Panasonic Siew Sales (Thailand) - TNSC
Panasonic Siew Sales (Thailand) - TNSC
Panasonic Siew Sales (Thailand) - TNSC
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Company Profile<br />
<strong>Panasonic</strong> <strong>Siew</strong> <strong>Sales</strong> (<strong>Thailand</strong>) Co., Ltd.<br />
Logistics Department<br />
Presented by Mr. Cherdchai Siriya ( Outbound Logistics Manager )
PST<br />
<strong>Thailand</strong><br />
Company Profile<br />
Company :<br />
Name<br />
<strong>Panasonic</strong> <strong>Siew</strong> <strong>Sales</strong><br />
(<strong>Thailand</strong>) Co., Ltd.<br />
Establish : 20 April 1970.<br />
(<strong>Siew</strong>-National <strong>Sales</strong> & Service Co., Ltd.)<br />
Location :<br />
75 Seri Thai Road<br />
Kannayao<br />
Bangkok<br />
<strong>Thailand</strong> 10230<br />
Chairman : Ms. Maevadi Navapan<br />
MD : Mr. Hirotaka Murakami<br />
Business : Audio Visual / System / Battery /<br />
Lighting products sales
About “Outbound Logistics”<br />
Logistics<br />
Department<br />
Responsibility<br />
Inbound<br />
Logistics<br />
Route Arrangement<br />
Picking Products<br />
Outbound<br />
Logistics<br />
PST<br />
Reverse<br />
Logistics<br />
Support<br />
Logistics<br />
Warehouse<br />
<strong>Panasonic</strong><br />
Checking Process<br />
Loading Products<br />
Shipping Control<br />
THAILAND
Target of <strong>Panasonic</strong> group in year 2009 is to reduce Co2<br />
Three hundred thousands (300,000) a ton
Transportation Problems<br />
• 1. Transport cost is higher than the<br />
given budget.<br />
• 2. Trip base style is not suitable for<br />
unfull truck load.<br />
• 3. Customers are not happy for late<br />
delivery.
PST<br />
<strong>Thailand</strong><br />
Example of trip-based style<br />
Full cargo<br />
Chaingmai<br />
Less than truck load<br />
Transport cost 20,000 B.
Transportation Problems<br />
• 4. For full truck load, there are some<br />
small products with low value which<br />
need to be delivered in the remote area.<br />
• 5. Problem of fail delivery as the<br />
company has to wait until the truck is<br />
fully load to save cost.<br />
• 6. Request for urgent delivery and<br />
bringing back of goods for repairing from<br />
salesman and service department.
Example of trip based transportation<br />
Budget = 0.7% of sale<br />
Value = 120,000 B.<br />
Delivery at Sirisin Shop<br />
Surattanee Province<br />
Transportation Cost = 6,826 B.<br />
Percentage of Transportation<br />
Cost = 5.68%<br />
Should the company defer the delivery..for cost-effectiveness<br />
Day 2<br />
1 day delay<br />
Air..<br />
expensiv<br />
e<br />
Day 1<br />
Supply-Side point of view does not respond to Demand-Side
เนื่องจากการสั่งสินคาของลูกคาเปลี่ยนไป มีจํานวนสินคาไมมากในการสงแตละเที่ยว จึงสงผลทําใหคาขนสงสูงขึ้น<br />
Improvement Plan Proposal<br />
Build up innovative distribution<br />
system to ensure velocity,<br />
accuracy, efficiency and more<br />
responsive service.
TARGET<br />
To improve management and to<br />
achieve 100% efficiency in<br />
transport cost control by taking<br />
into consideration the interest of<br />
the company and customer ‘s<br />
satisfaction.
ACTION PLAN<br />
Implementation Measures AUG. SEP. OCT. NOV DEC.<br />
1. Plan<br />
- Submit improvement plan to decision maker level.<br />
- Consult with Departmen tManageron the plan and its processes.<br />
2. Do<br />
- Find transport service company which runs LTL system<br />
- Meet with Salel Department to explain about the plan.<br />
- Meet with ICD. Department to inform them about "Email"<br />
- Improve formatof P-run report<br />
- Value chain management network for LTL system in all area.<br />
- Start implementation.<br />
3. Check & Improve<br />
- Record and compare transport cost after the implementation<br />
of project<br />
- Analyse & improve<br />
4. Implementation Evalution<br />
- Compare transportaion cost and service level before & after<br />
the project implemenatation.
