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Mechatronics & Industrial Maintenance<br />

w w w . i n t e l i t e k . c o m


Validated by Industry . . .<br />

The JobMaster® Training Program<br />

Industrial Manufacturing. Green Technology. New and Emerging Industries.<br />

Employers in all sectors, from traditional manufacturing to emerging<br />

industries, need qualified workers to meet the increasing demands of a<br />

changing world. Advancing technologies and global <strong>com</strong>petition put<br />

new demands on the workforce. The shortage of qualified workers<br />

is felt whether searching for highly-skilled candidates or entry-level<br />

candidates with basic skills.<br />

The JobMaster® Training programs provides an effective solution to<br />

this critical need. JobMaster® training delivers the critical skills needed<br />

by industries of all sectors, and for trainees of all types. Whether<br />

implemented in high school and <strong>com</strong>munity college programs, or in<br />

industrial training programs to equip existing employees with new<br />

skills, JobMaster® provides a scalable training program custom-fit to<br />

your needs.<br />

With a <strong>com</strong>prehensive skill list developed in tangent with many<br />

industries, students obtain skills that will serve in careers today and well<br />

into the future.<br />

A Critical Moment Gives Birth to a Program Delivering Critical Skills<br />

The 1979 accident at the Three Mile Island nuclear power plant<br />

in Pennsylvania was the most serious in U.S. <strong>com</strong>mercial nuclear<br />

power plant operating history. Though no one was injured or<br />

killed, it brought about sweeping changes to many areas of nuclear<br />

power plant operations, including reactor operator training.<br />

To implement these new policies, teams of industrial engineers<br />

from Technical Resource Group, the parent <strong>com</strong>pany of JobMaster®,<br />

created detailed job task analyses on every task necessary for plant<br />

operation. A sophisticated algorithm was developed to measure<br />

the safety risk, difficulty level, frequency, and time spent for each<br />

technical task. The results were used to define training programs<br />

and assessment for plant operators and successfully implemented<br />

at nuclear power plants around the country.<br />

JobMaster® covers the following topics<br />

• Basic Foundation Skills<br />

• Precision Measurement<br />

• Basic Power Electricity<br />

• Electrical Control Systems<br />

• Industrial Power Electronics<br />

• Mechanical Systems<br />

• Hydraulics<br />

• Pneumatics<br />

• Electromechanical Maintenance Cell Capstone Project<br />

• and more!<br />

2 info@<strong>intelitek</strong>.<strong>com</strong><br />

With that success, the <strong>com</strong>pany offered these same benefits<br />

to the industrial market. The same Job Task Analysis was used<br />

to implement industrial training programs for Fortune 1000<br />

<strong>com</strong>panies such as:<br />

• Caterpillar<br />

• DuPont<br />

• General Electric<br />

• General Motors<br />

• Ford<br />

• U.S. Steel<br />

Today, JobMaster® has documented and developed programs<br />

for over 50,000 specific skills. This same <strong>com</strong>bination of skill<br />

requirements validated and funded by industry forms the<br />

JobMaster® Mechatronics and Industrial Maintenance program.<br />

Now JobMaster® is supercharged with <strong>intelitek</strong>’s LearnMate®<br />

online E-learning technology. This enables online delivery, student<br />

tracking, reporting, valid assessment and certification, making<br />

JobMaster® an industrial maintenance program unlike any other!


. . . powered by LearnMate®<br />

JobMaster® is powered by LearnMate®, <strong>intelitek</strong>’s flagship blended<br />

learning solution. This online Learning Management System (LMS) is<br />

successfully deployed in over 500 LearnMate® labs worldwide. Developed<br />

to meet the specific needs of technical classrooms, LearnMate® puts<br />

powerful content delivery and classroom management capabilities into<br />

the hands of instructors.<br />

p o w e r e d b y<br />

LearnMate® enables your industrial training to be accessible, flexible and<br />

measurable. Easily enroll users, set up groups and permission levels, track<br />

progress and deliver online assessments. Import any set of <strong>com</strong>petencies<br />

or create your own and map these <strong>com</strong>petencies to the activities.<br />

Produce robust custom reports to document and validate what your<br />

program is ac<strong>com</strong>plishing as measured against these standards.<br />

Students can access content anytime, anywhere, and proceed at their<br />

own individualized pace. Robust simulations, interactive animations<br />

and videos - all correlated to the JobMaster® training hardware - ensure<br />

relevant instruction keeps trainees engaged. Tests and quizzes with<br />

multiple question types identify skills gaps for focused training.<br />

With over 2,500 hours of content in Automated Manufacturing, Computer-<br />

Assisted Design (CAD), Computer-Assisted Machining (CAM), Computer<br />

Numerical Control (CNC), Robotics, Flexible Manufacturing Systems (FMS)<br />

Computer Integrated Manufacturing (CIM) and more, LearnMate® offers a<br />

<strong>com</strong>plete solution to your mechatronics training needs.<br />

LEARNMATE® IS THE DASHBOARD TO YOUR TRAINING PROGRAM,<br />

PUTTING POWERFUL ADMINISTRATIVE FEATURES AT YOUR FINGERTIPS.<br />

• Curriculum delivery<br />

• Deliver consistent content across multiple organizations<br />

• Compatible with ANY SCORM (Sharable Content Object<br />

Reference Model)-<strong>com</strong>pliant content<br />

• AICC (Aviation Industry CBT [Computer-Based Training]<br />

Committee)-<strong>com</strong>pliant<br />

• Content authoring with LearnMate® Author<br />

• Create your own SCORM-<strong>com</strong>pliant, AICC-<strong>com</strong>pliant, 508c<br />

capable curriculum, tests and assignments<br />

• Easy-to-use classroom management<br />

• Quickly and easily set up users, groups and permissions<br />

• Track student and class progress<br />

• Create student portfolios and certifications<br />

• Produce customizable multi-level reports<br />

• Standards and <strong>com</strong>petency mapping<br />

• Map program and student performance to any set of<br />

standards - even organization-specific <strong>com</strong>petencies<br />

you create<br />

• Secure assessments<br />

• Create, deliver and track <strong>com</strong>puter-based assessments<br />

• Evaluate student progress<br />

• Establish any portion of content as an assessment<br />

• Pinpoint skills gaps<br />

• Certifications and scalable accountability<br />

• Track data on student out<strong>com</strong>es, <strong>com</strong>petencies, and learning<br />

gaps at multiple levels<br />

• Provide a valid record of achievements with certifications<br />

• Online learning <strong>com</strong>munity<br />

• Provide a dynamic environment for learning, including<br />

forums, real-time chat and e-mail<br />

• Students can engage in group discussions and projects and<br />

interact with instructors<br />

• Instructors can post assignments, create daily topics, get<br />

instant feedback from students<br />

• Share resources and collaborate<br />

(800) 221-2763<br />

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Modular Hardware & Relevant Content . . .<br />

JobMaster® provides a superior blended learning solution<br />

for mechatronics and industrial maintenance training by<br />

<strong>com</strong>bining industrial-grade <strong>com</strong>ponents<br />

with engaging e-learning content.<br />

No other training system provides exposure to industry-standard practices like<br />

JobMaster®. The three hardware platforms <strong>com</strong>prising the JobMaster® system -<br />

the modular JobMaster® Learning Station, the Mechanical Training Bench, and<br />

the 1600 Electromechanical Maintenance Cell - consist of industry standard<br />

<strong>com</strong>ponents:<br />

• All JobMaster® curriculum is skill-based, developed by industry experts from<br />

Fortune 1000 <strong>com</strong>panies across a wide range of sectors.<br />

• All <strong>com</strong>ponents are the same as used in industry, from VFDs to solar-voltaic cells.<br />

• All wiring is terminated with crimped ferrules, like those found in industry.<br />

