTE 

With 33 Hz multiple drives and corresponding master/slave connection, pay particular 

attention to the mains connections of the controllers. Otherwise, a malfunction 

may occur, resulting in damage to the controllers. The correct mains connection is 

listed in the following Figure 4.7. 

Note special programming features (Chapter 5.2.4)! 

4 

Master (33 Hz) 

Slave (33 Hz) 

PE 

1 2 3 4 

PE 

1 2 3 4 

PE L1 L2 Magnetic 

vibrator 

Mains switch 

PE L2 L3 Magnetic 

vibrator 

Mains switch 

Figure 4.7 

Mains connection for 33 Hz multiple drives is connected as master/slave 



4.2.5 Coarse and Fine Fill Rates 

When using the controller for dosing and filling processes, we recommend a circuit 

as shown in Figure 4.8 (other solutions are, of course, also possible!). In this 

circuit the two relays K1/K2 function as follows: 

• K2 initiates the filling process. 

• K1 switches at 95% full weight. 

• At 100% full weight, both relays return to their rest positions. 

5 6 7 

21 22 23 

K2 

Potentiometer 

(precision current) 


0 

0 

K1 

Relay K1 

(rest position) 

Relay K2 (rest position) 

Potentiometer (primary current) 


Figure 4.8 Coarse and fine fill rates switching (terminals 5, 6 and 7, or 21, 22, 23) 

NOTE 





4.2.6 Operational Transmitting Relay 

The controller is equipped with two operational transmitting relays according to 

the following illustration: 

K1 

K2 

19 20 

24 25 26 

Figure 4.9 

Operational transmitting relays 



The following switching states can be analysed: 

Terminals 

19 and 20 

Terminals 

24 and 25 

Terminals 

25 and 26 

Case 

open closed open • Mains voltage (terminals 1 and 2) present. 

• The controller is ready for operation. 

• Controller switched off via signal lines (terminals 21, 22 and 23) 

and/or no appropriate command value is present. 

closed closed open • Mains voltage (terminals 1 and 2) present. 

• The controller is ready for operation. 

• Controller switched on via signal lines (terminals 21, 22 and 23) 

and an appropriate command value is present. 

open open closed • Mains voltage (terminals 1 and 2) not present, or 

• standstill of the magnetic vibrator due to a fault message (F …) 

Figure 4.10 

Switching states of the operational transmitting relays 

NOTE 

The operational transmitting relay on terminals 19 and 20 is present beginning 

with unit no. G02 00 … and opens when mains voltage is present and the corresponding 

ready signal is switched via the signal lines (terminals 21, 22 and 23) 

and a corresponding command value is present. 

As long as there is no line breakage between the controller and magnetic vibrator, 

it can be assumed that the magnetic vibrator is running. The operational transmitting 

relay cannot be used with 100% reliability to determine whether the vibration 

conveyor device is running. In order to do this, it requires a vibration sensor with 

appropriate signal analysis on the vibration conveyor device. 

4 

ATTENTION! 

The load rating of the individual operational transmitting relays is maximum 

30 V DC and maximum 2.0 A for direct current and maximum 125 V AC and maximum 

0.4 A for alternating current.Destruction of the operational transmitting relay 

and possibly of the controller! When dimensioning, note the permissible values 

given above for the load of the operational transmitting relay. 

4.2.7 Switching On/Off Externally 

The controller can be externally switched on or off by means of a switch (relay), 

button or optical coupler. The corresponding terminal assignments are shown in 

Figure 4.11. 

Requirements for the external switching element: 

• voltage-free contacts 

• precision contacts for 10 V DC 

• maximum load 5 mA 



Do not apply voltage to terminals 21, 22 or 23 as this may result in damage to the 

controller! 

ATTENTION! 

NOTE 



exceed five metres in length! 

Switching on/off externally 

21 

22 23 

Switch 

0 I 

21 

22 23 

Optical coupler 

Buttons 

0 

I 

max. 5 mA 

21 22 23 

Figure 4.11 

Switching on/off externally 



4.2.8 External Control Input 

External command value/potentiometer, switchable 

External command value 

5 6 7 

15 16 17 18 

5 6 7 

15 16 17 18 

External command value 0… 10 V 

0 

External 

Potentiometer 

1 kOhm (internal) 

_ + 

0 … 10 V external control input 

Internal 

_ 

+ 

0 … 10 V external control input 

External command value 4… 20 mA 

5 6 7 

0 

Potentiometer 


_ 

+ 

4…20mA 

external control input 

15 16 17 18 5 6 7 15 16 17 18 

Internal 

External 

_ 

+ 

4…20mA 


4 

External command value 0… 20 mA 

5 6 7 

0 

15 16 17 18 

Potentiometer 


_ 

+ 

0…20mA 


Internal 

External 

5 6 7 

15 16 17 18 

_ 

+ 

0…20mA 


Figure 4.12 

Various options for external control input 



The controllers may be operated with an external command value entry (external 

control input). The following external command values can be used for setting the 

working stroke: 

• 0…10VDC 

• 4…20mADC 

• 0…20mADC 

NOTE 

If necessary, you can switch between external control inputs by means of a switch 

or relay or between command value presettings by means of a vibration-width 

adjuster (potentiometer). 

Figure 4.12 shows the various options and terminal assignments for presetting 

external command values. 

The changeover between 0 … 20 mA and 4 … 20 mA takes place by means of 

software via program item P11_ – as described in table 5.3 in Chapter 5.2.2. 

NOTE 


NOTE 




4.2.9 Actual-value output 

The controller is equipped with an actual-value output. 

8 9 

+ – 

Figure 4.13 Actual-value output (terminals 8 and 9) 



NOTE 

With the factory base setting, a maximum limit value of +10 V DC is output at terminal 

8. The initial value is set to 0 V. 

Program mode P1 (see table 5.3 in Chapter 5.2.2) can be used to set the maximum 

limit value to + 8 V DC and the initial value to + 2 V DC. 


exceed two metres in length! 

NOTE 

Do not exceed the maximum load of the actual-value output of 5 mA. Loads in 

excess of this value may result in destruction of the controller. 

ATTENTION! 

4.2.10 Supply-Voltage Output 

Controllers with unit numbers starting with G02 00 … are equipped with a supplyvoltage 

output. 

9 10 

11 12 

4 

– 

+ 

5 V DC (stabilised) 

Figure 4.14 Supply-voltage output (terminals 9 and 12) 

NOTE 

A stable voltage of + 5 ± 0.25 V DC is output at terminal 12. 


exceed two metres in length! 

ATTENTION! 

Do not exceed the maximum load of the supply-voltage output of 100 mA. Loads in 

excess of this value may result in destruction of the corresponding fuse in the controller. 


Installation – Electrical Connection 

4.3 Electrical Connection 

4.3.1 Notes on electrical connection 

DANGER! 

Avoid accidents - observe regulations! VDE regulations and guidelines of your 

power company apply to the connection of earth, neutral line, and protective circuitry! 

The connection must be carried out only by trained personnel (certified 

electrician or electrically trained person in accordance with IEC 364 and 

EN 60204-1). 

