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Desalination of Seawater<br />

Place of operation: Mainland Spain<br />

A decentralized water supply is currently<br />

and will in the future be one of the options<br />

in remote areas. When high-efficiency<br />

equipment is built together with the latest<br />

technology, low-power consumption can<br />

be obtained as proven with this 600 m 3 /d<br />

water maker with less than 2.2 kW/m 3<br />

power consumption. The pumps are vertically<br />

mounted onto the electric motors .<br />

Desalination of Seawater<br />

Place of operation: Canary Islands Spain<br />

The compact design of the APP pumps<br />

enables new thinking in the design of<br />

conventional water makers. Here the APP<br />

pumps are mounted on top of the membrane<br />

train providing new possibilities for OEMs<br />

to set new standards in system design. This<br />

300 m 3 /d ro-skid uses less than 2.3 kW/m 3<br />

permeate production.<br />

Danfoss A/S is one of the largest industrial<br />

companies in Denmark, with net sales of<br />

around DKK 15 billion.<br />

We employ more than 18,500 people, and<br />

6,500 of them work in Denmark in 15 different<br />

locations.<br />

Danfoss is an international group and a<br />

leader in research, development and production<br />

for a wide spectrum of different<br />

industries.<br />

Desalination of Seawater<br />

Place of operation: Oil Rigs North Sea<br />

Long service life combined with ATEX<br />

approved APP pumps mounted together<br />

with EX-Proof Zone II motors via stainless<br />

steel bell housings. The light weight and<br />

compact design of the APP pumps make it<br />

cost-effective to maintain and service the<br />

system, as the pumps can be transported<br />

between harbour and oil rig with helicopters<br />

and replaced without any lifting gear or<br />

special arrangements.<br />

We produce about 250,000 components<br />

each day at our 59 factories in 21 countries.<br />

The Group’s primary aim is to create quality<br />

of life for our stakeholders and to be a<br />

leader in refrigeration, heating and motion<br />

controls.<br />

Our work is based on our Core Values: Trust,<br />

Passion for Technology, Reliability, Global<br />

Perspective with Local Commitment and<br />

Environmental and Social Responsibility.<br />

Danfoss A/S<br />

DK-6430 Nordborg<br />

Denmark<br />

Phone: +45 7488 4325<br />

Telefax: +45 7445 3831<br />

E-mail: waterpumps@danfoss.com<br />

www.danfoss.com<br />

RO-Solutions<br />

.... setting new standards.<br />

DKCFN.PB.010.B1.02 / 521B0734<br />

Produced by Danfoss G1 Communication 04.09.MR.JN.na<br />

DANFOSS HIGH-PRESSURE<br />

WATER SOLUTIONS


The Natural Choice<br />

APP 0.6-1.0 specifications<br />

Metric measure US measure<br />

Flow APP 0.6 10 l/min 2.6 GPM<br />

APP 1.0 17 l/min 4.5 GPM<br />

Discharge pressure 10 to 80 bar 140-1150 psi<br />

Inlet pressure Flodded to 7 bar Flodded to 100 psi<br />

Pump rpm 1) 700-3000 rpm 700-3000 rpm<br />

Horse power APP 0.6 1.5 kW 2.0 HP<br />

At 80 bar APP 1.0 2.2 kW 3.2 HP<br />

Weight 4.4 kg 9.7 lbs<br />

Inlet port 1 ⁄ 2 ” BSP 1 ⁄ 2 ” BSP<br />

Outlet port 1 ⁄ 2 ” BSP 1 ⁄ 2 ” BSP<br />

APP 1.8-2.2 specification<br />

Metric measure US measure<br />

Flow APP 1.8 28 l/min 7.3 GPM<br />

APP 2.2 35 l/min 9.2 GPM<br />

Discharge pressure 10 to 80 bar 140-1150 psi<br />

Inlet pressure Flodded to 7 bar Flodded to 100 psi<br />

Pump rpm 1) 700-3000 rpm 700-3000 rpm<br />

Horse power APP 1.8 4.2 kW 5.7 HP<br />

At 80 bar APP 2.2 5.5 kW 7.0 HP<br />

Weight 7.7 kg 17 lbs<br />

Inlet port 3 ⁄ 4 ” BSP 3 ⁄ 4 ” BSP<br />

Outlet port 1 ⁄ 2 ” BSP 1 ⁄ 2 ” BSP<br />

APP 5.1-10.2 specifications:<br />

Metric measure US measure<br />

Flow APP 5.1 85 l/min 22.45 GPM<br />

APP 6.5 108 l/min 28.1 GPM<br />

APP 7.2 120 l/min 31.7 GPM<br />

APP 8.2 136 l/min 35.4 GPM<br />

APP 10.2 170 l/min 44.9 GPM<br />

Discharge pressure 10-80 bar 140-1150 psi<br />

Inlet pressure Flodded to 7 bar Flodded to 7 bar<br />

Pump rpm 700-1800 rpm 700-1800 rpm<br />

Horse power APP 5.1 13.3 kW 17.9 HP<br />

At 80 bar APP 6.5 15 kW 20 HP<br />

APP 7.2 18.6 kW 25 HP<br />

APP 8.2 19 kW 25.5 HP<br />

APP 10.2 26.7 kW 35.9 HP<br />

Weight 32 kg 70 lbs<br />

Inlet port 2) 1 1 ⁄ 2 ” VIC. 1 1 ⁄ 2 ” VIC.<br />

Outlet port 2) 1 1 ⁄ 2 ” VIC. 1 1 ⁄ 2 ” VIC.<br />

1) Higher speed available. Please contact the Sales Organisation.<br />

2) Other types of connections available on request.<br />

Common material specifications<br />

• All wetted parts : Superdublex, polymer, ceramic<br />

• All external parts: Superdublex, 316 SS, plastic<br />

The Axial Piston Pump (APP) is a positive displacement pump design<br />

originating from oil hydraulics and subsequently redesigned by<br />

Danfoss during the last 15 years, to pump tap and seawater. Tens of<br />

thousands of pumps are in operation worldwide proving the<br />

pumps to be among the most cost-effective and reliable pumps for<br />

membrane applications, both as main high-pressure pumps but<br />

also for recovering energy as reversing pumps (motors) in the reject<br />

line. The pumps are made in exotic materials incorporating Duplex<br />

and Superduplex materials as standard.<br />

Danfoss A/S RO-Solutions offers not only High-Pressure Pumps but<br />

also Frequency Inverters, Soft Starters, Valves, Pressure Transmitters<br />

and all kinds of “around-the-pump” accessories, since one of our<br />

goals is to facilitate supply chain optimisation for our customers.<br />

If your business is among the below mentioned applications:<br />

• Seawater Reverse Osmosis<br />