• The JobMaster® learning station includes frame-mounted industry-standard<br />

conduit, allowing students to learn effective wiring practices when wiring<br />

from panel to panel.<br />

JOBMASTER® MOBILE LEARNING STATION<br />

The ultimate flexibility in skills training<br />

JobMaster® Learning Station<br />

The JobMaster® Two-Sided Mobile Learning<br />

Station is the hardware foundation of the<br />

JobMaster® Electrical Training Courses.<br />

This sturdy anodized aluminum learning<br />

station provides the mounting points for<br />

the Flexponent panels provided with the<br />

JobMaster® courses.<br />

Each side of the learning station can hold 15<br />

standard Flexponent panels and ac<strong>com</strong>modates<br />

two students. Students can quickly and<br />

easily mount and remove panels to configure<br />

their work area for each individual skill.<br />

The versatile learning station facilitates classroom<br />

organization. Lockable swiveling casters and the<br />

32” (81 cm) depth enables easy mobility through standard facility doorways. For<br />

additional panel storage a Portable Storage Unit is available, which holds up<br />

to 50 standard JobMaster® panels.<br />

JOBMASTER® MECHANICAL TRAINING BENCH<br />

All-in-one solution for mechanical training<br />

The JobMaster® Mechanical Systems mobile training station presents<br />

the operating principles of power transmission using the same<br />

industrial-strength <strong>com</strong>ponents used in factory environments.<br />

Guided by skill-based e-learning curriculum, students work with basic<br />

machines, machine statics and dynamics, shafts and keys, bearings,<br />

belt drives, chain drives, speed reducers, electric brakes and gear drives.<br />

Optional add-ons include vibration analysis and laser alignment.<br />

With the optional two-student add-on, the mechanical training bench<br />

can ac<strong>com</strong>modate a total of four students.<br />

JobMaster® FlexPonent Panels<br />

Once you have<br />

equipped your program<br />

with the appropriate<br />

learning stations to<br />

ac<strong>com</strong>modate your<br />

students, simply choose<br />

the courses that cover<br />

the skills and concepts<br />

needed in your training<br />

program.<br />

In addition to content,<br />

each JobMaster® series of courses includes all the necessary FlexPonent<br />

panels for use on the learning station, along with any additional tools and<br />

hardware used in the skill-based activities, such as meters and scopes.<br />

All Flexponent panels are constructed of non-conductive, high density<br />

polyethylene with industry-standard recessed and insulated terminal strip<br />

connections.<br />

Mechanical Systems<br />

4 info@<strong>intelitek</strong>.<strong>com</strong>


. . . Components of a Solid Training Program<br />

THE JOBMASTER® 1600 ELECTROMECHANICAL<br />

MAINTENANCE CELL - CAPSTONE PROJECT<br />

Industrial training tour-de-force.<br />

The JobMaster® 1600 Electromechanical Maintenance Cell is<br />

the ultimate capstone to any industrial maintenance or mechatronics<br />

program. The Maintenance Cell provides a relevant and robust<br />

simulation of the workplace and valid delivery of career skills. Students<br />

assemble, wire, maintain, and troubleshoot electromechanical systems<br />

just as if they were in the industrial environment. This results in the most<br />

effective authentic assessment of a trainees ability to succeed in the<br />

field of mechatronics or industrial maintenance.<br />

In a footprint of 60 square feet (5.6 square meters), the Maintenance Cell<br />

includes electrical power distribution and controls, wire and cable tray,<br />

wireways, conduit and equipment housings. Add-on sub-systems include<br />

conveyor drives and controls, industrial lighting, three-phase motor<br />

controls, pneumatics, DC motor drives and variable frequency drives.<br />

Using industry-standard work orders, standard operating procedures,<br />

schematic diagrams and manufacturers technical manuals as resources,<br />

students assemble and wire the Maintenance Cell. Once constructed,<br />

instructors can remotely insert over 130 documented faults in the<br />

system for trainees to develop troubleshooting skills in a relevant,<br />

engaging manner. Each task includes validated industry standards<br />

providing measurable criteria for assessing students’ performance.<br />

Electromechanical Maintenance Cell<br />

“The 1600 is the ultimate test for students. Any students that can<br />

assemble and troubleshoot the JobMaster® 1600 cell as part of a<br />

team would be prime candidates for employment.”<br />

Plant Supervisor, BAE Systems<br />

SKILL-BASED E-LEARNING CONTENT<br />

Core concepts are taught through self-paced e-learning<br />

curriculum. Each course teaches fundamental concepts and<br />

reinforces concepts by guiding students through skill-based<br />

activities using the JobMaster® hardware.<br />

All the necessary resources, including printable instructions<br />

and wiring diagrams are available online, ready for use at the<br />

JobMaster® Learning Station.<br />

Instructors are also provided <strong>com</strong>prehensive resources,<br />

including a detailed instructors’ guide. Teachers’ versions of<br />

schematics as well as tips and tricks are all one click away.<br />

FOUNDATION SKILLS COURSES<br />

Success in today’s workforce requires more than just technical skills. Intelitek’s Foundation<br />

Skills courses provide job ready skills for lifelong success..<br />

Add Foundation courses to your JobMaster® program to deliver essential skills for success in the workforce!<br />

Foundation Skills courses deliver vital skills for technical careers, including blue print reading, applications of hand and<br />

power tools and safety. Foundations courses also focus on 21st Century skills like critical thinking, problem solving<br />

and collaboration. By including 21st Century skills education, learners obtain <strong>com</strong>munication skills, work ethics and<br />

career focus that lead to personal growth and success in the work environment.<br />

The Foundation Skills Program makes an excellent add-on to industrial training programs.<br />

• Foundations courses are 100% virtual on-line courses, accessible anywhere, anytime.<br />

• Some courses have optional hardware available<br />

Foundations courses include:<br />

• Employability<br />

• Industrial Safety: Lockout/Tagout<br />

• Mathematics for Technicians 1 & 2<br />

• Blueprint Reading<br />

• Hand Tools & Power Tools<br />

• Mechanical Fasteners<br />

• Lubrication for Technicians<br />

• Mechanical Measurement and <br />

Quality Control<br />

• and more!<br />

(800) 221-2763 5


Certified & Qualified . . .<br />

Funded and validated by industry, the JobMaster® Program is an industrial standard. JobMaster® Certification<br />

measures the students skills against specific tasks. JobMaster® certifications provide trainees validation of the<br />

specific skills they possess, enabling employers to evaluate new candidates and measure training programs.<br />

Maintenance Technician - Level I<br />

Maintenance Technician - Level II<br />

Maintenance Technician - Level III<br />

Foundation Skills<br />

Employability (3097)<br />

Introduction to Advanced Manufacturing (3096)<br />

Industrial Safety - Lockout/Tagout (LOTO)<br />

Mathematics for Technicians I (BA01A)<br />

Mathematics for Technicians II (BA01B)<br />

Blueprint Reading (BA02)<br />

Lubrication for Technicians (BA03)<br />

Mechanical Fasteners (BA04)<br />

Hand Tools (BA05)<br />

Power Tools (BA06)<br />

Precision Measurement<br />

Precision Measurement & Quality Control (8014)<br />

Mechanical Systems<br />

Basic Mechanical Drive Components (ME01)<br />

Machine Statics & Dynamics (ME02)<br />

Machine Shafts & Keys (ME03)<br />

Bearings (ME04)<br />

Belt Drives (ME05)<br />

Chain Drives (ME06)<br />

Machine Shaft Couplings (ME07)<br />

Machine Gear Drives (ME08)<br />

Speed Reducers (ME09)<br />

Electric Brakes (ME10)<br />

Basic Power Electricity<br />

Electrical Circuits (EA01A)<br />

Resistors & Conductors (EA01B)<br />

LCR Circuits (EA01C)<br />

Motors & Generators (EA01D)<br />

Pneumatics<br />

Pneumatics 1: Fundamentals (8068)<br />

Hydraulics<br />

Hydraulics 1: Fundamentals (8008)<br />

6 info@<strong>intelitek</strong>.<strong>com</strong><br />

Mechanical Systems<br />

Laser Alignment (ME11)<br />

Vibration Analysis (ME12)<br />

Bearing Maintenance (ME13)<br />

Electrical Control Systems<br />

Electric Circuit Protection & Monitoring (EA02)<br />

Transformers (EA03)<br />

Electric Motors (EA04)<br />

Electromagnetic Motor Starters (EA07)<br />

Relays, Timers, & Time Delay Relays (EA08)<br />

Pilot Devices (EA09)<br />

Solid-State Reduced Voltage Starters (EA11)<br />

Variable Frequency Drives (VFDs) (EA12)<br />

Solid-State Drive & DC Motor Control (EA16)<br />

Industrial Power Electronics<br />

Oscilloscope (EB01A)<br />

Digital Multimeter (EB01B)<br />

Hand Held Digital Oscilloscope (EB01C)<br />

DC Power Supplies (EB02A)<br />

Single-Phase & Three-Phase Power Supplies (EB02B)<br />

Thyristor Electric Motor Drives (EB03)<br />

Electronic Timers (EB04)<br />

Stepper Motor Drives (EB05)<br />

Servo Motor Drives (EB06)<br />

Pneumatics<br />

Pneumatics 2: Advanced (8069)<br />

Pneumatics 3: Electro-Pneumatics (3039)<br />

Hydraulics<br />

Hydraulics 2: Electro-Hydraulics (3025)<br />

In-Demand Green-Tech Skills!<br />

Electrical Control Systems<br />

Programmable Logic Control - MicroLogix (EA18)<br />

Programmable Logic Control -Allen-Bradley SLC 500 (EA20)<br />

Electromechanical Maintenance Cell<br />

Basic Maintenance Cell (ZA01)<br />

Conveyor, Drive & Controls (ZA02)<br />

Part Manipulation (ZA03)<br />

Industrial Lighting Circuits (ZA04)<br />

Adjustable Frequency Drive (ZA05)<br />

DC Motor Drive (ZA06)<br />

Fault Insertion System (ZA07)<br />

Demand is high for skilled workers in the green technology sector! Industries involved in<br />

