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1969 Mark I - Vintage Snow

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I<br />

<strong>1969</strong><br />

SCORPION SNOWMOBILE<br />

PARTS MANUAL<br />

MARK I<br />

MARKO<br />

MARKID<br />

MARK IV


AND TRIM GROUP<br />

-<br />

'-, '<br />

1 No Longer Available (Ni A)<br />

2 - Replaced B)' (RIB)<br />

3 - See Above Illustration<br />

4 Can Also Use<br />

PART NO .<br />

NO .<br />

NO . M ark I M ark II M ark III <strong>Mark</strong> IV PART NAME USED<br />

1 0 950200 950200 950300 o 9503~0 Hood 1<br />

2 0 057010 o 057010 o 057010 0 057 0 10 Hood Stripes 1<br />

3 857200 857200 8 5 7 ~ 0 0 857 200 Scorpion Emblem<br />

4 155001 155001 15 5001 155001 E mblem P op Rivet :W<br />

5 0 957500 957600 957700 0 957 500 Model Number Decal-300 2<br />

5 o 957900 o 95 8000 0 958100 Mod el Number Decal- 400 2<br />

6 754100 754100 754100 75 41 00 H~ad Light Retainer 1<br />

7 754000 954010 954010 954010 Head Light Seal Beam 1<br />

8 977200 977200 977200 977200 Iznition Switch<br />

-J--<br />

9 977300 977300 977300 97 73 00 Wiring Harness As s embly 1<br />

10 877400 877400 877 400 87i 400 \Wiring Harness Hood Cl ip 1<br />

11 854600 854600 854600 954610 Windshield 1<br />

12 855100 855100 85,, 100 855100 Attaching Moulding 1<br />

13 132002 132002 13 2002 13~002 Mouldinz Bolt 3'16-24x 314 5<br />

14 103003 103003 103003 103003 Moulding \Winl': Nut :Yl6- 24 5<br />

15 75 6400 756 40 0 75640 0 0 956410 Windshield P las t ic Trim RIB 756400 1<br />

