English 2004 PRODUCT CATALOGUE

PRODUCT 

CATALOGUE 

English 2004

Kemppi Oy 

P.O. Box 13 

FIN-15801 LAHTI 

FINLAND 

Tel. +358 3 899 11 

Fax +358 3 899 428 

Kemppi (U.K) Ltd. 

Fraser Road 

Martti Kemppi Building 

Priory Business Park 

Bedford 

MK443WH 

ENGLAND 

Tel. +44 845 6444201 

Fax +44 845 6444202 

Kemppi Welding Machines 

Australia Pty Ltd 

P.O. Box 404 

(2/58 Lancaster Street) 

INGLEBURN NSW 2565 

AUSTRALIA 

Tel. +61 2 9605 9500 

Fax +61 2 9605 5999 

2 Kemppi Product Catalogue 2004

KEMPPI OY 

The challenge of joining metals by electric arc has been the driving force in developing Kemppi welding 

machines. Throughout the history of more than 50 years Kemppi is a recognised technology leader. Our 

aim is to provide the customers with modern, efficient production equipment, with high quality features 

benefiting the users with reliable easy-to-use equipment – The Joy of Welding. 

Today we offer a complete range of electric welding machines for MIG/MAG, MMA and TIG methods. Our 

range of products extends from simple weld anywhere MMA –power sources to a sophisticated range of 

multi-process welding sets. 

Since the beginning of its foundation Kemppi has invested a lot in research and development of welding 

equipment. This work is benifiting many satisfied customers who repeatedly trust our product reliability 

and performance to get the job done. Our enthusiastic and innovative approach to technology and 

product development continuously presents new more powerful and intelligent solutions to the everlasting 

problem of increasing welding quality and productivity. This is the foundation of Kemppi’s customer 

commitment as a leading welding brand. 

Kemppi´s task is to look beyond the product. Concentrating on the satisfaction of needs essential to 

the customer Kemppi product extends beyond machines to include quality service levels, supporting 

customers to aim for the best. 

KEMPPI Sverige AB 

Upplands Väsby / Sweden 

tel. + 46 8 590 783 00 

fax + 46 8 590 823 94 

KEMPPI Norge A/S 

Tønsberg / Norway 

tel. + 47 33 34 60 00 

fax + 47 33 34 60 10 

KEMPPI Danmark A/S 

Skovlunde / Denmark 

tel. + 45 4494 1677 

fax + 45 4494 1536 

KEMPPI Benelux B.V. 

Breda / The Netherlands 

tel. + 31 76 571 7750 

fax + 31 76 571 6345 

KEMPPI (U.K) Ltd. 

Bedford / England 

tel. + 44 845 644 4201 

fax + 44 845 644 4202 

KEMPPI France S.A 

Epone Cedex / France 

tel. + 33 (0) 1 30 90 04 40 

fax + 33 (0) 1 30 90 04 45 

KEMPPIKONEET OY 

Lahti / Finland 

tel. + 358 3 899 11 

fax + 358 3 734 8398 

KEMPPI OY 

Lahti / Finland 

tel. + 358 3 899 11 

fax + 358 3 899 428 

KEMPPI GmbH 

Butzbach / Germany 

tel. + 49 6033 88 020 

fax + 49 6033 72 528 

KEMPPI Switzerland AG 

Crissier / Lausanne / Switzerland 

tel. + 41 21 637 3020 

fax + 41 21 637 3025 

KEMPPI Spolka z.o.o. 

Zabki / Poland 

tel. + 48 22 781 6162 

fax + 48 22 781 6505 

KEMPPI Welding 

Machines Australia Pty Ltd 

Ingleburn /Australia 

tel. + 61 2 9605 9500 

fax + 61 2 9605 5999 

2004 Kemppi Product Catalogue 

3

The history of Kemppi arc-welders 

1949 Kemppi Oy was founded by Martti Kemppi 

the 1950’s Export activities were started 

the 1960’s The first MIG/MAG machines and thyristor controlled rectifiers were developed 

1977 Kemppi introduced the world-first series-produced multi-process inverter power source 

Hilarc 250 at the exhibition Schweißen & Schneiden in Essen 

the 1980’s New inverter generation, including the first IGBT-inverters for MMA- and TIG welding 

1990 Kemppi was the first manufacturer of welding machines to receive the ISO 9001 Quality 

Certificate of Det Norske Veritas 

1993 The first digital inverter generation was introduced at the exhibition Schweißen & 

Schneiden in Essen 

1997 Kemppi presented the AC / DC -welding machines, the sixth generation of IGBT - 

technology 

2001 Seventh generation of inverter welders was presented 

KEMPPI WELDING EQUIPMENT 

Kemppi Oy is committed to technical excellence that is testified with ISO 9001 quality management 

system received already in 1990 and ISO 14001 environmental management system since 2001. All 

Kemppi welding machines and accessories have CE marking. CE mark indicates that a product complies 

with all European directives and essential harmonized standards for health, safety, environment and 

consumer protection that may apply to that product. 

Kemppi welding machines are designed and manufactured by Kemppi Oy in Finland in conformity with 

following IEC and EN-standards: 

EN 60974-1 

IEC 60974-1 

EN 501199 

IEC / EN 60974-2 

IEC / EN 60974-5 

IEC / EN 60974-7 

IEC / EN 60974-10 

Safety requirements for arc welding equipment 

Part 1 Welding power source 

Electromagnetic Compatibility (EMC) 

Welding power source - Part 2: Liquid cooling systems 

Welding power source - Part 5: Wire feeders 

Welding power source - Part 7: Welding torches 

Welding power source - Part 10: Electromagnetic Compatibility (EMC) 

Requirements 

Critical electronic components are carefully selected and tested by Kemppi in accordance with Kemppi’s 

own standard requirements. Electronic units are manufactured and tested by Kemppi. After final assembly 

all machines are tested in Kemppi’s production. Kemppi’s production department keeps test files available 

for 10 years. 

Kemppi’s mission is that Customers rank Kemppi’s products and services to be the best on the market. 

Operating temperature 

Kemppi welding machines have a wide operation temperature from -20˚C to +40˚C, so machines are 

suitable for even the extreme conditions. 


Degree of protection 

Degree of protection for Kemppi machines is IP 23C. IP classification, degree of protection is shown as 

two figures: The first figure 2 indicates guarding protection during operation and handling for solid bodies 

with a diameter bigger than 12 mm. The second figure 3 indicates equipment is protected against water 

spray falling at up to 60 degrees from the vertical. 

Duty cycle 

Rated power of Kemppi welding machines is given as amperage based on the duty cycle percentage. 

The duty cycle has been tested and its performance characteristics are given for the temperature of 

+40°C. Therefore the actual duty cycle value can be higher in normal room temperature. Duty cycle 60% 

means 6 min arc time and 4 min rest time. 

Kemppi ICS (Isolated Cooling System) 

In Kemppi’s inverter power sources, a significant amount of heat is generated by the power 

semiconductors attached to the cooling elements, the transformer and the chokers. In order to guarantee 

reliability and optimal safety, the internal temperature of the machine has to be kept low. 

In Kemppi machines component heat output is moved to the air flowing through the equipment by means 

of a fan. Kemppi’s welding inverters use modern electronics to control the welding process, to guide the 

power source and to improve interface usability. Best of all, these components require no fan cooling. 

Welders work under dusty, dirty and damp conditions in which equipment is constantly being subjected 

to hard mechanical stress. In response to this challenge, Kemppi has developed the Isolated Cooling 

System ICS to improve the reliability of Kemppi welding equipment and to minimise maintenance. 

With ICS it is possible to maintain low component temperatures by directing the cooling air only 

through those power components that need cooling and by preventing the cooling air from reaching 

the electronic circuit cards. ICS switches the cooling fan on only if heat is generated in the power 

components. 

The end result is less dirt inside the machine, less maintenance. 

Kemppi MLS (Multi Logic System) 

The Multi Logic System (MLS) is Kemppi’s answer to growing need for high-quality welding user 

interfaces. With MLS it is possible to adapt the welding equipment to the welding job to the needs 

of the welding company. Exchangeable and clear panels allow the welder to input the current welding 

functions into the characteristics of the welding equipment. 

The same panels can be used with numerous power sources. The panel features have been selected 

carefully based on the needs of welding applications and customer companies worldwide. 

The MLS concept is based on flexibility and updatability. Modern digital technology is used to guide 

both the power source operations and the operating panels. The data transfer between the power source 

and the panel takes place in a fast digital channel. 

The visible user interface (displays, controls, switches) hides versatile Set Up functions that ensure panel 

functions comply with different welding needs without jeopardising usability. MLS makes it possible 

to solve future needs without having to replace the product. The characteristics of the present panel 

functions are changed and developed by adapting the software. 


5

Contents 

Kemppi Oy 3 

Kemppi welding equipment 4 

MIG-welding 

Migger, Super Migger, Migger 210 10 

Kempomat 2100, 2500, 3200, 4000, 1701, 2001, 2501 12 

Kempoweld 3200, 3200W, 4000, 4000W, 5500W, 2501 14 

Wire 200, 400, 550 15 

Kempomig 3200, 3200W, 4000, 4000W 16 

Feed 400 17 

Kemppi Pro Evolution 3200, 4200, 5200 18 

Promig 501, 501L, 511, 530 19 

Promig 100, 200, 300 and Procool 10, 30 20 

Operation panels for Promig 21 

Wire feed rolls 22 

Consumable parts of wire feed mechanism 23 

TIG-welding 

Mastertig 1500, 2200 26 

Mastertig MLS 2000, 2500, 2503, 3500, 3503 28 

Operation panels for Mastertig MLS 30 

Mastercool 10 and 12 31 

Kemppi Pro Evolution in TIG-welding: Protig 410 32 

Operation panels for Protig 33 

Mastertig AC/DC 2000, 2500, 2500W, 3500W 34 

Operation panels for Mastertig AC/DC 35 

MMA-welding 

Minarc 110, 140 38 

Master 2200 40 

Master 5001 41 

Master MLS 1600, 2500, 2503, 3500, 3503 42 

Operation panels for Master MLS 43 

Kemppi Pro Evolution in MMA-welding 44 

Operation panels for Kemppi Pro Evolution in MMA-welding 45 


Kemppi Pro Data Monitoring 

Kemppi Data Monitoring 46 

Robotics 

Promig 520R/120R 48 

MIG-guns 

MT MIG-guns 50 

MMT MIG-guns 51 

KMG MIG-guns 52 

WeldSnake 53 

PMT MIG-guns 54 

Common features in PMT, MMT and WeldSnake 55 

Common features in all Kemppi MIG-guns 56 

Consumable parts 57 

Liners for MIG-guns 61 

Contact tips 61 

KMP Kemppi Push-pull guns 62 

TIG-torches 

TTK torches 64 

TTC torches 65 

TIG-torches represent top quality properties 66 

Consumable parts 67 

Consumable parts table 69 

Scratch-start TIG-torches 70 

Welding accessories 

Cables 70 

Kemppi Datamaster 71 

Remote control units 72 

Welding equipments 74 

Transport units 76 

Alfa-welding helmet 78 

Beta-welding helmet 79 

Betafresh 80 


7

MIG-WELDING 


Kemppi Pro Evolution 

Synergic Pulse-MIG 

Kempomig - Multifunction MIG/MAG 

Kempoweld - basic step controlled MIG/MAG With separate feeder 

Kempomat - Compact step-controlled MIG/MAG 

Migger, Super Migger - Semi-professional MIG 

INCREASED FEATURES AND BENEFITS 

MIG/MAG welding (Metal Inert Gas / Metal Active Gas) 

MIG/MAG welding is a semi-automatic welding process, which can produce moderate to high weld 

metal deposition and is suitable for all positions and material thicknesses. MIG/MAG is the most common 

welding method nowadays. Wire is fed continuously from a spool. MIG welding is therefore referred to as 

a semiautomatic welding process. Migger, Kempomat and Kempoweld machines are conventional MIG 

machines with step control. Kempomig and Kemppi Pro Evolution are inverters having continuous voltage 

and wire feed speed control in wire feeder. 

Synergic MIG welding 

Synergic MIG refers to MIG welding where the user controls welding power with only 1-knob. A synergic 

MIG welding machine has programmable parameters allowing pre-selected variables to be set and 

locked. Typical parameters would be material, wire size and gas. Arc length can be regulated separately, 

depending on joint type and welding position. Kempomig and Kemppi Pro Evolution have Synergic MIG 

option. 

Pulse-MIG welding 

Pulse-MIG is an extension of the standard MIG welding process where short duration and high current 

pulses are superimposed on the welding current. In this way, spray transfer conditions are established 

across the entire operating current range of the equipment. Pulse-MIG method is widely used with base 

materials/wires that are difficult to weld: special steels, aluminium, stainless steels, copper and nickel 

based alloys. 

Double Pulse-MIG welding 

Double Pulse-MIG is a variation of Pulse-MIG welding with alternating Double Pulse-MIG parameters. The 

main purpose of the double pulse machine is to refine and extend the benefits brought by conventional 

synergic pulse, with greatly improved weld quality thus simplifying welding. Kemppi Pro Evolution is a 

multi-process welding machine that can be used for Pulse-MIG and Double Pulse-MIG welding. 


9

MIGGER, SUPER MIGGER, MIGGER 210 

Versatile compact MIG welding machines 

The Migger product range consists of switch controlled compact MIG/MAG machines with reliable 2- 

wheel wire feed mechanism and original Kemppi gun connector. 

Technical Data 

MIGGER SUPER MIGGER MIGGER 210 

Connection voltage (V) 1~220 -10 % … 240 +6 % 1~220 -10 % … 240 +6 % 3~220 -10 % … 240 +6 % 

- - 3~380 -10 % … 415 +6 % 

Loading capacity 20 % ED 140A/20V (15%) 150A/21.5V 200A/23V (25%) 

60 % ED 70A/17.5V 85A/18.5V 130A/20.5V 

100 % ED 55A/17V 76A/17.5V 100A/19V 

Mains cable/fuse, delayed 3 x 1.5 - 1.5 m/16A 3 x 1.5 - 1.5 m/16A 3 x 1.5mm²/10A 

Filler wires ø (mm) 0.6…1.0 0.6…1.0 0.6…1.2 

Dimensions (mm) L x W x H 445 x 205 x 475 770 x 380 x 650 826 x 392 x 655 

Weight (kg) 26 43 53 


Ideal compact MIG for light repair, maintenance and sheet metal 

production 

• 1~140/150 Amp, 3~200 Amp 

• Wire reel 20 kg / 300 mm (Migger 5 kg / 200 mm) 

• Reliable and user-friendly 

• Easy-to-use voltage selection 

• Fan-cooled power source and thermal overload protection 

• One-piece body design for maximum strength 

• Perfect arc due to advanced wire feed mechanism and inclined gun 

angle 

• Versatile functions and design 

Migger MIG/MAG machines continue Kemppi’s long tradition of making 

superior equipment for welding professionals. These machines have excellent 

welding characteristics. The Migger series builds on Kemppi’s commitment to 

safe and reliable welding equipment for all welding conditions. A disturbancefree 

arc is the key to welding machine performance. 