• Brackish Water Reverse Osmosis<br />

• Nanofiltration, ultrafiltration, microfiltration<br />

• Or even pump and measure low-viscosity corrosive fluids<br />

prefiltered down to 10 micron absolute<br />

... have a look on our homepage www.nessie.danfoss.com/rosolution<br />

With APP pumps from Danfoss you get the following<br />

benefits<br />

Low energy consumption<br />

Total efficiencies up to 95 percent – among the most efficient in the<br />

market.<br />

Long service life<br />

Danfoss guarantees service free operation for more than 8,000<br />

hours thanks to two design features:<br />

• No oil lubrication: the medium itself lubricates the pump.<br />

• No need for service on a regular basis:<br />

the mechanical shaft is the only seal in the pump.<br />

Corrosion resistance<br />

All wetted parts of the pump are designed in duplex, super duplex<br />

stainless steel and polymer, ensuring resistance to corrosive and<br />

low viscosity fluids, e.g. seawater and brackish water.<br />

High-pressure operation<br />

Continuous operation at a discharge pressure between 10 and 80<br />

bar (145-1160 psi). Higher discharge pressures are available on<br />

request.<br />

Wide flow range<br />

One pump size covers the same flow range as several centrifugal<br />

pumps, because the flow is a linear function of the speed (rpm). The<br />

pumps run at speeds between 700 and 3,000 rpm.<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Flow (l/min)<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

700<br />

900<br />

Typical flow curves at 80 bar (1160 psi)<br />

2500<br />

2300<br />

2100<br />

1900<br />

1700<br />

1500<br />

1300<br />

1100<br />

Pump rpm<br />

APP 10.2<br />

APP 8.2<br />

APP 7.2<br />

APP 6.5<br />

APP 5.1<br />

APP 2.2<br />

APP 1.8<br />

APP 1.0<br />

APP 0.6<br />

2700<br />

3000<br />

2900<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

Flow (gal/min)<br />

Low pulsation<br />

A design featuring up to nine pistons reduces pressure pulsations<br />

in the discharge line down to 1.5 percent, rendering pulsation<br />

dampers superflous addition, and reduceing installing cost.<br />

Compact design<br />

The most compact pump on the market, giving system builders a<br />

free hand to design more compact systems. The pump may also be<br />

directly mounted onto an electrical motor via a bell housing with a<br />

flexible coupling.


DATA SHEET<br />

Water Pumps<br />

APP0.6 - 2.5<br />

1. General information<br />

APP0.6, APP1.0, APP1.5, APP1.8, APP2.2 and APP2.5 pumps are designed to supply low viscosity and corrosive fluids under high<br />

pressure, eg. in seawater reverse osmosis filtration applications and for high pressure salt water pumping.<br />

The pumps are based on the axial piston principle enabling a very light and compact design, and they are designed so that<br />

lubrication of the moving parts in the pumps is provided by the fluid itself. No oil lubrication is thus required.<br />

All parts included in the pumps are designed to provide long service life, i.e. long service life with a constantly high efficiency and<br />

minimum of service required.<br />

The pumps are fixed displacement pumps in which the flow is proportional to the number of revolutions of the input shaft and the<br />

pump displacement, regardless of any counter-pressure.<br />

1 2 11 3<br />

6 8<br />

7<br />

1: Shaft sealing<br />

2: Mounting flange<br />

3: Bleeding plugs<br />

4: Retaining ring<br />

5: Piston/shoe<br />

6: Valve plate<br />

7: Swash plate<br />

8: Cylinder barrel<br />

9: Spring<br />

10: Port plate<br />

11: Connecting flange<br />

12: Housing with bearing<br />

10 9<br />

5<br />

12<br />

4<br />

2. Benefits<br />

• One of the smallest and lightest pumps on the market.<br />

• Can be powered by a combustion engine provided that a special coupling is used.<br />

• Generates insignificant pulsations in the pressure line.<br />

• No preventive maintenance required (no periodic service like e.g. change of lubricant and wearing parts).<br />

• Long service life. Danfoss guarantees 8000 hours maintenance-free operation.<br />

• All parts of the pump are made of non corrosive materials eg. Duplex (SAF 2205/EN1.4462) and<br />

Super-duplex (SAF 2507/EN1.4410) stainless steel and carbon reinforced PEEK.<br />

• High efficiency.<br />

521B0850 DKCFN.PD.010.FA2.02 11-2006


3. Technical <strong>data</strong><br />

Code number 180B3001 180B3002 180B3026 180B3003 180B3004 180B3000<br />

APP pumps APP0.6 APP1.0 APP1.5 APP1.8 APP2.2 APP2.5<br />

Geometric displacement cm 3 /rpm (in 3 /rpm) 4 (0.24) 6.3 (0.38) 9.3 (0.56) 10 (0.61) 12.5 (0.76) 15.3 (0.93)<br />

Flow (3000 rpm) m 3 /h (gpm) 0.6 (2.6) 1.0 (4.4) 1.5 (6.6) 1.7 (7.5) 2.1 (9.2) 2.6 (11.4)<br />

Min. pressure 1) bar (psi) 20 290 20 290 20 290 20 290 20 290 20 290<br />

Max. pressure, cont. 2) bar (psi) 80 (1160) 80 (1160) 80 (1160) 80 (1160) 80 (1160) 80 (1160)<br />

Max. pressure, intermittent 3) bar (psi) 100 (1450) 100 (1450) 100 (1450) 100 (1450) 100 (1450) 100 (1450)<br />

Max. speed cont. 4) rpm 3450 3450 3450 3450 3450 5) 3000<br />

Min. speed cont. rpm 700 700 700 700 700 700<br />

Power requirement at<br />

80 bar and 3000 rpm:<br />

kW (hp) 1.9 (2.5) 2.9 (3.9) 4.5 (6) 4.8 (6.3) 6.0 (7.9) 7.2 (9.6)<br />

Weight kg (lb) 5.2 (9.7) 5.2 (9.7) 8,6 (17) 8.6 (17.0) 8.6 (17.0) 8.6 (17)<br />

1) For lower pressure, please contact Danfoss RO Sales Organization. 4) For speeds above 3000 rpm the pump must be<br />

2) For higher pressure, please contact Danfoss RO Sales Organzation. boosted at a pressure of 2-5 bar (29.0 - 72.5 psi).<br />