SOLUTION<br />
PROBLEM<br />
High Transportation Cost<br />
Problems 1.There is a small volume of goods , less than truck load, to be<br />
delivered in the provinces everyday. It is not cost effective.<br />
Causes<br />
1. Customers do not keep stock, they order in a small<br />
volume.<br />
2. Customers would like to have goods urgently but in smal<br />
the company needs to serve the customers.<br />
Solution 1. Looking for a transportation<br />
company which runs LTL for delivering<br />
goods with small volume.<br />
To reduce air in the truck.<br />
Look for a transport company with LTL system
Example of items of goods to be delivered in the south<br />
(before improvement)<br />
Customer _Name<br />
Model<br />
Qty<br />
Volume<br />
Value<br />
Route<br />
Transport_C<br />
Future AV.<br />
Makro Office<br />
Future AV.<br />
Vishusin<br />
Kovitpanit<br />
U&L<br />
Needs … 2 Pickup<br />
TC-29GX50B 2 0.7<br />
KX-FP342CX 20 0.8<br />
KX-T2371MXW 70 1.45<br />
Total 72 2.95<br />
19,758<br />
TC-21GX50B 3 0.6 14,160<br />
TC-29GX50B 2 0.7 19,758<br />
KX-FT931CX-B 60 1.8 201,000<br />
Krabi-Pang-Phu<br />
83,800<br />
37,500<br />
6.17%<br />
141,058 B.<br />
Satul-Songkla<br />
Total 65 3.1 234,918 B.<br />
5.18 %<br />
Value Total<br />
375,976 B.<br />
Total Transport Cost = 20,892 B.<br />
Percentage of Transportation Cost =5.55 %<br />
8,713<br />
12,179
Example of items of goods to be delivered in the south<br />
(after improvement)<br />
Customer _Name<br />
Model<br />
Qty<br />
Volume<br />
Value<br />
Route<br />
Transport_C<br />
Future AV.<br />
Makro Office<br />
Future AV.<br />
Vishusin<br />
Kovitpanit<br />
U&L<br />
TC-29GX50B 2 0.7<br />
KX-FP342CX 20 0.8<br />
KX-T2371MXW 70 1.45<br />
Total 72 2.95<br />
19,758<br />
83,800<br />
37,500<br />
141,058 B.<br />
TC-21GX50B 3 0.6 14,160<br />
TC-29GX50B 2 0.7 19,758<br />
KX-FT931CX-B 60 1.8 201,000<br />
Krabi, Pang, Phu<br />
Satul-Songkla<br />
Transport<br />
Total 65 3.1 234,918 B.<br />
2,330.50B.<br />
2,759 B.<br />
5,089 B.<br />
Value Total = 375,976 บาท<br />
Uses LTL system<br />
Percentage of Transportation Cost 1.35 %
Comparison between the old and the<br />
new system.<br />
Old System<br />
Value = 375,976 B.<br />
New System<br />
Transportation Cost = 20,892 B.<br />
Transportation Cost= 5,089 B.<br />
Percentage of Transportation Cost= 5.55 %<br />
Percentage of Transportation Cost 1.35 %<br />
Saving cost = 15,803 B.<br />
Air is<br />
dear.<br />
Percentage of reduced cost = 4.20 %
2. Internal Consolidation<br />
Consolidation of goods between PST & TMB<br />
warehouses.<br />
Processes<br />
rehouse at TMB. check if there are<br />
goods which can share space.<br />
PST<br />
OL. at PST.received the call<br />
and check their route.<br />
TMB<br />
PST<br />
TMB<br />
PST<br />
PST. Check the route.<br />
PST<br />
Truck sends goods at PST.<br />
Goods from PST and TMB share the same truck, <strong>Panasonic</strong> does not<br />
have to pay more.
