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INSPIRED FOR TUBE<br />
No. 2 - 10/2004<br />
UK<br />
THE TUBE PROCESSING TECHNOLOGY
Contents<br />
INSPIRED FOR TUBE<br />
INSPIRED FOR TUBE Contents<br />
Also available in <strong>pdf</strong> format on:<br />
www.blmgroup.com<br />
4<br />
Bending & Endforming - Automotive<br />
Specialists in innovative<br />
tube working<br />
6<br />
Lasertube - Furnishing<br />
“The Finishing Touch”<br />
8<br />
Bending and Endforming - Heating<br />
The heat is up!<br />
10<br />
Laser Sheet & Tube - The Sub Contractor<br />
From client perception to prototype<br />
12<br />
Cutting - Forming<br />
A battle won<br />
14<br />
<strong>BLM</strong> <strong>GROUP</strong> UK - The Group<br />
Hello <strong>BLM</strong> <strong>GROUP</strong> UK!<br />
INSPIRED FOR TUBE<br />
2<br />
Edited by:<br />
Public Relations Division<br />
<strong>BLM</strong> <strong>GROUP</strong><br />
Emanuela Colombo<br />
Antonio Farese<br />
Cristina Guzzetti<br />
e-mail: pr@blm.it<br />
tel: +39 031 7070 200<br />
Produced by:<br />
<strong>BLM</strong> <strong>GROUP</strong><br />
Via Selvaregina 30<br />
22063 Cantu (CO) Italy<br />
www.blmgroup.com<br />
Number<br />
No.2 10/2004<br />
Inspired for Tube<br />
Graphic Design<br />
Studio Grafico Page<br />
Vincenzo Rosa<br />
Fabrizio Santini<br />
Printed by:<br />
Arti grafiche maspero<br />
Fontana & c SpA<br />
Cermenate (CO)<br />
Photography:<br />
<strong>BLM</strong> <strong>GROUP</strong><br />
DMM srl<br />
Marchesi & C<br />
Baender Blech Rohre<br />
Reproduction of all or part of articles or<br />
illustrations published in this edition cannot<br />
be used without prior authorisation.
Opinion<br />
If one looks at the ranking of the top 100 American<br />
companies today, more than half did not exist<br />
twenty years ago. This simple observation says two<br />
things. Firstly, the American economy is the motor<br />
that drives the rest of the world as it is the most dynamic<br />
and has the capacity to subject itself to continual<br />
reflection and renewal. Secondly, it can be<br />
considered that, as the economy is always changing<br />
rapidly, there is also always room for companies<br />
to climb up the table. For example, in Europe, Ireland<br />
has been a catalyst for a spectacular<br />
increase in growth in recent<br />
years. When they joined the European<br />
Union, they were one of the<br />
poorest in the Community; today their<br />
output per capita is superior to that<br />
of the United Kingdom. Naturally, if<br />
one wishes to see the most astonishing<br />
growth phenomena one must<br />
look towards Asia. The largest and<br />
most populated continent in the<br />
world is also the most ancient and<br />
complex. Their people did inherit their<br />
extraordinary capacity for evolution.<br />
Consider China. Their influence on<br />
overall world trade is limited, even<br />
compared with the UK and Italy, and is relatively<br />
static. But, in dynamic terms, their contribution to<br />
the world economy between 2003 and 2006 will be<br />
equal to that of Japan. If its contribution to the growth<br />
in world imports is considered over the same period,<br />
China is superior in net growth to the United<br />
States and the Euro zone put together with a value<br />
nearly three times that of Japan; from this perspective,<br />
China is easily number one. Turning to the<br />
American ranking, it can be noted that, with all the<br />
talk of technology, the highest turnover company is<br />
a commercial company in the food industry: Wal-<br />
Mart. In the leading group, there is a small number<br />
of companies in the medium technology sectors<br />
such as petroleum and refining and the automobile<br />
industry. The market, therefore, is not overwhelmed<br />
by fashion, not even by technology; it is dominated<br />
by those companies who find the best method of<br />
satisfying their customers - the more this is true, the<br />
more stable is the company. Fashion and sophistication<br />
only prosper for a while, true growth - and<br />
dependability - is built over time. And what can<br />
we say about the supposed difficulties of these family<br />