Order Information 

Migger (1~ 230 V) 6211150 

Includes KMG 15, 2.5 m, earth cable 16 mm², connection cable 3 x 1.5 mm² 2 m, gas hose 1.5 m 

Super Migger (1~ 230 V) 6211170 

Includes KMG 17, 2.5 m, earth cable 16 mm², connection cable 3 x 1.5 mm² 5 m, gas hose 1.5 m 

Migger 210 (3~ 230 V, 3~ 400 V) 621121001 

Includes KMG 17, 3 m, earth cable 16 mm², connection cable 4 x 1.5 mm² 5 m, gas hose 1.5 m 

Accessory for Migger: ST5 Transport unit 6185219 


11

KEMPOMAT 

Welding machines with character Kempomat 2100, 2500, 3200, 4000, 1701, 2001 and 2501 

The Kempomat MIG/MAG machines are designed for professionals who expect superior performance 

from their welding equipment. The Kempomat product range consists of 170, 200, 250, 320 and 400 A 

machines with the latest coiling and rectifier technology to produce excellent welding characteristic for 

CO 2 

and mixed gas MIG welding. 


KEMPOMAT 2100 2500 3200 4000 1701 

Connection voltage (V) 3~400V 380 -10 %…415 +6 % 380 -10 %…415 +6 % 380 -10 %…415 +6 % 380 -10 %…415 +6 % 1~230V 

3~230V 220 -10 %…240 +6 % 220 -10 %…240 +6 % 220 -10 %…240 +6 % 220 -10 %…240 +6 % 220 -10 %…240 +6 % 

Loading capacity A / V 40 % ED 200/23 (25%) 250/26 (30%) 320/30 400/34 170/21 (15%) 

100 %ED 100/19 140/21 205/24 260/27 76/17.5 

Filler wires (mm) ø 0.6…1.2 0.6…1.2 0.6…1.6 0.6…1.6 0.6…1.2 

Dimensions (mm) L x W x H 910 x 410 x 820 930 x 440 x 860 970 x 480 x 970 970 x 480 x 970 850 x 392 x 750 

Weight (kg) 54 80 118 130 47 


Easy-to use Kempomats let you focus on the job at hand. Stepless wire feed 

speed control together with the convenient voltage control is ideal for setting 

welding values. Kempomats work in all kinds of welding environments, 

from home, farm, and repair to demanding maintenance and production 

applications. To get started, just plug in and weld! 

• User friendly 

• Easy to move 

• Versatile 

• Just plug in & weld 


KEMPOMAT 2001 2501 

Connection voltage (V) 1~240V 220 -10 %…240 +6 % 220 -10 %…240+6 % 

Mains cable, fuse delayed 3 x 2.5 mm² / 20A 3 x 4.0 mm² / 25A 

Loading capacity A / V 30% ED 200/24 250/26.5 

100% ED 110/19.5 135/20.5 

Filler wires (mm) ø 0.6…1.2 0.6…1.2 

Dimensions (mm) L x W x H 910 x 420 x 840 910 x 420 x 840 

Weight (kg) 76 82 


Kempomat 1701 set (incl.230V power source, KMG 20 - 3 m, earth cable 16 mm², 5 m) 6214171 

Kempomat 2100 set (incl. 230/400V power source, MMT 25 - 3m, earth cable 25 mm², 5 m) 

KMAT21003MMT 

Kempomat 2100 set (incl. 230/400V power source, MMT 25 - 4.5 m, earth cable 25 mm², 5 m) 

KMAT21004MMT 

Kempomat 2500 set (incl. 230/400V power source, MMT 25 - 3 m, earth cable 25 mm², 5 m) 

KMAT25003MMT 


KMAT25004MMT 

Kempomat 3200 set (incl. 230/400V power source, MMT 32 - 3 m, earth cable 35 mm², 5 m) 

KMAT32003MMT 


KMAT32004MMT 

Kempomat 4000 set (incl. 230V power source, MMT 40-3 m, earth cable 50 mm², 5 m) 

KMAT40003MMT230 

Kempomat 4000 set (incl. 230V power source, MMT 40-4.5 m, earth cable 50 mm², 5 m) 

KMAT40004MMT230 

Kempomat 4000 set (incl. 400V power source, MMT 40-3 m, earth cable 50 mm², 5 m) 

KMAT40003MMT 

Kempomat 4000 set (incl. 400V power source, MMT 40 - 4.5 m, earth cable 50 mm², 5 m) 

KMAT40004MMT 

Kempomat 2001 set (incl. 240V power source, MMT 25 - 3 m, earth cable 35 mm², 5 m) 

S6211200 

Kempomat 2501 set (incl. 240V power source, MMT 25 - 3 m, earth cable 35 mm², 5 m) 

S6211250 

KMW sync (sync. unit for push pull gun) 6219100 

Branch cable 3151360 

MSD-1 meter unit / 3200, 4000 6185666 

GH 20 gun holder 6256020 


13

KEMPOWELD 

The steel specialists Kempoweld 

3200, 3200W, 4000, 4000W, 5500W 

and 2501 

Kempoweld MIG machines are designed 

for welding professionals who demand 

superior performance from their welding 

equipment. Linking an innovative 

construction and design philosophy 

with the latest rectifier technology, 

Kempowelds deliver excellent welding 

characteristics even in demanding 

welding conditions. 

Kempowelds can also be changed 

according to welding requirements 

and their wire feed unit can be used 

separately from the power source. The Kempoweld semi-compact MIG product range consists of 

250 (single phase), 320, 400 and 550 A power sources. The 320 and 400 A machines are also available 

with an in-built water cooling unit. The 550 A machine is always water cooled. 

• Easy to use 

• Compact and reliable 

• Built to heavy duty use 

• Professional performance 


KEMPOWELD 3200, 3200W 4000, 4000W 5500W 2501 

Connection voltage (V) 3~230V 220-10%…240+6% 220-10%…240+6% - 1~220-10%…240+6% 

3~400V 380-10%…415+6% 380-10%…415+6% 380-10%…415+6% - 

Mains cable / fuse delayed 200-240V 4 x 2.5 mm² / 20A 4 x 6.0 mm² / 25A - 3 x 4.0 mm² / 25A 

380-415V 4 x 2.5 mm² / 16A 4 x 2.5 mm² / 16A 4 x 6.0 mm² / 32A - 

Loading capacity (nominal values) A/V 40% ED 320 / 30 400 / 34 550 / 42 (60%) 250 / 26,5 (30%) 

100% ED 205 / 24 260 / 27 430 / 36 135 / 20.5 

External dimensions (mm) L x W x H 3200: 990 x 530 x 880 4000: 990 x 530 x 880 1075 x 480 x 1140 940 x 430 x 750 

3200W: 990 x 530 x 1090 4000W: 990 x 530 x 1090 

Weight (kg) 3200: 106, 3200W:118 4000: 126, 4000W: 138 194 66 

WIRE 200 400 550 

Connection voltage (V) 50/60 Hz 30 V AC 30 V AC 30 V AC 

Loading capacity (Nominal values) 40% ED 400A 400A 550A (60%) 

100% ED 260A 260A 430A 

Filler wires (mm) ø 0.6…1.6 0.6…1.6 0.6…2.4 

External dimensions (mm) L x W X H 570 x 210 x 440 570 x 210 x 440 570 x 210 x 440 

Weight (kg) 12 12 13 


KEMPOWELD WIRE FEED UNITS 

Steady and disturbance-free wire feed Wire 200, 400 and 550 

The efficient Wire 200 wire feeder unit features a 2-wheel-drive. Wire 400 

and Wire 550 wire feeder units feature a 4-wheel-drive for a steady and 

disturbance-free wire feed. The Wire 200, Wire 400 and Wire 550 wire feed 

units have a stepless wire feed speed control for setting exact welding 

values. The standard automatic wire feed and wire inch control improve spool 

change. 

Wire 400 and Wire 550 feed units have automatic wire inch and adjustment 

for burn-back time. Wire 550 has ball bearing feed rolls as standard. The wire 

feed mechanism and wire spool are both housed inside a protective wire feed 

casing. The wire feed unit can also be attached to the power source to make 

a compact MIG machine. 

• Disturbance-free wire feed 

• Stepless wire feed speed control 

• Wire inch control 


Power sources Kempoweld 3200,230/400V 621532001 Gas-cooled interconnection cables KW 50-1.3-GH 6260350 

Kempoweld 3200W, 230/400V 621632001 KV 400 50-1.5.GH (with the swing arm) 6260351 

Kempoweld 4000, 230V 621540201 MULTIMIG 50-5-GH 626010401 

Kempoweld 4000, 400V 621540401 MULTIMIG 50-10-GH 626010601 

Kempoweld 4000W, 230V 621640201 Water-cooled interconnection cables KW 50-1.5-WH 6260352 

Kempoweld 4000W, 400V 621640401 KV 400 50-1.7-WH (with the swing arm) 6260353 

Kempoweld 5500W, 400V 6216554 KW 50-5-WH 626035401 

Kempoweld 2501 package*, 240V S6211255 KW 50-10-WH 626035601 

Wire feeders Wire 200 (2-roll drive) 6217200 KW 95-1.5-W 6260391 

Wire 400 (4-roll drive) 6217400 KW 95-5-WH 6260393 

Wire 550 (4-roll drive) 6217550 KW 95-10-WH 6260394 

Metering unit MSD-1 V/A (standard / 5500 W) 6185666 KV 400 95-1.9-WH (with the swing arm) 6260392 

Timer unit KMW (standard in all wire feeders) 6219200 Branch cable for KMP 3151360 

Sync. unit KMW Sync 6219100 MIG welding guns MMT page 51 

Swing arm KV 400 6185247 

*Package includes: Wire 200 wire feeder, KMG 25 3m MIG- gun, KW 35-5-GH, 5m interconnection cable, earth cable 5m 


15

KEMPOMIG 

The flexible welding equipment range: Kempomig 3200, 3200W, 4000 and 4000W 

Kemppi has designed a multifunction range of welding machines for demanding welding needs. The 

Kempomig machines are ideal for MIG/MAG and MMA welding in which process and applications are 

continuously changing. 


KEMPOMIG 3200 / 3200W 4000 / 4000W 

Connection voltage 3~50/60 Hz 400V +10%…-15% 400V +10%…-15% 

Mains cable / fuses, delayed 4 x 2.5S / 16A 4 x 2.5S / 16A 

Loading capacity 40/50% ED 320A/32.8V (50%) 400A / 36V (40%) 

100% ED 250A / 30V 250A / 30V 

Control range (Stepless) MIG 10V - 35V 10V - 40V 

Max.welding voltage MMA 40V / 320A 40V / 400A 


Weight (kg) 3200: 46 / 3200W:57 4000: 46 / 4000W: 57 

FEED 400 

Loading capacity 60% / 100% ED 400A / 310A 

Filler wires (mm) ø 0.6…1.6 

Operation principle 

4 roll drive 

Dimensions (mm) L x W x H 570 x 210 x 440 

Weight (kg) machine: 15, wire reel: max. 20 


The Kempomig machines are based on modern 320 A and 400 A inverter 

power sources: Both machines are available with a built in water cooling unit. 

The Feed 400 wire feeding system provides precise control in MIG/ MAG 

welding – the key to versatile and reliable welding. 

• Enhanced optional control 

• Smart usability 

• Versatile functions boost productivity 

• Versatile options 

Kempomig wire feeder Feed 400 

The Feed 400 wire feeding system is equipped with features that make 

adjustment of the welding process quick and easy for flexible and reliable 

operation. The wire feed mechanism is a 4-roll SL 400 with automatic wire 

inch. The maximum wire feed speed can be set to 18 or to 25 m/min by 

selecting the required drive gear supplied with the machine. The Kempomig 

Feed 400 offers 20 standard programs for synergic 1-knob control. Power 

adjustment can be made via the control panel or via remote control of the 

PMT MIG gun. In addition, the Kempomig features a new way for moving 

rapidly between welding positions. The MIG Minilog function allows you to 

change the welding power between two levels by pressing the gun trigger. 

From the Feed 400’s function panel, you can also adjust the MIG welding 

dynamics for minimal spatter. 

For synergic 1-knob-MIG welding, the Kempomig Feed 400 case features: 

• Wire diameter selection 

• Material/gas selection 

• Crater filling properties 

• Burn-back time regulation 


Power sources Kempomig 3200 6227320 Gas-cooled interconnection cables, with protective hose 

Kempomig 3200W 6227325 KW 50-1.3-GH 6260350 

Kempomig 4000 6227400 KV 400 50-1.5-GH (with the swing arm) 6260351 

Kempomig 4000W 6227405 MULTIMIG 50-5-GH 626010401 

Wire feed unit Feed 400 6237400 MULTIMIG 50-10-GH 626010601 

Metering unit MSD-1 V/A 6185666 Water-cooled interconnection cables, with protective hose 

Remote control unit C 110D 6185421 KW 50-1.5-WH 6260352 

RMT 10 for PMT 6185475 KV 400 50-1.7-WH (with the swing arm) 6260353 

Sync.unit SYNC 400 for KMP 6263120 KW 50-5-WH 626035401 

Branch cable for KMP 3151370 KW 50-10-WH 626035601 

Gas guard GG 400 6237405 Cables MMA cable 5 m - 50 mm 6184501 

Gun holder GH 10 6256010 Earth cable 5 m - 50 mm 6184511 

Transport unit P 500 (for Feed 400) 6185265 Swing arm KV 400 6185247 

MIG welding guns Kemppi MT and PMT , pages 50, 54 


17

KEMPPI PRO EVOLUTION IN MIG-WELDING 

Digital control with a professional edge: Kemppi Pro Evolution 3200, 4200 and 5200 

The ergonomic Kemppi Pro Evolution is compact, lightweight and easy to position with minimum 

disturbance. The Kemppi Pro Evolution delivers optimal usability and reliability, with standard features 

such as storing of used welding parameters and automatic thread of MIG wire. Special functions are also 

easy to select and control. 

In today’s engineering shops, profitability is based on cost-effective production and superior quality. When 

selecting welding equipment, you have to consider the quality and cost of weld time, the amount of 

required finishing work, serviceability, as well as the versatility and mobility of the equipment. At Kemppi, 

we built these factors into our new digital industrial welding equipment generation. The Kemppi Pro 

Evolution is the most versatile welding system on the market. Thanks to its modular design and excellent 

adjustability, you can choose the optimal equipment and welding parameters for each welding job. The 

Kemppi Pro Evolution is easy to install and adjust whatever the application. 