16 0 756600 o 756600 0 7 56600 0 756600 Gas Filler Cap RIB 756599 Blk. 1<br />

17 856800 856 800 8568 00 8565 00 Gas Measurtnz Stick ...<br />

18 o 930000 930100 o 930200 9 3 0 ~OO Seat 1<br />

19 o 931500 0 931200 o 931200 Back Rest RIB 039283 1<br />

20 933300 933300 933300 T ool Box I Metal) 1<br />

21 933500 933500 933500 933500 T a il Light Assembly 1<br />

22 933600 933600 933600 933600 T ai l Light Lens 1<br />

23 933501 933501 93350 1 933501 T ail Li zht Wire Clip RIB 077302 1<br />

24 e 934500 93450 0 0 934500 Stick on Reflector RIB 042747 2<br />

-<br />

- ;) o 933400 o 933410 ~ 9334~ 0 Mud Flao 1<br />

26 102604 10260 4 10260 4 T ool Box At tachinz Nut 1/4-20 3<br />

27 105004 10 500 4 105 004 T ool Box At tachinz Washer 1/4 3<br />

2 8 120424 12 0424 120424 T ool Box Attachi nz Bolt 1/4-20x1 :IP- 3<br />

29 93 2800 o 932 800 932600 0 933000 Body 1<br />

30 o 85 1800 e 851 800 o 851900 0 851900 Front Bum pe r RI B 051900 1<br />

31 132009 132009 132009 132009 Hood Att achinz Bolt s 5/16-24x 1 1/4 6<br />

32 10 2002 10 20 02 102 002 102 002 Hood Attachtnz Caged Nut 5"16-24 6<br />

33 0 933700 o 933710 0 9337 10 . Rear Bumoer 1<br />

34 13201 4 132014 13 20 14 R ea r Bumo e r Mtz Bolt 5"16-24x1 1/4 2<br />

35 1027 05 1027 05 10 2705 Rear Bumoer Mtz Locknut 5/16-24 2<br />

36 132008 132008 132008 Rear Bump e r Mtz Screw 5"16-24x:IP- 2<br />

37 10 25 05 102505 10 2505 Rea r Bumoer Mta Ca p Nut stI6-24 2<br />

38 83 4300 834 300 834 30 0 83 4300 Grease Fittinz 2<br />

39 7 341 00 734100 734100 734100 Ch ai n Case Boot-Upp e r 1<br />

40 734200 734200 734200 73 4200 Chain Cas e Boot- Lower 1<br />

41 o 834000 o 834000 o 834000 o 83 40 00 Front Rubber Mouldinz 1<br />

2-196 9 6 /79<br />

e-<br />

'-<br />

u


STEERING<br />

GROUP<br />

\<br />

\.<br />

ọ.,<br />

o ..,<br />

'" '"<br />

..,<br />

I<br />

1<br />

2 ­<br />

3<br />

4 -<br />

.., '"<br />

/<br />

PART NO.<br />

NO .<br />

NO. <strong>Mark</strong> I <strong>Mark</strong> II <strong>Mark</strong> III <strong>Mark</strong> IV PART NAM E USED<br />

1 062390 062390 062390 062390 Handle Bar Grip s 2<br />

~ 862000 862000 862000 862000 Brak e & T hr ottle T hu m b Control 2<br />

3 062385 062 385 062385 06238 5 Control Attaching Bolt wi Nut 2<br />

3 062386 062386 062 38 6 062386 Contr ol Attaching Bolt wi Nut 2<br />

4 96 5000 9650 00 965000 965000 Throttle Cabl e Housing Ass' bly 1<br />

,<br />

:5 I 962 000 962500 962500 962500 Brake Cable Housing Ass' bly 1<br />

S i 960200 96 0200 0 960210 096021 0 Steerin g P ost RIB 960200 1<br />

j ! 110428 11 0428 110 42 8 11 0 42 8 Steering Post Att'ch'g Bolt l/4-28x1 314 2<br />

10 I 10500 3 - 105003 105003 105003 Steering P ost Flat Washer 1/4 2<br />

~1 102 604 102604 102604 10 2604 Steering Post Att'ch'g Lock Nut 1/4-28 2<br />

12 96600 0 966000 966000 966000 Steering Post Nylon Bushinz 1<br />

13 110620 11 06 20 1106 20 110620 P itman Bar Tie Bolt 31S-24x1 1/4 2<br />

14 11 0 628 110628 110628 110628 Pitman Ba r T ie Bolt 3/8-24x1_314 3<br />

15 I 10 2706 102706 10270 6 10 2706 P itman Bar Locknut 318-24 5<br />

16 0 867 200 o 8672 00 867 100 867100 Drag Link T ie Rod 1<br />

17 867 30 0 867300 0 867400 o 867400 St eering T ie Rod Long 1<br />

18 86 8500 868 500 868 500 86 8500 Steering A r m 2<br />

19 I0 9fi 9 .~ 0 0 o 96 980 0 ! O 969300 o 969800 Ski Lee: Oilite Bus hinz R/B 042960 4<br />

20 ! 969500 969500 969 500 Mo ulded Sk i Leg 2<br />

ZO i 868 500 Sk i Leg 2<br />

21 7 92 500 7 92 500 792500 792500 Ski Sp r ing Atta ching; Saddle 2<br />

22 100 002 100002 10000 2 100002 Ski Sp r ing Saddl e Boot 318-24x3 1/4 2<br />

23 110620 11 062 0 110620 110620 Sk i Sorinz Ass'blv Bolt 3I8- 24x1 1/4 .:1<br />

24 102706 102706 102706 10 2706 Sk i Snrtnz Ass ' bl v Lo cknut 3/8-24 4<br />

25 791700 79 17 00 79 1700 791700 Sk i Snrinz Short Leaf 2<br />

26 791600 79 1600 791 600 79160 0 Ski Snrinz Secondarv Leaf 2<br />

27 791 500 791500 79 1500 791500 Ski Spring; Main Leaf 2<br />

28 79 1800 791800 79 1 800 79 1800 Ski Snrinz Reinfo rcem ent P late 2<br />

29 990500 990500 990500 99 05 00 Ski-Onl v-black 2<br />

30 152001 152001 152 001 152 001 Spring Att ' ch'g Cl e vis P in Long ~/1 6x3 1/4 2<br />