SOLUTION<br />
PROBLEMs<br />
Higher transportation Cost<br />
Problem2. In case of full truck load, but the truck has to go to the remote<br />
province to deliver the smallest good with cheapest price.<br />
Cause Not enough data on transportation route for goods delivery,<br />
staff cannot cope with the expense which is not cost effective.<br />
Solution 1. To improve the “P-run<br />
Report” to show the province and all<br />
customer codes.<br />
2. Separate small volume for remote<br />
provinces to be delivered by LTL system
Overcome<br />
<strong>Panasonic</strong> <strong>Siew</strong> <strong>Sales</strong> ( <strong>Thailand</strong> ) Co. Ltd.<br />
Problems<br />
P-run Pre-run Report Peport คือรายงานใชวางแผนการสง และการกําหนดใชรถสงสินคา<br />
VEH TYPE INVOICE DATE ORDER CUST NAME VOLUME AREA S_NAME<br />
15-0110 6WB 500805594 12-ส.ค.-07 10050011 03N00376 บจ.สงวนพาณิชย 9.153 สตูล-สงขลา-ยะลา-ปตตานี-นราธิว<br />
500805579<br />
Old<br />
12-ส.ค.-07<br />
system<br />
10050015 03N00341 บจ.สินสวาง เซลส 5.342 สตูล-สงขลา-ยะลา-ปตตานี-นราธิว<br />
500805583 12-ส.ค.-07 10050013 03N00348 บจ.วิชุกร 0.181 สตูล-สงขลา-ยะลา-ปตตานี-นราธิว<br />
Not 500805588 show 12-ส.ค.-07 Province, 10050019 districts 03N00341 บจ.สินสวาง and เซลส 12.512 สตูล-สงขลา-ยะลา-ปตตานี-นราธิว<br />
500805586 names 12-ส.ค.-07 ofcustomers<br />
10050022 03N00454 สยามแม็คโคร 1.954 สตูล-สงขลา-ยะลา-ปตตานี-นราธิว<br />
TATAL COUNT 5 29.142<br />
11-0111 6WB 500805597 12-ส.ค.-07 10050024 03N00328 บจ.สิริสินเทรดดิง 0.153 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
500805591 12-ส.ค.-07 10050034 03N00798 บจ.มิคเซนแอพพลิเคช 0.142 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
500805599 12-ส.ค.-07 10050026 03N00328 บจ.สิริสินเทรดดิ้ง 12.181 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
500805577 12-ส.ค.-07 10050022 03N00328 บจ.สิริสินเทรดดิ้ง 0.153 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
500805575 12-ส.ค.-07 10050014 03N00454 บมจ.สยามแม็คโคร 2.342 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
ไมแนใจวา แตละรานอยูในจังหวัดใด กรณีที่มี Volume นอย<br />
500805573 12-ส.ค.-07 10050016 03N00454 บมจ.สยามแม็คโคร 0.181 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
500805596 12-ส.ค.-07 10050010 03N00454 บมจ.สยามแม็คโคร 12.512 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
500805593 12-ส.ค.-07 10050031 03N00454 บมจ.สยามแม็คโคร 1.954 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
TATAL COUNT 8 29.815
<strong>Panasonic</strong> <strong>Siew</strong> <strong>Sales</strong> ( <strong>Thailand</strong> ) Co. Ltd.<br />
Pre-run Peport<br />
Sovle the1st problem<br />
P-run Report<br />
VEH TYPE INVOICE DATE ORDER VOLUME CUST NAME AREA S_NAME<br />
S 12 11 สตูล-สงขลา-ยะลา-ปตตานี-นราธิวาส<br />
15-0110 6WB 500805594 12-ส.ค.-07 10050011 9.153 03N00376 บจ.สงวนพาณิชย อ.เมืองสงขลา จ.สงขลา<br />
500805579 New 12-ส.ค.-07 System 10050015 5.342 03N00341 บจ.สินสวาง เซลส อ.เมืองสงขลา จ.สงขลา<br />
500805583 12-ส.ค.-07 10050013 0.181 03N00348 บจ.วิชุกร อ.สุไหงโก-ลก จ.นราธิวาส<br />
Details<br />
500805588<br />
of districts,<br />
12-ส.ค.-07<br />
and provinces<br />
10050019 12.512 03N00341 บจ.สินสวาง เซลส อ.เมืองสงขลา จ.สงขลา<br />
500805586 12-ส.ค.-07 10050022 1.954 03N00454 สยามแม็คโคร อ.เมืองสงขลา จ.สงขลา<br />
TOTAL COUNT 5 29.142<br />
S 11 11 สุราษฎฯ-นครศรีฯ-ตรัง-พัทลุง<br />
11-0111 6WB 500805597 12-ส.ค.-07 10050024 0.153 03N00328 บจ.สิริสินเทรดดิง อ.เมือง จ.สุราษฎรธานี<br />
500805591 12-ส.ค.-07 10050034 0.142 03N00798 บจ.มิคเซนแอพพลิเคชั่นอ.เมือง จ.ตรัง<br />
500805599 12-ส.ค.-07 10050026 12.181 03N00328 บจ.สิริสินเทรดดิ ้ง อ.เมือง จ.สุราษฎรธานี<br />