• Pro versatility 

• Intelligent controls 

• Compact power 

• Proven performance 

• Multiple power sources 

• All-purpose wire feeders 


KEMPPI PRO EVOLUTION 3200 4200 5200 

Connection voltage 3~50/60 Hz 400-15%…+20% 400-15%…+20% 400-15%…+20% 

Loading capacity 80% - 420 520 

100% 320 400 440 

Connection cable, fuse delayed 4 x 6S-5 m /25A 4 x 6S-5 m /35A 4 x 6S-5 m /35A 

Welding current range MMA 10A…320A 10A…420A 10A…520A 

TIG 5A…320A 5A…420A 5A…520A 

MIG 12V…37V 12V…39V 12V…42V 

Power factor at nominal values 0.93 0.93 0.93 


Weight (kg) 37 41 48 


KEMPPI PRO EVOLUTION WIRE FEEDERS 

Promig 501, 501L, 511, 530 all-purpose wire feeders 

The Kemppi Pro Evolution wire feeders Promigs 501, 501L, 511 and 530 feature a four-roll feed 

mechanism. This ensures smooth and secure wire movement with thin and soft Al wires or thick and hard 

solid wires. The automatic wire thread also makes changing the filler wire coil faster. All function panels 

can be attached to the wire feeders and include time-saving auxiliary functions. Promig 530 has inclined 

torch angle. The ergonomic swing arm of Promig 511 delivers improved operational range, convenient 

torch support and torch shielding. 


PROMIG 501, 501L 511 530 

Working voltage (safety voltage) 50 VDC 50 VDC 50 VDC 

Rated power 100W 100W 100W 

Max. load (nominal values) 60 %ED 520A 520A 520A 

100 %ED 440A 440A 440A 

Filler wires (mm) ø 0.6…2.4 0.6…1.6 0.6…2.4 


Weight (kg) 22 25 21 


19

KEMPPI PRO EVOLUTION ON LONG REACH 

PROMIG 

Promig 100, 200 and 300 wire feeders 

Promig 200 and Promig 300 are mobile Kemppi Pro Evolution wire feeders designed for dock yards and 

heavy metal industry. Promig 100 is a compact and highly portable tandem wire feeder for welding up to 

30 meters from the main wire feeder. 

Procool 10 and 30 cooling units 

Cooling liquid units Procool 10 and 30 for Kemppi Pro Evolution are designed for cooling MIG welding 

guns and TIG welding torches in demanding professional use. 

Operation of Procool 10 and 30 is controlled with microprocessor. Procool 30 is used with trolley P40 and 

is placed under the power source. Procool 10 is used with trolley P30W. 


PROMIG PROMIG 100 PROMIG 200 PROMIG 300 PROCOOL 10 PROCOOL 30 

Mains voltage 50 V DC 50 V DC 50 V DC 230 V 50/60Hz 400 V 50/60Hz 

Max. load 60% 500A 460A 460A 

100% 390A 355A 355A 

Filler wires to be welded ø 0.8…1.6 0.6…1.6 0.6…2.0 


Weight (kg) 8.9 13 17 16 12.5 


OPERATION PANELS FOR PROMIG 

MC-operation panel 

• Welding current control 

• Selection of welding method 

• MMA/MIG-dynamics adjustment 

• Storage of welding parameters 

• Display of welding parameters 

ML-operation panel 

• Control of welding parameters 

• Selector of welding method 

• MMA/MIG dynamics control 

• Pulsed-MIG/synergic MIG control 


MXE-operation panel 

• MMA, MIG/MAG, synergic 1-knob 

MIG and pulsed-MIG welding 

• Gas test 

• Memory channel 

• Double Pulsed-MIG 

• Start options and user tailored 

parameters 


Power sources Kemppi Pro 3200 Evolution 6131320 Transport units P 30 W 6185262 

Kemppi Pro 4200 Evolution 6131420 P40 6185264 

Kemppi Pro 5200 Evolution 6131520 P40L (with PSL 55) 6185264L 

Wire feeders Promig 501 6232501 P 500 (for Promig 501) 6185265 

Promig 501L (left) 6232505 Lift hooks for Promig 501 3135870 

Promig 511 with swing-arm 6232511 for Promig 530 4298180 

Promig 530 6232530 Intermediate cables for Promig 501, 511, 530 Water hose (Promig 511, 1.6 m) 4269330 

Promig100 tandem feeder 6236305 Water hose (Promig 501/530,1.0 m) 4269340 

Promig100B special version 6236306 70-5-WH, 6260312 

Promig 200 6231520 70-10-GH 6260313 

Promig 300 6231530 70-10-WH 6260314 

Operation panels MC 6263501 70-15-GH 6260315 

ML 6263502 70-15-WH 6260316 

MXE 6263504 Protig / MIG / W / 501 3135780 

Water cooling units Procool 10 6262012 Protig / MIG / W / 511 3135790 

Procool 30 6262016 Intermediate cables for Promig 100 50-15-GH 6260211 

Sync. unit Prosync 50/Promig 100, push-pull gun 6263121 50-25-GH 6260213 

Remote control units R 20 (2-knob) 6185419 70-15-WH 6260225 

RMT 10, MIG gun control 6185475 70-25-WH 6260227 

C 100 T, wireless 6185412 Intermediate cables for Promig 200, 300 70-15-GH 6260325 

External metering device PMU 10 6265010 70-20-GH 6260327 

Gun holders GH 20 6256020 70-15-WH 6260335 

GH 30 6256030 70-20-WH 6260337 

Auxiliary voltage unit PSL 55, 230/380/500 V 6185627 70-15-WH 6260335 

Cables Earth and welding cables, page 70 70-20-WH 6260337 


21

WIRE FEED ROLLS 

All Promig and Wire, FU11, Feed 400 wire feeders, Kempomat 1701, 2100, 2500, 3200, 4000 

Wire feed rolls are available for different applications. 

Plain V groove: Universal feed roll for all kinds of wires 

Knurled V groove: Special feed roll for cored wires and steel wires 

Trapezoidal groove with race: For heavy duty and for aluminium welding 

Gear wheel 

Ø 28 mm 

4265240 ** 

0...18 m/min 

Ø 28 mm steel 

4287860 *** 

* included in delivery 

** included in delivery, mounted 

*** accessory 

Ø 40 mm 

4265250 * 

0...25 m/min 

Ø 40 mm steel 

4297270 *** 

-not FU 11 

Washer for 

changing the feed 

roll groove 

4292030 * 

FEED ROLL 

(L)= BALL RACE 

Fe Plain V 3133810 0.6/0.8 3133210 1.0/1.2 red 3133820 1.4-1.6/2.0 3133880 2.4 black 

Ss 3143180 0.8/0.8(L) 3138650 1.0/1.0(L) red 3141120 1.6/1.6 (L) yellow 3133910 3.2 blue 

Al white 3137390 1.2/1.2 (L) orange 

3133940 1.0/1.2 red 3133990 1.4-1.6/2.0 3134030 2.4 black 

Fe Knurled 

3137380 1.2/1.2 (L) orange 3141130 1.6/1.6 (L) yellow 3134060 3.2 blue 

Fe Trapezoidal 1.2/1.2(L) 3142220 1.4/1.4 (L) brown 3142230 2.0/2.0(L) 3142240 2.4(L) black 

Fc groove with 3142210 3142200 1.6/1.6 (L) yellow grey 

Ss ball race orange 

Al 


CONSUMABLE PARTS OF WIRE FEED 

MECHANISM 

All Promig and Wire, FU11, Feed 400 wire feeders, Kempomat 1701, 2100, 2500, 3200, 4000 

Fe 

Mc 

Fc 

0.6…0.8 mm ø 1.0 mm 3134140 

white 

0.9…1.6 mm ø 2.0 mm 3133700** 

orange 

1.6…2.4 mm ø 4.0 mm 3134130 

blue, Wire 550 

ø 2.0 mm 3134120** 

orange, Wire 550 

ø 4.0 mm 3134110* 

blue 

Wire 550 3134130 

ø 2.4 mm 4267220** 

plastic 

ø 4.0 mm 4270180 

plastic 

ø 4.0mm 4267030 

brass 

Ss 

0.8…1.6 mm ø 2.0 mm 3134290* 

silver 

ø 2.0 mm 3134300* 

silver 

ø 2.4 mm 4267220 

plastic 

Al 

1.6…2.4 mm ø 3.0 mm 3134710 

yellow 

ø 3.0 mm 3134720 

yellow 

ø 4.0 mm 4270180 

plastic 

ø 2.4 mm 4266970 

brass / Promig 511 

4268210** yellow 

4268560* yellow, Teflon 

* included in delivery 

** included in delivery, mounted 

*** accessory 


23

TIG-WELDING 


Mastertig AC/DC 

Mastertig - Compact DC TIG 

Kemppi Pro Evolution - DC TIG with separate HF unit 


TIG welding (Tungsten Inert Gas) 

The TIG method with DC (direct current) is used to weld stainless steels, as well as carbon and low-alloy 

steels. TIG with AC (alternating current) finds its application in aluminium and magnesium alloys. The 

primary application area for TIG is welding of thin metals < 6mm. TIG welding is a commonly used high 

quality welding process. 

In TIG welding the arc is formed between a nonconsumable tungsten electrode and the metal being 

welded. Gas is fed through the torch to shield the electrode and molten weld pool. If filler wire is used, it is 

added to the weld pool separately. 

Kemppi TIG welding machines are inverters. Mastertig, Mastertig MLS and Kemppi Pro Evolution TIG 

with a separate safety voltage High Frequency unit are DC TIG welding machines, Mastertig AC/DC is an 

AC/DC welder. 


25

MASTERTIG 

Mastertig 1500 and 2200 

Mastertig TIG product range is built for industrial TIG-welding. The power source is based on high quality 

Master MMA machines. As the dynamic welding properties are adjustable, it is possible to weld with a 

wide range of electrodes. Machines have a standard, adjustable gas pre and post flow time, down slope, 

HF/ contact ignition and 2/4 sequence latching. 


MASTERTIG 1500 2200 

Connection voltage 1~220V -10%…240V +6% 3~380V -10%…415V +6% 

Connection cable, fuse delayed 3 x 1.5S - 3m/16A 4 x 1.5S - 5m/10A 

Welding current range MMA 15A / 20.5V…150A /26V 15A / 20.5V…220A / 28.8V 

TIG 5A / 10v…150A / 16V 5A / 10V…220A /18.8V 

Max. welding voltage 31V / 150A 35V / 220A 

Electrode sizes to be welded (mm) ø 1.5…3.25 1.5…4.0 (5.0) 

External dimensions (mm) L x W x H 410 x 152 x 385 472 x 152 x 385 

Weight (kg) 14 16.5 


The characteristics of the machines can also be tailored with internal 

settings. These settings include selection of a Minilog function, by-pass for 

tack welding automatics, setting of the down slope time of the current, and 

adjustment of the post gas timer. These tailored functions make the Mastertig 

a real precision tool for improving productivity and welding quality. Special 

attention has been paid to making the control functions as clear as possible. 

The opportunities of modern electronics have been combined to extend 

the ability of the welder, in order to produce high-quality welds in the most 

varying circumstances. All Mastertig machines have been programmed 

to deliver a constant and stable welding current. With straight DC, pulse 

function or the Minilog function combined with pulsed TIG you can attack the 

most precise welding tasks. 


Power sources Mastertig 1500S 613015801 Extension cables for remote control unit, 10 m 6185451 

Mastertig 2200 613023101 for remote control unit, 25 m 6185452 

Meter unit MSD-1 V/A 6185666 for remote control unit, 50 m 6185453 

Remote control unit C 110C 6185410 for remote control unit C 100F, 10 m 6185310 

C 100D 6185413 Transport units T110 6185251 

C 100F foot pedal 6185405 T120 6185252 

Torches Kemppi TTK , page 64 Cables Welding and earth cables page 70 


27

MASTERTIG MLS 

Welding versatility for professionals Mastertig MLS 2000, 2500, 2503, 3500 and 3503 

The Mastertig MLS 2000, 2500 and 3500 offer outstanding TIG performance in the most demanding 

welding environments. Super-efficient and compact, the Mastertig MLS is designed for professional 

welders who expect the most from their welding equipment. The Mastertig MLS series builds on the 

success of Master MLS MMA welding machines. That means you benefit from Kemppi’s strong track 

record in innovative welding technology. 


MASTERTIG MLS 2000 2500 3500 2503 3503 

Connection voltage 3~ 50/60 Hz 1~230V -10%…+10% 400V -15%…+20% 400V -15%…+20% 230V -15%…+10% 230V -15%…+10% 

Loading capacity 30% ED TIG 200A 300A 400A 300A 400A 

60% ED TIG 150A 205A 285A 205A 285A 

100% ED TIG 130A 160A 220A 160A 220A 

Connection cable / fuse delayed 3 x 2.5S - 3.3m / 16A 4 x 1.5S - 5m / 10A 4 x 2.5S - 5m / 16A 4 x 2.5S - 5m / 20A 4 x 6S - 5m / 32A 

Welding current (A) TIG 5…200 5…300 5…400 5…300 5…400 

Electrode sizes to be welded (mm) ø mm 1.5…4.0 1.5…5.0 1.5…6.0 1.5…5.0 1.5…6.0 

Dimensions with cooling unit (mm) L x W x H 410 x 180 x 390 500 x 180 x 390 (650) 500 x 180 x 390 (650) 500 x 180 x 390 (650) 500 x 180 x 390 (650) 

Weight (kg) 15 22 23 22 23 


• Convenient and safe 

• Master performance 

• Premium weld control 

• Compact and portable 

• Less maintenance 

• Unique service channel for troubleshooting 

• ICS technology for minimal particle intake 

• Microprocessor controlled IGBT DC power sources 

• Easy-to-access controls 

• Interchangeable control panels 

• Efficient spark transformer for high frequency ignition with cables 

up to 50 m 

The new ICS (Isolated Cooling System) prevents dust and metal 

particles from penetrating the machine’s interior. The cooling air flows 

from the back of the machine forward – that is towards the point being 

welded. As a result, the particle content of the air is smaller than if the air 

flowed in the opposite direction. 


