Thiess News September 2002
Thiess News September 2002
Thiess News September 2002
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Quarterly <strong>News</strong> • <strong>September</strong> <strong>2002</strong><br />
www.thiess.com.au<br />
FRONT<br />
COVER<br />
Managing Director’s Year in Review<br />
$1B in Major Rail Contracts Awarded in NSW & Vic<br />
Qld/NT/Pacific Forging Solid Client Relationships
Contents<br />
2 Managing Director’s Year in<br />
Review<br />
6 Major Rail Projects<br />
$1B in major rail contracts awarded<br />
in NSW and Vic<br />
8 Qld/NT/Pacific Overview<br />
The Qld/NT/Pacific Business Unit<br />
continued its solid performance during<br />
2001/02 financial year, securing nine<br />
new contracts.<br />
• Building<br />
• Civil Engineering<br />
• Mining<br />
• Process Engineering<br />
• Community Partnerships<br />
• Safety<br />
• Engineering Awards<br />
22<br />
23<br />
24<br />
Chullora Recycling<br />
<strong>Thiess</strong> Services’ Chullora Materials<br />
Recycling facility has passed the<br />
300 million mark in PET bottles<br />
Recycled.<br />
<strong>News</strong> in Brief<br />
Sustainable Water Supply<br />
The continued prosperity of the<br />
Gladstone Region has been<br />
reinforced following the completion<br />
of Awoonga Dam Raising and<br />
Infrastructure Relocation Project.<br />
FRONT COVER: Awoonga Dam Raising<br />
and Infrastructure Relocation Project,<br />
Gladstone, Qld.<br />
> THIESS Quarterly <strong>News</strong> is published by<br />
<strong>Thiess</strong> Pty Ltd, ABN 87 010 221 486<br />
Marketing Services Section of the<br />
Technical Services Department.<br />
>Editor: Rebecca McDonald<br />
> Phone, fax or email your comments<br />
and feedback to:<br />
Ph: (07) 3002 9661 Fax: (07) 3002 9690<br />
Email: rdmcdonald@thiess.com.au<br />
Visit our homepage @<br />
http://www.thiess.com.au<br />
Managing<br />
Director’s<br />
Year in Review<br />
2001/<strong>2002</strong> saw <strong>Thiess</strong><br />
continue to strengthen the<br />
quality of work in hand,<br />
with our business well<br />
served by the strategy of<br />
market and geographic<br />
diversity.<br />
Our turnover of $2.2B and<br />
▲ Managing Director, Roger Trundle<br />
the value of work in hand<br />
of over $5B reflect record workloads in Australia and<br />
overseas in mining and resources, infrastructure and<br />
engineering and services.<br />
Alliances and joint ventures form a significant and rapidly<br />
increasing proportion of the work in which we are involved.<br />
Featured in this edition of <strong>Thiess</strong><br />
<strong>News</strong>, the Awoonga Dam Raising and<br />
Infrastructure Relocation project is<br />
typical of our flexible, outcomes<br />
focused approach.<br />
The Awoonga Dam was completed<br />
in June this year, five months ahead<br />
of schedule and well under budget<br />
through an innovative alliance<br />
between the client (Gladstone Area<br />
Water Board), the infrastructure<br />
Performance<br />
1150<br />
1531<br />
1815<br />
1808<br />
1852<br />
97 98 99 00 01 02 97 98 99 00 01 02<br />
Total Revenue $ Million<br />
2254<br />
designer (PPK), the dam designer<br />
(SunWater) and <strong>Thiess</strong> as Project<br />
Manager.<br />
In addition, a number of strategic<br />
partnerships were initiated with<br />
local training organisations to<br />
deliver training and career<br />
development opportunities for<br />
employees.<br />
Significant work in partnerships<br />
was won in June when the <strong>Thiess</strong><br />
2625<br />
3193<br />
2817<br />
3698<br />
4866<br />
Work in Hand $ Million<br />
5218<br />
THIESS 2
Year in Review<br />
Hochtief Alstom Group was<br />
awarded Australia’s largest publicly<br />
funded infrastructure contract – the<br />
Epping to Chatswood section of the<br />
Parramatta Rail Link in New South<br />
Wales, valued at $862M.<br />
The work incorporates the design<br />
and construction of tunnels,<br />
stations, track, signal and<br />
communications work to deliver a<br />
fully operational rail system to the<br />
NSW Government.<br />
Also awarded in June, a <strong>Thiess</strong><br />
Alstom Joint Venture will design,<br />
construct and commission track,<br />
signal and communications for the<br />
Ballarat and Geelong corridors of<br />
the Regional Fast Rail Project in<br />
Victoria, with a project value of<br />
$200M.<br />
The award of these two<br />
significant rail infrastructure<br />
projects is the result of the<br />
commitment and hard work by our<br />
teams, demonstrating the<br />
company’s technical expertise and<br />
strong project management<br />
capability.<br />
The Year’s Highlights<br />
Mining and resources activities<br />
contributed strongly to revenue<br />
during the year. In Australia, we<br />
progressed operations at 12 mine<br />
sites in New South Wales and<br />
Queensland and we were recently<br />
awarded, with Joint Venture partner<br />
Sedgman Pty Ltd, the construction<br />
of new coal handling facilities at<br />
the Hail Creek Coal Mine in<br />
Queensland’s Bowen Basin.<br />
In Gladstone, Queensland, we are<br />
constructing new calciners at QAL’s<br />
▲ Swing Bridge Project, Victoria<br />
alumina refinery and undertaking<br />
major civil works at Comalco’s<br />
alumina refinery.<br />
At year end, work was ongoing at<br />
the Goro Nickel project in New<br />
Caledonia and the LNG4 project at<br />
the North West Shelf in Western<br />
Australia.<br />
In Indonesia, we performed well<br />
on our $1B contract for PT Arutmin<br />
at the Satui and Senakin coal mines<br />
and also the Kideco and the KPC<br />
mines.<br />
Building work undertaken during<br />
the year included the Royal Prince<br />
Alfred Hospital and Shoal Bay Resort<br />
in New South Wales, the<br />
commencement of Stage 3 of the<br />
Lavarack Barracks in Queensland<br />
and a number of commercial and<br />
residential projects in Victoria.<br />
The Services business contributed<br />
with ongoing work across the<br />
environmental, telecommunications<br />
and utilities sectors. Facilities<br />
operations and maintenance<br />
continues to grow with good levels<br />
of new work won. Silcar, our Joint<br />
Venture with Siemans Pty Ltd, has a<br />
strong order book for maintenance<br />
and asset management in the<br />
industrial and utilities areas.<br />
Safety in the work place remains<br />
an absolute priority. A highlight to<br />
note was the achievement of the<br />
<strong>Thiess</strong> Services team operating the<br />
BHP Port Kembla coke ovens water<br />
recycling plant. In February this<br />
year they passed the ten year mark<br />
of continuous operation since<br />
project inception without a lost<br />
time injury.<br />
In the course of the year, we<br />
were recognised with sixteen<br />
▲ <strong>Thiess</strong> Infraco, maintenance and<br />
management for M>Train and M>Tram<br />
Network, Victoria<br />
industry awards for innovation,<br />
environmental management, waste<br />
management, training and project<br />
excellence.<br />
Increased awareness of<br />
environmental issues is important<br />
together with responsible<br />
management decisions. To that<br />
end we completed our third annual<br />
greenhouse gas audit and<br />
established operational key<br />
performance measures.<br />
We won the National Case Earth<br />
Award for the second time for our<br />
rehabilitation work in relation to<br />
the construction of the Kwinana<br />
Freeway in Perth. More than a<br />
tonne of native seed was collected<br />
from the works area, cleaned,<br />
stored and then replanted upon<br />
completion of the works.<br />
<strong>Thiess</strong> Services continues as the<br />
sole corporate supporter of the<br />
prestigious annual international<br />
and national Riverprizes, which<br />
recognises the vital work of those<br />
responsible for river and waterway<br />
management in Australia and<br />
around the world and helps to<br />
communicate the importance of<br />
this work to the broader<br />
community.<br />
<strong>Thiess</strong> believes that the<br />
communities in which we work are<br />
important stakeholders in our<br />
business and we commit each year<br />
to support vital community services<br />
at a national, regional and local<br />
level.<br />
Research to seek feedback from<br />
our clients was undertaken during<br />
3 THIESS
Projects secured in the year to 30<br />
June <strong>2002</strong>:<br />
THIESS<br />
• Epping to Chatswood section of<br />
the Parramatta Rail Link in NSW<br />
(<strong>Thiess</strong> share is $421M)<br />
• Ballarat and Geelong corridors<br />
of the Regional Fast Rail Project<br />
in Victoria (<strong>Thiess</strong> share is<br />
$100M).<br />
• Management contract for<br />
construction of Lavarack Barracks<br />
Stage 3, Townsville, QLD, for<br />
Department of Defence (value<br />
$154M).<br />
• Contracts for design and<br />
construction of three calciners,<br />
Gladstone, QLD, for Queensland<br />
Alumina Limited ($108M).<br />
• Alliance contract to construct a<br />
river diversion aqueduct,<br />
including three conveyor tunnels<br />
for the Morwell River, Yallourn,<br />
VIC, for Yallourn Energy (<strong>Thiess</strong><br />
share $44M).<br />
• Contract to design, construct and<br />
maintain the Karuah bypass for<br />
NSW Roads and Traffic Authority<br />
($82M).<br />
• Joint venture contract for site<br />
and civil works at the Comalco<br />
Alumina Refinery, Gladstone,<br />
QLD, for Bechtel Australia<br />
(<strong>Thiess</strong> share $36M).<br />
• Management contract for<br />
redevelopment of the Cairns<br />
waterfront and central business<br />
district areas, QLD, for Cairns<br />
Port Authority ($42M).<br />
