24.12.2014 Views

Download - Trade Garage Equipment

Download - Trade Garage Equipment

Download - Trade Garage Equipment

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

SCISSOR LIFT WITH RAMPS<br />

OPERATING INSTRUCTIONS<br />

MIRACH<br />

TRUCK


SCISSOR LIFT<br />

EC DECLARATION OF CONFORMITY<br />

The Company<br />

MARTE s.r.l.<br />

Via Custoza 15<br />

66013-CHIETI SCALO (ITALIA)<br />

Tel. 0871/574008-Fax 0871/574092<br />

DECLARES ON ONE’S OWN RESPONSIBILITY THAT THE EQUIPMENT SPECIFIED BELOW:<br />

TYPE OF EQUIPMENTS:<br />

SCISSOR LIFT WITH RAMPS<br />

MODEL: MIRACH 100 ; 200 ; 300 . 400 <br />

PART NUMBER: ..............................................<br />

TO WHICH THIS DECLARATION IS RELATED, CONFORMS WITH THE FOLLOWING EUROPEAN<br />

DIRECTIVES: 98/37 CE - 73/23 CEE - 93/44 CEE - 93/68 CEE - 89/336.<br />

IT ALSO DECLARES THAT THE FOLLOWING EUROPEAN RULES HAVE BEEN RESPECTED :<br />

EN 292.1- EN 292.2- EN 294-EN 349- EN 1050- EN 60204-1. - ETS 300683 EN 55022B.<br />

Name and address of the approval body: TÜV PRODUCT SERVICE GMBH - Zertifierstelle<br />

Ridlerstrasse 31<br />

D-80339 Munchen<br />

Certificate number: M6 98 12 29366 005<br />

Notifiziert bei der EG Kommission unter Nr. 0123<br />

---------------------------------------------------------------------------- -------------------------------------------------------------------------<br />

(Place and date)<br />

(MANAGING DIRECTOR)<br />

YEAR OF MANUFACTURE<br />

VOLTAGE 220/380 Vac 220 Vac 240 Vac 110 Vac<br />

Hz 50 Hz 60 Hz<br />

AUTHORIZED SERVICE CENTER<br />

2


CONTENTS<br />

FIRST PART<br />

Chapter 1-Introduction-packing-transport page 3<br />

Chapter 2-Machine description page 4<br />

Chapter 3-Safety page 7<br />

Chapter 4-Installation page 8<br />

Chapter 5-Operation page 24<br />

Chapter 6-Maintenance page 24<br />

Chapter 7-Troubleshooting page 25<br />

Chapter 8-Accessories page 25<br />

Chapter 9-Spare parts page 25<br />

SECOND PART (For installer’s use)<br />

Inspection check list<br />

SYMBOLS<br />

HAZARD-DANGER<br />

PROHIBITED<br />

WARNING<br />

Follow the instructions given by the messages preceded by a safety alert symbol<br />

CHAPTER 1- INTRODUCTION - PACKAGING - TRANSPORT<br />

INTRODUCTION<br />

This manual was written for shop technicians (Truck lift operators) and maintenance technicians. Before operating these vehicle lifts,<br />

please read these instructions completely. This manual gives helpful information about:<br />

• Safety of personnel;<br />

• Safety of the vehicle lift;<br />

• Safety of lifted vehicle.<br />

This manual is considered to be a permanent part of the lift and must be kept in an easily accessible place so that the operator can find<br />

it and refer to it. Careful reading of chapter 3 on safety is recommended.<br />

All versions of “MIRACH TRUCK” have been designed and built as required by:<br />

EUROPEAN RECOMMENDATIONS: EEC 89/392, EEC 93/68;<br />

EUROPEAN RULES: EN 291/1992, EN 292/1992;<br />

ITALIAN RULES: UNI 9584 and UNI EN 60204 CEI 64/8 concerning the electrical system.<br />

Only skilled and previously authorized technicians should be allowed to carry out transport, assembling, setting, maintenance, overhaul,<br />

moving, dismantling operations, etc. concerning the lift. The manufacturer is not responsible for possible damage to people, vehicles<br />

and objects in the case that said operations are carried out by unauthorized personnel or the lift improperly used.<br />

Always start the hydraulic and electric system before the pneumatic connection from the lift to the control box is carried out.<br />

Read these instructions completely before operating the lift.<br />

The lift must be used for vehicles up to the specified capacity. Any improper use of this lift is strictly forbidden.<br />

Disconnect the lift from the main electric supply before any extraordinary maintenance operation.<br />

Lift installation must be carried out as specified by these instructions.<br />

The manufacturer is not liable for possible damage resulting from failure to follow the instructions supplied with this truck-lift.<br />

PACKAGING<br />

MIRACH “100”<br />

A- Bases and platforms (P1-P2) placed on top of each other<br />

B- Lifting ramps (surface mounted version) or 4 small ramps.<br />

C- Control box.<br />

D- Cardboard box containing with electric and hydraulic connections.<br />

MIRACH “200-300”<br />

A- Base and platform P1 closed.<br />

A¹ Base and platform P2 closed.<br />

B- Lifting ramps (surface mounted version) or 4 small ramps.<br />

C- Control box.<br />

D- Cardboard box containing with electric and hydraulic connections.<br />

MIRACH “400”<br />

A- First part base-platform P1 closed.<br />

A¹- Second part base-platform P1 closed.<br />

A²- First part base-platform P2 closed.<br />

A³- Second part base-platform P2 closed.<br />

B- Lifting ramps (surface mounted version) or 4 small ramps.<br />

C- Control box.<br />

D- Cardboard box containing with electric and hydraulic connections.<br />

TRANSPORT<br />

Bundles can be lifted or moved by lift trucks, cranes or bridge cranes. In case of slinging, a second person must always take care of the<br />

load to avoid dangerous oscillations. At the arrival of goods, check for possble damage due to transport operations. Also verify that all<br />

items specified in the delivery notes are included. In case of damage or possible defects in transit the person in charge or the carrier<br />

must be immediately informed. Furthermore, during loading and unloading operations goods must be handled as shown in the picture.<br />

3


PACKING REMOVAL<br />

Wood and “bubble wrap” can be recycled. Please comly with local<br />

recycling laws<br />

PACKAGING<br />

MODELS A B C KG.<br />

Lift<br />

6000 460 870 1700<br />

Control box 970 355 450 80<br />

Ramps 3000 400 870 200<br />

Cardboard box 400 300 200 10<br />

TOTAL<br />

3690<br />

M 100<br />

Lift<br />

Control box<br />

Ramps<br />

Cardboard box<br />

7700<br />

600*<br />

3000<br />

400<br />

460<br />

1100*<br />

400<br />

300<br />

870<br />

800*<br />

870<br />

200<br />

2500<br />

150<br />

200<br />

10<br />

TOTAL<br />

5360<br />

M 200<br />

Lift<br />

Control box<br />

Ramps<br />

Cardboard box<br />

10550<br />

600*<br />

3000<br />

400<br />

460<br />

1100*<br />

400<br />

300<br />

870<br />

800*<br />

870<br />

200<br />

3500<br />

160<br />

200<br />

10<br />

TOTAL<br />

7370<br />

M 300<br />

Lift<br />

Control box<br />

Ramps<br />

Cardboard box<br />

7050<br />

600*<br />

3000<br />

400<br />

460<br />

1100*<br />

400<br />

300<br />

870<br />

800*<br />

870<br />

200<br />

2500<br />

200<br />

200<br />

15<br />

M400<br />

TOTAL<br />

*The dimensions are shown with the power unit packaged in a vertical position.<br />

