welding units - JÄCKLE Schweiß

PRODUCT RANGE 

WELDING & CUTTING 

2008

JÄCKLE quality products are characterised by their robustness and reliability. In 

order that 100% functionality is guaranteed even after many years of intense 

use, the products are manufactured exclusively with proven materials and components. 

To present our customers the best solutions, we are able to deliver special product 

types, additional to the product range: e.g. special supply voltage, tropicalized 

execution, higher system of protection, customized executions and many 

more. 

Since 2006 JÄCKLE expand its productrange with digitale MIG/MAG-PULSwelding 

machines. You will find them at page 21. 

EN 

S 

Our product range is manufactured in accordance with recommendations 

and regulations of the European Community. All 

machines from our production have got the CE-conformity. 

JÄCKLE products are developed and produced according to 

the EC recommendations EN 60974-1 and EN 60974-10. 

JÄCKLE products have got the sign S (shown in the catalogue 

with sign S), these machines are admitted for welding or cutting 

respectively, under increased electrical hazard. 

For all JÄCKLE products you will get a 2 year warranty (1 year from 

business to business + 1 year JÄCKLE warranty = 2 years). What 

you have to do only, is the registration on the internet with your 

company data. You will understand, out of this contract are the 

wear parts. 

JÄCKLE products are up to date and shown in 360° rotation at 

www.jaeckle-sst.de . 

Text and pictures are equal to the technical state of the art by printing. Errors excepted, contents subject to change. 10/07 

online: www.jaeckle-sst.de, copyright JÄCKLE GmbH Bad Waldsee, GERMANY

content page 

product overview 2 - 3 

plasma cutting machines 4 - 11 

product overview 12 - 13 

MIG/MAG welding machines 14 - 20 

MIG/MAG PULS welding machines 21 

wire feed units 22 

product overview 23 

TIG welding machines 24 - 28 


welding rectifiers 30 

welding transformers 31 

electrode inverters 32 - 33 


cooling units 35 

trollies 36 

welding accessories 37 

1

Plasma 33 

Plasma 60 

Plasma 30-60 

Plasma 30-120 

Plasma 70 S 

Plasma 120 S 

Power Plasma 

2 

plasma 

cutting machines 

The development and manufacture 

of plasma cutting machines is 

an important part of our business 

since 1981. 

This know-how is the advantage of 

our products, which are well known 

in the European market. 

The plasma technology is suitable 

for cutting all kinds of metal, e.g. 

mild steel, stainless steel, aluminium, 

brass, copper etc.. 

The advantages of manual plasma 

cutting are amongst other things 

the ease of handling, the small 

heat-affected zones and exact 

cutting edges. 

Due to the usage of compressed 

air as plasma gas, the running 

costs decrease. 

With JÄCKLE plasma cutting 

machines you save money and 

energy. 

The powerful plasma cutting 

machines are suitable for cutting 

by hand, automated cutting, 

preparation of the weld seam, 

gouging etc. 

Fields of application: 

Sheet metal work, structural steel 

work, plant assembly, tank construction, 

automotive industry, 

apparatus construction, air conditioning 

construction, assembly work, 

scrap processing, plant reassembly, 

technical assistance and many 

more.

Power Plasma 2 

Plasma 65 i 

Plasma 110 i 

Plasma 110 AUT 

Plasma 65 IP 44 

Plasma 110 IP 44 

more than 

25 years 

your specialist 

for plasma 

technology 

We combine the latest power electronics 

with longtime experience in 

plasma technology. 

That is the way new products arise, 

comfortable and easy in use. 

The digital control with a 3-digit display 

shows the exact cutting current 

as well as all service-codes. 

For automation the Plasma 110i 

and the Power PLasma 2 are seriesfitted 

with potential free remote 

control socket. 

Now new, the special version 

Plasma 110 AUT with high-power 

cooling unit KG 8 for robot and 

automation use. 

Special machines in protection 

class IP 44 for outdoor operation 

are also manufactured by JÄCKLE. 

These plasma machines are suited 

with a splash-proof aluminium 

housing (IP 44). 

Application: fire department, 

search and rescue etc. 

3

air-cooled single-step plasma cutting machines 

4 

plasma gas: compressed air 

plasma torch with single connection 

HF-ignition 

thermal overload protection 

very robust and reliable design 

sign S 

Plasma 33 

Plasma 60 

MADE IN GERMANY 

technical data 

supply voltage, 50 Hz 

fuse 

max. power draw 

cutting current 

open circuit voltage 

duty cycle 25(40)°C 50(30)% 

quality cut 

severance cut 

system of protection 

insulation class 

system of cooling 

compressed-air supply 

weight 

dimensions L x W x H (mm) 

article number 

air-cooled 

The JÄCKLE Plasma 60 has got an excellent relation between 

price and performance. It is the best machine for handicraft, 

farm work, motorcar work etc. 

The fixed cutting current of 60 amp. enables to make 

severance cuts up to a max. material thickness of 20mm. 

Plasma 33 

400 V, 3 phase 

10 A slow 

5,5 kVA 

33 A 

230 V 

33 A / 92 V 

7 mm 

10 mm 

IP 22 

H (180°C) 

F 

5 bar, 110 l/min 

30 kg 

350 x 230 x 350 

860.033.003 

Plasma 60 


20 A slow 

18 kVA 

60 A 

290 V 

60 A / 104 V 

15 mm 

20 mm 

IP 22 

H (180°C) 

F 

5,5 bar, 160 l/min 

75 kg 

480 x 540 x 920 

860.060.031

air-cooled step-switched plasma cutting machines 

Plasma 30-60: 2 cutting steps 

Plasma 30-120: 4 cutting steps 


HF-ignition 

central connection for plasma torch 

thermostat controlled, low-noise fan 

Plasma 30-60 

Plasma 30-120 




fuse 




duty cycle 25(40)°C 50(30)% 

60(40)% 

100(85)% 

quality cut 

severance cut 





weight 



air-cooled 


very robust and reliable design 

clear and service-friendly design 

sign S 

Plasma 30 - 60 


20 A slow 

18 kVA 

30 / 60 A 

290 V 

60 A / 104 V 

----- 

30 A / 92 V 

15 mm 

20 mm 

IP 22 

H (180°C) 

