SELF-PRIMER SEWAGE AND TRASH PUMPS - Pump Express

SELF-PRIMER SEWAGE
AND TRASH PUMPS

Self-Primer Sewage and Trash Pumps
Contents:
Page
• Installation 3
• Benefits 3
• Save Space 4
• Long Pump Life 4
• Save Money with Peak Performance 5
• Glossary 6
• Easy to Service 8
• Maintenance Simplified 9
• Performance Curves 10
• 30MP Self-Primer Pumps 12
• 30MP Performance 13
• 40RP/40RDP Self-Primer Pumps 14
• 40RP/40RDP Performance 15
• 60RP/60RDP Self-Primer Pumps 16
• 60RP/60RDP Performance 17
• 80MMP Self-Primer Pumps 18
• 80MMP Performance 19
• 100MMP Self-Primer Pumps 20
• 100MMP Performance 21
• PFC6x6 Fiberglass Enclosed 6' x 6' Primer Lift Station 22

Self-Primer Sewage and Trash Pumps
Hydromatic self-primers offer drive options to meet your needs.
You can depend on Hydromatic self-primer pumps to provide years of
reliable service. Thousands of units are op er at ing trouble-free throughout
the world.
Economical
Hydromatic self-primers are de signed for economical long-term operation.
You’ll find a number of unique features to make service and maintenance
quick and easy. Quick and easy service means you’ll reduce downtime
and save money.
Easy Installation and Start-Up
You mount the Hydromatic self-primer on top of the wet well or sump and
drop the piping into the wet well. Connect piping, fill the case with water,
power up and you’re run ning.
When you turn the pump on, it au to mat i cal ly primes. The flap check valve
retains the prime in the pump and suction leg to give you worry-free op era
tion.
Installations:
• Lift Stations
• Wastewater Treatment Plants
• Industrial Plants
• Food Processing
• Citrus Processing
• Commercial Buildings
• Apartments
• Schools, Universities
• Hospitals
• Agricultural Irrigation
• Contractor Dewatering
• Vehicle Washdown Areas
• Dewatering
– Airport Runways
– Mines
– Elevator Shafts
Benefits:
• Economical
• Easy Installation
• Dependable Operation
• Save Money with Peak
Per for mance
• Less Maintenance
• Easy to Maintain When
Necessary
• Save Space
• Long Pump Life
• Corrosion-Resistant Option
• Quick Delivery
• Above Ground
• Not in Sewage
Page 3

Self-Primer Sewage and Trash Pumps
Hydromatic self-primers offer drive options to meet your needs.
Save Space
Hydromatic self-primers are avail able with V-belt drive in order to save space and money. When space is
expensive or just not available, the V-belt configuration allows the motor to be mounted above the pump or to the
side of the pump.
The Hydromatic direct drive option with flexible coupling reduces shaft stress so you get longer pump life. It is
easy to maintain and keeps running for years.
You save money and space with the vertical
in-line V-belt drive option.
The direct drive, flexible coupled option reduces
shaft stress for long pump life.
You save money and space with the vertical
in-line V-belt piggyback drive option.
Right- or left-hand horizontal mount V-belt
drive option.
Page 4

Self-Primer Sewage and Trash Pumps
Hydromatic saves money with external adjustment.
Save Money with Peak Per for mance
External adjustment allows you to easily maintain original operating efficiency and peak performance. By simply
turning the external cap screws you easily adjust the clearance between the impeller and wear plate.
You can make the external adjustment without disturbing the piping system. You don’t have to dis as sem ble the pump
or piping.
Dependable Operation
You get dependable pumping operation with the Hydromatic Dual Seal Series. Two seals protect the bearings
to give you longer pump life. Pump-out vanes on the back shroud of the impeller to prolong service life and seal
protection.
The unique dual seal system in cor po rates an oil chamber which provides lubrication for the seals. The
inboard seal offers protection because it “self-seals” tightly against the stationary face with pressure surges from the
volute.
Hydromatic Dual Seal Series use low friction, long-lasting John Crane* Type 21 me chan i cal seals that you can obtain
off-the-shelf worldwide. Tungsten carbide seals are optional.
The Hydromatic MP and RDP models with Dual Seal Series offer you long, dependable pump op er a tion.
Bearing Cap
Shaft
4
1
3
2
Out board Seal
Oil Chamber
Inboard Seal
4
Impeller
Wear Plate
External adjustment allows you to quickly restore
original efficiency and performance. External
bolts (1 and 2) move the bearing cap, which in
turn moves the bearing and shaft assembly (3).
This moves the impeller closer to the sta tion ary
wear plate for the proper clearance (4) to restore
peak per for mance and save money.
The dual seal system protects your bearings from
media con tam i na tion to provide you exceptionally
long pump service with direct drive (coupling) or
V-belt drive designs.
*John Crane is a registered trademark of John Crane, Inc.
Page 5