CHAPTER 2 -LIFT DESCRIPTION<br />

“MIRACH TRUCK” models are scissor and fixed (that is anchored to the ground) truck lift and can be delivered in both platform or<br />

recessed version. They have been designed and built for medium and large truck lifting operations. Our truck lifts are equipped as<br />

follows:<br />

A-BASE (Fixed structure); B-PLATFORM AND BOOMS (Lifting and travelling structure); C-CONTROL BOX.<br />

M-Serial number A-Warning label<br />

10415<br />

M-Serial number<br />

4


• FIXED STRUCTURE UNIT; It is the truck lift base, made of profiled steel sheet with clamping holes.<br />

• LIFTING AND TRAVELLING STRUCTURE UNIT; It is composed of box-type steel sheet booms. The load-carryng platform is made<br />

of longitudinal steel tubes linked to each other by vertical rods anchored to the booms by steel pins at the fixed points, and by rollers<br />

at the movable ones. Liftting system links are equipped with self-lubricating bushings where servicing is not required.<br />

• CONTROL BOX; The unit with a metallic box that contains oil tank, pump, motor, hand pump and electrovalve sets. There are also<br />

power, pneumatic and hydraulic supply connections. Low-voltage controls (24 V) are placed on the power unit.<br />

1. Mains witch.<br />

2. Lifting push button.<br />

3. Lowering push button.<br />

4. Feeding pilot lamp.<br />

5. Self levelling pilot lamp.<br />

6. Lifting limit switch.<br />

7. Light selector (where provided).<br />

8. Mechanical safety device.<br />

M “100” M “200-300-400”<br />

1-Main switch: When it’s in “0” position lift is not powered. The switch can be padlocked to prevent the use of the lift during the<br />

maintenance. “1” position: lift is powered.<br />

2- Lifting push button: When pressed, motor and lifting mechanism are operated.<br />

3- Lowering push button: When pressed, motor and lowering mechanism are operated.<br />

4- Feeding pilot lamp: Indicates that the control board is powered.<br />

5- Self levelling pilot lamp: Indicates that the self levelling is operating.<br />

6- Lifting limit switch cut out: Located inside the control box. This push button is used for making lift bleeding during installation and<br />

levelling.<br />

7- Light selector: (where provided) this selector activates lighting installation.<br />

8- Mechanical safety device: When pressed mechanical safety is engaged.<br />

Warning! only truck lift installation and maintenance personnel should be allowed to handle this control. Handling this<br />

button is strictly forbidden to unauthorized people.<br />

All “MIRACH TRUCK” versions have an adjustable height. So that they can easily be used and safely as needed. Our range of scissor<br />

truck lifts can meet any demand coming from car repairmen, tire dealers, body repairmen and in the special versions equipped for<br />

external use and industrial washing applications ones.<br />

LIFT MODELS: (AS SHOWN BELOW)<br />

MIRACH 100<br />

CAPACITY 10.000 KG.<br />

MIRACH 200<br />

CAPACITY 20.000 KG.<br />

MIRACH 300<br />

CAPACITY 30.000 KG<br />

MIRACH 400<br />

CAPACITY 40.000 KG.<br />

WARNING: “Mirach truck lift” has been designed and built to lift and place trucks at heights in closed areas. Any other use is strictly<br />

forbidden, and particularly, the following operations cannot be performed:<br />

PAINTING; AS A CRANE; LIFTING OF PEOPLE OR SCAFFOLDING; AS A HYDRAULIC PRESS;CAR JACK OR WHEEL<br />

REPLACEMENT.<br />

5


TECHNICAL SPECIFICATIONS-CHARACTERISTICS:<br />

• Low-voltage controls (24V)<br />

• Control box with electro-mechanical card.<br />

• Hydraulic- volumetric synchronism of platform.<br />

• Foot guard with automatic lowering cut out switch<br />

• Safety valve in case of hydraulic failure overloading<br />

• Mechanical safety ratchet on lift<br />

• Device for synchronization of platform.<br />

TECHNICAL DATA<br />

MIRACH 100 200 300 400<br />

OPERATION Elec.hydr. Elec.hydr. Elec.hydr. Elec.hydr.<br />

CAPACITY 10.000 KG. 20.000 KG. 30.000 KG. 40.000 KG.<br />

WEIGHT<br />

3.260 KG. in floor<br />

3.460 KG. on floor<br />

5.000 KG. in floor<br />

5.250 KG. on floor<br />

7.000 KG. in floor<br />

7.250 KG. on floor<br />

10.000 KG. in floor<br />

10.250 KG. on floor<br />

LIFTING TIME 90 sec. 90 sec. 90 sec. 90 sec.<br />

LOWERING TIME<br />

30 sec. 30 sec. 30 sec. 30 sec.<br />

(WITH LOAD)<br />

MAX LIFTING HEIGHT 1850 mm. 1850 mm. 1850 mm. 1850 mm.<br />

MOTOR<br />

3 phase 4KW<br />

(6 HP)<br />

3 phase 7,5 KW<br />

(10 HP)<br />

3 phase 11 KW<br />

(15 HP)<br />

2x 3 phase 7,5 KW<br />

(2x10 HP)<br />

PNEUMATIC FEED from 4 to 8 bar from 4 to 8 bar from 4 to 8 bar from 4 to 8 bar<br />

NOISY LEVEL 76 dB 76 dB 76 dB 76 dB<br />

WORKING TEMP. -10°+50° -10°+50° -10°+50° -10°+50°<br />

WORKING<br />

120 Bar 120 Bar 120 Bar 120 Bar<br />

MAX PRESSure<br />

THE DIRECTION OF THE MOTOR IS COUNTERCLOCKWISE, AS SHOWN IN THE TABLE PLACED ON THE MOTOR.<br />

OVERALL DIMENSIONS<br />

MIRACH 100<br />

MIRACH 200<br />

MIRACH 300<br />

MIRACH 400<br />

6


CHAPTER 3 -SAFETY<br />

GENERAL PRECAUTIONS<br />

Read this chapter carefully and completely since important information for the safety of the operator in case of improper use of the lift<br />

included. The operator and the maintenance personnel are required to observe the accident prevention legislation in force in the country<br />

of installation of the lift.<br />

1-During lifting or lowering operations, the truck lifts must be operated only from the operator area as shown in the picture<br />

2-Stopping or passing within the danger area when the lift is working or already lifted is strictly forbidden. Only the operator is<br />

allowed to stay under the lift.<br />

3-The operator must make sure the hazard area is empty when lifting or lowering the lift.<br />

