THREADING SYSTEMS - JEL - 05/2008 - Komet

More documents

Recommendations

Info

Using the catalogue How do I find the right tool 1. Machining task Example: Thread M8 Drill depth: max. 19 mm Thread depth: min. 15 mm Material: G-AlSi9 Machining centre: internal coolant available 2. Production method Go to the Tool Selection Guide on pages 8-9 Example: Drill thread milling M8 3. Select dimension range Example: Ø 2-20 thread milling Tool Selection Guide Thread milling / drill thread milling Material Material groups MKG Thread milling Hardness (HB) steel Thread Ø2 - Ø20... ...Thread Ø2 - Ø20 Thread > Ø20 GWF GP MGF MGF BGF Circular XAM GWF MKG GWF SR Thread milling & chamfering chamfering thread milling chamfering, milling milling Thread milling and Drilling, chamfering and spotface & Thread CUT Thread milling Thread milling Thread thread milling PCD- Code MKG MKG MKG XH MGF MGF MGF XS MGF XH UMGF UMGF BGF BGF BGF NZ4 UBGF UBGF DBGF GWF SR GWF SR GWF XS PCD-GWF GWF GP GWF GP XAM XAM GWF CUT MGF SR Cutting mat. solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide carbide insert carbide insert s.c.-head Surface uncoated TiCN TiAlN uncoated TiCN TiCN TiAlN uncoated TiCN uncoated uncoated TiAlN5 uncoated TiAlN TiAlN uncoated TiCN TiCN uncoated uncoated TiCN uncoated TiN TiAlN Chapter 5 5 1 1 1 2 7 3 4 4 4 6 6 7 6 6 6 Strength (N/mm 2 ) 1.1 Magnetic soft iron ≤120 ≤400 § § § § § § § § 1.2 Structural, case hardened steel ≤200 ≤700 § § § § § § § § 1.3 Carbon steel ≤250 ≤850 § § § § § § § § P 1.4 Alloy steel ≤250 ≤850 § § § § § § § § 1.5 Alloy/heat treated steel >250, ≤350 >850, ≤1200 $ $ § $ § § § § § § 1.6 Alloy/heat treated steel >350 >1200 $ 2.3 $ Ferritic, § $ ferritic & austentic, § § § § § § 1.7 Hardened steel to 45 HRC ≤400 ≤1400 $ § $ § $ $ § $ $ $ H 1.8 Hardened steel to 58 HRC ≤600 ≤2200 § § 2.1 Stainless steel, sulphuretted ≤250 ≤850 § § § § § § § martensitic ≤300 M 2.2 Austentic ≤250 ≤850 § § § § § § § 2.3 Ferritic, ferritic & austentic, martensitic ≤300 ≤1000 § § § § § § § 3.1 Grey cast iron ≤150 ≤500 $ § $ § $ § $ $ § $ $ § $ § $ § $ § § 3.2 Grey cast iron, heat treated >150, ≤300 >500, ≤1000 $ § $ § $ § $ $ § $ $ § $ § $ § $ § § 3.3 Vermicular cast iron 200-250 400-500 § § § § § § § § K 3.4 Spher. graph. cast iron ≤200 ≤700 $ § 3.1 $ § Grey $ cast § iron § § § $ § $ ≤150 § $ § § 3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 § § § § § § § § 3.6 Malleable iron ≤200 ≤700 § § § § § § § § 3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 § § § § § § § S 3.2 Grey cast iron, heat treated 5.1 Pure nickel ≤150 ≤500 § § § § § § § 5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 § § § § § § § 6.1 Non-alloy copper ≤100 ≤350 § $ § $ § $ § $ § $ § $ $ 6.2 short chip, brass, bronze, red brass ≤200 ≤700 § $ § $ § $ § § § § § $ § § $ § $ $ 6.3 long chip brass ≤200 ≤700 § $ § $ § $ § § $ § $ § $ $ 6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500 § $ 3.3 § $ Vermicular § $ cast iron $ § $ § $ § § 7.1 Alu, Mg non-alloy ≤100 ≤350 § $ § $ § $ § § $ § $ § § $ § § $ § $ $ 7.2 Alu wrought alloy, breaking ≤180 ≤600 § $ § $ § $ § § $ § $ § § $ § § $ § $ § N strain (A 5) 200, ≤300 >700, ≤100 ≤200 ≤700 >200, ≤300 >700, 270, ≤300 >900, ≤125 ≤150 ≤500 270, ≤350 >900, ≤120 ≤100 MGF ≤350 Thread milling a ≤200 ≤700 chamfering ≤200 ≤180 ≤700 ≤600 ess (HB) 8. Plastics 8.1 Thermoplastics 8.2 Thermosetting plastics
