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(IFU) document - Drinking Water Inspectorate - Defra

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APPROVAL OF PRODUCTS FOR<br />

USE WITH DRINKING WATER<br />

ADVICE FOR APPLICANTS<br />

The approval scheme for products used in<br />

contact with water intended for human<br />

consumption<br />

Advice Sheet 2<br />

Instructions for Use (<strong>IFU</strong>)<br />

DOCUMENT CONTROL<br />

The only controlled version of this <strong>document</strong> can be accessed on the DWI Website –<br />

www.dwi.defra.gov.uk/drinking-water-products.htm. Printed copies of this <strong>document</strong>, together<br />

with electronic copies held on local computers and other storage devices are uncontrolled.<br />

Version 4.9 – June 2012


UNCONTROLLED IF PRINTED<br />

INTRODUCTION<br />

This series of advice sheets has been prepared to help applicants understand the approval<br />

process for chemicals and construction products for use in contact with water intended for<br />

human consumption, and to explain what information they need to supply to the <strong>Drinking</strong><br />

<strong>Water</strong> <strong>Inspectorate</strong> (DWI) in seeking approval.<br />

The following advice sheets are currently available.<br />

Number Title<br />

1 Overview of the application process<br />

2 Instructions for Use (<strong>IFU</strong>) <strong>document</strong><br />

3 Treatment chemicals, filter media & ion exchange resins<br />

4 Changes to approved products<br />

5 Approval of products made from recognised materials & from metals<br />

6 Approval of membrane filtration systems & associated equipment<br />

7 Construction Products for <strong>Water</strong> Retaining Structures in <strong>Water</strong> Collection,<br />

Treatment and Distribution Systems<br />

8 Regulation 31(4)(b) – The approval and use of products with a small surface area in<br />

contact with water (including materials for use in well & borehole construction and<br />

installation)<br />

9 Emergencies – use of equipment and disinfectants<br />

10 Natural & traditional products<br />

AVAILABILITY<br />

Copies of the most up-to-date versions of these advice sheets can be freely downloaded from<br />

the DWI website – http://www.dwi.defra.gov.uk/drinking-water-products/advice-andapproval/index.htm<br />

APPLICATION FORMS<br />

A series of product type related applications forms are available from the DWI website –<br />

http://www.dwi.defra.gov.uk/drinking-water-products/advice-and-approval/index.htm<br />

LABORATORY TEST PROTOCOLS<br />

A series of product type related laboratory test procedures are available from the DWI website<br />

–http://www.dwi.defra.gov.uk/drinking-water-products/advice-and-approval/index.htm<br />

CONTACT<br />

For further information or help please contact us –<br />

Regulation 31 Enquiries, <strong>Drinking</strong> <strong>Water</strong> <strong>Inspectorate</strong><br />

Area 7e, 9 Millbank, c/o Nobel House, 17 Smith Square, London, SW1P 3JR, UK.<br />

Tel +44 (0)300 068 5029/6403<br />

E-mail : reg31.enquiries@defra.gsi.gov.uk<br />

Revision notes:<br />

Version 2.0 – major revision and additions throughout; Version 2.1 – additional requirements for units of measurement and a new check list for<br />

applicants; Version 2.2 – amendment to section 3.1; Version 2.3 – clarification on the use of decimal points and thousand “separators” – page 4<br />

Version 3 – new “introduction” section setting out the basic requirements, new section 5; Version 3.1 – addition of guidance on disinfection<br />

requirements and a list of useful <strong>document</strong>s<br />

Version 4.0 – addition of the new section 3, together with revisions to reflect new approval processes and requirements; Version 4.1 – minor<br />

amendments throughout, including specifically in 1 and 3 (6); Version 4.2 – addition of specific requirements for in-situ applied products (section<br />

5.2); Version 4.3 – clarification of acceptable uses of the product (sections 1 & 2, plus Table 4); Version 4.4 – additional requirements for emergency<br />

equipment (new Table 4, old Table 4 renumbered as “5; Version 4.5 – revision of Section 1”; Version 4.7 – clarification of installation requirements<br />

in Section 2 and Table 1, coverage of a range of related products (Section 2), revision of Table 5 and new Annex A. V4.8 address change. V4.9<br />