4-Never use the machine without protection or when safety devices are off-line.<br />

5-Switch off the engine and engage the parking brake after placing the vehicle on the truck lift; Furthermore, disengage the<br />

shift lever and move it to the “neutral” position.<br />

6-To prevent the vehicle from falling make sure it is properly placed on the lift.<br />

7-Getting on the vehicle and-or starting the engine when the truck lift is lifted is strictly forbidden.<br />

8-Never leave objects and-or obstructions under the vehicle or scattered on it during the lowering phase.<br />

9-Keep the area under/next to the lift clear and remove possible oil spots to avoid the risk of slipping.<br />

10-Never use water-steam-varnish-solvent jets in the truck lift area, and particularly, next to the control box.<br />

11-Proper lighting is extremely important. Make sure all areas next to the truck lift are well and uniformly lit according to that<br />

specified by the applicable laws of the place of installation.<br />

12-Climbing on the platform when lifting the vehicle or when the same has been already lifted is strictly forbidden.<br />

13-Any use of the truck lift other than what herein specified can cause serious accidents to the operator as well as to the<br />

people in close proximity.<br />

14-The tampering of safety devices is strictly forbidden.<br />

15-Never exceed the maximum carryng capacity, Make sure the vehicles to be lifted are without loads.<br />

In case of irregularities or problems with the lift, stop the truck lift and block the on/off selector by using a padlock. Only<br />

skilled technicians should be allowed to restart the truck lift. Be sure the power supply is off before repairing and servicing the<br />

truck lift. The operator, the lift or the vehicles lifted can be seriously damaged if these instruction are not follwed.<br />

SAFETY DEVICES<br />

Foot guard for platform lowqering. Truck lift lowering can be stopped immediately by pressing one of the movable strips located on<br />

side of each platform.<br />

Safety valve for automatic lowering. Normally open two-way safety valves. They are able to automatically lock a single or doubleacting<br />

cylinder in case of a sudden increase in lowering speed. The valves are located inside the cylinders and prevent the load from<br />

failing in case of sudden pipe bursting or cutting.<br />

Dead man control The truck lift is equipped with a dead-man control. Lowering and lifting operations are stopped immediately by<br />

releasing push button controls.<br />

Mechanical safety ratchet. A metallic device, pneumatically piloted.<br />

CHAPTER 4- INSTALLATION<br />

UNPACK THE GOODS AND CHECK FOR POSSIBLE DAMAGE BEFORE INSTALLING THE TRUCK LIFT.<br />

ONLY SKILLED TECHNICIANS, APPOINTED BY THE MANUFACTURER, OR BY AUTHORIZED DEALERS SHOULD BE<br />

ALLOWED TO INSTALL THE CAR LIFT. SERIOUS DAMAGE TO PEOPLE OR EQUIPMENT CAN BE CAUSED IF THIS RULE IS NOT<br />

FOLLOWED.<br />

The truck lift must be installed according to the specified safe distance from walls, columns, other equipments etc. The room must be a<br />

minimum 5000 mm. in height. The minimum distance from walls must be 1500 mm. take into consideration the necessary space to work<br />

comfortably. Further space for the control site and for possible runways in case of emergency is also necessary. The lift can be placed<br />

on any floor, as long as is perfectly level and sufficiently resistant. (250 x cm²).<br />

7


INSTALLATION PROCEDURE<br />

1-Lift location 2-Power supply and pneumatic feed availability 3-Electric connections<br />

4-Hydraulic connections 5-Electric network connection 6-Lift installation<br />

7-Initial running<br />

1) LOCATION OF THE LIFT<br />

Because of the considerable weight and dimensions of some of our lifts, it may be necessary to use an overhead or a crane with a<br />

suitable capacity to place them as indicated below. After having determined the location of the lift, it may be necessary to shim under the<br />

lift base to make the lift level.<br />

2) POWER SUPPLY AND PNEUMATIC FEED AVAILABILITY .<br />

The room must be previously prepared for the power supply and pneumatic feed of the lift. Make sure that supplies are not far from the<br />

power unit.<br />

3)ELECTRIC CONNECTIONS<br />

Connect the cables marked with a self adhesive number from the truck lift bases to the previously numbered cables of the control box.<br />

MIRACH 100- WIRING CONNECTIONS<br />

2 06-6133 P2 platform self levelling 3 06-6133 P1 Platform self levelling<br />

4 06-6130 Foot guard 5 06-6034 Platform lifting limit switch<br />

6 06-6503 Junction box<br />

8


MIRACH 200-WIRING CONNECTIONS<br />

1 06-6610 Platform mechanical safety device 2 06-6133 P2 platform self levelling<br />

3 06-6133 P1 platform self levelling 4 06-6130 Foot guard<br />

5 06-6034 Platform lifting limit switch 6 06-6503 Junction box<br />

MIRACH 300-WIRING CONNECTIONS<br />

1 06-6610 Platform mechanical safety device 2 06-6133 P2 platform self levelling<br />

3 06-6133 P1 platform self levelling 4 06-6130 Foot guard<br />

5 06-6034 Platform lifting limit switch 6 06-6503 Junction box<br />

9


MIRACH 400 -WIRING CONNECTIONS<br />

1 06-6610 Platform mechanical safety device 2 06-6133 P2 platform self levelling<br />