Self-Primer Sewage and Trash Pumps
Hydromatic saves money with external adjustment.
40RP Single Seal
A. Flap Check Valve – Knock-off handles allow
easy access for cleaning or replacing
the flap check valve to save you time, energy and
money.
B. Wear Plate – The wear plate and volute lip are
easily re place able to keep your pump at optimum
performance.
C. External Adjustment – Cap screws allow
you to easily adjust the clearance between the
impeller and wear plate to main tain original peak
efficiency and per for mance.
D. Impeller – The two vane, semi-open impeller
easily handles solids and stringy materials to give
you de pend able pumping action. Pump-out vanes
on the back shroud keep grit and media away from
the seal area for longer life.
E. Removable Rotating Assembly – To allow
for bench-top repair.
Page 6

Self-Primer Sewage and Trash Pumps
80MMP/100MMP Dual Seal
30MMP Dual Seal
Page 7

Self-Primer Sewage and Trash Pumps
Hydromatic self-primers...
The Hydromatic self-primers are easy to service with their unique check valve design. “Knock off” tee handles
allow quick and easy cleaning or re place ment of the suction flap valve without draining the pump case.
Hydromatic self-primers allow you to replace the Suction Flap Valve without disturbing the piping.
Other man u fac tur ers require you to drain the case, dis con nect the suction pipe, disconnect the suction elbow, and
then replace the check valve. Ev ery thing has to be put back to geth er and the case refilled to resume operation.
With the 3", 4", 6", 8" and 10" Hydromatic pumps, you un screw the handles, lift the cover or priming cap, inspect
or replace the flapper, replace the cover or priming cap and start up the pump. All in minutes.
You don’t have the mess from draining the case and you don’t have to refill the case when done. Hydromatic selfprimers
are easy to service, no-hassle, with their unique check valve design.
Knock-off
Handles
Priming
Cap
Gasket
Seal
Suction
Flap
Valve
You’ll find it easy to remove knock-off tee handles to quickly clean or
replace the suction flap valve.
Page 8

Self-Primer Sewage and Trash Pumps
are easy to service.
Maintenance Simplified–RP Units
Maintenance is simplified on the Hydromatic self-primer with easy re mov al of the suction cover plate and easy back
pull-out of the rotating unit without disconnecting the piping.
You can quickly unscrew four “knock-off” tee handles or nuts to remove the suction cover plate. It’s easy
to clean or inspect the impeller without disturbing the piping.
The back pull-out design allows you to quickly inspect or service all wearing and rotating parts without disconnecting
any piping. You can easily and quickly maintain the shaft, bearings, seals, impeller and
wear plate with less downtime and less work.
4" Single or Dual Seal Available 6" Single or Dual Seal Available
Maintenance and inspection of impeller and wear plate are easy with re mov able suction cover plate.
Piping is not disturbed.
Page 9

Self-Primer Sewage and Trash Pumps
Hydromatic Performance Curves
Pump Nomenclature
MP Standard Self-Primer
MMP Self-primer with double chamber
for better efficiency and suction
lift capability
RP Rapid Prime – Single Seal
RDP Rapid Prime – Dual Seal
D Flexible Coupled Drive
V V-Belt Drive
H Heavy-Duty Shaft
S Stainless Steel
F Stainless Steel Fitted
Sizes
30 3"
40 4"
60 6"
80 8"
100 10"
850 R.P.M.
60
TOTAL DYNAMIC HEAD - FEET
50
40
30
20
40RP/40RDP
60RP/60RDP
80MMP
100MMP
10
40MP
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
CAPACITY - G.P.M.
1150 R.P.M.
80
70
TOTAL DYNAMIC HEAD - FEET
60
50
40
30
20
30MP
40MP
60RP/60RDP
80MMP
100MMP
10
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
30MMP
40RP/40RDP
Page 10
CAPACITY - G.P.M.

