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Download Product Brochure [ PDF 1 MB ] - Raven Roofing Supplies

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ROOF TILES<br />

CI/SfB (47) Ng2<br />

June 2004<br />

Goxhill Hand Made Plain Tile


Goxhill<br />

Hand Made Plain Tile<br />

Hand made clay roof tiles have created many of the finest<br />

and most distinctive roofs in Britain today. For over 300 years,<br />

they have provided a richness of colour and texture which<br />

becomes more attractive with age. Accessories such as feature<br />

tiles for vertical applications and elements such as eyebrow<br />

dormers add to the beauty of buildings whose roofs are<br />

frequently seen as the focal point of their design.<br />

Made for decades from our own reserves of natural alluvial<br />

clay from the banks of the river Humber, every Goxhill Hand<br />

Made Plain Tile is unique, with small variations providing<br />

finished roofs of individual charm and character. All tiles are<br />

fired in the most efficient kilns available, to ensure that quality,<br />

durability and appearance are better today than ever, with a<br />

standard guarantee of 60 years.<br />

Facing page: Baronsmead, Dorking, Surrey (Goxhill tiles in Brindle Mix).<br />

Winner – Clay Roof Tile Council Awards – Best Use of Clay in a Residential Refurbishment.<br />

2


<strong>Product</strong> data<br />

low res<br />

96 Dark Red 97 Dark Chestnut 98 Light Red 99 Autumn Brown<br />

Brindle Mix<br />

There is now widespread appreciation of the considerable<br />

added value that plain tile roofs in natural clay can provide.<br />

The incorporation of traditional detailing elements such as<br />

junctions with Sussex cutting or Soldier courses, “Winchester<br />

cutting” at verges, and features such as eyebrow dormers and<br />

turrets illustrates just why the visual identity of plain tiled<br />

buildings is now so highly valued by designers.<br />

Some of today’s best contemporary building designs owe much to the<br />

added scope that clay plain tiles have provided. In part, this is due to<br />

their use for vertical as well as roof tiling. Originally used to provide a<br />

lightweight means of waterproofing the upper floors of timber framed<br />

buildings, vertical cladding is now largely used for its decorative qualities.<br />

Formerly associated with the south east and counties such as Essex in<br />

particular, it is now spreading due to the greater prominence of smaller<br />

developments of distinctive properties.<br />

The use of hand made feature tiles in shapes, such as club pattern and<br />

internal or external angles adds distinguishing finishing touches to both<br />

intricate and simple designs.<br />

Goxhill Hand Made Plain Tiles are available in four standard sandfaced<br />

colours, with the option of the “Brindle Mix” achieved by mixing colours.<br />

Sandtoft also has an extensive range of decorative ridges and finials,<br />

to give any roof an added touch of individuality.<br />

Appearance<br />

Small variations between the tiles and the rich colouring of natural clay<br />

provide roofs of great beauty, which become even more attractive as<br />

they mature. Goxhill Hand Made Plain Tiles are available in four colours<br />

as shown above. Colours can be mixed to create a weathered effect.<br />

Brindle mix is achieved by mixing Autumn Brown (50%), Dark Chestnut<br />

(30%) and Dark Red 20%).<br />

Composition<br />

Sandtoft clay tiles are manufactured from naturally occurring alluvial<br />

clay deposits which are processed, extruded or pressed and fired at<br />

high temperatures.<br />

Authority and testing<br />

Sandtoft Goxhill Hand Made Plain Tiles are manufactured in accordance<br />

with the requirements of BS EN 1304: 1998.<br />

Flexural strength<br />

Tiles are tested in accordance with the test method for flexural strength<br />

given in BS EN 538: 1994 and achieve results higher than the minimum<br />

recommended strength requirement.<br />

Impermeability<br />

Tiles are tested in accordance with Test Method 2 for impermeability<br />

given in BS EN 539-1: 1994 and achieve Category 1 classification.<br />

Frost resistance<br />

Tiles are tested in accordance with Test Method D for frost resistance<br />

given in BS EN 539-2: 1998 and are deemed suitable for use in<br />

geographical Zone D.<br />

All Sandtoft clay tiles are manufactured under a Quality Management<br />

system which is certified to comply with BS EN ISO 9001. Sandtoft clay<br />

tiles will also meet the relevant performance requirements of BS 5534:<br />

2003, the new British Standard for Slating and Tiling.<br />

Environment<br />

The manufacture of Sandtoft clay tiles is independently certified to<br />

comply with ISO 14001: Environmental Management Systems. This<br />

ensures that clay tiles are processed by the most energy-efficient<br />

means possible. The raw material is excavated from local reserves.<br />

Old clay pits are restored as wetland habitats, two of which are now<br />

registered Sites of Special Scientific Interest (SSSI).<br />

Guarantee<br />

BS 7543, the British Standard guide to ‘Durability of buildings and<br />

building elements, products and components’ gives the normal<br />

design life of buildings to be a minimum of 60 years. Sandtoft clay<br />

tiles are guaranteed to remain durable for at least 60 years, subject<br />

to the standard terms of the guarantee. All Sandtoft roof tiles are<br />

included in the National Federation of <strong>Roofing</strong> Contractors’<br />