F 

5,5 bar, 160 l/min 

81 kg 

530 x 610 x 810 

860.060.009 

Plasma 30 - 120 


40 A slow 

30 kVA 

30 / 60 / 90 / 120 A 

300 V 

----- 

120 A / 128 V 

90 A / 116 V 

35 mm 

45 mm 

IP 22 

H (180°C) 

F 

5,5 bar, 230 l/min 

165 kg 

800 x 500 x 800 

865.120.007 

5

air-cooled stepless plasma cutting machines 

6 

thyristor control: stepless adjustable cutting current 


HF-ignition 




switch and control systems in dust-proof room 

Plasma 70 S 

Plasma 120 S 



supply voltage, 50 / 60 Hz 

fuse 




duty cycle 25(40)°C 60(40)% 

100(80)% 

quality cut 

severance cut 





weight 



air-cooled 

water-cooled 


sign S 

JÄCKLE Plasma 120 S: 

series-fitted with remote control socket 

optional with integrated water cooling 

suitable for gouging 

Plasma 70 S 


20 A slow 

19 kVA 

20 - 70 A stepless 

250 V 

70 A / 108 V 

50 A / 100 V 

20 mm 

25 mm 

IP 22 

H (180°C) 

F 

5,5 bar, 160 l/min 

95 kg 

530 x 610 x 810 

860.060.007 

----- 

Plasma 120 S 


32 A slow 

32 kVA 


250 V 

120 A / 128 V 

90 A / 116 V 

35 mm 

45 mm 

IP 22 

H (180°C) 

F 

5,5 bar, 230 l/min 

150 kg 

800 x 500 x 800 

865.120.003 

865.120.020

stepless power-cutting machine 

suitable for air- and water-cooled plasma cutting 

torches; 

optional with water cooling unit KG 1 (p.35) 

transistor control: stepless adjuistable cutting 

current 


HF-ignition 




Power Plasma 




fuse 


cos phi 



duty cycle 25(40)°C 80(60)% 

100(85)% 

quality cut 

severance cut 





weight 



air-cooled 

water-cooled 



sign S 

series-fitted with remote control socket 

(automation) 


Power Plasma 


50 A slow 

30 kVA 

0,85 


345 V 

160 A / 144 V 

130 A / 132 V 

45 mm 

50 mm 

IP 22 

H (180°C) 

F 

5,5 bar, 230 l/min 

150 kg 

800 x 500 x 800 

866.160.001 

866.160.006 

7

stepless power-cutting machine 

8 

transistor control: stepless adjustable cutting current 

integrated water cooling: big water tank. water 

flow controled (+/- 0,05 l/min) 

plasma gas: compressed air; 

option: technical reconstruction gas 

HF-ignition 

plasma torch with single connection 

option: central connection for plasma torch 



indicator lamps for supply, deficient air, 

high temperature and arc voltage 

switch and control system in dust-proof room 

clear and service friendly design 

Power Plasma 2 




fuse 


cos phi 



duty cycle 25(40)ºC 100(80)% 

quality cut 

severance cut 




compressed-air supply (water-cooled torch) 

weight 



water-cooled 

diagnostic system, trouble code information on 

the display 

sign S 

serially with remote control socket 

(automation) 

CNC - Interface 


option: 

plasma ignition box PZB 21 

Power 2 


63 A slow 

45 kVA 

0,85 

20-210 A stepless 

345 V 

210 A / 164 V 

60 mm 

75 mm 

IP 23 

H (180°C) 

F 

3,5 bar, 40 l/min 

366 kg 

1020 x 575 x 1070 

866.200.001

portable plasma cutting inverter 

Inverter technology: 

light weight, stepless adjustable 



HF-ignition 


thermostat controlled low-noise fan 


cooling of the power components by air channel 

Plasma 65 i 

Plasma 110 i 




fuse 


cos phi 



duty cycle 25(40)ºC 45(25)% 

70(40)% 

100(85)% 

quality cut 

severance cut 





weight 



air-cooled 

robust safety frame for transport and protection of 

the machine 

aluminium housing 

sign S 

option: 

trolley FG1 for usage in workshop 

Plasma 65 i 


16 A slow 

12,3 kVA 

0,85 


275 V 

65 A / 106 V 

---- 

45 A / 98 V 

16 mm 

25 mm 

IP 23 

F (155°C) 

F 

5,5 bar, 160 l/min 

24 kg 

610 x 260 x 440 

861.065.001 

Plasma 110 i 


32 A slow 

20 kVA 

0,99 


250 V 

---- 

100 A / 120 V 

70 A / 108 V 

25 mm 

35 mm 

IP 23 

F (155°C) 

F 

5,5 bar, 180 l/min 

29 kg 

710 x 285 x 485 

861.110.003 

9

plasma cutting inverter AUT for automation with high-power cooling unit KG 8 




fuse 


cos phi 



duty cycle 25(40)ºC 70(40)% 

100(85)% 

quality cut 

severance cut 





weight incl. FKG 9 

dimensions L x W x H (mm) mit KG 8 


air-cooled 

10 


geringes weight, stepless adjustable 



HF-ignition 

water-cooled plasma torch with single connection 

water management (KG 8) with digital display and 

control of flow rate (+/- 0,05 l/min) 

thermostat controlled fan 




special housing with interface access 

sign S 

option: 

KG 8 high-power cooling unit 



32 A slow 

20 kVA 

0,85 


250 V 

100 A / 120 V 

70 A / 108 V 

25 mm 

35 mm 

IP 23 

F (155°C) 

F 

3,5 bar, 40 l/min 

88 kg 

720 x 400 x 930 

861.110.004

portable plasma cutting inverter with protection class IP44 


light weight, stepless adjustable 


system of protection IP 44, aluminium housing 


HF-ignition 

compl. with plasma torch (15 mtr.) Typ IP44, 

single connection 

thermal controlled, low-noise fan 



Plasma 65 IP44 





fuse 


cos phi 



duty cycle 25(40)ºC 45(25)% 

70(40)% 

100(85)% 

quality cut 

severance cut 





weight 



air-cooled 

robust safety frame for transport and protection of 

the machine 

sign S 

usage, e.g.: 

fire brigades, search and rescue etc. 