concerns competing in developing markets<br />
Wal-Mart is owned by the Waltons. The richest man<br />
in the world, Bill Gates, maintains<br />
sole control of Microsoft; the same<br />
applies to his arch rival, Larry Ellison,<br />
the Oracle owner. In Europe, the<br />
most successful automotive group,<br />
BMW, is owned by the Quandt family,<br />
and the most famous tyre company<br />
in the world - Michelin - is also<br />
owned by a single family. In India,<br />
industrial dynasties are competitors<br />
in economic development rivalling<br />
the Chinese. It is possible to continue<br />
with these examples; there are<br />
many. What is the unique strength<br />
these family groups possess Dedication<br />
over a long time. These are<br />
words missing from a strict definition of somewhat<br />
impersonal capitalism. Economic growth creates<br />
worldwide well-being but is also creates problems.<br />
The biggest of these is the need for conservation<br />
of natural resources which should be for the benefit<br />
of all. A more correct response must be to develop<br />
technologies appropriate to each specific<br />
need. Then those highly competitive companies<br />
can unite and harness their capacity to accommodate<br />
the skills of a diverse population.<br />
Gian Maria Gros-Pietro<br />
Vice-President ADIGE SALA S.p.A.<br />
Head of Department of Economics and Business<br />
LUISS University, Rome<br />
INSPIRED FOR TUBE<br />
Gian Maria Gros-Pietro, economist, has recently been<br />
appointed Director of the Department of Economic<br />
Science and Trade of the Luiss University in Rome.<br />
He has been a Director of the Institute of Research<br />
and Development for over twenty years. The Institute<br />
is the most important centre of the National Council<br />
for Research in Economics.<br />
He has been a consultant to various Italian Government<br />
Ministries, especially in the field of industrial politics,<br />
since 1970.<br />
In 1994 he became a member of the Committee for<br />
Global Consultation and Guarantees for Privatisation.<br />
In 1997 he was nominated President of the IRI with<br />
the task of privatisation of companies and closure.<br />
In 1999 he became President of ENI to oversee transition<br />
to a free energy market within Italy.<br />
In 2002 he was nominated President of Autostrade,<br />
a completely private company, and from December<br />
2003 he was also President of Federtrasporto.<br />
He has been an economic consultant to UCIMU (The<br />
Italian Machine Tool Trade Association), since the early<br />
1980’s and has worked with the <strong>BLM</strong> <strong>GROUP</strong> for<br />
many years; he is Vice President of ADIGE SALA SpA<br />
and a Director of <strong>BLM</strong> <strong>GROUP</strong> UK Ltd.<br />
No. 2 - october 2004<br />
3
The Daimler-Chrysler Group and its subsidiaries is S.M.A.<br />
Metalltechnik’s most important client.<br />
INSPIRED FOR TUBE Automotive<br />
Specialists in innovative<br />
tube working<br />
Klaus Liehr.<br />
“We are German and we want to stay in Germany”<br />
is explained firmly by Klaus Liehr from his bright<br />
glass walled office in S.M.A. Metalltechnik in Backnang.<br />
Herr Liehr is the Managing Director and<br />
clearly shows that the company has no nervousness<br />
of foreign competition in their own planned<br />
future development.<br />
Over 210 employees, including 10 apprentices,<br />
are helping the company achieve its strategic objectives.<br />
Tubing and tubular systems for the automotive<br />
industry are produced on this site and,<br />
as the giant poster of a Mercedes at the entrance<br />
indicates, Daimler Benz Group and its subsidiaries<br />
are its most important clients.<br />
Complex tubular components<br />
On our tour through the plant we can see a large<br />
number of bending machines, with varying levels<br />
of automation, producing complex tubular<br />
components - one on small batches for the Maybach,<br />
the largest model in the Daimler-Chrysler<br />
range. Klaus Strobel, the Production Manager,<br />
told us “We purchased our first <strong>BLM</strong> bending<br />
machine in 1997 - a MULTIPLA.<br />
Since then we have bought a further ten DY-<br />