• Contract to design, construct and<br />
commission the Hail Creek coal<br />
handling plant, Nebo, QLD, for<br />
Hail Creek Coal (<strong>Thiess</strong> share<br />
$41M).<br />
• Contract to construct two<br />
wharves at the Darwin East Arm<br />
Port Stage 2A, Darwin, NT, for<br />
Northern Territory of Australia<br />
($38M).<br />
• Contract to design and construct<br />
a rail car maintenance facility,<br />
Nowergup, WA, for EDI<br />
Rail/Bombardier Transportation<br />
($33M).<br />
• Management contract for<br />
construction of nine health<br />
facilities, in rural NSW, for NSW<br />
Department of Public Works and<br />
Services ($33M).<br />
• Contract to construct civil works<br />
for the North West Shelf Phase IV<br />
project, Karratha, WA, for<br />
Woodside Energy Limited ($32M).<br />
• Contract to construct pavements<br />
and associated roadworks at the<br />
West Charlestown bypass,<br />
Charlestown, NSW Roads and<br />
Traffic Authority ($22M).<br />
• Contract to design and construct<br />
civil works at the Springwood bus<br />
station, Logan, for Queensland<br />
Transport ($15M).<br />
PT THIESS CONTRACTORS<br />
INDONESIA<br />
• Contract to install a pipeline and<br />
associated works at the PGN<br />
Sakernan pipeline pump station,<br />
Jambi, Indonesia, for PT<br />
Perusahaan Gas Negara ($13M).<br />
• Contract to construct drainage<br />
structures and hire equipment,<br />
Batu Hijau copper-gold mine,<br />
West Nusa Tenggara, Indonesia,<br />
for PT Newmont Nusa Tenggara<br />
($13M).<br />
• Contract to supply mine support<br />
services at the Minahasa Messel<br />
coal mine, North Sulawesi,<br />
Indonesia, for Newmont Minahasa<br />
Raya ($11M).<br />
THIESS SERVICES<br />
• Contract for domestic waste<br />
collection and recycling for the<br />
City of Casey, Victoria ($41M).<br />
• Contract to design, construct and<br />
operate the pretreat facility in<br />
South Windsor, NSW, for Resource<br />
NSW ($29M).<br />
• Contract to remediate the<br />
Homebush Bay site, Sydney, NSW,<br />
for Waterways Authority ($20M).<br />
• Contract to collect and recycle<br />
domestic waste for Cardinia<br />
Shire, Victoria ($11M).<br />
THIESS SOUTH AMERICA<br />
• Contract for construction of a<br />
tailings dam and associated<br />
facilities, Tintaya, Peru, for BHP<br />
Billiton Tintaya SA ($30M).<br />
• Contract to build new leach pad<br />
as part of the Yanacocha<br />
Carachugo Stage 9 expansion<br />
for Minera Yanacocha, Peru<br />
($30M).<br />
the year, to help us to better<br />
understand their requirements and<br />
priorities, including:<br />
• The qualities they regard as<br />
important when using service<br />
providers such as <strong>Thiess</strong><br />
• Our performance on a range of<br />
service aspects<br />
• The challenges our clients expect<br />
to face in the next three years.<br />
Representatives of fifty of our<br />
client organisations from across<br />
Australia were interviewed,<br />
providing information that will be<br />
important in helping us to<br />
continually improve the quality of<br />
our services.<br />
Results show that while clients<br />
continue to place a strong emphasis<br />
on value, quality and timely<br />
▲ <strong>Thiess</strong> Services waste management<br />
services<br />
delivery, there is an increasing<br />
emphasis on the importance of a<br />
good, responsive working<br />
relationship between clients and<br />
service providers.<br />
When responses from all<br />
participants were collated, we were<br />
given a rating of 4.2 out of 5 for<br />
overall performance.<br />
The challenge for us is to turn<br />
this valuable feedback into actions<br />
that will further enhance our service<br />
and performance.<br />
Outlook<br />
The outlook for our business is<br />
positive. The <strong>2002</strong>/03 year will be<br />
characterized by consolidation of<br />
our strong market position with<br />
particular focus on quality<br />
opportunities and the delivery of<br />
quality outcomes.<br />
Continuing to foster strong<br />
stakeholder relationships is key to<br />
THIESS 4
Year in Review<br />
▲ Satui Coal Mine, Indonesia<br />
maintaining high levels of repeat<br />
business and to enhancing our<br />
reputation as a provider of quality<br />
services.<br />
There are good opportunities in<br />
civil and process engineering and in<br />
large-scale transport infrastructure<br />
projects. We expect an upturn in<br />
the building and property market<br />
in Australia and our services<br />
business is expected to perform<br />
well in a steadily growing market.<br />
An increasing demand worldwide<br />
for minerals should provide good<br />
levels of activity in the minerals and<br />
resources sector, both in Australia<br />
and internationally.<br />
Our ongoing success depends on<br />
our people who are encouraged to<br />
undertake training and development<br />
programs to enhance their skills and<br />
to achieve their full potential.<br />
A new Group Health, Safety and<br />
Environment Plan is being<br />
implemented as we constantly strive<br />
for improvements in our safety and<br />
environmental performance.<br />
We will also be focusing on<br />
business efficiencies through the<br />
implementation of the JD Edwards<br />
enterprise system, due for<br />
completion by late 2003.<br />
In closing I would like to say a<br />
most sincere thank you to our<br />
valued clients and business<br />
partners for your continuing<br />
support of <strong>Thiess</strong> and your<br />
confidence that in working<br />
together we are able to achieve<br />
common goals and objectives.<br />
I would also like to thank all<br />
<strong>Thiess</strong> Group employees for your<br />
valuable contribution over the<br />
course of 2001/02 and I look<br />
forward to another strong<br />
performance in the year ahead.<br />
▲ Shoal Bay Country Club, NSW<br />
Roger Trundle<br />
Managing Director ■<br />
5 THIESS
Major Rail Projects<br />
$1B in Major Rail<br />
Contracts<br />
The recent award of more than $1 billion in major rail contracts in NSW and Victoria has<br />
placed <strong>Thiess</strong> at the forefront in the push to rejuvenate and expand Australia's transport<br />
infrastructure.<br />
Works Commence on $880M Rail<br />
Contract in NSW<br />
The <strong>Thiess</strong> Hochtief Joint Venture<br />
has commenced work on the largest<br />
single infrastructure contract ever to<br />
be awarded by the NSW Government<br />
– the $880M Parramatta Rail Link in<br />
Sydney.<br />
Selected from a strong Australian<br />
and international field, the <strong>Thiess</strong><br />
Hochtief Joint Venture will be<br />
responsible for all tunneling and<br />
station excavation work and<br />
installation of track, and through our<br />
partnership with Alstom, the signaling<br />
and communication systems for the<br />
14 kilometre section between<br />
Chatswood and Epping.<br />
The contract signing in July<br />
signaled a major investment in public<br />
transport by the NSW Government<br />
aimed at increasing the long-term<br />
capacity of the Sydney metropolitan<br />
rail system and providing rail access<br />
to areas not previously served by rail.<br />
NSW Minister for Transport Mr Carl<br />
Scully said, once operational, the<br />
project would add 12,000 new rail<br />
passengers to the City Rail network<br />
each working day.<br />
"It will also create the capacity for<br />
an extra 18,000 passengers to travel<br />
by train from Western Sydney each<br />
morning peak by diverting current<br />
Northern services via Epping rather<br />
than Strathfield," Mr Scully said.<br />
<strong>Thiess</strong> Executive General Manager<br />
NSW/ACT & VIC said "Our success<br />
was due to mobilising the best<br />
available tunneling expertise world<br />
wide combined with strong<br />
THIESS 6
management of design, construction,<br />
safety and environmental and<br />
community issues".<br />
"The <strong>Thiess</strong> Hochtief Alstom group<br />
are leading edge in their respective<br />
fields and together will respond to<br />
the challenge of constructing a world<br />
class operating rail system" he said.<br />
The main component of the works<br />
involve 12km of twin tunnels<br />
stretching from Epping in Sydney’s<br />
north west to Chatswood on Sydney’s<br />
North Shore. The rail tunnels will be<br />
seven metres in diameter and run<br />
mostly in parallel. They will vary in<br />
depth from 15 metres to 60 metres<br />
underground. The works will also add<br />
three new stations to the rail<br />
network and enable the upgrading of<br />
two existing stations.<br />
A number of construction methods<br />
will be used, including bored<br />
tunneling, road header and cut and<br />
cover tunneling techniques. Two<br />
Tunnel Boring Machines will excavate<br />
approximately 1.2M bcm of spoil.<br />
These machines will arrive in mid-<br />
2003 and undertake tunneling<br />
activities for two years - traveling<br />
approximately 120 to 180 metres per<br />
week through Sydney sandstone.<br />
Following excavation of tunnels and<br />
station, lining of the tunnel (using<br />
concrete and membrane) and<br />
installation of rail components will<br />
commence.<br />
Hochtief’s International Tunnel<br />
Manager Ulrich Wadepohl said "We<br />
are delighted the strength of our<br />
local and international based Joint<br />
Venture has been recognised by the<br />
NSW Government."<br />
The environmental management<br />
requirements on this project are<br />
understandably stringent given the<br />
urban environment, and management<br />
plans and procedures are being<br />
developed and systematically<br />
implemented to ensure the impacts<br />
of construction are kept to an<br />