harnessing renewable energy sources, conserving natural resources & reducing pollution face<br />

a shortage of qualified entry-level candidates possessing critical skills. These “in-demand” jobs<br />

include: solar photovoltaic (PV) system installers, wind-turbine technicians and<br />

clean-energy production technicians.<br />

JobMaster® certification provides the criticalskills needed to fillthis demand!


. . . for In-demand and Emerging Careers<br />

Level I Careers<br />

The Level 1 Maintenance Technician<br />

Certification serves as a strong foundation for<br />

a rewarding career in industrial maintenance.<br />

Upon <strong>com</strong>pletion, trainees possess the skills to<br />

qualify for entry level quality control, electrical<br />

& mechanical technician positions.<br />

Some sample careers include<br />

Position*<br />

Industrial Maintenance Assistant<br />

Assembly Technician/ Inspector<br />

Electric Equipment Assembler<br />

Quality Control / Test Technician<br />

Wind Turbine Service Technician<br />

Repair Technician<br />

Mechanical Maintenance Technician<br />

Tool Repair Technician<br />

Machinery Maintenance Technician<br />

Security Installation Technician<br />

Field Service Technician<br />

Solar Photovoltaic Installer<br />

Industrial Maintenance Mechanic<br />

Key:<br />

i Increased Demand Green occupation<br />

e Enhanced Skills Green occupation<br />

n New & Emerging Green occupation<br />

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Level II Careers<br />

With more advanced fluid power & motor<br />

control skills, the Level II certification leads<br />

to rewarding positions in automation,<br />

instrumentation & control, & power<br />

plant operations. This Certification<br />

builds a foundation in motor installation,<br />

maintenance & control & delivers indemand<br />

skills in system automation with<br />

programmable logic controllers.<br />

Sample career choices include:<br />

Position<br />

Motor Control Assembler<br />

Installation Technician<br />

Tele<strong>com</strong>munications Line Installer<br />

Electric Motor Repair Technician<br />

Instrument & Controls Technician<br />

Heavy Equipment Technician<br />

Marine Electrician<br />

Process Control Technician<br />

Fluid Power Technician<br />

Motor Control Technician<br />

Hydroelectric Plant Technician<br />

Mechanical Engineering Technician<br />

Industrial Electrician<br />

Electrical Engineering Technician<br />

Tele<strong>com</strong>munications Technician<br />

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Level III Careers<br />

The Level III Technician Certification is<br />

the highest level certification available in<br />

Industrial Maintenance program. Covering<br />

full plant installation, maintenance &<br />

troubleshooting, Level III Technicians<br />

possess all the skills necessary for full plant<br />

operations. Certified trainees can obtain<br />

high level positions leading to supervisory &<br />

management careers:<br />

Position<br />

Environmental Engineering Technician<br />

Industrial Engineering Technician<br />

Electromechanical Technician<br />

Millwright<br />

Electrical Lineworker<br />

Avionics Technician<br />

Maintenance Supervisor<br />

PLC Programmer / Controls Engineer<br />

Engineering Technician<br />

Solar Energy Installation Manager<br />

Power Plant Operator<br />

Instrument & Control Technician<br />

Industrial Safety & Health Engineer<br />

Industrial Engineer<br />

Industrial Production Manager<br />

Quality Control Systems Manager<br />

Wind Energy Operations Manager<br />

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JobMaster® Course List & Skills Standards<br />

