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Evonik Energy Services - STEAG Energy Services GmbH

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<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

<strong>Energy</strong> in focus


2<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

Our company offers comprehensive services and forward-looking solutions for all<br />

forms of power generation. As reliable partners we develop, plan and operate energy<br />

installations worldwide.<br />

In addition to engineering services<br />

for the new construction and modernization<br />

of fossil-fueled power<br />

plants, we offer skills and expertise<br />

in the field of „renewable energies“.<br />

Through our Nuclear Technologies<br />

engineering unit we are actively involved<br />

in the development of trailblazing<br />

technologies and concepts<br />

for the operation and disposal of<br />

nuclear facilities.<br />

More over, we develop and provide<br />

IT solutions for cost and process<br />

optimization. The construction of<br />

Europe‘s most modern hard-coalfired<br />

power plant in Duisburg-Walsum<br />

is being realized on the basis<br />

of the „Clean Competitive Electricity<br />

from Coal“ (CCEC) concept<br />

developed by us.<br />

What started out with <strong>Evonik</strong><br />

Steag’s own power plants has become<br />

our trademark: „The planning<br />

engineer with operating experience.“<br />

Our power plant technology „Made<br />

in Germany“ is in demand the world<br />

over:<br />

In India and Brazil we both plan and<br />

operate power plants. We modernize<br />

and optimize existing assets;<br />

our software is integrated in many<br />

new power plants. In the USA we<br />

are a prime name in air pollution<br />

control; we operate the world‘s<br />

most modern regeneration facility<br />

for power plant catalysts there.<br />

Our biggest capital is our employees.<br />

We employ around 1,000 people<br />

worldwide – engineers, scientists<br />

and technicians in their majority.<br />

They continuously exchange knowledge,<br />

utilize the latest findings and<br />

experience, and design made-tomeasure<br />

solutions for our customers.


3<br />

The management team of<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

(from left to right)<br />

Martin Hay<br />

Michael Vahrenkamp<br />

Eduard Roth<br />

Thomas Schmukal<br />

Dr. Matthias Schwara<br />

Norbert Schröder<br />

Dr. Ralf Gilgen<br />

Wolfgang von Heesen<br />

Heiko Schierenbeck<br />

Dr. Wolfgang Benesch<br />

Dr. Jacob T. Verghese<br />

Hans Hartenstein<br />

Photo on right:<br />

Headquarters of<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

in Essen<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

Investment structure<br />

As wholly owned subsidiary<br />

of <strong>Evonik</strong> Steag <strong>GmbH</strong> we<br />

provide comprehensive engineering<br />

and other services<br />

dealing with all aspects of<br />

energy.<br />

<strong>Evonik</strong> Industries AG<br />

Owing to the large number of<br />

engineers in our business unit,<br />

<strong>Evonik</strong> Steag can avail itself of<br />

a full pool of cutting-edge<br />

technical know-how and experience.<br />

<strong>Evonik</strong> Steag <strong>GmbH</strong><br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> <strong>GmbH</strong><br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong>,<br />