$ § 3.2 Grey $ cast iron, § heat treated >150, ≤300 >500, ≤1000 $ § $ $ $ § § $ $ § $ $ § § $ § $ $ $ § § § $ $ § Thread § Ø2 - Ø20... 3.3 Vermicular cast § iron 200-250 400-500 § ...Thread§ Ø2 - Ø20 § § § Thread > Ø20§ § § § Example: drill thread milling $ § K 3.4 Spher. $ graph. § cast iron ≤200 ≤700 $ § § $ § § § $ $ § § $ GWF GP§ $ § § § § § MGF 3 MGF BGF Circular XAM GWF § 3.5 Spher. graph. cast § iron, heat treated >200, ≤300 >700, ≤1000 § § § § § GWF SR § § Thread milling & chamfering chamfering § ≤200 ≤700 § ...Thread Thread milling and Drilling, chamfering and spotface & Thread CUT § § illing Thread § Ø2 - Ø20... 3.6 Malleable iron Thread milling Thread thread § Ø2 - Ø20 milling § § § Thread > Ø20 chamfering, § milling§ § § GWF GP milling § 3.7 Malleable iron, § heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 § § § § thread milling § § § TiAlN uncoated TiCN TiCN TiAlN S uncoated TiCN uncoated uncoated TiAlN5 uncoated TiAlN TiAlN uncoated TiCN TiCN uncoated uncoated TiCN uncoated TiN TiAlN PCD- MKG 5 XH MGF 1 MGF § MGF 1 XS MGF 1 XH5.1 UMGF Pure nickel 2 UMGF § ≤150 ≤500 § MGF 7 BGF 3 BGF BGF 4NZ4§ UBGF 4 UBGF DBGF 4 GWF § SR 6 GWF § SR GWF 6 XS PCD-GWF SR 7 GWF GP 6 GWF § GP XAM 6 XAM § GWF § 6 CUT ide solid carbide solid carbide solid § carbide solid carbide solid carbide 5.2 solid Nickel carbide alloys, solid § carbide heat resistant PCD 270, ≤350 >900, ≤1200 uncoated § TiAlN § 5 uncoated TiAlN TiAlN uncoated § TiCN § TiCN uncoated uncoated TiCN § uncoated TiN § TiAlN § 5 § 1 $ 1 1 6.1 Non-alloy § 2 copper $ 7 ≤100 ≤350 § $ 3 § 4 $ 4 4 § Drill § $ Thread 6 $ Milling Tool 6 BGF with 7 2 cutting § edges 6 $ with § 6 $ $ 6 6.2 short chip, brass, bronze, red coolant supply § $ brass § $ § ≤200 ≤700 § $ § § $ § §§ § $ § $ § § $ § § $ $ § § 4.3 Titanium alloys >270, ≤300 >900, ≤1250 § § § thread milling § MKG XH MGF S 5.1 Pure nickel ≤150PCD- ≤500 § § § PCD- MGF MGF XS MGF XH UMGF UMGF Code MKG MKG BGF MKG BGF XH MGF BGF NZ4MGFUBGF MGF XSUBGF MGF XHDBGF UMGF GWF UMGF SR GWF SR GWF XS PCD-GWF GWF GP GWF GP BGF XAMBGF XAM MGF SR BGF NZ4 GWF CUT UBGF MGF UBGF DBGF § ide solid carbide solid carbide solid carbide solid 5.2 carbide Nickel solid alloys, carbide heat solid resistant carbide solid carbide 270, uncoated ≤350 >900, ≤1200 Surface§ uncoated uncoated TiCN TiAlN TiAlN § uncoated § § 5 TiCN uncoated TiCN TiAlN TiAlN TiAlN uncoated uncoated TiCN uncoated TiCN TiCN uncoated uncoated TiCN uncoated uncoated TiAlN5TiN TiAlN uncoated TiAlN TiAlN 5 1 6.11Non-alloy 1copper 2 ≤100 7 ≤350 § Chapter $ 5 § 3 5$ 41 1§ 4 1$ 4 2 6 7 6 7 6 3 6 4 6 4 § 4$ 6.2 short chip, brass, bronze, red ≤200 ≤700 § $ § $ § $ § § § § § $ Using the catalogue 6.3 long chip brass ≤200 ≤700 § $ § $ § $ § § $ 6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500 § $ § $ § $ All tools with a full black circle or half black/half white circle against them in the same horizontal row are suitable for machining this material. $ § 7.1 Alu, Mg non-alloy ≤100 ≤350 § $ § $ § $ § § $ § $ § § $ 7.2 Alu wrought alloy, breaking ≤180 ≤600 § $ § $ § $ § § $ § $ § § $ N strain (A 5) 350 >1200 $ $ § § $ § § § § § § § very good $ good § very good $ good § $ - chamfering § 1.7 Hardened and steel $ thread to 45 HRC milling ≤400 ≤1400 $ § $ § $ $ § $ $ $ 8 H § § 1.8 Hardened steel to 58 HRC ≤600 ≤2200 § § § 2.1 Stainless steel, § sulphuretted ≤250 ≤850 § § § § § § § § M 2.2 Austentic § ≤250 ≤850 § § § § § § § § 2.3 Ferritic, ferritic & austentic, martensitic § ≤300 ≤1000 § § § § § § § $ § 3.1 Grey $ cast iron § ≤150 ≤500 $ § $ $ $ § § $ $ § $ $ § § $ § $ $ $ § § § $ $ § 4. 5. Nickel 6. Copper 7. Aluminium/ Magnesium 8. Plastics Material 1. Steel 2. Stainless steel Material groups 3 Hardness (HB) 3. Cast iron 4. Titanium 5. Nickel 5. Go to the chapter indicated 6. Copper Cutting mat. solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide § $ 6.3 long § chip brass $ ≤200 ≤700 § $ § $ §§ § $ $ § $ § $ $ § Page § $ 6.4 Cu-Al-Fe § alloy $ (Ampco) ≤470 ≤500 § $ § $ § Thread $ engagements § for BGF $ § $ 36-37 § § § $ § 7.1 Alu, § Mg non-alloy § $ § ≤100 ≤350 § $ § $ § $ § $ §§ M-BGF § $ 1.5×D § $ for metric ISO § thread DIN § 13 § $ § § $ § $ 38 § $ § $ § 7.2 Alu wrought alloy, breaking M-BGF 1.5×D § § $ § § $ § ≤180 ≤600 § $ § $ § $ § $ §§ for metric ISO thread DIN 13 39 3 for § Nodular $ Grey Cast § $ Iron § § § $ § § $ § $ § § $ § N strain (A 5)
Page 1 and 2: Threading Systems
Page 3 and 4: Inhaltsverzeichnis Index Chapter Pa
Page 5: Methods for producing internal thre
Page 9 and 10: ...Thread Ø2 - Ø20 BGF Drilling,
Page 11 and 12: TAREX VAV TAREX TiN TAREX TiCN TARE
Page 13 and 14: Solid carbide tools MOREX IK MOREX
Page 15 and 16: Gewindefräser MGF MGF Thread Milli
Page 17 and 18: Thread engagements for MGF For UNF
Page 19 and 20: MF Thread Milling Tool MGF with rea
Page 21 and 22: UNF with rear chamfer, 1.5×D - 2.0
Page 23 and 24: G Thread Milling Tool MGF with rear
Page 25 and 26: MF Thread Milling Tool MGF XS with
Page 27 and 28: M Thread Milling Tool MGF XH with r
Page 29 and 30: Gewindefräser UMGF Thread Milling
Page 31 and 32: Thread engagements for UMGF For UNC
Page 33 and 34: MF For metric fine ISO thread DIN 1
Page 35 and 36: Drill Thread Milling Tool BGF with
Page 37 and 38: Thread engagements for BGF For UNC
Page 39 and 40: M Drill Thread Milling Tool BGF wit
Page 43 and 44: MF Drill Thread Milling Tool BGF wi
Page 45 and 46: UNF Drill Thread Milling Tool BGF w
Page 47 and 48: Drill Thread Milling Tools Drilling
Page 49 and 50: Drill Thread Milling Tool - UBGF wi
Page 51 and 52: Thread engagements for UBGF For UNC
Page 53 and 54: UNC Drill Thread Milling Tool UBGF
Page 57 and 58:
M Drill Thread Milling Tool BGF NZ4