Correction of legislative references.<br />

Advice 2 – Instructions for Use Page 2 of 17 Version 4.9 June 2012


CONTENTS<br />

UNCONTROLLED IF PRINTED<br />

1 Introduction 5<br />

2 Content of the <strong>IFU</strong> 6<br />

3 Structure of the <strong>IFU</strong> 7<br />

4 Delays in processing applications 8<br />

5 Product specific information 9<br />

5.1 Stainless steel 9<br />

5.2 In-situ applied linings for water mains 9<br />

5.3 Other Products 9<br />

6 Submission of the <strong>IFU</strong> 10<br />

7 Useful reference <strong>document</strong>s 10<br />

TABLES<br />

1 Additional information requirements for general (non-metallic) construction<br />

products<br />

2 Additional information requirements for chemicals & treatment agents 12<br />

3 Additional information requirements for membrane systems (two tables) 13<br />

4 Additional information requirements for emergency equipment 15<br />

5 Check list for all Instructions for Use Documents. 16<br />

11<br />

ANNEX A Initial evaluation of <strong>IFU</strong> <strong>document</strong>s 17<br />

Advice 2 – Instructions for Use Page 3 of 17 Version 4.9 June 2012


GENERAL DEFINITIONS (for use with all Advice Sheets)<br />

UNCONTROLLED IF PRINTED<br />

The relevant regulations (for public drinking water suppliers)<br />

The following regulations apply to the approval of substances and products used in the provision of<br />

public water supplies within the United Kingdom:<br />

a) England - Regulation 31 of The <strong>Water</strong> Supply (<strong>Water</strong> Quality) Regulations 2000 (Statutory<br />

Instruments 2000 No 3184) –<br />

http://www.dwi.defra.gov.uk/stakeholders/legislation/ws_wqregs2000.pdf<br />

b) Wales – Regulation 31 of The <strong>Water</strong> Supply (<strong>Water</strong> Quality) Regulations 2010 (Welsh<br />

Statutory Instrument 2010 No 994 (W.99) –<br />

http://dwi.defra.gov.uk/stakeholders/legislation/wsr2010wales.pdf<br />

c) Scotland – Regulation 27 of The <strong>Water</strong> Supply (<strong>Water</strong> Quality) (Scotland) Regulations 2001 –<br />

http://www.opsi.gov.uk/legislation/scotland/ssi2001/20010207.htm<br />

d) Northern Ireland – Regulation 30 of The <strong>Water</strong> Supply (<strong>Water</strong> Quality) (Amendment)<br />

Regulations (Northern Ireland) 2009 (Statutory Rules of Northern Ireland 2009 No.246) -<br />

http://www.opsi.gov.uk/sr/sr2009/nisr_20090246_en_1<br />

Where reference is required to specific regulatory requirements, these are given in footnotes.<br />

The Authorities<br />

Under the relevant regulations water suppliers shall not apply or introduce any substance or product into<br />

public water supplies unless the requirements of the relevant regulations are met. One of these<br />

requirements is that the substance or product has been approved by either the Secretary of State for the<br />

Environment Food and Rural Affairs (England), the Welsh Ministers (Wales), the Northern Ireland<br />

Assembly (Northern Ireland) or the Scottish Ministers (Scotland) – collectively referred to as “the<br />

Authorities”.<br />

The List<br />

Under the relevant regulations lists of all the substances and products approved or refused, and of<br />

all approvals revoked or modified are published at least once a year –<br />

England and Wales –this list is regularly updated by DWI throughout the year, and<br />

includes details of changes to approved products and additions to the List; the list (the<br />

List of Products for use in Public <strong>Water</strong> supply in the United Kingdom) is posted on the<br />

DWI website: http://dwi.defra.gov.uk/drinking-water-products/approvedproducts/soslistcurrent.pdf<br />

Reference to “the List” throughout this publication refers to<br />

the most up-to-date version available from the website.<br />

Scotland – a list is published annually by the Scottish Government on their website:<br />

http://www.scotland.gov.uk/Publications/<br />

Northern Ireland – in due course the Department for Regional Development (Northern<br />

Ireland) will also publish a list.<br />

The approval of a product<br />

Approval is based upon consideration as to whether the use of a substance or product will adversely<br />

affect the quality of the water supplied, or cause a risk to the health of consumers; no consideration is<br />

given to fitness for purpose and approval by the Authorities must not be taken as a favourable<br />

assessment of the performance or merits of any substance or product. It is the responsibility of the end<br />

user to ensure fitness for purpose.<br />

The approval process for general products used with water intended for human consumption is set out in<br />