Self-Primer Sewage and Trash Pumps
160
1750 R.P.M.
TOTAL DYNAMIC HEAD - FEET
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
40RP/40RDP
30MP
30MMP
40MP
60RP/60RDP
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
CAPACITY - G.P.M.
VARIABLE SPEEDS
220
200
180
160
TOTAL DYNAMIC HEAD - FEET
140
120
100
80
60
40
30MP
30MMP
40MP
40RP/40RDP
60RP/60RDP
100MMP
80MMP
20
200
400
600
800
1000
1200
1400
1600
1800
CAPACITY - G.P.M.
2000
2200
2400
2600
2800
Page 11

Self-Primer Sewage and Trash Pumps
30MP Self-Primer Pump
Benefits and Features:
• 30MP: Dual Seal Primer
• 2-1/2" Solids Handling
• Standard Seals: Carbon Ceramic
• Optional Seals: Silicon Carbide
or Tungsten Carbide
• Heavy-Duty Ball Bearing Design
• Oil or Grease Lubricated Bearings
Page 12

Self-Primer Sewage and Trash Pumps
RPM: Variable Discharge: 3" or 4" Solids: 2-1/2" Impeller: 8-13/32"
48
160
40
140
120
HEAD (METERS)
32
100
24
HEAD (FEET)
80
2000 RPM
1800 RPM
1600 RPM
30%
35%
40%
42%
43%
44%
45%
46%
15
BHP
60
16
1400 RPM
10
BHP
40
1200 RPM
7.5
BHP
8
0
U.S. GPM
20
0
1000 RPM
800 RPM
0
0 40 80 120 160 200 240 280 320
1
BHP
1.5
BHP
2
BHP
2000 RPM NPSH
3
BHP
5
BHP
NPSHR
FT M
30
20
10
8
4
0
3
M /HR
10 20 30 40 50 60 70
Operation is recommended in the bounded area with operational point within the curve limit. Performance
curves are based on actual tests with clear water at 70°F and 1280 feet site elevation.
Page 13

Self-Primer Sewage and Trash Pumps
40RP/40RDP Self-Primer Pump
Benefits and Features:
• 40RP: Single Seal Primer
• 40RDP: Dual Seal Primer
• 3" Solids Handling, Including
Recirculation Port
• Reprime Lifts to 25 ft.
• Standard Seals: Carbon Ceramic
• Optional Seals: Silicon Carbide
or Tungsten Carbide
• Heavy-Duty Ball Bearing Design
• Oil Lubricated Bearings
Removable
rotating assembly
Serviceable
flap valve without
draining the pump
External adjustment
saves downtime and
doubles the life of the
impeller/wear plate
Page 14

Self-Primer Sewage and Trash Pumps
RPM: Variable Discharge: 4" Solids: 3" Impeller: 9-5/32"
Meets ten state standards. Pumps will pass
a 3" solid through all critical areas including
the recirculation port.
35
120
110
REPRIMING LIFTS - 9-5/32" TRIM
1750 RPM 25'
1550 RPM 25'
1350 RPM 24'
1150 RPM 20'
950 RPM 14'
750 RPM 6'
1650 RPM 25'
1450 RPM 24'
1250 RPM 22'
1050 RPM 17'
850 RPM 11'
650 RPM 5'
NPSHR must be figured before using the above
table. Do not use as available suction lifts.
30
100
90
1950 rpm
1850 rpm
25%
35%
40%
45%
25
80
1750 rpm
50%
1650 rpm
50%
70
HEAD (M)
20
HEAD (FT)
60
1550 rpm
1450 rpm
20 BHP
15
50
1350 rpm
40
1250 rpm
15 BHP
10
30
1150 rpm
1050 rpm
5
20
950 rpm
850 rpm
750 rpm
10 BHP
10
650 rpm
N.P.S.H.
2 BHP
5 BHP
7-1/2 BHP
U.S. GPM
3
M /HR
50 100 150 200 250 300 350 400 450 500 550 600 650 700
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Operation is recommended in the bounded area with operational point within the curve limit. Performance
curves are based on actual tests with clear water at 70°F and 1280 feet site elevation.
Page 15

Self-Primer Sewage and Trash Pumps
60RP/60RDP Self-Primer Pump
Benefits and Features:
• 60RP: Single Seal Primer
• 60RDP: Dual Seal Primer
• 3" Solids Handling, Including
Recirculation Port
• Reprime Lifts to 25 ft.
• Standard Seals: Carbon Ceramic
• Optional Seals: Silicon Carbide
or Tungsten Carbide
• Heavy-Duty Ball Bearing Design
• Oil Lubricated Bearings
Removable
rotating assembly
Serviceable
flap valve without
draining the pump
External adjustment
saves downtime and
doubles the life of the
impeller/wear plate
Page 16