3) Intermittent pressure is acceptable for less than 10 seconds per minute. 5) For speeds above 3000 rpm, inspect the pump<br />

after every 4000 hours of operation.<br />

4. Flow at different rpm<br />

Using the diagram shown below, it is easy to select the pump which fits the application best if the flow required and the rotation<br />

speed (rpm) of the pump are known.<br />

3<br />

2,5<br />

APP2.5<br />

APP2.2<br />

m 3 /h<br />

2<br />

1,5<br />

1<br />

0,5<br />

APP1.8<br />

APP1.5<br />

APP1.0<br />

APP0.6<br />

0<br />

500 1000 1500 2000 2500 3000 3500<br />

Furthermore, this diagram shows that the flow can be changed by changing the rotation speed of the pump. The flow/rpm ratio is<br />

constant, and the “desired “ flow can be obtained by changing the rotation speed to a corresponding value. Thus, the required rpm<br />

can be determined as:<br />

Desired flow × Rated rpm<br />

Required rpm =<br />

Rated flow<br />

5. Power requirements<br />

Pump model Flow Pressure rpm Calc. factor<br />

60 bar 70 bar 80 bar<br />

l/min m 3 /h gpm 870 psi 1015 psi 1160 psi<br />

rp m<br />

APP0.6 10.2 0.61 2.69 1.38 kW 1.61 kW 1.84 kW 2840 475.8<br />

APP0.6 12.3 0.74 3.25 1.66 kW 1.94 kW 2.21 kW 3400 475.8<br />

APP1.0 16.53 0.99 4.37 2.14 kW 2.49 kW 2.85 kW 2840 474.6<br />

APP1.0 19.83 1.19 5.24 2.57 kW 2.99 kW 3.42 kW 3400 474.6<br />

APP1.5 25.11 1.51 6.63 3.21 kW 3.75 kW 4.29 kW 2890 468.6<br />

APP1.5 30.17 1.81 7.97 3.86 kW 4.51 kW 5.15 kW 3470 468.6<br />

APP1.8 26.78 1.61 7.07 3.43 kW 4.00 kW 4.57 kW 2890 463.2<br />

APP1.8 32.18 1.93 8.50 4.12 kW 4.81 kW 5.49 kW 3470 463.2<br />

APP2.2 33.48 2.01 8.84 4.29 kW 5.00 kW 5.71 kW 2900 468.6<br />

APP2.2 40.22 2.41 10.63 5.15 kW 6.01 kW 6.87 kW 3480 468.6<br />

APP2.5 41.94 2.52 11.08 5.07 kW 5.92 kW 6.77 kW 2900 484.8<br />

The power requirements can be determined using one of the following guiding equations:<br />

l/min × bar 16.7 × m 3 /h × bar 0.26 × gpm × psi<br />

Required power = [kW] or [kW] or [kW]<br />

Calc. factor Calc. factor Calc. factor<br />

1 hp = 0.75 kW<br />

1 kW = 1.34 hp<br />

1 gpm = 3.79 l/min<br />

1 l/min = 0.26 gpm<br />

1 m 3 /h = 4.40 gpm<br />

1 gpm = 0.23 m 3 /h<br />

DKCFN.PD.010.FA2.02 521B0850


6. Inlet pressure<br />

Water supply to the pump is either made from a tank placed above the pump or directly from a feed pump. The pressure at the<br />

pump inlet (I) must be in the range: 0.5 - 5 bar (7.3 - 72.5 psi).<br />

7. Temperature and corrosion<br />

7.1 Operation:<br />

• Fluid temperature: +3°C to +50°C (+37.4°F to 122°F) - dependent on the NaCl concentration<br />

• Ambient temperature: +3°C to +50°C (+37.4°F to 122°F)<br />

The chart below illustrates the corrosive resistance of different types of stainless steel related to NaCl concentration and<br />

temperature.<br />

All critical parts of the APP water pump is made of SAF 2507.<br />

If the water pump is operated at high salinity, always flush the water pump with fresh water at operation stop in order to minimise<br />

the risk of crevice corrosion.<br />

904L / SAF 2205<br />

NaCl vs. temperature<br />

7.2 Storage:<br />

• Storage temperature: -40°C to +70°C (+37.4°F to 122°F) – provided that the pump is drained of fluid and stored<br />

”plugged”.<br />

Antefreeze protection is required at temperatures below 2°C. Danfoss recommends using Dowcal N from Dow Chemical<br />

Company or Chillsafe mono propylene glycol from Arco Chemical Company.<br />

8. Noise level<br />

The chart indicates the noise level in dB(A) measured at a distance of 1 m from the pump in a reverberation room.<br />

Type<br />

60 bar (870 psi)<br />

1500 rpm<br />

60 bar (870 psi)<br />

3000 rpm<br />

80 bar (1160 psi)<br />

1500 rpm<br />

80 bar (1160 psi)<br />

3000 rpm<br />

APP0.6 70 73 74 77<br />

APP1.0 73 75 74 77<br />

APP1.5 75 76 73 77<br />

APP1.8 75 76 73 77<br />

APP2.2 75 76 73 77<br />

APP2.5 76 77 74 78<br />

Generally, noise will be reduced if speed is reduced and vice versa. Use flexible hoses in order to minimize vibrations and noise.<br />

Since the pump is typically mounted on a bell housing or frame, the noise level can only be determined for the complete unit<br />

(system).<br />

It is therefore very important that the pump is mounted correctly on a frame with dampers to minimize vibrations and noise.<br />

The noise level is influenced by:<br />

• The speed of the pump, high rpm create more noise than low rpm<br />

• Rigid mounting of the pump generates more noise than flexible mounting<br />

• Pipe mounting direct to the pump increases the noise level compared to a flexible hose<br />

9. Filtration<br />

As water has very low viscosity, the APP pumps have been designed with very narrow clearance in order to control internal leakage<br />

rates and improve component performance. Therefore it is important that the inlet water is filtered properly to minimize the wear of<br />

the pump.<br />

The main filter must have a filtration efficiency of 99.98% at 10 µm. We recommend that you use precision depth filter cartridges<br />

rated 10µm abs. ß10>5000 (equivalent to a filtration efficiency of 99.98%). Bag filters and string wound filter cartridges typically<br />

have only 90% filtration efficiency. This means that for each 100,000 particles reaching the filter, 10,000 particles pass through it<br />

compared to only 20 particles in a filter with an efficiency of 99.98%.<br />

For more information on the importance of proper filtration, please consult our publication “Filtration” (code number 521B0861),<br />

which also will provide you with an explanation of filtration definitions and a guidance on how to select the right filter.<br />

521B0850 DKCFN.PD.010.FA2.02 3


10. Dimensions<br />

10.1 Pump<br />

Description APP0.6 and APP1.0 APP1.5, APP1.8, APP2.2 and APP2.5<br />

A Port position, mm (in) 15.9 (0.63) 18.8 (0.74)<br />

B Port position, mm (in) 15.9 (0.63) 21.0 (0.83)<br />

C mm (in) Ø 88 (3.5) Ø 105 (4.1)<br />

D mm (in) 131 (5.2) 166 (6.5)<br />

E<br />

Parallel key, DIN 6885, mm (in)<br />

5 × 5 × 20<br />

(0.20 × 0.20 × 0.78)<br />

5 × 5 × 20<br />

(0.20 × 0.20 × 0.78)<br />

F Bleeding M6, Hexagon AF = 5 mm M6, Hexagon AF = 5 mm<br />

I Inlet connection BSP G½”; 15 (0.59) deep BSP G¾”; 15 (0.59) deep<br />

O Outlet connection BSP G½”; 15 (0.59) deep BSP G½”; 17 (0.67) deep<br />

Pump mounting flange SAE A 2 SAE A 2<br />

10.2 Complete unit<br />

Pump A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) IEC Electric motor<br />