NAMO machines and, in July this year, a SWING<br />
tube bending machine was delivered for tube<br />
up to 35mm diameter, with both left and right<br />
bending capability”.<br />
S.M.A.’s speciality : Connections without brazing for automotive clients.<br />
4
Automatic forming line with three robot controlled AST80NC endformers.<br />
Using the machines for top quality<br />
requirements<br />
“In our production process, we use many different<br />
machines from different suppliers but we consider<br />
<strong>BLM</strong> machines to be of the highest quality<br />
possible. We can confirm that the balance between<br />
price and performance is absolutely correct<br />
in regard to <strong>BLM</strong> machines.<br />
The Italian company was the first to market with<br />
a tube bender with both automatic loading and<br />
unloading as a fully integrated system - at a sensible<br />
price (the Dynamic) “Klaus Strobel affirms.<br />
“We are entirely satisfied with the reliability of the<br />
<strong>BLM</strong> machines especially when you consider that<br />
the bending machines and endformers are operating<br />
on a three shift system, seven days a week.<br />
They are extremely robust and their straightforward<br />
construction allows us to do maintenance<br />
on them less often than normal”.<br />
The DYNAMO tube bending machine is the perfect<br />
example of the reliability and performance<br />
available from <strong>BLM</strong> machines. “On this machine,<br />
we bend pipe from the air conditioning system for<br />
the Class C Mercedes. We form an extremely<br />
complex aluminium tube with various 180 degree<br />
bends, which it is not possible to do on another<br />
machine”.<br />
Another application for <strong>BLM</strong> machines is found<br />
in their end forming area at a technical level that<br />
Klaus Strobel defines as “impossible”, involving<br />
a <strong>BLM</strong> AST80NC multi-station endformer. “It has<br />
been possible to endform and produce very complex<br />
tubular components to a very high standard<br />
using multiple tools mounted on the same machine,”<br />
says Klaus Strobel.” In fact, because of<br />
this very technology the S.M.A. is able to produce<br />
tube joints, connections and flanges without additional<br />
brazing operations”.<br />
A small revolution<br />
There has been a minor revolution, from a technical<br />
production viewpoint, in the forming of our<br />
components. This is particularly valid when producing<br />
air conditioning pipes without brazing,”<br />
states Klaus Strobel. “What’s specially interesting<br />
is that we have eliminated the use of gaskets.”<br />
Simplification: Reducing complex work processes<br />
to simple procedures. This is Metalltechnik’s<br />
speciality.<br />
Klaus Strobel.<br />
No. 2 - october 2004 INSPIRED FOR TUBE Automotive<br />
Note: by kind permission of Bander Bleche Rohre,<br />
September 2004.<br />
5
DMM create custom-designed or standard<br />
ranges with no quality compromise<br />
“The Final Touch”<br />
INSPIRED FOR TUBE Furniture<br />
“To produce hundreds of pieces of furniture as if<br />
they were individually made, we combine sophisticated<br />
manufacturing methods such as laser tube<br />
cutting, with more traditional craft methods such as<br />
end-finishing by hand -the final touch-”. These words<br />
come from Gian Luca Malipiero, who is the Marketing<br />
Director of DMM di Montecchio di Sant’ Angelo<br />
in Lizzola (PU). The company is an extremely<br />
modern manufacturer but with origins deeply rooted<br />
within the craft industry. By preserving its flexibility<br />
and attention to detail it has retained the ultimate<br />
respect of its clients and product integrity.<br />
Complete-integration is the “secret”<br />
DMM began life as a manufacturer of decorative<br />
metal components for furniture, and this still remains<br />
their core business in the furniture sector.<br />
“We produce components and accessories for<br />
the whole furniture industry, the kitchen sector in<br />
particular,” affirmed Signor Malipiero. “In practice,<br />
we are able to turn full circle in providing<br />
pieces for kitchens, lounges and dining rooms up<br />