16 A slow 

10,9 kVA 

0,85 


275 V 

60 A / 104 V 

----- 

45 A / 98 V 

16 mm 

20 mm 

IP 44 

F (155°C) 

F 

5,5 bar, 160 l/min 

26 kg 

680 x 255 x 525 

861.060.002 



32 A slow 

20 kVA 

0,85 


275 V 

----- 

100 A / 120 V 

70 A / 108 V 

25 mm 

35 mm 

IP 44 

F (155°C) 

F 

5,5 bar, 180 l/min 

38 kg 

795 x 320 x 595 

861.110.002 

11

maxiMIG 161 

maxiMIG 201 

maxiMIG 210 

maxiMIG 250 

MIG 300 

MIG 300 E 

MIG 295 

MIG 325 

MIG 405 

MIG 296 

MIG 326 

MIG 406 W 

MIG 410 

MIG 445 

MIG 550 

12 

MIG/MAG 

welding machines 

step-switched 

The modern welding technology is 

determined by high productive 

processes. 

Hereby MIG/MAG welding is the most 

common welding process. The main 

advantages are high welding speed, 

little draft and not much refinish. 

For the common materials like mild 

steel, stainless steel and aluminium, 

MIG/MAG welding is universal, simple, 

safe and economic in use. 

To enjoy all these advantages, JÄCKLE 

offers an extensive programme of 

MIG/MAG welding machines with a 

power range of 160 - 550 amps welding 

current. 

Outstanding welding characteristics in 

all power ranges due to optimally 

tuned welding transformer and welding 

choke. 

The use- and service-friendly 

construction of the machines consists 

of: clearness in function, easy to 

change control-boxes, comfortable 

controls with single-knob operation or 

rather programme automatic, robust 

and reliable wire feeding systems etc.

MIG 400 Ts 

MIG 500 Ts 

ProPULS 300 C 

ProPULS 320 

ProPULS 400 

DVK 4 

DVK 3 

DVG 1 

MIG/MAG 


stepless 

The very robust thyristor technology 

make this machines stepless 

controllable. 

This means the welding power 

can be adjusted at the wire feeder 

or at the welding torch (option). 

MIG/MAG-PULSwelding 

units 

In addition to the conventional 

welding technologies, JÄCKLE 

offers the high-power welding 

processes MIG-puls-welding and 

MIG-double-puls-welding 

since 2005. 

The inverter-based power sources 

convince due to a complete 

range of excellent synergic programmes. 

l.e. the ideal synergic 

welding parameters are given synergicly 

depending on the 

chosen programmes (material, 

wire diameter, welding gas). 

Up to 100 programmes (per 

mode) in the MIG-, MIG-puls- and 

MIG-double-puls-proceeding can 

be memorized for substantial 

series. This leads to a high economic 

efficiency. 

Wire feeding units 

The wire feeding units are available 

in horizontal (DVK4) and 

vertical (DVK 3) design. 

A new, small, handy and lightweight 

model for installation 

(DVG1) is added (view p. 22) 

13

gas-cooled compact MIG/MAG welding machines 


14 

single phase welding transformer, 

supply voltage 230 V resp. 

switchable 230/400 V. 

6 step switch 

control MMS-2 

functions: wire feed speed 

(constantly controlled) and spot welding time 

wire feeder with 2-roller drive 

maxiMIG 161 

maxiMIG 201 



fuse 


cos phi 

setting range 

operating voltage 


voltage steps 

duty cycle 25(40)°C 20(15)% 

35(30)% 

60(50)% 

100(70)% 




weight gas-cooled 



2-roller drive 



central connection for welding torch 

sign S 

maxiMIG 161 


16 A slow 

6 kVA 

0,85 

40 - 160 A 

16 - 22 V 

21 - 35 V 

6 

----- 

160 A / 22 V 

120 A / 20 V 

90 A / 18,5 V 

IP 22 

H (180°C) 

F 

55 kg 

795 x 365 x 590 

840.161.011 


16 A slow 

6 kVA 

0,85 

40 - 160 A 

16 - 22 V 

21 - 35 V 

6 

----- 

160 A / 22 V 

120 A / 20 V 

90 A / 18,5 V 

maxiMIG 201 

IP 22 

H (180°) 

F 

57 kg 

795 x 365 x 590 

840.201.030 


20 A slow 

9 kVA 

0,85 

110 - 220 A 

19,5 - 25 V 

29 - 43 V 

6 

220 A / 25 V 

160 A / 22 V 

120 A / 20 V 

----

gas-cooled compact MIG/MAG welding machines 

three phase transformer, supply voltage 400 V 

maxiMIG 210: 8 steps switch 

maxiMIG 250: 12 steps switch 

control: MMS-2 


(constantly controlled) and spot welding time 

wire feeder 

maxiMIG 210: 2-roller drive 

maxiMIG 250: 4-roller drive 

maxiMIG 210 

maxiMIG 250 




fuse 


cos phi 

setting range 



voltage steps 

duty cycle 25(40)°C 25(20)% 

60(50)% 

100(70)% 













sign S 

maxiMIG 210 


10 A slow 

8,5 kVA 

0,85 

30 - 200 A 

15,5 - 24 V 

20 - 35 V 

8 

200 A / 24,0 V 

150 A / 21,5 V 

120 A / 20,0 V 

IP 22 

H (180°C) 

F 

57 kg 

795 x 365 x 590 

840.210.008 

----- 

maxiMIG 250 


16 A slow 

11 kVA 

0,85 

40 - 250 A 

15,5 - 26,5 V 

21 - 42 V 

12 

250 A / 26,5 V 

195 A / 24,0 V 

150 A / 21,5 V 

IP 22 

H (180°C) 

F 

74 kg 

840 x 365 x 720 

----- 

841.250.008 

15

gas-cooled compact MIG/MAG welding machines / E-version with single-knob automatic control 




fuse 


cos phi 

setting range 



voltage steps 

duty cycle 25(40)°C 35(30)% 

60(45)% 

100(80)% 








16 

three phase welding transformer, supply voltage 

400 V 

MIG 300: 12 steps switch 

MIG 300 E: 12 steps switch 

control MSE 6 (E-version) 

The wire speed is automatically adjusted to the 

welding voltage. 