APP0.6 200 245 90 140 100 265 100 131 1.5 kW, FPA 90S-2<br />

APP1.0 200 245 90 140 125 290 100 131 2.2 kW, FPA 90L-2<br />

APP1.5 250 280 100 160 140 325 120 166 3.0 kW, FPA 100L-2<br />

APP1.8 250 302 112 190 140 340 120 166 4.0 kW, FPA 112M-2<br />

APP2.2 300 342 132 216 140 390 144 166 5.5 kW, FPA 132S1-2<br />

APP2.5 300 342 132 216 178 430 144 166 7.5 kW, FPA 132S2-2<br />

DKCFN.PD.010.FA2.02 521B0850


11. Installation<br />

11.1 Mounting<br />

The figure below illustrates how to mount the pump and connect it to electric motor/combustion engine.<br />

A: Flexible coupling<br />

B: Bell housing<br />

C: Motor shaft<br />

If alternative mounting is required, please contact Danfoss Sales Organization for further information.<br />

To ensure easy mounting of the flexible coupling without using tools, the tolerances must be dimensioned accordingly.<br />

Note: Any axial and/or radial loads on the shaft must be avoided, see “User guide” (521B0888).<br />

Min. 3 mm<br />

A<br />

B<br />

C<br />

The pump should be connected to the rest of the plant with a flexible hoses.<br />

11.2 Open-ended systems with water supply from tank<br />

In order to eliminate the risk of cavitation, a positive inlet pressure should always be maintained by observing the following<br />

guidelines:<br />

1. Place the tank (1) above pump inlet (water level in tank should always be above the pump).<br />

2. Place a filter (2) in the water supply line in front of the tank.<br />

3. Dimension the inlet line (3) with minimum pressure drop (large internal diameter, minimum length of pipe, avoid bends and<br />

fittings with small internal diameter).<br />

11.3 Open-ended system with direct water supply<br />

In order to eliminate the risk of cavitation, a positive inlet pressure is always to be maintained at min. 0.5 bar (7.3 psi) and max. 5 bar<br />

(72.5 psi).<br />

1. Place the filter (1) in the water supply line in front of the pump.<br />

2. Place a monitoring pressure switch (2) set at min. 1 bar (14.5 psi) between filter and pump inlet. The monitoring switch must<br />

stop the pump at pressures lower than 1 bar. (14.5 psi) At speeds above 3000 rpm - use 2 bar (29 psi) as set point.<br />

521B0850 DKCFN.PD.010.FA2.02 5


11.4 RO system with APP pump<br />

1. For easy system bleeding and flushing, apply a bypass non-return valve (1) in parallel with the APP pump.<br />

2. Place an inlet filter (2) in front of the APP pump (3). Please consult section 9, “Filtration” for guidance on how to select the<br />

right filter. Throughly clean pipes and flush system prior to start-up.<br />

3. Place a monitoring pressure switch (6) set at min. 1 bar between filter and pump inlet. The monitoring switch must stop the<br />

pump at pressures lower than 1 bar (14.5 psi). At 3000 rpm - use 2 bar (29 psi) as set point.<br />

4. Dimension the inlet line to obtain minimum pressure loss (large flow, minimum pipe length, minimum number of bends/<br />

connections, and fittings with small pressure losses).<br />

5. In order to eliminate the risk of damage and cavitation, a positive pressure at the inlet (4) is always to be maintained at min.<br />

0.5 bar (7.3 psi) and max. 5 bar (72.5 psi). At speeds above 3000 rpm the pressure at the inlet of the water pump must be min.<br />

2 bar (29 psi).<br />

6. Use flexible hoses (5) to minimize vibrations and noise.<br />

7. Install a safety valve (7) in order to avoid system damage as the Danfoss APP pump creates pressure and flow immediately<br />

after start-up, regardless of any counter-pressure.<br />

Feed<br />

2<br />

5 4<br />

1<br />

3<br />

APP<br />

5<br />

7<br />

Permeate<br />

6<br />

M<br />

Brine<br />

12. Service<br />

Provided that the pump has been running according to the Danfoss specifications on pre-filtration, pressure, and rotation speed,<br />

Danfoss guarantees minimum 8000 hours operation, however max. 18 months from date of sale.<br />

To prevent a total and disastrous breakdown, Danfoss recommends a pump inspection after max. 8000 hours – at which any worn<br />

parts must be replaced.<br />

Note: It is always recommended to replace pistons and shaft sealing if another service-free period is to be obtained.<br />

If the pistons are not replaced, more frequent inspection is recommended.<br />

The APP pump is made of duplex/super duplex materials with fine corrosion properties. However, it is always recommended to<br />

flush the pump when the system is shut down.<br />

The shaft sealing in the APP pump is made of AISI 316. At high TDS and high water temperature, the service life of the shaft sealing<br />

will be reduced. For these applications it is recommended to replace the shaft sealing after approx. 4000 hours operation.<br />

12.1 Periodic maintenance<br />

Water acts as lubricant in the APP. Thus there is no oil in the pump.<br />

By operation below the curve for SAF 2507 in the figure in section 7.1, no parts are expected to be replaced within the first 8000<br />

hours of operation.<br />

12.2 Repair<br />

In case of irregular function of the APP, please contact the Danfoss RO Solutions Sales Organisation.<br />

DKCFN.PD.010.FA2.02 521B0850


DATA SHEET<br />

Water Pumps<br />

APP5.1 - 10.2<br />

1. General information<br />

APP5.1, APP6.5, APP7.2, APP8.2 and APP10.2 pumps are designed to supply low viscosity and corrosive fluids under high pressure,<br />

eg. in seawater reverse osmosis filtration applications and for high pressure salt water pumping.<br />

The APP pumps are based on the axial piston principle enabling a very light and compact design, and they are designed so that<br />

lubrication of the moving parts in the pumps is provided by the fluid itself. No oil lubrication is thus required.<br />

All parts included in the APP pumps are designed to provide long service life, i.e. long service life with a constantly high efficiency<br />

and minimum of service required.<br />

The pumps are fixed displacement pumps in which the flow is proportional to the number of revolutions of the input shaft and the<br />

pump displacement, regardless of any counter-pressure.<br />

1 2 3 4 5<br />

6<br />

1: Shaft sealing<br />

2: Mounting flange<br />

3: Bleeding plugs<br />

4: Retaining ring<br />

5: Piston/shoe<br />

6: Valve plate<br />

7: Swash plate<br />

8: Cylinder barrel<br />

9: Spring<br />

10: Port plate<br />

11: Connecting flange<br />

12: Housing with bearing<br />

7<br />

8 9 10<br />

12<br />

11<br />

2. Benefits<br />

• One of the smallest and lightest pumps on the market.<br />

• Can be powered by a combustion engine provided that a special coupling is used.<br />