31 152002 152002 152002 152002 SnrinzArt' crtcr Cl evis Pin Short 5/16x2 3/4 2<br />

32 14 0412 14041 2 140412 14041 2 C'levis Cotter Pin 1/8 x 1 4<br />

33 791000 79 1000 791000 791000 Ski Wear Runner 2<br />

34 10260 5 102605 102605 102605 Ski Wear Runner Nut 1/4-20 2<br />

6/79<br />

<strong>1969</strong>- 3-


DRIVEN CLUTCH<br />

ASSEMBLY AND BRAKE<br />

7<br />

7<br />

j<br />

J<br />

_II 15<br />

~~9 j<br />

9<br />

21<br />

964502 - Caliper Right<br />

964501 • Spring<br />

'----- 964504 • Caliper Left<br />

1 • No Longer Available (NLA)<br />

2 . Replaced By (RIB)<br />

3 • See Above Illustration<br />

4 • Can Also Use<br />

•<br />

NO. PART NO. PART NAME NO. USED<br />

NO . USED<br />

PER<br />

ASSEM.<br />

985000 Driven Clutch Assemblv-l0 Soline 1<br />

1 102705 Sheave Reinforcement & Dowell Locknut 9<br />

2 985600 So rmz Retainer 1<br />

3 88571.0 Soring 1<br />

4 985500 Dowels 3<br />

5 986100 Dowel Retainer Qilite Bushing, Small 3<br />

6 0985400 Dowel Retainer RIB 085400 1<br />

7 0885200 Sheave RIB 085200 2<br />

8 986000 Dowell Retainer Oilite Bushing. Large 1<br />

9 103309 Castle Nut 2<br />

10 140416 Cotter Pin 2<br />

11 110512 Sheave Reinforcement Bolt 3<br />

12 0988000 Driven Clutch Shaft 1<br />

13 0985300 Sheave Reinforcement 1<br />

14 . 0986500 Brake Disc 1<br />

15 888100 Shaft Key 1<br />

16 0988800 Upper Sprocket - 10 Tooth-l0 Spline 1<br />

16 0988900 Upper Sprocket - 11 Tooth-l0 Spline 1<br />

16 989000 Uppe r Sprocket - 12 Tooth-l0 Spline 1<br />

16 989100 Upper Sprocket - 13 Tooth- 10 Spline 1<br />

17 987100 Eccentric , Bare 1<br />

17A 987200 Eccentric Bearing Assembly 1<br />

* 787400 Eccentric 0-Ring Seal 1<br />

18 100624 Eccentric Adjustment Bolt 1<br />

19 0987900 Eccentric Spring Washer RIB 032497 1<br />

20 102606 Eccentric Locknut 1<br />

21 0964500 0 Caliper Brake Assembly Order by Ind. Parts 1<br />

4-196~ Not Shown . See Above 6 /79<br />

~.