absolute minimum and in line with<br />
government and stakeholder<br />
expectations. To minimize the<br />
impact of noise and vibration during<br />
operation of the rail network, a<br />
number of acoustic treatments will<br />
be applied to the rail tracks along<br />
the route.<br />
Construction, commissioning and<br />
handover of the Epping to Chatswood<br />
section of the Parramatta Rail Link is<br />
expected to be completed in 2008. ■<br />
▲ Sandy Eliot (ALSTOM), Peter Batchelor (Minister for Transport), Premier Steve Bracks,<br />
Don Johnson and Robert Rust (ALSTOM).<br />
<strong>Thiess</strong> Wins Major Rail<br />
Project in Victoria<br />
<strong>Thiess</strong> and joint venture partner,<br />
ALSTOM Australia Ltd, have been<br />
awarded two contracts on Victoria’s<br />
$550M Regional Fast Rail Project.<br />
The contracts have a combined<br />
value of $200M, and involve rail<br />
infrastructure upgrade works<br />
between Melbourne and Ballarat<br />
(107km), and Melbourne and<br />
Geelong (41km).<br />
As one of the biggest upgrades of<br />
the Victorian regional rail system in<br />
120 years, the project will see a<br />
reduction in traveling times with<br />
trains operating at speeds up to<br />
160km/h and the delivery of more<br />
frequent services.<br />
The <strong>Thiess</strong> ALSTOM Joint Venture<br />
will be responsible for the design,<br />
construction and commissioning of<br />
track, civil, signal and<br />
communication works to achieve<br />
the Department of Infrastructure’s<br />
(DOI) specified times for each<br />
corridor.<br />
<strong>Thiess</strong> General Manager<br />
Vic/SA/Tas/NZ, Don Johnson said he<br />
was delighted that <strong>Thiess</strong>, and its<br />
joint venture partner, ALSTOM, had<br />
been chosen to play a significant<br />
role in this historic transport<br />
project which will drive economic<br />
growth across Victoria by providing<br />
greater accessibility to these<br />
regional communities, and linking<br />
them more closely to Melbourne.<br />
"<strong>Thiess</strong> and ALSTOM formed a<br />
strategic relationship, which has<br />
proven to be successful and for this<br />
project we have established a team<br />
with extensive rail and project<br />
management expertise to ensure the<br />
delivery of the project to the State’s<br />
requirements," said Don.<br />
"Our team is looking forward to<br />
managing the challenges on this<br />
complex project, and is committed<br />
to maximising the involvement of the<br />
local community.<br />
"We intend to implement<br />
strategies that promote local<br />
employment, providing opportunities<br />
to local contractors, suppliers and<br />
subcontractors to be involved in this<br />
major infrastructure project."<br />
Detailed design has commenced<br />
for both the Ballarat and Geelong<br />
corridors, along with community<br />
consultation in the form of public<br />
meetings and workshops. Work on<br />
site is scheduled to commence in<br />
November <strong>2002</strong> and will be<br />
completed by mid 2005.<br />
The award of these contracts<br />
strengthens <strong>Thiess</strong>’ rail portfolio in<br />
Melbourne which includes <strong>Thiess</strong><br />
Infraco’s ongoing contract for the<br />
infrastructure maintenance of the<br />
M>Train and M>Tram networks and<br />
the St Albans to Sydenham Rail<br />
Electrification project completed<br />
earlier this year. ■<br />
7 THIESS
Qld/NT/Pacific Overview<br />
Forging solid client<br />
relationships<br />
for win-win results<br />
▲ Murray Fox, Executive General<br />
Manager (Qld/NT/Pacific)<br />
The Qld/NT/Pacific Business Unit continued its solid performance during the 2001/02<br />
financial year, securing nine new contracts.<br />
Driving our success has been the<br />
positive relationships we have<br />
forged with our clients, supported<br />
through a team dedicated to<br />
maintaining high standards in client<br />
service.<br />
With 18 projects throughout the<br />
region, the Business Unit continues<br />
to deliver a full spectrum of civil,<br />
building, mining and process<br />
engineering services.<br />
Some key achievements:<br />
• Our appointment to undertake<br />
the $171M Lavarack Barracks<br />
Stage 3 project is a continuation<br />
of our strong relationship with<br />
the Department of Defence.<br />
Working in consultation with our<br />
client, we are confident the<br />
delivery of Stage 3 will reflect<br />
the excellent results achieved on<br />
the award-winning Stage 2<br />
Redevelopment.<br />
• We are proud to be working with<br />
Bechtel to assist in delivering the<br />
Comalco Alumina Refinery Project,<br />
with the Queensland Department of<br />
Transport in constructing the<br />
Springwood Bus Station, with QAL<br />
in delivering the QAL Calciners<br />
Project and with Hatch and our<br />
Joint Venture partner Sedgman in<br />
delivering the Hail Creek Coal<br />
Handling and Preparation Plant.<br />
With $1.6B worth of work in<br />
hand and a firm commitment to<br />
supporting our clients’ business<br />
objectives, we are confident that<br />
the Qld/NT/Pacific Business Unit is<br />
well positioned to continue its<br />
strong performance during the next<br />
12 months and beyond.<br />
Health and Safety<br />
Health and safety remains a priority.<br />
We are committed to achieving an<br />
incident and injury free workplace,<br />
and we continue to identify better<br />
ways to improve safety performance.<br />
Initiatives such as Job Safety and<br />
Environmental Observations, the JMJ<br />
Behavioural Change Program and the<br />
Remember Charlie video have proved<br />
to be invaluable in encouraging people<br />
to be responsible for work safety, as<br />
well as empowering them to take the<br />
initiative to correct or improve<br />
potentially hazardous situations.<br />
By providing a balanced mix of<br />
behavioural programs and health and<br />
safety procedures, we are creating a<br />
work culture focused on responsibility,<br />
commitment and consideration.<br />
▼ Geoff MacKenzie - Environmental Officer, monitors water quality at the Burton Coal Project<br />
• Under an alliancing agreement,<br />
we are pleased to be working in<br />
partnership with Queensland<br />
Transport and Sinclair Knight Merz<br />
to deliver Stage 3 of the $34M<br />
Inner Northern Busway Project in<br />
Brisbane.<br />
• In early <strong>2002</strong>, we re-entered the<br />
Pacific region with the<br />
opportunity to again work with<br />
our client, Inco, and provide<br />
civil engineering services to the<br />
$2.7B Goro Nickel project in New<br />
Caledonia. We look forward to<br />
developing our business in<br />
the region and to continuing our<br />
relationship with Inco.<br />
THIESS 8
▲ Kerry Weller (left) and Cassandra Pickard, Equipment Operators, at the Foxleigh Coal Project<br />
Highlighting the success of our<br />
approach is the performance of<br />
projects such as the QAL Calciners<br />
Project in Gladstone, which has not<br />
recorded an incident on site since<br />
the project started in July 2001. In<br />
addition, the Comalco Alumina<br />
Refinery Project in Gladstone has<br />
worked almost 650,000 employee<br />
hours without a lost time incident.<br />
Our People<br />
We employ some 1,600 employees<br />
and 1,400 subcontractors in the<br />
Qld/NT/Pacific Business Unit, and<br />
we understand that business<br />
excellence is achieved through our<br />
people.<br />
<strong>Thiess</strong> was recently announced<br />
"Large Employer of the Year" for the<br />
Brisbane district at the Queensland<br />
Department of Employment, Training<br />
and Youth <strong>2002</strong> Awards, as well as<br />
the "Mining Industry Training Provider<br />
for <strong>2002</strong>" at the annual Queensland<br />
Mining Industry Training Awards.<br />
Environmental Management<br />
Despite tightening regulations, our<br />
projects continue to achieve<br />
excellent environmental<br />
performance that can be measured<br />
through our due diligence and<br />
awards received.<br />
Each of our projects has passed<br />
all environmental inspections and<br />
reviews without a fine or penalty. In<br />
addition, our environmental<br />
performance on projects such as<br />
Lavarack Barracks Stage 2 has been<br />
recognised through the<br />
achievement of the “2001 Arbor<br />
Day Award”.<br />
Community Relations<br />
Our long association with the<br />
Queensland Arts Council continues<br />
this year through our sponsorship<br />
of the Ontour Inschools program –<br />
providing arts access statewide and<br />
therefore positively contributing to<br />
the cultural spirit of communities<br />
throughout regional Queensland.<br />
We continue to proactively raise<br />
funds for local groups through<br />
activities such as the <strong>Thiess</strong>/CQ<br />
RESQ Charity Ball and the<br />
Christmas Coal Dash in Mackay, the<br />
<strong>Thiess</strong>/Suncorp Hear and Say<br />
Charity Ball in Brisbane, and<br />
charity movie nights in Gladstone.<br />
Community groups we support<br />
include the Queensland Biennial<br />
Festival of Music, Gladstone Tutorial<br />
Centre, Variety Club of Queensland,<br />
Hear and Say Centre for Deaf<br />
Children and Central Queensland<br />
Rescue Helicopter Service. ■<br />
9 THIESS
Building<br />
Hospital’s<br />
New Building<br />
on Schedule<br />
Despite a technically challenging working environment,<br />
construction of the West Block Building within the Royal<br />
Brisbane Hospital’s Herston Complex in Brisbane is well on<br />
schedule to be completed by October <strong>2002</strong>.<br />
With responsibility for<br />
documentation, construction and<br />
commissioning, <strong>Thiess</strong> commenced<br />