functions: 

wire feed speed (constantly controlled), wire 

burn-back time, 2/4-cycle, spot welding time, 

wire threading (without gas and current), 

wire soft start 

control MS 6 


(constantly controlled), wire burn-back time, 2/4cycle, 

spot welding time 

MIG 300 

MIG 300 E 






sign S 

option: 

digital ampere-volt-meter DAVM3 

MIG 300 


16 A slow 

13 kVA 

0,85 

40 - 300 A 

15,5 - 29 V 

20 - 45 V 

12 

300 A / 29 V 

230 A / 25,5 V 

190 A / 23,5 V 

IP 22 

H (180°C) 

F 

78 kg 

860 x 490 x 650 

840.300.135 

MIG 300 E 


16 A slow 

13 kVA 

0,85 

40 - 300 A 

15,5 - 29 V 

20 - 45 V 

12 

300 A / 29 V 

230 A / 25,5 V 

190 A / 23,5 V 

IP 22 

H (180°C) 

F 

78 kg 

860 x 490 x 650 

840.300.136

gas-/ water-cooled compact MIG/MAG welding machines 

MIG 295: 12 step fine 

MIG 325/405W: 2 step coarse, 12 step fine 

high power 4-roller system, 140 W, wire speed 

0,5-24 m/min, diameter of wire 0,8-1,6 mm 

2 choke connection for optimum arc dynamics on 

most welding tasks 

control MS 15, compact, easy-to-change controlbox 

functions: wire feed speed (constantly controlled), 

wire soft start, wire burn-back time, 2/4-cycle, wire 

threading (without current and gas) 

low-noise fan, thermostate controlled at gascooled 

types 

MIG 295 

MIG 325 

MIG 405 




fuse 


cos phi 

setting range 



voltage steps 

duty cycle 25(40)°C 60(45)% 

100(80)% 





water-cooled 



gas-cooled 

water-cooled 

MIG 295 


16 A slow 

13 kVA 

0,8 

40 - 300 A 

15,5 - 29 V 

20 - 45 V 

12 

260 A / 27 V 

220 A / 25 V 

IP 22 

H (180°C) 

F 

110 kg 

----- 

1040 x 460 x 905 

840.285.018 

----- 




sign S 

option: 

control MSE 2 with single-knob operation and 

ampere-volt-meter (wire feed speed resp.) 


MIG 325 


20 A slow 

16 kVA 

0,8 

40 - 320 A 

16 - 30 V 

19 - 50 V 

24 (2 x coarse, 12 x fine) 

320 A / 30 V 

250 A / 26,5 V 

IP 22 

H (180°C) 

F 

147 kg 

155 kg 

1040 x 460 x 905 

840.325.006 

840.325.016 

MIG 405 W 


25 A slow 

22 kVA 

0,8 

40 - 400 A 

16 - 34 V 

19 - 55 V 


400 A / 34 V 

250 A / 26,5 V 

IP 22 

H (180°C) 

F 

153 kg 

161 kg 

1040 x 460 x 905 

----- 

840.405.015 

17

gas-/ water-cooled MIG/MAG welding machines with separate wire feeding unit 




fuse 


cos phi 

setting range 



voltage steps 

duty cycle 25(40)°C 60(45)% 

100(80)% 





water-cooled 

dimensions L x W x H (mm) incl. wire feeder 

excl. wire feeder 


gas-cooled 

water-cooled 

18 

MIG 296: 12 step fine 

MIG 326/406: 2 step coarse, 12 step fine 

DVK4 wire feeding unit (horizontal design), 





intermediate hose pack with a maximum length 

of 30 m 





low-noise fan, thermostate controlled at gascooled 

types 

MIG 296 

MIG 326 

MIG 406 W 

MIG 296 


16 A slow 

13 kVA 

0,8 

40 - 300 A 

16 - 29 V 

20 - 45 V 

12 

260 A / 27 V 

220 A / 25 V 

IP 22 

H (180°C) 

F 

120 kg 

----- 

1040 x 460 x 1040 

1040 x 460 x 720 

840.286.030 

----- 





sign S 

option: 




DVK3 wire feeding unit (vertical design), very light 

and handy 

MIG 326 


20 A slow 

16 kVA 

0,8 

40 - 320 A 

16 - 30 V 

19 - 50 V 


320 A / 30 V 

250 A / 26,5 V 

IP 22 

H (180°C) 

F 

155 kg 

----- 

1040 x 460 x 1040 

1040 x 460 x 720 

840.326.014 

----- 

MIG 406 W 


25 A slow 

22 kVA 

0,8 

50 - 400 A 

16 - 34 V 

20 - 52 V 


400 A / 34 V 

250 A / 26,5 V 

IP 22 

H (180°C) 

F 

----- 

169 kg 

1040 x 460 x 1040 

1040 x 460 x 720 

----- 

840.406.099

water-cooled MIG/MAG welding machines with separate wire feeding unit 

Mig 410: 2 step coarse, 12 step fine 

Mig 445/550: 3 step coarse, 12 step fine 






intermediate hose pack with a maximum length of 

30 m 





low-noise fan 

MIG 410 

MIG 445 

MIG 550 




fuse 


cos phi 

setting range 



voltage steps 

duty cycle 25(40)°C 60(40)% 

80(60)% 

100(85)% 




weight 




water-cooled 

MIG 410 


25 A slow 

22 kVA 

0,8 

50 - 400 A 

16 - 34 V 

20 - 52 V 


400 A / 34 V 

----- 

250 A / 26,5 V 

IP 22 

H (180°C) 

F 

202 kg 

1120 x 500 x 1200 

1120 x 500 x 910 

840.410.001 





sign S 

Option: 




DVK3 wire feeding unit (vertical design), very light 

and handy 

MIG 445 


32 A slow 

24 kVA 

0,8 

50 - 440 A 

16 - 36 V 

20 - 57 V 


----- 

440 A / 36 V 

360 A / 32 V 

IP 22 

H (180°C) 

F 

236 kg 

1120 x 500 x 1200 

1120 x 500 x 910 

840.445.005 

MIG 550 


50 A slow 

36 kVA 

0,8 

50 - 550 A 

16 - 41,5 V 

20 - 66 V 


550 A / 41,5 V 

----- 

420 A / 35 V 

IP 22 

H (180°C) 

