Mechatronics Product Line Tri-fold Brochure - Intelitek

CNC Milling
Intelitek's CNC mills -
spectraLIGHT 0200, Super
proLIGHT 1000 and the
industrial BENCHMAN MX -
offer several options for training
in 3-axis CNC programming and
control. Students learn to
perform machine setup, select
tools and operate the CNC
machining center. Students write G&M code programs and
consider real industrial concerns, such as accuracy,
optimization and rapid prototyping.
CNC Turning
Intelitek's CNC lathes -
spectraLIGHT 0400 and
proLIGHT 3000 - are ideal
for training in 2-axis CNC
programming and control.
Students learn proper
machine setup procedures,
cutting tool selection and
turning center operation.
Students write and edit G&M code programs to produce
various parts from different materials.
eXpertMill VMC-0600
Intelitek's eXpertMill VMC-
0600 offers three- or fouraxis
machining along with the
speed and accuracy of fullscale
industrial machines.
eXpertMill offers full threeaxis
tool path verification,
standard EIA RS-274-D G&M
code programming. Optional
features include a high
performance controller, 4- and 12- position automatic tool
changers, and a 4th axis rotary positioner. Combined with
Intelitek's 3D simulation and control software, the
eXpertMill package gives instructors powerful tools for
turning students and novices into machinists, technicians,
and engineers.
LearnMate Curriculum
Part of Intelitek's Blended Learning approach,
LearnMate's content modules allow students to master
various technological subjects and skills. LearnMate
content modules span subjects from electrical control and
electronics, through plastics technology, design,
mechanical power system, all the way to manufacturing
technologies and quality control. LearnMate Content
offers lab modules, in which students study and gain
"hands-on" experience using actual hardware, 3D
simulations, and interactive animations. LearnMate also
offers virtual modules, in which equivalent machinery is
simulated, and students can study and gain experience
using "virtual hands-on hardware" through simulations
and interactive animations. In both virtual and lab modules,
students study related simulation and control software.
Students are challenged to design solutions for various
applications, taking into consideration real industrial
concerns.
Mechatronics is the integration and application of
precision mechanical engineering, control theory,
computer science and electronics to create more
functional and adaptable products. The term was first
coined in the late 1960s by an engineer at Yaskawa
Electric Corporation, and quickly spread in Japan, where
it was recognized that approximately 80% of manufacturing
products and processes are mechatronic in
content.
A world-leading manufacturer of industrial robots, servos,
controllers and automation products, Yaskawa is a partner
in Intelitek’s sister company, Yaskawa Eshed Technology
(YET). This industrial activity provides Intelitek access
to cutting edge technologies and resources, and enables
us to deliver products and support that will keep our
customers in step with the latest advances in industrial
and educational technologies.
Plastics Thermoforming
The plastics technology training system gives students a
hands-on introduction to common industrial thermoforming
processes: vacuum forming, free dome blowing, plastic
welding, plastic dip coating, injection molding and extrusion.
Using the oven and press, the system also enables four
additional operations: press forming, plastic memory
demonstrations, sheet heating and annealing.
Materials Testing
The materials testing training system gives students practice
in testing and analyzing the physical properties of various
materials. Students measure and compare tension,
compression, shear, bending and hardness properties of
specimens. They also test stress, strain and Young's
modulus. Students use data acquisition software to access
information, chart results and produce test reports.
CIM - Computer Integrated Manufacturing
Intelitek's CIM systems offer sophisticated and flexible
solutions for educating and training students in the
principles and technologies of computer integrated
manufacturing. Intelitek's CIM systems replicate a modern
factory with fully automated production operations such
as robotic parts handling and assembly, CNC machining,
part feeding, conveyor transfer and quality control. The
powerful OpenCIM software provides control and 3D
simulation of the system; it also allows students to design
and operate any virtual CIM system.
Mechatronics Software
Intelitek's programming and simulation software
packages enable PC-based training in mechatronics,
letting students master procedures, skills and
technologies in offline settings, where actual equipment
does not exist or has limited availability.
All software packages support online operation of
Intelitek's hardware systems, enabling an easy transition
into the lab where students will enhance their knowledge
and practical skills using actual training systems.
cat#100596 rev.B
Enriched with technologies and supported by
effective didactic methods, Intelitek’s
mechatronics training systems offer superior
solutions to customers worldwide.
Intelitek is a world-leading developer, producer and supplier
of engineering and manufacturing technology training
systems. Our broad product line spans lab equipment for
CAD, CAM, CNC, Robotics, Machine Vision, Hydraulics,
Pneumatics, PLCs, Sensors, Quality Control, FMS, CIM,
and more. Intelitek supports its range of lab products with
LearnMate, a complete E-Learning package that includes
content modules, LearnMate's Learning Management
System (LMS), and LearnMate Live/TrainNet, a live
(synchronous) Distance Learning platform.
Intelitek's unique Blended Learning approach offers a
complete learning solution, with customizable packages for
various levels of learning, including:
State-of-the-art lab equipment for industrial-level "handson"
training
LearnMate e-learning content that enables students to
experience a range of technologies through "virtual
hands-on" practice, using high-level, interactive
animations
3D simulation software that enables students to program
and practice with industrial-level simulations of various
manufacturing technologies and environments.
Intelitek's Blended Learning approach provides the most
resource-efficient solution for engineering and manufacturing
technology training.
Intelitek's customers include middle schools, high schools,
technical colleges, universities, graduate research institutes
and industrial training facilities around the world.