• Generates insignificant pulsations in the pressure line.<br />

• No preventive maintenance required (no periodic service like e.g. change of lubricant and wearing parts).<br />

• Long service life. Danfoss guarantees 8000 hours maintenance-free operation.<br />

• All parts of the pump are made of non-corrosive materials eg. duplex (SAF 2205/EN1.4462) and<br />

superduplex (SAF 2507/EN1.4410) stainless steel and carbon reinforced PEEK.<br />

• High efficiency.<br />

521B0851 DKCFN.PD.010.FB1.02 11-2006


3. Technical <strong>data</strong><br />

Code number 180B3005 180B3006 180B3007 180B3008 180B3010<br />

APP pumps APP5.1 APP6.5 APP7.2 APP8.2 APP10.2<br />

Geometric displacement cm 3 /rpm (in 3 /rpm) 50 (3.05) 63 (3.84) 70 (4.27) 80 (4.88) 100 (6.10)<br />

Flow (1800 rpm) m 3 /h (gpm) 5.1 (22.5) 6.5 (28.6) 7.2 (31.7) 8.2 (36.1) 10.2 (44.9)<br />

Min. pressure 1) bar (psi) 20 (290) 20 (290) 20 (290) 20 (290) 20 (290)<br />

Max. pressure, cont. 2) bar (psi) 80 (1160) 80 (1160) 80 (1160) 80 (1160) 80 (1160)<br />

Max. pressure, intermittent 3) bar (psi) 100 (1450) 100 (1450) 100 (1450) 100 (1450) 100 (1450)<br />

Max. speed cont. 4) rpm 1800 1800 1800 1800 1800<br />

Min. speed cont. rpm 700 700 700 700 700<br />

Power requirement at<br />

80 bar and 1800 rpm:<br />

kW (hp) 13.7 (18.4) 17.3 (23.2) 19.2 (25.7) 21.7 (29.1) 27.4 (36.7)<br />

Weight kg (lb) 30 (66) 30 (66) 30 (66) 30 (66) 30 (66)<br />

1) For lower pressure, please contact Danfoss RO Solutions Sales Organization.<br />

2) For higher pressure, please contact Danfoss RO Solutions Sales Organzation.<br />

3) Intermittent pressure is acceptable for less than 10 seconds per minute.<br />

4) For speeds above 1500 rpm the APP pump must be boosted at a pressure of 2-5 bar (29-72.5 psi).<br />

4. Flow at different rpm<br />

Using the diagram shown below, it is easy to select the APP pump which fits the application best if the flow required and the<br />

rotation speed (rpm) of the pump are known.<br />

m 3 /h<br />

12,00<br />

10,00<br />

8,00<br />

6,00<br />

4,00<br />

APP10.2<br />

APP8.2<br />

APP7.2<br />

APP6.5<br />

APP5.1<br />

2,00<br />

0,00<br />

600 800 1000 1200 1400 1600 1800 2000<br />

rp m<br />

Furthermore, this diagram shows that the flow can be changed by changing the rotation speed of the pump. The flow/rpm ratio is<br />

constant, and the “desired “ flow can be obtained by changing the rotation speed to a corresponding value. Thus, the required rpm<br />

can be determined as:<br />

Desired flow × Rated rpm<br />

Required rpm =<br />

Rated flow<br />

5. Power requirements<br />

Pump model Flow Pressure rpm Calc. factor<br />

60 bar 70 bar 80 bar<br />

l/min m 3 /h gpm 870 psi 1015 psi 1160 psi<br />

APP5.1 66 4.0 17.4 8.3 kW 9.7 kW 11.1 kW 1460 475.2<br />

APP5.1 79 4.7 20.9 10.0 kW 11.7 kW 14.3 kW 1752 475.2<br />

APP6.5 83 5.0 22.0 10.5 kW 12.3 kW 14.0 kW 1460 475.2<br />

APP6.5 100 6.0 26.4 12.6 kW 14.7 kW 16.8 kW 1752 475.2<br />

APP7.2 93 5.6 24.6 11.6 kW 13.5 kW 15.5 kW 1470 480.6<br />

APP7.2 112 6.7 29.5 13.9 kW 16.3 kW 18.6 kW 1764 480.6<br />

APP8.2 106 6.4 28.1 12.7 kW 14.8 kW 16.9 kW 1470 502.2<br />

APP8.2 128 7.7 33.7 15.3 kW 17.8 kW 20.3 kW 1764 502.2<br />

APP10.2 133 8.0 35.1 16.0 kW 18.7 kW 21.4 kW 1470 496.2<br />

APP10.2 159 9.6 42.1 19.3 kW 22.5 kW 25.7 kW 1764 496.2<br />

The power requirements can be determined using one of the following guiding equations:<br />

l/min × bar 16.7 × m 3 /h × bar 0.26 × gpm × psi<br />

Required power = [kW] or [kW] or [kW]<br />

Calc. factor Calc. factor Calc. factor<br />

1 hp = 0.75 kW<br />

1 kW = 1.34 hp<br />

1 gpm = 3.79 l/min<br />

1 l/min = 0.26 gpm<br />

1 m 3 /h = 4.40 gpm<br />

1 gpm = 0.23 m 3 /h<br />

DKCFN.PD.010.FB1.02 521B0851


6. Inlet pressure<br />

Water supply to the APP pump is either made from a tank placed above the pump or directly from a feed pump. The pressure at the<br />

pump inlet (I) must be in the range: 0.5 - 5 bar (7.3 - 72.5 psi).<br />

7. Temperature and corrosion<br />

7.1 Operation:<br />

• Fluid temperature: +3°C to +50°C (+37.4°F to 122°F) - dependent on the NaCl concentration<br />

• Ambient temperature: +3°C to +50°C (+37.4°F to 122°F)<br />

The chart below illustrates the corrosive resistance of different types of stainless steel related to NaCl concentration and<br />

temperature.<br />

All critical parts of the APP pump are made of SAF 2507.<br />

If the APP pump is operated at high salinity, always flush the pump with fresh water at operation stop in order to minimise the risk<br />

of crevice corrosion.<br />

904L / SAF 2205<br />

NaCl vs. temperature<br />

7.2 Storage:<br />

• Storage temperature: -40°C to +70°C (+37.4°F to 122°F) – provided that the APP pump is drained of fluid and stored<br />

”plugged”.<br />

Antefreeze protection is required at temperatures below 2°C. Danfoss recommends using Dowcal N from Dow Chemical<br />