Foundation Skills<br />

Employability 3097<br />

Lesson 1: Time-Management Techniques<br />

Lesson 2: Personal Qualities Desirable for the Workplace<br />

Lesson 3: Interpersonal Communication<br />

Lesson 4: Conflict Resolution<br />

Lesson 5: Teamwork<br />

Lesson 6: Problem-Solving Techniques & Decision-Making<br />

Skills<br />

Lesson 7: Proper Business & Personal Ethics<br />

Lesson 8: Business Etiquette & Ethical Computer Behavior<br />

Lesson 9: Employer-Employee Relationships<br />

Lesson 10: Proper Communication with Diverse Populations<br />

Lesson 11: Career Goals<br />

Lesson 12: Resumés & Cover Letters<br />

Lesson 13: Job Applications<br />

Lesson 14: Potential Employer Interviews<br />

Lesson 15: Interviewing Skills<br />

Introduction to Advanced Manufacturing 3096<br />

Understanding the Definition of Manufacturing<br />

Understanding the History of Manufacturing<br />

Considering Career Choices<br />

Conducting a Job Search<br />

Preparing a Resume<br />

Writing a Cover Letter<br />

Planning & Staffing a Manufacturing Company<br />

Understanding Product & Strategy Selection<br />

Identifying Manufacturing Processes<br />

Understanding CAD, CAE, CAM, CNC<br />

Understanding Statistical Process Control<br />

Understanding Forecasting Software & Computer Simulation<br />

Modeling<br />

Understanding the Role of Automation in Manufacturing<br />

Understanding the Role of Flexible Manufacturing Systems<br />

Understanding Computer Integrated Manufacturing<br />

Understanding the Role of Quality Control<br />

Industrial Safety - Lockout/Tagout<br />

Skill 1: Acquiring Lockout/Tagout Basics<br />

Skill 2: Attaching Lockout Devices<br />

Skill 3: Completing & Attaching Tagout Devices<br />

Skill 4: Conduct Energy Control Analysis<br />

Skill 5: Performing a Lockout/Tagout<br />

Skill 6: Perform Lockout/Tagout Release<br />

LOTO<br />

LEAN<br />

Introduction to Lean Manufacturing<br />

Lesson 1: Definition Lean Manufacturing<br />

Lesson 2: Understanding Waste<br />

Lesson 3: Designing the Manufacturing Workplace<br />

Lesson 4: Designing Lean Production Processes (1) – Concept<br />

Lesson 5: Designing Lean Production Processes (2) – Method<br />

Lesson 6: Designing a Lean Production Scheduling System<br />

Lesson 7: Problem Solving Tools<br />

Mathematics for Technicians I<br />

Skill 1: Working with Arithmetic & Algebra<br />

Skill 2: Working with Whole Numbers<br />

Skill 3: Working with Fractions<br />

Skill 4: Working with Decimals<br />

Skill 5: Working with Percentages<br />

Skill 6: Working with Ratios & Proportions<br />

Skill 7: Working with Systems of Measurement<br />

Skill 8: Working with Geometry<br />

Skill 9: Working with Trigonometry<br />

Mathematics for Technicians II<br />

Skill 1: Working with Conversion Formulas<br />

Skill 2: Applying Mechanical Principles<br />

Skill 3: Calculating Drive Ratios<br />

Skill 4: Calculating Speed Reducer Service Factor<br />

Skill 5: Using Ohm’s Law in Series & Parallel Circuits<br />

Skill 6: Converting Binary, Binary Coded Decimal,<br />

Hexadecimal & Decimal Numbers<br />

Skill 7: Calculating Pressure, Force, Head & Flow<br />

Skill 8: Calculating Shim Requirements<br />

Skill 9: Selecting Pipe Size<br />

BA01A<br />

BA01B<br />

BA02<br />

Blueprint Reading<br />

Skill 1: Identifying Lines & their Functions<br />

Skill 2: Single, Multiple & Auxiliary View<br />

Skill 3: Reading & Locating Blueprint Dimensions<br />

Skill 4: Determining Tolerances<br />

Skill 5: Identifying Thread Dimensions<br />

Skill 6: Identifying Tapers & Machine Surfaces<br />

Skill 7: Cutting Plane & Sections<br />

Skill 8: Geometric Dimensioning, Wear Limits & Assembly<br />

Drawings<br />

Skill 9: Identifying Welding Symbols<br />

Skill 10: Reading Plot Plans<br />

Skill 11: Reading Footing, Foundation & Floor Plans<br />

Skill 12: Reading Reinforced Concrete & Structural Steel Prints<br />

Lubrication for Technicians<br />

Skill 1: Lubrication Fundamentals<br />

Skill 2: Lubrication Terms<br />

Skill 3: Identifying Lubricating Oils<br />

Skill 4: Identifying General Purpose Greases<br />

Skill 5: Identifying Special Purpose Greases<br />

Skill 6: Applying Lubricating Oils<br />

Skill 7: Applying Lubricating Greases<br />

Skill 8: Bearing Lubrication<br />

Skill 9: Setting Up a Lubrication Schedule<br />

Skill 10: Selecting Synthetic Lubricants<br />

Skill 11: Grease Guns<br />

Skill 12: Bearing Packers<br />

Skill 13: Grease Lubricators<br />

Skill 14: Drop Feed Oilers<br />

Skill 15: Electric Chain Oilers<br />

Mechanical Fasteners<br />

Skill 1: Identifying Screws & Bolts<br />

Skill 2: Selecting Threaded Fasteners<br />

Skill 3: Applying Thread Standards<br />

Skill 4: Creating & Repairing Threads<br />

Skill 5: Identifying Nuts<br />

Skill 6: Installing Fasteners with a Torque Wrench<br />

Skill 7: Removing Fasteners with a Bolt Extractor<br />

Skill 8: Identifying Washers<br />

Skill 9: Installing Rivets<br />

Skill 10: Selecting Adhesives<br />

Skill 11: Attaching Hook & Loop Fasteners<br />

Skill 12: Connecting Cable Ties<br />

BA03<br />

BA04<br />

BA05<br />

Hand Tools<br />

Skill 1: Practicing Shop Safety<br />

Skill 2: Reading Rulers & Tape Measures<br />

Skill 3: Using Calipers & Feeler Gauges<br />

Skill 4: Working with Squares & Levels<br />

Skill 5: Cutting with Knives<br />

Skill 6: Scribing & Punching Materials<br />

Skill 7: Using Work Holding Devices<br />

Skill 8: Using Hammers<br />

Skill 9: Using Chisels<br />

Skill 10: Cutting with Saws<br />

Skill 11: Working with Pliers<br />

Skill 12: Identifying & Using Cutters<br />

Skill 13: Filing & Deburring with Hand Tools<br />

Skill 14: Working with Drivers<br />

Skill 15: Identifying & Using Hex Keys<br />

Skill 16: Identifying & Using Wrenches<br />

Skill 17: Identifying & Using Socket & Torque Wrenches<br />

Power Tools<br />

Skill 1: Practicing Shop Safety<br />

Skill 2: Operating a Power Drill<br />

Skill 3: Setting Up & Operating a Drill Press<br />

Skill 4: Operating a Rotary Tool<br />

Skill 5: Setting Up & Operating a Jigsaw<br />

Skill 6: Setting Up & Operating a Reciprocating Saw<br />

Skill 7: Setting Up & Operating a Circular Saw<br />

Skill 8: Adjusting & Operating a Table Saw<br />

Skill 9: Setting Up & Operating a Bandsaw<br />

Skill 10: Setting Up & Operating a Sander<br />

Skill 11: Adjusting & Operating a Bench Grinder<br />

Skill 12: Adjusting & Operating an Angle Grinder<br />

BA06<br />

Precision Measuring<br />

Basic Power Electricity<br />

Precision Measurement & Quality Control 8014<br />

Identify precision & semi-precision measuring tools<br />

Demonstrate proper care of precision measuring tools<br />

Identify calibration requirements of various precision<br />

instruments<br />

Identify the Imperial & Metric systems of measurement<br />

Calculate area & volume<br />

Use fractions, decimals, & rounding<br />

Convert measurements<br />

Use scaled measurement tools<br />

Measure with direct measuring instruments<br />

Measure with <strong>com</strong>parison measuring instruments<br />

Measure with steel rules<br />

Measure with line gradated rule<br />

Measure with protractor<br />

Demonstrate parallax<br />

Measure using calipers<br />

Measure using vernier<br />

Measure outside dimensions<br />

Measure inside dimensions<br />

Measuring depth dimensions<br />

Measure a step dimension<br />

Measure with micrometers<br />

Use height gauges & dial indicators<br />

Align work pieces using height gage & dial indicators<br />

Measure with dial indicator<br />

Measure a close tolerance dimension<br />

Measure with fixed gages<br />

Identify & use sine bar & sine plate<br />

Measure small dimensions with gage blocks<br />

Find the center of a hole with a plug gauge<br />

Use transfer measurement tools<br />

Transfer measurement using outside caliper<br />

Use an inside caliper<br />

Use statistical analysis<br />

Apply concepts of statistics, mean, median, standard<br />

deviation & sample size to a population<br />

Calculate the mean<br />

Calculate the extreme spread<br />

Use statistical process control<br />

Demonstrate understanding of normal distribution<br />

Measure, interpret & record SPC data<br />

Identify nominal dimensions<br />

Identify tolerances<br />

Perform an inspection<br />