Self-Primer Sewage and Trash Pumps
RPM: Variable Discharge: 6" Solids: 3" Impeller: 12-7/8"
Meets ten state standards. Pumps will pass
a 3" solid through all critical areas including
the recirculation port.
50
160
140
1750 rpm
1650 rpm
45%
50%
REPRIMING LIFTS - 12-7/8"
1750 RPM 25'
1550 RPM 25'
1350 RPM 25'
1150 RPM 20'
950 RPM 13'
750 RPM 9'
55%
TRIM
1650 RPM 25'
1450 RPM 25'
1250 RPM 22'
1050 RPM 17'
850 RPM 11'
650 RPM 8'
NPSHR must be figured before using the above
table. Do not use as available suction lifts.
40
1550 rpm
55%
120
1450 rpm
75 BHP
H EAD (M )
30
HEAD (FT)
100
80
1350 rpm
1250 rpm
1150 rpm
60%
60 BHP
50 BHP
20
60
1050 rpm
40 BHP
10
40
20
U.S. GPM
3
M /HR
950 rpm
850 rpm
30 BHP
25 BHP
NPSHR
FT M
20 BHP
750 rpm
30 9
15 BHP
5 BHP
10 BHP
20 6
7-1/2 BHP
10 3
NPSHR
NPSHR @ 1750 rpm
200 400 600 800 1000 1200 1400 1600
50 100 150 200 250 300 350
Operation is recommended in the bounded area with operational point within the curve limit. Performance
curves are based on actual tests with clear water at 70°F and 1280 feet site elevation.
Page 17

Self-Primer Sewage and Trash Pumps
80MMP Self-Primer Pump
Benefits and Features:
• 80MMP: Dual Seal Primer
• 3-1/2" Solids Handling
• Standard Seals: Carbon Ceramic
• Optional Seals: Silicon Carbide
or Tungsten Carbide
• Heavy-Duty Ball Bearing Design
• Oil or Grease Lubricated Bearings
Page 18

40% 50%
60%
Self-Primer Sewage and Trash Pumps
RPM: Variable Discharge: 8" Solids: 3-1/2" Impeller: 15"
30%
48
160
1450 RPM
40
140
1350 RPM
65%
70%
32
120
100
1250 RPM
1150 RPM
73%
73%
70%
HEAD (METERS)
24
16
8
0
HEAD (FEET)
U.S. GPM
3
M /HR
1150 RPM
80
60
40
20
0
1050 RPM
950 RPM
850 RPM
850 RPM
1450 RPM
0
0 400 800 1200 1600 2000 2400 2800 3200
120 240 360 480 600 720
CMP-027A(3/93)
Operation is recommended in the bounded area with operational point within the curve limit. Performance
curves are based on actual tests with clear water at 70°F and 1280 feet site elevation.
20
BHP
25
BHP
30
BHP
40
BHP
65%
60
BHP
50
BHP
75
BHP
NPSHR
FT M
20
10
6
3
0
60 Hz
Page 19

Self-Primer Sewage and Trash Pumps
100MMP Self-Primer Pump
Benefits and Features:
• 100MMP: Dual Seal Primer
• 3-1/2" Solids Handling
• Standard Seals: Carbon Ceramic
• Optional Seals: Silicon Carbide
or Tungsten Carbide
• Heavy-Duty Ball Bearing Design
• Oil or Grease Lubricated Bearings
Page 20

40% 50%
60%
Self-Primer Sewage and Trash Pumps
RPM: Variable Discharge: 10" Solids: 3-1/2" Impeller: 15"
30%
48
160
1450 RPM
40
140
1350 RPM
65%
70%
32
120
100
1250 RPM
1150 RPM
73%
73%
70%
HEAD (METERS)
24
16
8
0
HEAD (FEET)
U.S. GPM
3
M /HR
1150 RPM
80
60
40
20
0
1050 RPM
950 RPM
850 RPM
850 RPM
1450 RPM
0
0 400 800 1200 1600 2000 2400 2800 3200
120 240 360 480 600 720
CMP-027A(3/93)
Operation is recommended in the bounded area with operational point within the curve limit. Performance
curves are based on actual tests with clear water at 70°F and 1280 feet site elevation.
20
BHP
25
BHP
30
BHP
40
BHP
65%
60
BHP
50
BHP
75
BHP
NPSHR
FT M
20
10
6
3
0
60 Hz
Page 21