29

OPERATION PANELS FOR MASTERTIG MLS 

All the Mastertig MLS operation panels have following features 

• Indication for power connection, overheating and supply voltage 

• Digital display 

• Local/Remote/Pedal/Torch control, HF/Contact ignition, 2/4T, MMA/TIG, Gas test 

• Adjustments for Pre-/Post-gas,Up-slope/Down-slope, limits for pedal control, Arc force and Hot 

Start for MMA 

MTL 

• offers basic MMA and TIG welding features 

MTX - Pulse-TIG and 4T LOG 

• 4T LOG function with Search Arc for start and Tail Arc to prevent welding 

faults 

• Synergic Pulse TIG - synergic control for Pulse-TIG 

• Long Pulse/Quick Pulse - individual setting for pulse current, pulse ratio, 

frequency and the base current level 

• Spot welding 

MTM - MINILOG and memory 

• The other functions as in MTX (except 4T LOG) 

• A memory block for storing adjusted values. 

• MINILOG to control the weld pool from the torch switch by periodically 

lowering the welding current below the actual level needed for welding. 

MTZ like MTX but with MINILOG 

• MTZ operation panel includes Minilog-function, otherwise it is similar to 

MTX panel 

• Spot Welding 

• Pulse-TIG: Long Pulse, Quick Pulse and Synergic Pulse 

• MINILOG 


COOLING UNIT FOR MASTERTIG MLS 

Mastercool 10, 12 

• reliable structure - little maintenance 

• power source panel to control 

functions 

• quick connector to maintain optimal 

performance 

• reliable flow controller protects torch 

against disturbances caused by 

clogging or by the rotary pump 


MASTERCOOL 10 MASTERCOOL 12 

Connection voltage 50/60 Hz 400V -15%…+20% 230V -15%…+10% 

Connection capacity 100% ED 250W 250W 

Dimensions (mm) L x W x H 500 x180 x 260 500 x180 x 260 



Power sources Mastertig 2000 MLS 6112200 Remote control units R 10, 10 m 618540901 

Mastertig 2500 MLS 6114250 R 11F foot pedal 6185407 

Mastertig 3500 MLS 6114350 R 11T, wireless 6185442 

Mastertig 2503 MLS 6112250 R 10, 5 m 6185409 

Mastertig 3503 MLS 6112350 Meter unit MSD-1 V/A 6185666 

Cooling units Mastercool 10 6122350 Transport units T 100 6185250 

Mastercool 12 6122360 T130 6185222 

Operation panels MTL 6116000 T200 6185258 

MTX 6116005 Adapters for TTK-torches, gas-cooled 3148720 

MTM 6116010 for TTK-torches, water-cooled 3148720 

MTZ 6116015 Cables Remote control cable,10 m (R 10) 6185481 

Torches Kemppi TTC and TTK, page 64 - 65 welding and earth cables, page 70 


31

KEMPPI PRO EVOLUTION IN TIG-WELDING 

Kemppi Pro Evolution HF ignition unit Protig 410 

Protig 410 HF ignition unit ensures excellent and 

stable arc ignition in TIG welding. Basic or special 

functions can be chosen from the function panels. 

This includes the storing of welding parameters. 

Protig 410 is attached to the top of the power 

source, and can be transported to the workplace in 

its standard frame. 


PROTIG 410 

Connection voltage 

50 V DC 

Loadability 60% ED 400A 

100% ED 310A 

Dimensions (mm) L x W x H 615 x 260 x 400 

Weight (kg) 17 


OPERATION PANELS FOR PROTIG 

TL operation panel 

• Control and display of welding parameters 

• High frequency/contact ignition 

• MMA/TIG welding selector 

• Recall of last welded parameters 

TX operation panel 

• Control and display of welding parameters 

• Continuous/spot/pulse welding selector 

• Minilog control automatics /2-/4-tact latching function 

• Preprogramming and storing of welding parameters 

• Learning function 

Order Infornation 

Power sources Kemppi PRO 3200 Evolution 6131320 Water cooling units Procool 10 6262012 

Kemppi PRO 4200 Evolution 6131420 Procool 30 6262016 

Kemppi PRO 5200 Evolution 6131520 Transport units P 30 W 6185262 

TIG-ignition unit Protig 410 6271262 P40 6185264 

Operation panels TIG-welding TL-operation panel 6271265 P40L 6185264L 

TX-operation panel 6271266 Intermediate cables 50-1-G 6271906 

Remote control units R 10 (1-knob) 6185409 50-1-W 6271907 

R 10F, foot pedal 6185406 50-10-GH 6271913 

R 10F, extension cable 10m 6185482 50-10-WH 6271914 

Torches TTK-TIG torches on page 64 Cables Earth and welding cables, page 70 


33

MASTERTIG AC/DC 

Mastertig AC/DC 2000, 2500, 2500W and 3500W welding surfers 

The Mastertig AC/DC series features compact TIG/MMA inverters for AC/DC current welding with both 

polarities in current range 200 - 350 Amp. Mastertig AC/DC can be gas-cooled (2000, 2500) or watercooled 

(2500W, 3500W). Ease of use, high duty cycles and excellent mobility put the Mastertig AC/DC 

series in a class of its own. 


MASTERTIG AC/DC 2000 2500/2500W 3500W 

Connection voltage 1~50/60 Hz 230 V ±10% - - 

3~50/60 Hz - 230 V/400V/460V ±10% 400 ±10% 

Fuse, delayed (A) 230V 16A / 20A 20A - 

400V - 16A (460V…16A) 20A 

Loading capacity TIG max %ED 200A (30%) 250A (70%) 350A (60%) 

TIG 100%ED 150A 220A 280A 

Welding current range (A) TIG DC 3…200 3…250 3…350 

AC 10…200 10…250 10…350 

MMA 11…160 10…250 10…350 

External dimensions (mm) L x W x H 540 x 260 x 510 690 x 260 x 550 (2500),830 (2500W) 690 x 260 x 870 

Weight (kg) 30 39 (2500), 65 (2500W) 74 


Mastertig AC/DC benefits 

The versatile and user-friendly control functions are based on advanced 

electronics, including an integrated digital controlled electronic power source 

with IGBT modules. 

• Less interferences due to optimised wave form and smart HF 

• Reliable ignition 

• Trouble-free 

Process control with three optional operation panels 

• Clever adjustments with display 

• Sophisticated Automatic Balance 

• Improved weld quality due to Minilog and Pulse 

• Programmable 

AC/DC PANEL 

• Provides basic TIG and 

MMA welding functions and 

adjustments 

• Balance 

• Broken-arc welding 

AC/DC MINILOG 

• Basic functions for TIG and 

MMA welding 

• Balance 

AC/DC PULSE 

• Basic functions 

• Balance 

• Minilog 

• Pulse TIG 


Power sources Mastertig AC/DC 2000 6162000 Transport units T120 6185252 

Mastertig AC/DC 2500 6162500 T 22 6185256 

Mastertig AC/DC 2500W 6162505 Gun holder GH 20 6256020 

Mastertig AC/DC 3500W 6163505 Remote control units C 100C, 5 m 6185410 

Operation panels AC/DC panel 6162801 C 100D, 5 m 6185413 

AC/DC minilog panel 6162802 C 100AC, 10 m 6185417 

AC/DC pulse panel 6162803 C 100F, 5 m 6185405 

Torches Kemppi TTK, page 64 Cables earth- and welding cables, page 70 


35

MMA WELDING 


Kemppi Pro Evolution 

Master MLS - Professional MMA 

Minarc 110, 140 - 1ph 

”Weld Anywhere” 

Master 2200, 5001 


MMA welding (Manual Metal Arc) 

Manual metal arc (MMA) welding refers to welding process that is carried out manually with a coated 

electrode. It is the most widely used welding process in the world today, although the percentage of MMA 

is decreasing because of the increased use of gas-shielded processes. 

Kemppi range of MMA welding machines offers inverters of DC constant current type from 

110 to 500 Amp. 


37

MINARC 

Revolutionary reliability and performance Minarc 110 and 140 

The Minarc MMA machines enable welders to conquer extreme challenges. Perfect examples of 

Kemppi’s superior welding know-how, these lightweight inverters are ”weld-anywhere” tools for DC MMA 

and scratch-start TIG welding. When it comes to repair or maintenance work, Minarc is the welding 

tool for you. Minarc requires a 230 V 1-phase power source and works with power supply cables up to 

50 meters in length. The portable Minarc is also ideal for hard-to-weld places, with excellent electrode 

support and an impact-resistant casing. 


MINARC 110 140 

Connection voltage 1~50/60 Hz 230V -15%… +10% 230V -15%… +10% 

Loading capacity 35% / 50%ED 110A (50%) 140A (35%) 

100%ED 80A 100A 

Connection cable / fuse, delayed 1.5 mm²S / 2.0m 13A 2.5 mm²S / 3.3m 16A 

Welding current range (A) MMA 10 / 20.5V...110 / 24.4V 10 / 20.5V...140 / 25.6V 

Electrode sizes to be welded (mm) ø 1.5…2.5 1.5…3.25 


Weight (kg) 4.6 4.8 


Ideal for hard-to-weld places 

• Revolutionary reliability and performance 

• Latest technology 

• ’Weld-anywhere’ mobility 

• Reliable partner 

• User-friendly and safe 

• High-duty cycle with maximum welding current 

• Increased output from single phase supply 

• Lightweight and versatile 

• Works with generator and long power supply cable (up to 50 m) 

• ICS 

Kemppi´s innovative ICS (Isolated Cooling System) delivers superior reliability 

even in extreme conditions. Cooling air flows only through primary components 

and all electonic parts are shielded against dust and dirt. 


Minarc 110 6102110 

incl. earth and connection cable 10mm - 3 m 

Minarc 140 6102140 

incl. earth and connection cable 16mm - 3 m 

Accessory: TTM 15V TIG-torch 6271432 


39

MASTER 

Master 2200 

Master 2200 has been designed to meet today’s needs with MMA welding applications requiring direct 

current. The technology and reliability of the Master machines have been designed to serve their user 

for a long time. The inverter technology employed in the machines has been perfected to be lasting and 

reliable. The supply voltage of the Master 2200 is 400 V and is best suited for the manufacturing industry, 

where portability of the welding set is a serious requirement. 


MASTER 2200 5001 

Mains voltage 3~50/60 Hz 380V -10%…415V +6% 400V±10% 

Loading capacity 60% ED 145 A 500 A (80%) 

100% ED 110 A 440 A 

Connection cable, fuse delayed 4 x 1.5 mm²S / 10A 4 x 6S-5m / 35A 

Max. welding voltage 35V / 220A 50V / 500A 

Electrode sizes to be welded (mm) ø 1.5…4.0 1.5…6.0 


Weight (kg) 12.5 48 


Master 5001 

Master 5001 is a 500 Amp inverter CC/CV power source suitable for MMA 

welding, for carbon arc gouging, for TIG welding with Contact TIG and for 

MIG / MAG with voltage-sensing wire feeder. Voltage-sensing wire feeder is 

a feeder that operates on arc voltage. Master 5001 operates on CV mode 

(Constant Voltage) with voltage-sensing feeder so it is suitable for short arc 

and spray MIG/MAG. Due to its high current and excellent welding properties 

as well as its small size and light weight it is very suitable for site welding as 

well as for repair and production welding. In order to enable easy monitoring 

of welding current the machine is equipped with wellvisible displays for 

welding current and welding voltage. 


Power sources Master 2200 613022101 

Master 5001 6130512 

Remote control units C 100C - 5m 6185410 

C 100D - 5m 6185413 

Extension cable for remote control unit 10 m 6185451 

25 m 6185452 

50 m 6185453 

Transport units T100 6185250 

T110 6185251 

T10 (5001) 6185231 

Cables Earth and welding cables, page 70 

Torches Scratch start TIG, page 70 


41

MASTER MLS 

Superior productivity and quality with Master MLS 1600, 2500, 2503, 3500 and 3503 

The Multi Logic System (MLS) is Kemppi’s answer to the growing need for high-quality welding 

user interfaces. With MLS, you can adapt your welding equipment to the most demanding welding 

conditions. It also allows you to meet future welding needs without having to replace your Kemppi 

welding machine as the panel functions can be upgraded with new software. The Master MLS MMA 

welding machines represent Kemppi’s strong track record in innovative welding technology. Kemppi has 

developed the Isolated Cooling System ICS to improve the reliability of Kemppi welding equipment 

and to minimise maintenance. Kemppi’s MMA welding machines lead the way in performance-enhancing 

features that target arc and weld pool control. 


MASTER MLS 1600 2500 3500 2503 3503 

Connection voltage 3~50/60 Hz 1~230 V -10%…+10% 400 V -15%…+20% 400 V -15%…+20% 230V -15%…+15% 230V -15%…+15% 

Loading capacity 40%ED MMA 160A (35%) 250A 350A 250A 350A 

100%ED MMA 120A 160A 220A 160A 220A 

Welding current (A) MMA 10…160 10…250 10…350 10…250 10…350 

Connection cable / fuse (delayed) 3 x 2.5 S - 3.3m / 16 A 4 x 1.5 S - 5m / 10 A 4 x 2.5 S - 5m / 16 A 4 x 2.5 S - 5m /20 A 4 x 6 S - 5m / 32 A 

Open circuit voltage 80V 80V 80 V 80V 80V 

Electrode sizes to be welded ø (mm) 1.5…4.0 1.5…5.0 1.5…6.0 1.5…5.0 1.5…6.0 


Weight (kg) 14 20 21 20 21 


• Superior productivity and quality 

• Kemppi MLS (Multi Logic System) 

• Innovative control panels 

• Easy-to-access controls 

• Over voltage protection 

• Master performance 

• Greater adjustability, better productivity 

Operation panels 

The MEL panel includes the most common finesses used in MMA welding. 

MEX operation panel offers possibility for controlling the welding values based 

on electrode type selection rather than conventional welding current, arc 

force and hot start individual settings for each weld case. 

MEL operation panel 

• Three warning lights (power on, overheating, under or over voltage 

of supply) 

• The remote control or the panel control 

• The welding current or alternatively the arc voltage is shown in 

a clear digital display, which shows both the set values and the 

values used 

• Hot Start and the Arc Force controls 

• Welding method MMA / contact TIG 

MEX operation panel 

• Three warning lights (power on, overheating, under or over voltage 

of supply) 

• Electrode selection 

• Digital display 

• Memory channels 

• Panel control or remote control or TIG torch (RTC 10) control 

• Hot Start and the Arc Force controls 

• Welding method MMA / Contact TIG / Arc gouging / Broken Arc 


Power sources Master 1600 MLS 6102160 Remote control units R10, 5m 6185409 

Master 2500 MLS 6104250 R10, 10m 618540901 

Master 3500 MLS 6104350 R11T wireless 6185442 

Master 2503 MLS 6102250 R11F foot pedal 6185407 

Master 3503 MLS 6102350 Remote control cables 10 m for R 10 6185481 

Operation panels MEL 6106000 R10, 10m 618540901 

MEX 6106010 Transport units T100 6185250 

Cables welding and earth cables, page 72 T110 6185251 

Torches Scratch-start TIG, page 70 T130 6185222 


43

KEMPPI PRO EVOLUTION IN MMA WELDING 

Kemppi Pro Evolution is a multi-process welding machine for DC. It welds all MMA electrodes, including 

cellulosic electrodes. Constant current (cc) characteristics are used in normal MMA welding. The power 

source keeps the current value stabile, regardless of changes in the arc length. 

