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THREADING SYSTEMS - JEL - 05/2008 - Komet

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Recommended cutting data<br />

Drill thread milling<br />

Guidelines<br />

Drill thread milling cutters<br />

v c<br />

f b<br />

f z<br />

v c<br />

f b<br />

f z<br />

v c<br />

f z<br />

Surface unc. TiAlN AlCrN<br />

TiAlN<br />

Nominal Ø<br />

≤6 mm ≤12 mm ≤6 mm ≤12 mm<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

Material groups<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 100-200 0,<strong>05</strong>-0,15<br />

3.6 Malleable iron<br />

≤200 ≤700 100-200 0,<strong>05</strong>-0,15<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200<br />

6.1 Non-alloy copper<br />

≤100 ≤350<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700 100-300 0,10-0,30 0,06-0,10 0,03-0,06 0,06-0,10 100-200 0,<strong>05</strong>-0,15<br />

6.3 long chip brass<br />

≤200 ≤700 100-200 0,<strong>05</strong>-0,15<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 100-400 100-400 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-400 0,<strong>05</strong>-0,20<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5) 350 >1200 100-150 0,03-0,10<br />

1.7 Hardened steel to 45 HRC<br />

H<br />

≤400 ≤1400<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850<br />

M 2.2 Austentic<br />

≤250 ≤850<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000<br />

3.1 Grey cast iron<br />

≤150 ≤500 50-80 80-120 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 80-120 0,15-0,22 0,<strong>05</strong>-0,10 100-200 0,<strong>05</strong>-0,15<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000 50-80 80-120 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 80-120 0,15-0,22 0,<strong>05</strong>-0,10 100-200 0,<strong>05</strong>-0,15<br />

3.3 Vermicular cast iron 200-250 400-500 80-100 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 100-150 0,<strong>05</strong>-0,15<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 50-80 80-120 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 100-200 0,<strong>05</strong>-0,15<br />

7.5 Alu cast alloy, Si ≥10 %<br />

8.1 Thermoplastics<br />

8.2 Thermosetting plastics<br />

8.3 Fibre reinforced plastics<br />

≤180 ≤600 100-300 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-300 0,<strong>05</strong>-0,20<br />

60-120 60-120 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-200 0,<strong>05</strong>-0,20<br />

60-100 60-100 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-200 0,<strong>05</strong>-0,20<br />

40-60 60-80 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 100-150 0,<strong>05</strong>-0,20<br />

Note:<br />

The application details given depend on the environmental<br />

and application conditions (e.g. machine, ambient temperature,<br />

lubricant/coolant used and machining result required):<br />

they are based on the correct application conditions, correct<br />

use and compliance with the spindle speed limits given for<br />

the tools.<br />

153<br />

10

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