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In Gear - Today's Trucking

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some vehicles are designed for a 20-percent<br />

improvement in stopping distances<br />

while others are designed for a 30-percent<br />

or 25-percent reduction. “All the comments<br />

on the proposed rule will be in by<br />

April. Then we’ll see NHTSA determine a<br />

minimum stopping distance, one that is<br />

practical for the majority of commercial<br />

vehicles on the road, and let the market<br />

determine the solution.”<br />

5If most trucks can satisfy new requirements<br />

using bigger drum brakes,<br />

where does that leave the disc-brake market<br />

in North America?<br />

The proposed performance standards<br />

will require brake engineers to maximize<br />

the potential of S-cam brakes, but the<br />

round after that most assuredly will<br />

require a disc-brake solution. NHTSA’s<br />

tests showed that only all-disc-brake<br />

configurations can reliably achieve a<br />

30-percent reduction in stopping distance<br />

over the existing<br />

355-foot mark, a benchmark<br />

of 249 feet.<br />

“You should educate<br />

yourself about disc brakes<br />

now, on your own terms,<br />

before the regulations<br />

require you to do so,” advises<br />

Johnston. “There’s a lot<br />

to learn about how discs<br />

work, how to maintain<br />

them, and how they perform<br />

on the road.”<br />

Clark agrees. “I think the<br />

disc brake is going to be<br />

something everyone understands<br />

better and becomes<br />

more available in manufacturers’<br />

data books,” he says.<br />

“The torque output of a<br />

disc is so consistent. We’ve<br />

taken drivers who used to<br />

disconnect the steers, when<br />

that was legal, and we put<br />

them in vehicles with discs<br />

on the steers and they love them.”<br />

As an intermediate step, Clark suggests,<br />

spec disc brakes on the steer axle of your<br />

next tractor. “Even if it’s one truck, the<br />

experience will give you a head start on<br />

managing the transition to discs at some<br />

point down the road,” Clark says. “And that<br />

point will come.”<br />

For some truck owners, discs will be a<br />

<strong>In</strong> <strong>Gear</strong><br />

necessity in 2008 or 2009 when the rules<br />

are expected to take effect, either in combination<br />

with high-performance drums or<br />

at every wheel position on the vehicle.<br />

Disc-braking performance comes with a<br />

price: currently about $1,000 US to equip a<br />

three-axle tractor, according to estimates<br />

in NHTSA’s proposed rulemaking.<br />

<strong>In</strong> the meantime, there are steps you<br />

can take now to improve the braking<br />

performance on your equipment.<br />

<strong>In</strong>stead of waiting two years for a rule<br />

that will only apply to the next new truck<br />

you buy, look at how you can get more<br />

reliable stopping performance out of the<br />

trucks you have today, says BrakePro’s<br />

Tom Golden.<br />

“Put your trucks on a performancebased<br />

brake tester, determine the ability of<br />

your brakes to stop your vehicle, and develop<br />

a maintenance program to address the<br />

problems,” he says. Use high-quality com-<br />

WIDER IS BETTER: The more lining a drum can<br />

grab, the greater the stopping power.<br />

ponents from suppliers who can support<br />

those products here in North America. Air<br />

disc brake components, Golden adds,<br />

require an even higher degree of inherent<br />

quality than do drum brakes.<br />

“The reality is,” he says, “bigger shoes,<br />

better friction materials—none of it<br />

amounts to anything if your brakes aren’t<br />

in good working order.” ▲<br />

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