3 06-6133 P1 platform self levelling 4 06-6130 Foot guard<br />

5 06-6034 Platform lifting limit switch 6 06-6503 Junction box<br />

WIRING DIAGRAM<br />

MIRACH 100<br />

10


MIRACH 200-300<br />

MIRACH 400<br />

C ELECTRO-VALVE CONTACTOR PA SAFETY BUTTON<br />

C1-C2 ELECTROLYTIC CAPACITOR POT TRIMMER<br />

CM (CM1-CM2) MOTOR CONTACTOR PES LIMIT SWITCH SAFETY CUT OUT<br />

DL0/DL5 LED PEF LIMIT SWITCH CUT OUT<br />

D0/D2 DIODE RD LOWERING RELAY<br />

ES LEVELLING CONTROL ELECTROVALVE RST LINE INPUT<br />

EL LEVELLING ELECTROVALVE RS SAFETY RELAY<br />

EA AIR ELECTRO VALVE R1/R8 RESISTOR<br />

EO LOWERING OIL ELECTRO VALVE RL LIGHTS RELAY<br />

F1/F6 FUSE TR-TR1 TRANSFORMER 50VA-300VA<br />

M MOTOR FCS SAFETY LIMIT SWITCH<br />

N1/N2 SINGLE PHASE BRIDGE L2 LEVELLING SIGNAL LAMP<br />

PS LIFTING BUTTON T TIMER<br />

PD LOWERING BUTTON FM MECHANICAL SAFETY LIMIT SWITCH<br />

11


4) HYDRAULIC CONNECTIONS<br />

“MIRACH 100” HYDRAULIC CONNECTION<br />

A<br />

DELIVERY<br />

B<br />

DISCHARGE<br />

C<br />

LEVELLING AND DELIVERY P2<br />

D<br />

LEVELLING AND DELIVERY P1<br />

AA<br />

CONNECTION DELIVERY P1<br />

CH<br />

CONNECTION P1-P2<br />

DG<br />

CONNECTION P1-P2<br />

BB<br />

DISCHARGE CONNECTIONS P2<br />

1/8 CONNECTIONS ON LIFT<br />

E-(A)<br />

CONNECTIONS IN CONTROL BOX<br />

12


HYDRAULIC CONNECTION “MIRACH 200”<br />

13


HYDRAULIC CONNECTION “MIRACH 300”<br />

14


HYDRAULIC CONNECTION “MIRACH 400”<br />

15


HYDRAULIC CONNECTIONS “MIRACH 200-300”<br />

Hydraulic connection to the control box<br />

Mirach 200 Mirach 300<br />

HYDRAULIC CONNECTIONS “MIRACH 400”<br />

Hydraulic connection to the control box<br />

16


HYDRAULIC SCHEMATIC “MIRACH 100”<br />

1 PARACHUTE VALVE 9 MOTOR<br />

2 P1 PISTON 10 PUMP<br />

3 P2 PISTON 11 SUCTION FILTER<br />

4 COMPENSATION VALVE 12 COCK<br />

5 THROTTLING ELECTROVALVE 13 DISCHARGE<br />

6 LOWERING ELECTROVALVE 14 OIL TANK<br />

7 FULL FORCE VALVE 15 OIL<br />

8 LOWERING CONTROL VALVE<br />

17


HYDRAULIC SCHEMATIC “MIRACH 200”<br />

1 PARACHUTE VALVE 9 MOTOR<br />

2 P1 PISTON 10 PUMP<br />

3 P2 PISTON 11 SUCTION FILTER<br />

4 COMPENSATION VALVE 12 COCK<br />

5 THROTTLING ELECTROVALVE 13 DISCHARGE<br />

6 LOWERING ELECTROVALVE 14 OIL TANK<br />

7 FULL FORCE VALVE 15 OIL<br />

18


HYDRAULIC SCHEMATIC “MIRACH 300”<br />

1 PARACHUTE VALVE 9 MOTOR<br />

2 P1 PISTON 10 PUMP<br />

3 P2 PISTON 11 SUCTION FILTER<br />

4 COMPENSATION VALVE 12 COCK<br />

5 THROTTLING ELECTROVALVE 13 DISCHARGE<br />

6 LOWERING ELECTROVALVE 14 OIL TANK<br />

7 FULL FORCE VALVE 15 OIL<br />

19


HYDRAULIC SCHEMATIC “MIRACH 400”<br />

1 PARACHUTE VALVE 9 MOTOR<br />

2 P1 PISTON 10 PUMP<br />

3 P2 PISTON 11 SUCTION FILTER<br />

4 COMPENSATION VALVE 12 COCK<br />

5 THROTTLING ELECTROVALVE 13 DISCHARGE<br />

6 LOWERING ELECTROVALVE 14 OIL TANK<br />

7 FULL FORCE VALVE 15 OIL<br />

20


PNEUMATIC SCHEMATIC<br />

1 Main supply 2 control box<br />

3 Air electrovalve 4 “rilsan” white air tubing<br />

5 tee 6 Pneumatic jack for mechanical safety release<br />

7 P1 8 P2<br />

9 Air filter and lubricator<br />

21


5) ELECTRICAL SYSTEM CONNECTION<br />

Warning ! Only skilled personnel should be allowed to perform the operation shown below.<br />

Connect as follow:<br />

• Open the control box front cover and using a proper terminal box, connect the electric cable to the general switch cable (be sure that<br />

the cable passes trought the proper space located behind the control box). This truck lift is designed to operate on 380V, in case of<br />

different voltage, change both connections to the motor and the transformer. Before connecting the electric system, make sure that<br />

the power supply plant to the lift is equipped with protection devices required by current standards in the country where the lift is<br />

installed.<br />

WARNING<br />

Before gaining access to the control box, for power connection or for repair of electric equipment, make sure that the main<br />

power supply is disconnected, to avoid the possibility of electrocution.<br />

COMMERCIAL PARTS “WIRING PLANT”<br />

Position n. Denomination Manufacturer Type Max<br />

application<br />

1-2 Footguard/mechanical safety devices<br />

OMRON<br />

D4 MC 2000 24 V<br />

microswitches<br />

3 Self-levelling microswitch. OMRON MS TZ 7310 24V<br />

4 Lifting limit microswitch. PIZZATO FR 502 24V<br />

electric wire<br />

VARIOUS<br />

Junction box<br />

GEWISS<br />

IG General switch SPRECHER SCHUH LE3-32-32A / LE2-16-16A<br />

PA/PD/PEF Button SPRECHER SCHUH RT010<br />

L1 Pilot lamp SPRECHER SCHUH SR 601<br />

Contact NO/NC SPRECHER SCHUH V50/P-V40/P<br />

Tripolar fuse carrier WEBER 32A-660V (25A-380V M80)<br />

Bipolar fuse carrie WEBER 32A-160V<br />

F1÷F6 Fuse WEBER VARIOUS<br />

16 Contactor “200-300-400”<br />

Contactor “100”<br />

CGE<br />

SPRECHER SCHUH<br />

35A<br />

16A<br />

TR Transformer LSP 50VA-300VA<br />

18-19 Basis for relay FINDER 24V DC - 24VAC<br />

20 Electric card MARTE<br />

PNEUMATIC PLANT (4/8 BAR)<br />

Position n. Denomination Manufacturer Type Max<br />

application<br />

1 Air electrovalve ACL/MM 24V~ 50/60 HZ 8VA 10 Bar<br />

2 Pneumatic connections Various Various 16 Bar<br />

3 Pneumatic pipe Rilsan Ø 4 x 6 30 Bar<br />

4 Air piston Marte 15 bar<br />

HYDRAULIC PLAN<br />

Position n. Denomination Manufacturer Type Max<br />

application<br />

14 Oil tank MARTE<br />

11 Suction filter FBN SF46B 12 GO<br />

10 Pump “200-300-400”<br />

Pump “100”<br />

HYDROIRMA<br />

“<br />

025-1659-76 15 Lt.<br />

010-1559-32 8 lT<br />

250 Bar<br />

250 Bar<br />

9 Motor BAME 220/380-3PM-50HZ 2830 RPM<br />

4KW 6 HP - 7,5 KW 10 HP<br />

7 Max pressure valve COMATROL 35/220 Bar<br />

6-4-5 Electrovalves COMATROL 24V RAC 26 W - 24V AC 20 W 250 Bar<br />

12 Manual cock TECLINE<br />

1 Parachute valve MONTI VP 38 15/18 lt.<br />

2 P1 piston MONTI Ø 150 300 Bar<br />

3 P2 piston MONTI Ø 140 300 Bar<br />

R1-R2 Hydraulic pipe ALFA GOMMA VARIOUS 210 -400 Bar<br />

Crimp fitting LARGA VARIOUS 400 Bar<br />

8 (M 100) Lowering control valve “100” HYDROIRMA VRC 10/11 230 Bar<br />

22


6) LIFT INSTALLATION<br />

After making electric and hydraulic connections, make sure they are properly connected. Now fix the lift to the floor, using the bases as<br />