to complete bar and shop furnishing.” It’s an extremely<br />
comprehensive range of products and<br />
DMM are able to supply their clients with whatever<br />
they want in quick time.<br />
The secret There is complete integration of the<br />
production software with CAD and CAM programming,<br />
dramatically reducing lead times. “In<br />
the course of the last six years, for example,” Signor<br />
Malipiero relates, “there has been an 80% reduction<br />
in design times for our main product<br />
ranges, the process is now completely automated.<br />
It must be emphasised that there is no real<br />
standard catalogue - it’s down to client choice -<br />
with infinite combinations possible for customised<br />
designs or for adaptations from a basic product.”<br />
From design idea to perfect prototype<br />
Designers are always the first link in the chain in<br />
DMM. “This is especially true in the kitchen sector<br />
where clients only give us the bare bones of<br />
an idea and basic dimensions,” says Mailpiero<br />
“and ask us to solve all the logistics”.<br />
6
Lasers and furniture solutions<br />
DMM have relied heavily on high technology<br />
equipment to achieve its product strategy. The<br />
pick of these is their laser tube cutting system.<br />
“An ADIGE Lasertube 651 was installed more<br />
than 4 years ago. “continued Malipiero” In the<br />
beginning, we had to adopt new working practices<br />
and encourage our designers to fully recognise<br />
and completely understand the immense<br />
potential of the new laser tube cutting technology.<br />
Freed from traditional manufacturing restrictions,<br />
our designers now have an entirely<br />
new ‘plain-sheet-of-paper’ way of designing<br />
frames and assemblies based on best-for-design,<br />
best-for-manufacture and best-for-product.<br />
Creative and innovative designs that were previously<br />
thought impossible are now practical and<br />
reality with laser tube cutting technology”.<br />
Reducing lead times<br />
DMM by investing in the ADIGE Lasertube 651<br />
system have not only added value to the design<br />
aesthetic of their products, but also achieved<br />
massive cost reductions and huge benefits in<br />
the increased productivity and flexibility that the<br />
system offers.<br />
Previously, their process involved several individual<br />
traditional operations such as: sawing,<br />
drilling, punching, notching, deburring etc… Now<br />
components can be ‘complete-machined’ on one<br />
machine, fully automatically, to the highest level<br />
of accuracy and repeatability.<br />
Eliminating 5 or 6 traditional processes has cut<br />
lead times significantly- from ten days to four days.<br />
It has also eliminated the touch-time and handling-time<br />
between processes and the accumulative<br />
error associated with consecutive machining<br />
operations.<br />
In today’s, fiercely competitive, furniture industry,<br />
where the difference between success and failure<br />
is not measured in hundredths of a millimetre,<br />
creating an aesthetically perfect, defect free<br />
product is vitally important. With the technique<br />
and technology of the ADIGE laser tube cutting<br />
system DMM is able to do just this, within the time<br />
and cost the market demands<br />
No. 2 - october 2004 INSPIRED FOR TUBE Furniture<br />
7
A radical review of manufacturing methods and production<br />
efficiency at Worcester Heat Systems<br />
The heat is up!<br />
INSPIRED FOR TUBE Heating<br />
A radical review of manufacturing methods and production<br />
efficiency has seen Worcester Heat Systems,<br />
part of the Bosch Thermotechnik Division, Europe’s<br />
largest manufacturer of combination gas<br />
boilers, completely replacing a copper pipe manufacturing<br />
facility. The new facility includes 4 new<br />
<strong>BLM</strong> CNC Tube Processing machines, which have<br />
replaced 3 semi-automatic benders, 2 end formers,<br />
an automatic saw and a de-burrer. So far,<br />
process efficiency has been raised by over 25%,<br />
scrap reduced and product quality improved to<br />
such an extent that further automation for subsequent<br />
manufacturing and assembly processes is<br />