work on the $35.5M project in May<br />
last year.<br />
Project Manager Brad Anderson<br />
said the challenge was to deliver a<br />
modern medical facility within a<br />
busy, operational hospital campus,<br />
while allowing for efficient,<br />
functional relationships between<br />
new and existing buildings to<br />
continue.<br />
"The small and restricted project<br />
site is located in close proximity to<br />
other hospital operations, as well as<br />
next to an access road for<br />
pedestrian traffic and emergency<br />
vehicles.<br />
"This meant that careful and<br />
detailed planning of all construction<br />
activities and continual<br />
communication with our client,<br />
Queensland Health, was vital in<br />
effectively managing all project<br />
outcomes," Brad said.<br />
Upon completion, the new<br />
12,700m 2 building will provide<br />
facilities for infectious diseases,<br />
medical and radiation oncology,<br />
including bone marrow transplant<br />
and haematology inpatient services,<br />
and administration areas.<br />
A major project success has been<br />
the installation of five linear<br />
accelerator bunkers for the<br />
Oncology Department, consisting of<br />
1.5 metre thick, high density<br />
concrete walls and roof slabs.<br />
According to Brad, the concrete<br />
mix design was an innovation that<br />
had never before been implemented.<br />
"As the linear accelerators use subatomic<br />
charged particles to treat<br />
various forms of cancer, it was<br />
necessary to use high density<br />
concrete to contain the therapeutic<br />
radiation and maintain radiation<br />
protection," he said.<br />
“Working in close consultation<br />
with our client, medical staff and<br />
structural engineers, we undertook<br />
extensive laboratory testing to<br />
determine the correct concrete mix<br />
and identify the best solution to<br />
control the core temperature of the<br />
concrete to ensure it set properly.” ■<br />
Cityport North...<br />
Maintaining Environmental Excellence<br />
Operating within a sensitive<br />
marine and natural environment, the<br />
Cairns Cityport Project has employed<br />
stringent management practices to<br />
ensure the highest standard of<br />
environmental excellence.<br />
Commencing in August 2001, the<br />
project team has worked closely with<br />
the Cairns Port Authority to ensure<br />
construction activities on the new<br />
waterfront do not impact existing<br />
flora and fauna.<br />
To date, a number of large fig<br />
trees have been preserved with other<br />
rare species of trees identified and<br />
relocated as part of the<br />
environmental management<br />
program.<br />
Project Manager Ken Spain said<br />
that retaining as much of the natural<br />
environment was a key focus for the<br />
project team, particularly with the<br />
close proximity of fish habitat areas,<br />
sea grass beds and the Great Barrier<br />
Reef Marine Park.<br />
"Cairns boasts a beautiful natural<br />
marine and land environment, with a<br />
solid reputation as the pre-eminent<br />
gateway to the Great Barrier Reef.<br />
This project is designed to enhance<br />
the existing port area and develop it<br />
into a world-class tourism precinct,"<br />
Ken said.<br />
The project includes the upgrade<br />
of the existing Marlin Jetty, land<br />
reclamation, expansion of the<br />
existing marina, roads and<br />
carparking, construction of a Reef<br />
Fleet Terminal Building and<br />
development of new boardwalks,<br />
street furniture and landscaping.<br />
"To ensure environmental issues<br />
are promptly identified, <strong>Thiess</strong><br />
actively participates in a Scientific<br />
Advisory Group that consists of<br />
representatives from the Cairns Port<br />
Authority, Environmental Protection<br />
Agency, Queensland Parks and<br />
Wildlife Services and the Great<br />
Barrier Reef Marine Park Authority,"<br />
Ken said.<br />
Work on the $41M project is<br />
scheduled for completion by May<br />
2003. ■<br />
THIESS 10
Performance Excellence<br />
Wins $171M Redevelopment Project<br />
<strong>Thiess</strong>’ success on the award-winning $140M Lavarack Barracks Stage 2 project resulted in the<br />
company being chosen on a ‘sole-select’ basis by the Department of Defence to undertake the<br />
$171M Lavarack Barracks Stage 3 Redevelopment.<br />
As Managing Contractor, <strong>Thiess</strong> is<br />
responsible for the briefing,<br />
planning, design, construction and<br />
commissioning of Stage 3, which will<br />
include office accommodation,<br />
training, warehousing and<br />
communications facilities,<br />
workshops, vehicle shelters,<br />
transport compounds and service<br />
infrastructure.<br />
Project Manager Murray Frame said<br />
the successful delivery of Stage 2,<br />
within a cost-capped budget, was<br />
achieved through <strong>Thiess</strong>’ proactive<br />
project management approach that<br />
involved open, two-way<br />
communication with the client and<br />
end users.<br />
"A key Stage 2 challenge was to<br />
address an increasing trend towards<br />
Army personnel having a preference<br />
for better accommodation off base.<br />
A further challenge was that mess<br />
membership and patronage was<br />
declining, resulting in less social<br />
interaction between Army<br />
personnel," Murray said.<br />
"Early and ongoing<br />
communication with our client and<br />
project personnel helped us to<br />
clearly identify the users’ functional<br />
requirements to be accommodated<br />
by the design, while ensuring that<br />
all issues were being effectively<br />
addressed.<br />
"To facilitate this process we<br />
developed a prototype of a single<br />
accommodation unit, which enabled<br />
stakeholder groups to see firsthand<br />
what the finished units would<br />
look like. This gave Defence the<br />
confidence to sign-off on key<br />
building design features prior to<br />
construction, reducing the<br />
likelihood of any future design<br />
changes.<br />
"By delivering a project that<br />
fulfilled all client and user<br />
requirements, there is now a<br />
waiting-list for Army personnel to<br />
move from rental accommodation<br />
in Townsville back to the Barracks."<br />
Brigadier Garry Kelly, who was<br />
Director General Capital<br />
Infrastructure for Defence during<br />
Redevelopment Stage 2, said the<br />
success of the project highlighted<br />
the benefits gained through a true<br />
partnership approach.<br />
"I appreciated the way in which<br />
<strong>Thiess</strong> embraced the Managing<br />
Contractor delivery method, in all<br />
senses of the term ‘partnering’.<br />
All outcomes were achieved in a<br />
friendly, cooperative manner<br />
through a philosophy of open<br />
communication and working<br />
together," he said.<br />
"Defence’s decision to negotiate<br />
the Stage 3 project with <strong>Thiess</strong> on<br />
a sole select basis is testimony to<br />
the value <strong>Thiess</strong> has added during<br />
Stage 2."<br />
Lavarack Barracks Stage 3 is<br />
scheduled for completion by<br />
mid-2005. ■<br />
11 THIESS
Civil Engineering<br />
Major Work Starts<br />
on Inner Northern Busway<br />
The first sod on the Inner Northern Busway Project in Brisbane was turned recently by<br />
Queensland Transport and Main Roads Minister Hon. Steve Bredhauer, marking the official<br />
start of construction on Stage 2 of the busway.<br />
According to Mr Bredhauer, the<br />
Inner Northern Busway will provide<br />
passengers with a fast, congestionfree<br />
run between the Queen Street<br />
bus station in the city and the<br />
Royal Brisbane Hospital at Herston.<br />
"The new busway forms part of<br />
the State Government’s<br />
commitment to reducing car<br />
dependency in Brisbane by<br />
providing improved public<br />
transport opportunities. This<br />
project will give buses various<br />
options to access local routes and<br />
communities along the way,<br />
providing people with a faster,<br />
safer and more comfortable<br />
journey," he said.<br />
Alliance partners Queensland<br />
Transport, <strong>Thiess</strong> and Sinclair<br />
Knight Merz will be responsible for<br />
the design and construction of<br />
Section 3, which will include a<br />
dedicated two-way busway from<br />
Roma Street to the Normanby<br />
Fiveways, as well as extensive civil<br />
and tunneling works.<br />
<strong>Thiess</strong> Alliance Manager Andrew<br />
Large said the alliance method was<br />
an effective way to minimise risk<br />
and ensure the successful delivery<br />
of the project through a collective<br />
approach to project challenges.<br />
"Unlike many contract methods<br />
where risks are normally borne by<br />
one party, an alliance focuses on a<br />
joint-approach that sees both<br />
benefits and risks equally shared,"<br />
Andrew said.<br />
"As Alliance partners, our focus<br />
is on achieving shared objectives<br />
and identifying solutions that will<br />
ensure the efficient delivery of all<br />
project aspects, including health<br />
and safety, environmental<br />
management, community relations<br />
and quality.<br />
"Furthermore, by drawing on the<br />
diverse skills and expertise of the<br />
partners, we are confident in<br />
delivering smart solutions that will<br />
achieve maximum results."<br />
The Inner Northern Busway<br />
Project is a joint effort by the<br />
State Government and the Brisbane<br />
City Council in providing attractive<br />
alternatives to the car when<br />
traveling into the inner city.<br />
The busway is expected to be<br />
completed by December 2003.■<br />
▲ Hon. Steve Bredhauer turns the first sod<br />
marking the start of construction<br />