Advice Sheet 1. Relevant deviations from this process are set out in the appropriate Advice Sheets.<br />

<strong>Water</strong> suppliers<br />

These include water undertakers, inset appointees, and combined licensees - see The <strong>Water</strong> Act 2003<br />

(Consequential and Supplementary Provisions) Regulations 2005, together with private water suppliers.<br />

Advice 2 – Instructions for Use Page 4 of 17 Version 4.9 June 2012


UNCONTROLLED IF PRINTED<br />

MANUFACTURER'S OFFICIAL INSTRUCTIONS FOR USE (<strong>IFU</strong>)<br />

1. INTRODUCTION<br />

This is a very important <strong>document</strong>; products are considered, assessed and<br />

tested on the basis of your <strong>IFU</strong> and any final approval given makes it a legal<br />

requirement for the <strong>Water</strong> Company to adhere to the <strong>IFU</strong>.<br />

The <strong>IFU</strong> should be prepared taking into account the following essential requirements –<br />

a) It must be specific to the product for which approval is being sought<br />

b) It must be specific for use of the product with water intended for human consumption<br />

and written specifically for use by drinking water suppliers in the United Kingdom<br />

c) It should not refer to requirements in other countries, such as the USA or other EU<br />

Member States; the UK requirements should always be given, e.g. spelling, units of<br />

measure, labelling, together with transport, storage and disposal requirements etc.<br />

d) It must not refer to other uses for the product, including possible use in building water<br />

systems (apart from in the initial description of the product)<br />

e) It should provide all the necessary information to the purchaser/end user to enable them<br />

to use the product<br />

f) It must be self-contained, controlled dated <strong>document</strong> with full page numbering,<br />

together with full contact details<br />

g) It must not contain any advertising material<br />

h) It must not contain any company confidential information, or be marked “confidential”<br />

i) It must not refer to foreign standards – references should be to British Standards<br />

(including BS EN standards). If equivalent BS EN standards are not available the<br />

appropriate requirements should be quoted in full.<br />

In view of the importance of the <strong>IFU</strong> in the approval process you are<br />

strongly advised to seek the help of an experienced consultant in preparing<br />

this <strong>document</strong> for submission.<br />

<strong>IFU</strong>s that do not meet these essential requirements will be rejected as<br />

unsuitable and returned for revision.<br />

Remember the <strong>IFU</strong> is your set of instructions to the purchasers of the product,<br />

telling them how to install, commission and use your product with water<br />

intended for human consumption. It should not contain any other additional<br />

information.<br />

Advice 2 – Instructions for Use Page 5 of 17 Version 4.9 June 2012


2. CONTENT OF THE <strong>IFU</strong><br />

UNCONTROLLED IF PRINTED<br />

To avoid any delay to your application please make sure that your <strong>IFU</strong> is comprehensive, up to<br />

date and is based solely on the use of your product by water suppliers in the collection,<br />

treatment and supply of water intended for human consumption.<br />

Please submit a MS ® Word electronic copy of your <strong>IFU</strong> <strong>document</strong> together with the completed<br />

application form, to Regulation 31 Enquiries - reg31.enquiries@defra.gsi.gov.uk<br />

The content of the <strong>IFU</strong> will vary depending upon the nature of the product and the mode of use.<br />

As a minimum, however, the <strong>document</strong> MUST –<br />

be a formal, comprehensive self-contained <strong>document</strong> which is identified by title, issue<br />

number, date of issue and with full contact details (company name, address, telephone etc)<br />

with each page numbered sequentially. Please note – advertising literature, price lists etc.<br />

are not acceptable in this <strong>document</strong>.<br />

be product specific, but can cover a range of similar products of different dimensions made<br />

from the same materials/components and method of construction (the use of a generic or<br />

general purpose technical development manual for a range of products of differing<br />

composition or construction is NOT acceptable) – for specific guidance contact us<br />

relate specifically to the use of the product by water suppliers with water intended for<br />

human consumption and not refer to the use of the product elsewhere, including in building<br />

water systems<br />

indicate the proposed use of the product and the scope of this use<br />

specify the conditions of use which will apply when the product is approved<br />

units of measurement must be expressed in metric units - other units of measurement, such<br />

as gallons, pounds, inches and Fahrenheit, can be accepted in names/descriptions of<br />

products, e.g. (8 inch pressure pipes) or as alternative units, provided that they are<br />

contained within (brackets) after the metric unit<br />

include the accepted UK use of a full stop for a decimal point, and a comma as a separator<br />

for thousands, e.g. 234,000.5<br />

include details of any special pre-commissioning storage conditions<br />

describe how the product will be installed<br />

provide details of cleaning, testing, disinfection and commissioning in accordance with the<br />