• Automatic Hot Start - Makes perfect first and re-ignition of electrode 

• Automatic arc dynamics - Stable arc throughout the whole current range, minimum amount of 

spatters and excellent arc welding characteristics 

• Generous voltage response - Voltage reserve for cellulosic electrodes, high efficiency and 

superduplex electrodes etc. 

• Anti-freeze - Works when electrode sticks to base material, re-ignition of electrode with out 

damaging electrode head 

Constant current (cc) characteristics are used in normal MMA welding. The power source keeps the 

current value stabile, regardless of changes in the arc length. 


PANELS FOR MMA WELDING 

The PL-operation panel for 

MMA welding 

• Control of welding current 

• Control of MMA dynamics 


The PX-operation panel for 

MMA welding 

• Control of welding current 

• Tack welding/MMA/carbon arc 

gouging selector 

• Adjustment of start pulse/MMA 

dynamics 



Power sources Kemppi Pro Evolution 3200 6131320 

Kemppi Pro Evolution 4200 6131420 

Kemppi Pro Evolution 5200 6131520 

Operation panels PL-operation panel 6185801 

PX-operation panel 6185802 

Remote control unit R 10 (1-knob) - 5m 6185409 

Transport unit T 10 6185231 

Cables PRO remote control extension cable, 10m 6185482 

Earth and welding cables, page 70 


45

KEMPPI DATA MONITORING 

Kemppi Data Monitoring is a data monitoring system for Kemppi Pro product family 

Kemppi Pro Weld Data software together with DLI 20 and PC units establishes an integrated Data 

Monitoring System. The Interbus-field bus is used for data transmission in Data Monitoring System. 

Pro DLI 20 collects simultaneously the welding data from data bus of Pro welding machines and send via 

Interbus-field bus to host computer (PC). The data is monitored with Pro Weld Data Software in PC. 

DLI 20 Order Information 

Pro PC Interface Order Information 

Pro Weld Data 6265003 

Interbus host card 9774110 

Interbus software 9774112 

DLI 20 interface 6265008 

Cabling between PC and DLI 20 depends on application and site. 

Cable is a special cable for Interbus, code no 9720770 (per meter) 

PRO-PC Interface 6265006 

Dli 10 

RS-cable 

PRO-cable, 1 m 

PRO-PC Interface 6265007 

Dli 10 

RS-cable 

PRO-cable, 5 m 


Kemppi Pro Weld Data software to improve your weld quality 

Kemppi Pro and Kemppi Pro Evolution user is able to register and analyze 

easily welding values and weld quality with Pro Weld Data program. This 

program receives and controls data to seriel port during welding through 

Pro-PC Interface. Pro Weld Data shows welding data, draws in real time 

graphical form: voltage, current, Wf-speed and Wf-motor current. Pro Weld 

Data does not only register the welding parameters but it also calculates 

welding energy, heat input, wire consumption and the welding costs like gas, 

filler material, energy, labour and total costs. Pro Weld Data is an excellent 

tool also for creating WPS. Hierarchy in program structure guarantees that 

individual weld is easy to trace and individual files can be seen clearly in 

the PC display, so it is simple to control the jobs and welds. Pro Weld Data 

Sofware gives a new dimension for the quality control of the welding process. 

System requirements: 

• Kemppi Pro or Kemppi Pro Evolution 

welding set 

• Pro-PC Interface or DLI 20 

• PC Pentium 133 MHz 

• RAM memory 32 Mb 

• Hard disk 10 Mb 

• CD rom 

• Display SVGA colour 

• Windows –95, -98, -Me, -NT, -2000 


47

ROBOTICS 

Robot welding system Promig 520R/120R 

The Promig 520R/120R robotic welding system is a comprehensive welding interface for robotic welding. 

No modifications are required when connecting the interface to most common types of robot controller, 

which saves time and money on installation. The small overall size and compact construction of the 

system offers a very small footprint in any robotic cell design. The comprehensive range of welding 

characteristics can be made directly from robot controller as standard. Any of the Kemppi PRO or 

Kemppi Pro Evolution fully microprocessor controlled inverter power sources can be used utilising this 

model’s comprehensive range of excellent welding characteristics. 

The Procool has an internal detection for coolant over-temperature, electrical failure and water pressure. 

If a cooling unit other than the Procool is used it’s internal pressure of flow switch can be connected to 

the 520R-interface unit. Kemppi MT 51MW basic robot gun can be used as well as major robotic torch 

varieties. 


PROMIG 120R 

PROMIG 520R 

Working voltage 50 V DC 50 V DC 

Max. load (nominal values) 60% ED 500A - 

100% ED 390A - 

Wire reel (optional) max. weight / diam. - 20 kg / 300 mm 

Operation principle 

4-roll drive 

Wire feed speed m / min 0…18 (25) 

Filler wires (mm) ø 0.6…2.4 



Push-pull, motor max current 

2 A (programmable) 

Maximum Input/Output capacity (pcs digital inputs/outputs 18 / 14 

analog inputs / outputs 8 / 2 


Promig 520R 

The Promig 520R Interface can handle a maximum of 37 Input/Output 

signals, which cover the needs of most robotic welding configurations. 

All functions and adjustments as well as overall welding operation are 

microprocessor controlled ensuring accurate wire feed speed and control 

of welding programs when Normal, Channel-Change, Synergic or Synergic 

Pulsemig welding. Manual control of welding parameters and programs is 

possible by using MC or ML operation panels. Touch sensing is a standard 

feature on the 520R. The touch sensing output signal may be used to check 

if the wire is stuck to work piece at the end of each weld. Weld current 

monitoring for through arc seam tracking is available as an optional extra. 

Analogue and digital I/O grounds are fully isolated from each other eliminating 

interference related problems. Welding voltage monitoring is available as an 

optional extra. The in built automatic troubleshooting system directs the user 

to possible fault causes. Intelligent jumper functions allow user customisation 

of the interface and welding system. The system is easy to service and 

maintain with quick change main components. Printed circuit boards and 

components are located for easy test and removal. The Promig 520R 

interface has an in built test mode for interface input / output testing enabling 

each I/O channel to be tested either manually or automatically. 

Promig 120R 

The four wheel wire drive mechanism in Promig 120R ensures trouble free 

and positive wire feeding. The tacho feedback system in the wire feed motor 

ensures accurate wire feed speed regulation. Microprocessor controls 

wire feed speed according the tacho feedback signal. A push-pull torch 

or two 120R feeding units may be run from one 520R and power source. 

These combinations are made possible by using the optional Prosync 50 

synchronisation unit. The gas valve may be sited in either the 120R or the 

520R dependent on user requirements. 


Power sources Kemppi Pro Evolution 3200 6131320 Robot control connector 9770204 

Kemppi Pro Evolution 4200 6131420 Cable support 9770140 

Kemppi Pro Evolution 5200 6131520 Voltage monitor cable 4288700 

Wire feed units Promig 520R control unit 6231510 Branch connector 9771637 

Promig 120R 6236320 Intermediate cable assembly 5 m 6260421 

Cooling units Procool 10 6262012 10 m 6260425 

Procool 30 6262016 Welding guns MT-51MW straight neck 1.5 m 6255156 

Operation panels MC 6263501 MT-51MW 30˚ bend neck 1.5 m 6255157 

ML 6263502 MT-51MW straight neck 3.0 m 6255158 

Prosync 50 6263121 MT-51MW 30˚ bend neck 3.0 m 6255159 

Voltage sensor 4289560 Transport units P 20 6185261 

Current sensor 4288790 P 30W 6185262 

Wire reel hub 4289880 P 40 6185264 


49

MT MIG-GUNS 

Welder’s standard model series 

• Stable wire feed 

• Flexible cable 

• Operates also in cold conditions 

• Suitable for all machines with Euro connector 

• All parts replaceable 

Technical and Order Information 

MT 18 MT 25 MT 38* MT 51W* 

Loading capacity Ar + CO² 160 A / 60 % 200 A / 60 % 300 A / 60 % 450 A / 100 % 

CO² 180 A / 60 % 250 A / 60 % 380 A / 60 % 500 A / 100 % 

Cooling gas gas gas liquid 

Filler wires to be welded (mm) ø Fe, Ss 0.6 - 1.0 0.6 - 1.2 0.6 - 1.6 0.8 - 1.6 

Cored wire 0.8 - 1.0 0.8 - 1.2 0.8 - 1.6 0.8 - 2.4 

Al 0.8 - 1.0 0.8 - 1.2 1.0 - 1.6 1.0 - 1.6 

Length / Order number 3 m 6251013 6252023 6253038 6255046 

4.5 m - 6252024 6253039 6255047 

All guns with Euro-adapter, delivery equipment standard set-up: solid mild steel wire, see consumable parts . *) Availability to order 


MMT MIG-GUNS 

The new series of MIG guns 

MMT MIG guns are designed to be used with Kemppi’s Kempomat and Kempoweld welding machines 

or with any brand of MIG welding machine equipped with a Euro connector.MMT MIG guns continue the 

successful design and ergonomics of PMT MIG guns, having the same flexibility and lightness in handling 

resulting in superior welding performance. 

• Ergonomic design with lightweight and well-balanced grip 

• New sticky handle surface, no strain on welder’s wrist 

• Excellent gas shielding reduces porosity 

• Easy to position for welding due to rotating neck 

• Maintenance friendly construction 

• Shock resistant, reliable switch 

• Durable protective hose material 

• Low friction DL-Teflon liner for aluminium and stainless steel 

• No water leakage’s during the maintenance (plugs) 

• Small amounts of consumable parts (only two contact tip lengths) 

• Euro adaptor 


MMT 25 MMT 27 MMT 32 MMT 35 MMT 42 MMT 30W MMT 42W MMT 52W 

Loading capacity 35% 250A 270A 320 A 350 A 420A - - - 

100% - - - - - 300A 400A 500A 

Filler wires ø mm 0.6 - 1.2 0.6 - 1.2 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 

Length / Order number 3m 6252513MMT 6252713MMT 6253213MMT 6253513MMT 6254213MMT 6253043MMT 6254203MMT 6255203MMT 

4,5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6253044MMT 6254204MMT 6255204MMT 


51

KMG MIG-GUNS 

KMG Kemppi’s gas-cooled economic series 

• Castad coaxial cable, uniform structure 

• Inexpensive alternative for Kempomat and Kempoweld power sources 

• Stable wire feed 

• Same consumable parts as in corresponding MT guns 

• High loading capacity 

• Suitable for all machines with Euro connector 

• Additional wire in coaxial cable for start switch 


KMG 20 KMG 25 KMG 32 

Loading capacity Ar + CO² 160 A / 60 % 200 A / 60 % 260 A / 60% 

CO² 180 A / 60 % 250 A / 60 % 320 A / 60 % 

Cooling gas gas gas 

Filler wires to be welded (mm) ø Fe, Ss 0.6 - 1.0 0.6 - 1.2 0.6 - 1.2 

Cored wire 0.8 - 1.0 0.8 - 1.2 0.8 - 1.2 

Al 0.8 - 1.0 0.8 - 1.2 0.8 - 1.2 

Length / Order number 3 m 6251113 6252123 6253033 

4.5 m - 6252124 6253034 

All guns with Euro-adapter, delivery equipment standard set-up: solid mild steel wire, see consumable parts 


WELDSNAKE 

Kemppi WeldSnake revolutionizes Aluminium and Stainless Steel MIG welding 

Kemppi WeldSnake is a product range of extra long water cooled MIG guns for pushing Aluminium 

and Stainless Steel MIG/MAG wire. Kemppi WeldSnake is an economical solution for places where you 

need longer range. As a lightweight and small gun it fits well to your hand and has an excellent access 

even to narrow places. 

• Unique 6m /8 m length is lightweight solution giving extra work range 

• Excellent access to narrow places due to small size 

• Maintenance easy, simple construction 

• Same consumable spares as in PMT and MMT MIG guns 

• Ergonomic design, lightweight, well-balanced grip and roughened handle surface 

• Euro connector 

Technical data and order information 

WeldSnake 30W 42W 

Kemppi WeldSnake products 

Kemppi WS 30W 

liquid-cooled 

Kemppi WS 42W 

liquid-cooled 

6m / 8m 

300 A 

6m / 8m 

400 A 

WS MIG guns are suitable to be used with 1.2 

(1.6) mm Aluminium and 1.0-1.2 mm Stainless Steel 

wires 

Loading capacity 100% 250 A (60 %) 300 A 

Filler wires Ss 1.0 - 1.2 1.0 - 1.2 

Al 1.2 (1.6) 1.2 (1.6) 

Cooling Liquid Liquid 

0.8 - 1.2 0.8 -1.2 

Order information 6 m Al 1.2 6253046A12 6254206A12 

6 m Ss 1.0 6253046S10 6254206S10 

6 m Ss 1.2 6253046S12 6254206S12 

8 m Al 1.2 6253048A12 6254208A12 

8 m Ss 1.0 6253048S10 6254208S10 

8 m Ss 1.2 6253048S12 6254208S12 

The order number includes MIG gun + DL-Teflon liner and Contact tips (5 pcs) 


53

PMT MIG-GUNS 

PMT MIG-guns - Welding guns for new generation 

The PMT MIG gun series takes welding ergonomics and performance to the next level. Extremely 

flexible and light to handle, they minimise physical strain on your hand and deliver improved welding 

performance. The small gun necks allow you to reach narrow places without jeopardising wire feed, 

current transfer and gas shield. To ensure optimal reach, the neck of the gas-cooled guns can be turned 

a full 360°. You can also weld in overhead positions without having to hold your wrist in an unnatural 

position. With the RMT remote control, you can operate the Kemppi Pro Evolution or Kempomig welding 

machines from your PMT gun. 