Complete an inspection report<br />

Identify & use in-process inspection<br />

Electrical Circuits<br />

Skill 1: Performing Lockout/Tagout<br />

Skill 2: Connecting a Basic Circuit<br />

Skill 3: Identifying Switches<br />

Skill 4: Connecting a Momentary Switch<br />

Skill 5: Connecting a Toggle Switch<br />

Skill 6: Identifying Sources of Electricity<br />

Skill 7: Measuring DC Voltage<br />

Skill 8: Constructing a Series Circuit<br />

Skill 9: Constructing a Parallel Circuit<br />

Skill 10: Applying DC Voltage Principles<br />

Skill 11: Testing an Electrolytic Cell<br />

Skill 12: Testing a Battery<br />

Skill 13: Testing a Thermocouple<br />

Skill 14: Testing a Solar Cell<br />

Resistors & Conductors<br />

Skill 1: Measuring Resistance<br />

Skill 2: Measuring Resistance in Series<br />

Skill 3: Measuring Resistance in Parallel Circuits<br />

Skill 4: Drawing & Reading Resistor Symbols<br />

Skill 5: Testing an Adjustable Resistor<br />

Skill 6: Measuring Wire Size<br />

Skill 7: Applying Resistance & Wire Size<br />

Skill 8: Calculating Wire Size<br />

Skill 9: Determining Losses in a Conductor<br />

EA01A<br />

EA01B<br />

LCR Circuits<br />

Skill 1: Discharging a Capacitor<br />

Skill 2 : Testing a Capacitor<br />

Skill 3: Determining Capacitance<br />

Skill 4: Applying Capacitance Principles<br />

Skill 5: Applying Magnetic Principles<br />

Skill 6: Inducing a Magnetic Field<br />

Skill 7: Assembling an Electromagnet<br />

Skill 8: Applying Electromagnetic Principles<br />

Skill 9: Inducing Voltage<br />

Skill 10: Inducing DC Voltage<br />

Skill 11: Assembling & Operating Transformers<br />

Skill 12: Applying Inductance Principles<br />

Skill 13: Operating Electromagnets<br />

Skill 14: Drawing Inductance Symbols<br />

EA01C<br />

EA01D<br />

Motors & Generators<br />

Skill 1: Operating a PMDC Motor<br />

Skill 2: Operating a DC Generator<br />

Skill 3: Operating an AC Generator<br />

Skill 4: Operating a Series Motor<br />

Skill 5: Demonstrating Principles of Reactance & Impedance<br />

Skill 6: Applying Phase Relationship Principles<br />

Skill 7: IllustratingThree-Phase Power<br />

Skill 8: Measuring AC Voltage<br />

8 info@<strong>intelitek</strong>.<strong>com</strong>


Electrical Control Systems<br />

EA02<br />

Electric Circuit Protection & Monitoring<br />

Skill 1 Drawing & Reading Circuit Protection Symbols<br />

Skill 2 Sizing Fuses<br />

Skill 3 Installing Fuses<br />

Skill 4 Testing & Replacing Fuses<br />

Skill 5 Performing Preventive Maintenance & Troubleshooting<br />

Fuse Blocks<br />

Skill 6 Sizing Circuit Breakers<br />

Skill 7 Testing & Resetting a Circuit Breaker<br />

Skill 8 Sizing & Installing an Overload Heater<br />

Skill 9 Adjusting & Testing the Overload Relay<br />

Skill 10 Installing & Setting Up a Three-Phase Monitor<br />

EA03<br />

Transformers<br />

Skill 1 Apply Transformer Principles<br />

Skill 2 Draw & Read Transformer Symbols<br />

Skill 3 Install a Control Transformer<br />

Skill 4 Install a Station Transformer<br />

Skill 5 Troubleshoot Transformer<br />

Skill 6 Connect Transformer as an Auto Transformer for Buck &<br />

Boost Operation<br />

Skill 7 Connect Transformers in Delta & Wye<br />

Skill 8 Inspect & Service a Transformer<br />

Skill 9 Size a Transformer<br />

Electric Motors<br />

Skill 1: Connecting & Operating a Split-Phase Motor<br />

Skill 2: Connecting & Operating a Capacitor-Start Motor<br />

Skill 3: Connecting & Operating a Shaded-Pole Motor<br />

Skill 4: Connecting & Operating a DC Motor<br />

Skill 5: Connecting & Operating a Three-Phase Motor<br />

Skill 6: Performing Visual Inspections<br />

Skill 7: Lubricating a Motor<br />

Skill 8: Performing DMM & Motor Megger Tests<br />

Skill 9: Troubleshooting a Split-Phase Motor<br />

Skill 10: Troubleshooting a Capacitor-Start Motor<br />

Skill 11: Troubleshooting a Shaded-Pole Motor<br />

Skill 12: Troubleshooting a DC Motor<br />

Skill 13: Troubleshooting a Three-Phase Motor<br />

Skill 14: Testing Motors with Adjustable Loads<br />

EA04<br />

EA07<br />

Electromagnetic Motor Starters<br />

Skill 1: Connecting a Control Relay Seal-In Circuit<br />

Skill 2: Connecting, Adjusting & Operating a Single Magnetic<br />

Starter<br />

Skill 3: Testing & Resetting Overload Protection<br />

Skill 4: Connecting, Adjusting, & Operating a Three-phase<br />

Reversing Starter<br />

Skill 5: Connecting & Operating a Magnetic Starter for<br />

Jogging<br />

Skill 6: Troubleshooting a Three-phase Motor Control Circuit<br />

Skill 7: Troubleshooting a Reversing Three-phase Motor<br />

Control Circuit<br />

Skill 8: Performing Preventive Maintenance on Magnetic<br />

Starters<br />

EA08<br />

Relays, Timers, & Time Delay Relays<br />

Skill 1: Connecting, Programming, & Operating Analog On-Delay<br />

& Off-Delay Relays<br />

Skill 2: Using Analog Relays & Motors<br />

Skill 3: Connecting, Programming, & Operating Digital Interval, Repeat<br />

Cycle, & 1-Shot Relays<br />

Skill 4: Using Digital Relays & Motors<br />

Skill 5: Connecting & Operating Electric Timers<br />

Skill 6: Using Electric Timers & Motors<br />

Skill 7: Troubleshooting Relays<br />

Skill 8: Performing Preventative Maintenance on Relays<br />

EA09<br />

Pilot Devices<br />

Skill 1: Connecting & Operating a Photoelectric Detector<br />

Skill 2: Connecting & Operating a Photoelectric Sensor with<br />

Fiber Optics<br />

Skill 3: Connecting & Operating a Capacitive Proximity Switch<br />

Skill 4: Connecting & Operating an Inductive Proximity Switch<br />

Skill 5: Connecting & Operating a Limit Switch<br />

Skill 6: Connecting & Operating a Pressure Switch<br />

Skill 7: Connecting & Operating Liquid Level Switches<br />

Skill 8: Connecting & Operating a Magnetic Reed Switch<br />

Solid-State Reduced Voltage Starters<br />

Skill 1: Apply Solid State Starter Principles<br />

Skill 2: Connect & Operate a Solid State Starter<br />

Skill 3: Adjust a Solid State Starter<br />

Skill 4: Test Solid State Starters<br />

Skill 5: Troubleshoot Solid State Starter<br />

Variable Frequency Drives (VFDs)<br />

Skill 1: Applying VFD Principles<br />

Skill 2: Connecting & Operating a Variable Frequency Drive<br />

Skill 3: Adjusting VFD Operating Parameters<br />

Skill 4: Testing VFD Resistance<br />

Skill 5: Reading Voltage & Current on the VFD<br />

Skill 6: Troubleshooting the VFD<br />

EA11<br />

EA12<br />

Solid-State Drive & DC Motor Control<br />

Skill 1: Demonstrate DC Drive Principles<br />

Skill 2: Connect, Set Up, & Operate DC Drive<br />

Skill 3: Connect & Operate Braking Controls<br />

Skill 4: Test DC Drive<br />

Skill 5: Troubleshoot DC Drive<br />

Skill 6: Perform Preventive Maintenance<br />

Skill 7: Connect & Operate SCR Speed Control<br />

Skill 8: Connect & Operate TRIAC Speed Control<br />

Programmable Logic Control<br />

(MicroLogix)<br />

Skill 1: Draw & Read PLC Ladder Diagrams<br />

Skill 2: Convert Binary, Binary Coated Decimal, & Decimal<br />

Numbers<br />

Skill 3: Apply Boolean Logic<br />

Skill 4: Connect PLC Modules<br />

Skill 5: Connect Input Devices<br />

Skill 6: Connect Output Devices<br />

Skill 7: Program a PLC<br />

Skill 8: Program a PLC with a Personal Computer<br />

Skill 9: Debug & Troubleshoot a PLC<br />

Skill 10: Perform Preventive Maintenance on a PLC<br />

EA16<br />

EA18<br />

Programmable Logic Control<br />

EA20<br />

(Allen-Bradley SLC 500)<br />

Skill 1: Draw & Read PLC Ladder Diagram<br />

Skill 2: Convert Binary, Binary Coded Decimal, & Decimal<br />

Numbers<br />

Skill 3: Apply Boolean Logic<br />

Skill 4: Connect PLC Modules<br />

Skill 5: Connect Power, Input, & Output Circuits<br />

Skill 6: Assign Addresses & Parameters in a Ladder Logic<br />

Program<br />

Skill 7: Create a Test Program<br />

Skill 8: Create an Operating Program<br />

Skill 9: Debug & Troubleshoot a PLC<br />

Skill 10: Perform Preventive Maintenance on a PLC<br />

Industrial Power Electronics<br />

Oscilloscope<br />

Skill 1: Oscilloscope Screen<br />

Skill 2: Oscilloscope Controls<br />

Skill 3: Setting Up & Operating the Oscilloscope<br />

Skill 4: Adjusting Probe Compensation<br />

Skill 5: Performing AC Voltage Calculations<br />

Skill 6: Measuring AC Voltage & Frequency<br />

Skill 7: Performing DC Voltage Calculations<br />

Skill 8: Measuring DC Voltage<br />