 

 

 

Switch off the current supply. 

Verify that no voltages are present! 

Protect against unintentional reconnection! 

Secondary circuit wiring in the load circuit 

The following wiring sequence must absolutely be observed: 

Switching on: 

Relay K2 of the enabling circuit should be connected either simultaneously with or 

following the power protection, but not preceding it. 

NOTE 

If the enabling circuit is connected in front of contactor K1, a fault message 

appears following a pickup delay of approx. 0.5 s (usually F12)! Independent of 

this, fault message "F12" must be suppressed under P14x (see table 5.3). 

Switching off: 

To switch off, you can select between two options: 

Varistor protection unit required 

No varistor protection unit necessary 

1 Contactor K1 and relay K2 open simultaneously. 

With this type of switching, a high transient voltage peak occurs on the 

solenoid due to the high inductance. This voltage peak cannot be dissipated 

by means of the damping elements in the controller. The peak poses a 

threat to the windings of the magnetic vibrator. 

To reduce the peak to a safe level for this type of connection, a varistor protection 

unit (type VSE-…, see Figure 4.15) must be permanently connected 

in parallel to the magnetic vibrator between the vibrator-side terminals. 

2 The contactor K1 opens after relay K2. 

The current in the magnetic vibrator has already fallen to zero by the time 

the contactor is opened; a varistor protection unit is not necessary. 



Gold contact 

4 

Magnetic vibrator 

Figure 4.15 

Wiring example for installation of a protection varistor 

Mains fuse 

For fuse protection of the thyristors in the controller, fuse F1 is to be installed in 

the mains lead L1 according to connection diagram (Figure 4.16) as a super-fastacting 

fuse. For fuse F2 in the mains lead L2 as per connection diagram (Figure 

4.16), we recommend a time-lag fuse. 

Fuses F1 and F2 are to be dimensioned according to the nominal current of 

the connected magnetic vibrator. 

ATTENTION! 

Make certain that fuse protection for the controller is in accordance with connection 

diagram (see Figure 4.16). Install at least one fuse – but in any case, F1 in 

accordance with circuit diagram Figure 4.16 – as a super-fast-acting safety fuse 

for safeguarding the thyristor in the controller. 


Installation – Electrical Connection 

4.3.2 Connection Diagram 

Connection diagram for the controller see Figure 4.16 on the following page. 

The appropriate connection diagram is delivered with each controller. Note the 

minimum terminal assignment (see Figure 4.3). 

4.3.3 Vibration-Width Adjuster, Rotary-Type Knob and 

Scale 

A linear 1 kOhm potentiometer is always included in the delivery from the factory 

(see Figure 4.17). The technical data are listed in the following table 4.18. 

Figure 4.17 

Potentiometer, rotary-type knob, scale 

Component Type Data Weight Part number 

Potentiometer Megatron MUP 4000 1 kOhm linear 

Rotation angle: 300° 

35 g 2550 

Rotary-type knob 334.6/63/100 Plastic, black 26 g 1286 

Scale SE 2-021 Polished aluminium; dial graduation 

and numbers, black 

20 g 2745 

Table 4.18 

Vibration-width adjuster, technical data 



4 

see below 

Mains 

Size 

to be provided by the customer 

or: 

MV_33-1 

MV_S…-_P 

MV_S…_ (Example: MVES50-1) 

or: 

Command value 

Conf. mode 

Pot. 20 mA 

Working-stroke actual value 

H00.0 

Operation OFF/Error 

or: 

Figure 4.16 

Installation model connection diagram 


Installation – Other Connections 

4.3.4 Switching on the Controller 

When operating the controller, note that the built-in processor requires approximately 

2 seconds for internal control processes after controller is connected to 

mains. Only after this time lapse has passed is the external ouput (Axxx) shown in 

the display and are external control commands (e.g. from the service module) 

accepted. 

4.4 Other Connections 

To extend the control functions and to simplify operation, the controller can be fitted 

with additional modules. 

• Sensor module for analysing a vibration sensor (see also Chapter 4.2.2 Vibration 

Sensor (PAL) and Temperature Switch, or Chapter 4.2.3 Vibration Sensor 

(PA)): The sensor module can be installed ex works or retrofitted by the customer 

(see separate installation instructions for the sensor module). 

• External display module (accessory): This display module is connected in parallel 

to the display/input module in the controller and displays all information 

which appears simultaneously on the built-in display in the controller. The 

external display, which in the standard version may have a lead wire up to 

2 m in length, is primarily for installation in the control cabinet for an enclosed 

model. 

The external display module is plugged into the provided d-sub socket (Display) 

on the front side of the controller with a standard plug (9-pole) and is 

immediately functional. 

• Service module (accessory): The service module makes it possible to set the 

controller externally, independent of the display and input modules built into 

the controller. It includes all functions which can also be executed with the 

display and input module of the controller. The operation and adjustment of 

the digital controller is simpler with the service module than with the display 

and input module. This is because all messages and input fields appear as 

self-explanatory plain texts in the LCD. Only with the service module is it possible 

for the user to call up and delete a list which contains the operating and 

fault messages with their associated times. Date and time can only be set via 

the service module. In addition, the service module can be used to read the 

software version of the controller. 

The service module is plugged into the labeled d-sub socket (see above) on 

the front panel of the controller with a standard plug and is immediately functional. 

The function and operation are described in a separate operating manual. 

• Serial interface RS232C/RS485 (option): This bi-directional interface can be 

used for both programming of the controller as well as for calling up operating 

and fault protocols from a higher-order PLC controller or via a laptop or PC. 

The serial interface can be installed ex works or retrofitted by the customer 

(see separate installation instructions and operating manual). 



4.5 Electromagnetic Compatibility (EMC) 

The series SD(E)…-1 controllers were developed and constructed in conformance 

with EMC directive 89/336/EWG. They fulfil the requirements of standards EN 

50081-2 and EN 50082-2. 

ATTENTION! 

The controllers are designed in accordance with EN 50081-2 (RFI-emission) for 

industrial areas and must not be used in residential areas, business districts or 

small factories. 

Observe the information regarding the shielding of signal lines described in the 

preceding chapters on terminal assignment! 

Line lengths 

NOTE 

NOTE 

We define the line length as being the distance between vibration conveyor device 

and main distributor. Smaller line cross sections or longer line lengths could result 

in faults (see Chapter 7). 

The maximum permissible line length is 300 m. An appropriate line cross section 

is to be used for a given vibrator current. 

 

The line cross sections (based on length) are given in the operating manual 

for the magnetic vibrator. 

The maximum allowable voltage drop between the vibration conveyor device and 

main distributor must not exceed a value of 5 %. The line cross sections in the 

operating manual for AVITEQ magnetic vibrators are dimensioned accordingly. 

When using a device (magnetic vibrator) produced by another manufacturer, you 

must mathematically recheck the line resistance. 

4 


Commissioning – Fundamentals 

5 Commissioning 

This chapter summarizes the most important operating steps for adjusting controllers 

with display and input module. 

The manual is intended for the user who is commissioning the controller for the 

first time. It also serves as a reference for all subsequent readjustments. 