Page 59 and 60:
M Direct Circular Drill Thread Mill
Page 61 and 62:
Thread Milling Tool MKG Thread Mill
Page 63 and 64:
Thread engagements for MKG For UNC
Page 65 and 66:
UNC Thread Milling Tool MKG 2.0×D
Page 67 and 68:
M Thread Milling Tool MKG XH 1.5×D
Page 69 and 70:
Thread Milling Tool GWF Page Thread
Page 71 and 72:
M/MF Thread Milling Tool GWF SR For
Page 73 and 74:
UN Thread Milling Tool GWF SR For U
Page 75 and 76:
NPT/NPTF Thread Milling Tool GWF GS
Page 77 and 78:
M/MF Thread Milling Tool GWF XS For
Page 79 and 80:
GWF TOMILL Thread Milling Tool GWF
Page 81 and 82:
Carbide inserts Type XAM for intern
Page 83 and 84:
JEL Thread Milling Cutter TOMILL CU
Page 85 and 86:
PCD Tools Drillcut 24 Drillmax 22 P
Page 87 and 88:
Drillmax 22 PCD High Performance Dr
Page 89 and 90:
End mill HF 2xD, 2 cutting edges, f
Page 91 and 92:
M/MF with solid carbide shank For m
Page 93 and 94:
PCD Tools for maximum cutting speed
Page 95 and 96:
Taps Page M HSS-E Taps DOREX, DOREX
Page 97 and 98:
M HSS-E Taps GG, GG TiN, SIREX For
Page 99 and 100:
M HSS-E Taps TAREX, TAREX VAV, TARE
Page 101 and 102:
MF HSS-E Taps DOREX, DOREX VAV, DOR
Page 103 and 104:
MF SIREX SR HSS-E Taps For metric f
Page 105 and 106:
M HSS-E Taps with central coolant s
Page 107 and 108:
M HSS-E Taps with central coolant s
Page 109 and 110:
M SIREX SR Solid Carbide Taps For m
Page 111 and 112:
M SIREX XH Solid Carbide Taps For m
Page 113 and 114:
Roll Form Taps and Cut Taps Roll Fo
Page 115 and 116:
Roll Form Taps Page M HSS-E Roll Fo
Page 117 and 118:
MF HSS-E Roll Form Taps MOREX TiN,
Page 119 and 120:
M MOREX N IKS Solid Carbide Roll Fo
Page 121 and 122:
MF MOREX HML IK HSS-E Roll Form Tap
Page 123 and 124:
Technical notes on applications Tec
Page 125 and 126:
JEL special solutions JEL combinati
Page 127 and 128:
(Drill) Thread milling Formulae Cal
Page 129 and 130:
Setting (drill) thread milling tool
Page 131 and 132:
Problems - causes - solutions - dri
Page 133 and 134:
Chamfer Forms - Taps Chamfer form N
Page 135 and 136:
Tap drill diameters for milled and
Page 137 and 138:
Tap drill diameters for milled and
Page 139 and 140:
Problems - causes - solutions - tap
Page 141 and 142:
Tap drill diameters for formed thre
Page 143 and 144:
Problems - causes - solutions - rol
Page 145 and 146:
Torque calculations for tapping and
Page 147 and 148:
Circular interpolation grooving - A
Page 149 and 150:
Cylindrical shanks for carbide tool
Page 151 and 152:
KOMET Inquiry GROUP form Enquiry KO
Page 153 and 154:
Recommended cutting data Drill thre
Page 155 and 156:
Recommended cutting data Thread for
Page 157 and 158:
Recommended cutting data - boring a
Page 159 and 160:
Page Numerical index 160-163 Notes
Page 161 and 162:
Index of Order Numbers Order No. 80
Page 163 and 164:
Index of Order Numbers Order No. 88
Page 165 and 166:
Notes 11 165
Page 167 and 168:
Outside Europe www.kometgroup.com E
show all

THREADING SYSTEMS - JEL - 05/2008 - Komet

Create successful ePaper yourself

Delete template?

Save as template?