Digital Multimeter<br />

Skill 1: Digital Multimeter Safety<br />

Skill 2: DMM Controls & Features<br />

Skill 3: Locating & Reading DMM Icons & Symbols<br />

Skill 4: Reading the Liquid Crystal Display<br />

Skill 5: Setting Up the DMM for Reading AC Voltage<br />

Skill 6: Measuring AC Voltage<br />

Skill 7: Calculating & Converting AC Voltage<br />

Skill 8: Measuring DC Voltage<br />

Skill 9: Measuring Resistance<br />

Skill 10: Discharging a Capacitor<br />

Skill 11 Measuring Capacitance<br />

Skill 12: Testing Capacitors<br />

Skill 13: Measuring Current<br />

Skill 14: Measuring DC Millivolts<br />

Skill 15: Performing Continuity Tests<br />

Skill 16: Testing Grounds & Bonds<br />

Skill 17: Measuring Frequency<br />

EB01A<br />

EB01B<br />

Hand Held Digital Oscilloscope<br />

Skill 1: Reading the Oscilloscope Screen<br />

Skill 2: Identifying & Using Oscilloscope Controls<br />

Skill 3: Setting Up & Operating the Oscilloscope<br />

Skill 4: Performing AC Voltage Calculations<br />

Skill 5: Measuring AC Voltage & Frequency<br />

Skill 6: Performing DC Voltage Calculations<br />

Skill 7: Measuring DC Voltage<br />

Skill 8: Storing & Recalling Screen Displays<br />

DC Power Supplies<br />

Skill 1: Power Supply Block Diagram<br />

Skill 2: Schematic Symbols<br />

Skill 3: Testing a Transformer<br />

Skill 4: Locating Diodes & Symbols<br />

Skill 5: Testing a Diode<br />

Skill 6: Drawing a Half-Wave Rectifier<br />

Skill 7: Connecting & Operating a Half-Wave DC Power Supply<br />

Skill 8: Confirming Full-Wave DC Power Supply Operation<br />

Skill 9: Connecting & Operating a Full-Wave DC Power Supply<br />

Skill 10: Confirming Single-Phase Bridge Rectifier Operation<br />

Skill 11: Connecting & Operating Single-Phase Bridge Rectifier<br />

EB01C<br />

EB02A<br />

EB02B<br />

Single-phase and Three-phase Power Supplies<br />

Skill 1: Drawing Filter Schematic Diagrams<br />

Skill 2: Connecting and Operating a Power Supply<br />

Skill 3: Drawing Zener Schematic Symbols<br />

Skill 4: Connecting & Operating a Zener Diode Voltage Regulator<br />

Skill 5: Locating an IC Voltage Regulator<br />

Skill 6: Connecting & Operating a DC Power Supply with an IC<br />

Voltage Regulator<br />

Skill 7: Connecting & Operating a Bleeder Resistor<br />

Skill 8: Connecting & Operating a Voltage Divider<br />

Skill 9: Troubleshooting a DC Power Supply<br />

Skill 10: Confirming Three-Phase Bridge Rectifier Operation<br />

Skill 11: Testing a Three-Phase Bridge Rectifier<br />

Skill 12: Connecting & Operating a Three-Phase Bridge Rectifier<br />

Skill 13: Troubleshooting a Three-Phase Bridge Rectifier<br />

Thyristor Electric Motor Drives<br />

Skill 1: Locating an SCR & Drawing the Schematic Symbol<br />

Skill 2: Testing an SCR<br />

Skill 3: Connecting & Operating an SCR<br />

Skill 4: Confirming Full-Wave SCR Control<br />

Skill 5: Connecting & Operating a Full-Wave SCR DC Motor Drive<br />

Skill 6: Troubleshooting a Full-Wave SCR DC Motor Drive<br />

Skill 7: Locating the TRIAC & drawing the TRIAC Symbol<br />

Skill 8: Testing a TRIAC<br />

Skill 9: Demonstrating TRIAC Control Principles<br />

Skill 10: Locating a DIAC & Drawing the Schematic Symbol<br />

Skill 11: Connecting & Operating a DIAC-Controlled<br />

TRIAC AC Motor Drive<br />

Skill 12: Connecting & Operating a Schmitt Trigger-<br />

Controlled TRIAC AC Motor Drive<br />

Skill 13: Troubleshooting a TRIAC Motor Drive<br />

Skill 14: Demonstrating PWM Principles<br />

Skill 15: Connecting & Operating a PWM DC Motor Drive<br />

EB03<br />

Electronic Timers<br />

Skill 1: Locating Timer Pins<br />

Skill 2: Verifying a Monostable Timer Circuit<br />

Skill 3: Connecting and Operating a 555 Timer in Monostable Mode<br />

Skill 4: Verifying an Astable Timer Circuit<br />

Skill 5: Connecting and Operating a 555 Timer in Astable Mode<br />

Skill 6: Verifying a Pulse Train Circuit<br />

Skill 7: Connecting and Operating an Electronic Pulse Train<br />

(800) 221-2763<br />

EB04<br />

EB05<br />

Stepper Motor Drives<br />

Skill 1: Identifying Detent Torque<br />

Skill 2: Confirming Stepper Motor Step Angle<br />

Skill 3: Demonstrating Stepper Motor Principles<br />

Skill 4: Confirming Stator Winding Connections<br />

Skill 5: Demonstrating Unipolar Stepper Motor Drive<br />

Skill 6: Installing, Connecting and Monitoring a Stepper<br />

Motor Drive<br />

Skill 7: Testing and Troubleshooting a Basic Stepper Motor<br />

and Drive<br />

EB06<br />

Servo Motor Drives<br />

Skill 1: Demonstrating Closed-Loop Servo Motor Control<br />

Principles<br />

Skill 2: Demonstrating Closed-Loop Servo Motor Principles<br />

Skill 3: Demonstrating Servo System Feedback Device Principles<br />

Skill 4: Demonstrating Analog and Digital Servo Motor Drive<br />

Principles<br />

Skill 5: Installing, Connecting and Monitoring a Basic Servo<br />

Motor Drive<br />

Skill 6: Testing and Troubleshooting a Basic Servo Motor Drive<br />

9


JobMaster® Course List & Skills Standards, continued<br />

Mechanical Systems<br />

Basic Mechanical Drive Components<br />

Perform lockout/tagout<br />

Identify mechanical drive <strong>com</strong>ponents<br />

Calculate torque, friction, power & horsepower<br />

Install adjust & align colinear shaft system<br />

Machine Statics & Dynamics<br />

Identify stress, strain & <strong>com</strong>bined stresses<br />

Identify material fatigue & fatigue stress points<br />

Identify fatigue failure & failure modes<br />

10 info@<strong>intelitek</strong>.<strong>com</strong><br />

ME01<br />

ME02<br />

ME03<br />

Machine Shafts & Keys<br />

Measure shaft run-out<br />

Measure & fabricate keys from keystock<br />

Measure with a feeler gauge, spirit level & dial indicator<br />

Identify shafts, keys & splines<br />

Identify shaft tolerances<br />

Identify causes of shaft failure<br />

Perform shaft failure analysis<br />

ME04<br />

Bearings<br />

Select bearings using bearing number system<br />

Determine housing & shaft tolerances<br />

Install pillow blocks<br />

Measure bearing clearance<br />

Identify plain, anti-friction & self aligning bearings<br />

Identify radial ball bearings & thrust ball bearings<br />

Identify angular contact bearings<br />

Identify parts of a ball bearing<br />

Identify parts & configurations of a roller bearings<br />

Identify bearing seals & housings<br />

Perform preventive maintenance on mounted bearings<br />

Perform bearing failure analysis<br />

Troubleshoot bearings<br />

Belt Drives<br />

Select belt drives<br />

Install & align single belt drive<br />

Tension single belt drive<br />

Measure belt drive speed<br />

Install, adjust & align adjustable-speed sheaves<br />

Install & adjust variable-speed drive<br />

Install & align positive drive timing belt<br />

Perform preventive maintenance<br />

Troubleshoot belt drive system<br />

Install, connect & operate DC motor<br />

Chain Drives<br />

Break chain<br />

Install & align chain drive<br />

Measure & adjust chain slack<br />

Perform preventive maintenance<br />

Lubricate chain<br />

Troubleshoot chain drive<br />

Machine Shaft Couplings<br />

Identify types of couplings<br />

Identify shaft misalignment<br />

Identify & measure soft foot<br />

Calculate shim requirements<br />

Measure vertical & parallel misalignment<br />

Install & align rigid coupling<br />

Install & align two-piece chain coupling<br />

Install & align universal joint<br />

Machine Gear Drives<br />

Install & align spur gear drive<br />

Measure gear backlash<br />

Install gear train & idler<br />

Install bevel gear & right-angle drive<br />

Install worm gear & right-angle drive<br />

Install & operate right-angle helical gear drive<br />

Install & align a perpendicular offset shaft system<br />

Calculate drive ratios<br />

Perform preventive maintenance<br />

Troubleshoot gear drives<br />

ME05<br />

ME06<br />

ME07<br />

ME08<br />

Machine Speed Reducers<br />

Identify types of speed reducers<br />

Install & operate right-angle speed reducer<br />

Install & operate in-line speed reducer<br />

Perform preventive maintenance<br />

Lubricate speed reducers<br />

Troubleshoot speed reducers<br />

Electric Brakes<br />

Identify electric brakes<br />

Identify fail-safe operation<br />

Laser Alignment<br />

Laser align sheaves<br />

Laser align pulleys<br />