Company or Chillsafe mono propylene glycol from Arco Chemical Company.<br />

8. Noise level<br />

The chart indicates the noise level in dB(A) measured at a distance of 1 m from the APP pump in a reverberation room.<br />

Type<br />

60 bar (580 psi)<br />

1500 rpm<br />

60 bar (580 psi)<br />

1800 rpm<br />

80 bar (2000 psi)<br />

1500 rpm<br />

80 bar (2000 psi)<br />

1800 rpm<br />

APP5.1 74 79 73 78<br />

APP6.5 74 79 73 78<br />

APP7.2 74 79 73 78<br />

APP8.2 74 79 73 78<br />

APP10.2 74 79 73 78<br />

Generally, noise will be reduced if speed is reduced and vice versa. Use flexible hoses in order to minimize vibrations and noise.<br />

Since the APP pump is typically mounted on a bell housing or frame, the noise level can only be determined for the complete unit<br />

(system).<br />

It is therefore very important that the APP pump is mounted correctly on a frame with dampers to minimize vibrations and noise.<br />

The noise level is influenced by:<br />

• The speed of the pump, high rpm create more noise than low rpm<br />

• Rigid mounting of the pump generates more noise than flexible mounting<br />

• Pipe mounting direct to the pump increases the noise level compared to a flexible hose<br />

9. Filtration<br />

As water has very low viscosity, the APP pumps have been designed with very narrow clearance in order to control internal leakage<br />

rates and improve component performance. Therefore it is important that the inlet water is filtered properly to minimize the wear of<br />

the pump.<br />

The main filter must have a filtration efficiency of 99.98% at 10 µm. We recommend that you use precision depth filter cartridges<br />

rated 10µm abs. ß10>5000 (equivalent to a filtration efficiency of 99.98%). Bag filters and string wound filter cartridges typically<br />

have only 90% filtration efficiency. This means that for each 100,000 particles reaching the filter, 10,000 particles pass through it<br />

compared to only 20 particles in a filter with an efficiency of 99.98%.<br />

For more information on the importance of proper filtration, please consult our publication “Filtration” (code number 521B0861),<br />

which also will provide you with an explanation of filtration definitions and a guidance on how to select the right filter.<br />

521B0851 DKCFN.PD.010.FB1.02 3


10. Dimensions<br />

10.1 APP pump<br />

Description<br />

APP5.1 and APP10.2<br />

C Bleeding M6, Hexagon AF = 5 mm<br />

D<br />

Parallel key, DIN 6885, mm (in)<br />

12 × 8 × 70<br />

(0.44 × 0.31 × 2.76)<br />

I Inlet connection M42 x 1½ mm; 13 mm (0.51 in) deep<br />

O Outlet connection M42 x 1½ mm; 13 mm (0.51 in) deep<br />

Pump mounting flange<br />

125 A2<br />

10.2 Complete unit<br />

Pump A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) IEC Electric motor<br />

APP5.1 350 415 160 254 210 505 11 kW, FPC 160 M-4<br />

APP6.5 350 415 160 254 254 560 15 kW, FPC 160 L-4<br />

APP7.2 350 415 160 254 254 560 15 kW, FPC 160 L-4<br />

APP8.2 350 460 180 279 241 590 18.5 kW, FPC 180 M-4<br />

APP10.2 350 460 180 279 279 630 22 kW, FPC 180 L-4<br />

APP10.2 400 505 200 318 305 660 30 kW, FPC 200 L-4<br />

For inlet and outlet connections <strong>data</strong>, see “Accessories catalogue” (521B0903).<br />

DKCFN.PD.010.FB1.02 521B0851


11. Installation<br />

11.1 Mounting<br />

The figure below illustrates how to mount the APP pump and connect it to an electric motor/combustion engine.<br />

A: Flexible coupling<br />

B: Bell housing<br />

C: Motor shaft<br />

If alternative mounting is required, please contact Danfoss Sales Organization for further information.<br />

To ensure easy mounting of the flexible coupling without using tools, the tolerances must be dimensioned accordingly.<br />

Note: Any axial and/or radial loads on the shaft must be avoided, see “User guide” (521B0888).<br />

Min. 3 mm<br />

A<br />

B<br />

C<br />

The APP pump should be connected to the rest of the plant with a flexible hoses.<br />

11.2 Open-ended systems with water supply from tank<br />

In order to eliminate the risk of cavitation, a positive inlet pressure should always be maintained by observing the following<br />

guidelines:<br />

1. Place the tank (1) above the APP pump inlet (water level in tank should always be above the pump).<br />

2. Place a filter (2) in the water supply line in front of the tank.<br />

3. Dimension the inlet line (3) with minimum pressure drop (large internal diameter, minimum length of pipe, avoid bends and<br />

fittings with small internal diameter).<br />

11.3 Open-ended system with direct water supply<br />

In order to eliminate the risk of cavitation, a positive inlet pressure is always to be maintained at min. 0.5 bar (7.3 psi) and max. 5 bar<br />

(72.5 psi).<br />

1. Place the filter (1) in the water supply line in front of the APP pump.<br />

2. Place a monitoring pressure switch (2) set at min. 1 bar (14.5 psi) between filter and pump inlet. The monitoring switch must<br />

stop the pump at pressures lower than 1 bar (14.5 psi) At speeds above 1500 rpm - use 2 bar (29 psi) as set point.<br />

521B0851 DKCFN.PD.010.FB1.02 5


11.4 RO system with APP pump<br />

1. For easy system bleeding and flushing, apply a bypass non-return valve (1) in parallel with the APP pump.<br />

2. Place an inlet filter (2) in front of the APP pump (3). Please consult section 9, “Filtration” for guidance on how to select the<br />

right filter. Throughly clean pipes and flush system prior to start-up.<br />

3. Place a monitoring pressure switch (6) set at min. 1 bar between filter and pump inlet. The monitoring switch must stop the<br />

pump at pressures lower than 1 bar (14.5 psi). Above 1500 rpm - use 2 bar (29 psi) as set point.<br />

4. Dimension the inlet line to obtain minimum pressure loss (large flow, minimum pipe length, minimum number of bends/<br />

connections, and fittings with small pressure losses).<br />

5. In order to eliminate the risk of damage and cavitation, a positive pressure at the inlet (4) is always to be maintained at min.<br />

0.5 bar (7.3 psi) and max. 5 bar (72.5 psi). At speeds above 1500 rpm the pressure at the inlet of the APP pump must be min.<br />

2 bar (29 psi).<br />

6. Use flexible hoses (5) to minimize vibrations and noise.<br />

7. Install a safety valve (7) in order to avoid system damage as the APP pump creates pressure and flow immediately after startup,<br />

regardless of any counter-pressure.<br />

Feed<br />

2<br />

5 4<br />

1<br />

3<br />

APP<br />

5<br />

7<br />

Permeate<br />

6<br />

M<br />

Brine<br />

12. Service<br />

Provided that the APP pump has been running according to the Danfoss specifications on pre-filtration, pressure, and rotation<br />

speed, Danfoss guarantees minimum 8000 hours operation, however max. 18 months from date of sale.<br />

