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Polymers - INEOS Chlor

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6<br />

<strong>Polymers</strong><br />

EDC / VCM<br />

Vinyl chloride monomer (VCM) is the major raw material used in the manufacture of PVC. It is produced<br />

from the basic raw materials of ethylene and chlorine.<br />

Ethylene, one of the most important building blocks of the petrochemical industry, is produced by the<br />

thermal cracking of hydrocarbons. <strong>Chlor</strong>ine is produced by the electrolysis of salt (sodium chloride),<br />

and is a co-product of the manufacture of caustic soda. Ethylene and chlorine are reacted together to<br />

form the important process intermediate, ethylene dichloride (EDC).<br />

A complete VCM production plant consists of the following major units:<br />

• A direct chlorination unit in which ethylene and chlorine are combined in a continuous process to<br />

form EDC<br />

• An EDC cracking unit in which EDC is thermally decomposed into VCM and hydrogen chloride<br />

• An oxychlorination unit in which recycled hydrogen chloride is reacted with further ethylene feedstock<br />

in the presence of copper chloride catalyst and oxygen.<br />

EVC’s VCM and PVC resins facilities are located on large integrated sites. VCM is produced principally<br />

for use within EVC with any surplus being sold on the external market. Production capacity of VCM<br />

stands at 1.1 million tonnes per annum.<br />

Ethylene<br />

Oxygen<br />

Ethylene<br />

<strong>Chlor</strong>ine<br />

EVC International N.V.<br />

Oxychlorination<br />

Direct<br />

<strong>Chlor</strong>ination<br />

Hydrogen <strong>Chlor</strong>ide Recycle<br />

EDC Purification<br />

EDC Recycle<br />

Water By Products<br />

EDC Cracking<br />

VCM

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