Laser align v-belt drives<br />

Laser align couplings<br />

Checking for soft foot using a laser tool<br />

Fill out an alignment report<br />

ME09<br />

ME10<br />

ME11<br />

ME12<br />

Vibration Analysis<br />

Identify machine vibration sources<br />

Measure shaft speed with vibration tachometer<br />

Measure vibration effects of speed<br />

Measure vibration from rotational imbalance<br />

Measure vibration from misalignment<br />

Use vibration severity charts & vibration tolerances<br />

Read & <strong>com</strong>plete maintenance logs<br />

Identify displacement, velocity, & acceleration of vibration<br />

Identify RMS<br />

Trace vibration to source<br />

Isolate vibration<br />

Troubleshoot vibrating equipment<br />

Troubleshoot misalignment vibration<br />

Troubleshoot bent shafts<br />

Troubleshoot resonance & sympathetic vibrations<br />

Fix imbalance<br />

ME13<br />

Bearing Maintenance<br />

Select bearings using bearing number system<br />

Identify bearing standards<br />

Determine housing & shaft tolerances<br />

Identify needle bearings<br />

Identify plain, anti-friction & self aligning bearings<br />

Identify radial ball bearings & thrust ball bearings<br />

Identify angular contact bearings<br />

Identify parts of a ball bearing<br />

Identify roller bearing configurations<br />

Identify parts of a roller bearing<br />

Identify bearing seals & housings<br />

Install pillow blocks<br />

Dismount bearings<br />

Press fit bearings<br />

Measure bearing clearance<br />

Operate an arbor press<br />

Install & remove bushings<br />

Operate bearing pullers<br />

Operate a cone heater<br />

Operate a grease gun<br />

Pack bearings<br />

Analyze bearing failure<br />

Perform preventive maintenance on mounted bearings<br />

Lubricate bearings<br />

Perform bearing failure analysis<br />

Troubleshoot bearings<br />

Pneumatics<br />

Pneumatics 1: Fundamentals 8068<br />

Perform lockout/tagout on pneumatic equipment<br />

Adjust filter / regulator / lubricator (FRL) units<br />

Identify the path of flow through a pneumatic circuit<br />

Demonstrate the principles of pressure & flow<br />

Draw & read pneumatic symbols (ANSI & ISO)<br />

Layout pneumatic plumbing system<br />

Identify air <strong>com</strong>pressor <strong>com</strong>ponents<br />

Adjust an air <strong>com</strong>pressor pressure switch<br />

Measure air pressure & flow<br />

Connect & operate air <strong>com</strong>pressor<br />

Connect shop air supply<br />

Test <strong>com</strong>pressor safety valve<br />

Connect & operate single-acting cylinder<br />

Adjust cylinder speed<br />

Connect & operate double-acting cylinder<br />

Test cylinders<br />

Verify cylinder installation & alignment<br />

Adjust exhaust flow rate<br />

Identify causes of pressure & flow rate drops in pneumatic<br />

circuit<br />

Connect, test & operate flow-, pressure-,directional- &<br />

pilot-operated-control valves<br />

Connect & operate a 3/2 Valve<br />

Control a piston with PBs<br />

Implement a 5/2 valve in a pneumatic circuit<br />

Implement a 5/2 valve into a pneumatic circuit<br />

Measure pressure with U-tube manometers<br />

Demonstrate the effect of changes in air temperature on<br />

pressure<br />

Implement a 3/2 air-spring valve in a pneumatic circuit<br />

Connect & operate a control circuit<br />

Connect & operate roller-operated, spring-returned valve<br />

Connect & operate a semi-automatic system<br />

Perform preventive maintenance<br />

Locate leaks in a pneumatic system<br />

Assess air filtration needs<br />

Perform bubble testing leak detection<br />

Interpret fluid power data book charts<br />

Form a troubleshooting strategy using a troubleshooting map<br />

Hydraulics<br />

Hydraulics 1: Fundamentals 8008<br />

Understand OSHA regulations for hydraulic equipment<br />

Release residual pressure in a hydraulic system<br />

Understand the principles of pressure & flow<br />

Read fluid power diagrams<br />

Draw & read hydraulic symbols (ANSI & ISO)<br />

Use a pressure gauge to measure pressure & flow<br />

Purge air from the hydraulic system<br />

Lubricate & adjust hydraulic pistons<br />

Measure power in a hydraulic system<br />

Read a flow meter<br />

Connect & operate hydraulic power unit<br />

Connect & operate hydraulic motor<br />

Connect, operate & test hydraulic cylinders<br />

Determine & adjust cylinder speed<br />

Synchronize cylinders<br />

Identify causes of pressure & flow rate drops in a circuit<br />

Inspect a flow control valve<br />

Connect & operate bi- & uni-directional flow control valves<br />

Connect hydraulic hoses using QD connector<br />

Connect & operate a 4/3 closed-center valve<br />

Measure pressure drops across a <strong>com</strong>ponent<br />

Demonstrate power transformation using a double-acting<br />

cylinder<br />

Connect & operate a double-acting cylinder<br />

Adjust relief valve set point pressure<br />

Control piston location<br />

Perform preventive maintenance on a hydraulic power<br />

system<br />

Locate leaks in a hydraulic power system<br />

Assess hydraulic fluid filtration needs<br />

Troubleshoot hydraulic system<br />

Pneumatics 2: Advanced 8069<br />

Demonstrate logic constants & logic variables<br />

Implement logic control in a pneumatic circuit<br />

Connect & operate semi-automatic & automatic control<br />

systems<br />

Implement a toggle valve into a pneumatic circuit<br />

Connect & operate fully automatic control systems<br />

Synchronize cylinders<br />

Connect & operate sequential control with a timed delay<br />

Connect & operate time delay circuit<br />

Draw a timing diagram<br />

Using a single pilot valve to prevent opposing control signals<br />

Pneumatics 3: Electro-Pneumatics 3039<br />

Identify electric control vs pneumatic control<br />

Understand ladder diagrams<br />

Connect & operatea basic electrical circuit<br />

Connect & operate cylinder position sensing device<br />

Draw & read electro-pneumatic control diagrams<br />

Connect & operate electric solenoid control valve<br />

Connect wire electric control circuit<br />

Connect & operate 5/2 solenoid-solenoid valve<br />

Connect & operate magnetic switches<br />

Connect & operate a fully-automatic electro-pneumatic<br />

circuit<br />

Activating a control system from two locations<br />

Connect & operate a sequential control system<br />

Implement a relay in a basic electrical circuit<br />

Latch & unlatch a relay<br />

Connect & operate a fully automatic circuit<br />

Connect & operate proximity switch<br />

Implement a timer into an electro-pneumatic control system<br />

Connect & operate a counter in a pneumatic feeder system<br />

Hydraulics 2: Electro-Hydraulics 3025<br />

Demonstrate electrical control versus manual & hydraulic<br />

control<br />

Read & understand ladder diagrams<br />

Connect & operate a solenoid valve<br />

Connect & operate a basic electro-hydraulic circuit<br />

Connect & operate a sequential operation<br />

Understand efficient versus inefficient systems<br />

Integrate a relay into an electro-hydraulic circuit<br />

Connect & operate a circuit with latched relays<br />

Implement a timer into an electro-hydraulic circuit<br />

Connect & operate a circuit based on sequential operation


Electromechanical Maintenance Cell<br />

Basic Maintenance Cell<br />

1600-ZA01<br />

CELL FRAME<br />

Work Order 1: Assemble the Base<br />

Work Order 2: Assemble & Install the Conveyor Mount<br />

Support Assembly<br />

Work Order 3: Install Pull Box, End & Feeder Tube Supports<br />

Work Order 4: Install Crossbars & Top Members<br />

Work Order 5: Inspect & Align Completed Frame<br />

ENCLOSURES<br />

Work Order 6: Install Load Center<br />

Work Order 7: Install Cable Trays<br />

Work Order 8: Install Wireway<br />

Work Order 9: Install Pull Boxes<br />

Work Order 10: Install Equipment Enclosures<br />

Work Order 11: Install Safety Disconnects<br />

Work Order 12: Install Fuse Box & Station Transformer<br />

CONDUIT & FITTINGS<br />

Work Order 13: Cut & Ream Conduit<br />

Work Order 14: Install Flexible Metal Conduit<br />

Work Order 15: Install EMT Conduit<br />

LOW VOLTAGE & CIRCUIT PROTECTION<br />

Work Order 16: Wire & Connect Main Power Cord<br />

Work Order 17: Install & Connect Circuit Breakers<br />