DRIVE CLUTCH ASSEMBLY<br />

Only Available As<br />

Weight Ann Asm.<br />

Sachs 297·983280<br />

Sachs 370·983280<br />

Sachs 634-983280<br />

5<br />

10<br />

1 - No Longer Available (NLA)<br />

2 - Replaced By (RIB)<br />

3 - See Above Illustration<br />

4 - Can Also Use<br />

NO. USED<br />

NO. PART NO. PART NAME NO. USED PER ASSEM.<br />

980000 Drive Clutch Assemblv-Sachs 290 1<br />

0 0980100 Drive Clutch Assembly-Sachs 370 NLA Order Ind. Parts<br />

1 984100 Retainer Bolt 1<br />

2 983800 Emergency Re-wind 1<br />

3 983700 Bell Houstnz 1<br />

4 984300 Torque Plug 1<br />

5 981500 Movable Sheave 1<br />

6 883400 Spring 1<br />

7 0983300 Sp rmg Retainer R/B083667 1<br />

8 983510 Idler Needle Bearinz 1<br />

9 981400 Stationary Sheave Bushing Sleeve 1<br />

10 980500 Stationarv Sheave - Sachs & Hirth 1<br />

110 0110424 Weizht Arm Bolt 3<br />

13 0 0105104 Internal Lockwasher 3<br />

14 0 0982600 Weizht Arm Side Plate 6<br />

15 0 0983200 Weizht Arm Weizht- 290 9/16 3<br />

15 0 0983210 Weight Arm Weight- 370 5/8 3<br />

15 0 0983220 Weight Arm Weight- 370 Sachs & Hirth 3/4 3<br />

16 0 0983100 Weilrht Arm Roller 3<br />

17 0 0982810 Weizht Arm Roller Shaft 3<br />

18 0 0102704 Locknut 3<br />

19 0 0105104 Lockwasher 3<br />

20 0 0982500 Weight Arm Qilite Bushing 3<br />

6/79 <strong>1969</strong>-5


TRACK<br />

1 • No Longer Available (NLA)<br />

2 • Replaced By (RIB)<br />

3 - See Above Illustration<br />

4 - Can Also Use<br />

PART NO. PART NAME NO. USED<br />

0 835500 Molded Rubber Drive Track - <strong>Mark</strong> I & II 1<br />

0 736000 Molded Rubber Drive Track - <strong>Mark</strong> III 1<br />

0 936500 Molded Rubber Drive Track - <strong>Mark</strong> IV 1<br />

/<br />

7<br />

// f$; ~~<br />

"II/Ii<br />

• 12<br />

PART NO.<br />

NO. <strong>Mark</strong> I & II <strong>Mark</strong> III <strong>Mark</strong> IV PART NAME NO. USED<br />

1 102705 102705 102705 Retainer Attaching- Locknut 51.6-24 6<br />

2 105006 105006 105006 Retainer Attaching Flatwasher $6 6<br />

3 741500 741500 741500 Front Drive Shaft Retainer Seal Gasket 1<br />

4 741400 741400 741400 Front Drive Shaft Bearing Retainer 4<br />

5 787400 787400 787400 Front Drive Shaft "0" Ring Seal 1<br />

6 741300 741300 741300 Front Drive Shaft Roller Bearing 2<br />

7 130510 130510 130510 Retainer Attaching Carriage Bolt &1.6-24x$"8 6<br />

8 741200 741200 741200 Front Drive Shaft Locking Collar w;Set Screw 2<br />

9 742600 742600 742600 Front Drive Rubber Sorocket 2<br />

10 0140506 0140506 0140506 Front Drive Sprocket SetScrew &1.6x 3IB 4<br />

11 940200 940100 940300 Front Drive Shaft 1<br />

12 160021 160021 160021 Drive Half Moon Kev 2<br />

13 110516 110516 110516 Front Drive Shaft End Bolt 51.6-24x1 1<br />

14 105205 105205 105205 Front Drive Shaft Lockwasher &1.6 1<br />

15 105503 105503 105503 Front Drive Shaft Flat Washer 1]/.32 1<br />

16 940700 940700 940700 Lower Steel Sprocket- 32 Tooth 1<br />

17 989698 989698 989698 . .Drive Chain- 65 Link 1<br />

* 989800 989800 989800 RC 40 Offset Link 1<br />

* 989810 989810 989810 Master Link #40 1<br />

*Not Shown<br />

6/79<br />

6-<strong>1969</strong><br />

)


BOGEY<br />

ASSEMBLY<br />

· ~­<br />

, .<br />

3<br />

PART NO.<br />

8 7<br />

NO . USED<br />

NO. <strong>Mark</strong> I & II <strong>Mark</strong> III <strong>Mark</strong> IV PART NAME PER ASSEM.<br />