templates, drill a hole into the floor ca 18 mm. Ø bit must be used up to a depth of about 150 mm., clean the holes, place the proper<br />

inserts with light hammer blows and finally tighten the bolts. In case of an inground lift check if it is perfecly centred. Platform lifting limit<br />

switch is already adjusted during assembly stage to the maximum lifting height 1850 mm., however the operator can adjust it according<br />

to own requirements not exceeding the maximum height indicated.<br />

7) INITIAL RUNNING<br />

WARNING! ONLY SKILLED AND AUTHORIZED PERSONNEL SHOULD BE ALLOWED TO PERFORM THESE OPERATIONS.<br />

CAREFULLY FOLLOW ALL INSTRUCTIONS SHOWN BELOW TO PREVENT POSSIBLE DAMAGE TO THE TRUCK LIFT OR<br />

RISK OF INJURY TO PEOPLE.<br />

BE SURE THAT THE OPERATING AREA IS CLEARED OF PEOPLE.<br />

After positioning the truck lift as specified on the previous pages, and performing electric and hydraulic connections (do not perform<br />

pneumatic connection yet) the truck lift can be operated by the procedures shown below: Open the front door of the control box and<br />

unscrew the oil tank cap, and using a funnel pour “ESSO NUTO H 32” hydraulic oil in the following manner:<br />

M 100 M200 M300 M400<br />

30 Lt. 60 Lt. 80 Lt 100 Lt.<br />

Move the general switch to “1” position. Be sure the motor for the proper direction of rotation (failing this, exchange the phase on the<br />

feeder line). Press the “lifting” push button and keep it pressed until the “P1” platform comes to a stop. Add. oil in the tank in this way:<br />

M 100 M200 M300 M400<br />

15 Lt. 20 Lt. 40 Lt. 70 Lt.<br />

Symultaneously press the “lifting” and “limit switch cut out” push buttons, and hold them pressed until the “P2” platform starts moving;<br />

keeping on pushing until the pump sucks in air. Add. more oil in the tank as indicated below:<br />

M 100 M200 M300 M400<br />

5 Lt. 20 Lt. 30 Lt. 30 Lt.<br />

.Again simultaneously press the two buttons specified above (lifting and limit switch cut out) until the P2 platform reaches its maximum<br />

height. Keep the buttons pressed for about 20 sec. (now, the pneumatic connection can be performed). To lower the two platforms,<br />

press the “lowering” button. Repeat lifting/lowering operations three or four times.<br />

CHAPTER 5 - OPERATION<br />

-Be sure the platform reaches its minimum height before getting on-off the truck lift.<br />

-Drive the truck on the lift, be sure the truck is centred and both rear and front wheels are properly positioned.<br />

-To operate on-off general switch in “1” position.<br />

-Press the “lifting” push button, and hold pressed until the required height is reached.<br />

-To lower press the “lowering” push button, when this button is pressed, a short lifting movement occurs so that the mechanical safety<br />

device can be disengaged. When the push button is released, the truck lift cames to a stop.<br />

During the first hours of operation, cracking noises could occur. These initial noises are only due to the natural settlement<br />

of mechanical parts and will disappear .<br />

CHECKS<br />

Perform the following checks when operating the truck lift.<br />

-Be sure that mechanical safety devices are properly inserted in their seats.<br />

-Check safety devices (foot guards) for proper operation.<br />

-Carefully check the truck lift and its load during lifting-lowering operations.<br />

CHAPTER 6 - MAINTENANCE<br />

WARNING! Only skilled and previously authorized personnel should be allowed to service the truck lift. When servicing the truck lift,<br />

all safety precautions must be followed to avoid accidental starting of the machine. The general switch must be padlocked in “zero”<br />

position. During service operations, “safety” precautions must always be followed.<br />

PERIODIC MAINTENANCE<br />

Maintenance operations must be performed at each specified maintenance period in oreder to keep the truck lift in perfect working<br />

condition. The manufacturer is not liable for possible damage resulting from failure to follow the above instructions.<br />

1-Truck lift must be cleaned once a month, at least, without using chemical agents and high pressure washing guns. Always clean<br />

up brake oil to prevent possible damage to the finish. Carefully check that piston rods are not damage since inside gaskets<br />

can be seriously damaged and leakage of oil will occur.<br />

2-Check safety devices for proper conditions periodically.<br />

3-Grease roller slides periodically<br />

4-Check flexible tubes for proper conditions yearly.<br />

5-Change hydraulic system oil at 5 year intervals, at least.<br />

USED OIL DISPOSAL;Used oil is a highly pollutant product. Always dispose of used oil as specified by the effective law of<br />

the country where the truck lift is installed.<br />

23


MACHINE DEMOLITION<br />

When demolishing the machine all safety precautions specified in chapter “3”-”4”must be followed. Only authorized technicians should<br />

be allowed to perform this operation. Metallic parts can be scrapped as “scrap iron”. In any case, demolished material must be<br />

eliminated according to the effective laws of the country where the truck lift is installed. It must be remembered that , for fiscal purposes,<br />

any demolition operation must be properly documented as specified by the effective laws of the country where the truck lift is installed at<br />

the time of demolition.<br />

CHAPTER 7-SYMPTOMS AND SOLUTIONS-TROUBLESHOOTING<br />

Troubleshooting and possible repairs require absolute compliance with all safety precautions indicated in chapter 6 “maintenance” and<br />

chapter 3 “safety”.<br />

SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION<br />

1. Lift does not operate. -Failure in the electric system. -Check the connections and electric<br />

components for proper conditions.<br />

2. Lowering operation cannot be<br />

performed.<br />

-Air failure<br />

-Damage to lowering solenoid valve.<br />

-Damage safety devices (foot-guard).<br />

3. Lowering is too slow. -Lowering control valve does not work<br />

properly.<br />

4. Engine revs, but lifting operation cannot<br />

be performed.<br />

5-Motor revs, but lifting speed is extremely<br />

slow.<br />

6-Nominal capacity cannot be lifted<br />

-Lowering solenoid valve locked in open<br />

position.<br />

-No oil in the tank.<br />

-Motor revs the wrong way.<br />

-Partially open lowering solenoid valve.<br />

-Partially clogged suction filter.<br />

-Worn pump.<br />

-Maximum pressure valve malfunction.<br />

-Worn pump.<br />

-check air electrovalve.<br />

-Solenoid valve not powered. (contact<br />

service dept.)<br />

-Check microswitch for possible locking.<br />

-Contact service dept.<br />

-Contact service dept.<br />

-Refill with oil to the specified level.<br />

-Check motor for proper direction of<br />

rotation. Exchange the phases if necessary.<br />

-Contact service dept.<br />

-Contact service dept.<br />

-Replace the pump.<br />

-Contact service dept.<br />

-Replace the pump.<br />

7-Platform out of synchronization. -Leakage in the hydraulic system. -Repair the leakage in the hydraulic system<br />