“Principles of <strong>Water</strong> Supply Hygiene & Technical Guidance Notes” – (see section 7 of this<br />

Advice Sheet).<br />

provide details of routine checks on performance in operation<br />

specify general safe handling procedures and precautions<br />

disposal of cleaning, disinfection or commissioning chemicals (disposal protocol to be in<br />

line with Environment Agency policy)<br />

any other health and safety issues for the operator<br />

In addition, for Site Applied Products (including in-situ linings), it MUST –<br />

indicate methods of surface preparation<br />

include details of the use of primers and undercoats (if any), together with the relevant<br />

application details and curing conditions for these<br />

include details of the mixing process, including mixing ratios and how the mixing is<br />

undertaken (including for each layer of the complete coating systems)<br />

include details of the application process<br />

give details of curing conditions including cure period and temperature/cure curve<br />

include details of any known incompatibilities with potential substrates onto which the<br />

product could be applied<br />

include details of how repairs can be undertaken<br />

Additional product type specific information that must be included is given in Tables 1 to 4.<br />

Table 5 provides a checklist to help you in preparing your <strong>document</strong>.<br />

Advice 2 – Instructions for Use Page 6 of 17 Version 4.9 June 2012


3. STRUCTURE OF THE <strong>IFU</strong><br />

UNCONTROLLED IF PRINTED<br />

The text of the <strong>IFU</strong> should be set out in headed sections that reflect the sequence the user needs<br />

to follow in order to understand the proposed use of the product, its introduction into use,<br />

continuing operation and safeguards for drinking water quality, personal safety and avoiding<br />

harm to the environment. You are encouraged to set out the guidance in a logical sequence<br />

making use of headings and sub-headings, and using schematic drawings and photographs<br />

when these will help the user.<br />

An indicative structure is given below that will enable you to include all the elements set out in<br />

section 2 above and Tables 1 to 4 of this guidance, as appropriate for the product. It is<br />

emphasised that this guidance cannot be prescriptive due to the diversity of products and their<br />

uses.<br />

1. Description of the product<br />

Describe what the product is, including physical and chemical parameters.<br />

2. Description of product use<br />

Describe what the product is used for, including the scope and restrictions on use by drinking water<br />

suppliers 1 .<br />

3. Product Application<br />

Describe how the product is used. It will probably help the user if this section is set out with sub-sections<br />

which may include product packaging and delivery, assembly, component mixing, application methods,<br />

curing etc.<br />

If the product can only be applied or installed by specific contractors, this requirement will be included as a<br />

condition of approval. All contractors working on public drinking water suppliers sites or on behalf of them<br />

should have a valid National <strong>Water</strong> Hygiene Scheme ID card. The <strong>IFU</strong> should state such requirements and<br />

must also be complete in all other aspects to ensure that the water supplier can be assured that the product is<br />

applied/installed in accordance with the approval conditions.<br />

In addition, if the product will only be used by a private drinking water supplier, under the requirements of<br />

Regulation 5 of the Private <strong>Water</strong> Supply Regulations, this should be clearly stated in the <strong>IFU</strong>.<br />

4. Commissioning and/or preparing a product for use, including disinfection<br />

This will include instructions on any cleaning, flushing and disinfection routines, together with any checks<br />

and tests to ensure the product is fit to be put into use. As chlorine is commonly used for disinfection it is<br />

important that you describe any conditions on the maximum allowable exposure of the product to chlorine<br />

both by concentration and contact time.<br />

5. Operational Routines<br />

Any routine monitoring, performance checks and routine maintenance should be described. A detailed<br />

maintenance manual is not required but attention should be drawn to routine measures that need to be taken<br />

to ensure the satisfactory and effective use of the product. Procedures for the stopping and re-starting of<br />

product use should be included.<br />

6. Storage<br />

Conditions for product storage together with its shelf life should be described.<br />