▲ Alliance Manager - Andrew Large (left)<br />
and Marc Danckert review plans for INB3<br />
THIESS 12
Comalco Project<br />
Targets Local Employment<br />
With approximately 90 per cent of the existing workforce recruited locally, the<br />
Comalco Alumina Refinery Project in Gladstone continues its valuable contribution<br />
to the growth of the local economy.<br />
In mid-December 2001, the <strong>Thiess</strong><br />
Golding Joint Venture was appointed<br />
to undertake initial civil works in<br />
preparation for the construction of<br />
the first stage of the refinery, which<br />
is expected to produce approximately<br />
1.4 million tonnes of alumina<br />
annually.<br />
According to Project Manager Hugh<br />
Morrison, more than 200 locals are<br />
currently employed on the project,<br />
with further local recruitment to take<br />
place for the wharf development.<br />
"Local employees are carrying out<br />
a range of civil engineering activities,<br />
from general earthworks through to<br />
extensive concrete works. In addition,<br />
eight trainees are completing formal<br />
apprenticeships and TAFE-accredited<br />
courses on site," Hugh said.<br />
"Due to the significant size of the<br />
project and the extent of works to<br />
be undertaken, the construction<br />
workforce is expected to peak at<br />
2,300 people during mid 2003."<br />
Commencing site preparation<br />
work in December 2001, the Joint<br />
Venture is carrying out 1,000,000m 3<br />
of bulk and detailed earthworks,<br />
storm and sewerage services<br />
installation, some 50,000m 3 of<br />
structural concrete foundations,<br />
construction of wharf and jetty for<br />
inloading and outloading, building<br />
work, as well as the upgrading of<br />
existing road infrastructure to<br />
allow safe site access.<br />
Hugh said the overall project<br />
was being delivered via an<br />
innovative process where a group<br />
of five contractors, including the<br />
<strong>Thiess</strong> Golding Joint Venture,<br />
shared a common budget and<br />
program.<br />
"Contractors are rewarded<br />
through enhanced fees if they are<br />
able to collectively meet or<br />
achieve budget and time savings<br />
that result in early and most cost<br />
effective commencement of<br />
alumina production," he said.<br />
"We believe this type of<br />
incentive program has not been<br />
previously implemented on a<br />
project of this size and<br />
complexity. The program is an<br />
effective method to ensure that<br />
everyone is collectively delivering<br />
the best possible outcomes for the<br />
project.” ■<br />
<strong>Thiess</strong> Contract Extended<br />
on $2.7B Nickel Project in New Caledonia<br />
Successfully undertaking initial<br />
civil works on the $2.7B Goro Nickel<br />
project in New Caledonia, <strong>Thiess</strong>’<br />
work scope has been extended to<br />
include a further $30M worth of work<br />
by the world’s second largest nickel<br />
producer, Inco Limited.<br />
<strong>Thiess</strong>, in partnership with local<br />
earthmoving subcontractor COLAS,<br />
will be carrying out additional civil<br />
earthworks and management of<br />
geotechnical investigations and<br />
drilling, as well as development of<br />
substantial drainage structures and<br />
laydown areas.<br />
Construction Manager Duncan<br />
Gibb said <strong>Thiess</strong>’ contribution to the<br />
project was a positive step into a<br />
new market, with the extended<br />
contract strengthening the<br />
company’s re-entry into the Pacific<br />
region.<br />
"The Goro Nickel project is one of<br />
a number of billion dollar<br />
developments forecast for the New<br />
Caledonia region in the next 10<br />
years," he said.<br />
"We look forward to developing<br />
and strengthening our presence in<br />
New Caledonia by forging close<br />
working partnerships with local<br />
industry and community in<br />
supporting the economic growth of<br />
region." ■<br />
13 THIESS
Mining<br />
Collinsville<br />
Maintains Solid Position in Coal Market<br />
Commencing at Collinsville Coal Mine in 1996, <strong>Thiess</strong> continues to work in close consultation<br />
with our client, NCA Joint Venture, in all aspects of mine management to ensure that<br />
Collinsville maintains its solid position in the coal market.<br />
As Managing Contractor, <strong>Thiess</strong> is<br />
responsible for the overall<br />
operations of the mine, including<br />
mine planning, operation and<br />
maintenance of existing mine<br />
infrastructure, workplace health,<br />
and safety and community relations,<br />
as well as providing assistance to<br />
the client in the area of<br />
environmental management.<br />
Project Manager Steve Rodgers<br />
said the success of Collinsville could<br />
be attributed to the positive<br />
relationship established with the<br />
client, which had ensured the<br />
efficient implementation of<br />
initiatives to support mine<br />
expansion.<br />
"Collinsville produces up to nine<br />
product coal types for export and<br />
domestic customers. The mine has<br />
gradually expanded during the past<br />
three years, which has been<br />
supported through a steady rise in<br />
coal sales," Steve said.<br />
"To accommodate this increase,<br />
we recently recommissioned a<br />
BE1300 dragline and purchased a<br />
new higher capacity bucket that will<br />
assist to increase production.<br />
"Furthermore, we have undertaken<br />
two wash plant upgrades that have<br />
improved throughput by 30 per cent,<br />
which has allowed an increase in<br />
washed coking coal sales.<br />
"As the newly appointed Project<br />
Manager, my challenge is to maintain<br />
the excellent progress that has been<br />
achieved to date.<br />
"I plan to do this by continuing to<br />
work closely with our client and the<br />
project team to maximise the value<br />
of the Collinsville resource and<br />
therefore further strengthen the<br />
mine’s position in the competitive<br />
coal market."<br />
Steve Rodgers joined <strong>Thiess</strong> at<br />
Collinsville in July this year. He<br />
brings to the project more than 20<br />
years experience in the mining<br />
industry, covering open cut coal,<br />
large-scale iron ore mining,<br />
metalliferous mining, dry mining and<br />
large scale dredging of mineral sands.<br />
Steve has held the position of<br />
Site Senior Executive at a number of<br />
mine sites throughout Queensland,<br />
and is qualified as a Metalliferous<br />
Mine Manager in Queensland and<br />
Western Australia. ■<br />
Training Awards<br />
▲ (Lt-Rt) Mick Nash - Human Resources<br />
Manager (Qld/NT/Pacific) and Adam Chapple<br />
- Training and Development Manager<br />
(Qld/NT/Pacific) receive training award.<br />
<strong>Thiess</strong>’ outstanding efforts in<br />
training and development were<br />
recognised at the Queensland<br />
Mining Industry Training Awards<br />
with the company named the "<strong>2002</strong><br />
Mining Industry Training Provider of<br />
the Year". <strong>Thiess</strong> was also<br />
announced the "Large Employer of<br />
the Year" by the Queensland<br />
Government at the recent <strong>2002</strong><br />
Queensland Training Awards.<br />
THIESS 14
Burton Coal<br />
Completes Record Year<br />
Development of the new Ellensfield opencut pit has seen the<br />
Burton Coal project move more than 35 million BCM of<br />
overburden during the past 12 months – setting a new record<br />
for the mine.<br />
Located immediately south of<br />
the original Burton boxcut<br />
operation, Ellensfield commenced<br />
in January this year and required<br />
overburden removal of more than<br />
7.3 million BCM to develop the pit<br />
to a stage ready for steady state<br />
mining of coal.<br />
Project Manager Geoff Caton said<br />
the responsiveness of the project<br />
team in mobilising equipment and<br />
resources ensured the development<br />
of Ellensfield and extraction of first<br />
coal from the pit was undertaken<br />
within the scheduled timeframe.<br />
"As part of the mine plan to<br />
maintain Burton’s high quality<br />
coking product, our client required<br />
us to fast track the expansion,"<br />
Geoff said.<br />
"To ensure timeframes were<br />
efficiently met, upon approval of<br />
the Ellensfield scope, existing<br />
plant from the Burton Pit –<br />
including a 580 tonne Liebherr 966<br />
hydraulic excavator – was<br />
immediately relocated to<br />
Ellensfield. Additional equipment<br />
was then hired and purchased to<br />
augment the original fleet.<br />
"Also purchased was a new<br />
generation Liebherr R994B hydraulic<br />
excavator, which is a 290 tonne ‘big<br />
brother’ to the existing R994-200<br />
series of excavators operated by<br />
<strong>Thiess</strong>. As the first R994B to go into<br />
production in the world, Burton<br />
continues to break new ground in<br />
equipment selection," he said.<br />
"This resulted in Ellensfield being<br />
successfully established within six<br />
months of the initial proposal,<br />
allowing the first coal to be<br />
extracted in June this year. The<br />
timely delivery of the pit has<br />
contributed to overall production<br />
levels during the past 12 months."<br />
Located in Central Queensland<br />
and owned by RAG Australia Coal,<br />
the Burton project has more than<br />
doubled its yearly production rates<br />
since its establishment in 1996, with<br />
annual production currently at 5.2<br />
million tonnes. ■<br />
New Digging Method<br />
Increases Productivity<br />
The introduction of an innovative digging method at<br />
Newlands Coal Mine in Central Queensland has assisted in<br />
minimising operating delays and increasing productivity.<br />