Prerequisites: 

 

 

Knowledge of the operating manual for the vibration conveyor device including 

magnetic drive (from AViTEQ or other manufacturer) 

The digital controller VIBTRONIC SD(E)…-1 and the vibration conveyor device 

including magnetic drive are correctly installed, the terminal strip of the controller 

is wired in accordance with (Chapter 4.2 and Chapter 4.3). 

ATTENTION! 

AViTEQ Vibrationstechnik GmbH assumes no liability for devices and consequential 

damages should the user fail to heed the regulations specified in the operating 

manual for the digital controller! 

Have ready: 

Pen or similar (for pressing the pin key) 

If necessary, the operating manual for the vibration conveyor device and/or 

magnetic drive (if not an original AViTEQ unit) 

5.1 Fundamentals 

Display and input module 

Buttons 

Pin key 

LED: Operation 

(green) 

H00.0 

LED:fault 

(red) 

The display and input module is installed in every controller of type VIBTRONIC 

SD(E)…-1. 

The display and input module consists of 

• the four-character LED display, 

• the three press buttons and 

• a button inset into the front panel (pin key). 

Also important are the green and red LEDs below the display and input module. 

The display and adjustment take place in various operating modes (see block diagram). 

With the three buttons (and the pin key), you 

• select the program item, 

• change the set values, 

• save these, and 

• reset the controller to the base state ("Reset"). 



Display during operation 

Output 

(Vibrator switched on) 

Axxx 

Frequency display * 

(Vibrator switched off) 

Hxxx 

Fault display 

Fxx 

Display of 

set values 

Input of 

drive settings 

Input of 

base settings 

Input and display of settings 

* only in combination with sensor module and vibration sensor 

Basic functions of the three press buttons 

during operation 

or commissioning 

Hxxx 

change with 

(+)/(±) 

ENTER button 

select values 

with (+) and (-) 

a) button (+) 

b) button (+) 

and pin key 

setting steps 

input and save value 

5 

ENTER button 


Commissioning – Commissioning 

5.2 Commissioning 

ATTENTION! 

Risk of damage to controller and vibration conveyor device if not yet matched to 

one another! 

Prior to the initial commissioning, it is imperative that you perform the matching 

worksteps described in the following subchapter! 

Before you connect the controller to mains, you must make certain that the vibration 

conveyor device is switched off and that no start signal is applied to terminals 

21/22/23 (see connection diagram in Chapter 4.3.2). 

5.2.1 Matching to the Vibration Conveyor Device 

 

Make certain that the magnetic vibrator is connected and switched off (terminals 

21/22 and 23 open). 

NOTE 

During controller configuration, we strongly recommend detaching the upper signal 

terminal strip (terminals 5 through 12) and the lower signal terminal strip (terminals 

15 through 24). 

After applying the mains voltage, either 

the configuration display appears for approx. 2 seconds (example: b222) followed 

by the display: H00.0. In this case the controller is already configured. 

Use Chapter 5.4.2 to check whether the configuration is correct for your particular 

application. 

A sticker on the front panel indicates if the controller was appropriately configured 

at AViTEQ for your particular application. 

or the fault message appears: F14. This means, the controller must be configured 

in accordance with the commissioning procedure. The necessary steps 

are given in the following description. 

Prior to configuring, the fault message must be acknowledged by pressing 

the Enter button. 

Observe the LEDs on the front side. 

Green LED: OPERATION continuously illuminated Mains voltage is present. 

Red LED: FAULTS continuously illuminated Controller detects a fault and displays Fxx in the display! 

Check the fault list in Chapter 7 for possible causes! 

Red LED: FAULTS flashes Controller has not yet been matched to the magnetic vibrator. In 

this case, it is imperative that you perform the following steps in 

order to match the magnetic vibrator and controller to one 

another! 

Table 5.1 

Status of the LEDs when switching on the controller 



. 

+ – ENT 

 

Using a pen or other pointed object (however, not a pencil due to the possible 

risk of short circuiting through graphite residue), now press the pin key and 

then the (+) button. This switches you to program mode "P2" for entering the 

base settings. 

The display panel now contains: 

P20 

NOTE 

In order to exit program mode "P2", you must always return to this display (with 

either the [+] or [–] button). Then press [ENTER]. 

Flashing numbers can be changed; a dot behind a number indicates that this is the 

currently stored set value. 

 

Now follow the steps in the following table. 

Program item Selection Set values Note 

P20 

Exit program mode P2 with 

[ENTER] 

P210. 

Selecting an AViTEQ magnetic vibrator: 

Press [ENTER]; the input field for the code of the desired AViTEQ unit appears (see "Input Codes for 

AViTEQ Magnetic Drives“ in Chapter 5.3). 

Repeatedly press the button [+] until the desired code appears and confirm with [ENTER]. 

If the [ENTER]-button is not pressed within some 60 seconds the chosen setting will be ignored. 

P222. 

Setting the operating mode for 

Limit regulation with collision protection by means 

the regulation 

P220 of external PA or PAL sensor in the vibration conveyor 

device 

P221 

P222 

Usable working stroke regulation by means of sensor 

PA on the vibration conveyor device 

Pure voltage regulation without check-back signal 

from a sensor in the vibration conveyor device. 

P230. 

Operating frequency. The 

Operating frequency 50 Hz (60 Hz)* 

operating frequencies for 

P230 

AViTEQ vibration conveyor 

Operating frequency 33 Hz 

drives are listed in tables 

P231 

(table 5.5 and table 5.6 in 

Chapter 5.3); for devices produced 

by other manufactur- 

P232 

Operating frequency 25 Hz (30 Hz)* 

ers, refer to the respective 

handbook! 

Mains frequency 

Mains frequency 50 Hz 

P240. P240 

Change between the 

program items with 

[+] or [–]; select 

with [ENTER] 

Select the desired value with [+] 

or [–]; save with [ENTER] 

P244 

Mains frequency 60 Hz 

Selection options: boxed-in values are base settings (see "Resetting to 

Factory Base Settings“ in Chapter 5.2.5). 

*applies to mains frequency 60 Hz 

5 

Table 5.2 

Matching the magnetic vibrator in program mode P2 




Calibrating the magnetic vibrator. 

P250. For vibration conveyor devices produced by other manufacturers, see "Matching to the Vibration Conveyor 

Devices Produced by Other Manufacturers“ in Chapter 5.2.3 of this operating manual. 

Defining the controller as 

"Slave": only in reversing mode or when connecting 

several controllers together (see Chapter 5.2.4) 

P262. "Master" or "Slave" 

P260 

"Master": normal operating mode for an individual 

P262 controller or master operating mode when connecting 

several controllers together (see Chapter 

5.2.4) 

Type of synchronisation when 

Synchronisation mode (also applicable to master in 

P270. connecting several controllers 

together 

P270 reversing mode) 

Reversing mode (set only for the slave drive; the 

P274 master remains set to synchronisation mode) 

Setting the number of the controller 

when connecting sev- 

P281 

Unit number "1" 

P281. 

eral units via the serial bus 

Unit number 2 … 9 

interface 

Change between the 



with [ENTER] 



P282 

........ 