1 102810 102810 102810 . Bogey Cross Shaft Locknut f¥'8-11 4<br />

2 749800 749800 749800 Bogey Wheel 4<br />

3 846700 Bogey Tubing 2<br />

4 84920 0 Bogey Spring 2<br />

5 848300 Bogey Cross Shaft 2<br />

6 947500 947600 947700 Bogey Suspension Shaft 1<br />

7 110612 110612 110612 BOQ"eYSuspension Att' ch'g Bolt 3"S-24x 3"4 2<br />

8 105206 105206 105206 Attachinz Internal Lockwasher 318 2<br />

* 100612 100612 100612 BOQ"eYSusnension Attcb'z Bolt 3"S-16x 314 2<br />

* 749300 749300 Bozev Spring - L. H. 1<br />

* 749400 749400 Bogey Spring - R. H. 1<br />

* 74 6800 947100 Bogey Tubing - L. H. 1<br />

* 746900 947200 Bozev Tubing - R. H. 1<br />

* 747000 0947300 Bogey T ub ing - Center RIB 747000 1<br />

* 7485 00 748500 Bogey Cross Shaft - Short 1<br />

74 8400 948600 Bogey Cross Shaft - Long 1<br />

* Not Shown<br />

REAR AXLE ASSEMBLY<br />

PART NO.<br />

NO . <strong>Mark</strong> I & II Mar k III <strong>Mark</strong> IV PART NAME NO. USED<br />

1 844200 744300 944400 Rear Idler Spacer T ub ing - Short 2<br />

.~<br />

2<br />

fA~r::l'\l'\ 7 4~SO O<br />

,+, ,:1\11 1 "Rp::lr Idler '"'- ' o f- 2<br />

3 843900 844000 944100 Rear Idler Spacer Tubing - Long 1<br />

4 743000 743100 943200 Rear Idler Shaft 1<br />

743700 743700 Rear Idler Wheel 1<br />

* Not Shown<br />

<strong>1969</strong>-7<br />

6/79


4<br />

/<br />

3<br />

/ Ij<br />

TAKE-UP<br />

ASSEMBLY<br />

1 • No Longer Available (NLA)<br />

2 • Replaced By (RIB)<br />

3 • See Above Illustration<br />

4 . Can Also Use<br />

NO. PART NO. PART NAME NO. USED<br />

1 102706 Rear Suspension Plate Locknut- 2IB - 24 1<br />

2 105502 Rear Suspension Plate Flatwasher 1<br />

3 045400 Rear Suspension Plate Bushing 1<br />

* 745800 Rear Suspension Spring' - L. H. 1<br />

4 745900 Rear Suspension Spring' - R. H. 1<br />

5 045300 Rear Suspension Plate - L. H. RIB 045316 1<br />

5 o 045310 Rear Suspension Plate - R. H. RIB 045315 1<br />

6 130510 Adjusting Plate Attaching Carriage Bolt f:y'l6-24x f(8 2<br />

7 105206 Adjusting Plate Star Washer :Y8 2<br />

8 110548 Track Adjustment Bolt W16-24 x 3 1<br />

9 105004 Track Adiustment Bolt Washer 1<br />

10 102705 Track Adiustment Locknut 5116-24 1<br />

11 105005 Adtusttnz Plate Flat Washer 1/4 2<br />

12 102505 Adjusting Plate Attaching Cap Nut W16-24 2<br />

13 110636 Rear Suspension Bushing Bolt 3"8-24x 2 1/4 1<br />

* 744500 Adjusting Plate - L. H. 1<br />

14 744600 Adj ustinz Plate - R. H. 1<br />

* Not Shown<br />

6/79<br />

8-<strong>1969</strong><br />

c)


__ 0.<br />

ENGINE<br />

MOUNnNG<br />

1<br />

2<br />

3 ­<br />

4<br />

No Longer Available (NLAl<br />

Replaced By (RIB)<br />

See Above Illustration<br />

Can Also Use<br />

I<br />

PART NO.<br />

NO. I <strong>Mark</strong> l I Ma rk II <strong>Mark</strong> III M ark IV PART NAME NO . USED<br />