and perform all operation of<br />

synchronization. Contact service dept. in<br />

case of recurring problems.<br />

8-Non disengagement of mechanical safety. -Pneumatically operated solenoid valve<br />

malfunction<br />

-Insufficient air pressure.<br />

-Worn or damaged cylinder gasket.<br />

CHAPTER 8- ACCESSORIES<br />

-Contact service dept.<br />

-Check pneumatic system.<br />

-Contact service dept.<br />

An extremely useful option is the frame, which features a galvanized sheet for the overall length of the lift. It is used for easier<br />

installation in case of an inground lift.<br />

Optional parts:<br />

- Set of extension hoses (2 mt.);<br />

- Lighting with protection kit;<br />

- Lowering ramps (2,5 mt.).<br />

Standard colour are: RAL 5015, RAL 3002.<br />

If requested special colour and cold galvanizing.<br />

CHAPTER 9-SPARE PARTS<br />

Spare parts ordering procedure.<br />

When ordering spare parts, the following must be clearly specified:<br />

• Car lift serial number and year of manufacturing.<br />

• Code of the part requested.<br />

• Quantity needed.<br />

• Colour needed: R-RED, B-BLUE, RP-SPECIAL COLOUR .<br />

Request must be made directly to the manufacturer.<br />

24


“MIRACH TRUCK SPARE PARTS”<br />

BASE<br />

BASE M100<br />

N. CODE DESCRIPTION QUANTITY<br />

1 01-0249 BASE 2<br />

9 03-3559 24x42 WASHER 2<br />

12 03-3643 M24 x 120 BOLT 8<br />

13 03-3557 M24 NUT 10<br />

14 01-1204 MICRO SELF LEVELLING SWITCH CLAMP 2<br />

15 01-1234 LOWERING LIMIT SWITCH CLAMP 1<br />

16 01-0247 HOSE COVER 2<br />

BASE M200<br />

N. CODE DESCRIPTION QUANTITY<br />

5 01-0249 BASE 4<br />

8 01-0043 COLD GALVANIZING BASE 4<br />

9 03-3559 24x42 WASHER 2<br />

12 03-3643 M24 x 120 BOLT 16<br />

13 03-3557 M24 NUT 18<br />

14 01-1204 MICRO SELF LEVELLING SWITCH CLAMP 2<br />

15 01-1234 LOWERING LIMIT SWITCH CLAMP 1<br />

16 01-0247 HOSE COVER 2<br />

17 01-1245 HOSE SIDE COVER 2<br />

25


BASE M300<br />

N CODE DESCRIPTION QUANTITY<br />

5 01-0249 BASE 6<br />

8 01-0043 COLD GALVANIZING BASE 6<br />

9 03-3559 24x42 WASHER 2<br />

12 03-3643 M24 x 120 BOLT 24<br />

13 03-3557 M24 NUT 26<br />

14 01-1204 MICRO SELF LEVELLING SWITCH CLAMP 2<br />

15 01-1234 LOWERING LIMIT SWITCH CLAMP 1<br />

16 01-0247 HOSE COVER 2<br />

17 01-1245 HOSE SIDE COVER 4<br />

BASE M400<br />

N. CODE DESCRIPTION QUANTITY<br />

5 01-0249 BASE 8<br />

8 01-0043 COLD GALVANIZING BASE 8<br />

9 03-3559 24x42 WASHER 2<br />

12 03-3643 M24 x 120 BOLT 32<br />

13 03-3557 M24 NUT 34<br />

14 01-1204 MICRO SELF LEVELLING SWITCH CLAMP 2<br />

15 01-1234 LOWERING LIMIT SWITCH CLAMP 1<br />

16 01-0247 HOSE COVER 2<br />

17 01-1245 HOSE SIDE COVER 6<br />

26


BOOMS<br />

BOOMS M100<br />

N. CODE DESCRIPTION QUANTITY<br />

10 01-0251 OUTSIDE ARM 2<br />

19 01-0250 INSIDE ARM 2<br />

22 02-4003 ROLLER 8<br />

23 03-3514 SELF LUBRICATING BUSHING- 35x39x40 8<br />

24 02-8002 ARM SETTING PIN 8<br />

25 03-3023 SNAP RING- 35 16<br />

26 03-3035 SELF LUBRICATING BUSHING 35x39x20 32<br />

27 02-8004 JOINT PIN 4<br />

29 01-0267 WASHER 25x51x3 8<br />

30 03-3020 SELF LOCKING NUT 8<br />

31 01-1244 HOSE PROTECTION 2<br />

27


BOOMS M200<br />

M200<br />

N.. CODE DESCRIPTION QUANTITY N. CODE DESCRIPTION QUANTITY<br />

10 01-0251 OUTSIDE ARM 4 23 03-3514 SELF LUBRICATING BUSHING 35x39x40 16<br />

19 01-0250 INSIDE ARM 4 25 03-3023 SNAP RING 35 32<br />

22 02-4003 ROLLER 16 27 02-8004 JOINT PIN 8<br />

24 02-8002 ARM SETTING PIN 16 30 03-3020 SELF-LOCKING NUT 16<br />

26 03-3035 SELF LUBRICATING BUSHING 35x39x20 64 29 01-0267 WASHER 25x52x3 16<br />

31 01-1244 HOSES PROTECTION 4<br />

29


BOOMS M300<br />

N CODE DESCRIPTION QUANTITY N. CODE DESCRIPTION QUANTITY<br />

10 01-0251 OUTSIDE ARM 6 23 03-3514 SELF LUBRICATING BUSHING 35x39x40 24<br />

19 01-0250 INSIDE ARM 6 25 03-3023 SNAP RING 35 48<br />

22 02-4003 ROLLER 24 27 02-8004 JOINT PIN 12<br />

24 02-8002 ARM SETTING PIN 24 30 03-3020 SELF-LOCKING NUT 24<br />

26 03-3035 SELF LUBRICATING BUSHING 35x39x20 96 29 01-0267 WASHER 25x52x3 24<br />

31 01-1244 HOSES PROTECTION 6<br />

30


BOOMS M 400<br />

N. CODE DESCRIPTION QUANTITY N CODE DESCRIPTION QUANTITY<br />

10 01-0251 RED OUTSIDE ARM 8 23 03-3514 SELF LUBRICATING BUSHING 35x39x40 32<br />

19 01-0250 RED INSIDE ARM 8 25 03-3023 SNAP RING 35 64<br />

22 02-4003 ROLLER 32 27 02-8004 JOINT PIN 16<br />

24 02-8002 ARM SETTING PIN 32 30 03-3020 SELF-LOCKING NUT 32<br />

26 03-3035 SELF LUBRICATING BUSHING 35x39x20 128 29 01-0267 WASHER 25x52x3 32<br />

31 01-1244 HOSES PROTECTION 8<br />

31


“ PISTONS-MECHANICAL SAFETY HYDRAULIC CONNECTIONS AND BLOCK”<br />