7. Disposal of waste and spillage<br />

Instruction on the safe disposal of spillage and excess product should be given, taking into account the safety<br />

of personnel and avoidance of harm to the environment.<br />

1 including private water suppliers under the relevant regulations, e.g. Regulation 5 of the Private <strong>Water</strong> Supply Regulations<br />

2009 in England<br />

Advice 2 – Instructions for Use Page 7 of 17 Version 4.9 June 2012


4. DELAYS IN PROCESSING APPLICATIONS<br />

UNCONTROLLED IF PRINTED<br />

Poorly written or badly presented <strong>IFU</strong> <strong>document</strong>s are the major causes of delays in processing<br />

applications. Normally a product will not be considered by DWI for approval under the<br />

relevant regulations without a satisfactory <strong>IFU</strong>, and usually DWI will not agree to the release<br />

of any appropriate test requirements until they are completely satisfied with the <strong>IFU</strong>.<br />

Before you submit an <strong>IFU</strong> to DWI in support of an application make sure that it meets all<br />

of the requirements set out in Section 1 and, if appropriate, Tables 1 to 3; use Table 5 to<br />

help you ensure that your <strong>IFU</strong> meets our minimum requirements.<br />

NOTE: Annex A contains the check list we will use in the general review of your <strong>IFU</strong> – do<br />

check to ensure your <strong>IFU</strong> will meets these requirements BEFORE you submit it to us.<br />

After a successful outcome from this initial evaluation a further technical evaluation is<br />

undertaken.<br />

Make sure that your <strong>IFU</strong> is technically adequate and clearly written.<br />

Unfortunately neither the DWI nor its expert advisors can provide consultancy and help in<br />

preparing <strong>IFU</strong> <strong>document</strong>s, or in resolving issues relating to them.<br />

Final approval of your product, once any testing required has been completed, will always be<br />

dependent upon the prior receipt of a satisfactory <strong>IFU</strong>.<br />

Advice 2 – Instructions for Use Page 8 of 17 Version 4.9 June 2012


5. PRODUCT SPECIFIC INFORMATION<br />

UNCONTROLLED IF PRINTED<br />

5.1 Stainless steel<br />

If you wish to seek approval for stainless steel products you must provide an Instructions for<br />

Use <strong>document</strong> identified by title, issue number, date of issue and with full contact details<br />

(company name, address, telephone etc), and stating that your product should be used in<br />

accordance with the British Stainless Steel Association’s "Operational Guidance and Code of<br />

Practice for Stainless Steel Products in <strong>Drinking</strong> <strong>Water</strong> Supply" – available from the BSSA<br />

Website - http://www.bssa.org.uk/publications.phpid=25 . For further guidance see Section<br />

3.2 of Advice Sheet 5<br />

5.2 In-situ applied linings for water mains<br />

In-situ applied products must be applied in accordance with strict operational requirements as<br />

<strong>document</strong>ed in the <strong>Water</strong> Industry Information & Guidance Note IGN 4-02-02 "Code of<br />

Practice: In-situ resin lining of water mains” and the <strong>Water</strong> Industry Specification WIS 4-02-01<br />

“Operational Requirements: In situ resin lining of water mains"– both available from<br />

http://www.water.org.uk/home/member-services/wis-and-ign/current-<strong>document</strong>s. These<br />

<strong>document</strong>s refer to specific information that has to be included in the product Instructions for<br />

Use, e.g. –<br />

temperature parameters for components and rig, need for a heated umbilical cord,<br />

cleaning solvent(s) for rig and associated components, preconditioning procedures for<br />

transferring resin components at start and during lining,<br />

minimum cure times before CCTV inspection and before return to service<br />

5.3 Other Products<br />

If you are submitting any of the product types listed in the following tables (1 to 4), make<br />

sure your <strong>IFU</strong> includes the additional information requested.<br />

Advice 2 – Instructions for Use Page 9 of 17 Version 4.9 June 2012


6. SUBMISSION OF THE <strong>IFU</strong><br />

UNCONTROLLED IF PRINTED<br />

It is a requirement that the Instructions for Use <strong>document</strong>(s) is submitted electronically to the<br />

<strong>Inspectorate</strong> in MS Word ® or “rich text” format.<br />

If your <strong>IFU</strong> is not available electronically, you should discuss this with DWI BEFORE<br />

submitting it to –<br />

Regulation 31 Enquiries, <strong>Drinking</strong> <strong>Water</strong> <strong>Inspectorate</strong>,<br />