1 0 970000 0 970000 E ngine- Sachs 280M(Manual Start) 1<br />

*<br />

970200 970200 E ng i ne-Sa c hs 290 M (Manual Sta rt) 1<br />

* 970 300 970300 E ng ine - Sa c hs 290 E (Electr ic Start) 1<br />

*<br />

9704 00 970400 Q 970400 E ng ine- Sa c hs 370M (Manual Sta rt) 1<br />

* 970500 970500 lJ 970500 Ename- Sachs 370E (Electric Start) 1<br />

CO NT ACT DEALER ON OT HER ENG INES<br />

2 977800 977800 977800 Carburetor HR19 A(275CC & 297C C Engines) 1<br />

*<br />

i) 07 7990 0 077 990 0 077 990 Carburetor HR95A(37 UCC Engines) 1<br />

" HD" Carburetors Standard on Twin Cylinder<br />

Enzines & Optional on Single Cylinder<br />

3 97 8100 97 8100 97 8100 978 10 0 Ai r Cleaner (HR Carbu r etor) 1<br />

*<br />

97 820 0 978200 978200 978200 A ir Cleaner ( HD Carburetor ) 1<br />

4 100408 100408 100408 100 408 Ai r Cleaner Mounting Bolt l/4-20x 112 3<br />

5 10510 4 1051 04 105104 10 5104 Ai r Cleaner Mounting Lockw as he r l/4 3<br />

6 CONSULT DE A L ER Exha us t Fl ang e Gasket- Sa chs Engine 1<br />

7 () 976600 97 6600 Exh aus t Flang e- 275 CC & 297 CC Sa c hs 1<br />

7<br />

.<br />

97 6700 976700 97 6700 E xh a ust Fl an z e - 370 CC Sachs 1<br />

8 170481 170 48 1 170481 170481 Muffler Exhaust Flex P ip e 1 WI6" 1<br />

9 ) 97 551 0 97 551 0 975510 97 5510 Muffler - Sachs 1<br />

10 ) 77 6000 . 776000 776000 776000 Muffler Clamp 1<br />

11 13200 5 132005 132005 13 200 5 Muffler Clamp Bolt ]/4 - 20 x 2 1<br />

12 103 40 4 10340 4 103404 103404 Muffler Clamp Nut 114 - 20 1<br />

13 972 800 972 800 97280 0 I Adjustable Mot or Mount(275C C & 297CC Sachs ) 1<br />

13 972 900 972900 I 972900 Adjustable Mot or Mount (370 CC Sachs) 1<br />

14 074010 074010 07411 0 07-n 10 Moto r Mount Strap 2<br />

15 102606 102606 102606 102606 Motor Mount Strap Locknut 318 - 16 4<br />

16 130616 1306 16 130 616 13061 6 Mot or Mount Ca r r iaze Bolt 3/8 - 24 x 314 4<br />

17 102 306 102306 102306 102 306 Motor Mount Locknut :ys - 24 4,<br />

* 105 50 1 10 550 1 105501 I 105 501 Mot o r :\Ioun t Fl at Washer 318 4<br />

18 } 170502 0 170502 0 17 0 502 0 17 0502 P la s t ic Gas Line RIB 170522 1<br />

19 } 87.4700 9 87 4700 0 874700 0 87 4700 Gas Line Adapt e r RIB 700532 1<br />

20 87 4800 87 4800 874800 87 4800 Gas Line Adapte r Gasket 1<br />

21 170502 17050 2 170 502 170502 Gas Lin e Ins ide Tank 1<br />

22 875000 87 5000 875000 87 5000 Gas Li ne Filte r 1<br />

23 989 900 989900 989900 98 9900 Drive Be lt 1<br />

24 953100 9531 00 953100 953100 Clutch Guard 1<br />

25 0 979100 () 97 9100 0 979100 [J 97 9100 Battery( Electric Start Only) 1<br />

26 979101 9791 01 I 979 101 97 91 01 Batte r y Hol d Down Strap 1<br />

27 Gasket (Includ ed with Carburetor) 1<br />

28 Im pulse Li ne (Included with Ca rburetor) 1<br />

29 CONSULT DEALER Nut & Washer (Included wit h Engi ne ) 2<br />

30 Nut & Wasner(Incl uded with Eng ine) :2<br />

31 Bol t & Washer (Incl uded with Engine) 4<br />

979400 979 400 0 97 9400 0 97 9400 Batt ery Cab le- P ositive 1<br />

* 979500 979 500 0 97 9500 0 97 9500 Bat t e r v Cable - Nega tive 1<br />

* 879700 879700 0 87 9700 0 87 97 00 El ectric Start Swit ch 1<br />

87 9800 87 9800 0 87 9800 0 87 9800 Electric Start W i r ine: Harness 1<br />

* Not Shown<br />

6/79<br />

<strong>1969</strong>- 9

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