Technical Data and Order Information 

PMT 25 PMT 27 PMT 32 PMT 35 PMT 42 PMT 30W PMT 42W PMT 52W 

Loading capacity (A) 35% 250 A (60 %) 270 A 320 A 350 A 420 A 

100 % 300 A 400 A 500 A 

Filler wires to be welded Fe,Ss 0.6 - 1.2 0.6 - 1.2 0.8 - 1.6 0.8 - 1.2 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 

Cored wire 0.8 - 1.2 0.8 - 1.2 0.8 - 1.6 0.8 - 1.2 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 

Al 0.8 - 1.2 0.8 - 1.2 1.0 - 1.6 0.8 - 1.2 1.0 - 1.6 0.8 - 1.6 0.8 - 1.6 0.8 - 1.6 

Length / Order number 3 m 6252513 6252713 6253013 6253213 6254013 6253043 6254203 6255203 

4.5 m 6252514 6252714 6253014 6253214 6254014 6253044 6254204 6255204 

Accessory RMT 10 (6185475), delivery equipment: standard delivery set-up: solid mild steel wire (see consumable parts) 

The RMT gun control and the overheating protection for liquid cooled versions is developed only for Promig and Feed units 


Kemppi PMT, MMT and WeldSnake series represent ultimate userfriendliness 

Excellent gas protection reduces porosity 

• gas diffuser of gun neck minimises turbulence in shielding gas flow 

• optimal design of gas nozzle tip prevents air from mixing with the 

shield gas 

• separate gas hose in water-cooled guns 

Reliable wire feed 

• supports prevent sharp bends 

• stiff, low-friction wire liners prevent undulated bends in the filler wire 

• low contact tip temperatures 

Firm hold of the handle, no strain on welder’s wrist 

• sticky, roughened handle surface 

• ergonomic design reduces press force 

• ball joint allows unrestricted bending of handle 

• neck of gas cooled guns twists 360 degrees 

Effortless gas nozzle maintenance 

• easy conical and roughened surface makes the maintenance of gas 

nozzle easy 

• stainless steel surface will not be damaged like conventional brass gas 

nozzles. 

Protected from overheating (PMT 30W, 42W, 52W) 

• wire feeding stops if cooling liquid is not circulating 

Gun regulator as accessory (RMT 10) 

• fast regulation of welding current 

• suitable for all PMT models 

Durability 

• protective hose material endures hard wear and heat 

• Mechanical shock and spatter resistant handle and trigger 

Small amount of consumable parts 

• the same consumable parts in PMT 27, 32 and 30W 

• the same wire liners and contact tips can be used in all PMT guns 


55

In all Kemppi MIG-guns the following high-quality features are as 

standard 

Easy position welding 

• necks can be turned 360 degrees 

• ergonomic handles (two sizes) made of strong, recyclable plastic 

which tolerates spatter 

Shock-resistant, reliable switch 

Euro adaptor* 

• flexible connecting pins (gold coating) of control cables guarantee 

good electric contact and are not vulnerable 

• wire liner end and tightening bush are the same despite the wire 

diameter * the KMG 17 gun has a special Kemppi adaptor 

Maintenance-friendly construction 

• parts of cable package are changeable, which reduces maintenance 

costs (MT and PMT series) 

Low-friction DL-teflon liner for aluminium and stainless steel welding (0.8-1.6 

filler wires) 

• inner surface made of slippery special teflon 

• neck spiral and teflon part are removable spare parts 

No leakages during maintenance 

• replaceable shield plugs 

• supports prevent water hoses from flattening 

Only two contact tip lengths (M6 and M8) 

• low amount of items in stock 

• Al and Ss wires have their own contact tip sets with markings for 

different wire diameters 

• more durable silver copper and chromium-zirconium-copper sets for 

welding of steel and coated wires 

Strong, durable spiral wire liners 

• thick spiral wire is coated to prevent oxidation 

• liners will neither bend nor stretch when mounting in the gun 

• long intervals between maintenance because of low friction and large 

inner holes 

• plastic coating prevents gas from flowing towards wire feeder 

• wire spirals have the same colour as Kemppi feed rolls 


CONSUMABLE PARTS 

MT 18, MT 25, KMG 17, KMG 20, KMG 25, PMT 25, MMT 25 

1) 

ø 14 mm 

ø 18 mm 

Insulating bush 

9591010* 

Contact tip adapter 

9580173* 

Insulating ring 

9591079* Locking spring 

4275240* 

Neck 45º 

4153040* 

2) 

3) 

ø 14 mm 

ø 14 mm 

ø 18 mm 

ø 18 mm 

Contact tips 

9876635 0.8/M6 MT 18, KMG 17, KMG 20* 

9876636 1.0/M6 MT 25, KMG 25, PMT 25*, MMT 25 

Gas nozzles 

1) 9580101* Standard 

2) 4113470 For spotwelding 

3) 9580101E Thick wall 

Wire conduits MT 18/25, KMG 20/25, PMT 25, MMT 25: 

4188571 Spiral 0.6-0.8 3m/white * MT 18, KMG 20 

4188581 Spiral 0.9-1.2 3m/red * MT 25, KMG 25, PMT 25, MMT 25 

4188582 Spiral 0.9-1.2 4.5m/red * MT 25, KMG 25, PMT 25, MMT 25 

Wire conduits KMG 17/Migger: 

4188578 Spiral 0.6-0.8 2.5m/white * 

4188579 Spiral 0.6-0.8 3m/white * 

Suitable liners: white, red, DL-teflon 

MT 32, KMG 32 

O-ring 

9520518* 

1) 

2) 

ø 16 mm ø 16 mm 

ø 25 mm 

Contact tips 

9580123 M8 * 

M 8 

M 6 

Neck 45º 

4259480* 

Gas nozzles 

1) 4259120* Standard 

2) 4259240 For spotwelding 


4259210 M8 * 

4290490 M6 

Insulating ring * 

4259160 

Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 

Suitable liners: white, red, yellow, DL-teflon 

* standard delivery 


57


MT 38, KMG 40 

1) 

2) 

ø 16 mm ø 16 mm 

ø 25 mm 

86 

90 

Contact tips 

9580124 * 1.2/M8 


4254670* 

Neck standard, 45° 

3127990* 

3) 

ø 12.5 mm 

86 


4248710 * 


4255421* M8 

4255091 M6 

Gas nozzles 

1) 4255530 Standard 86 * 

2) 4255530E Long 90 

3) 4273510 Conical 86 

Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 


MT 51W 

ø 25 mm 


9591049* 

M8 


9580265* 

Neck standard 45° 

3120850* 

ø 17.5 mm 

M6 

Gas nozzle 

4247200 Standard * 

Contact tips 

9580124* 1.2/M8 

Contact tip adapter 9580261 M8 * 

Contact tip adapter 9582581 M6 

Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 

Suitable liners:white, red, yellow, green, black, blue, 

DL-teflon 


58 

Kemppi Product Catalogue 2004


PMT 27, PMT 32, PMT 30W, MMT 27, MMT 32, MMT 30W, WeldSnake 30W 

1) 

2) 

3) 

4) 

ø 14 mm ø 12 mm ø 14 mm ø 14 mm 

ø 20 mm 

76 

79 

76 

70 

Gas nozzles 

1) 4295760 Standard / (M8) * 

2) 4295760L Long 

3) 4295760C Conical 

4) 4294970 Standard / (M6) 

Contact tips 

9580123* 1.0/M8 

Contact tip adapters 

4295740 M8 * 

4294890 M6 

Gas diffuser 

4294880* 

Neck 45º PMT 30W 

3146800 

Neck 45° PMT 27/32 

3146780 

Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 


WeldSnake, see table on page 61 

PMT 30, PMT 40, PMT 50, MMT 40 

1) 

2) 

3) 

ø 12,5 mm ø 16 mm ø 16 mm 

ø 25 mm 

86 

90 

86 


4248710 * 

Contact tip 

9580124* 1.2/M8 


426964001 M8 * Neck standard,45° 

4270750 


4270290 * 

Gas nozzles 

1) 4255530 Standard * 

2) 4255530E Long 

3) 4273510 Conical 

Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 




59


PMT 35, MMT 35, PMT 42W, MMT 42W, WeldSnake 42W 

1) 

ø 16 mm 

ø 22 mm 

77 

Contact tip M8 

9580124 1.2 * 

Gas diffuser 

4298290 * Neck 45º 

3149600 

2) 

3) 

ø 13 mm ø 16 mm 

80 

77 


4295740 M8 * 

Gas nozzle 

1) 4300260 Standard * 

2) 4300260L Long 


Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 


WeldSnake, see table on page 61 

PMT 42, MMT 42, PMT 52W, MMT 52W 

ø 25 mm 

1) 

2) 

3) 

ø 18 mm 

ø 14 mm ø 18 mm 

80 

83 

80 

Contact tip 

9580124 1.2 * 

Gas diffuser 

4298300 * 


4300390 M8 * 

Neck 45º 

3149640 

Gas nozzle 

1) 4300380 Standard * 

2) 4300380L Long 


Wire conduits 

4188581 Spiral 0.9-1.2 3m/red * 

4188582 Spiral 0.9-1.2 4.5m/red * 



60 


LINERS FOR MIG-GUNS 

Kemppi wire liners are strong and durable. Due to its stiffness, the liner provides an excellent support 

to the filler wire, which will not bend when assembling in the gun. The liners have the same colour as 

the corresponding feed rolls of the same wire diameter in Kemppi wire feeders. The selection table for 

consumable parts includes the liner colours which fit to the gun in question. The liners are also suitable for 

welding of cored filler wires of the corresponding wire diameter. 

Kemppi’s new solution for aluminium, stainless steel and acid-resistant steel welding is the two-layer DLteflon 

liner (patent pending). It is suitable for all common wire diameters and materials, and all Kemppi 

MIG guns. 

Steel / cored wire Filler wire ø Order number 3 m Order number 4.5 m 

White 0.6 - 0.8 4188571 4188572 

Red 0.9 - 1.2Fe 4188581 4188582 

Yellow 1.4 - 1.6 (1.2) 4188591 4188592 

Green 1.6 - 2.0 4188601 4188602 

Black 2.0 - 2.4 4188611 4188612 

Blue 2.4 - 2.8 4188621 4188622 

Aluminium 

DL-teflon liner 0.8 - 1.6 4300840 4300850 

- Neck part (spiral/teflon) 4302150 4302150 

Stainless steel 





Migger / KMG17 liners Filler wire ø Order number 2.5m Order number 3m 

White 0.6 - 0.8 4188578 4188579 

Red 0.9 - 1.2 4188588 4188589 

DL-teflon liner /AL 0.8 -1.2 4302090 4302100 


DL-teflon liner /SS 0.8 - 1.0 4302720 4302730 


WeldSnake Filler wire ø Order number6 m Order number 8 m 

DL-teflon liner /AL 1.0 - 1.6 4304100 4304110 

DL-teflon liner /SS 1.0 4304120 4304130 

DL-teflon liner /SS 1.2 - 1.6 4304140 4304150 

CONTACT TIPS 

M8 Standard contact tips M8 (DHP) for solid mild steel and flux cored wire 

Marking: 

Kemppi 1.2 

Contact tips M8 (DHP) for Aluminium wire 

Marking: 

Kemppi 1.2 A 

Wire ø Hole ø Tolerance Order number 

0.8 0.9 +0.1/-0.0 9580122 

0.9 1.05 +0.05/-0.02 9580121 

1.0 1.15 +0.05/-0.02 9580123 

1.2 1.4 +0.05/-0.05 9580124 

1.4 1.6 +0.05/-0.05 9580125 

1.6 1.8 +0.1/-0.0 9580126 

2.0 2.3 +0.0/-0.1 9580127 

2.4 2.7 +0.05/-0.05 9580128 

2.8 3.1 +0.1/-0.0 9580129 

3.2 3.6 +0.05/-0.05 9580130 

0.8 1.05 +0.05/-0.02 9580122A 

0.9 1.15 +0.05/-0.02 9580121A 

1.0 1.4 +0.05/-0.05 9580123A 

1.2 1.6 +0.05/-0.05 9580124A 

1.4 1.8 +0.10/-0.00 9580125A 

1.6 2.3 +0.00/-0.10 9580126A 

Contact tips M8 (CuAg) for Fe and flux cored wire 

Marking: 

Kemppi 1.2 Ag 

1.0 1.15 +0.05/-0.02 9580123AG 

1.2 1.4 +0.05/-0.05 9580124AG 

Contact tips M8 (CuCrZr) for solid mild steel and flux cored wire 

Marking: 

Kemppi 1.2 CRZR 

1.0 1.15 +0.05/-0.02 9580123ZR 

1.2 1.4 +0.05/-0.05 9580124ZR 

Contact tips M8 (DHP) for stainless and high acid-resistant steel 

Marking: 

Kemppi 1.2 SS 

0.8 1.15 +0.05/-0.02 9580122SS 

0.9 1.4 +0.05/-0.05 9580121SS 

1.0 1.6 +0.05/-0.05 9580123SS 

1.2 - 1.4 1.8 +0.10/-0.00 9580124SS 

1.6 2.3 +0.00/-0.10 9580126SS 

M6 Standard contact tips M6 (DHP) for solid mild steel and flux cored wire 

Marking: 

Kemppi 1.2 

0.6 0.8 +0.05/-0.02 9876634 

0.8 0.95 +0.05/-0.02 9876635 

0.9 1.05 +0.05/-0.02 9876633 

1.0 1.15 +0.05/-0.02 9876636 

1.2 1.37 +0.05/-0.02 9876637 

1.6 1.8 +0.05/-0.02 9876639 


61

KMP PUSH-PULL GUNS FEATURING ATC 

The ability to adjust the welding power during the welding with KMP 300 and KMP 400W 

Push-Pull Guns are widely used in places where the operator needs extended reach and the traditional 

wire feeder and gun can not be placed close to the weld site or the wire feeder can not be moved along 

with welding. The main application for a Push-Pull Gun is in aluminium welding where Al filler wire might 

give feeding problems due to its softness. In Al-welding Push-Pull Guns give improved feeding due to 

less friction in wire liner because of a bigger liner diameter. Also maintenance of liner and tip is reduced 

due to improved feeding. 

• Flexible welding power, adjustable during welding 

• Welding power regulation within desired limits (RMP 10) 

• Easy to repeat the same welding parameters 

• Stable and trouble free wire feeding 

• Spare parts and consumables are available world-wide 

• Well-known manufacturers and simple construction (Kemppi & Binzel) 

Order information 

Technical and Order information 

KMP 300 KMP 400W 

Loading capacity CO 2 

300A / 60% 400A / 100% 

Ar + CO 2, Ar 270A / 60% 350A / 100% 

Filler wires to be welded (mm) ø Fe, Ss 0.8…1.2 0.8…1.2 

Al 0.8…1.2 0.8…1.6 

Connection to wire feeder Euro-connection Euro-connection 

Length / Order number 6 m 6257306 6257406 

10 m 6257310 6257410 

KMW Sync Kempomat, Kempoweld 6219100 

Sync 400 Kempomig 6263120 

Adapter Kempomat, Kempoweld 3151360 

Adapter Kempomig 3151370 

KMP for Kemppi Pro Evolution 

6257306RMP: KMP 300, 6 m, RMP 10, Prosync 50 

6257310RMP: KMP 300, 10 m RMP 10, Prosync 50 

6257406RMP: KMP 400W, 6 m, RMP 10, Prosync 50 

6257410RMP: KMP 400W, 10 m, RMP 10, Prosync 50 


Kemppi Pro Evolution and KMP Kemppi Push-Pull Guns with ATC TM - Active Trigger Control 

• Kemppi Active Trigger Control (ATC) combined with Kemppi Pro Evolution gives an additional 

unique benefit: The ability to adjust the welding power during welding. There might be situations due 

to poor fit up or need of position changes or need to reduce risk of over heating of work piece or 

due to start / end situations when the user has to control the welding values during the welding. 