now possible. A vital part of the production is based<br />
around the design, development and forming of<br />
copper tube components, which, thanks to the installation<br />
of the new <strong>BLM</strong> Machines, now occupies<br />
20% less floor space than before.<br />
Producing from Coil<br />
At the Warndon site, UK, Max Hausler, Manufacturing<br />
Development Manager and Mike Ross,<br />
Senior Production Engineer described the integration<br />
of the new cell, which has been bought<br />
on stream in stages, as the old facility was gradually<br />
de-commissioned. “Originally, production<br />
was based on the use of straight stock lengths<br />
of tube, which were cut to the appropriate length<br />
on a saw and then manually transferred and<br />
loaded onto 5 semi-automatic benders. Whilst<br />
this worked reasonably well, we incurred the<br />
cost of scrap and too much manual handling.<br />
To resolve this problem, we decided to switch<br />
completely from straight stock lengths to tube<br />
supplied in coils. This gave us a continuous<br />
stream of material i.e. up to 1.9 kilometres of 6<br />
mm diameter tube on a single coil.<br />
“Cut and break”<br />
The swarf-free “cut and break” system of the <strong>BLM</strong><br />
Process and the <strong>BLM</strong> Planet provides a clean<br />
burr-free cut, eliminating previously necessary<br />
end-finishing operations. The ability to produce<br />
PLANET: a continuous straeam of material<br />
from coil up to 1900 m.<br />
bent parts of a consistent quality was critical to<br />
our plans, as we wanted to automate our brazing<br />
procedures. The new <strong>BLM</strong> CNC Benders have<br />
given us such repeatable bend accuracy that we<br />
have been able to replace the majority of our manual<br />
brazing operations with a single automatic<br />
brazing system.<br />
“Stick bending”<br />
“For bending the more complex copper pipes,<br />
we use the <strong>BLM</strong> Swing CNC Bender, which can<br />
execute both left and right-hand bends in automatic<br />
cycle of the same tube. It is fitted with an<br />
automatic loading and unloading system, so can<br />
be left to run for long periods with minimal supervision.<br />
“As well as bending individual components, we<br />
also use the Swing for “stick bending” ie. bend-<br />
8
SWING: for bending the most complex<br />
copper pipes.<br />
AST35NC: to control closely the quality<br />
of shape and repeatability.<br />
ing a series of the same component in a continuous<br />
stick from a single stock length, which we<br />
then cut into individual components. This process<br />
maximises bending output and minimises scrap.<br />
“We can make use of the <strong>BLM</strong> Swing’s versatility<br />
and flexibility further, by mounting up to four different<br />
tooling options at the same time.<br />
Thus we can process four different tube diameters<br />
or different bend radii with minimal tool<br />
change, ideally suiting smaller batch sizes. “The<br />
fourth machine we purchased, was the <strong>BLM</strong><br />
AST35NC CNC Tube End Forming machine. We<br />
have an extremely wide and diverse range of endforms,<br />
from the simple to the very complicated,<br />
and we wanted to control closely the quality of<br />
shape and repeatability.<br />
The feeds and speeds of the AST35NC are set<br />
and controlled by its CNC System, thus guaranteeing<br />
the highest degree of accuracy, whatever<br />
the complexity of the end-form. Its 6-station rotary<br />
head, including one head with machining capabilities,<br />
allows virtually limitless end-forming operations<br />
to be carried out with minimal tool<br />
change”.<br />
‘Continuous Improvement’<br />
Max Hausler concluded, “We are committed to<br />
‘Continuous Improvement’ in new technology,<br />
people skills and new product development. We<br />
offer our customers the best possible product and<br />
in turn, expect nothing less than commitment and<br />
total support from our suppliers.<br />
The adoption of the <strong>BLM</strong> machines simply confirms<br />
our willingness to undertake radical change<br />
for the better and our determination to maintain<br />
