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MaquetaciÅ n 1 - Promatec Food Ventures

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NC Hyperbaric designs and manufactures all the components<br />

of its equipment (chambers, yokes, intensifiers) in its factory<br />

located in Burgos, Spain. It has established the standard in<br />

High Pressure Processing equipment for the food industry.<br />

• Horizontal design<br />

of the chamber.<br />

• Easy installation.<br />

• Easy automation.<br />

• Reliability.<br />

• Optimal traceability.<br />

• Productivity with the<br />

best energy efficiency.<br />

Our range is the widest in the World in order to respond to<br />

the needs of our customers, from small companies with niche<br />

markets to the biggest production of international groups.<br />

Every unit provides one or more pressure intensifiers depending<br />

on its size and configuration. Maintenance tasks on the<br />

intensifiers do not involve stopping the machine.<br />

Wave 6000/55<br />

Wave 6000/55<br />

A ruggedly designed industrial machine. It is equipped with<br />

an integrated single intensifier that makes it very compact<br />

and easy to install. It is ideal equipment for small production<br />

(niche markets), product development and market tests.<br />

Wave 6000/55 HT<br />

Is a highly advanced piece of machinery capable of<br />

combining High Pressure (630MPa) and High Temperature<br />

(120ºC) Processing. It has the World’s largest volume (55<br />

litres) and a precise temperature control. Specially designed<br />

to develop High Pressure Sterilization (HPS).<br />

Wave 6000/120<br />

First HPP equipment in the World with 2 integrated and<br />

independent high pressure intensifiers. Thought for medium<br />

production environments of SME's, it was developed mixing<br />

the most reliable components and the most advanced design to<br />

provide highly productive HPP equipment at diminished costs.<br />

iWave Range<br />

NC Hyperbaric now offers all its equipment in a new, fully integrated design: compact and without external modules, for an<br />

important footprint reduction. The iWave range provides the ultimate solution for saving space and simplifying installation.<br />

iWave 6000/420<br />

iWave 6000/135<br />

This is a production scale equipment with a 135 l vessel of<br />

300 mm diameter which allows processing of large products<br />

(whole hams…) The standard version includes 2 high<br />

pressure intensifiers.<br />

iWave 6000/300<br />

The iWave 6000/300 is the classic production line<br />

equipment, and the best selling unit in our range due to very<br />

optimised chamber volume, diameter (300 l and 300 mm<br />

respectively) and throughputs. Its recently improved version<br />

with 8 high pressure intensifiers makes it the fastest<br />

equipment in the World.<br />

iWave 6000/420<br />

The iWave 6000/420 is the largest and most productive<br />

machine in our range. The great innovation of this equipment is<br />

its 420 l vessel volume. Its 380 mm vessel diameter and 8<br />

intensifiers make of it the most productive machine in the market.


The Wave 6000 range allows High Pressure Processing of<br />

food up to a maximum pressure of 6000 bar / 600 MPa /<br />

87.000 psi. in a range of temperature from +5ºC up to +30ºC<br />

(+41ºF up to +86ºC). Every equipment provides:<br />

• Automated loading & unloading conveyor.<br />

• Automated Empty Basket return conveyor.<br />

• SCADA system.<br />

• Internet connection for remote maintenance.<br />

• 2 pressure transducers with auto checking system.<br />

NC Hyperbaric complies with the<br />

97/23/CE Directive, relating to<br />

EU member state legislation<br />

regarding pressure equipment,<br />

and the ASME code (U3<br />

stamp) which allows installation<br />

of its equipment in the USA and<br />

other countries in the World<br />

under the ASME code.<br />

Tandem Configuration<br />

For higher volume production, NC Hyperbaric has developed the Tandem configuration. Two machines will share their intensifiers,<br />

achieving a productivity improvement of 15-20% due to the decreased pressure come up time.<br />

DIMENSIONS<br />

Equipment<br />

CYCLE TIMES AND OUTPUTS<br />

Total cycle time Number of<br />

Equipment Nº of intensifiers Power kW Vessel filling ratio<br />

in minutes* cycles/hour<br />

Output**<br />

Kg/hour (Pounds/hour)<br />

Wave 6000/55 1 55<br />

6.7 9<br />

50%<br />

246 (543)<br />

Wave 6000/120 2 100<br />

7.3 8.3<br />

50%<br />

497 (1,095)<br />

iWave 6000/135 2<br />

4<br />

100<br />

190<br />

7.3<br />

7.4<br />

8.3<br />

8.1<br />

55%<br />

55%<br />

614 (1,355)<br />

1,338 (2,950)<br />

iWave 6000/300<br />

iWave 6000/420<br />

Ø inside<br />

mm. (inch)<br />

Vessel Capacity litres<br />

(US liq. gallons)<br />

Vessel length<br />

mm. (inch)<br />

Footprint area*<br />

m 2 (sq ft)<br />

Wave 6000/55 200 (7.9”) 55 (14.5) 2,000 (78.7) 22 (237)<br />

Wave 6000/120 200 (7.9”) 120 (31.7) 4,050 (159.4) 37 (398)<br />

iWave 6000/135 300 (11.8”) 135 (36.7) 2,200 (86.6) 39 (420)<br />

iWave 6000/300 300 (11.8”) 300 (79.3) 4,500 (177.2) 61 (657)<br />

iWave 6000/420 380 (15”) 420 (111) 4,000 (157.5) 56 (603)<br />

* Including working and maintenance space requirements.<br />

6<br />

280<br />

6.5 9.1<br />

55%<br />

1,523 (3,358)<br />

8 370<br />

6.1 9.8<br />

55%<br />

1,623 (3,579)<br />

6<br />

280<br />

8.1 7.4<br />

60%<br />

1,867 (4,117)<br />

8<br />

370<br />

7.4 8.1<br />

60%<br />

2,043 (4,505)<br />

The rights are reserved to modify the characteristics indicated in this catalogue without previous advice.<br />

* Total cycle time: cycle time for vacuum-packed products including loading and unloading, raising of pressure, 3 minutes holding time at 600 MPa, release of<br />

pressure and the necessary time for machine movements and operations.<br />

** Output: for vacuum-packed products processed at 600 MPa / 6,000 bar / 87,000 psi during 3 minutes.<br />

Mayo 2010

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