• The shape and grip of Kemppi Push-Pull Guns are designed to provide superior balance and 

comfort for the user. 

• Used with Kemppi Pro Evolution feeders PROMIG 300, 501, 501L and 530 combined with 

regulation unit RMP 10 and synchronizing unit PROSYNC 50. The user may use all the features 

of the MIG operation panels with KMP Push Pull Gun – the welding method can be normal MIG, 

Synergic MIG, Synergic Pulse-MIG or Double Pulse 

• The user selects with the regulation unit RMP 10 the parameter to be adjusted and its operation 

range according to material thickness. 

KMP Push Pull guns with ATC will give additional benefits for Kempomat,Kempoweld and 

Kempomig 

• Extended reach and larger weld sections 

• Comfort and access to narrow places through rotating neck 

• Regulation in gun improves productivity 

• It is easy to use and find right welding parameters 

• Variations in weld groove tolerances and root gap 

• Temperature, welding position, material thickness changes in the weld sections 

• Need for penetration changes during welding 

• Improves weld quality in starts and stops 

KMP Push Pull guns with ATC for Kempomat and Kempoweld needs: 

• Adapter 

• KMW Sync, synchronization unit 

KMP Push Pull guns with ATC for Kempomig needs: 

• Adapter 

• Sync 400, synchronization unit 

Contact tips for KMP Push-Pull Mig Guns 

Standard contact tips M8 

E - Cu, L= 30 mm (availability: to order) 

Order number 

Wire 

ø mm 

Hole 

ø mm 

Tolerance 

mm 

Contact tips M8 

CuCrZr,L=30 mm (availability: to order) 

Order number 

Wire 

ø mm 

Hole 

ø mm 

Tolerance 

mm 

Contact tips M8 for Aluminium 

E - Cu, L=30 mm (availability: ex stock) 

Order number 

140.0114 0.8 1.0 - 0.1 140.0117 0.8 0.93 + - 0.03 141.0003 0.8 1.1 - 0.1 

140.0313 1.0 1.2 - 0.1 140.0316 1.0 1.16 + - 0.03 141.0008 1.0 1.5 - 0.1 

140.0442 1.2 1.5 - 0.1 140.0445 1.2 1.36 + - 0.03 141.0015 1.2 1.7 - 0.1 

140.0533 1.4 1.7 - 0.1 140.0536 1.4 1.62 + - 0.03 141.0055 1.4 1.8 - 0.1 

140.0587 1.6 1.9 - 0.1 140.0590 1.6 1.83 + - 0.03 141.0022 1.6 2.0 - 0.1 

Wire 

ø mm 

Hole 

ø mm 

Tolerance 

mm 


63

TTK TIG-TORCHES 


TTK 130 TTK 130F TTK 160 TTK 160S TTK 220 TTK 220S TTK 300W TTK 350W TTK 250WS 

Loading capacity DC-40% ED 130A 130A 160A 160A 220A 220A 300A 350A 250A 

DC-100% ED - - - - - - 200A 250A 200A 

AC 40% ED 100A 100A 120A 110A 160A 120A 250A 300A 250A 

AC 100% ED - - - - - - 140A 200A 140A 

Electrode sizes ø 1.0…2.4 1.0…2.4 1.0…2.4 1.0…2.4 1.0…3.2 1.0…3.2 1.0…2.4 1.0…4.0 1.0…4.0 

Connection to TIG-unit gas/current R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 - - - 

water/current - - - - - - R3/8 R3/8 R3/8 

gas - - - - - - R1⁄4 R1⁄4 R1⁄4 

Length / Order Number 4 m 627063004 627063104 627066004 627066204 627072004 627072304 627080504 627085504 627075704 

8 m 627063008 627063108 627066008 627066208 627072008 627072308 627080508 627085508 627075708 

16 m 627063016 627063116 627066016 627066216 627072016 627072316 627080516 627085516 627075716 


TTC TIG-TORCHES 


TTC 130 TTC 130F TTC 160 TTC 160S TTC 220 TTC 200W TTC 250W TTC 250WS 

Loading capacity DC-40% ED 130A 130A 160A 160A 220A 300 A 350 A 250 A 

100% ED - - - - - 200A 250A 200A 

Electrode sizes ø 1.0…2.4 1.0…2.4 1.0…2.4 1.0…2.4 1.0…3.2 1.0…2.4 1.0…4.0 1.0…4.0 

Connection to TIG-unit gas / current R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 

water - - - - - snap conn. snap conn. snap conn. 

Length / Order number 4 m 627013004 627013104 627016004 627016204 627022004 627020504 627025504 627025704 

8 m 627013008 627013108 627016008 627016208 627022008 627020508 627025508 627025708 

16 m 627013016 627013116 627016016 627016216 627022016 627020516 627025516 627025716 


65

TTC (Mastertig MLS) and TTK (Mastertig) torches represent top quality 

properties 

Easy grip of the handle improves weld quality 

• Ergonomic oval body design and perfect handle length 

• High friction surface improves hold 

• Adjustable finger grips 

Easy to handle in all welding positions 

• Rubber joint allows even sharp bend of the cable package. Light weight 

handle minimises stress on hand and wrist. 

• Only minimum force is needed to handle the torch because both gas and 

water hoses are made of flexible, fabric-reinforced material 

• Neck can be twisted 360 degrees to a suitable position in respect of the 

handle 

• Right neck angles of 90 and 105 degrees depending on the torch 

Handle and hand remain cool 

• All Kemppi current cables have wide cross-sectional areas, which prevents 

the handle from over heating 

• Minimised heat conduction from neck to handle 

• Handle material does not conduct heat to welder’s hand 

• Torch head can be extended by max. 30 mm by pulling. 

This reduces thermal radiation from arc to the hand. 

• Temperature of cooling liquid is kept low thanks to the cable’s special 

structure (water hose of only 2 meters) 

Durable, versatile switch 

• Suitable for all types of hand grips 

• Long switch with large friction surface. Pressing point can be chosen 

according to torch position 

• Shock-resistant structure. Operating ”klick” of membrane switch can be 

heard. 

Current control possibility as an option in all TTC torches 

• RTC 10: Control disc with scale from 1 to 10 

• RTC 20: Current control up/down 

• Easy to mount 

Flexible S and F necks facilitate superb reaching of the joint especially in pipe 

welding 

• Improved visibility to the weld 

• Welding in tight grooves is easier 

Standard consumables 

• Extensive selection for all operating situations and joint profiles 

• A gas lens equipment to ensure joint quality 

• All parts of the so called W type, excellent availability of spare parts 

(see consumable parts) 

Machine connector of TTC torches improves operating reliability and safety 

• Can be fastened without tools 

• Connector design prevents the hoses from bending sharply 

Excellent accessibility 

• Product range includes also a 16-meter torch as standard stock item 

• Sufficient cooling even for 16-meter torches 


CONSUMABLE PARTS FOR TIG-TORCHES 

Big torch head: TTK 160, 220, 220S, 350W, TTC 160, 220, 250W 

175 mm 

10 

42.5 

Electrode 

grey ø 1.6 9873532 

ø 2.4 9873533 * 

ø 3.2 9873534 

ø 4.0 9873535 

white ø 1.6 9873521 

ø 2.4 9873522 

ø 3.2 9873523 

ø 4.0 9873524 

green ø 4.0 9873505 

Tightening bush 

ø 1.6 9876867 

ø 2.4 9876868 * 

ø 3.2 9876869 

ø 4.0 9876870 


9876860 

Gas nozzle / lens mm 

a b c d 

No. 5 7990783 25.0 12.5 7.5 42.0 

No. 6 7990784 25.0 14.0 9.0 42.0 

No. 7 7990785 25.0 15.5 11.0 42.0 

No. 8 7990786 25.0 16.5 12.0 42.0 

No. 11 7990787 25.0 22.0 17.0 42.0 

Housing for tightening 

bush/gas lens 

ø 1.6 7990711 

ø 2.4 7990712 

ø 3.2 7990713 

ø 4.0 7990714 

a 

d 

d 

b 

c 

c 

O-ring 

7990791 

138.0 


9580266 * 

Housing for tightening bush 

ø 1.6 7990681 

ø 2.4 7990682 * 

ø 3.2 7990683 

ø 4.0 7990684 

a 

b 

Electrode shield 

including O-ring 

short 7990731 

medium 7990735 

long 7990741 * 

See the torch body from 

the separate table 

Gas nozzle mm 

a b c d 

No. 4 7990766 18.0 11.5 6.5 47.5 

No. 5 7990770 18.0 12.5 8.0 47.5 

No. 6 7990771 * 18.0 14.5 9.5 47.5 

No. 7 7990772 18.0 16.0 11.0 47.5 

No. 8 7990773 18.0 18.0 12.5 47.5 

No. 10 7990775 21.0 21.0 16.0 47.5 

No. 12 7990776 24.0 24.0 19.0 47.5 

Height / Standard gas nozzle 

190 mm 

Height / Lens equipment 

190 mm 

129 mm 

96.5 mm 

129 mm 

96.5 mm 

* Delivery equipment is for ø 2.4 mm electrode. 

Lens equipment is as accessory. 

The above-mentioned dimensions are directive. 


67


Small torch head: TTK 130, 130F, 160S, 250WS, 300W, TTC 130, 130F, 160S, 200W, 250WS 

175 mm 

Electrode 

grey ø 1.0 9873531 

ø 1.6 9873532 

ø 2.4 9873533 * 

white ø 1.0 9873520 

ø 1.6 9873521 

ø 2.4 9873522 

Gas nozzle / gas lens mm ø 

a b c d 

No. 4 7990779 18.5 10.5 7.0 25.5 

No. 5 7990780 18.5 12.0 8.0 25.5 

No. 6 7990781 18.5 13.5 9.5 25.5 

No. 7 7990782 18.5 15.0 11.0 25.5 

10 

41.5 

Tightening bush/short 

ø 1.0 7990640 

ø 1.6 7990641 

ø 2.4 7990642 


9878013 * 

Housing for tightening bush/lens 

ø 1.0 7990700 

ø 1.6 7990701 

ø 2.4 7990702 

a 

d 

b 

c 

138.0 

d 

c 

Electrode shield 

including O-ring 

short 7990730 

medium 7990734 * 

long 7990740 

O-ring 

7990790 

Height / Standard gas nozzle 

187 mm 

Tightening bush 

ø 1.0 7990635 

ø 1.6 7990636 

ø 2.4 7990637 * 

* See the torch body 

from the separate table 

Height / Lens equipment 

191 mm 

Housing for tightening bush 

ø 1.0 7990660 

ø 1.6 7990661 

ø 2.4 7990662 * 

Gas nozzle 

mm ø 

a b c d 

No. 4 7990760 14.5 10.0 6.5 30 

No. 5 7990761* 14.5 11.0 8.0 30 

No. 6 7990762 14.5 14.5 10.0 30 

No. 7 7990763 14.5 14.5 11.0 30 

Special Gas nozzle mm ø 

a b c d 

No. 4 9878019 15.0 10.5 6.5 48 

No. 5 9878020 15.0 11.5 8.0 48 

No. 6 9878021 15.0 13.5 9.5 48 

a 

b 

90 mm 

59 mm 

95 mm 

63 mm 

* Delivery equipment is for ø 2.4 mm electrode 

Lens equipment is as accessory 

The above-mentioned dimensions are directive 

68 



TTC / TTK 

TTC 130 / TTK 130 

TTC 130F / TTK 130F 

TTC 160 / TTK 160 

TTC 160S / TTK 160S 

TTC 220 / TTK 220 

TTK 220S 

TTC 200 W / TTK 300 W 

TTC 250 W / TTK 350 W 

TTC 250 WS / TTK 250 WS 

4285650 

9878040 (Flex) 

4270580 

4285660 

4270600 

4276530 

4276300 

4276290 

4276550 

Standard Delivery Accessory ”Small” Consumable Parts 


69

SCRATCH-START TIG TORCHES 

The Kemppi TIG torch range includes three scratch-start TIG 

torches with shielding gas valves in the neck: 

TTM 15V 

4 m (V=Valve) 

• Can be used in all MMA-welding machines with a small power connector 

For example Master 1500, Minarc 110 and 140 

• Loading capacity: 150 A / 35% DC- 

• Order number: 6271432 

TTM 15V BC 

4 m (BC=Big Connector) 

• Equal to TTM 15V but equipped with big power connector 

• Can be used in all MMA-welding machines with a big power connector 

For example Master 2200, Master 2850 



TTC 220GV 

4 m (GV= Gas Valve) 

• The torch is equipped with a big power connector 

• Designed to be used with the Master 2500 MLS and Master 3500 MLS machines 

• The current is on only when the start switch is pressed 

• The current is regulated from potentiometer in the handle 



CABLES 

WELDING CABLE 

EARTH CABLE 

Order number Order number ø mm 

max.welding 

voltage A/ED 60% 

length m 

6184005 6184015 16* 200 5 

6184103 6184113 16 200 5 

6184201 6184211 25 250 5 

6184202 6184212 25 250 10 

6184301 6184311 35 300 5 

6184302 6184312 35 300 10 

6184501 6184511 50 400 5 

6184502 6184512 50 400 10 

6184701 6184711 70 600 5 

6184702 6184712 70 600 10 

EXTENSION CABLE 

Order number 

ø mm 

max.welding 

current A/ED 60% 

length m 

6183210 25 250 10 

6183310 35 300 10 

6183510 50 400 10 

6183525 50 400 25 

6183710 70 600 10 

6183725 70 600 25 


KEMPPI DATAMASTER 

Field programming tool for MLS products 

Datamaster is a programming tool for Master & Mastertig MLS products. Datamaster can be used to 

update the software in power source or in operation panel and to store or transfer the panel parameters. 

Datamaster makes easy to set the parameters, jumpers and program updates. Datamaster box is a field 

programming tool, that is excellent to do any update at site. 

PC Datamaster software is a program package that makes PC compatible with Datamaster and makes 

possible to update and store panel parameters also directly from PC (in MLS TIG panels). 