Work Order 18: Install Equipment Grounds<br />

Work Order 19: Wire Fuse Box<br />

Work Order 20: Wire Station Transformer<br />

Work Order 21: Perform Megohmmeter Tests<br />

Conveyor, Drive & Controls<br />

1600-ZA02<br />

CONVEYOR<br />

Work Order 1: Install Conveyor<br />

Work Order 2: Install Conveyor Drive Components<br />

Work Order 3: Install & Align Conveyor Drive Chain<br />

Work Order 4: Install Conveyor Drive Safety Guard<br />

CONVEYOR CONTROLS<br />

Work Order 5: Install & Connect Conveyor Drive Controls<br />

Work Order 6: Install Emergency Stop Circuits<br />

Work Order 7: Perform Circuit Continuity Tests<br />

Work Order 8: Megger Test Conveyor Drive<br />

Work Order 9: Test & Troubleshoot Conveyor Drive<br />

PREDICTIVE/PREVENTIVE<br />

MAINTENANCE<br />

Work Order 10: Lubricate Conveyor Drive<br />

Work Order 11: Verify Conveyor Alignment<br />

Work Order 12: Verify Drive Chain Alignment<br />

Work Order 13: Obtain Vibration Profiles<br />

Part Manipulation<br />

1600-ZA03<br />

PART MANIPULATION<br />

Work Order 1: Install Part Stacker & Feeder Tray<br />

Work Order 2: Install Part Kicker<br />

Work Order 3: Install Stacker Part Sensor<br />

PAINT, BAKE & COOL TUNNEL<br />

Work Order 4: Install Paint Bake Heaters<br />

Work Order 5: Install Tunnel<br />

Work Order 6: Install Paint Nozzles<br />

Work Order 7: Install Cool Down Blower<br />

Work Order 8: Install Part Count Sensor<br />

Work Order 9: Install Paint Tunnel Status Indicators<br />

PROGRAMMABLE LOGIC CONTROLLER<br />

(PLC)<br />

Work Order 10: Install PLC<br />

Work Order 11: Rough-in PLC power<br />

Work Order 12: Program PLC<br />

Work Order 13: Connect PLC input Sensor Circuits<br />

Work Order 14: Connect PLC Output Device Circuits<br />

Work Order 15: Troubleshoot Paint, Bake & Cool System<br />

Industrial Lighting Circuits<br />

1600-ZA04<br />

INDUSTRIAL LIGHTING CIRCUITS<br />

Work Order 1: Install Fluorescent Task Lighting<br />

Work Order 2: Install Low Bay Lighting<br />

Work Order 3: Install High Bay Lighting<br />

Work Order 4: Install Flood Lighting<br />

Work Order 5: Install Hazardous Location Lighting<br />

Work Order 6: Install Emergency Lighting<br />

Work Order 7: Rough-In Lighting Circuits<br />

Work Order 8: Megger Test Lighting Circuits<br />

INDUSTRIAL POWER CIRCUITS<br />

Work Order 9: Install Wiring Devices<br />

Work Order 10: Rough-In Wiring Device Circuits<br />

Work Order 11: Megger Test Power Circuits<br />

Work Order 12: Wire Lighting & Lighting Control<br />

Work Order 13: Install & Test GFCI Circuit<br />

Work Order 14: Troubleshoot Lighting & Power System<br />

Variable Frequency Drive<br />

1600-ZA05<br />

Work Order 1: Install Drive<br />

Work Order 2: Rough-in Drive Wiring<br />

Work Order 3: Megger Test VFD Wires<br />

Work Order 4: Program & Test Drive<br />

DC Motor & Drive<br />

1600-ZA06<br />

Work Order 1: Measure & Remove AC Motor<br />

Work Order 2: Install DC motor<br />

Work Order 3: Install DC drive<br />

Work Order 4: Rough-in DC Drive Wiring<br />

Work Order 5: Set Up & Test DC Drive (Manual - jumpers)<br />

Work Order 6: Finalize Drive Wiring & Installation<br />

Work Order 7: Troubleshoot DC Drive System<br />

Fault Insertion System<br />

1600-ZA07<br />

Work Order 1: Install fault insertion sub panel<br />

Work Order 2: Rough-in power circuit<br />

Work Order 3: Rough-in fault insertion wiring<br />

Work Order 4: Install & configure triggered faults<br />

Work Order 5: Test triggered fault system<br />

Tap Into Sustainable Resources.<br />

At <strong>intelitek</strong>, we consider ourselves your partner - fully invested in the success of your training program.<br />

Take advantage the resources we provide with every program to ensure your success.<br />

Sustainable resources we provide:<br />

• Lab installation and configuration<br />

• Annual professional development classes<br />

• Real-time toll-free phone support<br />

• A network of trained local distributors<br />

• Customized training<br />

Sustainable Professional Development<br />

At <strong>intelitek</strong>, we are <strong>com</strong>mitted to the long-term success of every program<br />

we implement. With over $275 million of equipment installed in Industry<br />

and Education, we know what it takes to make our customers successful. We<br />

provide installation service, <strong>com</strong>prehensive on-site training and an ongoing<br />

Professional Development program to ensure the sustainability of your<br />

program.<br />

<strong>intelitek</strong>’s Professional Development program for instructors and trainers is the<br />

key to unlocking the full potential of your program. Through annual training at<br />

<strong>intelitek</strong>’s facilities, instructors can be as effective as possible in the classroom<br />

in implementing JobMaster® curriculum, courseware and the LearnMate® LMS.<br />

By demonstrating features step-by-step, outlining best practices using<br />

LearnMate® in the classroom and tailoring the training to meet your specific<br />

needs, our professional development program can produce amazing results.<br />

Customized and individualized training is also available tailored to your<br />

programs specific needs.<br />

Technical Support<br />

To keep you program running smoothly, <strong>intelitek</strong> is ready to assist you through<br />

free phone support, online support, and our network of factory trained<br />

distributors.<br />

• For three decades, free phone support has been available for customers<br />

from 8:00 am to 5:00 PM EST. When you call, you will talk to a live, qualified<br />

support technician who will take the time to resolve any issues you<br />

face. Whether you have a simple question or are dealing with an urgent<br />

problem in the classroom, real help is a toll-free call away.<br />

• Online technical support is also available, which can often accelerate the<br />

resolution of any technical problems that arise.<br />

• Our network of factory-trained local distributors are also ready to respond<br />

either by phone or on-site support visits.<br />

Whatever it takes, <strong>intelitek</strong> is <strong>com</strong>mitted to ensuring the continuous<br />

effectiveness of your program.<br />

(800) 221-2763<br />

11


About <strong>intelitek</strong><br />

Our Mission<br />

<strong>intelitek</strong>’s mission is to improve student out<strong>com</strong>es in education by transforming the classroom for schools, colleges, universities<br />

and industrial training. Through our proven innovations in curriculum, lab equipment, classroom management technology,<br />

assessments, professional development and teacher training, <strong>intelitek</strong> seeks to engage students, empower instructors and<br />

support administrators in the quest to equip learners of all types with relevant skills. <strong>intelitek</strong> is <strong>com</strong>mitted to putting the best<br />

technology in the hands of educators to prepare a wider range of students with career- and college-ready skills and the desire<br />

to use such skills to improve the world around them.<br />

Our Programs<br />

From Mathematics to Mechatronics, Engineering to Agriculture, <strong>intelitek</strong> has a program to fit your STEM education needs. Built<br />

on the power of the LearnMate ® e-learning platform, <strong>intelitek</strong>’s blended-learning programs deliver <strong>com</strong>prehensive, standardsbased<br />

instruction via hands-on activities and <strong>com</strong>pelling online curriculum.<br />

At <strong>intelitek</strong>, we provide far more than lab equipment and curriculum. Each program we implement is a partnership fully backed<br />

by our sustained support and professional development. Everything we provide is for the purpose of an improved educational<br />

out<strong>com</strong>e for all those invested in education, from students and parents to teachers and administrators.<br />

For more information, contact <strong>intelitek</strong> or visit <strong>www</strong>.<strong>intelitek</strong>.<strong>com</strong>.<br />

© <strong>intelitek</strong>, inc. All specifications and available courses subject to change without notice. All trademarks are property of their respective owners. 35-BR02-PJIM Rev-A

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