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ACT Apr-Jun10.p65 - Petroleum Conservation Research Association

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of several pot making units. The design and<br />

development of mixer has been done by<br />

utilizing only the locally available resources<br />

and the equipment has large replicability<br />

potential in the cluster. With the<br />

introduction of mechanized mixing<br />

equipments, the uniformity of various<br />

physical properties across the volume of the<br />

material has been ensured and the duration<br />

of labour intensive manual mixing operation<br />

substantially reduced. For deeper<br />

penetration of developed technology, it was<br />

essential that the principle of operation and<br />

maintenance should be easily graspable by<br />

the target community and thus the<br />

construction and operation of the mixer was<br />

designed in such a way that the technology<br />

could be easily replicated and installed by<br />

groups of pot makers as well as by individual<br />

pot makers. The mixer works on simple<br />

principle of stirring. Table 1 (below) gives<br />

the components list along with their<br />

specification and other particulars<br />

as mentioned.<br />

Initially unloaded mixer<br />

Loading the mixer tank with clay and grog<br />

mixture<br />

The following pictures show the schematics<br />

of mixer operation.<br />

● Manufacture and Testing of Improved<br />

pots in Pot ot furnace: Three batches of pots<br />

were tested in the pot furnace operation<br />

for establishing the useful life realizable<br />

from the improved pots. Each of the batches<br />

was manufactured from the locally available<br />

Loaded mixer in operation<br />

Table 1: Clay mixing equipment component list<br />

Unloading processed mixture from the<br />

mixer tank<br />

Component<br />

Nos.<br />

Specification<br />

Remarks<br />

Electric Motor 1 AC motor, 2 HP rated power To provide motive power<br />

Reduction Gear box and assembly 2 Dia - 100 mm For adjusting the machine rpm<br />

Gear ratio - 1 : 20<br />

Crown Pinion Gear 1 – For transfer of motion from motor shaft to<br />

mixer shaft<br />

Iron pot with cement lining 1 Holding capacity 650 kg To hold soaked clay and grog while churning<br />

Angular blades pair 1 – To create turbulent movement in soaked mixture<br />

for effective mixing<br />

18<br />

active conservation techniques

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