LLC (USA)<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

do Brasil Ltda.<br />

100%<br />

100%<br />

<strong>Evonik</strong> Steag‘s own power<br />

plant portfolio provides us<br />

with important operating experience<br />

which is a powerful<br />

starting point for developing<br />

new products.<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

(India), Pvt. Ltd.<br />

100%<br />

Owing to its strong international<br />

focus, <strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong><br />

additionally provides valuable<br />

information and insights into<br />

international markets and serves<br />

as a source of new projects<br />

worldwide.<br />

Brennelemente-Zwischenlager<br />

Ahaus <strong>GmbH</strong><br />

45%


4<br />

Efficiency is our key<br />

to success<br />

We plan, build and operate power<br />

plants worldwide.<br />

We are the partner for renewable<br />

energies.<br />

We ensure safe and environmentally<br />

compatible dismantling of nuclear<br />

facilities.<br />

We improve power plant processes<br />

with the aim of greatest possible<br />

efficiency.<br />

<strong>Energy</strong> Technologies<br />

Nuclear Technologies<br />

Engineering, supervising of construction,<br />

and commissioning of energy<br />

installations<br />

<strong>Energy</strong> Technologies offers engineering<br />

solutions in the power plant sector –<br />

from consulting through structural engineering<br />

to the performance of all builder/owner<br />

functions in the course of<br />

project implementation.<br />

The basis for this are plant concepts for<br />

fossil fuels, for waste recycling and disposal,<br />

environmental technologies and<br />

water treatment technology as well as<br />

civil engineering solutions. New-build<br />

or modification of electrical and I&C<br />

systems and components or the planning<br />

and realization of industrial and power<br />

plant structures complement the range<br />

of services.<br />

Engineering, building, decommissioning<br />

and dismantling of nuclear facilities<br />

The Nuclear Technologies unit provides<br />

services relating to the engineering and<br />

building of nuclear installations, including,<br />

for example, conceptual design, basic engineering<br />

and detail engineering, delivery<br />

and field erection, as well as commissioning.<br />

Another main area of work is the decommissioning<br />

and dismantling of nuclear facilities.<br />

Here we develop specific concepts<br />

and processes, from the planning stage to<br />

practical implementation, making allowance<br />

for all aspects of safety and economic<br />

efficiency. We perform nuclear and<br />

physical calculations with recognized, tried<br />

and tested software tools, some of which<br />

we have developed ourselves.


5<br />

Plant <strong>Services</strong><br />

System Technologies<br />

Research and Development<br />

Power plant O&M, control and acceptance<br />

measurements, personnel services,<br />

training<br />

The Plant <strong>Services</strong> unit takes charge of the<br />

operation and maintenance of thermal power<br />

plants around the world. Continuously<br />

optimized operations management concepts<br />

ensure high availability rates and low cost.<br />

The necessary operating and maintenance<br />

personnel are trained both locally and in our<br />

own training facilities for coal and gas-fired<br />

power plants, and soon also for solar thermal<br />

power plants. The unit provides specialist-personnel<br />

leasing and procurement services.<br />

The services in this area are supplemented<br />

by the unit’s own accredited testing laboratory<br />

and inspection body.<br />

<strong>Energy</strong> management systems, operation<br />

management systems, communication<br />

technology, site IT<br />

The System Technologies unit develops<br />

intelligent software designed to optimize<br />

the costs and technical processes involved<br />

in plant operation.<br />

Operation management systems support<br />

optimized operating workflows in power<br />

plants. Specially developed sensors and<br />

programs are used for early diagnosis of<br />

damage; critical components are centrally<br />

monitored, and deviations from normal<br />

operation are reported to the power plant<br />

staff. <strong>Energy</strong> management systems serve<br />

to monitor, control and optimize the plant.<br />

In addition, the unit offers optimized solutions<br />

for communication, network, security<br />

and fire alarm systems.<br />

With our R&D activities we pursue<br />

the objective of ensuring reliable,<br />

economical and environmentally<br />

compatible energy supply. In this<br />

connection, together with other partners<br />

as well as universities and major<br />

research centers we are very active in<br />

the R&D program of the German Federal<br />

Ministry of Economics and<br />

Technology for CO 2<br />

reduction technology<br />

(COORETEC).<br />

<strong>Evonik</strong>‘s aim there is especially to advance<br />

efficiency-enhancing measures<br />

in order to make an effective contribution<br />

to CO 2<br />

reduction.<br />

Apart from conventional power plant<br />

technology, <strong>Evonik</strong> Steag is also involved<br />

in the fields of thermal biomass<br />

and biogas utilization, geothermics<br />

and compressed-air energy<br />

storage.<br />

Other R&D activities focus on the<br />

optimization of power plant operation<br />

with regard to the efficiency of<br />

everyday operation and the dynamics<br />

and anticipative identification of disturbances.


6<br />

Save resources –<br />

protect the<br />

environment<br />

Growing power requirements, the development of the climate, rising<br />

prices for fossil sources of energy, and not least of all the striving for a<br />

greater independence and stability of energy supply govern our actions.<br />

Electricity from the sun<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> currently is focusing<br />

on solar thermal plants, whose energy efficiency<br />

is higher compared with photovoltaics.<br />

For this purpose we can make use of<br />

our experience in the production of electricity<br />

from fossil fuels. With the help of solar<br />

radiation, heat is generated which is fed into<br />

a conventional water-steam cycle.<br />

Solar thermal power plants can be built only<br />

at suitable sites in the earth‘s sun belt if they<br />

are to make economic sense.<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> has been able to<br />

demonstrate its skill in this field in several<br />

solar thermal power plant projects worldwide.<br />

The main emphasis of our services is sitespecific<br />

studies for power plant and storage<br />

concepts, technical planning, tendering,<br />

construction supervision, operation and<br />

maintenance of solar power plants, and the<br />

optimizing of operation with simulation<br />

software (EbsSolar) developed by us.<br />

Fresh breeze<br />

Our objective in the wind energy segment<br />

is the development of a portfolio<br />

of wind power projects in Europe and<br />

Turkey. <strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> has been<br />

active in the Turkish wind power market<br />

with partners since 2008 and will participate<br />

in wind farm projects in Europe.<br />

Our expertise covers technical and commercial<br />

project development including<br />

micrositing and basic layout, grid connection,<br />

financing models and feasibility studies,<br />

project financing (equity and external<br />

financing), project planning,<br />

construction and commissioning as well as<br />

operation and maintenance (including innovative<br />

control systems).