our position as market leaders”.<br />
No. 2 - october 2004 INSPIRED FOR TUBE Heating<br />
9
A combined sheet/tube laser cutting system enables Marchesi & C<br />
to be quick and flexible in their response to customers’ demands.<br />
INSPIRED FOR TUBE The Sub-Contractor<br />
From client perception<br />
to prototype<br />
Marchesi & C srl are among the most qualified<br />
manufacturers of low volume automotive chassis<br />
in Italy.<br />
The Modenese company has been manufacturing<br />
chassis for all the most prestigious Italian<br />
cars since 1965 including Lamborghini (from<br />
Miura through to Countach) with whom they<br />
have a very close relationship, BMW M1, the<br />
Lancia Stratos E037, De Tomaso, Pantera, Pagani<br />
Automobili, Ferrari and Maserati. They have<br />
constructed over 20,000 chassis either in aluminium<br />
or steel, in sheet or tube.<br />
Labour saving and well<br />
researched methods<br />
Today, the field of automotive chassis has been<br />
transformed with a reduction in manufacturing<br />
problems from this increased benefits in more<br />
varied production modern-day solutions.<br />
“The experience acquired, “Signor Marchesi<br />
states,” has put us at the cutting edge, both in<br />
our continued cooperation with the automobile<br />
manufacturers and in the problems they face.<br />
Overall, the most fundamental aspect of our<br />
work is in converting our clients ideas into pro-<br />
Three dimensional detail of the complex Snow Cat framework.<br />
10
Sheet laser cutting with ADILAS 2.<br />
totypes”. The basis for this is the visual and mental<br />
capacity of Marchesi technicians to produce<br />
the most adaptable labour saving methods possible,<br />
whilst forming a real design-partnership<br />
with the automotive manufacturers, thereby creating<br />
the undoubted benefits in quality and production<br />
cost reductions.<br />
Associated with <strong>BLM</strong> <strong>GROUP</strong> since 1985<br />
Marchesi & C have had a long relationship with<br />
<strong>BLM</strong>, employing their laser technology in 1985<br />
when they installed the first laser sheet cutting<br />
system.<br />
This has recently been replaced with an innovative<br />
combined laser system for sheet and tube<br />
- ADILAS 2 “This new system has enabled us<br />
to be very speedy and flexible in our response<br />
to our clients, “said Signor Bonara, “also improving<br />
the product precision and repeatability,<br />
the machined profiles are much more defined<br />
and production time for the chassis are significantly<br />
reduced”.<br />
A genuine compromise<br />
Marchesi & C now have two ADILAS 2 systems<br />
installed, processing flat sheet, tube and sections.<br />
But how significant to them is it to have<br />
a hybrid system rather than systems, dedicated<br />
to tube or sheet.<br />
“It’s a matter of flexibility”, stated Marchesi.<br />
“Looking at it, we see the best possible com-<br />
Some Prinoth/Leitner completely assembled chassis.<br />
promise - in one operation cutting tube and then,<br />
if needed, using the system for cutting sheet.<br />
To us, the ADILAS 2 represents the best possible<br />
solution to our particular needs”.<br />
First experience with “the Cat”<br />
The frame of the “Snow Cat” produced by<br />
Prinoth/Leitner was an important and relevant<br />
production experience for Marchesi. They used<br />
a laser to cut the tubular structure and were able<br />
to achieve real benefits in cutting high precision<br />
profiles.<br />
They had previously faced considerable difficulties<br />
in machining thick wall tubes in tough<br />
materials.<br />
Numerous components were either plasma cut<br />
or sawn involving, long cycle times, the cleaning<br />
up of each part manually, and poor accuracy<br />
and repeatability.<br />
Marchesi & C is an extremely good example of<br />
a company that has integrated high technology<br />
applications, in an innovative way, without<br />
losing sight of their production imperative.<br />
“We don’t want to lose our creation of real added<br />
value coupled to our wealth of experience<br />
gained over 50 years of production. The basis<br />
of all our work is to be inventive and to understand<br />
