ACT Apr-Jun10.p65 - Petroleum Conservation Research Association
ACT Apr-Jun10.p65 - Petroleum Conservation Research Association
ACT Apr-Jun10.p65 - Petroleum Conservation Research Association
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of several pot making units. The design and<br />
development of mixer has been done by<br />
utilizing only the locally available resources<br />
and the equipment has large replicability<br />
potential in the cluster. With the<br />
introduction of mechanized mixing<br />
equipments, the uniformity of various<br />
physical properties across the volume of the<br />
material has been ensured and the duration<br />
of labour intensive manual mixing operation<br />
substantially reduced. For deeper<br />
penetration of developed technology, it was<br />
essential that the principle of operation and<br />
maintenance should be easily graspable by<br />
the target community and thus the<br />
construction and operation of the mixer was<br />
designed in such a way that the technology<br />
could be easily replicated and installed by<br />
groups of pot makers as well as by individual<br />
pot makers. The mixer works on simple<br />
principle of stirring. Table 1 (below) gives<br />
the components list along with their<br />
specification and other particulars<br />
as mentioned.<br />
Initially unloaded mixer<br />
Loading the mixer tank with clay and grog<br />
mixture<br />
The following pictures show the schematics<br />
of mixer operation.<br />
● Manufacture and Testing of Improved<br />
pots in Pot ot furnace: Three batches of pots<br />
were tested in the pot furnace operation<br />
for establishing the useful life realizable<br />
from the improved pots. Each of the batches<br />
was manufactured from the locally available<br />
Loaded mixer in operation<br />
Table 1: Clay mixing equipment component list<br />
Unloading processed mixture from the<br />
mixer tank<br />
Component<br />
Nos.<br />
Specification<br />
Remarks<br />
Electric Motor 1 AC motor, 2 HP rated power To provide motive power<br />
Reduction Gear box and assembly 2 Dia - 100 mm For adjusting the machine rpm<br />
Gear ratio - 1 : 20<br />
Crown Pinion Gear 1 – For transfer of motion from motor shaft to<br />
mixer shaft<br />
Iron pot with cement lining 1 Holding capacity 650 kg To hold soaked clay and grog while churning<br />
Angular blades pair 1 – To create turbulent movement in soaked mixture<br />
for effective mixing<br />
18<br />
active conservation techniques