500805577 12-ส.ค.-07 10050022 0.153 03N00328 บจ.สิริสินเทรดดิ ้ง อ.เมือง จ.สุราษฎรธานี<br />
500805575 12-ส.ค.-07 10050014 2.342 03N00454 บมจ.สยามแม็คโคร อ.เมือง จ.สุราษฎรธานี<br />
500805573 12-ส.ค.-07 10050016 0.181 03N00454 บมจ.สยามแม็คโคร อ.เมือง จ.สุราษฎรธานี<br />
500805596 12-ส.ค.-07 10050010 12.512 03N00454 บมจ.สยามแม็คโคร อ.เมือง จ.สุราษฎรธานี<br />
500805593 12-ส.ค.-07 10050031 1.954 03N00454 บมจ.สยามแม็คโคร อ.เมือง จ.สุราษฎรธานี<br />
TOTAL COUNT 5 29.815 สามารถแยกรานคาที่ตองสงสินคาตัวเล็กราคาถูก ในจังหวัดไกลสุด ไดสะดวกงายขึ้น
Example shows how to solve the 2 nd problem in case of delivery of a small<br />
volume of goods in remote provicnce.<br />
Delivery by LTL<br />
Cost is 85 baht<br />
National / <strong>Panasonic</strong><br />
Mission Shop,<br />
Trang Prov.<br />
สินคาในรถคันนี้ 98%จะกระจายสงสินคาสงใหลูกคาในจังหวัดสุราษ<br />
Surathani<br />
Transportation Route= Surat, Nakorn, Trang, Patthalung<br />
To deliver to Suratthani, the cost is = 14,554Bht.<br />
Small Volume<br />
Fax = 1<br />
Telephone = 5<br />
To deliver to Trang, the cost is = 18,713 Bht<br />
Different 4,159 Bht.<br />
Save cost= 4,079 Bht.
SOLUTION<br />
PROBLEM<br />
• Problem 3. Different problems occur everyday such as sales<br />
and customers follow up their goods, more fail delivery etc.<br />
Cause . Without clear data of delivery in P-RUN and<br />
late communication from sales or parties concerned.<br />
To solve the problem Hold meeting<br />
with sale department for adding<br />
period of delivery and requiring<br />
details of customers in the P-Run
1. Set delivery date 2. Special requirement for each good
SOLUTION<br />
PROBLEM<br />
Problem 4. In case of “urgent pick up and delivery” order from<br />
sale dept. and repair goods from service dept. in down south,<br />
north, northeast and central parts.<br />
Cause There is no company truck running on that route, but<br />
the company set as its policy to pick up and receive the<br />
repaired goods within 3 days, it is necessary to do it to serve<br />
the customers.<br />
To solve the problem Build up network in pick up and<br />
delivery with LTL companies throughout the country to<br />
respond to customers need in case the company does not run<br />
on some routes, company can use its network to do its work.
The picture shows the pick up and delivery network using<br />
LTL system throughout the country<br />
LTL Network system<br />
บ. AAA<br />
North-E = D+1,2<br />
บ. BBB<br />
<strong>Panasonic</strong><br />
Central & North<br />
= D+1,2<br />
บ. CCC<br />
South D+1,3<br />
KPI<br />
Central = D +1<br />
Northern = D + 2<br />
North- E = D + 2<br />
Southern = D+3
Process<br />
Urgent order from<br />
customer /sale dept.<br />
<strong>Panasonic</strong><br />
KPI<br />
Outbound Logistics<br />
Contact network center to have<br />
an urgent pick up goods อําพักฟ<br />
Central = D +1<br />
Northern = D + 2<br />
North- E = D + 2<br />
Southern = D+2
Example of Old System = Marketing Dept. asked to pick up goods at<br />
the Best Shop in Chanthaburi Province for using in a Convention<br />
Urgently.! But the company has no truck running on that route<br />
today.<br />
Receive order to pick up 2sets of LCD<br />
at the Best shop in Chanthaburi Provimce.<br />
Air in the<br />
Truck is<br />
expensive.<br />
If the comp sends its truck<br />
to pick up those goods, it will cost<br />
3,656 Bht.per trip.<br />
New System Contact<br />
its network centre to pick<br />
up the goods, the company<br />
pays only 218<br />
= 218 Bht-3,656 Bht.<br />
Save = 3,438 Bht.