Co-partnership Guarantee Scheme which offers a 10 year guarantee<br />

for materials and workmanship along with insolvency insurance cover.<br />

4


A typical roof and dormer incorporating<br />

Goxhill Dark Chestnut feature tiles


Technical data<br />

<strong>Roofing</strong><br />

Vertical cladding<br />

Roof pitch (minimum) 40˚ –<br />

Headlap (minimum) 65 mm 38 mm<br />

Gauge (maximum) 100 mm 114 mm<br />

Size of tile (overall) 265 x 165 mm 265 x 165 mm<br />

Effective width 165 mm 165 mm<br />

Covering capacity (net) 60 tiles per m 2 53 tiles per m 2<br />

Weight per 1000 (approx.) 1.12 tonnes 1.12 tonnes<br />

Weight as laid (approx.) 68 kg per m 2 60 kg per m 2<br />

Batten length at<br />

max. gauge (net) 10 m per m 2 8.7 m per m 2<br />

Batten size<br />

Nails for tiles<br />

38 x 25 mm (for rafter spacings<br />

up to 600 mm centres)<br />

38 x 3.35 mm aluminium alloy<br />

Notes: Clay tiles are subject to small variations in size because of drying<br />

and firing shrinkage in the manufacturing process.<br />

For projects where the rafters are below the minimum recommended roof<br />

pitch, please contact Sandtoft Technical Department for advice.<br />

6


Goxhill fittings and accessories<br />

Half round ridge<br />

Invisivent<br />

Valley tile<br />

Arris hip<br />

External angles<br />

Bonnet hip<br />

(also available)<br />

Internal angles<br />

(also available)<br />

Finial blockend<br />

LH tile-and-a-half- tile*<br />

* In alternate courses<br />

Standard tile*<br />

Eaves /tops tile Tile-and-a-half Club pattern<br />

feature tile<br />

Club pattern<br />

feature tops tile<br />

Club pattern feature<br />

tile-and-a-half tile<br />

8


low res


Specifying Goxhill Plain Tiles<br />

This brochure forms part of a package,<br />

designed to offer architects, housebuilders<br />

and contractors everything they need to<br />

know to design and install a roof with<br />

Sandtoft Goxhill Handmade Plain Tiles.<br />

If you require further technical information,<br />

please photocopy this page, indicate the<br />

information you require below, and fax back<br />

to Sandtoft on (01427) 871222. Alternatively,<br />

visit our website at: www.sandtoft.com<br />

If you would like us to prepare a roof<br />

specification for an ongoing project, please<br />

fill out and return the details below, marked<br />

‘Sandtoft/NBS design specification brief.’<br />

Alternatively, if you would like to complete a<br />

specification yourself, a full set of clauses for<br />

each Sandtoft tile range is available at:<br />

www.sandtoft.com<br />

1. Personal details (please complete)<br />

Name<br />

Position<br />

Company<br />

Address<br />

3. Sandtoft/NBS design specification brief<br />

Type(s) of tiling<br />

Project reference (e.g. extension to dwelling):<br />

Base (e.g. trussed rafters at 600 mm centres):<br />

Rafter pitch<br />

Lay over (e.g. trussed rafters, sarking, counterbattens)<br />

Tile type (e.g. Goxhill Plain Tiles)<br />

Tile colour<br />

Vertical tiling (e.g. to gable walls)<br />

Base (e.g. blockwork, vertical battens at 450mm<br />

centres)<br />

Ventilated eaves<br />

Fascia ventilator grilles Rafter ventilator trays<br />

Verges<br />

Bedded undercloak Nailed undercloak<br />

Cloaked verge<br />

Dry verge<br />

Roof slope ventilators<br />

Warm roof<br />

Cold roof<br />

Position (e.g. high level, eaves level)<br />

Roof slope terminals<br />

Ventilator tile type<br />

To vent (e.g. soil and vent pipes, kitchen ventilation<br />

pipes)<br />

General<br />

Roof window<br />

Change of roof pitch<br />

Side abutment<br />

Top edge abutment<br />

Snow guards<br />

Top edge ventilated abutment<br />

Junction (lead saddle) (e.g. junction of ridge with<br />

hip, junction of ridge with valley, junction of ridge<br />

with abutment, top junction of two valley gutters)<br />

Sundry accessories (e.g. pipe flashing)<br />

Tel<br />

Fax<br />

E-mail<br />

Are you a self builder? Yes No<br />

2. Further technical information<br />

Technical details (please tick format required):<br />

hard copy format<br />

fax<br />

email CAD file<br />

cd-rom<br />

CAD drawings (please tick format required):<br />

hard copy format<br />

email CAD file<br />

cd-rom<br />

Wind loadings + questionnaire<br />

Installation instructions<br />

Any other requirements (please state):<br />

Hips<br />

Mortar bedded hip<br />

Mortar bedded and nailed hip<br />

Mortar bedded security hip<br />

Hip tile (e.g. segmental ridge, angle ridge, bonnet hip,<br />

arris hip)<br />

Colour<br />

Valley<br />

GRP valley<br />

Lead valley<br />

Concrete trough valley<br />

Purpose made valley tile<br />

Ridge<br />