M 100<br />

N. CODE DESCRIPTION QUANTITY<br />

32 04-4500 P1 PISTON 2<br />

33 04-4501 P2 PISTON 2<br />

34 02-8001 SHORT PISTON PIN 6<br />

35 02-8000 LONG PISTON PIN 2<br />

36 03-3518 SNAP RING 45 16<br />

37 02-4004 HEXAGONAL HEAD SCREW 8<br />

38 02-4005 3/8 GAS H7mm. NUT 8<br />

39 02-0444 MECHANICAL SAFETY PISTON 2<br />

50 04-4200 P1 PISTON GASKET KIT 1<br />

51 04-4201 P2 PISTON GASKET KIT 1<br />

32


PISTONS-MECHANICAL SAFETY, HYDRAULIC CONNECTIONS AND BLOCK.<br />

M200<br />

FIRST SECTION<br />

SECOND SECTION<br />

M200<br />

N. CODE DESCRIPTION QUANTITY N. CODE DESCRIPTION QUANTITY<br />

32 04-4500 P1 PISTON 4 33 04-4501 P2 PISTON 4<br />

34 02-8001 SHORT PISTON PIN 12 35 02-8000 LONG PISTON PIN 4<br />

36 03-3518 SNAP RING 45 32 37 02-4004 HEXAGONAL HEAD SCREW 4<br />

38 02-4005 3/8 GAS NUTS 4 39 02-0444 MECHANICAL SAFETY PISTON 4<br />

40 02/8010 DELIVERY CONNECTION BLOCK 2 41 02/8011 CONNECTION BLOCK 2<br />

50 04-4200 P1 PISTON GASKET KIT 1 51 04-4201 P2 PISTON GASKET KIT 1<br />

158 01-0045 CLAMP 2<br />

33


. PISTONS-MECHANICAL SAFETY HYDRAULIC CONNECTIONS AND BLOCK<br />

M300<br />

PRIMA SEZIONE SECONDA SEZIONE TERZA SEZIONE<br />

M300<br />

N. CODE DESCRIPTION QUANTITY N. CODE DESCRIPTION QUANTITY<br />

32 04-4500 P1 PISTON 6 33 04-4501 P2 PISTON 6<br />

34 02-8001 SHORT PISTON PIN 18 35 02-8000 LONG PISTON PIN 6<br />

36 03-3518 SNAP RING 45 48 37 02-4004 HEXAGONAL HEAD SCREW 4<br />

38 02-4005 3/8 GAS NUTS 4 39 02-0444 MECHANICAL SAFETY PISTON 6<br />

42 02/8012 DELIVERY CONNECTION BLOCK 4 43 02/8013 CONNECTION BLOCK 4<br />

50 04-4200 P1 PISTON GASKET KIT 1 51 04-4201 P2 PISTON GASKET KIT 1<br />

158 01-0045 CLAMP 2<br />

34


PISTONS-MECHANICAL SAFETY HYDRAULIC CONNECTIONS AND BLOCK<br />

M400<br />

FIRST SECTION SECOND SECTION THIRD SECTION FOURTH SECTION<br />

M400<br />

N. CODE DESCRIPTION QUANTITY N. CODE DESCRIPTION QUANTITY<br />

32 04-4500 P1 PISTON 8 33 04-4501 P2 PISTON 8<br />

34 02-8001 SHORT PISTON PIN 24 35 02-8000 LONG PISTON PIN 8<br />

36 03-3518 SNAP RING 45 64 37 02-4004 HEXAGONAL HEAD SCREW 4<br />

38 02-4005 3/8 GAS NUTS 4 39 02-0444 MECHANICAL SAFETY PISTON 8<br />

44 02-8014 HYDRAULIC CONNECTION BLOCK 2 45 02-8015 HYDRAULIC CONNECTION BLOCK 2<br />

46 02-8016 HYDRAULIC CONNECTION BLOCK 2 50 04-4201 P1 PISTON GASKET KIT 1<br />

51 04-4200 P2 PISTON GASKET KIT 1 158 01-0045 CLAMP 2<br />

FIRST SECTION DETAIL HYDRAULIC CONNECTION BLOCK CLAMP DETAIL<br />

35


PLATFORM M100<br />

M100-PLATFORM<br />

N. CODE DESCRIPTION QUANTITY<br />

47 01-0012 P1 PLATFORM 1<br />

53 01-0013 P2 PLATFORM 1<br />

52 01-0231 FOOTGUARD 4<br />

M200<br />

M200-PLATFORM<br />

N. CODE DESCRIPTION QUANTITY<br />

56 01-0352 P1 PLATFORM 1<br />

59 01-0353 P2 PLATFORM 1<br />

62 01-1071 FOOTGUARD 4<br />

PLATFORM M300<br />

N. CODE DESCRIPTION QUANTITY<br />

62 01-0019 P1 PLATFORM 1<br />

65 01-0020 P2 PLATFORM 1<br />

68 01-1070 FOOTGUARD 6<br />

36


M400<br />

N. CODE DESCRIPTION QUANTITY<br />

69 01-0021 P1 FIRST PART PLATFORM 1<br />

76 01-0022 P1 SECOND PART PLATFORM 1<br />

72 01-0023 P2 FIRST PART PLATFORM 1<br />

79 01-0024 P2 SECOND PART PLATFORM 1<br />

75 01-1053 FOOTGUARD 6<br />

CONTROL BOX. M100<br />

N. CODE DESCRIPTION QUANTITY<br />

82 01-1123 CABINET 1<br />

85 01-1124 FRONT DOOR 1<br />

88 01-1125 SIDE DOOR 1<br />

91 06-6002 GENERAL SWITCH 1<br />

92 06-6012 FINISHING ACCESSORIES 1<br />

93 06-6003 SIGNAL LIGHT 1<br />

94 06-6004 PROTECTION CAPS 1<br />

95 06-6005 SIGNAL LIGHT LAMP 1<br />

96 06-6006 PROTECTED PUSHBUTTON 3<br />

97 06-6007 CONTACTOR PUSHBUTTON COVER 3<br />

98 06-6009 CONTACT ELEMENT 5<br />

99 N.C. FULL ELECTRIC CARD 1<br />

100 06-6509 LIGHT SELECTOR 1<br />

101 04-4109 PUMP MOTOR UNIT 1<br />

102 04-4549 ELECTROVALVES BLOCK 1<br />

103 04-4020 PET COCK 1<br />

104 01-0254 OIL TANK 1<br />

105 04-4024 TANK CAP 1<br />

106 06-6116 THREE-PHASE MOTOR 1<br />

107 05-5514 AIR ELECTROVALVE CAP 1<br />

108 05-5512 UNION ELBOW 90° 1/8 RATIO 2<br />

109 05-5000 AIR ELECTROVALVE. 1<br />

37


CONTROL BOX M200-300-400<br />

M300<br />

M400<br />

CONTROL BOX 200-300-400<br />

MODELS-QUANTITY<br />

N. CODE DESCRIPTION M200 M300 M400<br />

110 01-0270 RED CABINET 1 1 1<br />

113 01-0016 RED FRONT DOOR 1 1 1<br />

116 01-0017 RED SIDE DOOR 1 1 1<br />

91 06-6002 GENERAL SWITCH 1 1 1<br />

92 06-6012 FINISHING ACCESSORIES 1 1 1<br />

93 06-6003 SIGNAL LIGHT 1 1 1<br />

94 06-6004 PROTECTION CAPS 1 1 1<br />

95 06-6005 SIGNAL LIGHT LAMP 1 1 1<br />

96 06-6006 PROTECTED PUSH BUTTON 3 3 3<br />

97 06-6007 ACTUATOR 3 3 3<br />