P289 



*applies to mains frequency 60 Hz 

Table 5.2 

Matching the magnetic vibrator in program mode P2 (Cont.) 

NOTE 

If, after selecting the magnetic vibrator under program item "P210", the operating 

mode (P22_), the vibration frequency (P23_) or the mains frequency (P24_) is 

reset, or calibration is performed as per item "P250", the code (e.g. n005) of the 

previously selected magnetic vibrator is replaced by the code for the special setting 

("n000"). 

P20 

Return to the top program item with the button [+] or [–] and 

H00.0 

press [ENTER]. You are again located in the display mode . 



5.2.2 Setting the Operating Settings 

. 

+ – ENT 

The drive settings define the behavior of the controller during activation; command 

and actual values for the inputs and outputs are set. 

 

 

The vibration conveyor device is not switched on. 

Now press the [+] button for program mode "P1". 

The display field now contains: 

P10 

NOTE 

In order to exit program mode "P1", you must always return to this display (with 

the button [+] or [–]). Then press [ENTER]. 

Flashing numbers can be changed; a dot behind a number indicates that this is the 

currently stored set value. 

 

Follow the steps in the following table. 


P10 

Exit program mode P1 with 

[ENTER] 

Selecting the command value 

input signal (terminals 15/16) 

Command value input 0 … 20 mA or 0 … 10 VDC 

P110. P110 

Upper limit value of the output 

voltage for external actual 

value display or control input 

(terminals 8/9) 

Lower limit value of the output 

voltage for external actual 

value display or control input 

(terminals 8/9) 

Fault handling during collision 

mode (fault code F12) 

P111 

P120. P120 

P121 

P130. P130 

P132 

P141. P140 

P141 

Command value input 4 … 20 mA 

A limit value of max. 100% corresponds to 

+10 VDC 

A limit value of max. 100% corresponds to +8 VDC 

NOTE: With a physical limit value of +10 VDC, it is 

thus possible that 124% of the actual value is displayed. 

An initial value of min. 0% corresponds to +0 VDC 

An initial value of min. 0% corresponds to +2 VDC 

NOTE: A current source of 4 … 20 mA can also be 

realized by means of an external transformer. 

Fault message is suppressed when controller is 

switched off (terminals 21/22/23). 

Fault message is displayed and operation interrupted 

until acknowledged. 

5 

Switch between the 



with [ENTER] 





Table 5.3 

Matching the operating settings in program mode P1 




Restart-disable: Fault handling 

in event of voltage failure 

and subsequent voltage restoration 

(fault code F15) 

P151. P150 

Switch between the 



with [ENTER] 

General fault handling 

Soft-start behavior (primarily 

for reversing mode) 

Soft-stop behavior (primarily 

for reversing mode) 



P151 

P161. P160 

P161 

P171. P170 

P17x 

P181. P180 

P18x 

Automatic new-start following voltage restoration 

without fault message 

Fault message is displayed and operation interrupted 

until acknowledged. 

Following fault message, restart occurs after 

[ENTER] or switching the controller (or the magnetic 

drive via terminals 21/22/23) on/off 

ATTENTION: initialization of the controller lasts 2 

sec. following restart! 

Following fault message, restart occurs only by 

switching the controller (or the magnetic drive via 

terminals 21/22/23) on/off 

ATTENTION: initialisation of the controller lasts 2 

sec. following restart! 

no soft start 

Soft start via x=1…9 steps (1 step corresponds to 

8 ignition half waves). Recommendation for reversing 

mode: x=4. 

no soft stop 

Soft stop for braking the magnetic drive after 

switching off via x=1…9 steps (1 step corresponds 

to 8 ignition half waves). Recommendation 

for reversing mode: x=4. 



Table 5.3 

Matching the operating settings in program mode P1 (Cont.) 

NOTE 

If the magnetic drive is connected in the secondary load circuit (between SD controller 

and magnetic drive), the fault message F12 under P14x must be suppressed! 



5.2.3 Matching to the Vibration Conveyor Devices Produced 

by Other Manufacturers 

The controllers of type SD(E)…-1 can be operated with both original AViTEQ magnetic 

drives as well as with vibration conveyor devices produced by other manufacturers. 

The controllers can be operated with magnetic vibrators produced by other manufacturers 

when it is ensured 

• that the vibrator current of the magnetic vibrator lies in the range from 25 to 

100 % of the current for which the controller is designed, 

• that the natural frequency of the magnetic vibrator lies in the range from 10 to 

20 % above the vibration frequency of the magnetic vibrator in later operation, 

• that the controller and the magnetic vibrator are designed for the available 

mains voltage and mains frequency as per the name plate and 

• that the operating mode "voltage regulation" is selected. 

The current of the magnetic vibrator must never exceed the current for which the 

controller is designed as per the type plate. If in doubt, contact us! 

When operating the controller of type SD(E)…-1 with a magnetic vibrator produced 

by another manufacturer in combination with a vibration sensor, the exact 

operating behavior cannot be predicted. 

The matching process described below must be performed before switching on a 

device produced by another manufacturer. It can, however, also be useful with 

AViTEQ magnetic drives when, for example, the magnetic drive is not listed in the 

type table (table 5.5 or table 5.6 in Chapter 5.3) or the vibrator voltage is too low 

due to high line losses (voltage drop). 

Prerequisites for this calibration process: 

• You must be familiar with the chapter which describes the matching to controllers 

produced by other manufacturers in the operating manual for the 

given conveyor device produced by another manufacturer. 

5 

• The digital controller VIBTRONIC SD(E)…-1 and the vibration conveyor device 

should be installed within earshot of one another; otherwise, you need to call 

a colleague who signals the collision mode of the magnetic vibrator. 

• A voltage measuring instrument with a measurement range of 500 VAC ("true 

root-mean-square value (True RMS) or moving-iron instrument) connected in 

parallel to the magnetic vibrator to terminals 3 and 4 of the controller 

ATTENTION! 

Risk of damage to magnetic vibrators produced by other manufacturers and the 

controller! AViTEQ assumes no responsibility for matching units produced by other 

manufacturers to the controller! The following sequence in only a recommendation. 

In case of doubt, contact the manufacturer of your magnetic vibrator in order 

to match the devices to one another optimally and without damage. 



Before calibrating, we strongly recommend removing the upper and lower signal 

terminal strips on the front plate by pulling forwards in order to obtain an exact calibration. 

P250 

+ – ENT 

 

 

 

 

 

 

Select program mode "P2". 

Check whether the appropriate values for mains frequency (program item 

P240) and drive frequency (P230) are set for your magnetic vibrator. 

Furthermore, the controller must be set as MASTER (P262). 

For units produced by other manufacturers the unit code in program item 

P210 (table 5.2 in Chapter 5.2.1 and table 5.5 or table 5.6 in Chapter 5.3) must 

be n000. 

For AViTEQ magnetic drives only: check in program item P210 (table 5.2 in 

Chapter 5.2.1 and table 5.5 or table 5.6 in Chapter 5.3) whether the correct 

unit is selected and the corresponding nxxx-code is entered. 