and satisfy our customers’ needs.<br />
Air conditioning<br />
ducting produced from<br />
tube and sheet cut by<br />
ADILAS 2<br />
No. 2 - october 2004 INSPIRED FOR TUBE The Sub-Contractor<br />
11
The key to UNIVER’s production: combining quality, price and delivery<br />
successfully, to compete with Chinese products.<br />
A winning bet.<br />
INSPIRED FOR TUBE Stampings<br />
CM601: Cutting two bars simultaneously.<br />
Based at Gussago in the Italian province of Brescia,<br />
Univers produces valves, flanges and turned<br />
parts in brass. A member of the Bonomi Group,<br />
based in Lumezzane, founded in 1901, it now employs<br />
over 230 people and last year’s turnover exceeded<br />
€70 million.<br />
Other Group members include famous international<br />
companies such as Rubinetterie Bresciane<br />
(RB), Valbia and Vapres. The group specialises<br />
in the production of taps, and ball valves in brass<br />
and steel for water, gas and pneumatic applications<br />
for the building, civil engineering and industrial<br />
sectors. Univers’s production capacity<br />
and high technological capability are used both<br />
within the group and for sub-contracting. Univers<br />
produces all forms of small turned parts and fittings<br />
to customer specification, particularly for the<br />
brass stampings sector, where they have a vast<br />
amount of market experience.<br />
When competing directly with low-value products<br />
from Asia, you cannot make mistakes. The continuing<br />
success of Univers Srl, clearly demonstrates<br />
that aggressive competition, from cheap-labour<br />
countries, can be met most effectively by long-term<br />
strategies, technological investment and a demonic<br />
attention to the right combination of quality, price<br />
and delivery in a mature marketplace.<br />
3000 stampings per hour<br />
Remaining highly competitive with low value products<br />
is a winner for Univers thanks to intense and<br />
continual investment in high technology and automatic<br />
production lines covering every aspect<br />
of their production process. From tube to bar, from<br />
cold stamping to deburring, from metalworking<br />
to finishing.<br />
12
Their clear and firm objective is to combine high<br />
quality with market prices, whilst remaining profitable<br />
but highly competitive with their Chinese<br />
opposition.<br />
Recent investments have included three ADIGE<br />
CM601 two bar automatic sawing machines, to<br />
complement the two CM501’s and a CM500 saw,<br />
previously installed.<br />
Having the capability of cutting two bars at the<br />
same time on the new CM601’s has now dramatically<br />
increased the flow of cut billets to the<br />
stamping presses - each press can produce in<br />
excess of 3000 components an hour.<br />
“We are cutting bar from 25mm to 50mm in diameter,<br />
usually in brass. The ADIGE cuts our billets<br />
accurately and automatically without burrs,<br />
this guarantees the quality of our end product.<br />
We also achieve significantly better material optimisation<br />
and reductions in final trimming and finishing<br />
operations”.<br />
The search for optimum quality.<br />
Univers runs a two shift production and the reliability<br />
and performance of the ADIGE ensures<br />
that overall production is never compromised.<br />
The ADIGE saws are an important strategic element<br />
in the continual search for optimum quality<br />
which the company rigorously controls and<br />
measures.<br />
These working practices have enabled them to<br />
obtain UNI EN ISO 9001 approval recognised by<br />
SQS (the Swiss Association for Quality and Management).<br />
No. 2 - october 2004 INSPIRED FOR TUBE Stampings<br />
13
A rapid response to our customers’ needs<br />
and to market changes.<br />
Hello <strong>BLM</strong> <strong>GROUP</strong> UK!<br />
INSPIRED FOR TUBE The Group<br />
<strong>BLM</strong> <strong>GROUP</strong> UK, a totally-owned subsidiary of <strong>BLM</strong><br />
SpA, was founded almost eight years ago to provide<br />
the highest levels of sales support and aftersales<br />
service for the UK market, for <strong>BLM</strong> and ADI-<br />