F 

240 kg 

1120 x 500 x 1200 

1120 x 500 x 910 

840.550.020 

19

watercooled stepless MIG/MAG welding machine with separate wire feeding unit 




fuse 


cos phi 

setting range stepless 



duty cycle 25(40)°C 60(40)% 

100((85)% 




weight 




water-cooled 

20 

thyristor control: stepless adjustable welding current 

from 50-400 A resp. 50-500 A. 






intermediate hose pack up to 30 m length 

control MSE 2 compact, easy-to-change control-box 

with single knob operation and ampere volt meter 

(wire feed speed resp.) 

functions: wire feed speed (constant controlled), wire 

soft start, wire burn-back time automatic, 2/4-cycle 

mode, spot welding time, wire threading (without current 

and gas), manual / automatic operating mode 

(automatic operating mode means that the wire 

feed speed is automatically adjusted to the welding 

voltage. 

MIG 400 Ts 

MIG 500 Ts 

low-noise fan 



remote control socket for foot- and handoperated 

remote control 



sign S 

MIG 400 Ts 


25 A slow 

21 kVA 

0,8 

50 - 400 A 

16 - 34 V 

17 - 44 V 

400 A / 34 V 

250 A / 26,5 V 

IP 22 

H (180°C) 

F 

195 kg 

1120 x 500 x 1200 

1120 x 500 x 910 

840.401.053 

MIG 500 Ts 


32 A slow 

27 kVA 

0,8 

50 - 500 A 

16,5 - 39 V 

17 - 46 V 

500 A / 39 V 

350 A / 31,5 V 

IP 22 

H (180°C) 

F 

205 kg 

1120 x 500 x 1200 

1120 x 500 x 910 

840.501.001

gas-/ water-cooled digital MIG/MAG-PULS welding machines 

digital inverter power source 

stepless adjustable welding current 

ProPULS 300: 10-300 A 

ProPULS 320: 10-320 A / ProPULS 400: 10-400 A 

control: synergic single knob operation, 2/4-cycle, 

crater filling current, wire threading (without current 

and gas) synergetic-, hand- and automatic operation, 

spot welding time, program selection, backup 

function for user programs (100 programs per 

welding methode; except electrode), process flow, 

exact adjustment of welding voltage (+/- 25%) 

welding proceedings: 

MIG-pulse, MIG-double-pulse, MIG/MAG, 

MMA, TIG-Lift-Arc 

easy adjustment of parameters due to the selection 

of a synergic program (material, wire diameter, gas) 

digital display of current and voltage 


fan and water-cooling with standby 


fast error diagnosis via display of error codes 


ProPULS 300 C 

ProPULS 320 / 400 



fuse 


cos phi 

setting range stepless 



duty cycle 40°C 40 % 

60 % 

100 % 




weight power source / incl. cooling a. trolley 

dimensions L x W x H (mm) power source 

compl. 


gas-cooled 

water-cooled with FG 8 and KG 8 

ProPULS 300 C 


16 A slow 

11 kVA 

0,9 

10 - 300 A 

14,5 - 29 V 

70 V 

300 A / 29,0 V 

230 A / 25,5 V 

180 A / 23,0 V 

IP 23 

F (155 C°) 

F 

36 kg / 79 kg 

625 x 340 x 540 

910 x 340 x 995 

843.300.001 

843.300.001 





sign S 

option: 

ProPULS 320 and 400: 

intermediate hose pack in various lengths 

trolley FG 8 and cooling unit KG 8 

ProPULS 320 


20 A slow 

12 kVA 

0,9 

10 - 320 A 

14,5 - 30 V 

70 V 

320 A / 30,0 V 

260 A / 27,0 V 

200 A / 24,0 V 

IP 23 

F (155 C°) 

F 

33 / 107 kg 

----- 

910 x 340 x 1420 

----- 

843.320.001 

ProPULS 400 


20 A slow 

14,5 kVA 

0,9 

10 - 400 A 

14,5 - 34 V 

70 V 

400 A / 34,0 V 

350 A / 31,5 V 

270 A / 27,5 V 

IP 23 

F (155 C°) 

F 

45 / 119 kg 

----- 

910 x 340 x 1420 

----- 

843.400.002 

21

wire feeding units for MIG/MAG welding machines 



wire feeder with 

4-roller system 

wire speed 

diameter of wire 


wire spool up to 

weight 


gas-cooled 

water-cooled 

22 

DVK 4 (standard) 

wire feeding unit (horizontal design) high power 

4-roller drive 140 W 

DVK 3 

wire feeding unit (vertical design) very light and 

handy 

option: without wheels 

DVG 1 

wire feeding unit, light and handy specially for 

assembly work with robust safety frame for 

transport and protection of the feeder. 

Wire spools from 5 kg up to 15 kg 

DVK 4 

DVK 3 

DVG 1 

DVK 4 

140 W / 42 V 

0,5 - 24 m/min. 

0,8 - 1,6 mm 

630 x 320 x 290 

bis 300 mm 

25 kg 

850.000.004 

850.000.001 

DVK 4 / DVK 3 / DVG 1 

euro-connection for the torch 

rapid action coupling DN 5 

control MS 15 

option: 



DVK 3 

100 W / 42 V 

0,5 - 24 m/min. 

0,8 - 1,6 mm 

560 x 240 x 510 

bis 300 mm 

18,5 kg 

850.003.050 

850.003.051 

DVG 1 

100 W / 42 V 

0,5 - 24 m/min. 

0,8 - 1,6 mm 

640 x 280 x 270 

bis 300 mm 

12,5 kg 

850.001.001 

850.001.002

WIG 165 i DC 

WIG 201 i DC 

WIG 201 i AC/DC 

WIG 301 i DC 


WIG 301 iw DC 

WIG 301 iw AC/DC 

WIG 230 S 

WIG 330 S 

TIG 


The range of JÄCKLE TIG welding machines 

consists of transistor-controlled DC-weldingmachines 

and light weight inverter power 

sources. 

Due to modern power electronics these 

machines have outstanding welding performance 

in DC and AC welding process. 

A reliable HF ignition of the arc is achieved 

with the use of high power ignition units. 