7<br />

Based in the Ruhr Valley, but at home throughout<br />

the world<br />

Whether it‘s a transshipper for Turkey, a long-term storage facility for decommissioned nuclear submarines in<br />

Russia, or a power plant at an altitude of 2,600 meters in Colombia – no two projects are alike. The planning,<br />

construction and operation of energy installations have many dimensions: technical, economic and ecological,<br />

political and social.<br />

Each of these dimensions must be individually<br />

weighted and taken into account in<br />

each project depending on where in the<br />

world the project is being implemented<br />

and what the underlying conditions are.<br />

We offer our portfolio across the globe.<br />

In the key countries India, USA and Brazil<br />

we are represented by our subsidiaries.<br />

With the close cooperation and support of<br />

German engineers we offer „power plant<br />

technology made in Germany“ there.<br />

India<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> (India) Pvt. Ltd.<br />

was set up in 2001. The approximately<br />

450 employees of the company, which is<br />

based in New Delhi, provide a wide range<br />

of services for power plant operators.<br />

Along with conventional engineering services<br />

for modernizing and building new<br />

power plants, they include taking full<br />

charge of the operation and maintenance<br />

of power plants of third parties. Another<br />

focus of work is the development and implementation<br />

of process optimization software<br />

which helps boost efficiency based<br />

on the experience gained in <strong>Evonik</strong>’s own<br />

power plants.<br />

Under the vigorously pursued program of<br />

modernization – and thus improvement of<br />

the efficiency – of existing coal-fired power<br />

plants in India, <strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> India<br />

can claim market leadership for itself<br />

as R&M (Renovation & Modernization)<br />

consultant through its involvement in<br />

many current projects.<br />

USA<br />

Since 1992 our subsidiary <strong>Evonik</strong> <strong>Energy</strong><br />

<strong>Services</strong> LLC has been active in the USA<br />

and serves the strongly growing market<br />

of American power plants which operate<br />

on fossil fuels and have to comply with increasingly<br />

more stringent statutory environmental<br />

requirements.<br />

In the North American energy supply<br />

market our subsidiary currently is very<br />

successful with services from the portfolio<br />

of <strong>Energy</strong> Technologies and Plant <strong>Services</strong>.<br />

The portfolio includes environmental technology<br />

services and engineering and consulting<br />

services for air pollution control<br />

systems.<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> LLC is headquartered<br />

in North Carolina. In 2007 its range<br />

of power plant services was successfully<br />

enlarged, and after only nine months‘<br />

work the world‘s most modern regeneration<br />

facility for power plant catalysts<br />

could be put into service.<br />

Brazil<br />

<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> do Brasil Ltd. was<br />

established in 2002. Together with a local<br />

partner it operates the 170 MW Canoas<br />

gas turbine power station of Petrobras,<br />

near Porto Alegre, Brazil. It is one of the<br />

most up-to-date, most efficient, most environment-friendly<br />

power plants.<br />

On behalf of ThyssenKrupp we are handling<br />

the planning, construction supervision<br />

and operation and maintenance of the<br />

power plant complex for the new steel<br />

mill in Santa Cruz, Rio de Janeiro. This<br />

ultramodern 490 MW combined cycle<br />

power plant is operated exclusively with<br />

blast furnace gas and coking plant steam<br />

and is the biggest of three industrial power<br />

plants of this type in existence in the<br />

world.<br />

Steel mill power plant complex<br />

ThyssenKrupp, Brazil<br />

Haldia Power Station, India<br />

Regeneration facility, USA


<strong>Evonik</strong> <strong>Energy</strong> <strong>Services</strong> <strong>GmbH</strong><br />

Rüttenscheider Straße 1-3<br />

45128 Essen<br />

Germany<br />

Phone +49 201 801-0<br />

fax +49 201 801-6388<br />

www. evonik.com/energyservices

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