ESAB 250-35000 AHMA Positioners for lifting, rotating ... - imosdg.ro
ESAB 250-35000 AHMA Positioners for lifting, rotating ... - imosdg.ro
ESAB 250-35000 AHMA Positioners for lifting, rotating ... - imosdg.ro
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<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>250</st<strong>ro</strong>ng>-<st<strong>ro</strong>ng>35000</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng><br />
<st<strong>ro</strong>ng>Positioners</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>lifting</st<strong>ro</strong>ng>, <st<strong>ro</strong>ng><strong>ro</strong>tating</st<strong>ro</strong>ng> and<br />
tilting demanding workpieces<br />
- Large movements - compact size<br />
- Infinitely variable height cont<strong>ro</strong>l by<br />
means of hydraulics<br />
- Remote cont<strong>ro</strong>l of all functions<br />
Positioner 750 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng><br />
<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> positioners are designed in close co-operation<br />
with the best p<strong>ro</strong>fessionals in the field and on the basis<br />
of extensive practical experience.<br />
<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>250</st<strong>ro</strong>ng>-<st<strong>ro</strong>ng>35000</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> positioners are in fact the best<br />
answer to the p<strong>ro</strong>blem of <st<strong>ro</strong>ng>lifting</st<strong>ro</strong>ng>, <st<strong>ro</strong>ng><strong>ro</strong>tating</st<strong>ro</strong>ng> and tilting<br />
demanding workpieces.<br />
Height, angle and speed are steplessly adjustable, thus<br />
guaranteeing the ideal ergonomic working position.<br />
<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>Positioners</st<strong>ro</strong>ng> exceed the strictest international<br />
EN safety requirements<br />
<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> welding positioners are designed and built <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng><br />
tough engineering workshop conditions. All the positioners<br />
come with a low voltage (24V) remote cont<strong>ro</strong>l<br />
unit <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> all functions.<br />
For daily work, these new positioners offer perfect<br />
solutions with optimized motor and gear drive sizes. The<br />
positioners of <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng>-series have 3-axis; height, tilting<br />
angle and <strong>ro</strong>tation. Thus 3-axis operation is guaranteeing<br />
the ideal ergonomic working position. The <strong>ro</strong>tation<br />
speed is adjustable by means of new inverter, so called<br />
vector inverter. The new technique of vector inverter<br />
imp<strong>ro</strong>ves accuracy and offers better <strong>ro</strong>tation torque at<br />
very low <strong>ro</strong>tation speeds. Above <st<strong>ro</strong>ng>250</st<strong>ro</strong>ng>0 N capacity all<br />
drives are equipped with AC-motors which require less<br />
maintenance, no carbon-brush to change.<br />
The hydraulics of height and tilt adjustment is equipped<br />
with built-in safety valves against hose-damages.<br />
Mechanically and electrically the positioner has been<br />
designed more compact and with fewer components<br />
- meaning not only easier maintenance but smaller<br />
number of spare parts as well.<br />
Positioner 7000 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng><br />
Remote cont<strong>ro</strong>l<br />
Easy cont<strong>ro</strong>l by help of a new small remote cont<strong>ro</strong>l with plug<br />
and play connection. Even if the remote cont<strong>ro</strong>l is small in<br />
size, it is big in features. The same cont<strong>ro</strong>l can be used on all<br />
standard positioner/<strong>ro</strong>ller bed models. Selecting the functions<br />
is carried out merely by connecting the remote cont<strong>ro</strong>l to the<br />
equipment and by then choosing the right type of<br />
positioner/<strong>ro</strong>ller bed f<strong>ro</strong>m the display.<br />
Thanks to the new bus connections the connecting cables<br />
are much thinner, lighter and more flexible.<br />
In addition to functional keys, the remote cont<strong>ro</strong>l also<br />
features, as standard, a display <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> real and percentage of full<br />
speed (0-100%).<br />
PEH P<strong>ro</strong>cess Cont<strong>ro</strong>ller<br />
(optional <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> models 3500 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> and bigger)<br />
The new positioners are compatible with PEH p<strong>ro</strong>cess<br />
cont<strong>ro</strong>ller. The whole welding p<strong>ro</strong>cess can be effectively<br />