GE products. Backed by the global resources,<br />
finances and know-how of an international group,<br />
<strong>BLM</strong> <strong>GROUP</strong> UK is structured to respond instantly<br />
to customer demands and market needs in the high<br />
technology sector of the tube processing market.<br />
True market understanding, serious service expertise<br />
and in-depth application knowledge are<br />
attributes that can only be gained with years of<br />
experience in the industry concerned. The level<br />
of experience and professionalism available from<br />
<strong>BLM</strong> UK is unique and unrivalled in our industry,<br />
ensuring our customers get the very best solutions,<br />
technically, commercially and in all aspects<br />
of after-sales service. Our levels of support extend<br />
far beyond the industry-accepted-norms<br />
and one of our committed goals is to ensure our<br />
customers get the highest possible levels of performance<br />
and capability from our machines<br />
throughout the machine’s entire working life.<br />
14
Whether for bending tube, endforming, laser cutting<br />
or saw cutting, at <strong>BLM</strong> <strong>GROUP</strong> UK we are<br />
happy to share our vast level of experience with<br />
our clients.<br />
For example, initially we can carry out a full investigation<br />
on your current processes, then put<br />
forward for your consideration the best possible<br />
solution to get the lowest possible cost per component<br />
taking into consideration fastest cycle time,<br />
best automation, lowest labour content, quickest<br />
changeover etc… In most cases we would show<br />
you a machine working in a similar factory environment<br />
to your own, followed by a showroom<br />
demonstration, where possible, producing your<br />
own components to prove out the process and<br />
cycle times.<br />
Our after sales support service is monitored on a<br />
continuous basis to ensure we meet or beat the<br />
high standards we set for ourselves. Our last survey<br />
showed that we were supplying 98% of<br />
spares from stock and 97% of service requests<br />
were carried out within 24 hours.<br />
Equally the majority of machines we supply today<br />
have a telediagnostic system so most errors can<br />
be corrected remotely by modem link within a few<br />
minutes with the minimum of lost production time.<br />
With this level of total-support and the continual<br />
product innovation, <strong>BLM</strong> <strong>GROUP</strong> has become<br />
the market leader, respected as a high technology<br />
provider. Evidence of customer satisfaction is<br />
reflected in the fact that over 70% of our customers<br />
have bought second machines, we have several<br />
customers with seven or more machines including<br />
one with twelve!<br />
The team at <strong>BLM</strong> <strong>GROUP</strong> UK<br />
Paul Lake - Sales<br />
Jon Curtis - Sales<br />
Wayne Caldow - Service<br />
Bruce Foster - Service<br />
Steve Hayes - Service<br />
Ian Kopec - Service<br />
David Turner - Administration<br />
Karen Smith - Administration<br />
<strong>BLM</strong> <strong>GROUP</strong> UK Ltd<br />
4 Ampthill Business Park<br />
Ampthill<br />
Beds<br />
MK45 2QW<br />
Tel: 01525 402555<br />
Fax: 01525 402312<br />
E-mail: sales@blmgroup.uk.com<br />
No. 2 - october 2004 INSPIRED FOR TUBE The Group<br />
15
INSPIRED FOR TUBE<br />
TUBE BENDERS<br />
TUBE END FORMERS<br />
CUTTING DEBURRING AND WASHING<br />
CUTTING AND END MACHINING<br />
LASERTUBE CUTTING SYSTEMS<br />
LASER CUTTING FOR SHEET AND SHEET&TUBE COMBINED<br />
MATERIALS HANDLING SYSTEMS<br />
3D MEASURING AND INSPECTION<br />
PRODUCTION CELLS<br />
NON CONTACT MEASUREMENT SYSTEMS<br />
PROCESS CONTROL SOFTWARE<br />
Also available in <strong>pdf</strong> format on:<br />
www.blmgroup.com<br />
16<br />
Via Selvaregina, 30<br />
22063 Cantù (CO) Italy<br />
tel. +39 031 7070200<br />
fax +39 031 715911<br />
e-mail: export@blm.it<br />
Via dei Campi, 4<br />
38050 Novaledo (TN) Italy<br />
tel. +39 0461 720007<br />
fax +39 0461 720214<br />
e-mail: sales@adigesystems.it<br />
Via per Barco, 11<br />
38056 Levico Terme (TN) Italy<br />
tel. +39 0461 729000<br />
fax +39 0461 701410<br />
e-mail: export@adige.it