Member of:
444 East Industrial Park Drive, Manchester, NH 03109-5317, USA
Tel: (603) 625-8600, (800) 777-6268 Fax: (603) 625-2137
email: info@intelitek.com website: www.intelitek.com

Mechatronics
As consumers increasingly depend upon and demand
intelligent and multifunctional machines and devices,
mechatronics has become a decisive factor in the highly
competitive international marketplace. For companies to
achieve and maintain competitiveness, they require
engineers and technicians with training in mechatronics
principles and practices, whose understanding of integrated
systems allows them to effectively contribute to the design,
engineering and manufacturing processes.
An innovator and world leading supplier of technology
education products and systems for over 20 years, Intelitek
is committed to helping schools and organizations develop
and sustain technologically skilled workforces.
Intelitek's mechatronics training concept is a
comprehensive yet flexible approach to educating students
in the principles and applications of new and integrated
technologies. Intelitek's Blended Learning approach,
comprising hands-on training, virtual hands on training,
and dynamic 3D simulation software, combined with
Intelitek's LearnMate E-Learning Content, enables various
levels of learning, customizable to customer needs, to
provide a powerful and affordable training package. Intelitek
provides turnkey services, including lab design, installation,
training and after-sales support.
Intelitek's technology training systems can be purchased
in any quantity or combination, to equip a lab for a specific
discipline or to create an interdisciplinary lab shared by
faculties and departments.
Regardless of students' specific educational or career
paths, Intelitek's mechatronics training systems will prepare
them for the challenges of modern industrial environments.
Pneumatics
The pneumatics training system allows students to design
and construct pneumatic and electro-pneumatic circuits,
and gives them an understanding of pressure, force,
velocity and flow rate. The PneuMotion software lets
students create and test simulated circuits before building
and executing applications on the PneuFlex benchtop
panel.
Hydraulics
The hydraulics training system enables the design and
construction of hydraulic and electro-hydraulic systems,
demonstrating to students the transmission of force through
liquids, the conversion of force to pressure and the control
of power. Students design and test applications using
HydraMotion simulation software, then build and execute
them using the HydraFlex benchtop panel.
Process Control - Virtual Solutions
Intelitek's virtual process control training systems provide
learning experiences in the measurement and control of
fluid level and flow, air pressure, heat exchanger and
heated tank processes. Using the virtual ProcessLine
panels with ProcessMotion 3D simulation and control
software, students experiment with open loop, on/off loop
and three-element (PID) control methods. Students learn
how to create variable demand and supply disturbances,
optimize parameters and verify controller turning.
PLC Technology
The PLC technology training system enables the study of
programmable controllers. The PLCLine benchtop panel
gives students practice in the programming and use of
PLCs. PLCMotion simulation software gives students a
solid grasp of the control logic behind the operation of
industrial PLCs, ladder logic programming, inputs and
output devices and electrical control.
Sensor Technology
The sensor technology training system demonstrates the
theory and applications of digital and analog sensors.
The benchtop SensorLine training panel includes a variety
of sensors and materials for triggering and testing the
sensors. Students learn how sensors convert physical
values into electrical signals, design and assemble electric
circuits, and focus on sensor applications such as
detection, counting, measurement and safety devices.
Mechanisms
The mechanisms training system
gives students an understanding
of mechanical power
transmission methods and
applications. Students design,
construct and operate simple
machines and devices, ranging
from levers to pulleys and gear
assemblies.
Mechanical
Measurement
The mechanical
measurement training
system gives students
skills in selecting and using
precision measurement
tools, reading mechanical
drawings, and performing
measurements on parts.
Students also use
electronic measurement
tools and SPC software to
collect and analyze data
from part samples.
Electrical Systems
The electrical systems training system gives students a
solid introduction to electricity and its practical applications.
The system offers students hands-on experience with
electrical currents, magnetism, electrical components, and
series and parallel circuits.
Students design and create
circuits using rheostats, resistors
and potentiometers by
connecting system components
with jumper wires. Students learn
to read schematic diagrams and
perform basic breadboarding
techniques.
Robotics
Intelitek's renowned line of robotic systems - SCORBOT-
ER 4u, SCORBOT-ER 9, SCORA-ER 14 and Performer-
SV3 - offer solutions ranging from basic robotics to advanced
industrial training. Peripheral devices, such as a conveyor
belt, rotary table, part feeder and sensors, let students
create, program and operate robotic workcells, such as
FMS and Automated Welding. RoboCell and SCORBASE
software provide
different approaches
to robotic
programming, control
and simulation. The
synergy of
mechanics,
electronics and
control makes
Intelitek robots ideal
for mechatronics
training in a singular
lab workstation.
Machine Vision
Intelitek's state-of-the-art machine vision system,
ViewFlex, enables training in image processing, image
analysis and object identification. Students develop and
program automated quality control applications, such as
part counting, precision measurement and flaw detection.
The system enables stand-alone vision operations as
well as vision-based applications with any of Intelitek's
robotic, FMS or CIM systems.
FMS
Flexible manufacturing systems (FMS) can be created
by combining any Intelitek CNC machine with any
Intelitek vertical articulated robot. The robot can be
mounted on a linear slidebase to provide mobility and
increase its work area. Additional devices, such as
storage systems and part feeders, can be added to
expand the range of tasks performed by the system.
Students focus on the communication, integration and
synchronization of the various elements in the automated
manufacturing workcell.