Datamaster features 

• Panel and power source programs of MLS machines can be updated 

• Programs can be copied from MLS panel to another MLS panel or from MLS power source to 

another MLS power source 

• Pro and Mastertig AC/DC power source program can be updated 

• MLS Panel CH’s and SETUP can be copied from panel to panel 

• MLS Panel CH’s and SETUP can be erased 

• Calibration of Master MLS and Mastertig MLS on field conditions 

• Program updates in Mastertig AC/DC 

PC Datamaster software is used to transfer data from PC to Datamaster box or from Datamaster to PC 

or directly from PC to power source or to panel. PC Datamaster makes possible to use also as temporary 

memory for panel parameters or program versions. 

Compatibility 

• Master MLS / Mastertig MLS 

• MLS operation panels MTL, MTX and MTM (In MEX only program update) 

• Kemppi Pro Evolution power sources 

• Mastertig AC/DC power sources 


Datamaster set 6265040 

Including: 

- Datamaster Box 

- PC Software 

- Cables (RS, flat, Pro) 

- Battery Charger 


71

REMOTE CONTROL UNITS 

C 100D 

6185413 5 m 

6185414 10 m 

for MMA/TIG -welding used with Master-, 

Multisystem- and Kempotig-machines. 

Coarse / fine adjustment 

C 100C 

6185410 5 m 

6185411 10 m 

for MMA/TIG -welding current, used with Master-, 

Multisystem- and Kempotig-machines 

C 100 AC 

6185417 10 m 

for MMA/TIG -welding with Mastertig AC/DC -power 

sources. Selection of welding method MMA/TIG 

C 110D 

6185421 5m 

R 10 

6185409 5 m 

618540901 10 m 

R 20 

6185419 5 m 

R 11T 

6185442 

for MIG/MAG-welding. For adjustment of wire feeder 

and voltage with Multisystem and Kempomig power 

sources 

for MMA and TIG welding current used with Kemppi 

Pro Evolution, Master and Mastertig MLS. 

Adjustment of wire feed speed and welding power 

and selection of channel in MIG welding 

for MIG/MAG-welding. For adjustment of wire feed 

speed and voltage used with Kemppi Pro Evolution. 

Selection of channel with selecto-function and current 

control in MMA welding 

Wireless, with Master MLS - and Mastertig MLS 

-power sources 

RTC 10 

6185477 

Control unit for TTC torches, can be installed to 

replace the original start-switch. Mastertig MLS 

RTC 20 

6185478 

Control unit for TTC torches, can be installed to 

replace the original start-switch. Mastertig MLS 

RMT 10 

6185475 

Control unit for PMT MIG gun, adjustment of wire 

feed speed and voltage used with Kemppi Pro 

Evolution and Kempomig. Selection of channel with 

selecto-function 


Foot remote control units 

C 100F 

6185405 5 m 

for TIG welding used with Master-, Multisystemand 

Kempotig-machines. Start-function, min/max 

selection of welding current 

R 10F 

6185406 5 m 

in TIG welding for Kemppi Pro Evolution. Startfunction. 

min/max selection of welding current 

R 11F 

6185407 5 m 

for Mastertig MLS- power sources 

C 100T 

6185412 C 100T 

6185613 PST 11 

Wireless remote control unit for MMA welding used 

with Kemppi Pro Evolution, Master 2850 and 5001, 

Master or Multisystem PS- power sources together 

with PST 11 -receiver 

C 120S 

6185427 

Preprogramming unit for MIG/MAG- and MMAwelding 

with Multisystem- and Kempomig. 

Adjustment of wire feed speed and voltage 

C 100P 

6185424 

Long pulse unit for TIG welding used with 

Multisystem power sources 


73

WELDING ACCESSORIES 

Remote control extension cables 

Order number 

Remote control extension cable (10 m) C 110D 6185451 

Remote control extension cable (25 m) C 110D 6185452 

Remote control cable (1.5 m) C 120S/SU 6185454 

Remote control cable (10 m) C 120S/SU 6185455 

Remote control cable (1.5 m) C 120P 6185457 

Remote control cable (10 m) C 120P 6185458 

Remote control extension cable (10 m) C 100M, C 110M, C 100F, C 100P 6185456 

Distribution box PSS/TU, FU/C 100M- C 110M 6185710 

PRO-remote control extension cable, 10 m 6185481 

PRO-remote control start extension cable (for R 10F), 10 m 6185482 

Digital meter unit 

Order number 

MSD-1 Digital meter unit for Master 2850, Mastertig 2850/2850W, 

Kempomat, Kempoweld and Kempomig power sources 

6185666 

Auxiliary voltage unit 

Order number 

PSL 55 auxiliary voltage unit 230/380/500 V for Kemppi power sources 6185627 

Earth clamps Current rating Cable size /Connection Order number 

Kemppi 200 200 A 25…35 mm, cable shoe connection Ø 6 mm 9871531 

Kemppi 350 350A 50…70 mm, cable shoe connection Ø 6mm copper 

braiding between the jaws 

Kemppi 500 500A 70…95 mm, cable shoe connection Ø 8 m copper 

braiding between the jaws 

Kemppi G- 600 600A 35…120 mm, cable connection with hexa-conal 

screw, body of brass 

9871540 

9871541 

9871560 

Electrode holders A 60/35 % ED, Current rating Weight (g) / Cable size (mm²) Order number 

KEMPPI 300 150 / 200 , 300A 321 / 16…25 9871021 

KEMPPI 400 200/250, 400A 421 / 16…25 9871031 

KEMPPI 500 250/300, 500A 500 / 35…50 9871041 

KEMPPI 600 300/400, 600A 855 / 50…70 9871051 

MYKING 200 200 A 285 / 10…25 9871060 

MYKING 450 450 A 85 / 35…70 9871070 

In all electrode holders: body of brass, 

cable fastening with hexaconal screw 

MYKING 600 600 A 535 / 50…70 9871080 


Gun Holders Model Order number 

GH 10 The holders are primarily meant to be mounted on the welding machines, but also 6256010 

GH 20 on transport units or on welding tables, to all Kemppi MIG / TIG welding machines 6256020 

GH 30 6256030 

Alu Kit 

Order number 

for 1.0 mm wire 4 feed rolls with V-or trapezoid grooves, Alu Kit is a KIT by which the user can 4301820 

for 1.2 mm wire ball bearings, press spring, press divider, improve wire feeding in Al-welding if 4301830 

for 1.6 mm wire spring bushing, necessary accessories you have an old Kemppi feeder: Promig, 4301840 

Wire, Feed or Kempomat (3200/4000) 

Cable connectors Current durability A Cable mm² Order number, male 

Order number, 

female 

200 10…25 9771650 9771626 

250 35 9771671 9771628 

315 50 9771670 9771627 

400 70 9771680 9771629 

500 95 - 9771630 

600 95 9771681 - 

BRANCH CONNECTORS 70/90 1 male, 2 female 9771637 

Contact plugs Connecting machines to the mains supply Order number 

Contact plug 16 A, 5 poles, 380 V 9770812 



Gas guard 

Order number 

GG 400, is an accessory to be used with wire feeders to control the gas flow and to 6237405 

guard the gas, gas flow regulation range 5-25 l/min, if there is no sufficient gas pressure 

GG 400 will stop the welding 

Connection cables 

number of conductors, 

cross-section and type mm² 

Outer diameter 

max. mm 

Nominal voltage 

max. Uo/U V 

Order number 

4 X 1.5 mm² 11.0 300/500 9722122 

4 X 2.5 mm² 13.0 300/500 9722138 

4 X 6 mm² 19.5 450/750 9722142 

The nominal voltage Uo/U, has been marked to the cable charts where Uo = the highest allowed voltage between conductor and earth, and U = the highest allowed voltage between conductor. 


75

TRANSPORT UNITS 

T 100 T 110 T 120 T 130 

MASTER MLS 

1600, 2500, 3500 

MASTERTIG MLS 

2000 

2500, 3500 

2500W, 3500W 

MASTERTIG 

1500 

2200 


2000 

2500, 2500W, 3500W 

6185250 6185251 6185252 6185222 

P 20 P 40/P 40 L P 30W P 500 

6185261 6185264 (L) 6185262 6185265 

KEMPPI PRO EVOLUTION 

3200, 4200, 5200 

3200, 4200, 5200 + Promig / Protig (P 40) 

3200, 4200, 5200 + Promig / Protig +Procool 30 (PSL 55) 

3200, 4200, 5200 + Promig / Protig +Procool 10 

PROMIG 

200, 300, 501 

KEMPOWELD / WIRE 

 

KEMPOMIG / FEED 

 

76 


T 10 T 22 ST 6 T 200 

6185231 6185256 6185221 6185258 

MASTERTIG MLS 

2000 

2500, 3500 

2500W, 3500W 

MASTERTIG 

1500 

2200 


2000 

2500, 2500W, 3500W 


3200, 4200, 5200 

3200, 4200, 5200 + Promig / Protig 

3200, 4200, 5200 + Promig / Protig +Procool 30 


MASTER 5001 

T 120 ST 5 KV 400 

6185252 6185219 6185247 


3200, 4200, 5200 

3200, 4200, 5200 + Promig / Protig 



MASTER 5001 

KEMPOWELD / WIRE 

KEMPOMIG / FEED 

MIGGER 


77

WELDING HELMETS 

Alfa Welding Helmet 

Kemppi Alfa is a welding helmet for arc welding, carbon arc gouging and plasma cutting, used to protect 

the welder’s eyes and face against arc radiation and welding spatter. In the upper position of the flip-up 

welding filter lens, protection during de-slagging is possible. 


Alfa welding helmet 9873010 

Welding filter lens 60 x 110 mm EN 8 9873161 Welding filter lens 90 x 110 mm EN 8 9873241 







Protection glass 60 x 110 mm 9873149 Glass retaining spring 9873014 

Protection glass, polykarb. 60 x 110 mm 9873155 Headband 9873012 

Viewing lens 9873157 Sweatband 9873018 


Beta Welding Helmet 

Kemppi Beta gives you full protection without 

compromising your visibility or comfort. Kemppi’s 

Beta welding helmets have been designed 

to let you focus on the task at hand. To weld 

with optimum visibility without the need to 

intermittently remove or adjust your helmet. To 

make it easier for you to maneuver into tight 

positions without compromising your safety, and 

to deliver maximum comfort throughout. Kemppi 

Beta comes with a spring mounted flip-front lens. 

Lift the filter lens and keep working. The 100% 

clear safety lens underneath is safety assured for 

grinding. 

• Weld without restraint! 

• Full protection against arc radiation and spatter 

• Perfect visibility with a flip-front lens 

• Auto Darkening lens (models 90 A, 90 X) 

• Optimized viewing area 

• Lightweight, balanced and comfortable 

• Durable, resistant and reliable 

• Protects chin, ears and throat 

• Interchangeable filter lenses 

• Modern, narrow design 

Kemppi Beta Auto Darkening welding helmets 90 A and 90 X 

The Beta 90 A comes with fixed shade and sensitivity (shades 3/ 10.5 and 3/ 11 respectively). 

The Beta 90 X comes with shade and sensitivity adjustments. It easily adjusts for MMA, MIG or TIG arcs 

(shades 4/9-13). This model is the perfect choice for the most demanding welding applications. 

Protection glas and magnifying glases for Beta 

Magnifying glas 1,0 51 x 108 mm 9873260 




Colourful Protection glas 90 x 110 x 1,0 Polycarb. DIN 3 9873255 

Magnifying glas can be fixed easily with 

double-sided sticker. 

The protection plate complies the test 

requirements of UV radiation and filtrates 

also infrared light, but a bit less than test 

requirements. 

This plate is generally used in welding 

helmets. 

Technical Data and Order Information 

BETA 60 BETA 90 BETA 90 A BETA 90 X 

Welding filter size mm 60 x 110 90 x 110 90 x 110 90 x 110 

Viewing area 90 x 110 90 x 110 46.5 x 95 46.5 x 95 

Filter shade range EN 8 - 14 * EN 8 - 14 * EN 3 / 11 EN 4 / 9 -13 

Sensitivity - - Fixed Adjustable 

Switching time - - 0.0005 s 0.00015 s 

Delay (dark ->bright) - - 0.2 s 0.4 s 

Order number 9873040 9873045 9873046 9873047 

*) Beta 60/90 filter shade EN 10 in the delivery 


79

BETAFRESH 

Betafresh consist of Kemppi Beta welding helmet and Clean-air respiratory unit. The Betafresh 90 and 

90X motorised respirator masks meet industrial safety requirements in dust, solid/liquid aerosol and 

smoke protection. There is also available an active carbon filter for unpleasant smells and ozone as well 

as a pre-filter, which increases the service life of the main filter. 

Betafresh 90 Basic 2000 Dual Flow 

• Beta 90 welding helmet (EN 12941) 

- dark welding screen 

• Basic 2000 Dual Flow ( TH1P ) 

- Motorized flow unit ( TH1P ) 

- air flow adjustment 160 or 210 l/min 

- rechargeable, ecological NiMH battery, 

operation time with a single charge 

appr. 7 h 

- P3 particle filter 

- weight 900g 

• For arc welding, carbon arc gouging and 

plasma cutting, provides optimum protection 

from arc radiation and spatter 

• Screening factor 100 % 

• Ergonomic 

Betafresh 90X Basic 2000 Flow Control 

• Beta 90X welding helmet (EN 12941) 

- automatic screen 

• Basic 2000 Flow control ( TH2P ) 

- 8-step flow rates 140 - 210 l/min. 

- acoustic and optical alarm if the flow drops below 

140 l/min 

- control of the battery and filter capacity 

- rechargeable, ecological NiMH power battery, 

operation time with a single charge 7-10 h 

- P3 particle filter 

- weight 900 g 

• For arc welding, carbon arc gouging and plasma cutting, 

provides optimum protection from arc radiation and spatter 

• Screening factor 100 % 

• Ergonomic 

Order information 

Betafresh 90 AF802200 Motor unit + airhose Basic 2000 Flow Control AF820000 

incl.: welding helmet, blower unit, battery, hose, support belt, charger P-3 dustfilter Basic 2000 AF800010 

Betafresh 90X AF822300 Prefilter 10 pack Basic 2000 AF800015 

incl.: welding helmet, blower unit, battery, hose, support belt, charger Dust/odour filter 10 pack Basic 2000 AF800020 

Spare parts Battery NiMH Basic 2000 AF800013 

Beta 90 helmet BETAFRESH 90 AF702200 Battery NiMH Basic 2000 Flow Control AF800017 

Beta 90X helmet BETAFRESH 90X AF702300 Heavy duty belt AF700091 

Motor unit + airhose Basic 2000 AF800000 Protective hose for Plastic tube AF0080800SPP 


2004 Kemppi Product Catalogue 81


2004 Kemppi Product Catalogue 83

A10200EN

English 2004 PRODUCT CATALOGUE

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