Select program item P250 for manual calibration. 

Press the [ENTER] button; as soon as zero flashes, press the [ENTER] button 

again and begin the calibration. 

Repeatedly press the [+] button until the vibration conveyor device switches 

to the (audible) collision mode. 

Read the output voltage at terminals 3 and 4. 

 

 

 

Reduce the output voltage by repeatedly pressing the [–] button at the operating 

point to enter the collision safety range. The output voltage in the operating 

point varies by magnetic drive and can be found in the operating manual 

or the characteristics data sheet (collision safety = U VA - U VN ) for the AViTEQ 

magnetic drive. Rule of thumb for the operating point with AViTEQ magnetic 

vibrators: measured output voltage in collision mode minus 14±2V, with voltage 

regulation and a mains voltage of 400 or 500 V. 

After setting the correct voltage, wait approximately 2 seconds. 

Then confirm the calibration value with the [ENTER] button. 

The measured value for the operating point is stored as a coefficient. This calibration 

value corresponds to a command value preset of 100%. 

The calibration process is automatically interrupted if no button is pressed within a 

40-second period. In this case, the old calibration value is retained. 

NOTE 

 

Following the calibration, plug the two terminal strips back into the front 

panel! 



5.2.4 Multiple Drive and Reversing Drive 

The master/slave technology for connecting two controllers is introduced in an 

example in Chapter 4.2.4. The following program settings must be observed: 

Program function Master (vertical drive) Slave (horizontal drive) 

Master/Slave mode P262 P260 

Reversing mode P270 P274 

Soft-start 

(manufacturer recommendation: end digit 4) 

P174 

P174 

Soft stop 

(manufacturer recommendation: end digit 4) 

P184 

P184 

Reversing tube 

Vertical 

drives 

Horizontal drive 

Rectifier unit (NGE …) 

Figure 5.4 

Application example: reversing drive with two coupled SD(E)…-1 

• The soft-start must also be activated for the slave unit. Otherwise, the slave 

reports fault "F13" when switching the conveyance direction. 

• The slave mode may only be set after the master has been defined. Otherwise, 

the slave unit reports fault "F13" and cannot be reprogrammed even 

after acknowledging. Remedy: Mains voltage interruption with subsequent 

RESET. 

• If both controllers are set as slaves, the controller which is switched on first 

reports fault "F13" and cannot be reprogrammed even after acknowledging. 

Remedy: Mains voltage interruption with subsequent RESET. 

5 



5.2.5 Resetting to Factory Base Settings 

All controller settings can be reset to the default factory settings by means of a 

button combination. 

ATTENTION! 

Loss of customer-specific presettings! When resetting, you lose not only the data 

set by you, but may also lose preset values set by AViTEQ specially for your vibration 

conveyor device! 

We recommend noting all set values in the table located at the end of this manual 

before resetting. 

Button combination for resetting to the factory base settings: 

Press both the pin key with a pen and the [–] button. Release both buttons. 

Within 3 seconds, press both the [+] button and the [ENTER] button. Release 

both buttons. 

Successful resetting to the factory base settings is indicated in controllers 

with unit numbers starting with G 02 … by the display "nXXX" and the three 

digits "000", which flash after 10 seconds for approx. 5 seconds. If the digits 

do not appear and flash after 10 seconds, repeat the procedure for resetting 

as described. 



5.3 Input Codes for AViTEQ Magnetic Drives 

NOTE 

Magnetic vibrators, for which no factory settings are yet stored in the corresponding 

program version in the controller, are not displayed in the selection and are 

skipped over. 


type 

Input code 

Unit no. G01 … and 

G02 ... 

Drive frequency 

(Hz) 

Recommended 

controller type 

MVC 25-4 n001 25 SD(E)25/...-1 

MVC 50-4 n002 50 SD(E)25/...-1 

MVC 50-4.1 n003 50 SD(E)25/...-1 

MVD 25-4 n005 25 SD(E)25/...-1 

MVD 50-4 n006 50 SD(E)25/...-1 

MVE 25-4 n008 25 SD(E)25/...-1 

MVE 33-1 n009 33 SD(E)25/...-1 

MVES 33-1 n010 33 SD(E)25/...-1 

MVES 33-1P n011 33 SD(E)25/...-1 

MVE 50-4 n012 50 SD(E)25/...-1 

MVES 50-1 n013 50 SD(E)25/...-1 

MVES 50-1P n014 50 SD(E)25/...-1 

MVF 33-2 n016 33 SD(E)25/...-1 

MVFS 33-1 n017 33 SD(E)25/...-1 

MVFS 33-1P n018 33 SD(E)25/...-1 

MVFS 50-2 n019 50 SD(E)25/...-1 

MVFS 50-2P n020 50 SD(E)25/...-1 

MVG 33-1 n022 33 SD(E)25/...-1 

MVG 50-2 n023 50 SD(E)25/...-1 

MVG 50-11 n024 50 SD(E)25/...-1 

MVH 33-1 n026 33 SD(E)50/...-1 

5 

MVH 50-1 n027 50 SD(E)50/...-1 

MVC 50-4S n032 50 SD(E)25/...-1 

MVD 50-4S n033 50 SD(E)25/...-1 

MVE 50-4S n034 50 SD(E)25/...-1 

Special setting n000 ... SD(E).../...-1 

Table 5.5 

Input codes for AViTEQ magnetic drives for 50 Hz mains 


Commissioning – Input Codes for AViTEQ Magnetic Drives 


type 

Input code 

Unit no. G01 … and 

G02 ... 

Drive 

frequency 

(Hz) 

Recommended 

controller type 

MVC 30-4 n060 30 SD(E)25/...-1 

MVC 60-4 n041 60 SD(E)25/...-1 

MVC 60-4.1 n042 60 SD(E)25/...-1 

MVD 60-4 n044 60 SD(E)25/...-1 

MVES 60-1 n046 60 SD(E)25/...-1 

MVES 60-1P n047 60 SD(E)25/...-1 

MVE 60-4 n048 60 SD(E)25/...-1 

MVF 30-4 n050 30 SD(E)25/...-1 

MVFS 60-2 n051 60 SD(E)25/...-1 

MVFS 60-2P n052 60 SD(E)25/...-1 

MVG 60-2 n054 60 SD(E)25/...-1 

MVH 60-2 n056 60 SD(E)50/...-1 

Special setting n000 SD(E)...-1 

Table 5.6 

Input codes for AViTEQ magnetic drives for 60 Hz mains 

NOTE 

While using a controller type SD(E)25/03-1 or SD(E)50/03-1 for a mains voltage of 

440 V ac, please observe that the settings in the controller are made only for the 

AViTEQ magnetic vibrators with a vibrator voltage range of 440-480 V (see type 

label on the magnetic vibrator). 

Using a AViTEQ magnetic vibrator with a vibrator voltage range of 380-440 V and 

using the setting inside the controller for a mains voltage of 440 V ac will lead to 

collision mode and may result in destroying the magnetic vibrator and therefore is 

not allowed. In this case you have to calibrate the controller by selecting the programm 

mode P250 as described in Chapter 5.2.3. 