According to Project Manager<br />
Scott Winter, the new digging method<br />
has increased the rate that coal is<br />
uncovered through improving<br />
efficiency in removing overburden<br />
and reducing operational delays.<br />
"The Jensen and Curtis digging<br />
technique has significantly increased<br />
production levels by reducing the<br />
cycle phase through shorter swing<br />
angles and improved fill times,"<br />
Scott said.<br />
"Unlike the conventional method<br />
where the dragline cuts a key along<br />
the highwall and removes<br />
overburden, this method relies on a<br />
dozer to cut the highwall, enabling<br />
the dragline to operate more<br />
efficiently and remove larger<br />
quantities of overburden from the<br />
highwall at a faster rate."<br />
The effectiveness of the Jensen<br />
and Curtis method in improving<br />
productivity has been reinforced<br />
through Newlands’ consistent<br />
production performance, since the<br />
digging method was introduced in<br />
March this year.<br />
"The success of the initiative can<br />
be attributed both to our operators<br />
and planners who have embraced the<br />
new technique. The productivity<br />
gains achieved and maintained over<br />
the past six months are testimony to<br />
their commitment and continued<br />
focus on innovation," Scott said.<br />
"The Jensen and Curtis method<br />
has proved to be beneficial for both<br />
<strong>Thiess</strong> and our client, NCA Joint<br />
Venture, in assisting Newlands to<br />
maintain its competitiveness as a low<br />
cost steaming coal producer." ■<br />
15 THIESS
Process Engineering<br />
Joint Venture<br />
Meets Growing Demands of Coal Industry<br />
The strength of the <strong>Thiess</strong> Sedgman Joint Venture in providing a ‘one stop’ solution for coal<br />
mine processing design and development has secured an $82M Coal Handling and<br />
Preparation Plant (CHPP) contract in the Bowen Basin.<br />
With construction commencing in<br />
July this year, the Joint Venture is<br />
responsible for designing,<br />
constructing, commissioning and<br />
testing a new, state-of-the-art CHPP<br />
at Hail Creek Mine, near Nebo in<br />
central Queensland.<br />
Construction Manager Kevin Vallino<br />
said the Joint Venture was a key<br />
factor in the Hail Creek success,<br />
providing the client, Pacific Coal<br />
subsidiary Hail Creek Developments,<br />
with greater flexibility of service and<br />
guaranteed project delivery.<br />
"Sedgman already had a long-term<br />
role in the Hail Creek development,<br />
which put us in a solid position to<br />
offer a complete service for the<br />
design and construction of the new<br />
CHPP," Kevin said.<br />
"Sedgman are arguably the<br />
industry’s leading technology provider<br />
in relation to coal handling and<br />
processing. This, coupled with <strong>Thiess</strong>’<br />
financial strength and proven total<br />
project management capability,<br />
ensures competitive solutions that can<br />
be tailored to suit the requirements<br />
of our clients in terms of cost, time,<br />
quality and risk management.<br />
"In addition, the Joint Venture<br />
offers clients the security to choose<br />
the type and extent of service they<br />
may require through all stages of<br />
project development.<br />
"Having immediate access to a<br />
complete range of services and<br />
capability to deliver on all phases of a<br />
project will generally provide clients<br />
with increased efficiency, as well as<br />
reduced administration and costs,<br />
while also providing consistency in<br />
quality," he said.<br />
According to Kevin, the ‘merger’<br />
between <strong>Thiess</strong> and Sedgman was an<br />
obvious move due to the<br />
complementary skills and capabilities<br />
of the respective companies in<br />
relation to the development of coal<br />
projects and the provision of<br />
innovative mining, handling and<br />
processing solutions.<br />
"<strong>Thiess</strong> and Sedgman have worked<br />
closely together on numerous<br />
projects in Australia and Indonesia,<br />
making the Joint Venture a strategic<br />
investment for both companies to<br />
provide a strong basis for meeting<br />
the growing demands of the coal<br />
industry." ■<br />
▼ (Lt-Rt) Mark Pietzner, Mark Ringiao, Brett Woodley and Rouru Tuaine, undertaking preparation work for the construction of a new CHPP at<br />
Hail Creek Mine<br />
THIESS 16
▲ (Lt-Rt) Michelle Garland - Student Engineer, Ross Greenhalgh – QAL Chief Consultant/Projects and Dave Fraser - Superintendent, discuss<br />
safety planning at QAL Stationary Calciner Project<br />
Safety Driving Success<br />
at QAL<br />
Focused on collective responsibility for safe work practices, the QAL Calciners Project team in<br />
Gladstone has achieved more than 100,000 employee hours of work, incident free.<br />
<strong>Thiess</strong> QAL Project Manager Brad<br />
Fackender said a new approach to<br />
workplace health and safety had<br />
enhanced employee morale,<br />
increased productivity and created a<br />
better working environment.<br />
"All actions undertaken on site are<br />
driven by a shared personal and<br />
project value that safety is not<br />
negotiable. This has been vital in<br />
building a work culture focused on<br />
individual responsibility and<br />
commitment, as well as care and<br />
concern for others," Brad said.<br />
"Our strong safety performance to<br />
date, coupled with the achievement<br />
of key milestones since project<br />
inception in July last year,<br />
strengthens the notion that a safe<br />
and responsible work environment<br />
translates to improved productivity<br />
and ultimately, better outcomes for<br />
our client."<br />
According to Brad, the<br />
introduction of the JMJ Associates<br />
High Performance Safety Program has<br />
been instrumental in facilitating a<br />
behavioural and attitudinal change<br />
towards workplace safety.<br />
"All actions undertaken<br />
on site are driven by a<br />
shared personal and<br />
project value that safety<br />
is not negotiable.”<br />
"In our industry there tends to be<br />
a focus on maintaining workplace<br />
safety through the implementation<br />
of management systems. Although<br />
this is important, we have found<br />
that a balanced mix of behaviourfocused<br />
programs and management<br />
procedures is more effective," he<br />
said.<br />
"JMJ is an excellent program to<br />
educate and stimulate proactive<br />
thinking regarding work safety,<br />
while motivating people to act<br />
safely by highlighting potential<br />
personal outcomes of unsafe work<br />
practices. This, in turn, positively<br />
influences people’s attitudes<br />
towards risk-taking at work and<br />
home.<br />
"The program’s effectiveness is<br />
further strengthened by ensuring<br />
that all individuals from the<br />
workforce through to project and<br />
Business Unit management, the<br />
client and sub-contractor personnel<br />
are involved in the development<br />
and implementation of initiatives,"<br />
Brad said.<br />
"Our solid safety performance is an<br />
indication that a balanced approach<br />
achieves good results. Given the QAL<br />
project team’s current level of<br />
commitment to safety, I am positive<br />
we can achieve our commitment to<br />
being a workplace free from injuries<br />
and incidents." ■<br />
17 THIESS
Vic/SA/Tas/NA Community Partnerships<br />
Operations<br />
Creative Partnership<br />
Provides Arts Access to Regional<br />
Communities<br />
Despite a downward trend in corporate sponsorship of the arts, <strong>Thiess</strong> and the<br />
Queensland Arts Council (QAC) continue to forge a creative business partnership that<br />
contributes to the cultural spirit of regional Queensland communities.<br />
Research conducted in 2001 by<br />
the Australia Council for the Arts<br />
showed that, although corporate<br />
sponsorship grew in real terms, the<br />
share going to the arts had dropped<br />
by more than 250 per cent.<br />
QAC Marketing and Corporate<br />
Development Manager Lenny Vance<br />
said a committed focus on forming a<br />
true partnership with <strong>Thiess</strong> had<br />
been integral in establishing a<br />
successful corporate sponsorship.<br />
"In the past, many arts<br />
organisations subscribed to the<br />
sponsorship model of accepting<br />
financial support and then keeping<br />
the sponsor at arm’s length. This<br />
often led to a dissatisfied sponsor<br />
who was then reluctant to<br />
participate in a long-term<br />
relationship," he said.<br />
"A true partnership approach<br />
based on regular communication<br />
and knowledge sharing has allowed<br />
a solid relationship to develop<br />
between <strong>Thiess</strong> and QAC that is<br />
providing significant benefits for<br />
both parties."<br />
<strong>Thiess</strong> Executive General<br />
Manager Murray Fox said mutual<br />
respect and understanding of each<br />
other’s business requirements and<br />
activities had lead to good<br />
community outcomes for both<br />
<strong>Thiess</strong> and QAC.<br />
"<strong>Thiess</strong>’ involvement with QAC<br />
and other arts sponsorships such as<br />
the Queensland Biennial Festival of<br />
Music, results from our desire to<br />
give back something tangible to<br />
the communities within which we<br />
operate," Murray said.<br />
"We have numerous operations<br />
throughout Queensland and with<br />
▲ “Poised for success” - Brian Clarke and Ciaran McKenna from the RBH West Block Project<br />
with QAC Ballerina<br />
QAC’s focus on providing arts<br />
access statewide, the partnership<br />
is an obvious one and has enabled<br />
both parties to contribute to the<br />
