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AVIATOR pOinls - American Bonanza Society

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Correcting rigging<br />

Garrett Rose, Bend. Oregon<br />

Q: [recently purchased a 1979 E55.<br />

When I went for a prepurchase test<br />

flight, the plane flew straight. After [<br />

purchased the aircraft, [ had factory<br />

remans installed. My mechanic noticed<br />

that both the aileron and elevator cable<br />

tensions were quite loose so he rigged<br />

them to the Beech Service Manual<br />

specs. He did not adjust the flaps. Now<br />

the planes flies left-wing heavy.<br />

To be able to fly wings level, I have<br />

to input about a quarter tum to the right<br />

on the yoke. To fly hands-off, [ tum the<br />

aileron trim all the way to the right. I<br />

have not found anything in the service<br />

manual that addresses a wing-heavy<br />

issue. The airplane was recently weighed<br />

and there was only a 20-pound difference<br />

between the right and left sides.<br />

A: The first thing [ would look at is<br />

the static rigging of the aircraft. When<br />

rigged correctly, the trailing edge of the<br />

flaps should be even with the bottom of<br />

the fuselage and then the ailerons<br />

should be rigged so they are even with<br />

the flaps and not the wing tip, and the<br />

control wheel centered.<br />

Look at the elevators to see if they<br />

are even in the neutral position. If not,<br />

you will need to rig the elevator system<br />

as per the maintenance manual. In addition,<br />

make sure the aileron trim tab in<br />

neutral matches the trim indicator.<br />

Check your elevator trim tabs in the<br />

neutral position to see if they also agree<br />

with the indicator. -BR<br />

Elevator skin crack<br />

Eric Bale, Madison, Alabama<br />

Q: [have a Baron 58. On the topside<br />

ofthe RH elevator, there is a 1.75" crack<br />

in the elevator skin emanating from the<br />

outboard comer radius of the trim tab<br />

cutout area. 1 have stop-drilled the crack<br />

and it has not grown.<br />

[ cannot find any inspection or<br />

repair data in my Beech service manuals<br />

for this area. [s stop-drilling acceptable<br />

The repair shop I called claimed that 1<br />

must reskin the entire elevator.<br />

A: There are no published approved<br />

repairs to the elevator skins. We tend to<br />

support the reskinning approach. We<br />

have seen some patches in that area, but<br />

none with approval paperwork. -NP<br />

Adjusting wing angle<br />

Barry Beaver. Shelby. North Carolina<br />

Q: [ have a 1960 M35. After the rig<br />

adjustment, the yoke is to the left at 8 and<br />

2 o'clock. The right aileron is I" below<br />

the flap edge in flight. The ball is 114 right<br />

of center. On the ground, yokes are<br />

straight across 9 and 3 o'clock and the<br />

ailerons are level. But in flight it changes.<br />

I had a shop use the rigging tools<br />

and they stated the plane is balanced.<br />

Could this be a wing-adjustment problem<br />

On the previous attempt, the<br />

mechanic did move the chain one<br />

sprocket to the left. Also the current shop<br />

told me there isn't any wing adjustment,<br />

but I think there is.<br />

A: Yes, the wing angle of incidence<br />

can be adjusted slightly. I doubt that<br />

needs to be done though, since many<br />

other maintenance activities could have<br />

caused the problem, such as during the<br />

completion of an AD note, or checking<br />

the rudder rods for corrosion. Many<br />

times they were off a turn or so going<br />

back together and that can attempt to<br />

roll the airplane. A good rigging shop,<br />

Kalamazoo Aircraft in MiChigan (269-<br />

381 -0790), ntight come out to help your<br />

mechanic. - NP<br />

V-Tail elevator hinge play<br />

AI Boyce. Coronado, California<br />

Q: During an ABS-ASF Service<br />

Clinic inspection, Bob Olson found<br />

excessive wear in the left middle hinge<br />

bearing on my K35. I asked to have the<br />

bearing replaced during its annual<br />

inspection to correct the play. They did<br />

so, but did not replace the elevator hinge<br />

bracket, which now seems to me should<br />

have also been done when the elevator<br />

was off.<br />

I find there is sti ll as much radial<br />

play at that middle hinge. Upon close<br />

in spec ti on, movement can be seen<br />

between the hinge bracket (PIN 35-<br />

650122-8) and the attaching AN23-14<br />

bolt, as though the holes in the bracket<br />

are elongated.<br />

I figured that new ntiddIe and outboard<br />

hinge brackets should be<br />

installed, so I ordered the parts from<br />

RAPID along with new AN23-14 bolts.<br />

I was surprised to find that when the<br />

new bolts were inserted into the bracket<br />

holes, the fit was not close and probably<br />

there is now as much playas in the original<br />

bracket.<br />

When J questioned the shop that<br />

installed the new bearing, they said that<br />

the AN23-14 should be tightened down<br />

against the "spacer" (which I assume is<br />

the bearing) to stop the movement. That<br />

would mean pinching the ears of the<br />

hinge bracket against the new bearing.<br />

This does not seem right to me, but<br />

since the new brackets from RAPID<br />

have a loose fit with the A 23 bolts,<br />

maybe that'S the way the installation<br />

was designed. What is the proper<br />

method for that installation<br />

It seems to me that the new brackets<br />

from RAPID should have a close fit<br />

with new AN23-14 attaching bolts, but<br />

they don't. Is it due to bad parts For<br />

safety's sake I'd like to get that movement<br />

out of the hinge assembly, so I'd<br />

appreciate some guidance.<br />

A: We believe that the looseness<br />

experienced with new parts is excessive<br />

and we have repeatedly complained to<br />

Hawker Beechcraft upper-level people<br />

about it. The advice we give is that if<br />

you can feel the play but not see it, you<br />

are better off leaving it alone.<br />

The idea of tightening the bolt to

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