Area 7e, 9 Millbank, c/o Nobel House, 17 Smith Square, London, SW1P 3JR.<br />

Tel: +44 (0)300 068 5029/6403<br />

E-mail: reg31.enquiries@defra.gsi.gov.uk<br />

7. USEFUL REFERENCE DOCUMENTS<br />

Civil Engineering Specification for the <strong>Water</strong> Industry (2004: 6 th Edition) – published by WRc<br />

plc on behalf of UK <strong>Water</strong> Industry Research Ltd; ISBN 1 898920 51 6.<br />

Principles of <strong>Water</strong> Supply Hygiene & Technical Guidance Notes – Published by <strong>Water</strong> UK<br />

and available from – http://www.water.org.uk<br />

Advice 2 – Instructions for Use Page 10 of 17 Version 4.9 June 2012


UNCONTROLLED IF PRINTED<br />

TABLE 1. <strong>IFU</strong> – Additional information requirements for general (non-metallic)<br />

construction products.<br />

Product<br />

Pipes<br />

Tanks,<br />

reservoirs<br />

& pressure<br />

vessels<br />

Linings and<br />

coatings<br />

Additional information required<br />

- physical dimensions of the product range (using the same materials and<br />

methods of manufacture) for which approval is sought<br />

- storage conditions, including:<br />

maximum storage heights<br />

lifting and unloading<br />

packaging<br />

the use of end caps<br />

- installation instructions, including:<br />

laying<br />

bending<br />

jointing – mechanical, solvent welding, heat welding etc<br />

- pre-commissioning testing<br />

- commissioning instructions, including cleaning and disinfection<br />

- for lined pipe, instructions for repair of small defects prior to installation, and<br />

instructions for making good at joints and following future repairs.<br />

- any guidance needed concerning water types for which the pipes are suitable<br />

- physical dimensions and volumes of the product range (using the same<br />

materials and methods of manufacture) for which approval is sought<br />

- storage conditions, including:<br />

maximum storage heights<br />

lifting and unloading<br />

packaging<br />

- installation and assembly instructions including details of all ancillary<br />

equipment and components, e.g. :<br />

ladders, roof stays, access points<br />

jointing and sealing compounds used in assembly<br />

- pre-commissioning testing<br />

- commissioning instructions, including cleaning and disinfection<br />

- surface preparation,<br />

- use of primers and undercoats etc (if any)<br />

- packaging and identification of multi-component parts, including colour of<br />

each part and the finished lining/coating<br />

- details of the application process including-<br />

minimum temperature of application<br />

any environmental controls and humidity restrictions<br />

use of primers and undercoats<br />

- instructions for preparation of the product by the user including mixing<br />

proportions and pot life<br />

- curing conditions (period and temperature cure curve) when applicable<br />

Advice 2 – Instructions for Use Page 11 of 17 Version 4.9 June 2012


UNCONTROLLED IF PRINTED<br />

TABLE 2. <strong>IFU</strong> – Additional information requirements for chemicals & treatment agents.<br />

Product<br />

General<br />

requirements<br />

Chemicals<br />

Disinfectant &<br />

cleaning agents<br />

for water works<br />

apparatus &<br />

distribution<br />

systems<br />

Adsorbents, filter<br />

media, & ion<br />

exchange resins<br />

Electrochemical<br />

generating<br />

processes<br />

Additional information required<br />

- packaging and method of delivery<br />

- method of control of dosing<br />

- test method to determine chemical/dose strength<br />

- dealing with spillage and safe disposal of surplus product<br />

- routine monitoring of dose strength<br />

- storage conditions and timescale<br />

- any preparation before usage (e.g. dilution) and details of all<br />

commissioning procedures undertaken by the end user<br />

- the maximum and maintenance dosage rate<br />

- methods and point of dosing<br />

- disposal conditions<br />

- any preparation prior to usage (e.g. dilution) and details of all<br />

commissioning procedures undertaken by the end user<br />

- procedures to be adopted before the treated apparatus is returned to service<br />

(e.g. flushing)<br />

- the maximum and maintenance dosage<br />

- methods and point of dosing and method of monitoring the concentration in<br />

the water<br />

- disposal of waste product or water contaminated with the product<br />

- any restrictions on the use of the product which ensure that water supply<br />

does not become contaminated with the product<br />

- type of resin<br />

- details of media size, depth, capacity etc…<br />

- preparation of the filter bed<br />

- bed volume<br />

- bed conditioning procedures (flow rates, pH stabilization)<br />

- procedures for regeneration of the product<br />

- precautions to be taken during regeneration and re-commissioning<br />

- expected life-in-use<br />

- storage conditions<br />

- disposal of waste product (disposal protocol to be in line with Environment<br />