cultural spirit of Queensland’s<br />
regional communities."<br />
With a network of 63 regional<br />
arts councils and some 9,000<br />
members, QAC is Queensland’s<br />
peak regional arts organisation.<br />
The <strong>Thiess</strong> QAC partnership was<br />
established in 2000, when <strong>Thiess</strong><br />
became a major sponsor of QAC’s<br />
Ontour Inschools program. ■<br />
THIESS 18
Hear and Say<br />
Celebrates 10 Years<br />
This year the Hear and Say Centre<br />
celebrates both its 10th anniversary and its<br />
long-term partnership with companies such<br />
as <strong>Thiess</strong>, which have raised millions of<br />
dollars to help give more than 300 deaf and<br />
hearing-impaired children the gift of sound.<br />
From modest beginnings with a<br />
total enrolment of six children, the<br />
Hear and Say Centre is today<br />
recognised as one of Australia’s<br />
leading auditory-verbal early<br />
intervention centres.<br />
Qld/NT/Pacific Building Manager<br />
Peter Sheehy said the Hear and Say<br />
Centre’s vision to enhance the lives of<br />
young children was strong motivation<br />
for <strong>Thiess</strong> employees to actively<br />
contribute to the goodwill provided<br />
through the Centre.<br />
"The Kings Row Project team’s<br />
initiative to engender team spirit and<br />
contribute to the local community<br />
saw the start of our partnership with<br />
the Centre in 1996, which aimed to<br />
raise funds to upgrade and expand its<br />
leased premises and purchase<br />
equipment including a Hearing<br />
Assessment Booth.<br />
"Teams across a number of our<br />
project sites and Milton Office have<br />
since embraced the partnership,<br />
actively undertaking annual events<br />
and on-site fundraising initiatives.<br />
Seven years later, it is great to see<br />
that we have raised an estimated one<br />
million dollars, which has helped to<br />
directly change the lives of more than<br />
111 children," Peter said.<br />
Funds raised by <strong>Thiess</strong> have<br />
contributed to the Centre’s success<br />
through:<br />
• Support of hearing impaired and<br />
deaf children<br />
• Renovation and refurbishment of<br />
the Centre’s audiological and<br />
teaching facility in Brisbane<br />
• Renovation and fit-out of the<br />
Centre’s teaching facility in Cairns<br />
• Support in establishing an<br />
Outreach Program for deaf and<br />
hearing impaired children in rural<br />
and regional areas of Queensland.<br />
<strong>Thiess</strong> also provided management<br />
supervision for the renovation of<br />
the Centre’s Brisbane premises,<br />
utilising subcontractor and supplier<br />
contacts that helped to achieve<br />
savings of approximately $200,000.<br />
Hear and Say Development Officer<br />
Jim Fagan said <strong>Thiess</strong>’ enthusiasm and<br />
drive from top level managers through<br />
to site workers had been integral to<br />
the Centre’s success.<br />
"<strong>Thiess</strong> came on board when we<br />
were struggling and gave us<br />
encouragement when we needed it.<br />
Their support over the years has<br />
allowed us to treble our numbers and<br />
create a public awareness, which we<br />
previously did not have.<br />
"The Centre thanks <strong>Thiess</strong> for its<br />
support over the years and looks<br />
forward to a continued successful<br />
working relationship in helping<br />
Queensland’s deaf children," Jim<br />
said.<br />
In July this year, <strong>Thiess</strong>, in<br />
conjunction with Suncorp, again<br />
hosted the Hear and Say Charity Ball,<br />
which attracted more than 240<br />
guests and raised a further $30,000<br />
for the Centre.<br />
The next major fundraiser will be<br />
the <strong>Thiess</strong>/Suncorp Annual Charity<br />
Golf Day to be held at the Royal<br />
Queensland Golf Club on 1<br />
November <strong>2002</strong>. ■<br />
Mining Murals<br />
With paint brushes in hand, more<br />
than 55 children from Andergrove<br />
State School recently visited the<br />
North Goonyella Coal Project to<br />
paint underground mining murals on<br />
the office walls. As part of <strong>Thiess</strong>’<br />
ongoing involvement with the Bowen<br />
Basin community, the Year Seven students<br />
spent the day designing and<br />
painting images that reflect underground<br />
mining operations. As part of<br />
the exercise, students also received<br />
a tour of the preparation plant, lamp<br />
room and site office. ■<br />
19 THIESS
Safety<br />
Working Safely<br />
With Cultural and Behavioural Change Programs<br />
Working towards an incident and injury free workplace, the Qld/NT/Pacific Business Unit<br />
has strengthened its approach to safety management through the implementation of a<br />
range of cultural and behavioural change programs.<br />
Facilitating this approach has<br />
been the introduction of<br />
specialised safety initiatives, such<br />
as the Remember Charlie video and<br />
training program, as well as the<br />
Job Fit system.<br />
<strong>Thiess</strong> Qld/NT/Pacific Safety<br />
Manager Ken Esson said it was<br />
programs such as these that had<br />
provided the catalyst needed to<br />
motivate people to proactively<br />
think about workplace health and<br />
safety.<br />
"The Remember Charlie program<br />
highlights the potential ‘human’<br />
impact of workplace incidents. In<br />
the video, Charlie shares with<br />
viewers a personal account of an<br />
horrific work incident, which he<br />
could have avoided through due<br />
care and responsible work<br />
practices," Ken said.<br />
"The reality of Charlie’s story<br />
has strongly influenced people’s<br />
emotions and proven to be<br />
effective in encouraging individuals<br />
to take responsibility for their own<br />
safety."<br />
Ken said the health and wellbeing<br />
of employees, as well as<br />
their ability to undertake required<br />
tasks, were equally important in<br />
reducing workplace incidences and<br />
ensuring a safer work environment.<br />
"We were recently involved in<br />
developing the Job Fit system,<br />
which provides a database of<br />
information about the physical<br />
demands of work-related tasks and<br />
the physical capabilities of<br />
workers. This information helps to<br />
match a work task with a suitable<br />
employee," he said.<br />
"Job Fit is also an excellent<br />
program to facilitate the<br />
rehabilitation of employees by<br />
▲ Darin Thomson - Mining Supervisor at the Foxleigh Coal Project<br />
helping to identify suitable tasks<br />
for the individual to undertake, as<br />
well as to assist in goal setting for<br />
the employee’s graduated return to<br />
work."<br />
The Job Fit system has been<br />
endorsed by WorkCover, nominated<br />
medical advisers and the Mines<br />
Inspectorate as being a system that<br />
would benefit the mining industry.<br />
"Safety is a priority focus and by<br />
ensuring the health and safety of<br />
our people, we are able to create a<br />
work environment that guarantees<br />
better results for our people, and<br />
ultimately our clients," Ken said. ■<br />
THIESS 20
Engineering Awards<br />
Building Projects<br />
Scoop Awards<br />
<strong>Thiess</strong>’ strong project management skills were recently recognised at the <strong>2002</strong> Engineering<br />
Excellence Awards, with the $51M Holy Spirit Northside (HSN) Hospital and $140M<br />
Lavarack Barracks Redevelopment Stage 2 projects scooping the top two awards.<br />
HSN was announced the overall<br />
winner in the project management<br />
category, with Lavarack Barracks<br />
picking up the highly commended<br />
award.<br />
The completion of HSN in June<br />
2001 saw the delivery of the first<br />
co-location project of its size in<br />
Queensland, with the new facility<br />
providing 162 private hospital beds,<br />
in addition to a range of acute, subacute<br />
and general health services.<br />
As Design and Construction<br />
Manager, <strong>Thiess</strong> was responsible for<br />
the complete design and<br />
construction of the hospital facility.<br />
Project Manager Brad Anderson<br />
said HSN was the second hospital<br />
project undertaken by <strong>Thiess</strong> for the<br />
Sisters of Charity and Holy Spirit<br />
Health Service.<br />
"Following our successful delivery<br />
of the St Vincent’s Hospital and<br />
Health Service at Robina, the Sisters<br />
of Charity Health Service and Sisters<br />
of the Holy Spirit formed a joint<br />
venture with <strong>Thiess</strong> to build HSN,"<br />
Brad said.<br />
"Our partnership involved a<br />
seamless approach to all aspects of<br />
hospital development – combining<br />
our clients’ expertise in health<br />
service delivery with <strong>Thiess</strong>’<br />
experience in design and<br />
construction of hospitals and<br />
healthcare infrastructure.<br />
"This cooperative working<br />
relationship enabled us to provide<br />
the local community with an<br />
excellent metropolitan based<br />
private health care facility."<br />
HSN and Lavarack Barracks were<br />
also recognised at the Queensland<br />
Masters Builders Association <strong>2002</strong><br />
Awards.<br />
HSN achieved the ‘Health<br />
Facilities over $10M’ and ‘Project of<br />
the Year’ awards for the Brisbane<br />
Region, while Lavarack Barracks<br />
Stage 2 won the ‘Excellence in<br />
Environmental Management’ and<br />
‘Community Services over $10M’<br />
awards for the North Queensland<br />
Region. ■<br />
21 THIESS
Waste Recycling<br />
Chullora<br />
Recycles 300,000,000th PET Bottle<br />
<strong>Thiess</strong> Services’ Chullora Materials Recycling Facility (MRF) in Sydney has passed the 300<br />
million mark in PET bottles recycled.<br />