To prevent a total and disastrous breakdown, Danfoss recommends a pump inspection after max. 8000 hours – at which any worn<br />

parts must be replaced.<br />

Note: It is always recommended to replace pistons and shaft sealing if another service-free period is to be obtained.<br />

If the pistons are not replaced, more frequent inspection is recommended.<br />

The APP pump is made of duplex/super duplex materials with fine corrosion properties. However, it is always recommended to<br />

flush the APP pump when the system is shut down.<br />

The shaft sealing in the APP pump is made of Hasteloy C. At high TDS and high water temperature, the service life of the shaft<br />

sealing will be reduced. For these applications it is recommended to replace the shaft sealing after approx. 4000 hours operation.<br />

12.1 Periodic maintenance<br />

Water acts as lubricant in the APP pump. Thus there is no oil in the pump.<br />

By operation below the curve for SAF 2507 in the figure in section 7.1, no parts are expected to be replaced within the first 8000<br />

hours of operation.<br />

12.2 Repair<br />

In case of irregular function of the APP pump, please contact the Danfoss RO Solutions Sales Organisation.<br />

DKCFN.PD.010.FB1.02 521B0851


DATA SHEET<br />

Water Pumps<br />

APP24 - 26<br />

1. General information<br />

APP24 - APP26 pumps are designed to supply low viscosity and corrosive fluids under high pressure, eg. in seawater reverse osmosis<br />

filtration applications and for high pressure salt water pumping.<br />

The pumps are based on the axial piston principle enabling a very light and compact design, and they are designed so that the<br />

lubrication of the moving parts in the pumps is provided by the fluid itself. No oil lubrication is thus required.<br />

All parts included in the pumps are designed to provide long service life, i.e. long service life with a constantly high efficiency and<br />

minimum service required.<br />

The pumps are fixed displacement pumps in which the flow is proportional to the number of revolutions of the input shaft and the<br />

pump displacement.<br />

2. Benefits<br />

• One of the smallest and lightest pumps on the market.<br />

• Can be powered by a combustion engine provided that a special coupling is used.<br />

• Generates insignificant pulsations in the pressure line.<br />

• No preventive maintenance required (no periodic service like e.g. change of lubricant and wearing parts).<br />

• Long service life (Danfoss guarantees 8000 hours maintenance-free operation)<br />

• All parts of the pump are made of non corrosive materials eg. Duplex (SAF 2205/EN1.4462) and<br />

Super-duplex (SAF 2507/EN1.4410) stainless steel and carbon reinforced PEEK<br />

• High efficiency<br />

3. Technical <strong>data</strong><br />

1: Shaft sealing<br />

2: Mounting flange<br />

3: Bleeding plugs<br />

4: Retaining ring<br />

5: Piston/shoe<br />

6: Valve/thrust plate<br />

7: Swash plate<br />

8: Cylinder barrel<br />

9: Spring<br />

10: Port plate<br />

11: Connecting flange<br />

12: Housing with bearing<br />

PRELIMINARY<br />

Frequency 50 Hz 60 Hz<br />

APP pumps APP24-50 APP26-50 APP24-60 APP26-60<br />

Rated speed rpm 1200 1200 1200 1200<br />

Maximum speed rpm 1200 1200 1200 1200<br />

Minimum speed rpm 700 700 700 700<br />

Geometric displacement<br />

cm 3 /rpm 352 380 352 380<br />

in 3 /rpm 21.5 23.2 21.5 23.2<br />

Flow (1200 rpm) m 3 /h 24 26 24 26<br />

gpm 105.7 114.5 105.6 114.5<br />

Max. pressure<br />

bar 80 80 80 80<br />

psi 1160 1160 1160 1160<br />

Min. pressure<br />

bar 40 40 40 40<br />

psi 580 580 580 580<br />

Power requirement at<br />

kW 64 69 64 69<br />

max. speed and 80 bar (1160 psi):<br />

hp 86 92 86 92<br />

Weight<br />

kg 125 125 125 125<br />

lb 275.6 275.6 275.6 275.6<br />

521B0852 DKCFN.PD.010.FC1.02 09-2006


4. Flow at different rpm<br />

When using the diagram shown below, it is easy to select the pump which fits the application best if the flow required and the<br />

rotation speed (rpm) of the pump are known.<br />

30<br />

25<br />

20<br />

m3/h<br />

15<br />

10<br />

APP26-50Hz<br />

APP24-50Hz<br />

APP26-60Hz<br />

APP24-60Hz<br />

5<br />

0<br />

900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900<br />

rp m<br />

Furthermore, this diagram shows that the flow can be changed by changing the rotation speed of the pump. The flow/rpm ratio is<br />

constant, and the “desired “ flow can be obtained by changing the rotation speed to a corresponding value. Thus, the required rpm<br />

can be determined as:<br />

Required rpm =<br />

5. Dimensions<br />

Desired flow × Rated rpm<br />

Rated flow<br />

PRELIMINARY<br />

Description<br />

E<br />

Parallel key, DIN 6885, mm (in)<br />

APP24 - APP26<br />

12 × 8 × 70<br />

(0.47 × 0.31 × 2.76)<br />

F Bleeding G ¼”, Hexagon AF = 8 mm<br />

I Inlet connection 3” hose pipe<br />

O Outlet connection 2½ Victaulic<br />

Pump mounting flange 180 B 4<br />

6. Inlet pressure<br />

Water supply to the pump is either made from a tank placed above the pump or directly from the mains. The pressure at the pump<br />

inlet (I) must be in the range: 2 - 5 bar (29 - 72.5 psi)<br />

DKCFN.PI.010.FC1.02 521B0852


7. Temperature and corrosion<br />

7.1 Operation:<br />

• Fluid temperature: +3°C to +50°C (dependent on the NaCl concentration)<br />

• Ambient temperature: +3°C to +50°C<br />

The chart below illustrates the corrosive resistance of different types of stainless steel related to NaCl concentration and<br />

temperature.<br />

All critical parts of the APP water pump is made of SAF 2507.<br />

If the water pump is operated at high salinity, always flush the the water pump with fresh water at operation stop in order to<br />

minimise the risk of crevice corrosion.<br />

NaCl vs. temperature<br />

7.2 Storage:<br />

• Storage temperature: -40°C to +70°C – provided that the pump is drained of fluid and stored ”plugged”.<br />

Antefreeze protection is required at temperatures below 2°C. Danfoss recommends using Dowcal N from Dow Chemical<br />