Agency policy)<br />

- all operational details, including full details of chemicals used<br />

- expected life of the generated product<br />

- disposal of waste products (disposal protocol to be in line with the<br />

Environment Agency policy)<br />

Advice 2 – Instructions for Use Page 12 of 17 Version 4.9 June 2012


UNCONTROLLED IF PRINTED<br />

TABLE 3. <strong>IFU</strong> – Additional information requirements for membrane systems.<br />

NOTE : labelled diagrams and photographs showing the construction of an element and a<br />

typical array of elements will help DWI understand how the system will be used. It is not<br />

desirable or necessary for applicants to provide DWI with a complete set of operating manuals<br />

for a filtration system. However, it may be appropriate to include abstracts from these manuals<br />

together with other information that will enable the end user to quickly assemble the product<br />

and operate it effectively.<br />

Table 3.1. Product Description<br />

Attribute<br />

Description of filter<br />

type<br />

Proposed use<br />

Preservation during<br />

delivery and storage<br />

Detailed requirements<br />

- filtration range, e.g. –<br />

microfiltration – pore size 0.05 to 10m<br />

ultrafiltration – pore size 2 to 100nm<br />

nanofiltration – pore size 0.5 to 2nm<br />

reverse osmosis<br />

- detailed explanation of the water type for which the unit has been<br />

designed, e.g. brackish, partially treated etc., together with a statement<br />

about the suitability of the system for use with chlorinated water<br />

- details of the preserving system(s) used<br />

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TABLE 3.2. Product installation, commissioning and use<br />

Stage<br />

Detail<br />

Installation<br />

- indicate the point of installation, including whether up-stream or<br />

down-stream of final chlorination point etc.<br />

Commissioning - the commissioning instructions should include –<br />

die-away curves which demonstrate the volume of water and<br />

rinsing times required to completely remove any traces of<br />

preserving fluids from the unit<br />

a means of verifying under plant conditions that removal of<br />

these fluids has been effectively carried out<br />

instructions for the safe disposal of these fluids<br />

Operation<br />

- operating pressure<br />

- typical flow rates (including minimum and maximum values)<br />

Backwashing and/or - typical volume of water treated before the membrane is taken out of<br />

cleaning<br />

service for cleaning<br />

- cleaning instructions should include (as appropriate) –<br />

details explaining when cleaning is required<br />

information about any cleaning chemicals used<br />

the procedures for removing cleaning agents before the unit is<br />

put back into supply<br />

the volume of raw or treated water to be used in backwashing<br />

and cleaning<br />

die-away curves for the removal of cleaning/disinfecting<br />

agents<br />

a means of verifying that under plant conditions removal of<br />

these agents has been effectively carried out<br />

instructions on the safe disposal of the dilute cleaning agent(s)<br />

- details of any on-line dosing of chemicals (e.g. descalants) and<br />

evidence of their removal<br />

Life of the membrane - typical life (volume of water treated, time etc.) before replacement is<br />

needed<br />

Safety<br />

Disposal of<br />

wastewater<br />

- detailed handling and operating instructions<br />

- how this will be achieved in service<br />

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TABLE 4. <strong>IFU</strong> – Additional information requirements for emergency equipment<br />

NOTE : a wide range of product types will be covered under this category. Only general<br />

guidance on requirements for the <strong>IFU</strong> can be given therefore; further detailed advice can<br />

be obtained from the Regulation 31 enquiries team.<br />

Attribute<br />

Description of<br />

product<br />

Cleaning &/or<br />

sterilisation before<br />

use<br />

Deployment<br />

One-use products<br />

Multi-use products<br />

Detailed requirements<br />

- nature of the product<br />

- proposed use<br />

- any critical storage requirements, including prevention of<br />

contamination<br />

- assessment of status before deployment, including state of packaging<br />

and any tamperproof seals etc<br />

- pre-cleaning<br />

- details of all procedures to be used<br />

- details of any assessment or test requirements before use, e.g. odour<br />

and flavour assessment, microbiological surface counts<br />

- how the equipment will be used, including details of all associated<br />

ancillary equipment required, whether provided with the product, or<br />

obtained locally, any specific labelling requirements, and length of<br />

service before redisinfection is necessary<br />

- how the product will be assembled, if appropriate, and tested before<br />

use<br />

- appropriate reference to Regulation 6(3) of the <strong>Water</strong> Supply (<strong>Water</strong><br />