Dry ventilated ridge Mortar bedded ridge<br />

Mortar bedded and nailed ridge<br />

Mortar bedded security ridge<br />

Mortar bedded mono ridge<br />

Ridge tile (e.g. segmental ridge, angle ridge):<br />

Mechanical fixing<br />

To enable us to calculate tile fixing (i.e. nail/clipping)<br />

requirements please supply the following additional<br />

information:<br />

Pitch<br />

Duo or mono pitch roof<br />

Building height to eaves<br />

Building width<br />

Postcode<br />

Ridge tile colour:<br />

11


Performance<br />

Mechanical fixing<br />

Plain tiles should have a minimum mechanical fixings in accordance<br />

with the following:<br />

At verges, abutments and either side of hips and valleys, the end tile<br />

in each course should be twice nailed.<br />

At eaves and top edges, each tile in two courses of tiles should be<br />

twice nailed.<br />

For rafter pitches below 60°, each tile in every fifth course should be<br />

twice nailed.<br />

For rafter pitches of 60° and above, each tile should be twice nailed.<br />

In addition, a wind loading calculation should be carried out in<br />

accordance with BS 5534 to determine any additional fixing which<br />

may be necessary.<br />

Detailed wind loading and mechanical fixing specifications are<br />

available on request from the Sandtoft Technical Department.<br />

Further information and guidance is available on request.<br />

Effects of environmental and other factors<br />

Sandtoft clay roof tiles are highly durable and resistant to a wide<br />

range of environmental factors.<br />

Further information is available on request from the Environmental<br />

Department.<br />

Roof ventilation<br />

Roofs should be designed to avoid harmful condensation and be<br />

properly ventilated to comply with BS 5250, ‘Code of Practice for the<br />

control of condensation in buildings.’ Further information is given in<br />

the ‘Roof ventilation’ brochure.<br />

Detailed roofspace ventilation specifications are available on request<br />

from the Technical Department.<br />

Health and Safety<br />

Technical data on Sandtoft roof tiles to comply with the Health and<br />

Safety Executive – Control of Substances Hazardous to Health (COSHH)<br />

Regulations is available on request from the Technical Department.<br />

Sitework<br />

Sandtoft roof tiles should be laid and fixed to comply with BS 5534,<br />

‘Code of Practice for Slating and Tiling’ and BS 8000: Part 6, ‘Code<br />

of Practice for Workmanship on Building Sites – Slating and Tiling’.<br />

Further information on mechanical fixing is given in the ‘Sandtoft<br />

Wind Loading and Mechanical Fixing’ brochure.<br />

Maintenance<br />

Sandtoft clay roof tiles do not normally require any maintenance<br />

during their design life. In areas where lichen, mosses and wind<br />

blown vegetation, e.g. pine needles etc. are a risk, it is prudent to<br />

avoid blockage of the tile rainwater channels.<br />

Supply<br />

Packaging<br />

Sandtoft clay roof tiles are supplied polythene wrapped on pallets.<br />

Ordering<br />

Orders for collection or delivery of Sandtoft products should clearly<br />

state: tile profile, fittings, accessories, all quantities, colour, site<br />

address, any specific requirements.<br />

To order Goxhill Hand Made Plain Tiles contact:<br />

Sandtoft Broomfleet Works<br />

Tel 01430 426200<br />

Fax 01430 426229<br />

Technical services<br />

Sandtoft Technical Department offers specialist advice<br />

and support to assist the roof designer, stockist and contractor.<br />

A range of services is available, including mechanical fixing<br />

recommendations, detailed specification clauses based on the<br />

National Building Specification (NBS) format, CAD detailing and<br />

material estimates, as well as general advice on all aspects of<br />

pitched roofing.<br />

Please contact the Sandtoft Technical Department on 01427 871270<br />

or visit www.sandtoft.com for more information, such as CAD details<br />

in .dwg or .dxf format.<br />

ROOF TILES<br />

Sandtoft Roof Tiles Limited, Sandtoft, Doncaster, South Yorkshire DN8 5SY<br />

Tel 01427 871200 Fax 01427 871222 E-mail info@sandtoft.co.uk<br />

www.sandtoft.com<br />

Tile colours shown in this brochure are as accurate as allowed for by the printing process.<br />

Tiles should be taken from several pallets and mixed at random on the roof. Actual samples<br />

are available on request.<br />

At Sandtoft we are continually innovating and improving the product range. We reserve the right<br />

to change product specifications without notice. Please contact customer services for the latest<br />

information or try www.sandtoft.com

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