utcomes after introduction of the new system<br />
ไดทําการเก็บขอมูล 3 เดือน โดยเปรียบเทียบ แบบใหม และแบบเกา และคาขนสงที่ลดได<br />
Sale /<br />
Transport_C<br />
Percent of Tra.<br />
Cost-Saving<br />
Bht.<br />
Month<br />
Old<br />
New<br />
Old<br />
New<br />
Sep.<br />
7,462,250.15<br />
6,749,253<br />
0.86% 0.78%<br />
712,997.15<br />
864,810,852<br />
Oct.<br />
890,675,098<br />
7,934,483.95<br />
7,353,866<br />
0.89% 0.83%<br />
580,617.95<br />
Nov<br />
8,108,827.20<br />
7,363,772<br />
0.87% 0.79%<br />
745,055.20<br />
933,193,797<br />
Total 3<br />
Months<br />
2,688,679,747<br />
23,505,561 21,466,891 0.87% 0.80% 2,038,670.30
Implementation Outcomes<br />
Before<br />
- Have to wait until the truck is<br />
fully loaded in each trip for<br />
cost effectiveness.<br />
- Higher transportation cost due<br />
to the lack of delivery<br />
management system and<br />
improvement.<br />
- Lack of coordination between<br />
Logistics Dept. and Marketing<br />
Dept.<br />
- Often being claimed by<br />
salesman or customers.<br />
- Emission Co2 without any<br />
control.<br />
After<br />
• No need to wait for full truck<br />
load, can deliver goods<br />
everywhere, every day<br />
according to the need of<br />
customers.<br />
• Can control transportation<br />
cost and optimize the benefit<br />
for the company and<br />
customers.<br />
• Work in team, flow of<br />
communication, effective<br />
delivery, goods are delivered<br />
at the right place, the right<br />
time.<br />
• Efficient delivery meets the<br />
need of customers, create<br />
customer satisfactory.<br />
• Able to control Co2 emission.
PST<br />
<strong>Thailand</strong><br />
Reduction of Inland Transportation Cost ( Wasteful )<br />
by LTL Management<br />
Logistics<br />
Approach : To improve merchandises loading & delivery management process<br />
Cherdchai S.<br />
Before<br />
Standard Review<br />
Delivery<br />
Expenses<br />
After<br />
ASOM<br />
Saving Launch:<br />
04/2008<br />
AV & System products delivery by trip base<br />
Full implementation of LTL management<br />
B&A Chart<br />
Loose cargo<br />
20,000 Baht/Trip<br />
Full cargo<br />
Delayed Delivery<br />
Uneconomical<br />
Operation<br />
Mixed cargo<br />
Why do we let these wasteful factors<br />
continue without elimination<br />
New Vendors<br />
Mitrsumpun…etc<br />
Saving<br />
2 MB<br />
Small volume<br />
separation<br />
The theme has been broaden to affiliated Cos.<br />
PAT, PASAP, PTHC, PEDTH, PBTH, PEWTH, PEW-AY, PMT & PRDT<br />
CO 2 Emission :<br />
1,074 Ton/Yr<br />
Previous Cost :JPY 255.7 M/Yr<br />
(FY2007 Cost 83,627 K Baht/Yr)<br />
CO 2 Reduction :<br />
22 Ton/Yr<br />
Expected Reduction : JPY 6.8 M/Yr<br />
(2,214 K Baht/Yr 100 JPY = 32.7Baht)
Set up Working Standards<br />
• 1. If the volume of delivery are between 01m3 to<br />
17m3, use LTL service.<br />
• 2. If the volume of delivery is full truck load, but<br />
there are some small volume with low price to be<br />
delivered in the remote province, use LTL service.<br />
• 3. If there is order to pick up or deliver goods in the<br />
route where there is no company truck running, use<br />
LTL service.
PST<br />
<strong>Thailand</strong><br />
Thank you very much