Quality) Regulations 2000, and how the requirements of this will be<br />

met in use.<br />

- specific instructions that the product must not be re-used<br />

- instructions on disposal/recycling of the used product<br />

- relevant post-use cleaning and storage requirements<br />

- relevant commission requirements before re-use<br />

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TABLE 5. Check list for all Instructions for Use Documents.<br />

Please ensure that your Instructions for Use <strong>document</strong>s conforms with the following<br />

requirements –<br />

Has your company name and product name on it<br />

Is specific to the product (or range of related products 2 ) for which approval is sought, and<br />

not cover other products<br />

Is written in fluent English<br />

Has a version/issue number and date of issue<br />

Has each page numbered sequentially out of a total number of pages<br />

Is written specifically for water suppliers and exclusively for use with drinking water*<br />

Uses metric units for all measurements, other than in product names/descriptions, unless<br />

contained within brackets<br />

Includes all pre-commission conditions, including storage and handling<br />

Includes instructions on the disposal of waste substances (where appropriate)<br />

Includes all the relevant information specified in this Advice Sheet<br />

It must not contain any of the following information –<br />

advertising copy/literature, or manufacturers claims about the effectiveness of the<br />

product<br />

reference to or claims of "DWI approval"<br />

company confidential information, or be marked as “confidential”<br />

*Notes – your <strong>IFU</strong> must not -<br />

refer to use in water systems within buildings; this use is not within the requirements of<br />

the <strong>Water</strong> Supply (<strong>Water</strong> Quality) Regulations<br />

cover use with waste water<br />

be written for the "domestic market" – it must be written solely for use by drinking<br />

water suppliers<br />

refer to foreign standards – references should be to British Standards (including BS EN<br />

standards). If equivalent BS EN standards are not available the appropriate<br />

requirements should be quoted in full.<br />

If you fail to meet the basic requirements set out above, you will be asked to revise<br />

your Instructions for Use <strong>document</strong> and your application will be delayed until a<br />

satisfactory <strong>document</strong> is received.<br />

Annex A includes the question list we will use in the initial evaluation of your <strong>IFU</strong>.<br />

2 Differing only in dimensions or configuration, with no differences in composition or construction.<br />

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ANNEX A – INITIAL EVALUATION OF <strong>IFU</strong> DOCUMENTS<br />

A.1 Introduction<br />

After we have received your <strong>IFU</strong> we will carry out an evaluation of it. The first criteria to be<br />

considered, before any product specific ones, are set out in the table below. It is in your<br />

interest to ensure that all the relevant criteria set out in this table are adequately addressed in<br />

your <strong>IFU</strong>; failure to ensure this will delay the progress of your application.<br />

Criterion<br />

Does the <strong>IFU</strong> contain sufficient details of product application, curing and commissioning<br />

to enable the test conditions to be specified<br />

Is the product restricted to contact with chlorine-free water<br />

Does the <strong>IFU</strong> contain sufficient information to enable the application to proceed<br />

Evaluation<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Is the <strong>IFU</strong> fully identified, pagenated and referenced, and free from advertising material<br />

Is the <strong>IFU</strong> free from reference to “DWI Approval” and to a specific DWI reference number<br />

Is the <strong>IFU</strong> specific to the product for which the application is made<br />

Is the <strong>IFU</strong> specifically for use by <strong>Water</strong> Companies and licensees, and their contractors<br />

Are the proposed uses and scope of use identified<br />

Are the conditions of use given and are they unambiguous<br />

Are units of measurement metric and are they unambiguous<br />

Are adequate packaging and storage conditions given<br />

Are safe handling procedures included<br />

Are adequate pre-commissioning conditions specified<br />

Are adequate instructions for cleaning given<br />

Are adequate instructions for testing (both pre- and in-service) given<br />

Are adequate and unambiguous commissioning instructions given<br />

Are appropriate in-service checks fully detailed<br />

Are adequate instructions included for the disposal of used/waste product<br />

Are there any Health and Safety issues of concern<br />

na = not applicable<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

Yes/No/na<br />

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