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DETERMINATION OF THIN FILM'S MECHANICAL PROPERTIES

DETERMINATION OF THIN FILM'S MECHANICAL PROPERTIES

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17<br />

equipment, and the resultant economic savings (A.G. von Matuschka, 1980). The<br />

process involves packing the annealed, cleaned, smooth parts in a boriding powder<br />

mixture contained in a 3 to 5 mm thick, heat resistance steel box so that surfaces to<br />

be borided are covered with an approximately 10 to 20 mm thick layer. Many<br />

different boriding compounds have been used for packing boriding. They include<br />

solid boron-yielding substances, diluents and activators.<br />

The common boron-yielding substances are boron carbide (B 4 C), Ferro boron and<br />

amorphous boron: the last two have greater boron potential, provide a thicker layer,<br />

and are more expensive than B 4 C (N. Komutsu et al, 1974). Silicon carbide (SiC) and<br />

alumina (Al 2 O 3 ) serve as diluents, and they do not take part in the reaction. However,<br />

SiC controls the amount of boron and prevents the caking of the boronozing agent.<br />

NaBF 4 , KBF 4 , (NH4) 3 BF 4 , NH 4 Cl, Na 2 CO 3 , BaF 2 and Na 2 B 4 O 7 are the boriding<br />

activators. There are special proprietary brands of boriding of boriding compounds,<br />

such as different grades of Ekabor, available on the market that can be used with<br />

confidence.<br />

Typical compositions of commercial solid boriding powder mixtures are:<br />

• 5% B 4 C, 90% SiC, 5% KBF 4<br />

• 50 % B 4 C, 45 % SiC, 5% KBF 4<br />

• 85 % B 4 C, 15 % Na 2 CO 3<br />

• 95 % B 4 C, 5 % Na 2 B 4 O 7<br />

• 84 % B 4 C, 16 % Na 2 B 4 O 7<br />

• Amorphous boron (containing 95 to 97 % B)<br />

• 95 % Amorphous boron, 5 % KBF 4<br />

The parts conforming to the shape of the container are packed, covered with a lid,<br />

which rests inside the container and is weighted with an iron slug or stone to ensure<br />

an even trickling of the boriding agent during the boriding treatment, as shown in<br />

Fig. 2.7. It is than heated to the boriding temperature in an electrically heated box or<br />

pit furnace with open or covered heating coils or a muffle furnace for a specified

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