Self-Primer Sewage and Trash Pumps
PFC6x6
Fiberglass Enclosed 6' x 6'
Primer Lift Station
Two removable side
panels with tamperproof
fasteners for
routine maintenance
Weather-tight,
molded fiberglass
reinforced enclosure
for superior corrosion
resistance and
strength
Equipped with
“RP” series
pumps designed
for dirty water
and wastewater
applications
Removable roof
and corner
panels for major
maintenance
when required
Liquid-Level
Control
Base Mounted Pump Station Available
Factory-Built Base
Mounted Above
Ground Pump Station
with Duplex
Self-Priming Pumps
and Solid State
Liquid Level Control
Two hinged panels
for easy access to
the controls (on
opposite sides)
Fiberglass encapsulated
concrete and steel
reinforced base supports
all components
Four lifting bails
for unloading
and installation
Exterior finish
resists mildew,
mold, and fungus
The base mounted lift station is a preengineered
station, shipped complete from
the factory. Connect the incoming power
supply and piping connections and be on
line in a short period of time. The pumps,
discharge header piping, v-belt drives,
motors and controls are mounted on one
common base prewired for easy installation.
Available horsepower: 3 HP – 100 HP
Pumps: 3", 4", 6", 8", 10"
The 6' x 6' above ground lift station is a pre-engineered, economical
station shipped complete from the factory. Just connect the incoming
power and piping connections to be on line. The low silhouette
fiberglass station blends in with the surroundings. Since it is an all
fiberglass enclosure, it will resist organic corrosion and is weather-tight.
The four access panels, two lockable hinged and two with tamper-proof
fasteners, provide easy access for routine maintenance. For added
security, the station is designed to be vandal-resistant. The station will
accommodate two 40RP, 4" pumps with a maximum of 25 HP and flows
from 70 to 600 GPM, discharge heads of 8' to 100'. Also two 30MP,
3" pumps with a maximum of 7-1/2 HP and flows from 50 to 300 GPM,
discharge heads of 10' to 80'.
Page 22

Mechanical
Standard equipped 6' x 6' above ground lift station includes the following mechanical components:
Station is equipped with duplex 40RP sewage pumps or 30MP pumps, V-belt driven by 1750 r.p.m. open drip proof
“T” frame motors, 25 horsepower maximum. Piping includes individual suction lines terminating at the 90° suction
elbow, individual discharge swing check valves, a three-way plug valve and individual air bleed lines with shut-off
valves. A thermostat controlled vent fan is furnished in the station.
Electrical
The standard station electrical components include the following devices:
The motor control and liquid level controls are mounted in individual NEMA 3R steel enclosures. Features include
thermal-magnetic motor branch circuit breaker, magnetic motor starters across the line start with overload protection
on all phases, corrosion inhibitor, pressure-activated liquid level control, high water alarm circuit, lead pump/lag
pump alternator, fault indicators, elapsed time meters, pump run lights, high pump temperature shut-down circuit,
motor overload resetters, pump sequence selector switch, duplex GFI receptacle and UL approved controls.
Piping
Standard piping arrangements that are offered:
PFC6x6 Station, 4" pumps
Suction Header Discharge
4" 4" 4"
PFC6x6 Station, 3" pumps
Suction Header Discharge
3" 4" 4"
4" 4" 4"
Available Station Options:
• Automatic air release valve assembly
• Hand-held station light
• Pump drain kit (RP pumps only)
• Pump spare parts kit
• Station heater 1300/1500 watts
• Suction and discharge gauges
• Volute casing heaters
• Station insulation package
• Emergency bypass piping
• Four hinged doors
Available Control Options:
• Air bubbler
• Alarm bell
• Alarm horn
• Alarm light
• Dry alarm contacts
• Lag pump delay circuit
• Low water alarm circuit
• NEMA rated starters
• Panel heater
• Power “ON” indicating light
• Power transformer
• Three phase voltage monitor
• Transient voltage surge
• Low station enclosure temperature
alarm circuit
Page 23

– Your Authorized Local Distributor –
USA
740 East 9th Street, Ashland, Ohio 44805
Tel: 419-289-3042 Fax: 419-281-4087
© 2010 Pentair Pump Group, Inc.
www.hydromatic.com
CANADA
269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: 519-896-2163 Fax: 519-896-6337
E-02-6510 10/10