The series-fitted remote control socket 

serves to connect foot and hand remote 

controls. It also enables additional fuctions 

like pulsed welding current or interface for 

automation. 

For the light weight TIG machines JÄCKLE 

offers also trollies and water-cooling units. 

(view p. 36) 

23

gas-cooled portable TIG inverter for welding with direct current 




fuse 


cos phi 

setting range (stufenl.) TIG 

electrode 


duty cycle 25(40)°C TIG 45(30)% 

100(65)% 

duty cycle 25(40)°C EL 40(30)% 

100(60)% 




weight 



gas-cooled 

24 

inverter technology: light weight 

welding current stepless adjustable 5-165 A 

TIG ignition: HF or lift-arc 

digital display for current, LED signalling for supply, 

welding mode, welding adjustments, malfunction 

functions: 2/4-cycle, up slope and down slope of 

the welding current (0 - 14 sec. adjustable), postweld 

gas-flow time (0 - 25 sec. adjustable) 

stick electrode welding with electrodes up to 

4,0 mm diameter 

thermal controlled fan 


WIG 165 i DC 




sign S 

option: 

torch remote control 

carrying strap 

WIG 165i DC 


16 A slow 

5,75 kVA 

0,9 

5-165 A 

5-140 A 

85 V 

165 A, 16,6 V 

130 A, 15,2 V 

140 A, 25,6 V 

110 A, 24,4 V 

IP 23 

F(155 °C) 

F 

9,8 kg 

340 x 170 x 330 

831.165.020

gas-cooled portable TIG inverter for welding with direct-/ alternating current 

lightweight and compact 

WIG 201 i: optimized current consumption of the 

inverters thanks to state-of-the-art PFC technology 


WIG 201 i: 3 - 200 A 

digital display for current, LED signalling for mains, 

current I, current II, malfunction and S-funtion-test 

automatic cut-off at non-ignition of arc after 5 sec in 

2-cycle and 4-cycle mode 

automatic attenuation of welding current at the start 


control functions: 

current II selectable with double trigger at the torch, 

2/4-cycle, downslope, post-weld gas-flow time, 

automatic pre-purge gas flow, 

stick welding: hot-start, anti-stick, arc-force 

robust tubular frame for transport and protection of 

the machine 



WIG 201 i DC 





fuse 


cos phi 


electrode 


duty cycle 25(40)°C TIG 35(25)% 

60(45)% 

100(70)% 

duty cycle 25(40)°C EL 35(25)% 

60(45)% 

100(70)% 




weight 



gas-cooled 




sign S 

supplementary to AC/DC version 

alternating current frequency infinitely variable 

adjustable balance for welding with alternating 

current (+/-half-wave) 

option: 

pulsed welding current, built-in or remote 

TIP-automatic for single-knob torches; 

for changing between current I and II 


WIG 201 i DC 


16 A slow 

5,5 kVA 

0,99 

3 - 200 A 

10 - 160 A 

91 V 

200 A / 18 V 

180 A / 17,2 V 

150 A / 16 V 

160 A / 26,4 V 

150 A / 26 V 

140 A / 25,6 V 

IP 23 

F (155°C) 

F 

23,5 kg 

600 x 255 x 440 

831.201.002 



16 A slow 

5,5 kVA 

0,99 

3 - 200 A 

10 - 160 A 

91 V 

200 A / 18 V 

180 A / 17,2 V 

150 A / 16 V 

160 A / 26,4 V 

150 A / 26 V 

140 A / 25,6 V 

IP 23 

F (155°C) 

F 

24,5 kg 

600 x 255 x 440 

831.201.001 

25

gas-cooled portable TIG inverter for welding with direct-/ alternating current 




fuse 


cos phi 


electrode 


duty cycle 25(40)°C 35(25)% TIG 

electrode 


electrode 


electrode 




weight 



gas-cooled 

26 

lightweight and compact 


WIG 301 i: 4 - 300 A 



automatic cut-off at non-ignition of arc after 5 sec 

in 2-cycle and 4-cycle mode 

automatic attenuation of welding current at the start 


control functions: current II selectable with double 

trigger at the torch, 2/4-cycle, downslope, post-weld 

gas-flow time, automatic pre-purge gas flow, stick 

welding: hot-start, anti-stick, arc-force 

robust tubular frame for transport and protection of 

the machine 




WIG 301 i DC 




sign S 





option: 





WIG 301 i DC 


20 A slow 

14 kVA 

0,9 

4-300 A 

15-240 A 

91 V 

300 A / 22 V 

240 A / 29,6 V 

260 A / 20,4 V 

180 A / 27,2 V 

220 A / 18,8 V 

180 A / 27,2 V 

IP 23 

F (155°C) 

F 

28,5 kg 

600 x 255 x 440 

831.301.007 



20 A slow 

14 kVA 

0,9 

4-300 A 

15-240 A 

91 V 

300 A / 22 V 

240 A / 29,6 V 

260 A / 20,4 V 

180 A / 27,2 V 

220 A / 18,8 V 

180 A / 27,2 V 

IP 23 

F (155°C) 

F 

30 kg 

600 x 255 x 440 

831.301.005

water-cooled mobile TIG inverter for welding with direct-/alternating current 

stepless adjustable welding current von 4 - 300 A 



automatic cut-off at non-ignition of arc after 5 sec 

in 2-cycle and 4-cycle mode 

automatic attenuation of welding current at the 

start 


control functions: 

current II selectable with double trigger at the torch, 

2/4-cycle, downslope, post-weld gas-flow time, 

automatic pre-purge gas flow, 

stick welding: hot-start, anti-stick, arc-force 

built-in water-cooling 





sign S 

WIG 301 iw DC 

WIG 301 iw AC/DC 




fuse 


cos phi 


electrode 



electrode 


electrode 




weight 



dc-version 

ac/dc-version 





option: 





higher duty cycle due to inforced fan 

WIG 301 iw 


20 A slow 

15 kVA 

0,9 

4 - 300 A 

10 - 240 A 

91 V 

300 A / 22 V 

240 A / 29,6 V 

220 A / 18,8 V 

180 A / 27,2 V 

IP 22 

F (155°C) 