98 06-6009 CONTACT ELEMENT 5 5 5<br />

119 COMPLETE ELECTRIC CARD 1<br />

120 COMPLETE ELECTRIC CARD 1<br />

121 COMPLETE ELECTRIC CARD 1<br />

100 06-6509 LIGHT SELECTOR 1 1 1<br />

122 04-4558 PUMP MOTOR UNIT 1<br />

123 04-4558 PUMP MOTOR UNIT 1<br />

124 LEVEL ELECTROVALVE BLOCK 1<br />

125 LEVEL ELECTROVALVE BLOCK 1<br />

103 04-4020 LEVELLING COCK 1 1 1<br />

126 DISCHARGE COCK 1 2 2<br />

127 01-1049 OIL TANK 1 1<br />

105 04-4024 OIL TANK CAP 1 1 1<br />

128 06-6102 THREE-PHASE MOTOR 1<br />

129 06-6720 THREE-PHASE MOTOR 1<br />

130 PRESSURE ELECTROVALVE BLOCK 1 1 2<br />

132 04-4558 PUMP MOTOR UNIT 2<br />

131 06-6102 THREE-PHASE MOTOR 2<br />

133 THREE-PHASE MOTOR 2<br />

134 OIL TANK 1<br />

38


ELECTRIC CARD<br />

MIRACH 100<br />

MIRACH 200-300 MIRACH 400<br />

ELECTRIC CARD SPARE PARTS<br />

N. CODE DESCRIPTION<br />

136 06-6010 50VA SINGLE PHASE TRANSFORMER<br />

137 06-6596 300VA SINGLE PHASE TRANSFORMER<br />

139 06-6011 CA 4-9-10 24VA CONTACTOR<br />

140 06-6013 24 VAC 4 SC. RELAY<br />

141 06-6014 RELAY BASE 4SC<br />

142 06-6016 5X20 2A FUSE<br />

143 06-6017 5X20 500mA FUSE<br />

144 06-6018 PRINTED CARDBOARD 006<br />

145 06-6520 24 VDC 1 SC. RELAY<br />

146 06-6523 VERTICAL FUSE CARRIER<br />

147 06-6537 WEBER 20A FUSE<br />

148 06-6020 RELAY BASE 1SC<br />

149 06-6536 TRIPOLAR FUSE CARRIER 25A<br />

150 06-0304 TRIPOLAR FUSE CARRIER 32A<br />

151 06-6667 BIPOLAR FUSE CARRIER 32A<br />

152 06-0306 MOTOR CONTACTOR 11 KW<br />

153 06-6011 MOTOR CONTACTOR CA 4-9-10<br />

154 06-6620 RELAY BASE 24 AC<br />

155 06-6542 5A 24AC 2 SC. RELAY<br />

156 06-0102 32A FUSE<br />

157 06-6525 4A FUSE<br />

39


SCISSOR LIFT WITH PLATFORM<br />

MAINTENANCE BOOK<br />

MIRACH HEAVY-DUTY SCISSOR LIFT<br />

INITIAL TEST<br />

N. DESCRIPTION TEST YES NO Notes<br />

1 Floor consistency check <br />

2 Safety distances check (from walls, columns, ceiling, other machines etc.) <br />

3 Power supply line check. <br />

4 Pneumatic supply line check. <br />

5 Lift levelling check. <br />

6 Lift working check. <br />

7 Mechanical safeties check. <br />

8 Electric safeties check. <br />

9 Loaded lift check. <br />

10 Lift fixing check. <br />

11 Oil level check. <br />

12 Hydraulic failure check. <br />

13 Pneumatic failure check. <br />

14 Operating instruction <br />

NOTES<br />

Installer<br />

User<br />

Stamp and signature<br />

Stamp and signature<br />

Date<br />

Next test on:<br />

40


RECURRING OR OCCASIONAL VISIT<br />

N. DESCRIPTION OF TEST YES NO Notes<br />

1 Lift maintenance and cleaning check. <br />

2 Mechanical safeties check. <br />

3 Electric safeties check. <br />

4 Oil level check. <br />

5 Rollers slides greasing. <br />

6 Movable parts greasing. <br />

7 High pressure flexible pipes check. <br />

8 Hydraulic failure check. <br />

9 Pneumatic failure check. <br />

10 Lift levelling check. <br />

11 Loaded lift check. <br />

NOTES<br />

Result of visit Positive <br />

Negative<br />

<br />

Installer<br />

User<br />

Stamp and signature<br />

Stamp and signature<br />

Date<br />

Next test on<br />

RECURRING OR OCCASIONAL VISIT<br />

N. DESCRIPTION OF TEST YES NO Notes<br />

1 Lift maintenance and cleaning check. <br />

2 Mechanical safeties check. <br />

3 Electric safeties check. <br />

4 Oil level check. <br />

5 Rollers slides greasing. <br />

6 Movable parts greasing. <br />

7 High pressure flexible pipes check. <br />

8 Hydraulic failure check. <br />

9 Pneumatic failure check. <br />

10 Lift levelling check. <br />

11 Loaded lift check. <br />

NOTES<br />

Result of visit Positive <br />

Negative<br />

<br />

Installer<br />

User<br />

Stamp and signature<br />

Stamp and signature<br />

Date<br />

Next test on<br />

41


TESTS TO BE MADE BY THE USER<br />

TESTS DURING USE<br />

1 Levelling check.<br />

2 Hydraulic failure check.<br />

3 Pneumatic failure check.<br />

4 Safety devices check.<br />

MONTLY TESTS<br />

1 Lift through cleaning.<br />

2 Rollers slides check.<br />

3 Cylinders air bleeding (if necessary).<br />

HALF-YEARLY TESTS<br />

1 Oil level check.<br />

2 High pressure flexible pipes check.<br />

IN CASE OF IRREGULARITIES, STOP THE LIFT AND<br />

CONTACT OUR SERVICE DEPARTEMENT IMMEDIATELY<br />

42


REPAIR<br />

FAILURE<br />

ACTION<br />

Date<br />

Stamp and signature<br />

REPAIR<br />

FAILURE<br />

ACTION<br />

Date<br />

Stamp and signature<br />

MAY 1999 BY THE GRAPHIC DEPARTEMENT<br />

(G.A.)<br />

MARTE s.r.l. Via Custoza 15, 66013 Chieti Scalo ITALY. Tel. 0871/574008-Fax 0871/574092<br />

43

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!