5.4 Operating Displays 

5.4.1 Continuous Display During Running Operation 

Amplitude 

A095 

+ – ENT 

When the vibration conveyor device is switched on, the current output control (A) 

is displayed in % from 0 … 100 (here: 95%). 

Natural frequency 

H36.2 

+ – ENT 

Only with installed sensor (PAL/PA) plus sensor module! 

When the vibration conveyor device is switched off, the last natural frequency 

prior to switching off (H=natural frequency) is displayed. 

The displayed value (here: 36.2Hz) is reliable only when the conveyor troughs run 

without load or the load has a low specific weight (e.g. oats). If this condition is 

not met, the displayed value has an undefined value in the range between the natural 

frequency and the drive frequency. 

Fault message 

F12 

+ – ENT 

When a fault message occurs, it is displayed. At the same time, the operational 

transmitting relay (terminals 24/25/26) is released. 

After the cause of the fault has been corrected, you can acknowledge the fault 

message with the [ENTER] button. The fault message is displayed until acknowledged 

or restarted. 

The start behavior following acknowledgment is determined by the setting of program 

item P16 (see "Restart" in Chapter 5.2.2). 

5 

NOTE 

Fault messages are stored in the unit as long as the built-in battery is charged. The 

service module (option) can be used or AViTEQ factory service can read out the 

data of all stored faults. 

5.4.2 Calling up the Operating and Set Values 

Displaying the selected magnetic drive 

n005 

During operation, press the [–] button. 

Within 10 seconds, press the [–] button again: 


Commissioning – Operating Displays 

Displaying the base settings 

The set values are coded according to the following table: 

Display position 1 Display position 2 Display position 3 Display position 4 

b 

Drive frequency 

0: 50 or 60Hz 

1: 33 or 40Hz 

2: 25 or 30Hz 

Regulation/input 

0: PAL normal mode 

1: PA mode 

2: voltage regulation 

Command value input 

0: 0 … 20 mA/0 … 10 V 

1: 4 … 20 mA 

+ Mains frequency 

0: 50 Hz 

4: 60 Hz 

+ Synchronisation 

0: Synchronous mode 

4: Reversing mode 

+ Sync 

0: Slave 

2: Master 

Example 1+0: 

Drive frequency 33Hz on 

50Hz mains 

b163 

2+4: 

Voltage regulation and 

reversing mode 

1+2: 

Command value input 

4…20mA master 

Table 5.7 

Configuration key: magnetic vibrator settings 

Within 10 seconds, press the [–] button again: 

Displaying the drive settings (coded) 

Display position 1 Display position 2 Display position 3 Display position 4 

c 

Command value type 

0: 0 … 10 V 

1: 2 … 10 V 

Actual value output type 

0: 0 … 10 V 

1: 2 … 10 V 

Uv-monitoring 

0: off 

1: active 

+ actual value range 

0: 0…100% 

2: 0…124% 

+ restart behavior 

0: off 

2: active 

+ acknowledgment behavior 

0: new start, if magnetic 

vibrator ON 

4: new start on renewed ON 

Example 0: 

Command value type 

0…10V 

c037 

1+2: 

Actual value output type 

2 …10 V, actual value range 

0 … 124% 

1+2+4: 

Voltage monitoring and 

restart behavior active, new 

start on renewed magnetic 

vibrator ON 

Table 5.8 

Configuration key: operating settings 



5.5 Form for Set Values 

Unit no.: G 

(see type label) 

Use this form to enter your set values as soon as you have set your controller. This 

documentation is useful when replacing a controller or when resetting to the factory 

settings! 

For details on adjustment options, refer to table 5.2 and table 5.3. 

Program 

item 

P110 

P120 

P130 

P140 

P150 

P160 

P170 

P180 

Short description 

Command value input 0 … 20 mA (P110), 

0 … 10 VDC (P110), 4 … 20 mA (P111) 

Upper limit value of the output voltage for ext. display/output 

8 (P121) or 10 (P120) VDC 

Lower limit value of the output voltage for ext. display/output 

0 (P130) or 2 (P131) VDC 

Fault handling for collision mode: 

ON with acknowledgment (P141) or OFF (P140) 

Restart-disable: handling following current failure. 

New start without fault message (P150) or 

Waiting for acknowledgment (P151) 

General fault handling. Acknowledge with ENTER 

(P160) or by switching on/off (P161). 

Soft-start behavior: OFF (P170) or ON (P17x) 

x=1 … 9 

Soft-stop behavior: OFF (P180) or ON (P18x) 

x=1 … 9 

Ex 

works 

P110 

P120 

P130 

P141 

P151 

P161 

P170 

P180 

Current setting/comments 

P11_ 

P12_ 

P13_ 

P14_ 

P15_ 

P16_ 

P17_ 

P18_ 

P210 

Select vibration device according to table 5.5 or table 

5.6 in Chapter 5.3 

P220 Operating mode for regulation: limit regulation (P220), 

usable working storke regulation (P221) or 

voltage regulation (P222) 

P230 Operating frequency 50 Hz (or 60 Hz with 60 Hz 

mains) (P230), 33 Hz (P231), 25 Hz (or 30 Hz with 60 

Hz mains) (P232) 

P240 Mains frequency 50 Hz (P240) or 60 Hz (241) 

n000 

P222 

P230 

P240 

n___ 

P22_ 

P23_ 

P24_ 

5 

P250 

P260 

Calibration on vibration conveyor device produced by 

other manufacturer (see Chapter 5.2.3) 

Master (P262) or Slave (P260) 

P262 

P26_ 

P270 

P280 

Synchronisation (synchronous (P270) or reversing 

mode (P274)) 

Number of the controller on the bus system: unit 

number 1 (P281) or unit number n (P28n) 

P270 

P281 

P27_ 

P28_ 


Maintenance – Check for Soiling 

6 Maintenance 

6.1 Check for Soiling 

In general, all models of the AViTEQ controllers are maintenance free. In dusty 

environments, however, dust can penetrate and collect. This can result in deterioration 

of the cooling system for the control electronics and short circuits as a 

result of soiled strip conductors. 

We therefore recommend regularly checking for soiling and cleaning as necessary: 

 

 

 

Has dust penetrated? Determine the cause so that measures can be taken to 

avoid the problem in the future! Clean the controller by vacuuming the dust 

layer, e.g. with an industrial vacuum cleaner. 

Check to see if the perforated plate in the housing has been plugged with 

dust! Clean the controller by vacuuming the dust layer, e.g. with an industrial 

vacuum cleaner. 

Depending on the amount of dust in the environment surrounding the controller, 

a suitable cleaning interval is to be set. 

When cleaning with compressed air, note the in-house regulations regarding the 

raising of dust! 

NOTE 

Raised dust can mix with air and form explosive dust-air mixtures. Take appropriate 

measures to eliminate the risk of explosions! 

DANGER! 

DANGER! 


Touching electrically live components can be lethal! Before cleaning the 

controller, switch off the current supply and protect against unintentional switching 

on, i.e. by colleagues! Protect yourself from accidental contact with nearby electrically 

live components or component groups! 