Company or Chillsafe mono propylene glycol from Arco Chemical Company.<br />

8. Filtration<br />

As water has very low viscosity, the APP pumps have been designed with very narrow clearance in order to control internal leakage<br />

rates and improve component performance. Therefore it is important that the inlet water is filtered properly to minimize the wear of<br />

the pump.<br />

The main filter must have a filtration efficiency of 99.98% at 10 µm. We recommend that you use precision depth filter cartridges<br />

rated 10µm abs. ß10>5000 (equivalent to a filtration efficiency of 99.98%). Bag filters and string wound filter cartridges typically<br />

have only 33% filtration efficiency.<br />

For more information on the importance of proper filtration, please consult our publication “Filtration” (code number 521B0861),<br />

which also will provide you with an explanation of filtration definitions and a guidance on how to select the right filter.<br />

9. Installation<br />

9.1 Mounting<br />

PRELIMINARY<br />

The figure below illustrates how to mount the pump and connect it to the electric motor/combustion engine.<br />

A: Flexible coupling<br />

B: Bell housing<br />

C: Motor shaft<br />

If alternative mounting is required, please contact Danfoss RO Sales Organization for further information.<br />

To ensure easy mounting of the flexible coupling without using tools, the tolerances must be dimensioned accordingly.<br />

Note: Any axial and radial loads on the shaft must be avoided.<br />

A<br />

B<br />

C<br />

521B0852 DKCFN.PI.010.FC1.02 3


10. Dimensions, complete unit<br />

11. Service<br />

Pump A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) IEC Electric motor<br />

APP24 550 620 250 406 349 770 55 kW, FPC 250 M-4<br />

APP26 550 920 280 457 368 845 75 kW, FPC 280 S-4<br />

Provided that the pump has been running according to the Danfoss specifications on pre-filtration, pressure, and rotation speed,<br />

Danfoss guarantees minimum 8000 hours operation, however max. 18 months from date of sale.<br />

To prevent a total and disastrous breakdown, Danfoss recommends a pump inspection after max. 8000 hours – at which any worn<br />

parts must be replaced.<br />

Note: It is always recommended to replace pistons and shaft sealing if another service-free period is to be obtained.<br />

If the pistons are not replaced, more frequent inspection is recommended.<br />

E<br />

The APP pump is made of duplex/super duplex materials with fine corrosion properties. However, it is always recommended to<br />

flush the pump when the system is shut down.<br />

PRELIMINARY<br />

The shaft sealing in the APP pump is made of Hasteloy C. At high TDS and high water temperature, the service life of the shaft<br />

sealing will be reduced. For these applications it is recommended to replace the shaft sealing after approx. 4000 hours operation.<br />

11.1 Periodic maintenance<br />

Water acts as lubricant in the APP. Thus there is no oil in the the pump.<br />

By operation below the curve for SAF 2507 in the figure in section 8.1, no parts are expected to be replaced within the first 8000<br />

hours of operation.<br />

11.2 Repair<br />

In case of irregular function of the APP, please contact the Danfoss RO Solutions Sales Organisation.<br />

D<br />

DKCFN.PI.010.FC1.02 521B0852


The Danfoss APP pumps<br />

The Danfoss Axial Piston Pump (APP) is a positive<br />

displacement pump with an almost constant flow (+/- 1%)<br />

to speed ratio.<br />

The design originating from oil hydraulics and<br />

subsequently redesigned by Danfoss, during the last 15<br />

years, to pump tap and seawater. Tens of thousands of<br />

pumps are in operation worldwide proving the pumps to<br />

be among the most cost-effective and reliable pumps for<br />

membrane applications, both as main high-pressure<br />

pumps but also for recovering energy as reversing<br />

pumps (motors) in the reject line.<br />

The pumps are made in materials incorporating Duplex<br />

and Super-duplex materials as standard.<br />

With Danfoss APP pumps you get the following benefits:<br />

• Low energy consumption<br />

Total efficiencies up to 95 percent – among the most efficient in the market.<br />

• Long service life<br />

Danfoss guarantees service free operation for more than 8,000 hours thanks to two design features:<br />

• No oil lubrication: the medium itself lubricates the pump -no risk for contamination of the permeate.<br />

• No need for service on a regular basis: the mechanical shaft is the only seal in the pump.<br />

• Easy service<br />

• Its easy and quick to assemble and dissemble the pump - less 1 / 2 then hour.<br />

• Corrosion resistance<br />

All wetted parts of the pump are designed in duplex, super duplex stainless steel and polymer, ensuring<br />

resistance to corrosive and low viscosity fluids, e.g. seawater and brackish water.<br />

• High-pressure operation<br />

Continuous operation at a discharge pressure between 10 and 80 bar (145-1160 psi). Higher discharge<br />

pressures are available on request.<br />

• Wide flow range<br />

One pump size covers the same flow range as several centrifugal pumps, because the flow is a linear<br />

function of the speed (rpm). The pumps run at speeds between 700 and 3,450 rpm with the same<br />

efficiency.<br />

• Low pulsation<br />

A design featuring up to nine pistons reduces pressure pulsations in the discharge line down to 1.5<br />

percent, rendering pulsation dampers superfluous addition, and reducing installing cost.<br />

• Compact design<br />

The most compact pump on the market. Giving system builders a free hand to design more compact<br />

systems. The pump may also be directly mounted onto an electrical motor via a bell housing with a<br />

flexible coupling. No need for frames, belt drive or gearbox.


Since one of our goals is to facilitate supply chain optimization for our customers we offer:<br />

• High-Pressure Pumps<br />

• Electrical Motors<br />

• Frequency Inverters<br />

• Soft Starters<br />

• Valves<br />

• Pressure Transmitters<br />

• ….and all kinds of "around-the-pump" accessories<br />

I would especially like to introduce our new line of check<br />

valves, standpipes and high pressure hoses with victaulic<br />

connections in duplex.<br />

Danfoss A/S RO-Solution can supply all APP pumps with ATEX approval mounted with EX-proof Zone II motors<br />

via stainless steel housing.<br />

Cost-effective operation and service due to light weight<br />

and compact design:<br />

• Flexibility in design of desalination units.<br />

• Mounted on motor frame – only one frame<br />

needed e.g. no alignment.<br />

• No belt-drive or gearbox<br />

• Replacement without lifting gear<br />

• Easy and quick replacement.<br />

Emergency stock for all pumps for overnight shipment for urgent service situations…..setting new standards<br />

For Further information please visit our website : www.danfoss.com/nessie/rosolution<br />

Or contact us at Danfoss RO-Solutions:<br />

Torben Østerby<br />

Anders Grum Kjærgaard<br />

Sales Manager, Asia<br />

Sales Manager<br />

Direct tel.: +45 7488 5272 Direct tel.: +45 7488 7320<br />

Cell Phone.: +45 2343 5272 Cell Phone.: +45 5133 7320<br />

E-mail: toe@danfoss.com<br />

E-mail: kjaergaard@danfoss.com<br />

Fax.: +45 7445 3831 Fax.: +45 7445 3831

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