automated.<br />
For example, the <strong>ro</strong>tation speed of the positioner can be<br />
cont<strong>ro</strong>lled directly f<strong>ro</strong>m the PEH cont<strong>ro</strong>l box, by just inserting<br />
a PEH cont<strong>ro</strong>l board (PH 60108100) and connecting the<br />
positioner with the PEH-cont<strong>ro</strong>ller by respective cables (PEH<br />
cont<strong>ro</strong>l cable 15 m PH60107600 and emergency stop cable<br />
15 m PH60107100).<br />
XA00119320
Technical data<br />
Load calculation<br />
The loading torque should always be calculated f<strong>ro</strong>m the surface<br />
of the table plate to the centre of gravity of the workpiece. When<br />
choosing positioners, the torque of the workpiece should be<br />
compared to the maximum torque in the app<strong>ro</strong>priate table.<br />
G (N) = weight of workpiece (kg) x gravity factor app<strong>ro</strong>x. 10 (m/s 2 )<br />
Y (m) =distance f<strong>ro</strong>m centre of the table plate to workpiece centre<br />
of gravity<br />
X (m) =distance f<strong>ro</strong>m the surface of the table plate to workpiece<br />
centre of gravity<br />
Rotational torque (Nm) = G x Y<br />
Tilting torque (Nm) = G x X<br />
Model <st<strong>ro</strong>ng>250</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> 750 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> 1500 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> 3500 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> 7000 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> 15000 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>250</st<strong>ro</strong>ng>00 <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>35000</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>AHMA</st<strong>ro</strong>ng><br />
Max load N 2 500 7 500 15 000 35 000 70 000 150 000 <st<strong>ro</strong>ng>250</st<strong>ro</strong>ng> 000 350 000<br />
Rotation speed rpm 0.2-4.5 0.05-2.0 0.02-1.3 0.05-1.6 0.03-1.0 0.02-0.75 0.01-0.4 0.01-0.4<br />
Max <strong>ro</strong>tational torque Nm 80 600 1 000 2 800 9 000 18 000 40 000 55 000<br />
Tilting / angle °degr. man 135 hy 135 hy 135 hy 135 hy 135 hy 135 hy 120 hy 120<br />
Tilting time 0-max angle s manual 25 25 30 55 60 80 160<br />
Max tilting torque Nm 300 1 500 3 000 7 500 14 000 70 000 175 000 280 000<br />
Max welding current A 350 700 700 700 1 400 1 400 2 100 2 100<br />
Table plate diameter mm 400 700 700 950 1 100 1 490 1 950 1950<br />
T-slots on table plate 3 pcs M10 3 pcs M12 3 pcs M12 4 pcs M20 4 pcs M20 4 pcs M24 8 pcs M24 8 pcs M24<br />
Center hole dia mm 60 - - - - - - -<br />
Height min-max mm man 490-910 720-1450 770-1540 980-1675 1000-1855 1300-2325 1600-2860 2000-3500<br />
Length mm 940 1575 1640 2180 2640 3150 4080 4750<br />
Width mm 470 695 810 1030 1490 1820 2380 2450<br />
Weight kg 130 555 730 1800 3100 6500 15000 22000<br />
Remote cont<strong>ro</strong>l cable length mm RC40-3 RC30-6 RC30-6 RC30-6 RC30-12 RC30-12 RC30-12 RC30-12<br />
Mains supply connection 50 Hz 1x230V+N+PE 3x400V+N+PE 3x400V+N+PE 3x400V+N+PE 3x400V+N+PE 3x400V+N+PE 3x400V+N+PE 3x400V+N+PE<br />
Power 16 A 16 A 16 A 25 A 25 A 32 A 35 A 50 A<br />
Ordering in<st<strong>ro</strong>ng>for</st<strong>ro</strong>ng>mation PH10365300 PH10365400 PH10365500 PH10365601 PH10365700 PH10365800 PH10365900 PH10366000<br />
Options<br />
Foot pedal <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> start/stop of <strong>ro</strong>tation<br />
PH60144000<br />
Foot pedal <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> speed cont<strong>ro</strong>l<br />
PH60144100<br />
Torch holder set PH10336200 see leaflet Accessories <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>Positioners</st<strong>ro</strong>ng> XA00120620<br />
Rotation cont<strong>ro</strong>l unit PH10333900 see leaflet Accessories <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>Positioners</st<strong>ro</strong>ng> XA00120620<br />
PEH-connection (PC-board + cables) - see leaflet Accessories <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>Positioners</st<strong>ro</strong>ng> XA00120620<br />
Clamping chucks <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> workpieces - see leaflet Accessories <st<strong>ro</strong>ng>for</st<strong>ro</strong>ng> <st<strong>ro</strong>ng>Positioners</st<strong>ro</strong>ng> XA00120620<br />
<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> reserves the right to change specifications without notice<br />
App<strong>ro</strong>ved according to the ISO 9001 system<br />
<st<strong>ro</strong>ng>ESAB</st<strong>ro</strong>ng> AB<br />
Welding Automation<br />
SE-695 81 LAXÅ, Sweden<br />
Phone: +46 584-81000<br />
Telefax: +46 584-411721<br />
www.esab.com<br />
2003-08-15