6.2 Memory Battery 

A battery, which chronologically stores various operational data and fault messages, 

is built into the controller. The data can be analysed 

• directly by the user with the aid of the optional service module. 

• in the factory in the event of unit malfunctions with the protocol function for 

fast fault localization. 

The built-in lithium battery has a life expectancy of approx. five years. 

How can you determine that the battery is empty? 

 

 

Fault messages are no longer saved: they cannot be called up via the service 

module. 

The date and time are no longer saved after switching off the controller. 

NOTE 

No unit functions are affected by an empty battery! If you do not require the analysis 

of the fault messages and operational data, the battery does not need to be 

replaced. If, however, you do require the data, send the controller to AViTEQ in 

Hattersheim-Eddersheim or replace the battery yourself. 

Notch 

Replacing the memory battery 

The battery may only be replaced with a compatible model (see label on battery 

casing!). 

DANGER! 


Before opening, make certain to disconnect the controller from mains! 

Risk of injury (cuts)!Sharp-edged, sheet-metal corners (cover fastening strips) 

inside the housing! 

 

 

Only pull off the battery vertically upwards. The terminal lugs may otherwise 

bend and the base be damaged. 

The new battery is likewise to be installed vertically. When installing, note the 

installation direction: The round notch set in the top side (see above figure) 

must be directed toward the front panel of the unit. 

6 

Replacing the memory battery has no effect on the unit configuration. 

NOTE 

After replacing the memory battery, the time and date must be reset. To do this, a 

service module (option) is required, provided battery replacement is not performed 

by AViTEQ. 


Maintenance – Memory Battery 

1 Remove sheet-metal screws on 

side and top 

3 Lift off 

perforated sheet 

2 Remove sheet-metal screws 

on bottom 

4 Pull off 

lithium battery 

and replace with 

compatible model 

(see designation on battery casing!). 



7 Troubleshooting 

7.1 Repairs 

The controller contains no components which can be serviced or repaired by the 

assembler or user. Do not open the units for repair - send them to AViTEQ Vibrationstechnik 

GmbH, Hattersheim-Eddersheim if there is a fault. 

You should also read Chapter 6 if the controller does not work as intended! 

NOTE 

The controller may only be opened by the installer when retrofitting original 

AViTEQ extension modules. 

7.2 Fault Causes and Remedies 

DANGER! 

Disassembling the controller is life-threatening and may result in damage to the 

device! There are no components within the device which can be maintained or 

repaired by the user! Do not attempt to make any repairs yourself! Never disassemble 

the controller for repair purposes, not even if the power is disconnected! In 

the event of device malfunction, ship the entire device to AVITEQ Vibrationstechnik, 

Hattersheim-Eddersheim, Germany! We will see to the fastest repair possible! 

In the following table you will find information regarding possible faults which 

could occur during installation or during operation. Speak with us prior to undertaking 

error rectification measures. 

NOTE 

The problems listed below refer mostly to the controller. Further faults, caused by 

the working unit or the magnetic vibrator, can be found in the appropriate operating 

manual. 

7 


Troubleshooting – Fault Causes and Remedies 

Fault Code Meaning/Cause Remedy 

F01 RAM fault Cannot be corrected by user. Install replacement device or 

consult AViTEQ Vibrationstechnik. 

F02 PROM fault Cannot be corrected by user. Install replacement device or 

consult AViTEQ Vibrationstechnik. 

F03 EEPROM is to be rewritten Message appears only during a program update in the 

event that settings are no longer correct. 

F04 Battery for RAM memory 

(fault protocol) is empty 

Does not affect normal operation! Fault messages are no 

longer saved; date and time are no longer updated. Relevant 

to factory service and operation via service module. 

F11 

Mains synchronisation fault 

Check supply mains. 

a. Sync fault, bad signal 

b. Unstable supply mains (frequency fluctuations, voltage 

interruptions) 

c. Controller defective (power semiconductor…) In the event of a defective thyristor, replace this thyristor 

(consult AViTEQ Vibrationstechnik) or send device to 

AViTEQ Vibrationstechnik for repair. 

F12 Collision mode: continuous in excess of 120% 

a. Caked-on deposits on vibration conveyor device 

F13 

F14 

F15 

F16 

b. Connect in the secondary or primary load circuit (controller 

without magnetic drive) 

Actual value signal not present. 

a. Signal lines interrupted at terminals 13 and 14. 

b. Temperature switch on magnetic drive of type 

MV_S… has opened. 

c. PAL sensor on magnetic drive of type MV…P is 

defective. 

d. Thyristor defective 

Vibrator setting either incorrect or has not been 

performed 

Voltage restoration with switched-on vibrator following 

mains failure, restart protection 

Scanning range of the Uv-transformer exceeded. 

Magnetic drive usually runs in collision mode. 

a. Loss of software settings due to excessive interfering 

radiation (EMC) 

b. Calibration with incorrectly laid signal lines, (polarity 

reversed), signal lines plugged in! 

Check vibration conveyor device for caked-on deposits and 

remove if necessary. Monitoring is active as soon as the 

controller is switched on. 

Deactivate fault message via P14X 

(see Table 5.3) 

Check lines to magnetic drive with ohmmeter. If the temperature 

switch has opened at a temperature >120°C, 

allow the drive to cool for approx. 1 hour; determine the 

cause of the overheating. 

In the event of a defective PAL sensor, replace this sensor. 

In the event of a defective thyristor, replace this thyristor or 

send the device to AViTEQ Vibrationstechnik for repair. 

Perform or correct vibrator setting. 

Can be activated and deactivated under program item P15x; 

see "Setting the Operating Settings“ in Chapter 5.2.2. 

Consult with AViTEQ Vibrationstechnik if necessary 

Reset to factory base setting 

(see Chapter 5.2.5) and resetting 

To acknowledge the fault message after correcting the cause: press the [ENTER] button 

Check signal lines. Disconnect signal lines during calibration 

(terminals 5-12 and 15-26). 

Table 7.1 

Fault Codes, Causes and Remedies 



Faults Cause(s) Remedies 

Vibration conveyor 

device 

does not 

function. 

No mains voltage. Green LED does not illuminate. 

Mains fuse blown. Green LED does not illuminate. 

Supply line interrupted. Green LED does not illuminate. 

Full mains voltage present at terminals 3 and 4 (identical 

to voltage at terminals 1 and 2). 

a. Interruption in vibrator supply line. Green LED illuminates. 

Correct fault source, check fuse(s) 

Replace fuse, check current consumption if necessary 

Determine cause and replace supply line 

Correct interruption. 

b. Thyristor short circuit, vibrator hums at 100 Hz. Change thyristor. 

Defective component(s) in controller (thyristor, supply 

transformer or similar), no voltage at output terminals 3 

and 4 

Repair is necessary. Send controller 

to AViTEQ Vibrationstechnik. 

Vibration-width adjuster (potentiometer) or its lines are 

defective. 

Replace vibration-width adjuster or its lines, consult 

with AViTEQ Vibrationstechnik if necessary 

Signal line(s) for switching on and off interrupted 

Replace signal line(s). 