F 

65 kg 

1050 x 500 x 810 

831.301.008 

831.301.006 

27

gas-/ water-cooled TIG-welding machines for welding with direct current 




fuse 


setting range TIG 

electrode 



electrode 


electrode 


electrode 




weight incl. watercooling 

excl. watercooling 



gas-cooled 

water-cooled 

28 

transistor controlled current source 


torch connection safe inside 

control WIG 11-1 

functions: current II selectable with double trigger 

at the torch, 2/4-cycle, adjustable down-slope, 

adjustable post-weld gas-flow time, stick electrode 

welding 

low-noise fan 



WIG 230 S 

WIG 330 S 




drawer for spare parts for example gas nozzles or 

tungsten electrodes 

sign S 

Option: 

pulsed welding current 


WIG 230 S 


16 A slow 

9,5 kVA 

5-230 A / 10-19 V stepless 

5-230 A / 20-29 V stepless 

75 V 

----- 

230 A / 29,2 V 

230 A / 19,2 V 

----- 

200 A / 18 V 

180 A / 27,2 V 

IP 22 

H (180°C) 

F 

128 kg 

120 kg 

1050 x 500 x 810 

830.230.008 

830.230.009 

WIG 330 S 


25 A slow 

17,5 kVA 

5-330 A / 10-23 V stepless 

5-330 A / 20-33 V stepless 

75 V 

----- 

330 A / 33,2 V 

330 A / 23,2 V 

----- 

280 A / 21,2 V 

250 A / 30 V 

IP 22 

H (180°C) 

F 

152 kg 

----- 

1050 x 500 x 810 

----- 

830.330.010

G 400 S 

G 550 S 

G 700 S 

LK 180 

LK 180 F 

LK 220 

G 141 i 

G 161 i 

G 250 i 

G 350 i 

welding rectifiers, 

transformers 

The thyristor controlled JÄCKLE welding rectifiers 

supply a very smooth and constant 

welding current. 

The advantages are: high power, high duty 

cycle and robust design. 

The G 400 S is also available in the classic 

version. 

Characteristics for this type are two big 

wheels (350 mm) and the telescope grips. 

Special power or voltages are available, 

too. 

The step-switched JÄCKLE welding transformers 

are nearly indestructible and they 

belong to the product range since more 

than 25 years. 

stick electrode 

inverters 

Due to modern inverter technology these 

machines are compact, handy and 

powerful. 

Further advantages are the smooth and 

constant welding current and the following 

extra functions: hot-start, arc-force and 

anti-stick. 

29

stepless thyristor-controlled welding rectifiers 




fuse 


setting range 



duty cycle 25(40)°C 40(30)% 

duty cycle 25(40)°C 60(40)% 

80(60)% 

100(85)% 




weight 



30 

thyristor control: stepless adjustable welding current 

stick-welding: 

hot start function on/off change-over for better 

ignition of the electrodes 

gouging (especially G 700 S) 



digitale display of welding current 

low-noise fan 


solid sheet steel case 

G 400 S 

G 550 S 

G 700 S 

G 400 S 


32 A slow 

32 kVA 


21 - 36 V 

80 V 

----- 

400 A / 36 V 

----- 

320 A / 32,8 V 

IP 22 

H (180°C) 

F 

145 kg 

600 x 430 x 710 

830.400.006 


transformer and choke insulated with a special 

resin varnish 


sign S 

option: 

foot- and hand-operated remote controls 

G 400 S in Classic-case 

additional module for cell-electrodes 

G 550 S 


63 A slow 

46 kVA 


21 - 42 V 

80 V 

550 A / 42 V 

----- 

----- 

350 A / 34 V 

IP 22 

H (180°C) 

F 

210 kg 

810 x 500 x 850 

830.550.034 

G 700 S 


63 A slow 

59 kVA 


21 - 44 V 

80 V 

----- 

----- 

700 A / 48 V 

600 A / 44 V 

IP 22 

H (180°C) 

F 

240 kg 

810 x 500 x 850 

830.700.007

step-switched welding transformers 

supply voltage 230 V and 400 V with two separate 

main cables 

LK 180/180 F: 7 voltage steps 

LK 220: 8 voltage steps at 230 V 

2 x 8 voltage steps at 400 V 

For stick electrode welding with AC-current. covered 

stick electrodes for AC-current can be used. 

weldable electrode diameters: 

LK 180/180 F: 2 - 4 mm wire diameter 

LK 220: 1,5 - 5 mm wire diameter 

LK 180 

LK 180 F 

LK 220 




fuse 


setting range 



voltage steps 

duty cycle 25°C 10 % 

15 % 

20 % 

35 % 

50 % 

60 % 

100 % 




weight 



230 V 

16 A slow 

6 kVA 

60 - 130 A 

22 - 25 V 

46 V 

7 

----- 

----- 

130 A 

----- 

----- 

80 A 

60 A 

LK 180 

400 V 

16 A slow 

10 kVA 

90 - 180 A 

24 - 27 V 

60 V 

7 

180 A 

150 A 

130 A 

----- 

----- 

----- 

----- 

IP 22 

H (180°C) 

S 

32 kg 

380 x 230 x 380 

810.180.001 

LK 180 F and LK 220 aircooled with integrated fan 

carrying handels to wrap the cables arround 


maintenance-free design 

230 V 

16 A slow 

6 kVA 

60 - 130 A 

22 - 25 V 

46 V 

7 

----- 

----- 

----- 

130 A 

----- 

80 A 

60 A 

LK 180 F 

400 V 

16 A slow 

10 kVA 

90 - 180 A 

24 - 27 V 

60 V 

7 

----- 

----- 

180 A 

150 A 

130 A 

----- 

----- 

IP 22 

H (180°C) 

F 

33 kg 

380 x 230 x 380 

810.180.002 

230 V 

16 A slow 

6 kVA 

50 - 135 A 

22 - 25 V 

46 V 

8 

----- 

----- 

----- 

135 A 

----- 

----- 

60 A 

LK 220 

400 V 

16 A slow 

10,5 kVA 

60 - 220 A 

22 - 29 V 

60 V 

2 x 8 

----- 

----- 

----- 

220 A 

----- 

150 A 

60 A 

IP 22 

H (180°C) 