Constructed and operated by<br />
<strong>Thiess</strong> Services on behalf of Waste<br />
Service NSW, the Chullora MRF<br />
commenced recycling in 1997.<br />
<strong>Thiess</strong> Services’ contract runs until<br />
2009.<br />
The facility receives recyclables<br />
from kerbside collections from<br />
roughly half of Sydney’s population,<br />
and processes approximately 2,600<br />
tonnes of paper, plastic, glass and<br />
cans per week.<br />
<strong>Thiess</strong> Services Sydney Region<br />
Collection and Recycling Manager,<br />
Richard Mander-Jones, said Chullora<br />
was the largest and most efficient<br />
MRF in the southern hemisphere.<br />
"This was the first ‘mega’ MRF<br />
project <strong>Thiess</strong> Services took on, and<br />
the facility has just gone from<br />
strength to strength," he said.<br />
"When we started, we employed<br />
approximately 30 people on a five<br />
"We have the people<br />
and the technology to<br />
sort all mixed<br />
recyclable materials<br />
into different products<br />
for reprocessing and<br />
returning to the<br />
market."<br />
shifts per week regime, and the<br />
facility now operates with up to 95<br />
people working 12 shifts per week.<br />
"It’s easy to lose track of how<br />
much material we're saving from<br />
landfills by recycling it, so this<br />
milestone has been a great<br />
reminder."<br />
In addition, the Chullora MRF<br />
recently achieved another<br />
significant milestone, reaching 500<br />
days without a lost time injury.<br />
Demand for plastic recycling has<br />
increased over the past five years,<br />
with more and more PET bottle<br />
manufacturers reusing materials.<br />
Waste Service NSW General<br />
Manager of Business Development<br />
and local Government Services,<br />
Mike Ritchie, was on hand to<br />
celebrate the Chullora’s PET<br />
milestone.<br />
"Working together with Councils<br />
across Sydney to meet their needs…<br />
has resulted in a higher level of<br />
recycled waste collection to our<br />
Chullora Materials Recycling<br />
Facility," Mr Ritchie said.<br />
"We have the people and the<br />
technology to sort all mixed<br />
recyclable materials into different<br />
products for reprocessing and<br />
returning to the market." ■<br />
▲ Waste Service NSW General Manager Mike Ritchie (left) and <strong>Thiess</strong> Services’ Richard Mander-Jones reach for the 300,000,000th PET bottle.<br />
Photo compliments of the Canterbury Bankstown Torch.<br />
THIESS 22
<strong>News</strong> in Brief<br />
<strong>Thiess</strong> Q-RAPID<br />
Disability Action Week Award<br />
<strong>Thiess</strong> South Bank recently<br />
received a Queensland Disability<br />
Action Week Award in the Private<br />
Sector category. In a ceremony on<br />
July 16, Hilary Chapman – Chair of<br />
<strong>Thiess</strong>’ Q-RAPID Partnership<br />
Committee - accepted the award<br />
Sale Swing Bridge Project<br />
Recognised for Environmental Excellence<br />
Environmental initiatives such as<br />
the use of recycled products, precast<br />
concrete formwork, wick drains and<br />
from the Minister for Disability<br />
Services, the Hon. Judy Spence MP.<br />
Q-RAPID is a non-profit<br />
organisation assisting people with an<br />
intellectual disability to participate<br />
in recreational, sport and other<br />
social leisure activities.<br />
The award was given to <strong>Thiess</strong> in<br />
recognition of the significant<br />
contribution made to increasing<br />
community and workplace<br />
opportunities for people with a<br />
disability. <strong>Thiess</strong>’ South Bank staff<br />
work closely with the Q-RAPID team,<br />
providing guidance, skills transfer,<br />
volunteers and fundraising activities<br />
to promote Q-RAPID’s services. ■<br />
Soldier's Pinch Roadworks project<br />
wins the Case Earth Award NSW<br />
<strong>Thiess</strong> was awarded the Case Earth<br />
Awards winner in the category<br />
$2million - $10 million at the NSW<br />
Civil Contractors Federation Annual<br />
Gala in June.<br />
This project is surrounded by the<br />
Blue Mountains National Park, which<br />
is listed by UNESCO as a World<br />
Heritage Site.<br />
As one of only 14 World Heritage<br />
sites in Australia, the area contains<br />
ten percent of Australia's biodiversity,<br />
including numerous rare and<br />
endangered species. Through the<br />
environmental management<br />
▲ (From left: Danny De Santo, CASE<br />
Corporation; The Hon. John Aqualina, NSW<br />
Minister for Land and Water Conservation;<br />
Eva Hanly, <strong>Thiess</strong> and Michael Spencer,<br />
<strong>Thiess</strong>)<br />
demonstrated on this project, <strong>Thiess</strong><br />
continues its commitment to<br />
environmental protection and<br />
excellence. ■<br />
a number of other measures to<br />
eliminate pollution into the Ramsar<br />
protected wetland were key factors<br />
in <strong>Thiess</strong>’ award at the recent annual<br />
Victorian Case EARTH ceremony.<br />
<strong>Thiess</strong> were the design and<br />
construct contactor for VicRoads’<br />
Sale Swing Bridge Project, and won<br />
the Category 3 award for projects<br />
valued over $10 million. The award<br />
recognises the significant effort of<br />
the team in managing the issues<br />
associated with the environmentally<br />
sensitive Sale Common. ■<br />
Staff<br />
Developments<br />
Terry Bulmer<br />
Terry has been appointed to the<br />
position of General Manager South<br />
America. Terry has an impressive<br />
history of 20 years’ service with<br />
<strong>Thiess</strong>, the past three of which he<br />
has spent leading the corporate<br />
Technical Services group. He<br />
officially took up the position on 1<br />
<strong>September</strong> <strong>2002</strong>.<br />
Diane Bettess<br />
As of 1 <strong>September</strong>, Diane took up<br />
her new position as Executive<br />
Manager Technical Services,<br />
replacing Terry Bulmer. Joining the<br />
<strong>Thiess</strong> group as Executive Director<br />
and General Manager of Quantum<br />
Explosives in February 2001, Diane<br />
has spent the past 18 months as an<br />
Executive Manager within <strong>Thiess</strong>’<br />
corporate Strategic Development<br />
team.<br />
David McLachlan<br />
David started in the newly created<br />
Executive Manager Corporate<br />
Affairs role in July <strong>2002</strong>. The role<br />
was established to enhance <strong>Thiess</strong>'<br />
profile in the areas of political and<br />
media co-ordination, and<br />
community and corporate affairs<br />
initiatives. Prior to joining <strong>Thiess</strong>,<br />
David worked as a strategic<br />
communications consultant to a<br />
number of businesses and won<br />
national and international awards<br />
for his issues and crisis<br />
managmement work. He has<br />
previously worked as a journalist<br />
and as an adviser to a Federal<br />
Government Cabinet Minister.<br />
Richard Swann<br />
Richard has been appointed<br />
Executive Manager Mining<br />
Development. Richard has<br />
extensive experience in the<br />
metalliferous and coal mining<br />
industries, having held senior<br />
positions at Alcoa, CSR and Norths.<br />
His most recent position was that<br />
of General Manager for Moneo<br />
Metals.<br />
Michael Fagan<br />
With almost 30 years’ experience in<br />
the mining and civil engineering<br />
sectors, Michael was appointed<br />
Mining Manager for <strong>Thiess</strong>’ Qld/ NT/<br />
Pacific Business Unit in July <strong>2002</strong>.<br />
23 THIESS
Sustainable<br />
Water Supply<br />
Enhances Prosperity of<br />
Gladstone Region<br />
The continued prosperity of the Gladstone Region has been<br />
reinforced following the completion of the Awoonga Dam<br />
Raising and Infrastructure Relocation Project.<br />
Successfully delivered by<br />
Alliance partners the Gladstone<br />
Area Water Board, <strong>Thiess</strong>, PPK and<br />
SunWater, Awoonga Dam was raised<br />
by 10m to meet the region’s water<br />
needs for current and future<br />
growth.<br />
Significant infrastructure works<br />
were also undertaken, including<br />
the relocation and upgrading of<br />
roads, rail line, power and<br />
communications infrastructure, and<br />
recreational facilities.<br />
Alliance Manager Hugh Morrison<br />
said the strong results achieved on<br />
all aspects of project performance<br />
were attributed to delivering the<br />
project through alliance<br />
contracting.<br />
"The Awoonga project is one of<br />
the largest infrastructure works in<br />
Queensland to be undertaken using<br />
the alliance delivery method,<br />
which promotes a ‘no blame’<br />
project management approach,"<br />
Hugh said.<br />
"Focused on collectively<br />
delivering ‘best for project’<br />
solutions rather than<br />
counterproductive contract issues,<br />
the team utilised the diverse skills<br />
and expertise of Alliance partners<br />
to achieve excellent results.<br />
"The Alliance was all about<br />
people and what could be achieved<br />
collectively when everyone is<br />
committed to achieving the same<br />
objectives. We are proud to<br />
deliver to the Gladstone Area<br />
Water Board and local<br />
communities, outstanding<br />
infrastructure and facilities that<br />
will contribute to the future<br />
success of the region," Hugh said.<br />
Commencing in August 2000, the<br />
project was completed in June this<br />
year – five months ahead of<br />
schedule and well within budget. ■<br />
In the next edition of <strong>Thiess</strong> Quarterly<br />
<strong>News</strong> due out in December, read about:<br />
• the continuing strong performance of<br />
the Victoria / South Australia / Tasmania /<br />
New Zealand Business Unit.