Vibration conveyor 

capacity 

too low 

False controller selected 

Voltage at controller output (terminals 3 and 4) too low 

Connect correct controller, check AViTEQ Vibrationstechnik 

delivery information 

Check mains voltage and controller setting. Check 

magnetic vibrator and controller voltage details; if 

necessary, increase vibrator voltage or consult with 

AViTEQ Vibrationstechnik. 

Voltage at vibrator input too low 

Supply line too long (… high resistivity), change 

supply line (length, cross section), consult with 

AViTEQ Vibrationstechnik if necessary 

Deviation from nominal frequency at in-house current 

supply 

Re-tuning is necessary; 

consult with AViTEQ Vibrationstechnik 

Controller delivers false drive frequency; as a result the 

vibrator current I v is too high and the fuse can blow (false 

magnetic vibrator selected). 

Repair or readjustment necessary. Send controller 

to AViTEQ Vibrationstechnik. 


operates in 

collision mode 

(hammering 

noise). 

Vibrator voltage too high 

Deviation from nominal frequency at in-house current 

supply. 

Check mains voltage and controller setting. Check 

magnetic vibrator and controller voltage details; if 

necessary, decrease vibrator voltage or consult 

with AViTEQ Vibrationstechnik. 

Re-tuning is necessary; 

consult with AViTEQ Vibrationstechnik. 

False controller selected. False vibration frequency set or 

false magnetic vibrator selected. 

Connect correct controller, check AViTEQ Vibrationstechnik 

delivery information. 

Connected temperature 

switch 

triggers due to 

high vibrator 

temperature. 

Magnetic vibrator operated with excessive ambient temperature. 

Natural frequency set too high 

Shorted coil in magnetic vibrator 

Lower ambient temperature or, after consulting 

with AViTEQ Vibrationstechnik, provide with air-circulation 

system. 

Decrease current by lowering natural frequency, 

consult with AViTEQ Vibrationstechnik. 

Consult with AViTEQ Vibrationstechnik, repair magnetic 

vibrator 

7 

Table 7.2 

Additional fault causes and remedies 


Index 

8 INDEX 

A 

Altitudes 1-4 

Ambient Temperature 1-4 

B 

Beryllium 2-3 

C 

Cabinet Unit 1-1, 3-3, 4-2 

Calibration Process 5-8 

Cleaning Interval 6-1 

Climates 1-4 

Coarse and Fine Fill Rates 4-9 

Command Value Preset 3-2 

Commissioning 5-1, 5-3 

Conditions of Warranty 1-2 

Configuration Key 5-15 

Connection Diagram 4-17 

Control Input, external 3-2 

Controller 1-1 

Copyright 0-5 

D 

Date of Revision 1-2 

Display Module, external 4-19 

Disposal 2-2 

E 

Electrical Connection 4-15 

Electromagnetic Compatibility 4-20 

Environments with Risk of Explosion 1-4 

Environments, explosion hazards or firedamp 0-4 

Extent of Delivery 2-1 

External Control Input 4-12 

F 

Factory Base Settings 5-11 

Fault Causes 7-1 

Fault Codes 7-2 

Fault Message 5-14 

Function Description 3-1 

Fuse 4-16 

I 

Input Codes 5-12 

Installation 4-1 

Installation and Operating Personnel 1-5 

Installation, mechanical 4-1 

Intended Use 0-2 

Interface, serial 4-19 

L 

Limit Regulation 3-2 

Line lengths 4-20 

Lithium Battery 2-3, 6-2 

M 

Magnetic Vibrator 1-1 

Magnetic Vibrators Produced by Other Manufacturers 

1-4 

Mains Frequency 3-4 

Mains Fuse 4-16 

Maintenance 6-1 

Master/Slave Switching 4-7 

Memory Battery 6-2 

Minimum Installation Clearance 4-1 

Models 3-3 

Multiple Drives 4-7, 5-10 

N 

Natural Frequency 5-14 

i ©1998 AViTEQ Vibrationstechnik GmbH Version 01/2003


Nominal Current 3-4 

Nominal Voltages 3-4 

O 

Operating Messages 3-3 

Operating Settings 5-15 

Operational Transmitting Relay 4-9, 4-10 

Operative Range 1-4 

Oscillation Rate 3-1 

P 

Packing Materials 2-2 

Panel Mounting Unit 1-1, 3-3, 4-1 

Potentiometer 4-17 

Power Loss 3-4 

Product Liability 1-2 

Program Mode P1 5-6 

Program Mode P2 5-4 

R 

Regulation Types 3-2 

Release, external 3-2 

Repairs 7-1 

Resetting 5-11 

Returning the Device 2-2 

Reversing Device 0-4 

Reversing Drive 4-7, 5-10 

Rotary-type Knob 4-17 

T 

Temperature Switch 4-5 

Terminal Assignment, standard 4-4 

Terminal Assignments 4-4 

Transport 2-1 

Troubleshooting 7-1 

Type Designation 3-4 

U 

Usable Working Stroke Regulation 0-4, 3-2 

V 

Varistor Protection Unit 4-15 

Vibration Conveyor Device 1-1 

Vibration Frequency 3-1, 3-4 

Vibration Sensor (PA) 4-6 

Vibration Sensor (PAL) 4-5 

Vibration-Width Adjuster 4-17 

Voltage Drop 4-20 

Voltage Regulation 3-2 

W 

Warranty 1-2 

S 

Safety 0-3 

Scale 4-17 

Sensor Module 3-2, 4-19 

Service Module 4-19 

Sizes 3-1 

Storage 2-1 

Switching On/Off Externally 4-10 

8 

©2003 AViTEQ Vibrationstechnik GmbH Version 01/2003 ii

Index 

iii ©1998 AViTEQ Vibrationstechnik GmbH Version 01/2003


EU Declaration of Conformity 

Manufacturer: 



D-65795 Hattersheim-Eddersheim 

Product description: 

Controllers for magnetic vibrators 

Device types: 

SD…-1, SDE…-1 

The products of the specified type series are in conformance with the following European directives: 

89/336/EWG Directive of the Council for Conformity of Legal Regulations of 

Member States regarding Electromagnetic Compatibility, 

updated by 91/263/EWG, 92/31/EWG and 93/68/EWG 

The conformity of the product with the European directives is proven by the complete compliance 

with the following harmonized standards: 

DIN EN 50081-2 

DIN EN 50082-2 

Full technical documentation is available. The operating manual for the devices is in hand. The CE 

symbol has been included. 

The safety notes in the operating manual supplied must be observed! 

This declaration certifies conformance with the specified standards and directives. It does not, 

however, include a guarantee of characteristics. 

Hattersheim-Eddersheim, 01. July 2002 

Legally binding signature: 

Nickmann, AViTEQ/APB



D-65795 Hattersheim-Eddersheim 

Phone: +49 61 45 / 5 03 - 0 

Fax: +49 61 45 / 5 03 - 200 

www.aviteq.de 

VIB 12.80 / 0103 EN

Operating manual VIBTRONIC Controller for magnetic vibrators

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