F 

45 kg 

430 x 230 x 480 

810.220.001 

31

stick electrode inverter 




fuse 


cos phi 

setting range (stepless) electrode 

TIG 

operating voltage electrode 

TIG 


duty cycle 25(40)°C 35(25)% electrode 

TIG 

duty cycle 25(40)°C 100(70)% electrode 

TIG 




weight 



32 

big range of supply voltage +/- 15% 

compact, light weight, portable 


functions electrode welding: 

hot-start, arc-force, anti-stick 

TIG lift-arc welding 



G 141 i 

G 161 i 

carrying handle (G 141i) to wrap the cables 

arround 

sign S 

option: 

TIG welding torch with trigger and gas valve 

reduced open circuit voltage 

carrying strap 

G 141 i 

230 V +/- 15% 

16 A slow 

5,75 kVA 

0,9 

6 - 140 A 

6 - 160 A 

20 - 25,6 V 

10 - 16,4 V 

83 V 

140 A / 25,6 V 

160 A / 16,4 V 

110 A / 24,4 V 

120 A / 14,8 V 

IP 23 

F (155°C) 

F 

8,5 kg 

355 x 150 x 345 

820.141.004 

G 161 i 

230 V +/- 15% 

16 A slow 

5,75 kVA 

0,9 

6 - 160 A 

6 - 160 A 

20 - 26,4 V 

10 - 16,4 V 

83 V 

160 A / 26,4 V 

160 A / 16,4 V 

110 A / 24,4 V 

120 A / 14,8 V 

IP 23 

F (155°C) 

F 

8,5 kg 

355 x 150 x 370 

820.161.005

stick electrode inverter 

big range of supply voltage +/- 15% 

compact, portable 


functions electrode welding: 

hot-start, arc-force, anti-stick 

TIG lift-arc welding 



G 250 i 

G 350 i 




fuse 


cos phi 

setting range (stepless) electrode 

TIG 

operating voltage electrode 


duty cycle 40°C 35 % electrode 

80 % electrode 

100 % electrode 




weight 



sign S 

option: 

reduced open circuit voltage 

G 350 i: additional module for 

cell-electrodes 

G 250 i 


16 A slow 

12,3 kVA 

0,9 

20 - 250 A 

10 - 250 A 

20,4 - 30 V 

85 V 

250 A / 30 V 

----- 

180 A / 27,2 V 

IP 23 

F (155°C) 

F 

18,5 kg 

500 x 250 x 430 

820.250.001 

G 350 i 


32 A slow 

22 kVA 

0,9 

20 - 350 A 

10 - 350 A 

20,4 - 34 V 

65 V 

----- 

350 A / 34 V 

300 A / 32 V 

IP 23 

F (155°C) 

F 

19,5 kg 

500 x 250 x 430 

820.350.001 

33

KG 1 

KG 2 

KG 6 

FG 1 

FKG 3 

FG 2 

34 

water-cooling units, 

trollies 

As accessories JÄCKLE delivers for 

MIG/MAG-, TIG- and Plasma machines 

water cooling units 

trollies 

trollies with integrated water-cooling 

unit (FKG 3) 

The water cooling units from JÄCKLE are 

made for a closed water circulation and 

the principle is an air-water-cooling system, 

this means the warmed cooling liquid flows 

through the heat exchanger and is cooled 

down to nearly room temperature, due to 

the air stream of the fan. 

The JÄCKLE - trollies are designed very 

robust they are suitable for the transport of 

the machine, the gas tube and the additional 

water cooling unit.

water-cooling units 

Suitable for MIG/MAG welding machines, Plasma 

cutting machines, TIG welding machines and 

other applications. 

supply voltage: 230 V or 400 V 

stainless steel water tank 

constant water pressure due to usage of rotary 

pump 

robust heat exchanger with high efficiency 

powder coated sheet steel case 

connection without tools due to rapid action couplings 

(DN5) 

KG 1 

KG 2 

KG 6 




pump 

cooling capacity 

weight 



supply voltage 230 V 


KG 1 

230 V / 400 V 

2,3 l/min, 3 bar 

1000 W 

19 kg 

400 x 315 x 185 

802.001.001 

802.001.007 

principle: 

The water cooling units are made for a closed 

water circulation and the principle is an air-watercooling 

system, this means the warmed cooling 

liquid flows through the heat exchanger and is 

cooled down to nearly room temperature, due to 

the air stream of the fan. 

KG 2 

230 V / 400 V 


1000 W 

19 kg 

505 x 260 x 190 

802.002.002 

802.002.008 

KG 6 

230 V / 400 V 


1000 W 

19 kg 

265 x 265 x 410 

802.006.009 

802.006.010 

35

trollies for portable machines 




pump 

cooling capacity 

weight 





36 

for portable MIG/MAG welding machines, Plasma 

cutting machines, TIG welding machines 

FG 1 and FKG 3 with handels to wrap the cables 

arround 

supplementary FKG3 

built-in water cooling 

supply voltage socket for welding and cutting 

machines 

water-lack protection (mains cut off, if there is a 

lack of water) 

FG 2 sack trolley design with safety handles and 

gas tube fixing 

FG 1 

FKG 3 

FG 2 

FG 1 

----- 

----- 

----- 

24 kg 

1086 x 510 x 843 

802.003.022 

----- 

----- 

robust metall construction suitable for 50 l 

gas tubes 

easy to move due to large solid rubber wheels 

option: 

metal holders to fix JÄCKLE inverters and cooling 

units 

FKG 3 

230 V / 400 V 


1000 W 

44 kg 

1086 x 510 x 843 

----- 

802.003.012 

802.003.011 

FG 2 

----- 

----- 

----- 

21 kg 

697 x 620 x 1176 

802.002.023 

----- 

-----

exemplary welding accessories - please ask your agent 

37

JÄCKLE Schweiß- u. 

Schneidtechnik GmbH 

Riedweg 4 u. 9 

D-88339 Bad Waldsee 

GERMANY 

fon ++ 49 (0) 75 24/97 00 0 

fax ++ 49 (0) 75 24/97 00 30 

www.jaeckle-sst.de 

info@jaeckle-sst.de 

your agent 

www.jaeckle-sst.de

welding units - JÄCKLE Schweiß

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